Magelis XBTG

User Manual
35007031 eng
35007031 06

www.telemecanique.com
2
 Document Set

Document Set

At a Glance This manual describes the XBTG terminals series implementation.

35007031 11/2006 3
Document Set

4 35007031 11/2006
 Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Part I XBTG Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Chapter 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Series of XBTG Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Series XBTG panels and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CE marking notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 2 XBTG Device Connectivity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
System design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Chapter 3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Environmental specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Structural specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Memory and clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.3 Interface specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Specification serial interface COM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Specification of serial interface COM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5
 Other interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.4 Part numbers and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Part numbers and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.5 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
XBTG2110 dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
XBTG2120, XBTG2130, XBT-G2220, and XBTG2330 dimensions . . . . . . . . . . 56
XBTG4320 and XBTG4330 dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
XBTG5230, XBTG 5330 and XBTG6330 dimensions . . . . . . . . . . . . . . . . . . . . . 58
Panel cut dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Installation Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Chapter 4 Installation and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Installation procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.2 Wiring Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Connecting the Power Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Connecting the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Input/Output Line placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.3 Tool Port Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Tool Port Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
USB Data Transfer Cable (XBTZG925) - Installation . . . . . . . . . . . . . . . . . . . . . 74
4.4 Ethernet Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Ethernet Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.5 Printer Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Printer cable connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.6 CF Card Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
CF Card Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.7 Sound Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Sound Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Part II Settings and debugging . . . . . . . . . . . . . . . . . . . . . . . . . . 85

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

6
Chapter 5 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.1 XBTG settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Types of Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Offline settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
System settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Chapter 6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6.1 Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.2 Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Self test item list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Chapter 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Regular Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Periodic check points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Replacing the backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

7
8
 Safety Information
§

General Safety Precautions

NOTICE Read these instructions carefully, and look at the equipment to become familiar with the
device before trying to install, operate, or maintain it. The following special messages
may appear throughout this documentation or on the equipment to warn of potential
hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a Danger or Warning safety label indicates

that an electrical hazard exists, which will result in personal injury if the
instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.

DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.

WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result
in death, serious injury, or equipment damage.

CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result
in injury or equipment damage.

35007031 11/2006 9
Safety Information

AT a glance This manual includes procedures that must be followed to operate the XBTG
correctly and safely. Be sure to read this manual and any related materials
thoroughly to understand the correct operation and functions of this unit.

General Safety
Precautions
WARNING
UNINTENDED EQUIPMENT OPERATION. LOSS OF CONTROL
Control system must be designed to avoid a malfunction caused by a
communication fault between the XBTG and the host controller.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.

WARNING
UNINTENDED EQUIPMENT OPERATION. BACKLIGHT BURNOUT
In case of backlight failure, make sure the “disable screen” feature is enabled.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.

z This equipment must be installed and operated by qualified personnel.

z Disconnect all power before working on or inside equipment.
z Ensure the power supply matches the power requirements of the XBTG.
z Do not strike the touch panel with a hard or pointed object, or press on the touch
panel with excessive force, since it may damage the touch panel or the display.
z Do not use this unit in locations where large, sudden temperature changes may
cause condensation inside.
z Do not store or use the XBTG where chemicals (such as organic solvents, etc.)
and acids can evaporate, or where chemicals and acids are present in the air.
z Corrosive chemicals : acids, alkalines, liquids containing salt.
z Flammable chemicals : organic Solvents.
z Do not use paint thinner or organic solvents to clean the XBTG.
z Do not store or operate the LCD display in areas receiving direct sunlight, since
the sun's UV rays may cause the LCD display’s quality to deteriorate.
z Storing this unit at temperatures higher or lower than specifications may damage
the panel.
z Vertical mounting is recommended.
z After turning the XBTG OFF, be sure to wait 30 seconds before turning it ON
again. If the XBTG started too soon, it may not start up correctly.
z For maximum product life allow 100mm ventilation space from energized
components.
z Alterations beyond those specified in this manual will void the product warranty.

10 35007031 11/2006
 Safety Information

z When using scripts to display screens, ensure that they are not displayed in a
Popup window. Failure to follow this instruction may cause the image to be
clipped within the Popup window.
z The vibrate mode is not available on the XBTG; this mode is reserved for a future use.
z While in the modification mode with the virtual keyboard displayed, any change
of focus (outside of the virtual keyboard window) will close the virtual keyboard
and input data will be lost.
z During the design phase of your project, ensure that only one protocol is
configured to a communications port. Multiple protocols can not be assigned to
a single port.
z If sound distortion is present, check the file format of the sound (*.wav) file used
and ensure that it is formatted for 16 bits, 11 kHz.
Concerning the USB Data Transfer Cable XBTZG925
To prevent damage to the USB data transfer cable:
z Do not use or store this cable at very high temperatures, or in direct sunlight.
z Do not use or store this cable in excessively dusty or dirty environments.
z Do not use or store this cable in a environment where it may be exposed to
chemical vapors or fumes.
z Do not allow water to enter the connector. Also, do not touch the connector if your
hands are wet. This may cause an electrical shock.
z Do not connect or disconnect the USB data transfer cable during data transfer.
Doing so may cause a data communication error.

WARNING
UNINTENDED EQUIPMENT OPERATION.
Care must be taken during design not to allow Pop up windows to overlay virtual
keyboard.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.

35007031 11/2006 11
Safety Information

12 35007031 11/2006
 About the Book

At a Glance

Document Scope This manual describes the XBTG terminals series implementation.

Validity Note Contents

User Comments We welcome your comments about this document. You can reach us by e-mail at
techpub@schneider-electric.com

35007031 11/2006 13
About the Book

14 35007031 11/2006
 XBTG Panels

I
At a glance

Subject of this This part presents XBTG Panels.

part

What's in this This part contains the following chapters:

Part?
Chapter Chapter Name Page
1 Overview 17
2 XBTG Device Connectivity 23
3 Specifications 29
4 Installation and wiring 61

35007031 11/2006 15
XBTG Panels

16 35007031 11/2006
 Overview

1
At a glance

Subject of this This chapter presents series of XBTG Panels and devices connectable to the XBTG.
Chapter

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Series of XBTG Panels 18
Package contents 19
Series XBTG panels and standards 20
CE marking notes 21

35007031 11/2006 17
Overview

Series of XBTG Panels

Overview This manuals presents the XBTG series of Human Machine Interface products.
These products are graphical touchscreens and have an operating voltage of 24
Volts DC. The products offered in this series have various features and benefits
listed below:
z screen size,
z resolution of the screen,
z technology and color of the screen,
z communication.

Part Number The following table introduce the different XBTG Products:
Part number Screen size Resolution Pixels Mono/Color Screen technology Serial link Ethernet
XBTG2110 5.7" QVGA Blue mode STN 1 No
320x240
XBTG2120 5.7" QVGA Monochrome STN 1 No
320x240
XBTG2130 5.7" QVGA Monochrome STN 2 Yes
320x240
XBTG2220 5.7" QVGA Color STN 1 No
320x240
XBTG2330 5.7" QVGA Color TFT 2 Yes
320x240
XBTG4320 7.4" VGA Color TFT 1 No
640x480
XBTG4330 7.4" VGA Color TFT 2 Yes
640x480
XBTG5230 10.4" VGA Color STN 2 Yes
640x480
XBTG5330 10.4" VGA Color TFT 2 Yes
640x480
XBTG6330 12.1" SVGA Color TFT 2 Yes
800x600

STN and TFT STN: Scan Twisted Neumatic also known as passive matrix.
TFT: Thin Film Transistors also known as active matrix.

18 35007031 11/2006
 Overview

Package contents

At a glance The following items are included in the XBTG's package. Before using the XBTG,
please make sure that all items listed here are present:
z XBTG Unit,
z PLC cable adaptor XBTZG999, plugged on the serial interface (HOST -I/F 25
pin),
z Installation Guide,
z Installation Fasteners (4),
z Installation Gasket.

Options XBTG optional items include cables, adapters, screen editor software and other
items. For more information about these optional items, please refer to individual
XBTG catalogues.

Revisions You can identify the revision from the product label sticker pasted on the XBTG unit.
Revision is consisted of letters and numbes at the location marked with "*" sign.
The following diagram show a example of unit revision. In this example the revision
is C,1,2:

XBTG2110
24V 0.84A Made in Japan
0302 FID:xxxx SN: xxxxxxxxxxx

C
LRxxxxxx
LISTED INDUSTRIAL CONTROL EQUIPMENT
FOR HAZARDOUS LOCATIONS 3R23
Class1 Division 2 Group A,B,C and D
Temperature Code-T4A
REV AB*DEFGHIJKLMNOPQRSTUVWXYZ**345

0123456789 0123456789 0123456789

35007031 11/2006 19
Overview

Series XBTG panels and standards

At a glance The XBTG are UL/C-UL listed and CSA products.

These units are conformed to the following standards:
z UL 508 for Industrial Control Equipement,
z UL 1604 Electrical Equipment for Use in Hazardous Location for use in Class I
and Class II Division 2 and Class III Hazardous Locations,
z UL 60950 Standard for Safety of Information Technology Equipment
z CAN/CSA-C22.2 No.142 and No.213-M1987 Industrial Control Equipment-
Miscellaneous Apparatus - For Hazardous Locations.
UL1604 Conditions of Acceptability and Handling Cautions:
z Power, input and output (I/O) wiring must be in accordance with Class I, Division
2 wiring methods - Article 501- 4(b) of the National Electrical Code, NFPA 70 or
as specified in section 18-152 of the Canadian Electrical Code for installations
within Canada and in accordance with the authority have jurisdiction.
z Suitable for use in Class I, Division 2, Groups A, B, C and D Hazardous Locations
or non- Hazardous Locations only.
z Confirm that the power supply has been turned OFF before disconnecting
equipment, or confirm that the location is not subject to the risk of explosion.
z WARNING: Explosion hazard - substitution of components may impair suitability
for Class I, Division 2.
z WARNING: Explosion hazard - when in hazardous locations, turn power OFF
before replacing or wiring modules.
z WARNING: Explosion hazard - do not disconnect equipment unless power has
been switched OFF or the area is known to be non-hazardous.

