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Welding Consumables Calculation Guide

This document contains information about weld sizes, lengths, and consumables required for different welding processes including SMAW, GTAW, GMAW, FCAW, and SAW. It provides the consumables required to weld a 1m length using various processes, as well as the weld metal and consumables required for a pipe joint of a given diameter, thickness, and length. Input values are entered in red and calculations are shown for root and fill/cap pass consumables.

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KentDemeterio
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505 views9 pages

Welding Consumables Calculation Guide

This document contains information about weld sizes, lengths, and consumables required for different welding processes including SMAW, GTAW, GMAW, FCAW, and SAW. It provides the consumables required to weld a 1m length using various processes, as well as the weld metal and consumables required for a pipe joint of a given diameter, thickness, and length. Input values are entered in red and calculations are shown for root and fill/cap pass consumables.

Uploaded by

KentDemeterio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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L

Enter Data:
Weld Size ( Leg T )
Unit Weld Length ( L )

8 mm
1m

Consumables Required to Procure per Unit Length:


SMAW
0.418 Kg
GTAW
0.278 Kg
GMAW
0.264 Kg
FCAW
0.295 Kg
SAW
0.258 Kg Wire
0.336 Kg Flux

Weld Metal per Pipe Joint

Enter Data In Red only:

Dia = in.
X=
T=
L=
G=

Fill/Cap

T
RT

Root

6
35
18.26
1.5
2
3

(RT) =

V=

16.76

M=

Root Pass:

Z=

Consumables Required to Procure per Joint:

f=

SMAW
GTAW
STT

0.143 Kg
0.095 Kg
0.090 Kg

Fill/Cap:

Fill/Cap

Consumables Required to Procure per Joint:


SMAW
1.602
GTAW
1.068
GMAW
1.012
FCAW
1.131
SAW
0.991 Kg Wire
FULL GMAW
FULL SMAW
FULL TIG
STT Root & SAW F/Cap

T
RT

1.288 Kg Flux

1.102
1.745
1.163
1.081 Kg Wire

Root

1.288 Kg Flux

Enter Data In Red only:


152.4 mm

deg.
mm
mm
mm
mm
mm

Standard Bevel
Parameters

mm

Compound Bevel

deg.

Parameters

`
L

dia
6
16
24
14

no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod


284
0.143
40.612
1.6
454.4
6
0.143
0.858
1.6
9.6

41.47

464

dia
6
16
24
14

no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod


284
0.143
40.612
1.6
454.4
6
0.143
0.858
1.6
9.6

41.47

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