Magelis XBT-G

User Manual

eng
35007031
2
 Document Set

Document Set

At a Glance This manual discribes the XBT-G terminals series implementation.

September 2003 3
Document Set

4 September 2003
 Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Part I XBT-G Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Chapter 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Series of XBT-G Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Series XBT-G panels and standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CE marking notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 2 XBT-G Device Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
System design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Chapter 3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Environmental specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Structural specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Memory and clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.3 Interface specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Specification serial interface COM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Specification of serial interface COM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5
 Other interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.4 Part numbers and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Part numbers and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.5 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
XBT-G2110 dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
XBT-G2120, XBT-G2130, XBT-G2220, and XBT-G2330 dimensions. . . . . . . . . 56
XBT-G4320 and XBT-G4330 dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
XBT-G5230, XBT-G 5330 and XBT-G6330 dimensions . . . . . . . . . . . . . . . . . . . 58
Panel cut dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Installation Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Chapter 4 Installation and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Installation procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.2 Wiring Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Connecting the Power Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Connecting the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Input/Output Line placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.3 Tool Port Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Tool Port Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.4 Ethernet Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Ethernet Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.5 CF Card Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
CF Card Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.6 Sound Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Sound Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Part II Settings and debugging . . . . . . . . . . . . . . . . . . . . . . . . . . 79

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Chapter 5 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.1 XBT-G settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Types of Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Offline settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
System settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Chapter 6 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

6
 6.1 Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.2 Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Self test item list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Chapter 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Regular Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Periodic check points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Replacing the backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

7
8
 Safety Information
§

General Safety Precautions

AT a glance This manual includes procedures that must be followed to operate the XBT-G
correctly and safely. Be sure to read this manual and any related materials
thoroughly to understand the correct operation and functions of this unit.

September 2003 9
Safety Information

General Safety
Precautions
WARNING

UNINTENDED EQUIPMENT OPERATION.

Loss of control

Control system must be designed to avoid a malfunction caused by a communication fault

between the XBT-G and the host controller.

Backlight Burnout

In case of backlight failure, enable the “disable screen” feature.

Failure to follow these instructions can result in serious injury or equipment damage.

l This equipment must be installed and operated by qualified personnel.

l Disconnect all power before working on or inside equipment.
l Ensure the power supply matches the power requirements of the XBT-G.
l Do not strike the touch panel with a hard or pointed object, or press on the touch
panel with excessive force, since it may damage the touch panel or the display.
l Do not use this unit in locations where large, sudden temperature changes may
cause condensation inside.
l Do not store or use the XBT-G where chemicals (such as organic solvents, etc.)
and acids can evaporate, or where chemicals and acids are present in the air.
l Corrosive chemicals : acids, alkalines, liquids containing salt.
l Flammable chemicals : organic Solvents.
l Do not use paint thinner or organic solvents to clean the XBT-G.
l Do not store or operate the LCD display in areas receiving direct sunlight, since
the sun's UV rays may cause the LCD display’s quality to deteriorate.
l Storing this unit at temperatures higher or lower than specifications may damage
the panel.
l Vertical mounting is recommended.
l After turning the XBT-G OFF, be sure to wait 30 seconds before turning it ON
again. If the XBT-G started too soon, it may not start up correctly.
l For maximum product life allow 100mm ventilation space from energized
components.
l Alterations beyond those specified in this manual will void the product warranty.

10 September 2003
 Safety Information

l The display of text characters, particularly the height, can be slightly different in
Runtime\execution mode than what is represented in the Vijeo Designer
configuration mode. Reviewing the text characters on the XBT-G after
downloading is recommended to ensure that all text is visible.
l When using scripts to display screens, ensure that they are not displayed in a
Popup window. Failure to follow this instruction may cause the image to be
clipped within the Popup window.
l The vibrate mode is not available on the XBTG; this mode is reserved for a future
use.
l Printing is not currently supported on the XBTG.
l While in the modification mode with the virtual keyboard displayed, any change
of focus (outside of the virtual keyboard window) will close the virtual keyboard
and input data will be lost.
l During the design phase of your project, ensure that only one protocol is
configured to a communications port. Multiple protocols can not be assigned to
a single port.
l If sound distortion is present, check the file format of the sound (*.wav) file used
and ensure that it is formatted for 16 bits, 11 kHz.

WARNING

UNINTENDED EQUIPMENT OPERATION.

Care must be taken during design not to allow Pop up windows to overlay virtual keyboard.

Failure to follow the instruction can result in death, injury, or equipment damage.

September 2003 11
Safety Information

12 September 2003
 About the Book

At a Glance

Document Scope This manual discribes the XBT-G terminals series implementation.

Related
Documents

User Comments We welcome your comments about this document. You can reach us by e-mail at
TECHCOMM@modicon.com

September 2003 13
About the Book

14 September 2003
 XBT-G Panels

I
At a glance

Subject of this This part presents XBT-G Panels.

part

What's in this This part contains the following chapters:

Part?
Chapter Chapter Name Page
1 Overview 17
2 XBT-G Device Connectivity 23
3 Specifications 29
4 Installation and wiring 61

September 2003 15
XBT-G Panels

16 September 2003
 Overview

1
At a glance

Subject of this This chapter presents series of XBT-G Panels and devices connectable to the
Chapter XBT-G.

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Series of XBT-G Panels 18
Package contents 19
Series XBT-G panels and standards 20
CE marking notes 21

September 2003 17
Overview

Series of XBT-G Panels

Overview This manuals presents the XBT-G series of Human Machine Interface products.
These products are graphical touchscreens and have an operating voltage of 24
Volts DC. The products offered in this series have various features and benefits
listed below:
l screen size,
l resolution of the screen,
l technology and color of the screen,
l communication.

Part Number The following table introduce the different XBT-G Products:
Part number Screen Resolution Mono/Color Screen Serial Ethernet
size Pixels technology link
XBT-G2110 5.7" QVGA Blue mode STN 1 No
320x240
XBT-G2120 5.7" QVGA Monochrome STN 1 No
320x240
XBT-G2130 5.7" QVGA Monochrome STN 2 Yes
320x240
XBT-G2220 5.7" QVGA Color STN 1 No
320x240
XBT-G2330 5.7" QVGA Color TFT 2 Yes
320x240
XBT-G4320 7.4" VGA Color TFT 1 No
640x480
XBT-G4330 7.4" VGA Color TFT 2 Yes
640x480
XBT-G5230 10.4" VGA Color STN 2 Yes
640x480
XBT-G5330 10.4" VGA Color TFT 2 Yes
640x480
XBT-G6330 12.1" SVGA Color TFT 2 Yes
800x600

STN and TFT STN: Scan Twisted Neumatic also known as passive matrix.
TFT: Thin Film Transistors also known as active matrix.

18 September 2003
 Overview

Package contents

At a glance The following items are included in the XBT-G's package. Before using the XBT-G,
please make sure that all items listed here are present:
l XBT-G Unit,
l PLC cable adaptor XBTZG999, plugged on the serial interface (HOST -I/F 25
pin),
l Installation Guide,
l Installation Fasteners (4),
l Installation Gasket.

Options XBT-G optional items include cables, adapters, screen editor software and other
items. For more information about these optional items, please refer to individual
XBT-G catalogues.

Revisions You can identify the revision from the product label sticker pasted on the XBT-G unit.
Revision is consisted of letters and numbes at the location marked with "*" sign.
The following diagram show a example of unit revision. In this example the revision
is C,1,2:

XBTG2110
24V 0.84A Made in Japan
0302 FID:xxxx SN: xxxxxxxxxxx

C
LRxxxxxx
LISTED INDUSTRIAL CONTROL EQUIPMENT
FOR HAZARDOUS LOCATIONS 3R23
Class1 Division 2 Group A,B,C and D
Temperature Code-T4A
REV AB*DEFGHIJKLMNOPQRSTUVWXYZ**345

0123456789 0123456789 0123456789

September 2003 19
Overview

Series XBT-G panels and standards

At a glance The XBT-G are UL/C-UL listed and CSA products.

These units are conformed to the following standards:
l UL 508 for Industrial Control Equipement,
l UL 1604 Auxiliary Devices for Use in Hazardous Location for use in Class I and
Class II Division 2 and Class Hazardous Locations,
l CAN/CSA-C22.2 No.14 and No.213 Class 3218-06 Industrial Control
Equipment- Miscellaneous Apparatus - For Hazardous Locations.

UL1604 Conditions of Acceptability and Handling Cautions:

l Power, input and output (I/O) wiring must be in accordance with Class I, Division
2 wiring methods - Article 501- 4(b) of the National Electrical Code, NFPA 70 or
as specified in section 18-152 of the Canadian Electrical Code for installations
within Canada and in accordance with the authority have jurisdiction.
l Suitable for use in Class I, Division 2, Groups A, B, C and D Hazardous Locations
or non- Hazardous Locations only.
l Confirm that the power supply has been turned OFF before disconnecting
equipment, or confirm that the location is not subject to the risk of explosion.
l WARNING: Explosion hazard - substitution of components may impair suitability
for Class I, Division 2.
l WARNING: Explosion hazard - when in hazardous locations, turn power OFF
before replacing or wiring modules.
l WARNING: Explosion hazard - do not disconnect equipment unless power has
been switched OFF or the area is known to be non-hazardous.
Suitable for use in Class I, Division2, GroupsA, B, C and D hazardous location, or
nonhazardous locations only.

