Instruction Manual: Brushless Ipm Motor & Drives
Instruction Manual: Brushless Ipm Motor & Drives
ADLEEPOWER
INSTRUCTION MANUAL
BRUSHLESS IPM
MOTOR & DRIVES
1. PREFACE 1
2. NAMEPLATE 4
3. SPECIFICATION 5
4. DIMENSIONS 7
5. ENVIRONMENTAL REQUESTS 10
6. FUNCTION DESCRIPTION . 12
7. OPERATION AND CONNECTION 20
8. Motor T-N curve 62
9. APPLICATION 63
10. TROUBLE SHOOTING 64
11. REPAIRING AND MAINTENANCE 66
Appendix 69
1. Preface
Safety Precaution - Read These First
Dangerous Electrical Shock
Installation
CAUTION
! Impacts and shocks applied to the shaft end will
damage the rotary sensor and ball bearings. Pay
more attention when drive elements such as
pulleys, clutch disks, toothed wheels etc.
DANGER
! Be sure to install the unit on flame-resistant material
such as a steel plate. Otherwise, there is the
danger of fire.
DANGER
! Install units into a flowing air environment. See
inside manual requests. When mounting units in an
enclosure, install a cooling device to keep the
intake air temperature below 45 ℃(115 ℉).
1
Wiring
DANGEROUS ELECTRICAL VOLTAGE
Due to the permanent magnet excitatiion, the power
connector carries a hazardous high voltage if the
rotor is rotating and the motor is not electrically
connected. The unit must be completely
de-energized and halted before commencing any
connection or installation work.
CAUTION
! Wiring should be performed only by qualified
personnal.
DANGER
! For equipment protection, install a ground leakage
type breaker with a fast response circuit capable of
handling large currents.
CAUTION
! Hazardous terminals for any interconnection (motor,
contact breaker, filter, etc.) must be inaccessible in
the final installation.
DANGEROUS ELECTRICAL SHOCK
Be sure that the input voltage is matched the drive
specifications.
DANGEROUS ELECTRICAL SHOCK
Be sure not to connect an AC power supply to the
output terminals.
DANGEROUS ELECTRICAL SHOCK
Be sure to connect the grounding terminal to earth
ground. Ground resistance is less than 100 Ω .
DANGEROUS ELECTRICAL SHOCK
Never remove connectors by pulling on its wire
leads. Otherwise, there is a danger of fire or injury
due to wire breakage.
2
CAUTION
! Do not stop operation by switching of
electromagnetic contactors on the primary.
! CAUTION
Tighten terminal screws.
CAUTION
! When using D305 drives should match to
ADLEEPOWER® AM series motors. If using other
brand motors can cause the driver or motor damage.
Operation
CAUTION
! Danger of getting burnt! The surfaces of motors can
reach temperatures of up to approx. 100℃(212℉ ).
A touch guard is to be provided where necessary.
DANGER
! Danger of injury from shaft keys being slung out.
Motor may only be operated as installed.
CAUTION
! Since it is easy to change operation direction or
speed from low to high speed. Verify the safe
working range of the equipment.
3
2. Nameplate
Motor
Model No. R
Rated power
ADLEEPOWER
Brushless DC Motor
Input voltage Model AM-180L Output 180W Implied protection
Volts AC220V IP 40
Rated current AMP.S 0.55 INS. B Insulation grade
AMB 45°C/113°F DRIVE D305
Max. rpm
Drive model
Ambinent Temp 2000 DATE
ADLEE POWERTRONIC CO., LTD.
Manufacturing date
Max. rpm
AM - XXX L (B)
j k l
j : Rated power : example 370 represent 370W
k : Rated speed : L : 2000RPM M : 3000RPM H : 6000RPM
l : With B : with magnet brake
Drive
ADLEEPOWER
R
Model No. Manufacturing date
BLDC DRIVE
Model:D305 DATE:
Input Voltage & Frequency AC-INPUT AC-OUTPUT Output Voltage & Phase
200~230V 50/60Hz 0~230V 3PHASE
SINGLE PHASE 3.8A 180W 2.2A
Input phase & Max. Input ADLEE POWERTRONIC CO., LTD. Rated Output power &
Current Max. Current
D305 ( B ) - 1
j k
j : With B : with magnet brake
k : 1 : 110Vac : input source voltage 110Vac, output 220Vac
2 : 220Vac : input source voltage 220Vac, output 220Vac
4
3. Specification
AM-60 AM-90 AM-120 AM-180 AM-250 AM-370
Model No.