20 35007031 11/2006
 Overview

CE marking notes

At a glance The XBTG units are CE marked products. They follow the standards bellow:
Environnement Standards
Compliance with standards IEC 61131-2, IEC61000-6-2,CISPR11(Class A) UL 508, CSA
C22.2 n°142 & n°213
Product certification CE, UL/cUL, CSA, Class 1 Div 2 T4A or T5* (UL & CSA)
* : only for the references XBTG4•••
Operating temperature 0°C + 50°C (32°F 122°F)
Storage temperature -20 °C + 60°C (-4°F 140°F)
Protection (front panel) IP 65 - (IEC 60529)
UL Type 4, 4X Indoor use
Protection (rear panel) IP 20 - (IEC 60529)
ESD withstand IEC 61000 - 4 - 2
level 3
Electromagnetic IEC 61000 - 4 - 3
interference 10 V / m
Electrical interference IEC 61000- 4 - 4
level 3
High Energy Surges IEC 61000 - 4 - 5
0.5KV (Differential Mode on power supply)
1KV (common mode on power supply)
Shocks IEC 60068 - 2 - 27
1/2 sinusoidal pulse for 11ms, 15 g on 3 axes
Vibration IEC 60068 - 2 - 6
0.075mm 10 Hz to 57 Hz
1 g. 57 Hz to 150 Hz
Pollution Degree Pollution Degree 2

35007031 11/2006 21
Overview

22 35007031 11/2006
 XBTG Device Connectivity

2
At a glance

Subject of this This chapter presents for each XBTG unit the devices connectable to it.
chapter

What's in this This chapter contains the following topics:

Chapter?
Topic Page
System design 24
Accessories 26

35007031 11/2006 23
XBTG Device Connectivity

System design

At a glance The following diagrams represent the main selection of devices connectable to the XBTG.

XBTG edit mode The following diagram represents XBTG edit mode peripherals:
peripherals Personal
XBTG Unit Computer

To an Ethernet
Network (1) Vijeo
Designer

Tool connector

Data Transfer Cable

XBTZG915 or
XBTZG925 (USB)
CF Card (2)

(1) not available on XBTG2110/2120/2220/4320

(2) not available on XBTG2110

24 35007031 11/2006
 XBTG Device Connectivity

XBTG run mode The following diagram represents XBTG run mode peripherals:
peripherals
XBTG Unit

XBTZG946 (1)(5) To an Ethernet

XBTZG936 (6) Network (7)

Bar Code Reader (4)

XBTZG999
cable convertor

XBTZ••• cable

CF Card (2) PLC

Speaker (3)

(1) not available on XBTG2110/2120/2220

(2) not available on XBTG2110
(3) not available on XBTG2110/2120/2130/2220/2330/4320
(4) not available on XBTG2110/2120/2220/4320 when COM1 is used
(5) for parallel printer
(6) for serial printer
(7) not available on XBTG2110/2120/2220/4320

35007031 11/2006 25
XBTG Device Connectivity

Accessories

Part number The following table presents all accessories used with XBTG:
Part number Product name Description XBTG series
XBTZG915 Cable Connects the XBTG to a personal For all
computer (COM1, COM2,).
Downloads user created program.
XBTZG925 USB Cable Connects the XBTG to a personal For all
computer (USB port). Downloads user
created program.
XBTZG936 Serial Cable To connect the XBTG to a printer For all
thought serial port
XBTZG946 Printer cable To connect the XBTG to a printer For all except XBTG2110/2120/
through parallel port. 2220
XBTZG999 XBTZ cable Adapt the XBTZ cable connector to For all
convertor XBTG COM1 port.
XBTZG968 XBTZ cable Cable to connect equipment to XBTG For all
XBTZG9680 with XBTZ cable convector.
XBTZG9681
XBTZG9710 XBTZ cable Cable to connect equipment to XBTG For all
XBTZG9711 with XBTZ cable convector.
XBTZG918 XBTZ cable Cable to connect equipment to XBTG For all
with XBTZ cable convector.
XBTZG908 XBTZ cable Cable to connect equipment to XBTG For all
with XBTZ cable convector and TSX
SCA 62.
TSX PCX 1031 XBTZ cable Cable to connect equipment to XBTG For all
(COM2).
XBTZGM16 CF card (16MB) XBTG series CF card (16MB). For all except XBTG2110
XBTZGM32 CF card (32MB) XBTG series CF card (32MB). For all except XBTG2110
XBTZGM64 CF card (64MB) XBTG series CF card (64MB). For all except XBTG2110
XBTZGM128 CF card (128MB) XBTG series CF card (128MB). For all except XBTG2110
XBTZGM256 CF card (256MB) XBTG series CF card (256MB). For all except XBTG2110
MPCYN00CFE00N CF card (512MB) XBTG series CF card (512MB). For all except XBTG2110
XBTZGADT CF card adaptor CF card adapter for the PCMCIA slot. For all except XBTG2110

26 35007031 11/2006
 XBTG Device Connectivity

Part number Product name Description XBTG series

XBTZG12 Backlight Replacement backlight. For XBTG2120/2130/2220
XBTZG13 For XBTG5230
XBTZG14 For XBTG4320/4330
XBTZG15 For XBTG5330
XBTZG16 For XBTG6330
(REV
AB*DEFGHIJKLMNOPQRSTUV
WXYZ12345)
XBTZG46 For XBTG6330
(REV
AB*DEFGHIJKLMNOPQRSTUV
WXYZ*2345)
XBTZGSET Installation fastener Fasteners to attach the XBTG a For all
panel.
XBTZG21 Installation gasket. Provides a moisture resistant seal For XBTG2110
XBTZG22 when installing the XBTG. Same as For XBTG2120/2130/2230/2330
the seal included the XBTG’s original
XBTZG24 For XBTG4320/4330
equipment package.
XBTZG26 For XBTG5230/5330/6330
XBTZG31 Screen protection Disposable, dirt-resistant sheet for the For XBTG2110
XBTZG32 sheet. XBTG’s screen. The XBTG’s touch For XBTG2130/2330
panel can be operated with this cover
XBTZG34 For XBTG4320/4330
sheet attached.
XBTZG36 For XBTG5230/5330/6330
XBTZGCOV Connectors cover. Attaches to XBTG rear face For XBTG2130/2330/4320/4330/
connectors. 5230/5330/6330
XBTZGMBP Connection module Allows connection to a ModBus Plus For all except XBTG2110
for ModBus Plus network.
networks

35007031 11/2006 27
XBTG Device Connectivity

28 35007031 11/2006
 Specifications

3
At a glance

Subject of this This chapter presents the different XBTG specifications (general, functional,
chapter interface).

What's in this This chapter contains the following sections:

Chapter?
Section Topic Page
3.1 General specifications 31
3.2 Functional specifications 35
3.3 Interface specifications 42
3.4 Part numbers and functions 48
3.5 Dimensions 54

35007031 11/2006 29
Specifications

30 35007031 11/2006
 Specifications

3.1 General specifications

At a glance

Subject of this This section presents general XBTG specifications (electrical, environmental and
section structural).

What's in this This section contains the following topics:

Section?
Topic Page
Electrical specifications 32
Environmental specifications 33
Structural specifications 34

35007031 11/2006 31
Specifications

Electrical specifications

At a glance This following table presents electrical specifications of XBTG:

Specifications XBTG2110 XBTG2120 XBTG4320 XBTG4330 XBTG5230
XBTG2130 XBTG5330
XBTG2220 XBTG6330
XBTG2330
Input Voltage 24 V DC/30Vrms Class II
Rated Voltage 20.4 V DC to 19.2 V DC to 19.2 V DC to 19.2 V DC to 19.2 V DC to
27.6 V 28.8 V 28.8 V 28.8 V 28.8 V
Allowable Voltage Drop ≤ 2ms ≤ 10ms ≤ 10ms ≤ 10ms ≤ 10ms
Power Consumption ≤ 20W ≤ 22W ≤ 28W ≤ 28W ≤ 50W
In-Rush Current ≤ 30A
Voltage Endurance between AC1,000V AC1,000V AC1,000V AC1,000V AC1,000V
charging and FG terminals 10mA for 1 20mA for 1 20mA for 1 20mA for 1 20mA for 1
(Dielectric withstand) minute minute minute minute minute
Insulation Resistance between 20MΩ or 20MΩ or 10MΩ or 10MΩ or 10MΩ or
charging and FG terminals higher at higher at higher at higher at higher at
DC500V DC500V DC500V DC500V DC500V

Note: When using XBTG in an environment where the temperature becomes or

exceeds 40°C for an extended period of time, the screen contrast level may
decrease from its original level of brightness.

32 35007031 11/2006
 Specifications

Environmental specifications

At a glance This following table presents environmental specifications of XBTG:

Specifications XBTG2110 XBTG2120 XBTG4320 XBTG4330 XBTG5230
XBTG2130 XBTG5330
XBTG2220 XBTG6330
XBTG2330
Ambient operating 0°C to +50°C (32°F 122°F) (1)
temperature
Storage temperature -20°C to +60°C (-4°F 140°F)
Ambient humidity 20%RH to 10%RH to 10%RH to 10%RH to 10%RH to
85%RH 90%RH 90%RH 90%RH 90%RH
Non condensing, wet bulb temperature : ≤ 39°C
Atmospheric endurance 800 to 1114hPa (≤ 2000meters) (23.62 to 32.9 inHg)
Air purity level 3
≤ 0.1mg/ m non-conductive levels
Atmosphere Free of corrosive gasses
Vibration resistance Non-continuous vibration:
0.075mm 10Hz to 50Hz, 9.8m/s 57Hz to 150Hz
Continuous vibration:
0.035mm 10Hz to 50Hz, 4.9m/s 57Hz to 150Hz
x,y,z directions for 10 times (80min)
Noise immunity Noise voltage: 1000Vp-p
(via noise simulator) Pulse duration: 1µ sec
Rise time:1nsec
Electrostatic discharge Complies with IEC 61000-4-2 level 3
immunity

(1): The LCD displays of XBTG2130/2120/2220/6330 may occasionally blur when they are used for hours at over
40°C ambient operating temperature. After the temperature returns to normal, the normal display will be restored. The
XBTG’s operation will not be affected even though the display is blurred.