20 September 2003
 Overview

CE marking notes

At a glance The XBT-G units are CE marked products. They follow the standards bellow:
Environnement Standards
Compliance with standards IEC 61131-2, IEC61000-6-2,CISPR11(Class A) UL 508, CSA
C22.2 n°14 & n°213
Product certification CE, UL/cUL, CSA, Class 1 Div 2 T4A or T5* (UL & CSA)
* : only for the references XBT-G4•••
Operating temperature 0°C + 50°C (32°F 122°F)
Storage temperature -20 °C + 60°C (-4°F 140°F)
Protection (front panel) IP 65 - (IEC 60529)
UL Type 4, 4X Indoor use
Protection (rear panel) IP 20 - (IEC 60529)
ESD withstand IEC 61000 - 4 - 2
level 3
Electromagnetic interference IEC 61000 - 4 - 3
10 V / m
Electrical interference IEC 61000- 4 - 4
level 3
High Energy Surges IEC 61000 - 4 - 5
0.5KV (Differential Mode on power supply)
1KV (common mode on power supply)
Shocks IEC 60068 - 2 - 27
1/2 sinusoidal pulse for 11ms, 15 g on 3 axes
Vibration IEC 60068 - 2 - 6
0.075mm 10 Hz to 57 Hz
1 g. 57 Hz to 150 Hz
Pollution Degree Pollution Degree 2

September 2003 21
Overview

22 September 2003
 XBT-G Device Connectivity

2
At a glance

Subject of this This chapter presents for each XBT-G unit the devices connectable to it.
chapter

What's in this This chapter contains the following topics:

Chapter?
Topic Page
System design 24
Accessories 26

September 2003 23
XBT-G Device Connectivity

System design

At a glance The following diagrams represent the main selection of devices connectable to the
XBT-G.

XBT-G edit mode The following diagram represents XBT-G edit mode peripherals:
peripherals Personal
XBT-G Unit Computer

To an Ethernet
Network (1) Vijeo
Designer

Tool connector

Data Transfer Cable

XBTZG915

CF Card (2)
XBTZGM16
XBTZGM32

(1) not available on XBT-G2110/2120/2220/4320

(2) not available on XBT-G2110

24 September 2003
 XBT-G Device Connectivity

XBT-G run mode The following diagram represents XBT-G run mode peripherals:
peripherals
XBT-G Unit

To an Ethernet
Network (1)

XBTZG999
cable convertor

XBTZ••• cable

CF Card (2) PLC

XBTZGM16
XBTZGM32

Speaker (3)

(1) not available on XBT-G2110/2120/2220/4320

(2) not available on XBT-G2110
(3) not available on XBT-G2110/2120/2130/2220/2330/4320

September 2003 25
XBT-G Device Connectivity

Accessories

Part number The following table presents all accessories used with XBT-G:
Part number Product name Description XBT-G series
VJDSPULFUCDV10M Vijeo Designer Software used to create the screen For all
data using a personal computer.
VJDSPULTUCDV10M Vijeo Designer Trial Software to be used to create the Download on target is not
screen data using a personal available
computer.
XBTZG915 Cable Connects the XBT-G to a personnal For all
computer (COM1, COM2, ).
Downloads user created program.
XBTZG999 XBTZ cable Adapt the XBTZ cable connector to For all
convertor XBT-G COM1 port.
XBTZG968 XBTZ cable Cable to connect equipment to XBT-G For all
XBTZG9680 with XBTZ cable convector.
XBTZG9681
XBTZG9710 XBTZ cable Cable to connect equipment to XBT-G For all
XBTZG9711 with XBTZ cable convector.
XBTZG918 XBTZ cable Cable to connect equipment to XBT-G For all
with XBTZ cable convector.
XBTZG908 XBTZ cable Cable to connect equipment to XBT-G For all
with XBTZ cable convector and TSX
SCA 62.
TSX PCX 1031 XBTZ cable Cable to connect equipment to XBT-G For all
(COM2).
XBTZGM16 CF card (16MB) XBT-G series CF card (16MB). For all except XBT-G2110
XBTZGM32 CF card (32MB) XBT-G series CF card (32MB). For all except XBT-G2110
XBTZGADT CF card adaptor CF card adapter for the PCMCIA slot. For all except XBT-G2110
XBTZG12 Backlight Replacement backlight. For XBT-G2120/2130/2220
XBTZG13 For XBT-G5230
XBTZG14 For XBT-G4320/4330
XBTZG15 For XBT-G5330
XBTZG16 For XBT-G6330
XBTZGSET Installation fastener Fasteners to attach the XBT-G a For all
panel.

26 September 2003
 XBT-G Device Connectivity

Part number Product name Description XBT-G series

XBTZG21 Installation gasket. Provides a moisture resistant seal For XBT-G2110
XBTZG22 when installing the XBT-G. Same as For XBT-G2120/2130/2230/
the seal included the XBT-G’s original 2330
equipment package.
XBTZG24 For XBT-G4320/4330
XBTZG26 For XBT-G5230/5330/6330
XBTZG31 Screen protection Disposable, dirt-resistant sheet for the For XBT-G2110
XBTZG32 sheet. XBT-G’s screen. The XBT-G’s touch For XBT-G2130/2330
panel can be operated with this cover
XBTZG34 For XBT-G4320/4330
sheet attached.
XBTZG36 For XBT-G5230/5330/6330
XBTZGCOV Connectors cover. Attaches to XBT-G rear face For XBT-G2130/2330/4320/
connectors. 4330/5230/5330/6330

September 2003 27
XBT-G Device Connectivity

28 September 2003
 Specifications

3
At a glance

Subject of this This chapter presents the different XBT-G specifications (general, functional,
chapter interface).

What's in this This chapter contains the following sections:

Chapter?
Section Topic Page
3.1 General specifications 30
3.2 Functional specifications 34
3.3 Interface specifications 42
3.4 Part numbers and functions 48
3.5 Dimensions 54

September 2003 29
Specifications

3.1 General specifications

At a glance

Subject of this This section presents general XBT-G specifications (electrical, environmental and
section structural).

What's in this This section contains the following topics:

Section?
Topic Page
Electrical specifications 31
Environmental specifications 32
Structural specifications 33

30 September 2003
 Specifications

Electrical specifications

At a glance This following table presents electrical specifications of XBT-G:

Specifications XBT-G2110 XBT-G2120 XBT-G4320 XBT-G4330 XBT-G5230
XBT-G2130 XBT-G5330
XBT-G2220 XBT-G6330
XBT-G2330
Input Voltage 24 V DC/30Vrms Class II
Rated Voltage 20.4 V DC to 19.2 V DC to 19.2 V DC to 19.2 V DC to 19.2 V DC to
27.6 V 28.8 V 28.8 V 28.8 V 28.8 V
Allowable ≤ 2ms ≤ 10ms ≤ 10ms ≤ 10ms ≤ 10ms
Voltage Drop
Power ≤ 20W ≤ 22W ≤ 28W ≤ 28W ≤ 50W
Consumption
In-Rush Current ≤ 30A
Voltage AC1,000V AC1,000V AC1,000V AC1,000V AC1,000V
Endurance 10mA for 1 20mA for 1 20mA for 1 20mA for 1 20mA for 1
between minute minute minute minute minute
charging and FG
terminals
(Dielectric
withstand)
Insulation 20MΩ or 20MΩ or 10MΩ or 10MΩ or 10MΩ or
Resistance higher at higher at higher at higher at higher at
between DC500V DC500V DC500V DC500V DC500V
charging and FG
terminals

Note: When using XBT-G in an environment where the temperature becomes or

exceeds 40°C for an extended period of time, the screen contrast level may
decrease from its original level of brightness.

September 2003 31
Specifications

Environmental specifications

At a glance This following table presents environmental specifications of XBT-G:

Specifications XBT-G2110 XBT-G2120 XBT-G4320 XBT-G4330 XBT-G5230
XBT-G2130 XBT-G5330
XBT-G2220 XBT-G6330
XBT-G2330
Ambient 0°C to +50°C (32°F 122°F) (1)
operating
temperature
Storage -20°C to +60°C (-4°F 140°F)
temperature
Ambient humidity 20%RH to 10%RH to 10%RH to 10%RH to 10%RH to
85%RH 90%RH 90%RH 90%RH 90%RH
Non condensing, wet bulb temperature : ≤ 39°C
Atmospheric 800 to 1114hPa (≤ 2000meters) (23.62 to 32.9 inHg)
endurance
Air purity level 3
≤ 0.1mg/ m non-conductive levels
Atmosphere Free of corrosive gasses
Vibration Non-continuous vibration:
resistance 0.075mm 10Hz to 50Hz, 9.8m/s 57Hz to 150Hz
Continuous vibration:
0.035mm 10Hz to 50Hz, 4.9m/s 57Hz to 150Hz
x,y,z directions for 10 times (80min)
Noise immunity Noise voltage: 1000Vp-p
(via noise Pulse duration: 1µ sec
simulator) Rise time:1nsec
Electrostatic Complies with IEC 61000-4-2 level 3
discharge
immunity

(1): The LCD displays of XBT-G2130/2120/2220/6330 may occasionally blur when they are
used for hours at over 40°C ambient operating temperature. After the temperature returns to
normal, the normal display will be restored. The XBT-G’s operation will not be affected even
though the display is blurred.