L/M L/M/H L/M/H L/M/H L/M/H L/M/H
Input Voltage 100~130VAC / 1ψ OR 200~230VAC / 1ψ (TN system)
Input Frequency HZ 50 / 60
Input Rated Current A 0.7 1.1 1.5 2.1 2.9 3.6
Max. Input Current A
2.8 3.4 4.2 5 6.5 8.5
(For 220V input)
Max. Input Current A
5.6 6.2 7.3 10 11.6 15
(For 110V input)
Output Rated Current A 0.4 0.6 0.8 1.1 1.6 2.2
Max. Output Current A 1.8 2 2.4 3.2 4.1 4.9
Overload Current
2.0/2.4 2.4/2.4/2 2.6/3.2/3.0 3.6/4.4/3.5 5.0/5.6/5.0 6.4/6.6/6.4
Protection (A)
Motor Rated Current A 0.32/0.34 0.45/0.45/0.43 0.61/0.64/0.52 0.94/0.94/0.78 1.45/1.15/1 1.92/1.7/1.4
Motor Phase 3ψ
Rated Output W 60 90 120 180 250 370
Rated Torque Kg-cm 2.9/2.0 4.4/2.9/1.5 5.8/3.9/2.0 8.8/5.8/2.9 12.0/8.1/4.0 18.0/12.0/6.0
(in-lb) (2.5/1.7) (3.8/2.5/1.3) (5.0/3.4/1.7) (7.6/5.0/2.5) (10.4/7.0/3.5) (15.6/10.4/5.2)
Rated Speed RPM L:2000 / M:3000 / H:6000
Max. Efficiency % > 80 > 80 > 80 > 80 > 80 > 80
Max. Output W 180 220 280 330 450 600
Max. Torque Kg-cm 12/6 15/9/5.5 18/12/8 27/18/10.5 36/24/13 54/36/20
(in-lb) (10.4/5.2) (13.0/7.8/4.8) (15.6/10.4/6.9) (23.4/15.6/9.1) (31.2/20.8/11.3) (46.8/31.2/17.3)
Variable Speed Range RPM L:150~2000 / M:150~3000 / H:300~6000 / HX1:130~5000 / HX2:300~9999
Acc. Dec. Time Around 0.2 ~ 600 Sec / Max. 45dB (L Model)
※ The
∮magnet brake torque is 25Kg-cm (21.65 in-lb).
※ The
∮varnished copper wire is F class insulation.
∮ ψ Max. input current is approximately double in above table.
※ 110V/1
5
AM-60 AM-90 AM-120 AM-180 AM-250 AM-370
Model No.
L/M L/M/H L/M/H L/M/H L/M/H L/M/H
Load ±1% Below (0~Rated Torque at rated speed)
Speed
Voltage ±1% Below (Source voltage±10% at rated speed No Load)
regulation
Temperature ±1% Below (0~40℃ / 32~104℉ at rated speed No Load)
Motor Insulation/
※ B Class ( 130℃/266℉ ) / Max. 100℃/212℉
Max. Working TEMP.
Type of control Rectangular wave PWM
Speed command Built-in potentiometer / External Potentiometer ≧ 2 kΩ / RS-485
1. Remove control pannel : CW, CCW, STOP Key
2. Terminal : Type of input : Photocoupler, input impedance 2.2kΩ / CF, CW, CCW, SLOW DOWN
Operation
Common
3. Communication : RS-485
Open collect output, External use condition 5VDC、10mA below
Output signal
SPEED OUT、ALARM OUT
Any phenomenons as below, motor will stop and output alarm signal.
● Over load:Motor working temperature is not over 120℃(248℉).
Protection ● Over heat:Power D305 model over heat 120℃(248℉) shut down itself. ※110℃(230℉) Reset.
● Lost phase:Motor signals are abnormal, due to motor cables was broken or discounector.
● Phase to phase short circuit.
