CS1124
Dual Variable-Reluctance
Sensor Interface IC
The CS1124 is a monolithic integrated circuit designed primarily to
condition signals used to monitor rotating parts.
The CS1124 is a dual channel device. Each channel interfaces to a
Variable Reluctance Sensor, and monitors the signal produced when a http://onsemi.com
metal object is moved past that sensor. An output is generated that is a
comparison of the input voltage and the voltage produced at the IN Adj 8
lead. The resulting square–wave is available at the OUT pin. 1
When the DIAG pin is high, the reference voltage at INAdj is SO–8
increased. This then requires a larger signal at the input to trip the D SUFFIX
comparator, and provides for a procedure to test for an open sensor. CASE 751
Features PIN CONNECTIONS AND
• Dual Channel Capability MARKING DIAGRAM
• Built–In Test Mode 1 8
• On–Chip Input Voltage Clamping
INAdj VCC
IN1 OUT1
ALYW
•
1124
Works from 5.0 V Supply
IN2 OUT2
• Accurate Built–In Hysteresis GND DIAG
VCC A = Assembly Location
WL, L = Wafer Lot
YY, Y = Year
VCC VCC VCC VCC WW, W = Work Week
INP1
OUT1
DIAG INAdj To µP ORDERING INFORMATION
R1 IN1 Device Package Shipping
+
– CS1124YD8 SO–8 95 Units/Rail
C1 Active
RRS COMP1
Clamp CS1124YDR8 SO–8 2500 Tape & Reel
VRS
Variable
Reluctance VCC VCC
Sensor
INP2 OUT2
To µP
R2 IN2
+
–
C2 Active
RRS COMP2
Clamp
VRS
Variable GND
Reluctance
RAdj
Sensor
Figure 1. Block Diagram
Semiconductor Components Industries, LLC, 2001 1 Publication Order Number:
April, 2001 – Rev. 6 CS1124/D
CS1124
MAXIMUM RATINGS*
Rating Value Unit
Storage Temperature Range –65 to 150 °C
Ambient Operating Temperature –40 to 125 °C
Supply Voltage Range (continuous) –0.3 to 7.0 V
Input Voltage Range (at any input, R1 = R2 = 22 k) –250 to 250 V
Maximum Junction Temperature 150 °C
ESD Susceptibility (Human Body Model) 2.0 kV
Lead Temperature Soldering: Reflow: (SMD styles only) (Note 1) 230 peak °C
1. 60 second maximum above 183°C.
*The maximum package power dissipation must be observed.
ELECTRICAL CHARACTERISTICS (4.5 V < VCC < 5.5 V, –40°C < TA < 125°C, VDIAG = 0; unless otherwise specified.)
Characteristic Test Conditions Min Typ Max Unit
VCC SUPPLY
Operating Current Supply VCC = 5.0 V – – 5.0 mA
Sensor Inputs
Input Threshold – Positive VDIAG = Low 135 160 185 mV
VDIAG = High 135 160 185 mV
Input Threshold – Negative VDIAG = Low –185 –160 –135 mV
VDIAG = High 135 160 185 mV
Input Bias Current (INP1, INP2) VIN = 0.336 V –16 –11 –6.0 µA
Input Bias Current (DIAG) VDIAG = 0 V – – 1.0 µA
Input Bias Current Factor (KI) VIN = 0.336 V, VDIAG = Low – 100 – %INP
(INAdj = INP × KI) VIN = 0.336 V, VDIAG = High 152 155 157 %INP
Bias Current Matching INP1 or INP2 to INAdj, VIN = 0.336 V –1.0 0 1.0 µA
Input Clamp – Negative IIN = –50 µA –0.5 –0.25 0 V
IIN = –12 mA –0.5 –0.30 0 V
Input Clamp – Positive IIN = +12 mA 5.0 7.0 9.0 V
Output Low Voltage IOUT = 1.6 mA – 0.2 0.4 V
Output High Voltage IOUT = –1.6 mA VCC – 0.5 VCC – 0.2 – V
Mode Change Time Delay – 0 – 20 µs
Input to Output Delay IOUT = 1.0 mA – 1.0 20 µs
Output Rise Time CLOAD = 30 pF – 0.5 2.0 µs
Output Fall Time CLOAD = 30 pF – 0.05 2.0 µs
Open–Sensor Positive Threshold VDIAG = High, RIN(Adj) = 40 k. Note 2 29.4 54 86.9 kΩ
Logic Inputs
DIAG Input Low Threshold – – – 0.2 × VCC V
DIAG Input High Threshold – 0.7 × VCC – – V
DIAG Input Resistance VIN = 0.3 × VCC , VCC = 5.0 V 8.0 22 70 kΩ
VIN = VCC, VCC = 5.0 V 8.0 22 70 kΩ
2. This parameter is guaranteed by design, but not parametrically tested in production.
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CS1124
PACKAGE PIN DESCRIPTION*
PACKAGE PIN #
SO–8 PIN SYMBOL FUNCTION
1 INAdj External resistor to ground that sets the trip levels of both channels.
Functions for both diagnostic and normal mode.