32 September 2003
 Specifications

Structural specifications

At a glance This following table presents structural specifications of XBT-G:

Specifications XBT-G2110 XBT-G2120 XBT-G4320 XBT-G4330 XBT-G5230
XBT-G2130 XBT-G5330
XBT-G2220 XBT-G6330
XBT-G2330
Grounding ≤100Ω or your country’s applicable standard
Ratings (front Equivalent to IP65 (JEM 1030) (1) NEMA#250 Type 4X/12
face of installed
unit)
Weight (main ≤1.1kg (2.4lb) ≤1.2kg (2.6lb) ≤1.7kg (5.5lb) ≤1.7kg (5.5lb) ≤3.5kg (7.7lb)
unit only)
Cooling Natural air circulation
method
External 207 x 157 x 58 171 x 138 x 60 215 x 170 x 60 215 x 170 x 60 317 x 243 x 58
dimensions
WxHxD mm
External 8.17 x 6.18 x 2.28 6.73 x 5.43 x 2.36 8.46 x 6.69 x 2.36 8.46 x 6.69 x 2.36 12.48 x 9.57 x 2.28
dimensions
WxHxD in.

Note: (1) the front face of the XBT-G unit, installed in a solid panel, has been tested
using conditions equivalent to the standards shown in the specification. Even
though the XBT-G unit’s level of resistance is equivalent to these standards, oils
that should have no effect on the XBT-G can possibly harm the unit. This can occur
in areas where either vaporized oils are present, or where low viscosity cutting oils
are allowed to adhere to the unit for long periods of time. If the XBT-G’s front face
protection sheet becomes peeled off, these conditions can lead to the ingress of oil
into the XBT-G and separate protection measures are suggested. Also, if non-
approved oils are present, it may cause deformation or corrosion of the front
panel’s plastic cover. Therefore, prior to installing the XBT-G be sure to confirm the
type of conditions that will be present in the XBT-G’s operating environment. If the
installation gasket is used for a long period of time, or if the unit and its gasket are
removed from the panel, the original level of the protection cannot be guaranteed.
To maintain the original protection level, you need to replace the installation gasket
regularly.

September 2003 33
Specifications

3.2 Functional specifications

At a glance

Subject of this This section presents functional specifications (display, memory, and interfaces).
section

What's in this This section contains the following topics:

Section?
Topic Page
Display 35
Memory and clock 39
Interfaces 40

34 September 2003
 Specifications

Display

At a glance The following table lists display specifications of XBT-G units. The XBT-G unit are
grouped together in tables according to:
l STN screen technology,
l TFT screen technology.

September 2003 35
Specifications

STN Display This following table lists the display specification of XBT-G unit with STN screen
XBT-G unit technology.
Specifications XBT-G2110 XBT-G2120 XBT-G2220 XBT-G5230
XBT-G2130
Type Monochrome LCD Color LCD
Colors Blue mode B&W 64 colors 64 colors, 3-speed blink
Resolution 320x240 640x480
(pixels)
Display area
WxH (mm) 115.2 x 86.4 211.2 x 158.4
WxH (in.) 4.54 x 3.40 8.34 x 6.24
Backlight CCFL CFL (50,000 hrs at 25°C and 24hr. operation)
(25,000 hrs at
25°C and
24hr.
operation)
Contrast Control 4 levels of adjustment available via touch panel
Brightness adjust Set to maximum
Language fonts ASCII: (Code page 850) Alphanumeric (incl. Eur. characters)
Chinese: (GB2321-80 codes) simplified Chinese fonts
Japanese: ANK 158, Kanji : 6962 (JIS Standards 1 & 2)
Korean: (KSC5601 - 1992 codes) Hangul fonts
Taiwanese: (Big 5 codes) traditional Chinese fonts
Text
8x8 dots 40 char. per row, 30 rows 80 char. per row, 60 rows
8x16 dots 40 char. per row, 15 rows 80 char. per row, 30 rows
16x16 dots 20 char. per row, 15 rows 40 char. per row, 30 rows
32x32 dots 10 char. per row, 7 rows 20 char. per row, 15 rows
Font sizes Both height and width can be multiplied 1, 2, 4, or 8 times
Text sizes 8x8, 8x16, 16x16, and 32x32 dot fonts
Touch panel 16x12 keys/screen (1 or 2 point touch) 32x24 keys/screen (1 or 2
point touch)

36 September 2003
 Specifications

TFT Display This following table lists the display specification of XBT-G unit with TFT screen
XBT-G unit technology.
Specifications XBT-G2330 XBT-G4320 XBT-G5330 XBT-G6330
XBT-G4330
Type Color LCD
Colors 256 colors, no 256 colors, no blink (1) 64 colors, 3-speed blink
blink 64 colors,
3-speed blink
(1)
Resolution (pixels) 320x240 640x480 800x600
Display area
WxH (mm) 115.2 x 86.4 149.8 x 112.3 211.2 x 158.4 246 x 184.5
WxH (in.) 4.54 x 3.40 5.90 x 4.42 8.34 x 6.24 9.69 x 7.26
Backlight (Service CFL (50,000 hrs at 25°C and 24hr. operation)
life)
Contrast Control -
Brightness adjust 4 levels of adjustment available via touch panel
Languages fonts ASCII: (Code page 850) Alphanumeric (incl. Eur. characters)
Chinese: (GB2321-80 codes) simplified Chinese fonts
Japanese: ANK 158, Kanji : 6962 (JIS Standards 1 & 2)
Korean: (KSC5601 - 1992 codes) Hangul fonts
Taiwanese: (Big 5 codes) traditional Chinese fonts
Text
8x8 dots 40 char. per 80 char. per row, 60 rows 100 char. per
row, 30 rows row, 75 rows
8x16 dots 40 char. per 80 char. per row, 30 rows 100 char. per
row, 15 rows row, 37 rows
16x16 dots 20 char. per 40 char. per row, 30 rows 50 char. per
row, 15 rows row, 37 rows
32x32 dots 10 char. per 20 char. per row, 15 rows 25 char. per
row, 7 rows row, 18 rows
Font sizes Both height and width can be multiplied 1, 2, 4, or 8 times
Text sizes 8x8, 8x16, 16x16, and 32x32 dot fonts
Touch panel 16x12 keys/ 32x24 keys/screen (1 or 2 point 40x30 keys/
screen (1 or 2 touch) screen (1 or 2
point touch) point touch)

September 2003 37
Specifications

Specifications XBT-G2330 XBT-G4320 XBT-G5330 XBT-G6330

XBT-G4330

Legend
(1) Changing the "Colors" setting to "256 colors" will disable the blink
feature on all of your project’s screens. If you wish to use the blink
feature, select "64 colors"

38 September 2003
 Specifications

Memory and clock

Memory The following table list the specifications memory of each XBT-G unit.
Memory XBT-G2110 XBT-G2120 XBT-G2130 XBT-G4320 XBT-G4330
XBT-G2220 XBT-G2330 XBT-G5230
XBT-G5330
XBT-G6330
Application 4Mb 4Mb 6Mb 6Mb 8Mb
Flash EPROM
Data backup 128Kb 512Kb 128Kb 512Kb
SRAM
uses a lithium
battery (1)

Legend:
(1) : a lithium battery’s lifetime is:
l 10 years when the battery’s ambient temperature is under 40°C
l 4.1 years when the battery’s ambient temperature is under 50°C
l 1.5 years when the battery’s ambient temperature is under 60°C
When used for backup:
l Approximately 60 days, with a fully charged battery
l Approximately 6 days, with a half-charged battery

Clock The internal clock accuracy of all XBT-G units is +/- 65 seconds/month at ambient
temperature.
The XBT-G’s internal clock has a slight error. At normal operating temperatures and
conditions, with the XBT-G operating from its lithium battery, the degree of error is
65 seconds per month. Variations in operating conditions and battery life can cause
this error to vary from -380 to +90 seconds per month. For systems where this
degree of error will be a problem, the user should be sure to monitor this error and
make adjustments when required.

September 2003 39
Specifications

Interfaces

Serial interface The Serial interface and Tool Port connector are available for all XBT-G units.
and Tool Port The following table list the specifications of Serial interface and Tool Port connector.
connector
Interface Description
Serial interface COM1 SUB-D 25
Asynchronous Transmission RS232C/RS485
Data length 7 or 8 bits
Stop bit 1 or 2 bits
Parity None, Odd or Even
Data transmission 2400bps to 38400 bps
Tool Port connector Mini Din Asynchronous TTL level non procedural
command I/F
Used for transferring data user program from
Vijeo-Designer to the XBT-G.

Serial interface The Serial interface COM2 and Ethernet interface are available for XBT-G unit:
COM2 and l XBT-G2130,
Ethernet l XBT-G2330,
interface l XBT-G4330,
l XBT-G5230,
l XBT-G5330,
l XBT-G6330.
The following table list the specifications of Serial interface COM2 and Ethernet
interface.
Interface Description
Serial interface COM2 SUB-D 9
Asynchronous Transmission RS232C
Data length 7 or 8 bits
Stop bit 1 or 2 bits
Parity None, Odd or Even
Data transmission 2400bps to 38400 bps
Ethernet RJ 45 IEEE802.3, 10BaseT

40 September 2003
 Specifications

Compact Flash All XBT-G units except XBT-G2110 have one slot for Compact Flash memory Card
memory Card interface.
interface

Sound Output The Sound Output is available for XBT-G unit:

l XBT-G4330,
l XBT-G5230,
l XBT-G5330,
l XBT-G6330.
The following table list the specifications of Sound Output.
Interface Description
Sound Ouput
External Speaker Connection Terminal Block
Sound channel 1 mono channel
Speaker Output 70mW (Rated Load: 8W, Frequency: 1kHz)
Sound Line out output 2.7Vp-p (Rated Load:10kohm)
Wire Gauge AWG28 to AWG16

September 2003 41
Specifications

3.3 Interface specifications

At a glance

Subject of this This section presents interface specifications of XBT-G units (Serial interface
section COM1, COM2).