35007031 11/2006 33
Specifications

Structural specifications

At a glance This following table presents structural specifications of XBTG:

Specifications XBTG2110 XBTG2120 XBTG4320 XBTG4330 XBTG5230
XBTG2130 XBTG5330
XBTG2220 XBTG6330
XBTG2330
Grounding ≤100Ω or your country’s applicable standard
Ratings (front Equivalent to IP65 (JEM 1030) (1) NEMA#250 Type 4X/12
face of installed
unit)
Weight (main ≤1.1kg (2.4lb) ≤1.2kg (2.6lb) ≤1.7kg (5.5lb) ≤1.7kg (5.5lb) ≤3.5kg (7.7lb)
unit only)
Cooling method Natural air circulation
External 207 x 157 x 58 171 x 138 x 60 215 x 170 x 60 215 x 170 x 60 317 x 243 x 58
dimensions
WxHxD mm
External 8.17 x 6.18 x 2.28 6.73 x 5.43 x 2.36 8.46 x 6.69 x 2.36 8.46 x 6.69 x 2.36 12.48 x 9.57 x 2.28
dimensions
WxHxD in.

Note: (1) the front face of the XBTG unit, installed in a solid panel, has been tested
using conditions equivalent to the standards shown in the specification. Even though
the XBTG unit’s level of resistance is equivalent to these standards, oils that should
have no effect on the XBTG can possibly harm the unit. This can occur in areas
where either vaporized oils are present, or where low viscosity cutting oils are
allowed to adhere to the unit for long periods of time. If the XBTG’s front face
protection sheet becomes peeled off, these conditions can lead to the ingress of oil
into the XBTG and separate protection measures are suggested. Also, if non-
approved oils are present, it may cause deformation or corrosion of the front panel’s
plastic cover. Therefore, prior to installing the XBTG be sure to confirm the type of
conditions that will be present in the XBTG’s operating environment. If the installation
gasket is used for a long period of time, or if the unit and its gasket are removed from
the panel, the original level of the protection cannot be guaranteed. To maintain the
original protection level, you need to replace the installation gasket regularly.

34 35007031 11/2006
 Specifications

3.2 Functional specifications

At a glance

Subject of this This section presents functional specifications (display, memory, and interfaces).
section

What's in this This section contains the following topics:

Section?
Topic Page
Display 36
Memory and clock 38
Interfaces 39

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Specifications

Display

At a glance The following table lists display specifications of XBTG units. The XBTG unit are
grouped together in tables according to:
z STN screen technology,
z TFT screen technology.

STN Display This following table lists the display specification of XBTG unit with STN screen
XBTG unit technology.
Specifications XBT-G2110 XBT-G2120 XBT-G2220 XBT-G5230
XBT-G2130
Type Monochrome LCD Color LCD
Colors Blue mode B&W 64 colors 64 colors, 3-speed blink
Resolution 320x240 640x480
(pixels)
Display area
WxH (mm) 115.2 x 86.4 211.2 x 158.4
WxH (in.) 4.54 x 3.40 8.34 x 6.24
Backlight CCFL (25,000 hrs at 25°C CFL (50,000 hrs at 25°C and 24hr. operation)
and 24hr. operation)
Contrast Control 4 levels of adjustment available via touch panel
Brightness adjust Set to maximum
Language fonts ASCII: (Code page 850) Alphanumeric (incl. Eur. characters)
Chinese: (GB2321-80 codes) simplified Chinese fonts
Japanese: ANK 158, Kanji : 6962 (JIS Standards 1 & 2)
Korean: (KSC5601 - 1992 codes) Hangul fonts
Taiwanese: (Big 5 codes) traditional Chinese fonts
Text
8x8 dots 40 char. per row, 30 rows 80 char. per row, 60 rows
8x16 dots 40 char. per row, 15 rows 80 char. per row, 30 rows
16x16 dots 20 char. per row, 15 rows 40 char. per row, 30 rows
32x32 dots 10 char. per row, 7 rows 20 char. per row, 15 rows
Font sizes Both height and width can be multiplied 1, 2, 4, or 8 times
Text sizes 8x8, 8x16, 16x16, and 32x32 dot fonts
Touch panel 16x12 keys/screen (1 or 2 point touch) 32x24 keys/screen (1 or 2
point touch)

36 35007031 11/2006
 Specifications

TFT Display This following table lists the display specification of XBTG unit with TFT screen
XBT-G unit technology.
Specifications XBT-G2330 XBT-G4320 XBT-G5330 XBT-G6330
XBT-G4330
Type Color LCD
Colors 256 colors, no blink 64 256 colors, no blink (1) 64 colors, 3-speed blink
colors, 3-speed blink (1)
Resolution (pixels) 320x240 640x480 800x600
Display area
WxH (mm) 115.2 x 86.4 149.8 x 112.3 211.2 x 158.4 246 x 184.5
WxH (in.) 4.54 x 3.40 5.90 x 4.42 8.34 x 6.24 9.69 x 7.26
Backlight (Service life) CFL (50,000 hrs at 25°C and 24hr. operation)
Contrast Control -
Brightness adjust 4 levels of adjustment available via touch panel
Languages fonts ASCII: (Code page 850) Alphanumeric (incl. Eur. characters)
Chinese: (GB2321-80 codes) simplified Chinese fonts
Japanese: ANK 158, Kanji : 6962 (JIS Standards 1 & 2)
Korean: (KSC5601 - 1992 codes) Hangul fonts
Taiwanese: (Big 5 codes) traditional Chinese fonts
Text
8x8 dots 40 char. per row, 30 rows 80 char. per row, 60 rows 100 char. per row, 75 rows
8x16 dots 40 char. per row, 15 rows 80 char. per row, 30 rows 100 char. per row, 37 rows
16x16 dots 20 char. per row, 15 rows 40 char. per row, 30 rows 50 char. per row, 37 rows
32x32 dots 10 char. per row, 7 rows 20 char. per row, 15 rows 25 char. per row, 18 rows
Font sizes Both height and width can be multiplied 1, 2, 4, or 8 times
Text sizes 8x8, 8x16, 16x16, and 32x32 dot fonts
Touch panel 16x12 keys/screen 32x24 keys/screen 40x30 keys/screen
(1 or 2 point touch) (1 or 2 point touch) (1 or 2 point touch)

Legend
(1) Color swiching is done via software. Changing the "Colors" setting to "256 colors" will disable the blink
feature on all of your project’s screens. If you wish to use the blink feature, select "64 colors"

35007031 11/2006 37
Specifications

Memory and clock

Memory The following table list the specifications memory of each XBTG unit.
Memory XBTG2110 XBTG2120 XBTG2130 XBTG4320 XBTG4330
XBTG2220 XBTG2330 XBTG5230
XBTG5330
XBTG6330
Application 4Mb 4Mb 6Mb 6Mb 8Mb
Flash EPROM
Data backup 128Kb 128Kb 512Kb 128Kb 512Kb
SRAM
uses a lithium battery (1)

Legend:
(1) : a lithium battery’s lifetime is:
z 10 years when the battery’s ambient temperature is under 40°C
z 4.1 years when the battery’s ambient temperature is under 50°C
z 1.5 years when the battery’s ambient temperature is under 60°C

When used for backup:

z Approximately 60 days, with a fully charged battery
z Approximately 6 days, with a half-charged battery

Clock The internal clock accuracy of all XBTG units is +/- 65 seconds/month at ambient
temperature.
The XBTG’s internal clock has a slight error. At normal operating temperatures and
conditions, with the XBTG operating from its lithium battery, the degree of error is 65
seconds per month. Variations in operating conditions and battery life can cause this
error to vary from -380 to +90 seconds per month. For systems where this degree
of error will be a problem, the user should be sure to monitor this error and make
adjustments when required.

38 35007031 11/2006
 Specifications

Interfaces

Serial interface The Serial interface and Tool Port connector are available for all XBTG units.
and Tool Port The following table list the specifications of Serial interface and Tool Port connector.
connector
Interface Description
Serial interface COM1 SUB-D 25
Asynchronous Transmission RS232C/RS485
Data length 7 or 8 bits
Stop bit 1 or 2 bits
Parity None, Odd or Even
Data transmission 2400bps to 115200 bps
Tool Port connector Mini Din Asynchronous TTL level non procedural command I/F
Used for transferring data user program from Vijeo-
Designer to the XBTG.

35007031 11/2006 39
Specifications

Serial interface The Serial interface COM2 and Ethernet interface are available for XBTG unit:
COM2 and z XBTG2130,
Ethernet z XBTG2330,
interface z XBTG4330,
z XBTG5230,
z XBTG5330,
z XBTG6330.
The following table list the specifications of Serial interface COM2 and Ethernet
interface.
Interface Description
Serial interface COM2 SUB-D 9
Asynchronous Transmission RS232C
Data length 7 or 8 bits
Stop bit 1 or 2 bits
Parity None, Odd or Even
Data transmission 2400bps to 115200 bps
Ethernet RJ 45 IEEE802.3, 10BaseT

Compact Flash All XBTG units except XBTG2110 have one slot for Compact Flash memory Card
memory Card interface.
interface

40 35007031 11/2006
 Specifications

Sound Output The Sound Output is available for XBTG unit:

z XBTG4330,
z XBTG5230,
z XBTG5330,
z XBTG6330.
The following table list the specifications of Sound Output.
Interface Description
Sound Ouput
External Speaker Connection Terminal Block
Sound channel 1 mono channel
Speaker Output 70mW (Rated Load: 8W, Frequency: 1kHz)
Sound Line out output 2.7Vp-p (Rated Load:10kohm)
Wire Gauge AWG28 to AWG16

35007031 11/2006 41
Specifications

3.3 Interface specifications

At a glance

Subject of this This section presents interface specifications of XBTG units (Serial interface COM1,
section COM2).