Environmental Enclosure
IP20
Rating
Protective Class I
Figure No. 1 1 2(L/M) 1 3(L/M) 2 4 5 4(M/H)
Motor Weight Kg 2.1/2.1 2.4/2.4/2.4 2.6/2.5/2.5 2.9/2.7/2.7 4.0/3.8/3.7 4.5/4.5/4.0
(lb) (4.62/4.62) (5.28/5.28/5.28) (5.72/5.50/5.50) (6.38/5.94/5.94) (8.8/8.36/8.14) (9.90/9.90/8.80)
D305 Driver Weight Kg 0.75 0.75 0.75 0.75 0.8 0.8
(lb) (1.65) (1.65) (1.65) (1.65) (1.77) (1.77)
6
4. Dimensions
4-1 Motor dimensions
Unit : mm
7
4-2 Drive dimensions
Unit : mm
8
4-3 F306 dimensions
Unit : mm
9
5. Environmental requests
Operation
Air temperature -10~45℃ (14~113℉ )
Air pressure 86~106kPa
Attitude Under 1000 meters
Less than 20HZ : maximum 9.86m/s 2
Vibration
20~50HZ : maximum 5.88m/s2
Storage
Air temperature -20~60℃(-4~140℉ )
Air pressure 86~106kPa
Humidity Less than 90%, no frosting
Transportation
Air temperature -20~60℃ (-4~140℉ )
Air pressure 86~106kPa
Humidity Less than 90%, no frosting
Less than 20HZ : maximum 9.86m/s 2
Vibration
20~50HZ : maximum 5.88m/s2
Note :
a. Bad installation can reduce product service life.
b. Do not put motors and drives into worse environment. Such as
high temperature/humidity/vibration, corrosiveness gas, burst.
c. Keep enough cooling space for motors and drives.
10
10cm
Motors
Drives
5cm 5cm
10cm
11
6. Function Description
6-1 Digital operation panel
CHARGE
REMOTE CONTROL
FUNC
STOP
Memory
Saves the setting parameter value
storage
Press once to select function code and
FUNC Function
press again to change its content
12
BRUSHLESS IPM MOTOR
DRIVES
Ground Communication port
Case ground
6-2 Terminals
13
3 OFF
2 CF ON
Speed selector
4
5 OFF
3 CW ON C.W. input
6 EXG
OFF
7 4 CCW C.C.W. input
ON EXG
8 OFF
9 Slow down input
5 SLOW DOWN ON EXG
10
11 6 SPEED OUT Speed output
12 EXG
7 ALARM OUT Alarm output
Motor
3 EXG
R Twist line
ADLEEPOWER 9 H
1
2 2
10 M
1 3
11 L
Shielding line Speed knob (options)
12 GND
6-3 Main circuit terminals
14
6-4 Terminal description
! Input source power line added 20A line fuse (or equivalent) is
recommanded for safety. Do not try to modify the wire between
motors and drives. The extension cable is available from factory.
Do not connect the shielding wires to any other component.
Make sure all plugs are tight enough with socket. Otherwise, it
may damaged the motors and drives.
█ : Case ground.
█ L, N : 100~130VAC or 200~230VAC, 50/60HZ, power input.
█ Power : Green LED light on when AC power input.
█ CW, CCW : Motors operation direction.
█ RPM : Static display for motor real speed (motor running).
Flash display for motor setting speed (motor stop).
Error codes, check the trouble shooting.
In “open loop control mode”, the RPM display is showing
“Duty”, not motor speed. The unit is 0.1%. Ex. 1000 is
100.0%, 999 is 99.9%.
█ Motor : Wires connect to motors.
There are extension cable for option as below
1M(3.28ft), 3M(9.84ft), 5M(16.4ft), 9M(29.52ft).
Motor cable should be no more than 10M(32.8ft) in
length.
█ Ground terminal : Wires by AWG18 (0.75mm2).
█ F306/RS-485 : F306 or RS-485 communication port.
█ JP : Control mode
F306 : Jumper on F306.
RS485 : Jumper on RS485.
Terminal : Jumper on both F306 and RS485.
Note : It needs to reset driver to effect the new JP setting.
15
█ Speed :
1. Close loop control mode (Default)
Motor stops operation if speed command is lower than minimum
speed.
L series : 150~2000 RPM
M series : 150~3000 RPM
H series : 300~6000 RPM
HX1 series : 130~5000RPM
HX2 series : 300~9999RPM
Default value : 0RPM
2. Open loop control mode
Motor speed is controlled by PWM duty. The duty is set by
analog signal.(0~100%) Motor speed is changed with loading.
3. Open / close loop control mode is set at CD02.
█ Alarm : Fault LED.
Red LED lighted when protect function effected. Please
check the error on display refer to trouble shooting.
█ EXT-INT : EXT : Using external control power 24VDC ±10%.
INT : Using internal control power.
█ Magnet brake : Connect to motors external brake, 24VDC Max.
15W.
█ External signal terminals :
The following terminals can be connected to a switch, relay,
TTL or Transistor for control purpose.
1. 24V in :
● 24VDC external control power input when using the circuit
switch control.
