CS1124
Dual Variable-Reluctance
Sensor Interface IC
  The CS1124 is a monolithic integrated circuit designed primarily to
condition signals used to monitor rotating parts.
  The CS1124 is a dual channel device. Each channel interfaces to a
Variable Reluctance Sensor, and monitors the signal produced when a                           http://onsemi.com
metal object is moved past that sensor. An output is generated that is a
comparison of the input voltage and the voltage produced at the IN Adj                                 8
lead. The resulting square–wave is available at the OUT pin.                                                  1
  When the DIAG pin is high, the reference voltage at INAdj is                                           SO–8
increased. This then requires a larger signal at the input to trip the                                 D SUFFIX
comparator, and provides for a procedure to test for an open sensor.                                   CASE 751
Features                                                                                PIN CONNECTIONS AND
• Dual Channel Capability                                                                 MARKING DIAGRAM
• Built–In Test Mode                                                                               1              8
• On–Chip Input Voltage Clamping
                                                                                         INAdj                        VCC
                                                                                             IN1                      OUT1
                                                                                                           ALYW
•
                                                                                                           1124
  Works from 5.0 V Supply
                                                                                             IN2                      OUT2
• Accurate Built–In Hysteresis                                                           GND                          DIAG
                            VCC                                                         A          = Assembly Location
                                                                                        WL, L      = Wafer Lot
                                                                                        YY, Y      = Year
                                      VCC VCC VCC                  VCC                  WW, W      = Work Week
                                  INP1
                                                                         OUT1
                DIAG                               INAdj                 To µP          ORDERING INFORMATION
         R1         IN1                                                              Device            Package           Shipping
                                                            +
                                                            –                    CS1124YD8                 SO–8         95 Units/Rail
                   C1                    Active
      RRS                                                  COMP1
                                         Clamp                                   CS1124YDR8                SO–8       2500 Tape & Reel
       VRS
        Variable
        Reluctance                    VCC                          VCC
        Sensor
                                  INP2                                   OUT2
                                                                         To µP
         R2         IN2
                                                            +
                                                            –
                   C2                    Active
      RRS                                                  COMP2
                                         Clamp
       VRS
        Variable                                                   GND
        Reluctance
                                                      RAdj
        Sensor
                            Figure 1. Block Diagram
 Semiconductor Components Industries, LLC, 2001                         1                                  Publication Order Number:
April, 2001 – Rev. 6                                                                                                        CS1124/D
                                                                 CS1124
MAXIMUM RATINGS*
                                                 Rating                                                                 Value         Unit
  Storage Temperature Range                                                                                           –65 to 150       °C
  Ambient Operating Temperature                                                                                       –40 to 125       °C
  Supply Voltage Range (continuous)                                                                                   –0.3 to 7.0      V
  Input Voltage Range (at any input, R1 = R2 = 22 k)                                                                  –250 to 250      V
  Maximum Junction Temperature                                                                                           150           °C
  ESD Susceptibility (Human Body Model)                                                                                   2.0          kV
  Lead Temperature Soldering:                                            Reflow: (SMD styles only) (Note 1)            230 peak        °C
1. 60 second maximum above 183°C.
*The maximum package power dissipation must be observed.
ELECTRICAL CHARACTERISTICS (4.5 V < VCC < 5.5 V, –40°C < TA < 125°C, VDIAG = 0; unless otherwise specified.)