What's in this This section contains the following topics:

Section?
Topic Page
Specification serial interface COM1 43
Specification of serial interface COM2 46
Other interfaces 47

42 35007031 11/2006
 Specifications

Specification serial interface COM1

At a glance This interface that is used to connect the XBTG to the Remote Equipment, via an
RS-232C or RS-485 cable. All XBTG units are equiped with this interface. The
connector used is a socket-type connector.
The figure following presents the connector:
13 1

25 14

The following table presents the description of each pin’s serial interface.
Pin Signal name Comm Descriptions Meaning for XBTG2110
1 FG Frame Ground Frame Ground
2 SD Send Data (RS-232C) Send Data (RS-232C)
3 RD Receive Data (RS-232C) Receive Data (RS-232C)
4 RS Request to Send (RS-232C) Request to Send (RS-232C)
5 CS Clear to Send (RS-232C) Clear to Send (RS-232C)
6 DR or NC Data Set Ready (RS-232C) No Connection (Reserved)
7 SG Signal Ground Signal Ground
8 CD Carrier Detect (RS-232C) Carrier Detect (RS-232C)
9 TRMX Termination (RS-485/RS-422) Termination (RS-485/RS-422)
10 RDA Receive Data A (RS-485/RS-422) Receive Data A (RS-485/RS-422)
11 SDA Send Data A (RS-485/RS-422) Send Data A (RS-485/RS-422)
12 NC No Connection(Reserved) No Connection (Reserved)
13 NC No Connection(Reserved) No Connection (Reserved)
14 VCC 5V 5% Output 0.25A 5V 5% Output 0.25A
15 SDB Send Data B (RS-485/RS-422) Send Data B (RS-485)
16 RDB Receive Data B (RS-485/RS-422) Receive Data B (RS-485/RS-422)
17 RI or NC Ring Indicate (RS-232C) No Connection (Reserved)
18 CSB Clear to Send B (RS-485/RS-422) Clear to Send B (RS-485/RS-422)
19 ERB Enable Receive B (RS-485/RS-422) Enable Receive B (RS-485/RS-422)
20 ER Enable Receive (RS-232C) Enable Receive (RS-232C)
21 CSA Clear to Send A (RS-485/RS-422) Clear to Send A (RS-485/RS-422)
22 ERA Enable Receive A (RS-485/RS-422) Enable Receive A (RS-485/RS-422)
23 NC or BUZZ GND No Connection(Reserved) External Buzzer Ground
24 NC No Connection(Reserved) No Connection(Reserved)
25 NC or BUZZ OUT No Connection(Reserved) External Buzzer Output

35007031 11/2006 43
Specifications

XBTZ-G999 cable This cable adaptator is connected between XBTG unit (serial interface) and XBTZ•••
adaptator cable.
The following figure presents XBTZ-G999’s connections.
DSUB 25 (Pin Type) DSUB 25 (Socket)

1 FG 1 FG
2 SD RS232C O 2 TXC
3 RD RS232C I 3 RXC
4 RS RS232C O 4 A
5 CS RS232C I 5 B
6 DR RS232C I 6 A’
7 SG 7 0V iso
8 CD RS232C I 8 COM(0V)
9 TRMX RS422 I 9
10 RDA RS422 I 10
11 SDA RS422 O 11
12 NC 12 REG
13 NC 13 CONF
14 VCC 14 B0
15 SDB RS485/422 O 15 B1
16 RDB RS485/422 I 16 B2
17 RI RS232C I 17 B3
18 CSB RS485/422 I 18 B’
19 ERB RS485/422 O 19 B4
20 ER RS232C O 20
21 CSA RS485/422 I 21
22 ERA RS485/422 O 22 0V iso
23 NC 23
24 NC 24 PAR
25 NC 25

Note:
z This XBTG unit’s serial port is not isolated. When the Remote Equipment unit is
also not isolated, and to reduce the risk of damaging the RS-485 circuit, be sure
to connect the #7 SG (Signal Ground) terminal.
z Pin #14 (VCC) DC 5V Output is not protected. To prevent damage or unit
malfunction, use only the designated level of current.
z Be sure to connect the XBTG's SG/GND (Signal Ground) terminal to the other
(host) unit's Signal Ground terminal.
z When connecting an external device to the XBTG with the SG terminal, ensure
that no short-circuit loop is created when you setup the system.

44 35007031 11/2006
 Specifications

Creating own When creating a cable, please be aware of the following (see figure above):
cable z For RS-485 Connectors:
z The following pairs of pin no.s must be connected (shorted).
#18 (CSB) <-> #19 (ERB)
#21 (CSA) <-> #22 (ERA)
z Connecting the #9 (TRMX) and #10 (RDA) wires, adds a termination
resistance of 100 Ohm between RDA and RDB .
z For RS-232C Connectors:
z Do not connect #9 (TRMX), #10 (RDA), #11 (SDA), #15 (SDB), #16 (RDB),
#18 (CSB), #19 (ERB), #21 (CSA), and #22 (ERA).
z The #1 (FG) terminal should only be connected if it is required by the device
being connected to.

XBTG2110 You can use serial interface to connect Buzzer to XBTG2110 unit.
Use pins 23(BUZZ GND) and 25(BUZZ OUT) when producing external output for an
alarm.
The following figure presents connection between XBTG2110 and Buzzer.
XBTG2110 Internal circuit

External Buzzer Output

Can drive a buzz-
Buzzer er of DC24V, at
Internal SIO 25 Pin up to 0.3A
circuit

SIO 23 Pin
Optical Insulation

35007031 11/2006 45
Specifications

Specification of serial interface COM2

At a glance This interface is used for RS-232C data transfer, and uses a plug-type connector.
Some XBTG units are not equiped with this interface (see Serial interface COM2
and Ethernet interface, p. 40).
The following figure presents the connector:

1 5
6 9

The following table presents the description of each pin’s serial interface.
Pin Signal name Signal direction Meaning
1 CD Input Carrier Detect (RS-232C)
2 RD Input Receive Data (RS-232C)
3 SD Output Send Data (RS-232C)
4 ER Output Enable Receive (RS-232C)
5 SG - Signal Ground
6 DR Input Data Set Ready (RS-232C)
7 RS Output Request to send (RS-232C)
8 CS Input Clear to Send (RS-232C)
9 RI/VCC Input/Output Ring Indicate (RS-232C) 5V 5% Output 0.25A

Note: Pin #9 (VCC) DC 5V Output is not protected. To prevent damage or unit

malfunction, do not exceed specification of output current.

46 35007031 11/2006
 Specifications

Other interfaces

Ethernet This interface complies with the IEEE802.3 standard for Ethernet (10BASE-T)
interface connections. This interface uses an RJ-45 type modular jack connector (8 points).

Compact Flash This slot accepts a Compact Flash memory Card (CF Card):
memory Card z XBTZGM16 (16 Mb),
Interface z XBTZGM32 (32 Mb),
z XBTZGM64 (64 Mb)
z XBTZGM128 (128 Mb)
z XBTZGM256 (256 Mb)
z MPCYN00CFE00N (512 Mb).

Sound output This interface is used for sound output.

The following figure presents the sound output connector:

12

The following table presents the description of each pin’s sound output.
Pin Signal name Meaning
10 SP OUT Speaker Output
11 GND Ground
12 LINE OUT Sound Lineout Output

35007031 11/2006 47
Specifications

3.4 Part numbers and functions

At a glance

Subject of this This section presents part numbers and functions of XBTG unit.
section

What's in this This section contains the following topics:

Section?
Topic Page
Part numbers and functions 49
DIP Switches 53

48 35007031 11/2006
 Specifications

Part numbers and functions

At a glance The following table presents all part numbers and functions of all XBTG unit.
Part numbers XBTG2110 XBTG2120/2220
XBTG2130/2330
Front

A, B A, B

C C

Rear

D
E G
+
-

F D

Side
Only XBTG2130
and XBTG2330

I
E
J
F K

Bottom
L M

35007031 11/2006 49
Specifications

Description The following table present description of part numbers for XBTG2110/2120/2220/
2130/2330.
Letter Description
A Display: displays User created screens and Remote Equipment Variables.
B Touch Panel: performs screen change operations and sends data to the host (PLC).
C Power LED:
XBTG2110: LED "ON", when power is supplied (Green LED).
XBTG2120/2220/2130/2330 status with LED status:
z Led Green: normal operation,
z Led Orange: backlight is not functionning.

D Power Input Terminal Block: connects the XBTG power cable's input and ground
wires to the XBTG.
E Serial I/F (host I/F 25 pin): connects an RS-232C or RS-422 (Serial) cable (from the
host/PLC) to the XBTG. Also for connecting a barcode reader.
F Tool Port Connector: connects the Data Transfer Cable to the XBTG.
G Expansion Unit I/F: connects expansion units with communication features.
H CF Card Access LED: if the CF Card Cover is closed when the CF Card is inserted,
the LED lamp turns ON. The LED lamp will remain turned ON even if the CF Card
Cover is opened while the XBTG accesses the CF Card.
I Expansion Serial Interface (SubD 9-pin). Only XBTG2130 and XBTG2330. Also
for connecting a barcode reader.
J Printer connector, except XBTG2110/2120/2220/4320.
K Ethernet Interface (10Base T). Only XBTG2130and XBTG2330.
L CF Card Cover: open this cover to the CF Card Slot. When accessing the CF Card,
this cover must be closed.
M CF Card I/F: insert the CF Card in this slot.

50 35007031 11/2006
 Specifications

Description The following table presents all part numbers and functions of all XBTG unit.
Part numbers XBTG4320/4330 XBTG5230/5330
XBTG6330
Front
A, B A, B

C C

Rear
L N M L P

I
J
D OE F K

D N I

Side

Bottom
K O H G

F E J

35007031 11/2006 51
Specifications

At a glance The following table present description of part numbers for XBTG4320/4330/5230/
5330/6330.
Letter Description
A Display: displays User created screens and Remote Equipment Variables.
B Touch Panel: performs screen change operations and sends data to the host
(PLC).
C Power LED:
XBTG status with LED status:
z Led Green: normal operation,
z Led Orange: backlight is not functionning.

D Power Input Terminal Block: connects the XBTG power cable's input and ground
wires to the XBTG.
E Serial I/F (host I/F 25 pin): connects an RS-232C or RS-422 (Serial) cable (from
the host/PLC) to the XBTG. Also for connecting a barcode reader.
F Serial Interface (SubD 9-pin): connects an RS-232C cable. Also for connecting a
barcode reader. Except XBT-G4320.
G Not available.
H Ethernet Interface (10Base T). Except XBTG4320.
I CF Card Access LED: if the CF Card Cover is closed when the CF Card is inserted,
the LED lamp turns ON. The LED lamp will remain turned ON even if the CF Card
Cover is opened while the XBTG accesses the CF Card.
J CF Card slot: insert the CF Card in this slot.
K Tool Port Connector: connects the Data Transfer Cable to the XBTG.
L Expansion Unit interface 1: not available.
M CF Card Expansion interface: except XBTG4320 and XBTG4330.
N CF Card Cover: open this cover to the CF Card Slot. When accessing the CF Card,
this cover must be closed.
O Screw Lock Terminal Block: Sound output interface. Used for sound output.
Except XBTG4320.
P Expansion Unit interface 2: not available.

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 Specifications

DIP Switches

At a glance Below the CF card cover, you can find DIP switches. Except for XBTG2110 all XBTG
units have DIP switches.
Illustration

ON

1 2 3 4

The following table explains XBTG units’ DIP switch parameters.