16
█ 2. CF :
● Analog command mode (CD19=0)
OFF : Panel VR
ON : Terminal control (HML)
● Digital command mode (CD19=1)
Close loop control
OFF : CD28 speed setting
ON : CD29 speed setting
Open loop control
OFF : CD34 speed setting
ON : CD35 speed setting
(Note : F306 does not relate to CF setting.)
█ 3. CW : Forward operation (ON), stop(OFF).
█ 4. CCW : Reserve operation (ON), stop(OFF).
█ 5. S.D. : Set “ON” when using S.D. function (Dec. time)
Set “OFF” for immediately stop (without Dec.time)
Model Slow down signal
Start by Acc. time & stop by Dec. time ON
Start by Acc. time & stop by CD03 content OFF
█ 6.Speed : Output motor speed
L, M, HX1 series : 12 pulse / per turn
H, HX2 series : 6 pulse / per turn
█ 7. Alarm out : Output fault signal.
Drives output fault signal when protect function
take effect such as over load, over voltage,
overheat and so on.
Motors stop by free run.
Check detail information at trouble shooting.
█ 8. EXG : Common terminal for external signal 2~7.
█ 9. H : 5VDC output.
█ 10. M : Speed voltage signal input.
█ 11. L : Common terminal for H, M terminal.
█ 12. GND : Connect to the shielding line for external speed
command signal.
17
6-5 RS485 connector
8765 4321 NO 8 7 6 5 4 3 2 1
Color Black Red Orange Yellow Green Blue Purple Brown
Symbol GND VCC GND A RFA0 B 5V
Connect to F306 or RS485
※ This connector is for both F306 and RS485. Set
JP jumper for selection.
Ground (Earth)
18
6-8 Grounding
1. Be sure ground both the inverter and motor.
2. Keep grounded leads as short as possible.
3. Shield cables used to protect low-level signal leads should
grounded at one end point.
4. Provide class 3 grounding (0.1Ω or less) for a terminal.
5. When grounding several inverters, make connections as
shown below, no loop is produced as shown in FIG “a” , Fig
“b”.
19
7. Operation and connection
7-1. Parameter list
Display Adjust
Function Default Value Unit Remark
code Range
CD00 Parameter lock 0 0~9999
0 : 2000RPM(L)
1 : 3000RPM(M)
CD01 Model setting As model 0~4 2 : 6000RPM(H)
3 : 5000RPM(HX1)
4 : 9999RPM(HX2)
Command 0 : Open loop control
CD02 1 0~1
mode 1 : Close loop control
CD03 Brake mode 0 0~12
Maximum 2000/3000/
CD04 6000/5000/9999 130~9999 RPM
speed limited
Minimum speed
CD05 0 0~9999 RPM
limited
Speed
2000/3000/
CD06 command 6000/5000/9999 1000~9999 RPM
RPM/5V
Speed
0~500 0~500 : 0~500RPM
CD07 command 0 RPM
1000~1500 1000~1500 : -0~-500RPM
RPM/0V
Acceleration
CD08 0.2 0.2~600.0 SEC
time 1
Deceleration
CD09 0.2 0.2~600.0 SEC
time 1
CD10 S curve 0.2 0.2~15 SEC
CD11 Reserved
CD12 KP (P gain) 4000 1~5000 mv/RPM
20
Display Adjust
Function Default Value Unit Remark
code Range
CD14 Reserved
CD15 Display ratio 1 1~200
Acceleration 0 : Linear
CD16 0 0~1
mode 1 : S curve
CD17 Current limit 300 20~300 %
0 : CW and CCW
CD18 Direction limit 0 0~2 1 : CW only
2 : CCW only
Analog/digital
CD19 0 0~1
speed input
Terminal or 0 : F306 or modbus
CD20 1 0~1
F306 select 1 : Terminal or modbus
CD21 Address setting 1 1~255
Transmission
CD22 3 0~3
speed
Transmission
CD23 3 0~3
fault treatment
Communicator
CD24 4 0~7
protocol
Communication
CD25 0.5 0.1~100.0 SEC
loss time
Transmission
CD26 3 0~3
fault treatment
Communication
CD27 3 1~10
error counter
L : 150~2000RPM
M : 150~3000RPM
1st speed in
CD28 1000 0~9999 RPM H : 300~6000RPM
digital
HX1 : 130~5000RPM
HX2 : 300~9999RPM
21
Display Adjust
Function Default Value Unit Remark
code Range
L : 150~2000RPM
M : 150~3000RPM
2 nd speed in
CD29 2000 0~9999 RPM H : 300~6000RPM
digital
HX1 : 130~5000RPM
HX2 : 300~9999RPM
CD30 Reset to default 0 0 or 1
2nd
0 : SLOW DOWN
ACC./DEC.