2 IN1 Input to channel 1.
3 IN2 Input to channel 2.
4 GND Ground.
5 DIAG Diagnostic mode switch. Normal mode is low.
6 OUT2 Output of channel 2.
7 OUT1 Output of channel 1.
8 VCC Positive 5.0 volt supply input.
VCC
VCC VCC VCC VCC
INP1
OUT1
DIAG
INAdj To µP
R1 IN1
+
–
C1 Active
RRS COMP1
Clamp
VRS Variable
Reluctance
Sensor
GND
RAdj
Figure 2. Application Diagram
THEORY OF OPERATION
NORMAL OPERATION INP1/INAdj – Internal current sources that determine trip
points via R1/RAdj.
Figure 2 shows one channel of the CS1124 along with the
COMP1 – Internal comparator with built–in hysteresis
necessary external components. Both channels share the
set at 160 mV.
INAdj pin as the negative input to a comparator. A brief
OUT1 – Output 0 V – 5.0 V square wave with the same
description of the components is as follows:
frequency as VRS.
VRS – Ideal sinusoidal, ground referenced, sensor output
By inspection, the voltage at the (+) and (–) terminals of
– amplitude usually increases with frequency, depending on
COMP1 with VRS = 0V are:
loading.
RRS – Source impedance of sensor. V+ INP1(R1 RRS) (1)
R1/RAdj – External resistors for current limiting and
biasing.
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CS1124
V– INAdj RAdj (2) OPEN SENSOR PROTECTION
As VRS begins to rise and fall, it will be superimposed on The CS1124 has a DIAG pin that when pulled high (5.0 V),
the DC biased voltage at V+. will increase the INAdj current source by roughly 50%.
Equation (7) shows that a larger VRS(+TRP) voltage will be
V+ INP1(R1 RRS) VRS (3) needed to trip comparator COMP1. However, if no VRS
To get comparator COMP1 to trip, the following signal is present, then we can use equations 1, 2, and 4
condition is needed when crossing in the positive direction, (equation 5 does not apply in this mode) to get:
V+ V– VHYS (4) INP1(R1 RRS) INP1 KI RAdj VHYS (12)
(VHYS is the built–in hysteresis set to 160 mV), or when Since RRS is the only unknown variable we can solve for
crossing in the negative direction, RRS,
V+ V– VHYS (5) INP1 KI RAdj VHYS
RRS R1 (13)
INP1
Combining equations 2, 3, and 4, we get:
Equation (13) shows that if the output switches states
INP1(R1 RRS) VRS INAdj RAdj VHYS (6) when entering the diag mode with VRS = 0, the sensor
impedance must be greater than the above calculated value.
therefore, This can be very useful in diagnosing intermittent sensor.
VRS(+TRP) INAdj RAdj INP1(R1 RRS) VHYS
(7) INPUT PROTECTION
It should be evident that tripping on the negative side is: As shown in Figure 2, an active clamp is provided on each
input to limit the voltage on the input pin and prevent
VRS(–TRP) INAdj RAdj INP1(R1 RRS) VHYS
substrate current injection. The clamp is specified to handle
(8)
±12 mA. This puts an upper limit on the amplitude of the
In normal mode, sensor output. For example, if R1 = 20 k, then
INP1 INAdj (9) VRS(MAX) 20 k 12 mA 240 V
We can now re–write equation (7) as: Therefore, the VRS(pk–pk) voltage can be as high as 480 V.
The CS1124 will typically run at a frequency up to 1.8 MHz
VRS(+TR) INP1(RAdj R1 RRS) VHYS (10)
if the input signal does not activate the positive or negative
By making input clamps. Frequency performance will be lower when
the positive or negative clamps are active. Typical
RAdj R1 RRS (11) performance will be up to a frequency of 680 kHz with the
clamps active.
you can detect signals with as little amplitude as VHYS.
A design example is given in the applications section.