Dip switch Function ON OFF Note
1 When there is no user If the CF card includes an user A system -
application in the XBTG application, downloads the message
memory. application to the XBTG. Then, appears.
the XBTG runs the application.
When there is an user f the CF card includes an user Runs the user
application in the XBTG application, downloads the application on
memory. application to the XBTG. Then, the XBTG.
the XBTG runs the application.
2 Reserved. - - -
3 Reserved - - -
4 This setting controls the forced Forced close enabled. Forced close Used when CF
closing of the CF Card cover. disabled. Card cover is
damaged.

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Specifications

3.5 Dimensions

At a glance

Subject of this This section presents all dimensions’ XBTG units.

section

What's in this This section contains the following topics:

Section?
Topic Page
XBTG2110 dimensions 55
XBTG2120, XBTG2130, XBT-G2220, and XBTG2330 dimensions 56
XBTG4320 and XBTG4330 dimensions 57
XBTG5230, XBTG 5330 and XBTG6330 dimensions 58
Panel cut dimensions 59
Installation Fasteners 60

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 Specifications

XBTG2110 dimensions

XBTG2110 The following figures present all dimensions of XBTG2110 unit.

Top
mm[in.]
191.2 [7.53]

Top

207 [8.15] 58 [2.28]

6 [0.24]
157 [6.18]

Front Side 141.2 [5.56]

Installation with The following figures present all external dimensions of XBTG2110 unit with
fasteners installation fasteners.

mm[in.]
125 [4.92]
62.5 [2.46]

207 [8.15]
153.2 [6.03]
163.2 [6.43]

76.6 [3.02]

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Specifications

XBTG2120, XBTG2130, XBT-G2220, and XBTG2330 dimensions

XBTG2120, The following figures present all external dimensions of XBTG2120, XBTG2130,
XBTG2130, XBTG2220, and XBTG2330 unit.
XBTG2220, and
XBTG2330
mm[in.]

171 [6.73] 60 [2.36]

5 [0.20]

138 [5.43]
155.5 [6.12]

123 [4.84]
Front Top Side

Installation with The following figures present all external dimensions of XBTG2120, XBTG2130,
fasteners XBT-G2220, and XBTG2330 unit with installation fasteners.

mm[in.]

171 [6.73] 60 [2.36]

5 [0.20]

126 [4.96]
146 [5.75]

136 [5.35]

63 [2.48]
68 [2.68]

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 Specifications

XBTG4320 and XBTG4330 dimensions

XBTG4320 and The following figures present all external dimensions of XBTG4320 and XBTG4330
XBTG4330 units.

mm[in.] 204 [8.03]

Top

215 [8.46] 60 [2.36]

8 [0.31]
170 [6.69]

159 [6.26]

Front Side

Installation with The following figures present all external dimensions of XBTG4320 and XBTG4330
fasteners units with installation fasteners.

mm[in.] 135 [5.31]

67.5 [2.66]

215 [8.46] 60 [2.36]

8 [0.31]
181 [7.13]

171 [6.73]
85.5 [3.37]

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Specifications

XBTG5230, XBTG 5330 and XBTG6330 dimensions

XBTG5230, The following figures present all external dimensions of XBTG5230, XBTG5330 and
XBT-G5330 and XBTG6330 unit.
XBT-G6330
mm[in.]
301 [11.85]

Top
317 [12.48] 58 [2.28]
8 [0.31]
243 [9.57]

227 [8.94]
Front

Side

Installation with The following figures present all external dimensions of XBTG5230, XBTG5330 and
fasteners XBTG6330 unit with installation fasteners.

mm[in.]
270 [10.63]

135 [5.31]

58 [2.28]
317 [12.48]
8 [0.31]
249 [9.80]

239 [9.41]
119.5 [4.70]

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Panel cut dimensions

At a glance Create a panel cut-out and insert the XBTG into the panel from the front.
The following figure presents principle of panel cut.

A under 4-R2 or Panel

4-R3
C : Panel thickness

B
XBTG

Dimensions The following table presents all panel cut’s dimensions in function of XBTG unit.
XBTG A (mm) B (mm) A (in.) B (in.) C (mm) C (mm) 4-R2/R3
XBTG2110 +1 +1 + 0.04 + 0.04 1.6 to 5.0 0.06 to 0.195 4-R2
191.5 141.5 7.54 5.57
-0 -0 -0 -0

XBTG2120 +1 +1 + 0.04 + 0.04 1.6 to 5.0 0.06 to 0.195 4-R3

XBTG2220 156.0 123.5 6.14 4.86
-0 -0 -0 -0
XBTG2130
XBTG2330
XBTG4320 +1 +1 + 0.04 + 0.04 1.6 to 10.0 0.06 to 0.39 4-R3
XBTG4330 204.5 159.5 8.05 6.28
-0 -0 -0 -0

XBTG5230 +1 +1 + 0.04 + 0.04 1.6 to 10.0 0.06 to 0.39 4-R3

XBTG5330 301.5 227.5 11.87 8.96
-0 -0 -0 -0
XBTG6330

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Specifications

Installation Fasteners

At a glance The following drawing details the dimensions of the fasteners XBTZGSET.

16[0.63]

11[0.43]
31[1.22]

M5 19.5[0.77]
10[0.39]

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4
At a glance

Subject of this This chapter describes installation procedures and wiring principle.
chapter

What's in this This chapter contains the following sections:

Chapter?
Section Topic Page
4.1 Installation 63
4.2 Wiring Precautions 65
4.3 Tool Port Connector 72
4.4 Ethernet Cable Connector 77
4.5 Printer Cable Connector 78
4.6 CF Card Installation and Removal 81
4.7 Sound Output 84

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Installation and wiring

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 Installation and wiring

4.1 Installation

Installation procedures

At a glance Before installing the XBTG into a cabinet or panel read the notes below.
The installation gasket, installation brackets and attachment screws are all required
when installing the XBTG.

Note Gasket’s precautions:

z Before installing the XBTG into a cabinet or panel, check that the Installation
gasket is securely attached to the unit.
z A gasket which has been used for a long period of time may have scratches or
dirt on it, and could have lost much of its dust and drip resistance. Be sure to
change the gasket periodically, or when scratches or dirt become visible.
z Do not insert the joint of the installation gasket in the corner of the XBTG. If you
do it, the joint will be pulled so that it may cause the installation gasket to be torn.
Panel’s precautions:
z Check that the installation panel or cabinet’s surface is flat, in good condition and
has no jagged edges. Also, if desired, metal reinforcing strips can be attached to
the inside of the panel, near the Panel Cut, to increase the panel’s strength.
z Panel thickness (see Panel cut dimensions, p. 59) depends of XBTG unit. Decide
the panel’s thickness based on the level of panel strength required.
z Be sure that the ambient operation temperature and the ambient humidity are
within their designated ranges. (When installing the XBTG in a cabinet or
enclosure, the term "ambient operation temperature" indicates the cabinet or
enclosure’s internal temperature.
z Be sure that heat from surrounding equipment does not cause the XBTG to
exceed its standard operating temperature.
z When installing the XBTG in a slanted panel, the panel face should not incline
more than 30°.
z When installing the XBTG in a slanted panel, and the panel face inclines more than
30°, the ambient temperature must not exceed 40 °C. You may need to use forced air
cooling (fan, A/C) to ensure the ambient operating temperature is 40 °C or below.
z When installing the XBTG vertically, position the unit so that the Power Input
Terminal Block is also vertical.

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Installation and wiring

For easier maintenance, operation, and improved ventilation, be sure to install the XBTG
at least 100 mm [3.94 in.] away from adjacent structures and other equipment.

100[3.94] 100[3.94]

100[3.94] 100[3.94]
100[3.94]

100[3.94] 100[3.94]

Fastener’s precautions:
z The minimum number of fasteners required to install a XBTG unit is four (4).
z Ten fasteners can be used only on a XBTG5230/5330/6330 unit.
z For XBTG2110 two additional slots for fasteners on both sides of the XBTG unit
can be used, if greater strength is needed.
z For XBTG4320 do not use the attachment holes in the middle of sides panels.

Procedure The following table presents procedure for installing the XBTG.
Step Action
1 It is strongly recommended that you use the installation gasket, since it absorbs
vibration in addition to repelling water.
Place the XBTG on a level surface with the display panel facing downward.
2 Check that the XBTG’s installation gasket (see Regular Cleaning, p. 106) is seated
securely into the gasket’s groove, which runs around the perimeter of the panel’s frame.
3 Create the correct sized opening required to install the XBTG, using the installation
dimensions (see Panel cut dimensions, p. 59) given.
4 Insert the XBTG into the panel cut out, as shown here.
5 Insert the installation fasteners into the XBTG’s insertion slots, at the top and bottom
of the unit (total: 4 slots). Be sure to pull the fastener back until it is flush with the rear
of the attachment hole.
6 Tighten each fastener with a screwdriver. The necessary torque is 0.5 Nm (4.4 lb-in).

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4.2 Wiring Precautions

At a glance

Subject of this This section presents principle of XBTG wiring.

section

What's in this This section contains the following topics:

Section?
Topic Page
Connecting the Power Cord 66
Connecting the Power Supply 68
Grounding 69
Input/Output Line placement 71

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Installation and wiring

Connecting the Power Cord

At a Glance
Note:
z When the FG terminal is connected, be sure the wire is grounded. Not
grounding the XBTG unit will result in excessive noise. Grounding is required to
assure EMC level immunity.
z To prevent the Ring Terminals from causing a short when the terminal block
attachment screws are loosened, be sure to use insulating-type Ring Terminals.
z The SG and FG terminals are connected internally in the XBTG unit.
z When connecting the SG line to another device, be sure that the design of the
system/connection does not produce a shorting loop.

Ring terminal
Note:
z Wherever possible, use thick wires (max. 2 mm [AWG 12 max]) for power
terminals, and twist the wire ends before attaching the ring terminals.
z Be sure to use the following size ring terminals.
z To avoid a short caused by loose ring terminals, be sure to use ring terminals
with an insulating sleeve.
Size of ring terminal:
Over φ 3.2 mm [0.13 in]
Under 6.0 mm
[0.24 in]

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 Installation and wiring

Power input Each XBTG unit has a Power input terminal block (see Part numbers and functions, p. 49).
terminal block + - FG

+ - FG

Power input terminal block

Rear of XTB-G Ring terminals

The following table presents description of Power input terminal block elements.
Element Description
+ Positive terminal.
- Negative terminal.
FG Grounding Terminal connected to XBTG chassis.