What's in this This section contains the following topics:

Section?
Topic Page
Specification serial interface COM1 43
Specification of serial interface COM2 46
Other interfaces 47

42 September 2003
 Specifications

Specification serial interface COM1

At a glance This interface that is used to connect the XBT-G to the Remote Equipment, via an
RS-232C or RS-485 cable. All XBT-G units are equiped with this interface. The
connector used is a socket-type connector.
The figure following presents the connector:

13 1

25 14

The following table presents the description of each pin’s serial interface.
Pin Signal name Comm Descriptions Meaning for XBT-G2110
1 FG Frame Ground Frame Ground
2 SD Send Data (RS-232C) Send Data (RS-232C)
3 RD Receive Data (RS-232C) Receive Data (RS-232C)
4 RS Request to Send (RS-232C) Request to Send (RS-232C)
5 CS Clear to Send (RS-232C) Clear to Send (RS-232C)
6 DR or NC Data Set Ready (RS-232C) No Connection (Reserved)
7 SG Signal Ground Signal Ground
8 CD Carrier Detect (RS-232C) Carrier Detect (RS-232C)
9 TRMX Termination (RS-485/RS-422) Termination (RS-485/RS-422)
10 RDA Receive Data A (RS-485/RS- Receive Data A (RS-485/RS-
422) 422)
11 SDA Send Data A (RS-485/RS-422) Send Data A (RS-485/RS-422)
12 NC No Connection(Reserved) No Connection (Reserved)
13 NC No Connection(Reserved) No Connection (Reserved)
14 VCC 5V 5% Output 0.25A 5V 5% Output 0.25A
15 SDB Send Data B (RS-485/RS-422) Send Data B (RS-485)
16 RDB Receive Data B (RS-485/RS- Receive Data B (RS-485/RS-
422) 422)
17 RI or NC Ring Indicate (RS-232C) No Connection (Reserved)
18 CSB Clear to Send B (RS-485/RS- Clear to Send B (RS-485/RS-
422) 422)
19 ERB Enable Receive B (RS-485/RS- Enable Receive B (RS-485/RS-
422) 422)
20 ER Enable Receive (RS-232C) Enable Receive (RS-232C)

September 2003 43
Specifications

Pin Signal name Comm Descriptions Meaning for XBT-G2110

21 CSA Clear to Send A (RS-485/RS- Clear to Send A (RS-485/RS-
422) 422)
22 ERA Enable Receive A (RS-485/RS- Enable Receive A (RS-485/RS-
422) 422)
23 NC or BUZZ No Connection(Reserved) External Buzzer Ground
GND
24 NC No Connection(Reserved) No Connection(Reserved)
25 NC or BUZZ No Connection(Reserved) External Buzzer Output
OUT

XBTZ-G999 cable This cable adaptator is connected between XBT-G unit (serial interface) and
adaptator XBTZ••• cable.
The following figure presents XBTZ-G999’s connections.
DSUB 25 (Pin Type) DSUB 25 (Socket)
1 FG 1 FG
2 SD RS232C O 2 TXC
3 RD RS232C I 3 RXC
4 RS RS232C O 4 A
5 CS RS232C I 5 B
6 DR RS232C I 6 A’
7 SG 7 0V iso
8 CD RS232C I 8 COM(0V)
9 TRM RS422 I 9
10 RDA RS422 I 10
11 SDA RS422 O 11
12 NC 12 REG
13 NC 13 CONF
14 VCC 14 B0
15 SDB RS485/422 O 15 B1
16 RDB RS485/422 I 16 B2
17 RI RS232C I 17 B3
18 CSB RS485/422 I 18 B’
19 ERB RS485/422 O 19 B4
20 ER RS232C O 20
21 CSA RS485/422 I 21
22 ERA RS485/422 O 22 0V iso
23 NC 23
24 NC 24 PAR
25 NC 25

44 September 2003
 Specifications

Note:
l This XBT-G unit’s serial port is not isolated. When the Remote Equipment unit
is also not isolated, and to reduce the risk of damaging the RS-485 circuit, be
sure to connect the #7 SG (Signal Ground) terminal.
l Pin #14 (VCC) DC 5V Output is not protected. To prevent damage or unit
malfunction, use only the designated level of current.
l Be sure to connect the XBT-G's SG/GND (Signal Ground) terminal to the other
(host) unit's Signal Ground terminal.
l When connecting an external device to the XBT-G with the SG terminal, ensure
that no short-circuit loop is created when you setup the system.

Creating own When creating a cable, please be aware of the following (see figure above):
cable l For RS-485 Connectors:
l The following pairs of pin no.s must be connected (shorted).
#18 (CSB) <-> #19 (ERB)
#21 (CSA) <-> #22 (ERA)
l Connecting the #9 (TRMX) and #10 (RDA) wires, adds a termination
resistance of 100 Ohm between RDA and RDB .
l For RS-232C Connectors:
l Do not connect #9 (TRMX), #10 (RDA), #11 (SDA), #15 (SDB), #16 (RDB),
#18 (CSB), #19 (ERB), #21 (CSA), and #22 (ERA).
l The #1 (FG) terminal should only be connected if it is required by the device
being connected to.

XBT-G2110 You can use serial interface to connect Buzzer to XBT-G2110 unit.
Use pins 23(BUZZ GND) and 25(BUZZ OUT) when producing external output for an
alarm.
The following figure presents connection between XBT-G2110 and Buzzer.

XBT-G2110 Internal circuit

External Buzzer Output Can drive a
Buzzer
SIO 25 Pin buzzer of
Internal DC24V, at up
circuit to 0.3A

SIO 23 Pin
Optical Insulation

September 2003 45
Specifications

Specification of serial interface COM2

At a glance This interface is used for RS-232C data transfer, and uses a plug-type connector.
Some XBT-G units are not equiped with this interface (See Serial interface COM2
and Ethernet interface, p. 40).
The following figure presents the connector:

1 5
6 9

The following table presents the description of each pin’s serial interface.
Pin Signal name Signal Meaning
direction
1 CD Input Carrier Detect (RS-232C)
2 RD Input Receive Data (RS-232C)
3 SD Output Send Data (RS-232C)
4 ER Output Enable Receive (RS-232C)
5 SG - Signal Ground
6 DR Input Data Set Ready (RS-232C)
7 RS Output Request to send (RS-232C)
8 CS Input Clear to Send (RS-232C)
9 RI/VCC Input/Output Ring Indicate (RS-232C) 5V 5%
Output 0.25A

Note: Pin #9 (VCC) DC 5V Output is not protected. To prevent damage or unit

malfunction, do not exceed specification of output current.

46 September 2003
 Specifications

Other interfaces

Ethernet This interface complies with the IEEE802.3 standard for Ethernet (10BASE-T)
interface connections. This interface uses an RJ-45 type modular jack connector (8 points).

Compact Flash This slot accepts a Compact Flash memory Card (CF Card):
memory Card l XBTZGM16 (16 Mb),
Interface l XBTZGM32 (32 Mb).

Sound output This interface is used for sound output.

The following figure presents the sound output connector:
1

12

The following table presents the description of each pin’s sound output.
Pin Signal name Meaning
10 SP OUT Speaker Output
11 GND Ground
12 LINE OUT Sound Lineout Output

September 2003 47
Specifications

3.4 Part numbers and functions

At a glance

Subject of this This section presents part numbers and functions of XBT-G unit.
section

What's in this This section contains the following topics:

Section?
Topic Page
Part numbers and functions 49
DIP Switches 53

48 September 2003
 Specifications

Part numbers and functions

At a glance The following table presents all part numbers and functions of all XBT-G unit.
Part XBT-G2110 XBT-G2120/2220
numbers XBT-G2130/2330
Front

A, B A, B

C C

Rear

D
E G
+
-

F D

Side
Only XBT-G2130
and XBT-G2330

I
E
J
F K

Bottom
L M

September 2003 49
Specifications

Description The following table present description of part numbers for XBT-G2110/2120/2220/
2130/2330.
Letter Description
A Display: displays User created screens and Remote Equipment Variables.
B Touch Panel: performs screen change operations and sends data to the host
(PLC).
C Power LED:
XBT-G2110: LED "ON", when power is supplied (Green LED).
XBT-G2120/2220/2130/2330 status with LED status:
l Led Green: normal operation,
l Led Orange: backlight is not functionning.

D Power Input Terminal Block: connects the XBT-G power cable's input and
ground wires to the XBT-G.
E Serial I/F (host I/F 25 pin): connects an RS-232C or RS-422 (Serial) cable
(from the host/PLC) to the XBT-G.
F Tool Port Connector: connects the Data Transfer Cable to the XBT-G.
G Expansion Unit I/F: connects expansion units with communication features.
H CF Card Access LED: if the CF Card Cover is closed when the CF Card is
inserted, the LED lamp turns ON. The LED lamp will remain turned ON even if
the CF Card Cover is opened while the XBT-G accesses the CF Card.
I Expansion Serial Interface (SubD 9-pin). Only XBT-G2130 and XBT-G2330.
J Not available.
K Ethernet Interface (10Base T). Only XBT-G2130and XBT-G2330.
L CF Card Cover: open this cover to the CF Card Slot. When accessing the CF
Card, this cover must be closed.
M CF Card I/F: insert the CF Card in this slot.

