Petrochemical Inspection Plan
Petrochemical Inspection Plan
CODE OF CONSTRUCTION ASME SEC.VIII Div 1 Ed2013; TEMA CLASS 'R' 9th ED; API 660 8th ED. CODE STAMPING: ASME "U" STAMP
AGMF DRAWING NO AGMF-206-01 Rev.0 (refer master list of documents for latest revision of the drawing)
Q01-S01- Pressure vessels generalQ01-E01- Pressure vessel,Q01-F01- Pressure vessels welding and fabricate, Q01-F28- Allowable fabrication tolerences,
PROJECT SPECIFICATIONS & Q01-T01 Pressure vessel- testing and inspection; Q01-T02 Inspection requirements for Pressure vessels; Q01-T06 Pressure vessel manufacture QA/QC
REFERENCE DOCUMENTS Program; Q01-T07 Material identification program; Q02-F01- Shell and tube heat exchanger material and fabrication, Q02-T01- Shell and tube exchanger
testing and Inspection, Q02-T02- Inspection instructions Shell and tube heat exchangers, T01-S01- Paints & Coatings specifications(SES-PCS)
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1.0 DRAWINGS & DOCUMENTS
Conformance to ASME
Review & acceptance of Design ASME Sec.VIII.Div.I 2013Ed , Engineering.
1.1 calculations Sec.VIII.Div.I 2013Ed , Data sheet, Data sheet, P.O. Data sheet, Design Calculations Manager H R R/A
P.O.
1.2 Review & acceptance of drawings Compliance to Code and client Equipment Data Sheet Equipment Data Sheet, ASME Approved Drawing Engineering. H R R/A
requirements Sec.VIII.Div.I, 2013 Ed Manager
Visual defects/damages,
Dimensions, Material test Drawing, P.O, applicable
P.O, Applicable Material
2.1 Tubes - SA 213 TP 316L certificate review- Chemical & Material specification, EN specification, ASME sec VIII-1, Mill/Material Test Q C Inspector H R W
Physical properties, Material specn 10204 -3.1 Certfication, Q01- UG-77, Q02-F01 Certificate
& grade, identification markings & S01, Q02-F01, Q01-E01
correlation
Visual defects/damages,
Dimensions, Material test Drawing, P.O, applicable P.O, Applicable Material
certificate review- Chemical & Material specification, EN Mill/Material Test
2.2 Tube Sheet - SA 182 F 316L specification, ASME sec VIII-1, Q C Inspector H R W
Physical properties, Material specn 10204 -3.1 Certfication, Q01- UG-77, Q02-F01 Certificate
& grade, identification markings & S01, Q02-F01, Q01-E01
correlation
Visual defects/damages,
Dimensions, Material test Drawing, P.O, applicable
P.O, Applicable Material
2.3 Shell Pipe - SA 312 TP 316L certificate review- Chemical & Material specification, EN specification, ASME sec VIII-1, Mill/Material Test Q C Inspector H R W
Physical properties, Material specn 10204 -3.1 Certfication, Q01- UG-77, Q02-F01 Certificate
& grade, identification markings & S01, Q02-F01, Q01-E01
correlation
Visual defects/damages,
Pipes- SA 106GR.B,
SA 312 TP 316L , Dimensions, Material test Drawing, P.O, applicable P.O, Applicable Material
certificate review- Chemical & Material specification, EN Mill/Material Test
2.4 flanges/forgings- Physical properties, Material specn 10204 -3.1 Certfication, Q01- specification, ASME sec VIII-1, Certificate Q C Inspector H R M
SA 182 UG-77, Q02-F01
F316L, SA 105, & grade, identification markings & S01, Q02-F01, Q01-E01
correlation
pipe fittings- SA 234 WPB.