Connecting the When connecting the power cord, be sure to follow the procedures given below.
Power Supply
Step Action
Terminals
1 Remove all power to XBTG.
2 Remove the Clear plastic cover on the terminal block.
3 Remove the screws from the middle three terminals.
4 Insure the proper wire is installed into the correct position on the terminal block
using ring terminals on the wire ends.
5 Confirm the correct connection points.
6 Torque the mounting screws to the required torque.
7 Replace the terminal cover.

Note: The torque required to tighten these screws is 0.5 Nm (4.4 lb-in).

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Installation and wiring

Connecting the Power Supply

At a glance Precaution:
z To increase the noise resistance quality of the power cable, simply twist each
power wire before attaching the Ring Terminal.
z The power supply cable must not be bundled or positioned close to main circuit
lines (high voltage, high current), or input/output signal lines.
z Connect a lightning surge absorber to deal with power surges.

XBTG unit

FG

E2

E1 lightning
surge
absorber

Be sure to ground the surge absorber (E1) separately from the XBTG unit (E2).
Select a surge absorber that has a maximum circuit voltage greater than
that of the peak voltage of the power supply.
z To avoid excess noise, make the power cable as short as possible.

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Grounding

CAUTION
GROUDING
Donot use common grouding, since it can lead to an accident or machine
breakdown.
Failure to follow this instruction can result in injury or equipment damage.

Exclusive Connect the FG terminal found at the back of the XBTG to an isolated ground.
Grounding Other
XBTG Unit Equipment

Common If exclusive grounding is not possible, use a common connection point.

Grounding This grounding is OK:

Other
XBTG Unit Equipment

This grounding is not OK:

Other
XBTG Unit Equipment

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Installation and wiring

Note:
z Check that the grounding resistance is less than 100Ω (1).
z The SG and FG terminals are connected internally in the XBTG unit.
z When connecting the SG line to another device, be sure that the design of the
system/connection does not produce a grounding loop.
z The grounding wire should have a cross sectional area greater than 2mm (1).
Create the connection point as close to the XBTG unit as possible, and make
the wire as short, as possible. When using a long grounding wire, replace the
thin wire with a thicker wire, and place it in a duct.
z If the equipment does not function properly when grounded, disconnect the
ground wire from the FG terminal.
(1): Use a grounding resistance of less than 100Ω and a 2mm or greater thickness
wire, or your country’s applicable standard. For details, contact your local
Schneider Electric distributor.

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Input/Output Line placement

At a glance Input and output signal lines must be separated from the power control cables for
operating circuits.
If this is not possible, use a shielded cable and connect the shield to the XBTG’s
frame.

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4.3 Tool Port Connector

At a glance

Subject of this This section presents principle of Tool Port Connector installation.
section

What's in this This section contains the following topics:

Section?
Topic Page
Tool Port Connector 73
USB Data Transfer Cable (XBTZG925) - Installation 74

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 Installation and wiring

Tool Port Connector

At a Glance The XBTG’s Data Transfer Cables XBTZG915 and XBTZG925 can be attached to
the XBTG unit’s Tool Port Connector (see Part numbers and functions, p. 49).

The following table presents Tool Port Connector location.

XBTG Unit Tool Port Connector location
Rear face of:
XBTG2110

Tool Port Connector

Right face of:

XBTG2120
XBTG2130
XBTG2220
XBTG2330
Tool Port Connector

Rear face of:

XBTG4320

Tool Port Connector

Bottom face of:

XBTG4330
Tool Port Connector
XBTG5230
XBTG5330
XBTG6330

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Installation and wiring

USB Data Transfer Cable (XBTZG925) - Installation

Overview The USB Data Transfer Cable is used to download data from the PC where Vijeo-
Designer runs to the XBTG unit. It connects to the Tool Port of the XBTG.

Installation The PC must run on Microsoft Windows 2000 or Windows XP

requirements You will need the installation CD for Vijeo-Designer.

CAUTION
USB CABLE CONNECTING/DISCONNECTING
When connecting the USB Data Transfer Cable to the PC or to the XBTG unit, be sure to insert the
cable’s connector at the correct 90° angle. Failure to do so may damage either the connector or the unit.
When disconnecting the cable, be sure to hold the connector, not the cable itself.
If the cable is unplugged from the port designated during installation and connected to a
different port, the Operating System (OS) will recognize the new port. Therefore, be sure to
always use the port designated during installation.
If the installation does not complete successfully, restart the PC and quit all
resident applications before re-installing the software.
Failure to follow this instruction can result in injury or equipment damage.

Installation Use the following procedure with Windows 2000

procedure for Step Action
Windows 2000
1 Start Windows, and connect the XBTZG925 cable to your PC’s USB port at one end,
and to the XBTG’s tool port at the other end.
2 Insert the Vijeo-Designer CD into the CD-ROM drive.
3 The New Hard Wizard dialog box appears. Click Next.
4 Check the Search for a suitable driver for my device [recommended] option, and
click Next.
5 In the following dialog box, check the Specify a location option, and click Next.
6 Click Browse in the following dialog box, select the SERWPL.INF file located in the
CD-ROM’s folder XBTZG925, and click Open.
7 The driver for the XBTZG925 appears in the following dialog box. Click OK.
8 Confirm that The wizard found a driver for the following device: is
Telemecanique XBTZG925, and click Next.
9 Click Finish to complete the installation.

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 Installation and wiring

Installation Use the following procedure with Windows XP

procedure for
Step Action
Windows XP
1 Start Windows, and connect the XBTZG925 cable to your PC’s USB port at one end,
and to the XBTG’s tool port at the other end.
2 Insert the Vijeo-Designer CD into the CD-ROM drive.
3 The Found New Hard Wizard dialog box appears. Check the Install from a list or
specific location (Advanced) option, and click Next.
4 In the following dialog box, check the Include this location in the search: option, and
click Browse.
5 Select the XBTZG925 folder in the installation CD-ROM, and click OK.
6 In the Found New Hardware Wizard screen, click Next.
7 The Telemecanique XBTZG925 driver now appears in the Hardware Installation
screen. Click Continue Anyway.
8 Click Finish in the following screen to complete the installation.

Post-Installation It is a good idea to do the following check after installation

Check
Step Action
1 In the Configuration Panel, click on System Properties and select Device Manager.
2 Confirm that Telemecanique XBTZG925 COM3 is available in the Ports [COM &
LPT] sub-folder.

Changing the The COM number 3 is assigned automatically by the OS. If the OS had previously
COM Port allocated COM numbers for other devices (Internal modems, IrDA ports, etc), the
Number XBTZG925 will be allocated to the next available COM number. It is possible
however to change the COM port number if required. To do so:
Step Action
1 In the Configuration Panel, click on System Properties and select Device Manager.
2 Click on Ports [COM & LPT], select Telemecanique XBTZG925 COM3 and click on
Properties.
3 In the Telemecanique XBTZG925 [COM3] Properties dialog box, click on the Port
Settings tab, and click the Advanced button.
4 At the bottom of the following dialog box (Advanced Settings for COM1), select an
unused number for the COM Port Number and click OK.
5 When the following Communication Port Properties dialog box appears, click Yes.

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Installation and wiring

Troubleshooting The following table describes errors that may occur and their possible solutions.
Problem/Symptom Solution
The USB cable is not recognized. Connect the cable correctly. Or restart you PC.
Overcurrent occurred Also, when connecting a USB hub, be sure to
connect it directly to your PC’s USB port.
The Plug and Play is not functioning correctly
You are unable to use the USB cable after The power supplied from the hub may be
connecting it to a USB hub. insufficient. Be sure the hub is self-powered.
Connect the cable directly to the PC USB port.
After installation, a "?" is displayed when you try to The driver has not been installed correctly.
confirm the cable’s status via the Device Manager. Uninstall the driver and re-install it.

Uninstalling the Unplug the USB Data Transfer Cable the PC and double-click on the CD-ROM’s
Driver DRemover98_2K.exe file to start the uninstallation process.

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4.4 Ethernet Cable Connector

Ethernet Cable Connector

At a Glance The XBTG Ethernet interface is IEEE802.3 compliant, and transmits data at
10Mbps. XBTG units wich have got a RJ-45 Ethernet Cable Connector (see Part
numbers and functions, p. 49), are:
z XBTG2130,
z XBTG2330,
z XBTG4330,
z XBTG5230,
z XBTG5330,
z XBTG6330.
The following figure presents Ethernet Cable Connector location.
Left face of
Bottom face of Ethernet Cable XBTG2130 and
XBTG4330, Connector XBTG2330
XBTG5230,
XBTG5330 and XBTG6330

Note: It is strongly recommended that your Ethernet network is installed by a

trained engineer.
You may be able to use the 1:1 connection by a cross cable depending on PCs or
network cards. Be sure to connect those with a hub or a switch.

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Installation and wiring

4.5 Printer Cable Connector

Printer cable connector

Connection with For parallel printer connection, respect following diagram:

parallel port

XBTZG946
XBTG Unit

The following table show the printer interface connector location:

XBTG2130 and XBTG2330

Printer port

XBTG4320/4330

Printer port

XBTG5230/5330 and XBTG6330 Printer port

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 Installation and wiring

Printer interface When connecting a printer on parallel port, use XBTZG946 cable.
The printer interface is centronics compliant.
Pin Assignments Pin # Signal Name Condition
1 GND Ground
2 RESERVE Reserved
3 PDB5 Data Signal
4 PDB4 Data Signal
5 PDB3 Data Signal
1 11
6 GND Ground
7 SLCT Select Status (Input)
8 PDB0 Data Signal
9 PST B Strobe Signal (Onput)
10 BUSY Busy Signal (Input)
11 PDB7 Data Signal
10 20 12 PDB6 Data Signal
13 GND Ground
14 ERROR Printer Error (Input)
15 GND Ground
16 PDB2 Data Signal
17 PDB1 Data Signal
18 PE Paper Runout
19 INIT Initialization Signal (Output)
20 GND Ground

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Installation and wiring

Connection with For serial printer connection, see the connection diagrams below. Serial printing is
serial port only available by using "script driver". In this case, user is required to manage by
itself printer communications.
Com 1:
D-Sub 25

XBTZ936 XBTG
Com 1

D-Sub 9

Com 2:
D-Sub 9

XBTZ915
XBTG
Com 2

D-Sub 25

Compatible Supported printers have to be compatible with EPSON ESC/P24-J84(C) command

printers printers, text (ASCII) or their equivalent that are designed for MS-DOS (example:
EPSON LX-300). Printers designed solely for Windows may not be used. Certain
printers containing both Windows and DOS drivers may be used. For details, please
contact your printer’s manufacturer or sales outlet.