50 September 2003
 Specifications

Description The following table presents all part numbers and functions of all XBT-G unit.
Part XBT-G4320/4330 XBT-G5230/5330
numbers XBT-G6330
Front
A, B A, B

C C

Rear
L N M L P

I
J
D OE F K

D N I

Side

Bottom
K O H G

F E J

September 2003 51
Specifications

At a glance The following table present description of part numbers for XBT-G4320/4330/5230/
5330/6330.
Letter Description
A Display: displays User created screens and Remote Equipment Variables.
B Touch Panel: performs screen change operations and sends data to the host
(PLC).
C Power LED:
XBT-G status with LED status:
l Led Green: normal operation,
l Led Orange: backlight is not functionning.

D Power Input Terminal Block: connects the XBT-G power cable's input and
ground wires to the XBT-G.
E Serial I/F (host I/F 25 pin): connects an RS-232C or RS-422 (Serial) cable
(from the host/PLC) to the XBT-G.
F Serial Interface (SubD 9-pin): connects an RS-232C cable. Except
XBT-G4320.
G Not available.
H Ethernet Interface (10Base T). Except XBT-G4320.
I CF Card Access LED: if the CF Card Cover is closed when the CF Card is
inserted, the LED lamp turns ON. The LED lamp will remain turned ON even if
the CF Card Cover is opened while the XBT-G accesses the CF Card.
J CF Card slot: insert the CF Card in this slot.
K Tool Port Connector: connects the Data Transfer Cable to the XBT-G.
L Expansion Unit interface 1: not available.
M CF Card Expansion interface: except XBT-G4320 and XBT-G4330.
N CF Card Cover: open this cover to the CF Card Slot. When accessing the CF
Card, this cover must be closed.
O Screw Lock Terminal Block: Sound output interface. Used for sound output.
Except XBT-G4320.
P Expansion Unit interface 2: not available.

52 September 2003
 Specifications

DIP Switches

At a glance Bellow the CF card cover, you can find DIP switches. Except for XBT-G2110 all
XBT-G units have DIP switches.
Illustration

ON

1 2 3 4

The following table explains XBT-G units’ DIP switch parameters.

Dip Function ON OFF Note
switch
1 This dip switch setting controls the Startup from Startup from CF Card with
startup from a CF Card. CF Card is CF Card is startup data
enabled. disabled. required.
2 This dip switch allows download Download is Download is -
application on XBT-G products available not available
3 Reserved - - -
4 This setting controls the forced closing Forced close Forced Used when
of the CF Card cover. enabled. close CF Card
disabled. cover is
damaged.

September 2003 53
Specifications

3.5 Dimensions

At a glance

Subject of this This section presents all dimensions’ XBT-G units.

section

What's in this This section contains the following topics:

Section?
Topic Page
XBT-G2110 dimensions 55
XBT-G2120, XBT-G2130, XBT-G2220, and XBT-G2330 dimensions 56
XBT-G4320 and XBT-G4330 dimensions 57
XBT-G5230, XBT-G 5330 and XBT-G6330 dimensions 58
Panel cut dimensions 59
Installation Fasteners 60

54 September 2003
 Specifications

XBT-G2110 dimensions

XBT-G2110 The following figures present all dimensions of XBT-G2110 unit.

mm[in.] Top
191.2 [7.53]
Top

207 [8.15] 58 [2.28]

6 [0.24]
157 [6.18]

141.2 [5.56]
Front Side

Installation with The following figures present all external dimensions of XBT-G2110 unit with
fasteners installation fasteners.

mm[in.]
125 [4.92]
62.5 [2.46]

207 [8.15]
153.2 [6.03]
163.2 [6.43]

76.6 [3.02]

September 2003 55
Specifications

XBT-G2120, XBT-G2130, XBT-G2220, and XBT-G2330 dimensions

XBT-G2120, XBT- The following figures present all external dimensions of XBT-G2120, XBT-G2130,
G2130, XBT- XBT-G2220, and XBT-G2330 unit.
G2220, and XBT-
G2330 mm[in.]

171 [6.73] 60 [2.36]

5 [0.20]

138 [5.43]

123 [4.84]
155.5 [6.12]

Front Top Side

Installation with The following figures present all external dimensions of XBT-G2120, XBT-G2130,
fasteners XBT-G2220, and XBT-G2330 unit with installation fasteners.

mm[in.]

171 [6.73] 60 [2.36]

5 [0.20]

126 [4.96]
146 [5.75]

136 [5.35]

63 [2.48]
68 [2.68]

56 September 2003
 Specifications

XBT-G4320 and XBT-G4330 dimensions

XBT-G4320 and The following figures present all external dimensions of XBT-G4320 and XBT-
XBT-G4330 G4330 units.

mm[in.] 204 [8.03]

Top

215 [8.46] 60 [2.36]

8 [0.31]

159 [6.26]
Front 170 Side

Installation with The following figures present all external dimensions of XBT-G4320 and XBT-
fasteners G4330 units with installation fasteners.

mm[in.] 135 [5.31]

67.5 [2.66]

215 [8.46] 60 [2.36]

8 [0.31]
181 [7.13]

171 [6.73]
85.5 [3.37]

September 2003 57
Specifications

XBT-G5230, XBT-G 5330 and XBT-G6330 dimensions

XBT-G5230, The following figures present all external dimensions of XBT-G5230, XBT-G5330
XBT-G5330 and and XBT-G6330 unit.
XBT-G6330
mm[in.]
301 [11.85]

Top
317 [12.48] 58 [2.28]
8 [0.31]
243 [9.57]

227 [8.94]
Front
Side

Installation with The following figures present all external dimensions of XBT-G5230, XBT-G5330
fasteners and XBT-G6330 unit with installation fasteners.

mm[in.]
270 [10.63]
135 [5.31]

317 [12.48] 58 [2.28]

8 [0.31]
249 [9.80]

239 [9.41]
119.5 [4.70]

58 September 2003
 Specifications

Panel cut dimensions

At a glance Create a panel cut-out and insert the XBT-G into the panel from the front.
The following figure presents principle of panel cut.

A under 4-R2 Panel

or 4-R3
C : Panel thickness

B
XBT-G

Dimensions The following table presents all panel cut’s dimensions in function of XBT-G unit.
XBT-G A (mm) B (mm) A (in.) B (in.) C C 4-R2/
(mm) (mm) R3
XBT-G2110 +1 +1 + 0.04 + 0.04 1.6 to 0.06 to 4-R2
191.5 141.5 7.54 5.57 5.0 0.195
-0 -0 -0 -0

XBT-G2120 +1 +1 + 0.04 + 0.04 1.6 to 0.06 to 4-R3

XBT-G2220 156.0 123.5 6.14 4.86 5.0 0.195
-0 -0 -0 -0
XBT-G2130
XBT-G2330
XBT-G4320 +1 +1 + 0.04 + 0.04 1.6 to 0.06 to 4-R3
XBT-G4330 204.5 159.5 8.05 6.28 10.0 0.39
-0 -0 -0 -0

XBT-G5230 +1 +1 + 0.04 + 0.04 1.6 to 0.06 to 4-R3

XBT-G5330 301.5 227.5 11.87 8.96 10.0 0.39
-0 -0 -0 -0
XBT-G6330

September 2003 59
Specifications

Installation Fasteners

At a glance The following drawing details the dimensions of the fasteners XBTZGSET.

16[0.63]

11[0.43]
31[1.22]

M5 19.5[0.77]
10[0.39]

60 September 2003
 Installation and wiring

4
At a glance

Subject of this This chapter describes installation procedures and wiring principle.
chapter

What's in this This chapter contains the following sections:

Chapter?
Section Topic Page
4.1 Installation 62
4.2 Wiring Precautions 66
4.3 Tool Port Connector 73
4.4 Ethernet Cable Connector 74
4.5 CF Card Installation and Removal 75
4.6 Sound Output 78

September 2003 61
Installation and wiring

4.1 Installation

Installation procedures

At a glance Before installing the XBT-G into a cabinet or panel read the notes below.
The installation gasket, installation brackets and attachment screws are all required
when installing the XBT-G.

62 September 2003
 Installation and wiring

Note Gasket’s precautions:

l Before installing the XBT-G into a cabinet or panel, check that the Installation
gasket is securely attached to the unit.
l A gasket which has been used for a long period of time may have scratches or
dirt on it, and could have lost much of its dust and drip resistance. Be sure to
change the gasket periodically, or when scratches or dirt become visible.
l Do not insert the joint of the installation gasket in the corner of the XBT-G. If you
do it, the joint will be pulled so that it may cause the installation gasket to be torn.
Panel’s precautions:
l Check that the installation panel or cabinet’s surface is flat, in good condition and
has no jagged edges. Also, if desired, metal reinforcing strips can be attached to
the inside of the panel, near the Panel Cut, to increase the panel’s strength.
l Panel thickness (See Panel cut dimensions, p. 59) depends of XBT-G unit.
Decide the panel’s thickness based on the level of panel strength required.
l Be sure that the ambient operation temperature and the ambient humidity are
within their designated ranges. (When installing the XBT-G in a cabinet or
enclosure, the term "ambient operation temperature" indicates the cabinet or
enclosure’s internal temperature.
l Be sure that heat from surrounding equipment does not cause the XBT-G to
exceed its standard operating temperature.
l When installing the XBT-G in a slanted panel, the panel face should not incline
more than 30°.
l When installing the XBT-G in a slanted panel, and the panel face inclines more
than 30°, the ambient temperature must not exceed 40 °C. You may need to use
forced air cooling (fan, A/C) to ensure the ambient operating temperature is 40
°C or below.
l When installing the XBT-G vertically, position the unit so that the Power Input
Terminal Block is also vertical.

September 2003 63
Installation and wiring

For easier maintenance, operation, and improved ventilation, be sure to install the
XBT-G at least 100 mm [3.94 in.] away from adjacent structures and other
equipment.