CD31 0 0~1 1 : ACC.1 & DEC. 1 /
time terminal
ACC. 2 & DEC. 2
setting
Acceleration
CD32 0.2 0.2~600.0 SEC
time 2
Deceleration
CD33 0.2 0.2~600.0 SEC
time 2
1st open loop
CD34 100 0~1000 0.1%
speed in digital
2nd open loop
CD35 200 0~1000 0.1%
speed in digital
The latest error
CD36
record
CD37 Errors record 1
CD38 Errors record 2
CD39 Errors record 3
Clear errors
CD40 1 0 or 1
record
Trip latch
CD41
current display
Hold time
CD42 standby 0.1 0.1~25.0 SEC
(Bake force)
CD96 Model code
Version of
CD97
program
22
Communication address description
Display Adjust
Function Default Value Unit Remark
code Range
28
29 RS485 speed
34 command
35
0 : Stop or reset
RS485
1 : CW
100 operating 0 0~3
2 : CCW
command
3 : Stop
Motor speed
101
(RPM)
Motor running
102
condition
103 Error code
Note :
1. It needs to reset driver (turn off and turn on power) to effect
CD02 new setting.
2. CD04, CD05, CD06, CD07, CD12, CD13, CD28, CD29 are
inactive in open loop control mode.
23
7-2 F306 parameter setting sequence
24
7-3 Command source setting
Terminal, RS485 and remote control (F306) are the command
source for selection. Use JP jumper to select it.
A. Remote control (F306)
a. Analog/digital speed input
a-1. CD19=0 analog input
Speed is controlled by F306 VR.
a-2. CD19=1 digital input
Use to change speed setting CD28.
Use can change speed in operation condition in
digital speed input mode. Press or to change
speed. Repeat to press or if it does not re-
sponse in 5 seconds. In the speed change mode:
(1) Press keypad once : change 1 RPM intermittently.
(2) Continute to press keypad : change 1 RPM in 0.5
second in first 5 seconds and change 10 RPM after
first 5 seconds.
b. Press or to operate motor.
c. Press STOP to stop motor.
d. Use CF terminals to do two speeds control. CF/COM open is
1st speed. CF/COM short is 2nd speed.
B. Communication (RS485)
JP jumper is in RS485 position.
Open loop : speed command use address 34 (22H) or 35
(23H).
Close loop : speed command use address 28 (1CH) or 29
(1DH).
Note : use CF terminal select which one.
25
D. Terminal control
1. Put two jumpers on JP.
2. Set control power in INT position if using internal power.
3. Two speeds control :
CD19=0, 1st speed is speed VR on panel, 2nd speed is HML
on terminal.
CD19=1, 1st speed is CD28 value, 2nd speed speed is CD29
value. Slow start / Slow
stop / Slow stop
Run / Speed Run / Immediately
change / Stop Immediately stop reverse switch to
immediation stop
3000r/min
1000r/min
CW
Motor
operation
model
CCW
OFF “HIGH”
CW
ON “LOW”
OFF “HIGH”
CCW
ON “LOW”
OFF “HIGH”
CF
ON “LOW”
Note :
a.Use CW/CCW switch to control motors RUN/STOP. Do not use
power ON/OFF to control motors RUN/STOP.
b.Motor changes direction in the fastest mode if slow down is
OFF.
Motor changes direction with ACC/DEC time if slow down is ON.
26
7-4. Signal input circuit
EXG
Compatible with
TTL 7406
INPUT
Photocoupler
INPUT
EXG
EXG
27
<Contact control>
Controller D305 Drivers
Relay
INPUT
EXG
EXG
GND
28
■ Note : controller with built-in clamp diode
Controller D305 Drives
INT.
560Ω
+24V INPUT
Transistor
EXG
SPEED Photocoupler
OUT
EXG
29
7-5. Example of application of signal output circuit>
Controller D305 Drives
Current limit
resistor 2.7K Ω DC24V
EXG
SPEED
Photocoupler OUT
[Speed out]
H, HX2 series : 6 pulses/per turn
L, M, HX1 series : 12 pulses/per turn
Motor speed can be measured from the frequencies of terminal
“SPEED OUT”.