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4.6 CF Card Installation and Removal

CF Card Installation and Removal

Precautions When using the XBTG Unit and a CF Card, follow the precautions below:
z Prior to inserting or removing a CF Card, be sure to turn the XBTG unit’s CF Card
ACCESS switch OFF and to confirm that the ACCESS lamp is not lit. If you do
not, CF Card internal data may be damaged or lost.
z Check that the DIP switch setting is appropriate. See DIP Switches, p. 53
z While a CF Card is being accessed, NEVER turn OFF or reset the XBTG, or
insert or remove the CF Card. Prior to performing these operations, create and
use a special XBTG application screen that will prevent access to the CF Card.
z Prior to inserting a CF Card, familiarize yourself with the CF Card’s front and rear
face orientation, as well as the CF Card connector’s position. If the CF Card is not
correctly positioned when it is inserted into the Mulit Unit, the CF Card’s internal
data and the XBTG unit may be damaged or broken.
z Be sure to use only CF Cards manufactured by Schneider Electric. XBTG unit
performance cannot be guaranteed when using another manufacturer’s CF
Card.
z Once XBTG data is lost, it cannot be recovered. Since accidental data loss can
occur at any time, be sure to back up all XBTG screen and CF Card data
regularly.
z Be sure to follow the instructions given below to prevent the CF Card’s internal
data from being destroyed or a CF Card malfunction from occuring:
z DO NOT bend the CF Card.
z DO NOT drop or strike the CF Card against another object.
z Keep the CF Card dry.
z DO NOT touch the CF Card connectors.
z DO NOT disassemble or modify the CF Card.

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Inserting the CF Use the following steps to insert the CF Card in the XBTG unit (except XBT-G2110).
Card
Step Action
1 Slide the CF Card Cover in the direction shown here, then upwards to open the cover..

2 Insert the CF Card in the CF Card Slot, until the ejector button is pushed forward..

3 Close the cover. (As shown.).

4 Confirm that the CF Card Access LED turns ON.

You cannot access to the CF Card with the CF Card cover opened. However, if the CF
Card is being accessed, the access will be continued even if you open it on the way.

Removing the CF Simply reverse the steps shown in the previous "Inserting CF Card" explanation.
Card Prior to removing the CF Card, confirm that the CF Card Access LED is turned OFF.

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CF Card The CF card has a life expectancy of 100,000 write cycles. Therefore, be sure to
Handling back up all CF Card data regularly to another storage media. (100,000 times
assumes the overwriting of 500KB of data in DOS format).
The following table presents two methods to back up data.
If Then And
your PC is equiped To view CF Card data on a personal Save data CF Card on the PC.
with a PC Card Slot computer, first, insert the CF Card into
a CF Card Adaptor XBTZGADT.
your PC is not equiped Use a standard type PC Card or CF Save data CF Card on the PC.
with a PC Card Slot Card reader.

Note: Depending on the setup of your PC, it’s possible that the Card reader may
not operate corretly
The connection between a personal computer and CF Card reader has been tested
using an Windows® compatible machine. Check that CF Card reader is correctly
installed and configured. Please contact your PC or CF Card reader manufacturer
directly for details.

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Installation and wiring

4.7 Sound Output

Sound Output

At a Glance This Procedure does apply to XBTG unit:

z XBTG4330,
z XBTG5230,
z XBTG5330,
z XBTG6330.

Procedure Use the following steps to connect the speaker.

Step Action
1 Rotate the screw lock terminal block’s two (2) levers in the direction downward, and
remove the screw lock terminal block.
2 Unscrew #11 pin and #10 pin set screws (2nd and 3rd screws from the left).
3 Insert the Speaker’s GND line in #11 pin connector, and the SP OUT line in #10 pin
connector.
4 Confirm that each line (cable) is inserted completely, and retighten the two (2) set
screws.
5 Reattach the screw lock terminal block to the XBTG.

Note: The torque required to tighten these screws is 0.5 Nm (4.4 lb-in).
Sound file format is .wav, PCM 16 bits, 11,025 Khz mono.

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 Settings and debugging

II
At a Glance

Subject of this This part describes types of settings and how to debug XBTG unit.
part

What's in this This part contains the following chapters:

Part?
Chapter Chapter Name Page
5 Settings 87
6 Troubleshooting 97
7 Maintenance 105

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 Settings

5
At a Glance

Subject of this This chapter presents types of settings.

chapter

What's in this This chapter contains the following sections:

Chapter?
Section Topic Page
5.1 XBTG settings 89

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Settings

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 Settings

5.1 XBTG settings

At a Glance

Subject of this This section describes types of settings for all XBTG units.
section

What's in this This section contains the following topics:

Section?
Topic Page
Types of Settings 90
Offline settings 91
System settings 93

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Settings

Types of Settings

At a Glance The settings required for the XBTG unit, when starting Vijeo-Designer Runtime or
when in RUN mode, are found in the Settings Menu.
The following table presents procedure how to call up Settings menu.
Step Action
1 Connect the XBTG unit’s power supply.
2 Depending of the "To configuration" property value configured under Vijeo-designer
for the target. You can access or not to the settings menu by the following manner:
z after the XBTG starts up, touch the upper left corner of the screen within 10
seconds to call up the menu,
z you can also enter Setting mode at any time by simultaneously touching the upper
right corner, bottom right corner, and bottom left corner of the screen. Vijeo
Designer Runtime will restart and the Settings Menu will appear.
3 In this mode, the two tabs, Offline and System are available. Simply touch the
desired tab to bring up those settings.

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Offline settings

Offline tab The following figure presents Offline tab for units:
z XBTG2110,
z XBTG2120,
z XBTG2130,
z XBTG2220,
z XBTG2330.

Offline System

Network

Buzzer

Backlight

Self Test

To Run Mode

The following figure presents Offline tab for units:

z XBTG4320,
z XBTG4330,
z XBTG5320,
z XBTG5330,
z XBTG6330.

Offline Settings System Settings

Network Buzzer Backlight Self Test

To Run Mode

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Settings

Network settings The following table explains how to enter XBTG unit’s network settings. This cannot
be set XBTG2110/2120/2220/4320 Series units.
Step Action
1 In the Settings menu, touch the Offline tab.
2 Touch the Network icon.
3 Touch/select any of the three fields (IP Address, Subnet Mask, or Default Gateway)
and a keypad will appear for data entry.

Note: After making a change to the Network settings, be sure to restart the XBT-G unit.
Touching the Network screen’s XBTG key will automatically restart the XBT-G.

Touch Buzzer The following table explains how to enter XBTG unit’s buzzer sound settings.
Step Action
1 In the Settings menu, touch the Offline tab.
2 Touch the Buzzer icon.
3 Touch/select the desired buzzer mode.
The factory setting is When Press Touch Object.
z None: Selecting this will turn the buzzer off.
z When Press Touch Object: The buzzer will only sound when a Touch Object is touched.

Backlight The following table explains how to enter XBTG unit’s Backlight Control settings.
Control Step Action
1 In the Settings menu, touch the Offline tab.
2 Touch the Backlight icon.
3 Touch/select the desired backlight brightness.
Here, two selections (modes) are available.
z Wait: to preserve the XBTG unit’s screen display elements and extend the life of the
backlight, the backlight can be set to automatically turn off after a designated period of
inactivity (idle time) elapses. The factory setting for this item is OFF.
z Enable Touch if Backlight is Burned Out: this setting designates if the touch panel
is enabled or disabled when a backlight burnout is detected. When this feature is set to
OFF, touch panel touch input is ignored, while the backlight is off, thereby preventing
touch panel operation errors. The factory setting is OFF. (Checkbox is not set.)
4 To automatically turn the backlight off after a specified period of time, touch the Wait
selection and set the idle time period.

Self Test Performs the XBTG unit’s self test (see Self Test, p. 101).

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 Settings

System settings

System tab The following figure presents System tab for units:
z XBTG2110,
z XBTG2120,
z XBTG2130,
z XBTG2220,
z XBTG2330.

Offline System

Stylus Ver. Info

Date/Time Memory

Restart Brightness

Language Option

To Run Mode

The following figure presents System tab for units:

z XBTG4320,
z XBTG4330,
z XBTG5320,
z XBTG5330,
z XBTG6330.

Configuration Mode
Offline Settings System Settings

Stylus Date/Time Restart Ver. Info

ON

OFF

Language Memory Brightness Option

To Run Mode

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Settings

Stylus This setting is not supported now for XBTG series units.

Date/Time The following table explains how to enter XBTG unit’s Date/Time settings.
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Date/Time icon.
3 Touch/select the Date or Time field to call up a data entry keypad. Use this keypad to
enter all time settings.

Restart System The following table explains how to restart XBTG unit.
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Restart icon.
3 Touch/select the Restart button to restart the XBTG unit.

Version The following table explains how to access XBTG unit’s Version Information.
Information Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Ver. Info icon.
Calls up the Vijeo Designer runtime version, and the version and build numbers for
the Vijeo-Designer version used to design the project.

Language The following table explains how to designates the language used with System
Selection screens and User Applications in XBTG unit’s.
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Language icon.
Touch/select the desired language for the System and User Application items.

Memory The following table explains how to displays the total amount of memory, and the
amount of memory currently being used.
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Memory icon.

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 Settings

Brightness Adjusts the screen brightness and contrast settings.

Option The following table explains how to invert black and white colors on monochrom
tagets. This option is only revelant for monochrom targets.
Step Action
1 In the Settings menu, touch the System tab.
2 Touch the Option icon.
Touch/select the desired option to invert black and white colors.

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Settings

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 Troubleshooting

6
At a Glance

Subject of this This chapter explains how to find and resolve XBTG unit problems.
Chapter

What's in this This chapter contains the following sections:

Chapter?
Section Topic Page
6.1 Troubleshooting Checklists 99
6.2 Self Test 101

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Troubleshooting

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 Troubleshooting

6.1 Troubleshooting Checklists

Troubleshooting Checklists

At a glance When a problem occurs, be sure to follow each checklist item and follow the
instructions given.
The main problems that occur during use of the XBTG unit are:
z the panel display is blank,
z connected devices cannot be used.

