Carboguard® 60

Selection & Specification Data Substrates & Surface Preparation

Generic Type Epoxy Polyamide General Surfaces must be clean and dry. Employ
adequate methods to remove dirt, dust, oil and
Description Carboguard 60 is a high solids, fast cure, and all other contaminants that could interfere with
versatile corrosion resistant coating. It can be adhesion of the coating.
used as a primer, intermediate coat, or self-
priming finish over steel or inorganic zinc Steel For most applications:
primers. May be topcoated with itself, or a broad Immersion: SSPC-SP10
variety of high performance finish coats. This Non-immersion: SSPC-SP6
product has excellent wetting properties giving it 1.5-3.0 mils (38-75 microns)
the capability of going over marginally prepared SSPC-SP2 or SP3 are suitable cleaning
substrates. It is ideal for maintenance and methods for mild environments..
fabrication shop applications.
Concrete Concrete must be cured 28 days at 75°F (24°C)
Features  Low odor and low VOC
and 50% relative humidity or equivalent. Prepare
 Available in a variety of rapid tint colors surfaces in accordance with ASTM D4258
 Attractive medium sheen for tank exteriors Surface Cleaning of Concrete and ASTM D4259
 Used as a primer, intermediate, or finish coat
Abrading Concrete. Voids in concrete may
 Fast cure & dry times require surfacing.
 Can be applied over power tool cleaned
surfaces
 VOC compliant to current AIM regulations
Color Primer color (0700) gray. Variety of other finish
coat colors in rapid tint service. Performance Data
Finish Semi-gloss
Test Method System Results
Primers Self-priming. May be applied over organic and (Pneumatic)
inorganic zinc rich primers. A mist coat may be Blasted Steel
ASTM D4541 1500+ psi
required to minimize bubbling over zinc rich 1 ct.
Adhesion 1500+ psi
primers. 2 ct.

Topcoats Acrylics, Alkyds, Epoxies, Polyurethanes

ASTM D522 Blasted Steel No cracking, 5/8” Conical
Dry Film 4.0-6.0 mils (100-150 microns) per coat as a Flexibility 1 ct. Mandrel Bend
Thickness primer or an intermediate. Two coats at 4.0-10.0
mils (100-250 microns) per coat may be used
direct-to- metal. Do not exceed 10 mils (250
ASTM D3366 Blasted Steel
microns) in a single coat. 4H-5H
Pencil Hardness 1 ct.

Solids Content 72% ± 2%

By Volume ASTM D2794
Blasted Steel
Impact 100 in. lbs (direct)
1 ct.
Theoretical 2 2
1154 mil ft (28.8 m /l at 25 microns) resistance
Coverage Rate 288 ft2 at 4 mils (7.2 m2/l at 100 microns)
Allow for loss in mixing and application

VOC Values As supplied: 2.00 lbs./gal (240 g/l)

Thinned:
6 oz/gal w/ #2: 2.23 lbs./gal (267 g/l)
13 oz/gal w/ #2: 2.47 lbs./gal (296 g/l)
15 oz/gal w/ #33: 2.57 lbs./gal (308 g/l)
These are nominal values and may vary slightly
with color.
Dry Temp. Continuous: 250°F (121°C)
Resistance Non-Continuous: 275°F (135°C)
Discoloration and loss of gloss is observed
above 200°F (93°).
Limitations Epoxies lose gloss, discolor and eventually chalk
in sunlight exposure.
RTS colors not recommended for immersion.
.

August 2010 replaces June 2010 1045

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboguard
are registered trademarks of Carboline Company.
Carboguard® 60

Application Equipment Application Conditions

Listed below are general equipment guidelines for the application of this product. Condition Material Surface Ambient Humidity
Job site conditions may require modifications to these guidelines to achieve the
desired results. 60°-85°F 60°-85°F 60°-90°F
Normal 0-80%
General Guidelines: (16°-29°C) (16°-29°C) (16°-32°C)

Conventional Pressure pot equipped with dual regulators, 3/8” I.D. 50°F 40°F 40°F
Minimum 0%
Spray minimum material hose, .070” I.D. fluid tip and (10°C) (4.4°C) (4.4°C)
appropriate air cap. 90°F 140°F 120°F
Maximum 85%
Airless Spray Pump Ratio: 30:1 (min.)* (32°C) (60°C) (49°C)
GPM Output: 2.5 (min.) This product simply requires the substrate temperature to be above the dew
Material Hose: 3/8” I.D. (min.) point. Condensation due to substrate temperatures below the dew point can
Tip Size: .017”-.021” cause flash rusting on prepared steel and interfere with proper adhesion to
Output PSI: 2100-2300 the substrate. Special application techniques may be required above or
Filter Size: 60 mesh below normal application conditions.
*Teflon packings are recommended and available from
the pump manufacturer.