100[3.94] 100[3.94]

100[3.94] 100[3.94]
100[3.94]

100[3.94] 100[3.94]

Fastener’s precautions:
l The minimum number of fasteners required to install a XBT-G unit is four (4).
l Ten fasteners can be used only on a XBT-G5230/5330/6330 unit.
l For XBT-G2110 two additional slots for fasteners on both sides of the XBT-G unit
can be used, if greater strength is needed.
l For XBT-G4320 do not use the attachment holes in the middle of sides panels.

64 September 2003
 Installation and wiring

Procedure The following table presents procedure for installing the XBT-G.
Step Action
1 It is strongly recommended that you use the installation gasket, since it absorbs
vibration in addition to repelling water.
Place the XBT-G on a level surface with the display panel facing downward.
2 Check that the XBT-G’s installation gasket (See Regular Cleaning, p. 98) is
seated securely into the gasket’s groove, which runs around the perimeter of
the panel’s frame.
3 Create the correct sized opening required to install the XBT-G, using the
installation dimensions (See Panel cut dimensions, p. 59) given.
4 Insert the XBT-G into the panel cut out, as shown here.
5 Insert the installation fasteners into the XBT-G’s insertion slots, at the top and
bottom of the unit (total: 4 slots). Be sure to pull the fastener back until it is flush
with the rear of the attachment hole.
6 Tighten each fastener with a screwdriver. The necessary torque is 0.5 Nm (4.4
lb-in).

September 2003 65
Installation and wiring

4.2 Wiring Precautions

At a glance

Subject of this This section presents principle of XBT-G wiring.

section

What's in this This section contains the following topics:

Section?
Topic Page
Connecting the Power Cord 67
Connecting the Power Supply 69
Grounding 70
Input/Output Line placement 72

66 September 2003
 Installation and wiring

Connecting the Power Cord

At a Glance
Note:
l When the FG terminal is connected, be sure the wire is grounded. Not
grounding the XBT-G unit will result in excessive noise. Grounding is required
to assure EMC level immunity.
l To prevent the Ring Terminals from causing a short when the terminal block
attachment screws are loosened, be sure to use insulating-type Ring Terminals.
l The SG and FG terminals are connected internally in the XBT-G unit.
l When connecting the SG line to another device, be sure that the design of the
system/connection does not produce a shorting loop.

Ring terminal
Note:
l Wherever possible, use thick wires (max. 2 mm [AWG 12 max]) for power
terminals, and twist the wire ends before attaching the ring terminals.
l Be sure to use the following size ring terminals.
l To avoid a short caused by loose ring terminals, be sure to use ring terminals
with an insulating sleeve.
Size of ring terminal:
Over φ 3.2 mm [0.13 in]
Under 6.0 mm
[0.24 in]

September 2003 67
Installation and wiring

Power input Each XBT-G unit has a Power input terminal block (See Part numbers and functions,
terminal block p. 49).
+ - FG

+ - FG

Power input terminal block

Rear of XTB-G Ring terminals

The following table presents description of Power input terminal block elements.
Element Description
+ Positive terminal.
- Negative terminal.
FG Grounding Terminal connected to XBT-G chassis.

Connecting the When connecting the power cord, be sure to follow the procedures given below.
Power Supply
Step Action
Terminals
1 Remove all power to XBTG.
2 Remove the Clear plastic cover on the terminal block.
3 Remove the screws from the middle three terminals.
4 Insure the proper wire is installed into the correct position on the terminal block
using ring terminals on the wire ends.
5 Confirm the correct connection points.
6 Torque the mounting screws to the required torque.
7 Replace the terminal cover.

Note: The torque required to tighten these screws is 0.5 Nm (4.4 lb-in).

68 September 2003
 Installation and wiring

Connecting the Power Supply

At a glance Precaution:
l To increase the noise resistance quality of the power cable, simply twist each
power wire before attaching the Ring Terminal.
l The power supply cable must not be bundled or positioned close to main circuit
lines (high voltage, high current), or input/output signal lines.
l Connect a lightning surge absorber to deal with power surges.

XBT-G unit

FG

E2
E1 lightning
surge
absorber

Be sure to ground the surge absorber (E1) separately from the XBT-G unit
(E2).
Select a surge absorber that has a maximum circuit voltage greater than
that of the peak voltage of the power supply.
l To avoid excess noise, make the power cable as short as possible.

September 2003 69
Installation and wiring

Grounding

CAUTION

Grounding

Do not use common grounding, since it can lead to an accident or machine breakdown.

Failure to follow this instruction can result in serious injury or equipment damage.

Exclusive Connect the FG terminal found at the back of the XBT-G to an isolated ground.
Grounding
Other
XBT-G Unit Equipment

70 September 2003
 Installation and wiring

Common If exclusive grounding is not possible, use a common connection point.

Grounding
This grounding is OK:

Other
XBT-G Unit Equipment

This grounding is not OK:

Other
XBT-G Unit Equipment

Note:
l Check that the grounding resistance is less than 100Ω (1).
l The SG and FG terminals are connected internally in the XBT-G unit.
l When connecting the SG line to another device, be sure that the design of the
system/connection does not produce a grounding loop.
l The grounding wire should have a cross sectional area greater than 2mm (1).
Create the connection point as close to the XBT-G unit as possible, and make
the wire as short, as possible. When using a long grounding wire, replace the
thin wire with a thicker wire, and place it in a duct.
l If the equipment does not function properly when grounded, disconnect the
ground wire from the FG terminal.
(1): Use a grounding resistance of less than 100Ω and a 2mm or greater thickness
wire, or your country’s applicable standard. For details, contact your local
Schneider Electric distributor.

September 2003 71
Installation and wiring

Input/Output Line placement

At a glance Input and output signal lines must be separated from the power control cables for
operating circuits.
If this is not possible, use a shielded cable and connect the shield to the XBT-G’s
frame.

72 September 2003
 Installation and wiring

4.3 Tool Port Connector

Tool Port Connector

At a Glance The XBT-G’s Data Transfer Cable XBTZG915 can be attached to the XBT-G unit’s
Tool Port Connector (See Part numbers and functions, p. 49).

The following table presents Tool Port Connector location.

XBT-G Unit Tool Port Connector location
Rear face of:
XBT-G2110

Tool Port Connector

Right face of:

XBT-G2120
XBT-G2130
XBT-G2220
XBT-G2330
Tool Port Connector

Rear face of:

XBT-G4320

Tool Port Connector

Bottom face of:

XBT-G4330
Tool Port Connector
XBT-G5230
XBT-G5330
XBT-G6330

September 2003 73
Installation and wiring

4.4 Ethernet Cable Connector

Ethernet Cable Connector

At a Glance The XBT-G Ethernet interface is IEEE802.3 compliant, and transmits data at
10Mbps. XBT-G units wich have got a RJ-45 Ethernet Cable Connector (See Part
numbers and functions, p. 49), are:
l XBT-G2130,
l XBT-G2330,
l XBT-G4330,
l XBT-G5230,
l XBT-G5330,
l XBT-G6330.
The following figure presents Ethernet Cable Connector location.
Ethernet Cable Left face of
Bottom face of XBT-G2130 and
Connector
XBT-G4330, XBT-G2330
XBT-G5230,
XBT-G5330 and XBT-G6330

Note: It is strongly recommended that your Ethernet network is installed by a

trained engineer.
You may be able to use the 1:1 connection by a cross cable depending on PCs or
network cards. Be sure to connect those with a hub or a switch.

74 September 2003
 Installation and wiring

4.5 CF Card Installation and Removal

CF Card Installation and Removal

Precautions When using the XBT-G Unit and a CF Card, follow the precautions below:
l Prior to inserting or removing a CF Card, be sure to turn the XBT-G unit’s CF Card
ACCESS switch OFF and to confirm that the ACCESS lamp is not lit. If you do
not, CF Card internal data may be damaged or lost.
l While a CF Card is being accessed, NEVER turn OFF or reset the XBT-G, or
insert or remove the CF Card. Prior to performing these operations, create and
use a special XBT-G application screen that will prevent access to the CF Card.
l Prior to inserting a CF Card, familiarize yourself with the CF Card’s front and rear
face orientation, as well as the CF Card connector’s position. If the CF Card is not
correctly positioned when it is inserted into the Mulit Unit, the CF Card’s internal
data and the XBT-G unit may be damaged or broken.
l Be sure to use only CF Cards manufactured by Schneider Electric. XBT-G unit
performance cannot be guaranteed when using another manufacturer’s CF
Card.
l Once XBT-G data is lost, it cannot be recovered. Since accidental data loss can
occur at any time, be sure to back up all XBT-G screen and CF Card data
regularly.
l Be sure to follow the instructions given below to prevent the CF Card’s internal
data from being destroyed or a CF Card malfunction from occuring:
l DO NOT bend the CF Card.
l DO NOT drop or strike the CF Card against another object.
l Keep the CF Card dry.
l DO NOT touch the CF Card connectors.
l DO NOT disassemble or modify the CF Card.

September 2003 75
Installation and wiring

Inserting the CF Use the following steps to insert the CF Card in the XBT-G unit (except XBT-G2110).
Card
Step Action
1 Slide the CF Card Cover in the direction shown here, then upwards to open the
cover..

2 Insert the CF Card in the CF Card Slot, until the ejector button is pushed
forward..

3 Close the cover. (As shown.).

4 Confirm that the CF Card Access LED turns ON.

You cannot access to the CF Card with the CF Card cover opened. However,
if the CF Card is being accessed, the access will be continued even if you open
it on the way.