Frequency of speed out (HZ)
Motor speed(r/min)= ×60
6 or 12
1
= Frequency of speed out
T
To external power supply
Current limit
Dreves resistor
[Alarm Out]
1. Any fault occurs, alarm will output.
2. Regarding type of protection, please refer to “TROBLE
SHOOTING”.
30
7-4 Parameter description
Parameter lock Setting Range 0 ~ 9999
0 : Lock.
1 : Unlock.
0 : 2000RPM(L).
1 : 3000RPM(M).
2 : 6000RPM(H).
3 : 5000RPM(HX1).
4 : 9999RPM(HX2).
31
Brake mode Setting Range 0 ~ 12
CD03 Default value 0
32
Maximum speed Setting Range 130 ~ 9999
limit 2000(L) / 3000(M) /
CD04 Default value 6000(H) / 5000(HX1)
/ 9999(HX2)
Ex. CD04=2500
L : set under 2000RPM RPM
M : set under 3000RPM 3000
H : set under 6000RPM
HX1 : set under 5000RPM 2500
Minimum speed
limit Setting Range 0 ~ 9999
300
150
VOLT(CMD)
0 5V
33
Speed command Setting Range 1000 ~ 9999
RPM / 5V 2000(L) / 3000(M) /
CD06 Default value 6000(H) / 5000(HX1)
/ 9999(HX2)
VOLT(CMD)
0.5 4.5V 5V
-250
Acceleration time
1 Setting Range 0.2 ~ 600.0 SEC
CD08 Default value 0.2SEC
34
Deceleration time
1 Setting Range 0.2 ~ 600.0 SEC
CD09 Default value 0.2SEC
-
Feedback speed
35
Display ratio Setting Range 1 ~ 200
CD15 Default value 1
0 : Liner. CD04
1 : S curve.
t (sec)
CD16=0 CD08
rpm
CD04
t (sec)
CD08
CD16=1
Higher value has higher output torque, but it may occur overheat
problem.
36
Direction limit Setting Range 0~2
CD18 Default value 0
0 : CW and CCW.
1 : CW only.
2 : CCW only.
Analog / digital
speed input Setting Range 0~1
CD19 Default value 0
Terminal or F306
select Setting Range 0~1
CD20 Default value 0
37
Address setting Setting Range 1 ~ 255
Each drive must have unique identified address if they are con-
trolled by RS-485 communication. Each address cannot be dupli-
cated.
Transmission
speed Setting Range 0~3
CD22 Default value 3
Transmission
fault treatment Setting Range 0~3
38
Communicator
protocol Setting Range 0~7
A. Data format
0 : 8,N,1 RTU (1 start bit+8 data bits+1 stop bit)
8,N,1 RTU(10bits)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Stop bit
2 : 8,E,1 RTU (1 start bit+8 data bits+1 Even bit+1 stop bit)
8,E,1 RTU(11bits)(character frame in hexadecimal)
Even
Start bit 0 1 2 3 4 5 6 7 Stop bit
parity
3 : 8,O,1 RTU (1 start bit+8 data bits+1 Odd bit+1 stop bit)
8,O,1 RTU(11bits)(character frame in hexadecimal)
Odd
Start bit 0 1 2 3 4 5 6 7 Stop bit
parity
39
6 : 8,E,1 ASCII (1 start bit+8 data bits+1 Even bit+1 stop bit)
8,E,1 ASCII(11bits)(character frame in hexadecimal)
Even
Start bit 0 1 2 3 4 5 6 7 Stop bit
parity
7 : 8,O,1 ASCII (1 start bit+8 data bits+1 Odd bit+1 stop bit)
8,O,1 ASCII(11bits)(character frame in hexadecimal)
Odd
Start bit 0 1 2 3 4 5 6 7 Stop bit
parity
B. Communication protocol
Data contents are in hexadecimal with postive and negative
format.
1. RTU
Start A silent interval of more than 10ms
Address 8-bit address
Function 8-bit command
Data (n-1)
Contents of data :
...