Visual defects/damages,
Dimensions, Material test Drawing, P.O, applicable
P.O, Applicable Material
2.5 certificate review- Chemical & Material specification, EN specification, ASME sec VIII-1, Mill/Material Test Q C Inspector H R M
Bolting/Fasteners; Gaskets Physical properties, Material specn 10204 -2.2 Certfication, Q01- UG-77, Q02-F01 Certificate
& grade, identification markings & S01, Q02-F01, Q01-E01
correlation
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Visual defects/damages,
Dimensions, Material test Drawing, P.O, applicable
2.6 Non-Pressure Parts certificate review- Chemical & Material specification, EN Drawing, P.O, Applicable Mill/Material Test Q C Inspector H R M
Physical properties, Material specn 10204 -2.2 Certfication, Q01- Material specification Certificate
& grade, identification markings & S01, Q02-F01, Q01-E01
correlation
Welding Procedure
Welding Procedure
Specification(WPS), Welding Compliance with ASME Sec IX. Specification (WPS),
3.1 Procedure Qualification Client requirements Drawing, PQR, Q01-F01 ASME Sec IX Procedure Qualification Q C Inspector H R R/A
Record (PQR) and weld
Record(PQR) and Weld map map
Welding consumables (electrodes & Compliance with ASME Sec II Part- Welding Procedure
3.3 filler matel) C Drawing, WPS,Q01-F01 Specification(WPS) Material Test Certificate Q C Inspector H R M
AGMF/NDT/RT/01,
Compliance to ASME Sec V, AGMF/NDT/PT/01, ASME Sec V, ASME Sec VIII-1 ASNT Level III,
4.1 NDE Procedures ASME Sec VIII-1 AGMF/NDT/VT/01, Q01-T01 UW-11, UW-52, Appendix-4,8 NDE Procedures QA/QC Manager H R A
Non Destructive Testing Operator NDT operators qualification as per ASNT Level III,
4.2 Qualifications SNT CP-189 ASME sec VIII-1, SNT CP-189 SNT CP-189 & Written Practice Qualification Certificate QA/QC Manager H R R
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5.0 MANUFACTURING
5.1 SHELL FABRICATION
Supervior &
5.1.3 Welding of Circular seams WPS variables/parameters WPS, Drawing WPS weld summary H M M
QC Inspector
100% PT on Back chipped surface Visual- back grinding to sound PT Procedure- ASME Sec VIII-1, APP-8, NDE Level II /
5.1.4 (if applicable) weld material, free from defects AGMF/NDT/PT/01 AGMF/NDT/PT/01 PT report QC Inspector H R R
Visual inspection of Welds joint No., Welder ID, Visual for ASME Sec VIII-1, UW-35,
5.1.5 (C-Seams) surface defects of finished welds. AGMF/NDT/VT/01, Drawing UW-37 Inspection request/report Q C Inspector H W W
Nozzle ID/Part# marking, Bevel Drawing,WPS, ASME Sec Drawing, WPS, ASME Sec VIII-
5.2.1 Fit-up of pipe- to- flange angle, root gap, root face, VIII.Div-I, UG-33, UG-80, Q01- Inspection request/report Q C Inspector H W M
mismatch, Visual of tack welds F01, Q02-F01 1, UG-33
5.2.2 Welding of Pipe to flange joints WPS variables/parameters WPS,Drawing WPS weld summary Supervior & H M M
QC Inspector
Welder ID, joint Nos., Visual for ASME Sec VIII-1, UW-35,
5.2.4 Visual inspection of Nozzle welds surface defects of finished welds. AGMF/NDT/VT/01, Drawing UW-37 Inspection request/report QC Inspector H W R
5.2.7 Welding of nozzle assy on WPS variables/parameters WPS,Drawing WPS weld summary Supervior & H M M
shell/Channel QC Inspector
5.2.9 Visual inspection of Nozzle welds on Welder ID, joint Nos., Visual for AGMF/NDT/VT/01, Drawing ASME Sec VIII-1, UW-35, UW- Inspection request/report QC Inspector H W W
Shell/channel surface defects of finished welds 37
PT on nozzle to Shell/channel final PT Procedure- ASME Sec VIII-1, APP-8, NDE Level II /
5.2.10 welds free from surface defects AGMF/NDT/PT/01 AGMF/NDT/PT/01 PT report QC Inspector H …. W
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5.3 EXTERNAL ATTACHMENTS- LIFTING LUGS, NAME PLATE BRACKET, SUPPORT SADDLES