             Characteristic                             Test Conditions                       Min             Typ           Max       Unit
 VCC SUPPLY
  Operating Current Supply                  VCC = 5.0 V                                        –               –                5.0   mA
 Sensor Inputs
  Input Threshold – Positive                VDIAG = Low                                       135             160               185   mV
                                            VDIAG = High                                      135             160               185   mV
  Input Threshold – Negative                VDIAG = Low                                      –185             –160          –135      mV
                                            VDIAG = High                                     135              160           185       mV
  Input Bias Current (INP1, INP2)           VIN = 0.336 V                                     –16             –11           –6.0       µA
  Input Bias Current (DIAG)                 VDIAG = 0 V                                        –               –                1.0    µA
  Input Bias Current Factor (KI)            VIN = 0.336 V, VDIAG = Low                         –              100                –    %INP
    (INAdj = INP × KI)                      VIN = 0.336 V, VDIAG = High                       152             155               157   %INP
  Bias Current Matching                     INP1 or INP2 to INAdj, VIN = 0.336 V              –1.0             0                1.0    µA
  Input Clamp – Negative                    IIN = –50 µA                                      –0.5            –0.25             0      V
                                            IIN = –12 mA                                      –0.5            –0.30             0      V
  Input Clamp – Positive                    IIN = +12 mA                                      5.0              7.0              9.0    V
  Output Low Voltage                        IOUT = 1.6 mA                                      –               0.2              0.4    V
  Output High Voltage                       IOUT = –1.6 mA                                 VCC – 0.5     VCC – 0.2              –      V
  Mode Change Time Delay                                        –                              0               –                20     µs
  Input to Output Delay                     IOUT = 1.0 mA                                      –               1.0              20     µs
  Output Rise Time                          CLOAD = 30 pF                                      –               0.5              2.0    µs
  Output Fall Time                          CLOAD = 30 pF                                      –              0.05              2.0    µs
  Open–Sensor Positive Threshold            VDIAG = High, RIN(Adj) = 40 k. Note 2             29.4             54           86.9      kΩ
 Logic Inputs
  DIAG Input Low Threshold                                      –                              –               –          0.2 × VCC    V
  DIAG Input High Threshold                                     –                          0.7 × VCC           –                –      V
  DIAG Input Resistance                     VIN = 0.3 × VCC , VCC = 5.0 V                     8.0              22               70    kΩ
                                            VIN = VCC, VCC = 5.0 V                            8.0              22               70    kΩ
2. This parameter is guaranteed by design, but not parametrically tested in production.
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                                                                CS1124
PACKAGE PIN DESCRIPTION*
     PACKAGE PIN #
          SO–8                      PIN SYMBOL                                                 FUNCTION
            1                             INAdj                  External resistor to ground that sets the trip levels of both channels.
                                                                 Functions for both diagnostic and normal mode.
            2                              IN1                   Input to channel 1.
            3                              IN2                   Input to channel 2.
            4                             GND                    Ground.
            5                             DIAG                   Diagnostic mode switch. Normal mode is low.
            6                             OUT2                   Output of channel 2.
            7                             OUT1                   Output of channel 1.
            8                              VCC                   Positive 5.0 volt supply input.
                                                   VCC
                                                          VCC    VCC      VCC                 VCC
                                                   INP1
                                                                                                           OUT1
                                    DIAG
                                                                      INAdj                                To µP
                       R1                IN1
                                                                                  +
                                                                                  –
                                    C1                      Active
                      RRS                                                        COMP1
                                                            Clamp
                       VRS   Variable
                             Reluctance
                             Sensor
                                                                                             GND
                                                                          RAdj
                                                 Figure 2. Application Diagram
                                                  THEORY OF OPERATION
                 NORMAL OPERATION                                         INP1/INAdj – Internal current sources that determine trip
                                                                       points via R1/RAdj.
  Figure 2 shows one channel of the CS1124 along with the
                                                                          COMP1 – Internal comparator with built–in hysteresis
necessary external components. Both channels share the
                                                                       set at 160 mV.
INAdj pin as the negative input to a comparator. A brief
                                                                          OUT1 – Output 0 V – 5.0 V square wave with the same
description of the components is as follows:
                                                                       frequency as VRS.
  VRS – Ideal sinusoidal, ground referenced, sensor output
                                                                          By inspection, the voltage at the (+) and (–) terminals of
– amplitude usually increases with frequency, depending on
                                                                       COMP1 with VRS = 0V are:
loading.
  RRS – Source impedance of sensor.                                                       V+  INP1(R1  RRS)                         (1)
  R1/RAdj – External resistors for current limiting and
biasing.
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                                                           CS1124
                    V–  INAdj  RAdj                     (2)                   OPEN SENSOR PROTECTION
  As VRS begins to rise and fall, it will be superimposed on          The CS1124 has a DIAG pin that when pulled high (5.0 V),
the DC biased voltage at V+.                                        will increase the INAdj current source by roughly 50%.