n*8-bit data, n≦16
Data 0
CRC CHK Low Check sum (CRCL)
CRC CHK High Check sum (CRCH)
End A silent interval of more than 10ms
40
2. ASCII
STX Start character=' : ' (3AH)
D. Function code
1. 03H:Read driver's setting
2. 06H:Write driver's setting
3. 08H:Communication loop detection
41
(1) 03H : Read drive's setting
Computer command message
D1 : Communication address (00~FFh)
D2 : Function code (03h)
D3 : Parameter number (H) (00h)
D4 : Parameter number (L) (0~3Dh)
D5 : Quantity of parameter (H) (word count) (00h)
D6 : Quantity of parameter (L) (word count) (00~10h)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)
Drive response message
D1 : Communication address (01~FFh)
D2 : Function code (03h)
D3 : Quantity of parameter (byte count)
D4 : Content of data (H) (0~FFh)
D5 : Content of data (L) (0~FFh)
D6 : Content of data (H) (0~FFh)
D7 : Content of data (L) (0~FFh)
Dn-1 : CRCL or LRC(H) (0~FFh)
Dn : CRCH or LRC(L) (0~FFh)
Ex. To read two parameter data address 28(1CH)=1000(03E8H)
and address 29(1DH)=2000(07D0H) from drive address
52(34H).
1.RTU
Computer command message Drive response message
D1 Address 34H D1 Address 34H
D2 Function code 03H D2 Function code 03H
Quantity of data
D3 Start address (H) 00H D3 04H
(count by byte)
D4 Start address (L) 1CH D4 CD40 content (H) 03H
D5 # of data (H) 00H D5 CD40 content (L) E8H
D6 # of data (L) 02H D6 CD41 content (H) 07H
D7 CRCL CRCL D7 CD41 content (L) D0H
D8 CRCH CRCH D8 CRCL CRCL
D9 CRCH CRCH
42
2. ASCII
Computer command message Drive response message
STX 3A STX 3A
43
Note 1 : The parameter values can be in integer, decimal and
negative. Each value has different process to read and
write.
Refer to 7-1 lists to find out the minimum unit and value
range for each parameter.
a. In computer command message D5 ≧ 80, this value
is negative.
b. In drive response message,
Function code 03H : D(4+2n) ≧ 80, this value is
negative.
Function code 06H, 08H : D(3+2n) ≧ 80, this value
is negative.
※ All ∮
hexadecimal values have 4 numbers(note2~4), first two
numbers are D4, last two numbers are D5.
Note 2 : Processing integer number
Transfer value into hexadecimal value. The first two
numbers are D4 and the last two numbers are D5.
Ex. Speed=1710 rpm
1710(decimal)=06AE(hexadecimal)
D4=06H
D5=AEH
Note 3 : Processing decimal number
Using following methods to process if the minimum
parameter value is decimal number.
Minimum unit by 1st decimal number : The original value
times 10 to be a new number.
Then,
Use this new number to tansfer value into hexadecimal
value.
The first two numbers are D5 and the last two numbers
are D6.
Ex. Acc. time CD08=60.0 sec
60.0 × 10=600(decimal)=0258(hexadecimal)
D4=02H
D5=58H
The value needs to divide by 10 when it returns to
original shape.
44
(2) 06H : Write parameter setting into drive
Computer command message
D1 : Communication address (00~FFh)
D2 : Function code (06h)
D3 : Parameter number (H) (00h)
D4 : Parameter number (L) (0~1Fh)
D5 : Content of data (H) (0~FFh)
D6 : Content of data (L) (0~FFh)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)
Drive response message
D1 : Communication address (00~FFh)
D2 : Function code (06h)
D3 : Parameter number (H) (00h)
D4 : Parameter number (L) (0~1Fh)
D5 : Content of data (H) (0~FFh)
D6 : Content of data (L) (0~FFh)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)
45
Ex. Write parameter setting CD04=1500RPM into address
52(34H) driver.
1. RTU
Computer command message :
D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 04H 05H DCH CRCL CRCH
2. ASCII
Computer command message Drive response message
STX 3A STX 3A
46
Ex. Computer commands the address 52(34H) driver to operate
CW at 1500RPM.
1. RTU
Step 1 : write address 28(1CH)=1500RPM
Computer command message :
D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 1CH 05H DCH CRCL CRCH
47
2. ASCII
Step 1 : write address 28(1CH)=1500RPM
Computer command message Drive response message
STX 3A STX 3A
48
Step 2 : write address 100(64H)=1
Computer command message Inverter response message
STX 3A STX 3A
49
(3) 08H : Communication loop detection
Computer command message
D1 : Communication address (0~FFh)
D2 : Function code (08h)
D3 : Data 1 (0~FFh)
D4 : Data 2 (0~FFh)
D5 : Data 3 (0~FFh)
D6 : Data 4 (0~FFh)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)
Drive response message
D1 : Communication address (0~FFh)
D2 : Function code (08h)
D3 : Data 1 (0~FFh)
D4 : Data 2 (0~FFh)
D5 : Data 3 (0~FFh)
D6 : Data 4 (0~FFh)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)
50
2. ASCII
Computer command message Drive response message
STX 3A STX 3A
51
CRC(Cyclical Redundancy Check) is calculated by the following
steps:
Step 1. Load a 16-bit register (called CRC register) with FFFFH.