Brush & Roller Not recommended for tank lining applications except
Curing Schedule
(General) when striping welds. Multiple coats may be required to
obtain desired appearance, recommended dry film Surface Dry to
Maximum
thickness and adequate hiding. Avoid excessive re- Temp. & 50% Dry to Dry to Recoat
Recoat
brushing or re-rolling. For best results, tie-in within 10 Relative Touch Handle Or
Time
minutes at 75°F (24°C). Humidity Topcoat
Brush Use a medium bristle brush. 40°F (4.4°C) 2-3 hours 30 hours 48 hours 1 Year
Roller Use 3/8” nap phenolic core roller. 50°F (10°C) 1.5 hours 20 hours 24 Hours 1 Year
60°F (16°C) 1 hour 8 hours 10 Hours 1 Year
Mixing & Thinning 45 min. 5 hours 7 Hours 1 Year
75°F (24°C)
Mixing Power mix separately, then combine and power mix.
90°F (32°C) 30 min. 3 hours 4 Hours 1 Year
Allow mixed product 15 minute sweat in time before
thinning if material is under 70°F. No sweat in needed These times are based on a 5.0 mil (125 micron) dry film thickness. Higher
above 70°F DO NOT MIX PARTIAL KITS. film thickness, insufficient ventilation or cooler temperatures will require
longer cure times and could result in solvent entrapment and premature
Ratio 1:1 Ratio (A to B) failure. Excessive humidity or condensation on the surface during curing
can interfere with the cure, can cause discoloration and may result in a
surface haze. Any haze or blush must be removed by water washing before
Thinning Spray: Up to 13 oz/gal (10%) with Thinner #2.
Brush & Roller: Up to 15 oz/gal (12%) with Thinner #33. recoating. If the maximum recoat times have been exceeded, the surface
Thinner 236E or 250E may be used as an exempt must be abraded by sweep blasting or sanding prior to the application of
thinner in lieu of those listed above. Use of thinners additional coats. For force curing, contact Carboline Technical Service for
other than those supplied or recommended by specific requirements.
Carboline may adversely affect product performance
and void product warranty, whether expressed or
implied. Packaging, Handling & Storage
Pot Life 4 Hours at 75°F (24°C) Shipping Weight 2 Gallon Kit 10 Gallon Kit
Pot life ends when coating loses body and begins to (Approximate) 26 lbs. (12 kg) 127 lbs. (58 kg)
sag. Pot life times will be less at higher temperatures.

Cleanup & Safety Flash Point (Seta flash) Part A:

Part B:
82°F (27.8°C)
71°F (21.7°C)
Cleanup Use Thinner #2 or Acetone. In case of spillage, absorb Mixed: 78°F (25.6°C)
and dispose of in accordance with local applicable
regulations. Storage (General) Store Indoors.

Safety Read and follow all caution statements on this product Storage Temperature 40° - 100°F (4°- 37.8°C)
data sheet and on the MSDS for this product. Employ & Humidity 0-100% Relative Humidity
normal workmanlike safety precautions. Hypersensitive
persons should wear protective clothing, gloves and use
Shelf Life Part A & B: Min. 36 months at 75°F (24°C)
protective cream on face, hands and all exposed areas.

Ventilation When used in enclosed areas, thorough air circulation

must be used during and after application until the *Shelf Life: (actual stated shelf life) when kept at
coating is cured. The ventilation system should be
capable of preventing the solvent vapor concentration
recommended storage conditions and in original
from reaching the lower explosion limit for the solvents unopened containers.
used. User should test and monitor exposure levels to
insure all personnel are below guidelines. If not sure or
if not able to monitor levels, use MSHA/NIOSH
approved respirator.

Caution This product contains flammable solvents. Keep away

from sparks and open flames. All electrical equipment
and installations should be made and grounded in
accordance with the National Electric Code. In areas
where explosion hazards exist, workmen should be
required to use non-ferrous tools and wear conductive
and non-sparking shoes.

August 2010 replaces June 2010

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboguard
are registered trademarks of Carboline Company.