Removing the CF Simply reverse the steps shown in the previous "Inserting CF Card" explanation.
Card Prior to removing the CF Card, confirm that the CF Card Access LED is turned OFF.

76 September 2003
 Installation and wiring

CF Card The CF card has a life expectancy of 100,000 write cycles. Therefore, be sure to
Handling back up all CF Card data regularly to another storage media. (100,000 times
assumes the overwriting of 500KB of data in DOS format).
The following table presents two methods to back up data.
If Then And
your PC is To view CF Card data on a personal Save data CF Card on the PC.
equiped with a PC computer, first, insert the CF Card into
Card Slot a CF Card Adaptor XBTZGADT.
your PC is not Use a standard type PC Card or CF Save data CF Card on the PC.
equiped with a PC Card reader.
Card Slot

Note: Depending on the setup of your PC, it’s possible that the Card reader may
not operate corretly
The connection between a personal computer and CF Card reader has been tested
using an Windows® compatible machine. Check that CF Card reader is correctly
installed and configured. Please contact your PC or CF Card reader manufacturer
directly for details.

September 2003 77
Installation and wiring

4.6 Sound Output

Sound Output

At a Glance This Procedure does apply to XBT-G unit:

l XBT-G4330,
l XBT-G5230,
l XBT-G5330,
l XBT-G6330.

Procedure Use the following steps to connect the speaker.

Step Action
1 Rotate the screw lock terminal block’s two (2) levers in the direction downward,
and remove the screw lock terminal block.
2 Unscrew #11 pin and #10 pin set screws (2nd and 3rd screws from the left).
3 Insert the Speaker’s GND line in #11 pin connector, and the SP OUT line in #10
pin connector.
4 Confirm that each line (cable) is inserted completely, and retighten the two (2)
set screws.
5 Reattach the screw lock terminal block to the XBT-G.

Note: The torque required to tighten these screws is 0.5 Nm (4.4 lb-in).
Sound file format is .wav, PCM 16 bits, 11,025 Khz mono.

78 September 2003
 Settings and debugging

II
At a Glance

Subject of this This part describes types of settings and how to debug XBT-G unit.
part

What's in this This part contains the following chapters:

Part?
Chapter Chapter Name Page
5 Settings 81
6 Troubleshooting 91
7 Maintenance 97

September 2003 79
Settings and debugging

80 September 2003
 Settings

5
At a Glance

Subject of this This chapter presents types of settings.

chapter

What's in this This chapter contains the following sections:

Chapter?
Section Topic Page
5.1 XBT-G settings 82

September 2003 81
Settings

5.1 XBT-G settings

At a Glance

Subject of this This section describes types of settings for all XBT-G units.
section

What's in this This section contains the following topics:

Section?
Topic Page
Types of Settings 83
Offline settings 84
System settings 87

82 September 2003
 Settings

Types of Settings

At a Glance The settings required for the XBT-G unit, when starting Vijeo-Designer Runtime or
when in RUN mode, are found in the Settings Menu.
The following table presents procedure how to call up Settings menu.
Step Action
1 Connect the XBT-G unit’s power supply.
2 After the XBT-G starts up, touch the upper left corner of the screen within 10
seconds to call up the menu. You can also enter Setting mode at any time by
simultaneously touching the upper right corner, bottom right corner, and
bottom left corner of the screen. Vijeo Designer Runtime will restart and the
Settings Menu will appear.
3 In this mode, the two tabs, Offline and System are available. Simply touch the
desired tab to bring up those settings.

Note: Vijeo Designer runtime must be installed on XBT-G with Runtime Installer.
For installation instructions, refer to software’s On-line Help. Vijeo runtime is
already installed when XBT-G is delivered.

September 2003 83
Settings

Offline settings

Offline tab The following figure presents Offline tab for units:
l XBT-G2110,
l XBT-G2120,
l XBT-G2130,
l XBT-G2220,
l XBT-G2330.

Offline System

Network Backlight

Buzzer Self Test

OP Switch

To Run Mode

The following figure presents Offline tab for units:

l XBT-G4320,
l XBT-G4330,
l XBT-G5320,
l XBT-G5330,
l XBT-G6330.

Offline Settings System Settings

Network Buzzer Backlight Self Test

OP Switch

To Run Mode

84 September 2003
 Settings

Network settings The following table explains how to enter XBT-G unit’s network settings. This cannot
be set XBT-G2110/2120/2220/4320 Series units.
Step Action
1 In the Settings menu, touch the Offline tab.
2 Touch the Network icon.
3 Touch/select any of the three fields (IP Address, Subnet Mask, or Default
Gateway) and a keypad will appear for data entry.

Note: After making a change to the Network settings, be sure to restart the XBT-G
unit. Touching the Network screen’s XBT-G key will automatically restart the
XBT-G.

Touch Buzzer The following table explains how to enter XBT-G unit’s buzzer sound settings.
Step Action
1 In the Settings menu, touch the Offline tab.
2 Touch the Buzzer icon.
3 Touch/select the desired buzzer mode.
The factory setting is Press Touch Object.
l None: Selecting this will turn the buzzer off.
l Press Touch Object: The buzzer will only sound when a Touch Object is
touched.

September 2003 85
Settings

Backlight The following table explains how to enter XBT-G unit’s Backlight Control settings.
Control
Step Action
1 In the Settings menu, touch the Offline tab.
2 Touch the Backlight icon.
3 Touch/select the desired backlight brightness.
Here, three selections (modes) are available.
l Wait: To preserve the XBT-G unit’s screen display elements and extend the
life of the backlight, the backlight can be set to automatically turn off after a
designated period of inactivity (idle time) elapses. The factory setting for this
item is OFF.
l Enable Touch if Backlight is OFF: This setting designates if the touch
panel is enabled or disabled when a backlight burnout is detected. When
this feature is set to OFF, touch panel touch input is ignored, thereby
preventing touch panel operation errors. The factory setting is OFF.
(Checkbox is not set.)
l Brightness: Four levels of brightness are available.

4 To automatically turn the backlight off after a specified period of time, touch the
Wait selection and set the idle time period.

Self Test Performs the XBT-G unit’s self test (See Self Test, p. 94).

86 September 2003
 Settings

System settings

System tab The following figure presents System tab for units:
l XBT-G2110,
l XBT-G2120,
l XBT-G2130,
l XBT-G2220,
l XBT-G2330.

Offline System

Stylus Language

Date/Time Ver. Info

Restart Memory

To Run Mode

The following figure presents System tab for units:

l XBT-G4320,
l XBT-G4330,
l XBT-G5320,
l XBT-G5330,
l XBT-G6330.

Configuration Mode
Offline Settings System Settings

Stylus Date/Time Restart Ver. Info

Language Memory

To Run Mode

September 2003 87
Settings

Stylus This setting is not supported now for XBT-G series units.

Date/Time The following table explains how to enter XBT-G unit’s Date/Time settings.
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Date/Time icon.
3 Touch/select the Date or Time field to call up a data entry keypad. Use this
keypad to enter all time settings.

Restart System The following table explains how to restart XBT-G unit.
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Restart icon.
3 Touch/select the Restart button to restart the XBT-G unit.

Version The following table explains how to access XBT-G unit’s Version Information.
Information
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Ver. Info icon.
Calls up the Vijeo Designer runtime version, and the version and build numbers
for the Vijeo-Designer version used to design the project.

Language The following table explains how to designates the language used with System
Selection screens and User Applications in XBT-G unit’s.
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Language icon.
Touch/select the desired language for the System and User Application
items.

88 September 2003
 Settings

Memory The following table explains how to displays the total amount of memory, and the
amount of memory currently being used.
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Memory icon.

September 2003 89
Settings

90 September 2003
 Troubleshooting

6
At a Glance

Subject of this This chapter explains how to find and resolve XBT-G unit problems.
Chapter

What's in this This chapter contains the following sections:

Chapter?
Section Topic Page
6.1 Troubleshooting Checklists 92
6.2 Self Test 94

September 2003 91
Troubleshooting

6.1 Troubleshooting Checklists

Troubleshooting Checklists

At a glance When a problem occurs, be sure to follow each checklist item and follow the
instructions given.
The main problems that occur during use of the XBT-G unit are:
l the panel display is blank,
l connected devices cannot be used.

Note: If this does not solve the problem, please contact your local Schneider
Electric distributor.
For hardware and software problems, contact the Schneider Electric distributor
where you bought the XBT-G unit.

92 September 2003
 Troubleshooting

No display The table below presents a procedure to follow and countermeasure associated
when the panel display is blank.
Step Check Item/Operation Countermeasure
1 Are all Vijeo Designer screens If not, download to the XBT-G.
downloaded to the XBT-G unit?
2 Is the Initial Panel ID set up correctly in If not, enter the Initial Panel ID and re-
Vijeo Designer? download the screen data.
3 Is the XBT-G unit’s status LED lit? If the LED is orange, the backlight is
burned out. Please change the backlight
(See Replacing the backlight, p. 101).
4 Is the voltage level within the designated Voltage level (See Electrical
range? specifications, p. 31).
5 Turn the power supply OFF. -
6 Are the power cable terminals correctly If not, connect the terminals correctly
connected? (See Wiring Precautions, p. 66).
7 Turn the power supply ON. -
8 Is the power lamp lit? If not lit -> Hardware problem.
9 Is the backlight lit? If the backlight is burned out, please
change the backlight (See Replacing the
backlight, p. 101).
10 Did the above procedure correct the If not, -> Hardware problem.
problem?