5.3.2 Welding of name plate bracket, WPS variables/parameters WPS,Drawing, Q01-F01 WPS weld summary QC Inspector H ….. M
lifting lugs, saddle supports
Visual inspection of attachment Visual for surface defects of ASME Sec VIII-1, UW-35, UW-
5.3.3 welds finished welds AGMF/NDT/VT/01, Drawing 37 Inspection request/report QC Inspector H W M
5.3.4 PT of fillet welds free from surface defects PT Procedure- ASME Sec VIII-1, APP-8, PT report NDE Level II / H R R
AGMF/NDT/PT/01 AGMF/NDT/PT/01 QC Inspector
AGMF/NDT/PT/01;
7.4 PT or MT on lifting lug final weld Weld Soundness - free from defects AGMF/NDT/PT/01; AGMF/NDT/MT/01 , ASME Sec PT or MT report NDE Level II / H R R
AGMF/NDT/MT/01 QC Inspector
VIII-1
8 .0 STRAIGHT TUBE BUNDLE ASSEMBLY
8.2 Tubebundle skelton assembly workmanship, assebly of all parts- Drawing,, Q02-F01, Q01-F01 Drawing Inspection request/report QC Inspector H W/ R
inspection spacers,tierods,baffles etc., R
Fitup of shell to tube sheet overal Length, bevel edges Drawing,WPS, ASME Sec Drawing, WPS, ASME Sec VIII- W/
8.4 preparation, Orientation of shell VIII.Div-I, UG-33, UG-80, Q02- Inspection request/report Q C Inspector H M
(C-seam) 1, UG-80 R
LS, Visual of tack welds F01, Q01-F01
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Welding of Shell to tubeplate
8.5 (C-seam) WPS variables/parameters WPS, Drawing, WPS weld summary QC Inspector H M M
8.8 PT on Tube -to -tube plate seal weld Weld Soundness - free from defects AGMF/NDT/PT/01; AGMF/NDT/PT/01; PT report NDE Level II / H R R
joints QC Inspector
Verification of Code Name plate Design calculations & Photocopy or photograph QC Inspector &
11.1 markings and attachment to the Name plate as per Drg. Drgs, ASME sec VIII-1 Drawings, ASME sec VIII-1, UG- of name plate. Authorized H W …..
Vessel 116, UG-119 Inspector
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12. 0 EXTERNAL SURFACE PREPERATION & PAINTING OF CS PARTS AND PICKLING & PASSIVATION OF SS PARTS
Painting Supervisor
Anchor profile & surface finish (Sa Blotter test -prior to start of
12.2 Surface preparation 2 1/2 ) Painting Procedure, T01-S01 Painting Procedure, T01-S01 Painting Report & QC H …. M blasting.
Inspector
Painting Supervisor
12.3 DFT check for Primer coat visual defects if any, DFT Painting Procedure, T01-S01 Painting Procedure, T01-S01 Painting Report & QC H …. M
Inspector
Painting Supervisor
12.4 Final inspection after painting visual defects if any, DFT Painting Procedure, T01-S01 Painting Procedure, T01-S01 Painting Report & QC H …. W
Inspector
no, traces of black spots / rust Pickling & passivation Pickling & passivation Pickling & passivation Painting
12.5 Pickling & passivation of SS Parts spots Procedure Procedure Procedure Supervisor / Q C H …. W
Inspector
13. 0 PREPERATION FOR SHIPMENT
LEGEND :
H-HOLD No work may proceed beyond this operation until the AI/TPI/Client representative has accepted it. Notification will be given 3 days in advance and confirmation 1 day in advance.
W-WITNESS
No work may proceed beyond this operation until the AI/TPI/Client representative has accepted it or has given his written permission to waive this inspection point. Notification will be given 3 days in advance and
confirmation 1 day in advance.
R-REVIEW
Is a review point, which would cover the review of documents and would not require acceptance of the AI/TPI/Client representative before proceeding with the next operation, but must be seen prior to the Stamping of the
item
A-APPROVAL Document approval
M-MONITOR Monitor an activity
AGMF Arabian Gulf Metal Factory
AI ASME Authorized Inspectior
CLIENT / END USER SAUDIKAYAN
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