                                                                      Equation (7) shows that a larger VRS(+TRP) voltage will be
              V+  INP1(R1  RRS)  VRS                   (3)       needed to trip comparator COMP1. However, if no VRS
  To get comparator COMP1 to trip, the following                    signal is present, then we can use equations 1, 2, and 4
condition is needed when crossing in the positive direction,        (equation 5 does not apply in this mode) to get:
                    V+  V–  VHYS                        (4)            INP1(R1  RRS)  INP1  KI  RAdj  VHYS (12)
(VHYS is the built–in hysteresis set to 160 mV), or when            Since RRS is the only unknown variable we can solve for
crossing in the negative direction,                                 RRS,
                    V+  V–  VHYS                        (5)                        INP1  KI  RAdj  VHYS
                                                                            RRS                              R1            (13)
                                                                                               INP1
  Combining equations 2, 3, and 4, we get:
                                                                      Equation (13) shows that if the output switches states
 INP1(R1  RRS)  VRS  INAdj  RAdj  VHYS               (6)       when entering the diag mode with VRS = 0, the sensor
                                                                    impedance must be greater than the above calculated value.
therefore,                                                          This can be very useful in diagnosing intermittent sensor.
 VRS(+TRP)  INAdj  RAdj  INP1(R1  RRS)  VHYS
                                                          (7)                         INPUT PROTECTION
  It should be evident that tripping on the negative side is:         As shown in Figure 2, an active clamp is provided on each
                                                                    input to limit the voltage on the input pin and prevent
 VRS(–TRP)  INAdj  RAdj  INP1(R1  RRS)  VHYS
                                                                    substrate current injection. The clamp is specified to handle
                                                          (8)
                                                                    ±12 mA. This puts an upper limit on the amplitude of the
  In normal mode,                                                   sensor output. For example, if R1 = 20 k, then
                      INP1  INAdj                        (9)                 VRS(MAX)  20 k  12 mA  240 V
  We can now re–write equation (7) as:                                 Therefore, the VRS(pk–pk) voltage can be as high as 480 V.
                                                                       The CS1124 will typically run at a frequency up to 1.8 MHz
    VRS(+TR)  INP1(RAdj  R1  RRS)  VHYS (10)
                                                                    if the input signal does not activate the positive or negative
  By making                                                         input clamps. Frequency performance will be lower when
                                                                    the positive or negative clamps are active. Typical
                    RAdj  R1  RRS                      (11)       performance will be up to a frequency of 680 kHz with the
                                                                    clamps active.
you can detect signals with as little amplitude as VHYS.
  A design example is given in the applications section.
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                                                                    CS1124
                                                           CIRCUIT DESCRIPTION
  Figure 3 shows the part operating near the minimum input
thresholds. As the sin wave input threshold is increased, the                       OUT1, 2.0 V/div                   IN1, 5.0 V/div
low side clamps become active (Figure 4). Increasing the
amplitude further (Figure 5), the high–side clamp becomes
active. These internal clamps allow for voltages up to –250 V
and 250 V on the sensor side of the setup (with R1 = R2 =
22 k) (reference the diagram page 1).
  Figure 6 shows the effect using the diagnostic (DIAG)
function has on the circuit. The input threshold (negative) is
switched from a threshold of –160 mV to +160 mV when
DIAG goes from a low to a high. There is no hysteresis when
DIAG is high.
                                                                                                          20 ms/div
                                        IN1, 200 mV/div
                                                                                    Figure 5. Low– and High–Side Clamps
                                                                                                                                  DIAG
                                                                                                                                  5.0 V/div
                                         OUT1, 2.0 V/div
                                                                                                                                  IN1
                                                                                                                                  1.0 V/div
                                                                                                                                  OUT1
                            20 ms/div
                                                                                                                                  5.0 V/div
        Figure 3. Minimum Threshold Operation
                                                                                                      20 ms/div
                                                                                       Figure 6. Diagnostic Operation
          OUT1, 2.0 V/div                      IN1, 5.0 V/div
                             20 ms/div
                Figure 4. Low–Side Clamp
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                                                          CS1124
                                               APPLICATION INFORMATION
  Referring to Figure 2, the following will be a design            5. Calculate C1 for low pass filtering
example given these system requirements:                              Since the sensor guarantees 40 Vpk–pk @ 10 kHz, a low
                                                                   pass filter using R1 and C1 can be used to eliminate high
      RRS  1.5 k ( 12 k is considered open)
                                                                   frequency noise without affecting system performance.