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CS1124
CIRCUIT DESCRIPTION
Figure 3 shows the part operating near the minimum input
thresholds. As the sin wave input threshold is increased, the OUT1, 2.0 V/div IN1, 5.0 V/div
low side clamps become active (Figure 4). Increasing the
amplitude further (Figure 5), the high–side clamp becomes
active. These internal clamps allow for voltages up to –250 V
and 250 V on the sensor side of the setup (with R1 = R2 =
22 k) (reference the diagram page 1).
Figure 6 shows the effect using the diagnostic (DIAG)
function has on the circuit. The input threshold (negative) is
switched from a threshold of –160 mV to +160 mV when
DIAG goes from a low to a high. There is no hysteresis when
DIAG is high.
20 ms/div
IN1, 200 mV/div
Figure 5. Low– and High–Side Clamps
DIAG
5.0 V/div
OUT1, 2.0 V/div
IN1
1.0 V/div
OUT1
20 ms/div
5.0 V/div
Figure 3. Minimum Threshold Operation
20 ms/div
Figure 6. Diagnostic Operation
OUT1, 2.0 V/div IN1, 5.0 V/div
20 ms/div
Figure 4. Low–Side Clamp
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CS1124
APPLICATION INFORMATION
Referring to Figure 2, the following will be a design 5. Calculate C1 for low pass filtering
example given these system requirements: Since the sensor guarantees 40 Vpk–pk @ 10 kHz, a low
pass filter using R1 and C1 can be used to eliminate high
RRS 1.5 k ( 12 k is considered open)
frequency noise without affecting system performance.
VRS(MAX) 120 Vpk Gain Reduction 0.29 V 0.0145 36.7 dB
20 V
VRS(MIN) 250 mVpk Therefore, a cut–off frequency, fC, of 145 Hz could be
used.
FVRS 10 kHz @ VRS(MIN) 40 Vpk–pk 1
C1 0.07 F
2fCR1
1. Determine tradeoff between R1 value and power Set C1 = 0.047 µF.
rating. (use 1/2 watt package)
6. Calculate the minimum RRS that will be indicated as
120 2 an open circuit. (DIAG = 5.0 V)
2
Rearranging equation (7) gives
PD 12 W
R1
VHYS [INP1 KI RAdj]
Set R1 = 15 k. (The clamp current will then be 120/15 k
VRS(+TRP)
= 8.0 mA, which is less than the 12 mA limit.)
RRS R1
INP1
2. Determine RAdj
Set RAdj as close to R1 + RRS as possible. But, VRS = 0 during this test, so it drops out.
Therefore, RAdj = 17 k. Using the following as worst case Low and High:
3. Determine VRS(+TRP) using equation (7). Worst Case Low (RRS) Worst Case High (RRS)
INAdj 23.6 µA = 15 µA × 1.57 10.7 µA = 7.0 µA × 1.53
VRS(+TRP) 11A 17k 11A(15k 1.5k) 160 mV
RAdj 16.15 k 17.85 k
VRS(+TRP) 166 mV typical VHYS 135 mV 185 mV
(easily meets 250 mV minimum) INP1 16 µA 6.0 µA
R1 15.75 k 14.25 k
KI 1.57 1.53
4. Calculate worst case VRS(+TRP)
Examination of equation (7) and the spec reveals the worst
case trip voltage will occur when: 135 mV 23.6 A 16.15 k
RRS 15.75 k
VHYS = 180 mV 16 A
INAdj = 16 µA 16.5 k
INP1 = 15 µA
R1 = 14.25 k (5% low) Therefore,
RAdj = 17.85 k (5% High) RRS(MIN) 16.5 k (meets 12 k system spec)
VRS(+)MAX 16 A(17.85 k)
15A(14.25 k 1.5 k) 180 mV
and,
229 mV 185 mV 10.7 A 17.85 k
RRS(MAX) 14.25 k
6.0A
which is still less than the 250 mV minimum amplitude of 48.4 k
the input.
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CS1124
PACKAGE DIMENSIONS
SO–8
D SUFFIX
CASE 751–07
ISSUE V
–X–
NOTES:
A 1. DIMENSIONING AND TOLERANCING PER ANSI
Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
8 5 3. DIMENSION A AND B DO NOT INCLUDE MOLD
PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER
B S 0.25 (0.010) M Y M SIDE.
1 5. DIMENSION D DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR
4
K PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN
–Y– EXCESS OF THE D DIMENSION AT MAXIMUM
MATERIAL CONDITION.
C N X 45
SEATING
PLANE
–Z–
0.10 (0.004)
H M J
D
0.25 (0.010) M Z Y S X S
PACKAGE THERMAL DATA
Parameter SO–8 Unit
RΘJC Typical 45 °C/W
RΘJA Typical 165 °C/W
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CS1124
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