Note: If this does not solve the problem, please contact your local Schneider
Electric distributor.
For hardware and software problems, contact the Schneider Electric distributor
where you bought the XBTG unit.

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Troubleshooting

No display The table below presents a procedure to follow and countermeasure associated
when the panel display is blank.
Step Check Item/Operation Countermeasure
1 Are all Vijeo Designer screens If not, download to the XBTG.
downloaded to the XBTG unit?
2 Is the Initial Panel ID set up If not, enter the Initial Panel ID and re-download
correctly in Vijeo Designer? the screen data.
3 Is the XBTG unit’s status LED lit? If the LED is orange, the backlight is burned out.
Please change the backlight (see Replacing the
backlight, p. 109).
4 Is the voltage level within the Voltage level (see Electrical specifications, p. 32).
designated range?
5 Turn the power supply OFF. -
6 Are the power cable terminals If not, connect the terminals correctly (see Wiring
correctly connected? Precautions, p. 65).
7 Turn the power supply ON. -
8 Is the power lamp lit? If not lit -> Hardware problem.
9 Is the backlight lit? If the backlight is burned out, please change the
backlight (see Replacing the backlight, p. 109).
10 Did the above procedure correct If not, -> Hardware problem.
the problem?

Devices cannot The table below presents a procedure to follow and countermeasure associated
be used when the connected devices cannot be used.
Step Check Item/Operation Countermeasure
1 Turn the power supply OFF. -
2 Are the power cable terminals If not, connect the terminals correctly (see
correctly connected? Wiring Precautions, p. 65).
3 Is the correct Device/PLC protocol If not, enter the correct protocol and driver
and driver information set up in Vijeo information.
Designer?
4 Is the Device/PLC connection cable Refer to the Device/PLC’s manual and
correctly connected? correctly (see Wiring Precautions, p. 65)
connect the cable.
5 Did the above procedure correct the If not, -> Hardware problem.
problem?

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 Troubleshooting

6.2 Self Test

Self test item list

At a glance The XBTG unit is equipped with a number of self diagnosis features used to check
its System and Interfaces for any problems.

Self Test On Offline tab press on Self Test icon, Self Test tab appears.
The following figure presents Self Test tab for units:
z XBTG2110,
z XBTG2120,
z XBTG2130,
z XBTG2220,
z XBTG2330.

Self Test

Char. Pattern Video Memory

Disp. Pattern

Touch Panel

COM 1

COM 2

Return

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Troubleshooting

The following figure presents Self Test tab for units:

z XBTG4320,
z XBTG4330,
z XBTG5320,
z XBTG5330,
z XBTG6330.

Self Test

Char. Pattern Video Memory

Disp. Pattern

Touch Panel

COM 1

COM 2

Return

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 Troubleshooting

Details This following table describes all icon’s Selt Test tab.
Icon Description
Char. Pattern Checks each font’s pattern and kanji-characters’ROM. Used when
kanji-characters do not display. If there is no error, the message OK will
appear, if there is an error, the message NG will appear.
Disp Pattern Used when the device contents will not display correctly to check the
drawing function.
Touch Panel Touch Panel check. Checks if each touch cell highlights when pressed.
COM 1, COM 2 (1) Checks the RS-232C and RS-485 SIO lines for areas where
communication problems develop. To run the check, connecting the
SIO cable is necessary. If all is normal, OK displays; if there is a
problem, an error message appears.
Video Memory This item is used to check video memory (memory used for screen
display). Use this feature when your screen display is not correct. This
result of this test will be either OK (no problem) or NG (problem).

Legend
(1): not available for XBTG2110/2120/2220/4320.

SIO Cable wiring The following figure presents loopback wiring for testing COM ports (COM1, COM2).
COM1 COM1 COM2
RS-232C RS-485 RS-232C

SD 2 RDA 10 CD 1
RD 3 SDA 11 RD 2
RS 4 SDB 15 SD 3
CS 5 RDB 16 ER 4
CD 8 CSB 18 SG 5
ER 20 ERB 19 DR 6
CSA 21 RS 7
ERA 22 CS 8
RI 9

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Troubleshooting

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 Maintenance

7
At a glance

Subject of this This section presents the maintenance principle of XBTG unit.
section

What's in this This chapter contains the following topics:

Chapter?
Topic Page
Regular Cleaning 106
Periodic check points 108
Replacing the backlight 109

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Maintenance

Regular Cleaning

Cleaning the When the surface or the frame of the display gets dirty, soak a soft cloth in water
dispplay with a neutral detergent, wring the cloth tightly, and wipe the display.

Note: Do not use paint thinner, organic solvents, or a strong acid compound to
clean the unit.

Do not use hard or pointed objects to operate the touch-screen panel, since it can
damage the panel surface.

Installation The installation (see Installation procedures, p. 63) gasket protects the XBTG and
Gasket improves its water resistance.

Note: A gasket which has been used for a long period of time may have scratches
or dirt on it, and could have lost much of its water resistance. Be sure to change
the gasket at least once a year, or when scratches or dirt become visible.

Procedure The following table presents operating mode to installation gasket.

Step Action
1 Place the XBTG on a flat clean, level surface facing the display face downwards.
Rear face
Gasket

2 Remove the gasket from the XBTG.

3 Attach the new gasket (see Accessories, p. 26) to the XBTG. Be sure to insert the
gasket into the XBTG’s groove so that the gasket’s groove sides are vertical.

Gasket

4 Check if the gasket is attached to the XBTG correctly.

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 Maintenance

Note: The gasket must be inserted correctly into the groove for the XBTG’s
moisture resistance to be equivalent to IP65f.
Be sure the gasket’s seam is not inserted into any of the unit’s corners, only in the straight
sections of the groove. Inserting it into a corner may lead to its eventually tearing.
The upper surface of the gasket should protrude approximately 2mm out from the
groove. Be sure to check that the gasket is correctly inserted before installing the
XBTG into a panel.

2.0 mm [0.08 in.]

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Maintenance

Periodic check points

At a glance To keep your XBTG unit in its best condition, please inspect the following points
periodically.
XBTG Operation Environment
z Is the operating temperature within the allowable range (0°C to 50°C )(32°F 122°F)?
z Is the operating humidity within the specified range ((20%RH to 85%RH for
XBTG2110) or 10%RH to 90%RH, dry bulb temperature of 39°C(102.2°F) or less)?
z Is the operating atmosphere free of corrosive gasses ?
Electrical Specifications
z Is the input voltage within Ratings?
z XBTG2110: 20.4 to 27.6 Volts dc,
z All other XBTG models: 19.2 to 28.8 Volts dc.

Related Items
z Are all power cords and cables connected properly? Have any become loose?
z Are all mounting brackets holding the unit securely?
z Are there many scratches or traces of dirt on the installation gasket?

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 Maintenance

Replacing the backlight

At a glance You can replace XBTG’s backlight (see Accessories, p. 26) except for XBTG2110/2330.
For backlight replacement details, refer to the replacement backlight unit’s installation guide.

XBT-G2110/2330 The XBTG2110 and XBTG2330’s backlight can not be replaced by a user.
For backlight replacement, contact your local Schneider Electric distributor.

Principle When the unit’s backlight burns out, the unit’s status LED will turn orange. If the
OFFLINE menu’s USE TOUCHPANEL AFTER BACKLIGHT BURNS OUT feature
is set to NO, the XBTG’s touch panel will be disabled.
XBTG Series units use a CFL, long-life type backlight. The actual life of the backlight however,
will vary depending on the XBTG’s operating conditions, and replacement may be required.
A XBTG Series backlight has a life, when the backlight is lit continuously (time
required for brightness to fall to half its normal level.),
z for XBTG2110 of 25,000 hours (approx. 2.8 years, at 25°C and 24 hour operation),
z for other XBTG of 50,000 hours (approx. 5.7 years, at 25°C and 24 hour operation).

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Maintenance

110 35007031 11/2006

 Index
B
AC
A P
Accessories, 26 Package Contents
XBTG, 19
Part numbers
C XBTG2110, 49
CE marking, 21 XBTG2120, 49
CF Card XBTG2130, 49
Installation, 81 XBTG2220, 49
Connecting the Power Cord, 66 XBTG2330, 49
Connecting the Power Supply, 68 XBTG4320, 51
XBTG4330, 51
XBTG5220, 51
E XBTG5330, 51
Ethernet Cable Connector, 77 XBTG6330, 51
Periodic Check points, 108

F
Fasteners, 60
R
Regular Cleaning, 106
Replacing the Backlight, 109
G
Grounding, 69
S
Self Test, 101
I Sound Output, 84
Input/Output Line placement, 71 Specification
Installation Clock, 38
CF Card, 81 COM1, 43
Fasteners, 60 COM2, 46
Procedures, 63 Display, 36
electrical, 32
Environmental, 33

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Index

Interfaces, 39 XBTG2220
Memory, 38 Dimensions, 56
Other Interfaces, 47 Offline Settings, 91
Structural, 34 Panel cut dimensions, 59
STN, 18 Settings, 90
System Settings, 93
XBTG2330
T Dimensions, 56
TFT, 18 Offline Settings, 91
Tool Port Connector, 73 Panel cut dimensions, 59
Troubleshooting, 99 Settings, 90
System Settings, 93
XBTG4230
X Settings, 90
XBTG XBTG4320
Accessories, 26 Dimensions, 57
DIP Switches, 53 Offline Settings, 91
Edit mode peripherals, 24 Panel cut dimensions, 59
Installation, 63 Settings, 90
Overview, 18 System Settings, 93
Package Contents, 19 XBTG4330
Run mode peripherals, 25 Dimensions, 57
Standards, 20 Offline Settings, 91
XBTG2110 Panel cut dimensions, 59
Dimensions, 55 System Settings, 93
Offline Settings, 91 XBTG5230
Panel cut dimensions, 59 Dimensions, 58
Settings, 90 Offline Settings, 91
System Settings, 93 Panel cut dimensions, 59
XBTG2120 Settings, 90
Dimensions, 56 System Settings, 93
Offline Settings, 91 XBTG5330
Panel cut dimensions, 59 Dimensions, 58
Settings, 90 Offline Settings, 91
System Settings, 93 Panel cut dimensions, 59
XBTG2130 Settings, 90
Dimensions, 56 System Settings, 93
Offline Settings, 91 XBTG6330
Panel cut dimensions, 59 Dimensions, 58
Settings, 90 Offline Settings, 91
System Settings, 93 Panel cut dimensions, 59
Settings, 90
System Settings, 93

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