                  VRS(MAX)  120 Vpk                                      Gain Reduction  0.29 V  0.0145  36.7 dB
                                                                                            20 V
                  VRS(MIN)  250 mVpk                                Therefore, a cut–off frequency, fC, of 145 Hz could be
                                                                   used.
       FVRS  10 kHz @ VRS(MIN)  40 Vpk–pk                                                      1
                                                                                       C1            0.07 F
                                                                                              2fCR1
1. Determine tradeoff between R1 value and power                     Set C1 = 0.047 µF.
rating. (use 1/2 watt package)
                         
                                                                   6. Calculate the minimum RRS that will be indicated as
                         120 2                                     an open circuit. (DIAG = 5.0 V)
                          
2
                                                                     Rearranging equation (7) gives
                 PD              12 W
                          R1
                                                                                    VHYS  [INP1  KI  RAdj]
  Set R1 = 15 k. (The clamp current will then be 120/15 k
                                                                                     VRS(+TRP)
= 8.0 mA, which is less than the 12 mA limit.)
                                                                           RRS                                         R1
                                                                                                  INP1
2. Determine RAdj
  Set RAdj as close to R1 + RRS as possible.                         But, VRS = 0 during this test, so it drops out.
  Therefore, RAdj = 17 k.                                            Using the following as worst case Low and High:
3. Determine VRS(+TRP) using equation (7).                                     Worst Case Low (RRS)      Worst Case High (RRS)
                                                                   INAdj       23.6 µA = 15 µA × 1.57    10.7 µA = 7.0 µA × 1.53
VRS(+TRP)  11A  17k  11A(15k  1.5k)  160 mV
                                                                   RAdj                 16.15 k                  17.85 k
              VRS(+TRP)  166 mV typical                           VHYS                 135 mV                   185 mV
             (easily meets 250 mV minimum)                         INP1                 16 µA                    6.0 µA
                                                                   R1                   15.75 k                  14.25 k
                                                                   KI                    1.57                     1.53
4. Calculate worst case VRS(+TRP)
  Examination of equation (7) and the spec reveals the worst
case trip voltage will occur when:                                               135 mV  23.6 A  16.15 k
                                                                          RRS                               15.75 k
  VHYS = 180 mV                                                                            16 A
  INAdj = 16 µA                                                                 16.5 k
  INP1 = 15 µA
  R1 = 14.25 k (5% low)                                              Therefore,
  RAdj = 17.85 k (5% High)                                                 RRS(MIN)  16.5 k (meets 12 k system spec)
   VRS(+)MAX  16 A(17.85 k)
               15A(14.25 k  1.5 k)  180 mV
                                                                   and,
              229 mV                                                               185 mV  10.7 A  17.85 k
                                                                    RRS(MAX)                                   14.25 k
                                                                                              6.0A
which is still less than the 250 mV minimum amplitude of                           48.4 k
the input.
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                                                                                  CS1124
                                                                    PACKAGE DIMENSIONS
                                                                                  SO–8
                                                                               D SUFFIX
                                                                              CASE 751–07
                                                                                ISSUE V
          –X–
                                                                                                       NOTES:
                        A                                                                               1. DIMENSIONING AND TOLERANCING PER ANSI
                                                                                                           Y14.5M, 1982.
                                                                                                        2. CONTROLLING DIMENSION: MILLIMETER.
                8                  5                                                                    3. DIMENSION A AND B DO NOT INCLUDE MOLD
                                                                                                           PROTRUSION.
                                                                                                        4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER
      B                                    S         0.25 (0.010)    M   Y    M                            SIDE.
                    1                                                                                   5. DIMENSION D DOES NOT INCLUDE DAMBAR
                                                                                                           PROTRUSION. ALLOWABLE DAMBAR
                               4
                                                                                            K              PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN
–Y–                                                                                                        EXCESS OF THE D DIMENSION AT MAXIMUM
                                                                                                           MATERIAL CONDITION.
                                                 C                            N   X 45 
                                                          SEATING
                                                          PLANE
–Z–
                                                               0.10 (0.004)
      H                                                                                M         J
                         D
                    0.25 (0.010)       M   Z Y   S    X    S
                        PACKAGE THERMAL DATA
                                                     Parameter                                  SO–8                  Unit
                        RΘJC                                                      Typical        45                  °C/W
                        RΘJA                                                      Typical       165                  °C/W
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                                                                            CS1124
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