Devices cannot The table below presents a procedure to follow and countermeasure associated
be used when the connected devices cannot be used.
Step Check Item/Operation Countermeasure
1 Turn the power supply OFF. -
2 Are the power cable terminals correctly If not, connect the terminals correctly
connected? (See Wiring Precautions, p. 66).
3 Is the correct Device/PLC protocol and If not, enter the correct protocol and
driver information set up in Vijeo driver information.
Designer?
4 Is the Device/PLC connection cable Refer to the Device/PLC’s manual and
correctly connected? correctly (See Wiring Precautions, p. 66)
connect the cable.
5 Did the above procedure correct the If not, -> Hardware problem.
problem?

September 2003 93
Troubleshooting

6.2 Self Test

Self test item list

At a glance The XBT-G unit is equipped with a number of self diagnosis features used to check
its System and Interfaces for any problems.

94 September 2003
 Troubleshooting

Self Test On Offline tab press on Self Test icon, Self Test tab appears.
The following figure presents Self Test tab for units:
l XBT-G2110,
l XBT-G2120,
l XBT-G2130,
l XBT-G2220,
l XBT-G2330.

Self Test

Char. Pattern Video Memory

Disp. Pattern

Touch Panel

COM 1

COM 2

Return

The following figure presents Self Test tab for units:

l XBT-G4320,
l XBT-G4330,
l XBT-G5320,
l XBT-G5330,
l XBT-G6330.

Self Test

Char. Pattern Video Memory

Disp. Pattern

Touch Panel

COM 1

COM 2

Return

September 2003 95
Troubleshooting

Details This following table describes all icon’s Selt Test tab.
Icon Description
Char. Pattern Checks each font’s pattern and kanji-characters’ROM. Used when
kanji-characters do not display. If there is no error, the message OK
will appear, if there is an error, the message NG will appear.
Disp Pattern Used when the device contents will not display correctly to check the
drawing function.
Touch Panel Touch Panel check. Checks if each touch cell highlights when
pressed.
COM 1, COM 2 (1) Checks the RS-232C and RS-485 SIO lines for areas where
communication problems develop. To run the check, connecting the
SIO cable is necessary. If all is normal, OK displays; if there is a
problem, an error message appears.
Video Memory This item is used to check video memory (memory used for screen
display). Use this feature when your screen display is not correct. This
result of this test will be either OK (no problem) or NG (problem).

Legend
(1): not available for XBT-G2110/2120/2220/4320.

SIO Cable wiring The following figure presents loopback wiring for testing COM ports (COM1, COM2).
COM1 COM1 COM2
RS-232C RS-485 RS-232C

SD 2 RDA 10 CD 1
RD 3 SDA 11 RD 2
RS 4 SDB 15 SD 3
CS 5 RDB 16 ER 4
CD 8 CSB 18 SG 5
ER 20 ERB 19 DR 6
CSA 21 RS 7
ERA 22 CS 8
RI 9

96 September 2003
 Maintenance

7
At a glance

Subject of this This section presents the maintenance principle of XBT-G unit.
section

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Regular Cleaning 98
Periodic check points 100
Replacing the backlight 101

September 2003 97
Maintenance

Regular Cleaning

Cleaning the When the surface or the frame of the display gets dirty, soak a soft cloth in water
dispplay with a neutral detergent, wring the cloth tightly, and wipe the display.

Note: Do not use paint thinner, organic solvents, or a strong acid compound to
clean the unit.

Do not use hard or pointed objects to operate the touch-screen panel, since it can
damage the panel surface.

Installation The installation (See Installation procedures, p. 62) gasket protects the XBT-G and
Gasket improves its water resistance.

Note: A gasket which has been used for a long period of time may have scratches
or dirt on it, and could have lost much of its water resistance. Be sure to change
the gasket at least once a year, or when scratches or dirt become visible.

Procedure The following table presents operating mode to installation gasket.

Step Action
1 Place the XBT-G on a flat clean, level surface facing the display face
downwards.
Rear face
Gasket

2 Remove the gasket from the XBT-G.

3 Attach the new gasket (See Accessories, p. 26) to the XBT-G. Be sure to insert
the gasket into the XBT-G’s groove so that the gasket’s groove sides are
vertical.

Gasket

4 Check if the gasket is attached to the XBT-G correctly.

98 September 2003
 Maintenance

Note: The gasket must be inserted correctly into the groove for the XBT-G’s
moisture resistance to be equivalent to IP65f.
Be sure the gasket’s seam is not inserted into any of the unit’s corners, only in the
straight sections of the groove. Inserting it into a corner may lead to its eventually
tearing.

The upper surface of the gasket should protrude approximately 2mm out from the
groove. Be sure to check that the gasket is correctly inserted before installing the
XBT-G into a panel.

2.0 mm [0.08 in.]

September 2003 99
Maintenance

Periodic check points

At a glance To keep your XBT-G unit in its best condition, please inspect the following points
periodically.
XBT-G Operation Environment
l Is the operating temperature within the allowable range (0°C to 50°C )(32°F
122°F)?
l Is the operating humidity within the specified range ((20%RH to 85%RH for XBT-
G2110) or 10%RH to 90%RH, dry bulb temperature of 39°C(102.2°F) or less)?
l Is the operating atmosphere free of corrosive gasses?

Electrical Specifications
l Is the input voltage within Ratings?
l XBT-G2110: 20.4 to 27.6 Volts dc,
l All other XBT-G models: 19.2 to 28.8 Volts dc.

Related Items
l Are all power cords and cables connected properly? Have any become loose?
l Are all mounting brackets holding the unit securely?
l Are there many scratches or traces of dirt on the installation gasket?

100 September 2003

 Maintenance

Replacing the backlight

At a glance You can replace XBT-G’s backlight (See Accessories, p. 26) except for XBT-
G2110/2330.
For backlight replacement details, refer to the replacement backlight unit’s
installation guide.

XBT-G2110/2330 The XBT-G2110 and XBT-G2330’s backlight can not be replaced by a user.
For backlight replacement, contact your local Schneider Electric distributor.

Principle When the unit’s backlight burns out, the unit’s status LED will turn orange. If the
OFFLINE menu’s USE TOUCHPANEL AFTER BACKLIGHT BURNS OUT feature
is set to NO, the XBT-G’s touch panel will be disabled.
XBT-G Series units use a CFL, long-life type backlight. The actual life of the
backlight however, will vary depending on the XBT-G’s operating conditions, and
replacement may be required.
A XBT-G Series backlight has a life, when the backlight is lit continuously (time
required for brightness to fall to half its normal level.),
l for XBT-G2110 of 25,000 hours (approx. 2.8 years, at 25°C and 24 hour
operation),
l for other XBT-G of 50,000 hours (approx. 5.7 years, at 25°C and 24 hour
operation).

September 2003 101

Maintenance

102 September 2003

 Index
BC
A P
Accessories, 26 Package Contents
XBT-G, 19
Part numbers
C XBT-G2110, 51
CE marking, 21 XBT-G2120, 51
CF Card XBT-G2130, 51
Installation, 78 XBT-G2220, 51
Connecting the Power Cord, 70 XBT-G2330, 51
Connecting the Power Supply, 72 XBT-G4320, 53
XBT-G4330, 53
XBT-G5220, 53
E XBT-G5330, 53
Ethernet Cable Connector, 77 XBT-G6330, 53
Periodic Check points, 108

F
Fasteners, 62
R
Regular Cleaning, 106
Replacing the Backlight, 109
G
Grounding, 73
S
Self Test, 101
I Sound Output, 81
Input/Output Line placement, 75
Installation
CF Card, 78
Fasteners, 62
Procedures, 65

September 2003 103

Index

Specification XBT-G2130
Clock, 40 Dimensions, 58
COM1, 44 Offline Settings, 89
COM2, 48 Panel cut dimensions, 61
Display, 36 Settings, 88
electrical, 32 System Settings, 93
Environmental, 33 XBT-G2220
Interfaces, 41 Dimensions, 58
Memory, 40 Offline Settings, 89
Other Interfaces, 49 Panel cut dimensions, 61
Structural, 34 Settings, 88
STN, 18 System Settings, 93
XBT-G2330
Dimensions, 58
T Offline Settings, 89
TFT, 18 Panel cut dimensions, 61
Tool Port Connector, 76 Settings, 88
Troubleshooting, 99 System Settings, 93
XBT-G4230
Settings, 88
X XBT-G4320
XBT-G Dimensions, 59
Accessories, 26 Offline Settings, 89
DIP Switches, 55 Panel cut dimensions, 61
Edit mode peripherals, 24 Settings, 88
Installation, 65 System Settings, 93
Overview, 18 XBT-G4330
Package Contents, 19 Dimensions, 59
Run mode peripherals, 25 Offline Settings, 89
Standards, 20 Panel cut dimensions, 61
XBT-G2110 System Settings, 93
Dimensions, 57 XBT-G5230
Offline Settings, 89 Dimensions, 60
Panel cut dimensions, 61 Offline Settings, 89
Settings, 88 Panel cut dimensions, 61
System Settings, 93 Settings, 88
XBT-G2120 System Settings, 93
Dimensions, 58 XBT-G5330
Offline Settings, 89 Dimensions, 60
Panel cut dimensions, 61 Offline Settings, 89
Settings, 88 Panel cut dimensions, 61
System Settings, 93 Settings, 88
System Settings, 93

104 September 2003

 Index

XBT-G6330
Dimensions, 60
Offline Settings, 89
Panel cut dimensions, 61
Settings, 88
System Settings, 93

September 2003 105

Index

106 September 2003