Step 2. Exclusive OR the first 8-bit byte of the command mes-
sage with the low order byte of the 16-bit CRC register,
putting the result in the CRC register.
Step 3. Shift the CRC registers one bit to the right with MSB zero
filling.
Extract and examine the LSB.
Step 4. If the LSB of CRC register is 0, repeat step 3, else Exclu-
sive OR the CRC register with the polynomial value
A001H.
Step 5. Repeat step 3 and 4 until eight shifts have been per-
formed. When this is done, a complete 8-bit byte will
have been processed.
Step 6. Repeat steps 2 to 5 for the next 8-bit byte of the com-
mand message. Continue doing this until all bytes have
been processed.
The final contents of the CRC register are the CRC
value.
52
E. Communication error drive respond
Once communication error happend, drive will respond “Function
code and 80H” and communication error code to master system.
Communication error code definition
Error code Description
01H Function code error only (03/06/08 available)
02H Illegal data value(data value is outside limit value)
03H Illegal data address(data address is not available)
04H Illegal command, drive can't do this command
05H Check sum error
2.ASCII
STX 3A
30
Address (01)
31
38
Function code & 86H
36
30
Error code (02)
32
37
LRC (75)
35
End code H 0D
End code L 0A
53
EX. In drive 01 write 1B58(7000rpm) to parameter address 04,
but CD04 upper limit is 6000rpm (1770H).
1.RTU
Computer command message :
D1 D2 D3 D4 D5 D6 D7 D8
01H 06H 00H 04H 1BH 58H CRCL CRCH
2.ASCII
Computer command message Drive response message
STX 3A STX 3A
54
Communication
loss time Setting Range 0.1 ~ 100.0SEC
CD25 Default value 0.5SEC
Transmission
fault treatment Setting Range 0~3
Communication
error conunter Setting Range 1 ~ 10
55
1st speed in
digital Setting Range 0 ~ 9999RPM
L : 150~2000RPM
M : 150~3000RPM
H : 300~6000RPM
HX1 : 130~5000RPM
HX2 : 300~9999RPM
Note : This parameter does not work in open loop control.
For RS485 speed command address.
2nd speed in
digital Setting Range 0 ~ 9999RPM
L : 150~2000RPM
M : 150~3000RPM
H : 300~6000RPM
HX1 : 130~5000RPM
HX2 : 300~9999RPM
Note : This parameter does not work in open loop control.
For RS485 speed command address.(CF and EXG short
circuit)
56
2nd ACC./DEC.
time terminal
setting Setting Range 0~1
CD31 Default value 0
Acceleration time
2 Setting Range 0.2 ~ 600.0SEC
CD32 Default value 0.2SEC
Deceleration time
2 Setting Range 0.2 ~ 600.0SEC
57
2nd open loop
digital speed
command Setting Range 0 ~ 1000
Errors record 1
CD37
Errors record 2
CD38
Errors record 3
CD39
58
Clear errors
record
CD40
Hold time
standby
(Brake force) Setting Range 0.1 ~ 25.0SEC
CD42 Default value 0.1SEC
Model code
CD96
Version of
program
CD97
59
Communication address description
RS485 speed
command
28(1CH),29(1DH)
,34(22H),35(23H)
Close loop speed command :
Setting range is 0 ~ 9999.
CF “OFF“, CD28(1CH) content.
CF “ON“, CD29(1DH) content.
Open loop speed command :
Setting range is 0 ~ 1000.
CF “OFF“, CD34(22H) content.
CF “ON“, CD35(23H) content.
RS485 operating
command Setting Range 0~3
101(65H)
This parameter is real motor speed value. Use RS485 protocol
03H to read motor speed.
60
Motor running
codition
102(66H)
Error code
103(67H)
Use RS485 protocol 03H to read error code if driver is in protec-
tion mode.
2 : Motor overheat.
3 : Driver over current / over heat / over voltage.
4 : Driver over load.
5 : Over speed.
6 : Speed too low.
7 : Mod Bus fail.
8 : Motor lock protection.
9 : Hall sensor fail.
61
8. Motor T-N curve
Torque
Max. torque
Rated torque
62
9. APPLICATION
63
10. Trouble shooting
Motors free run to stop when protect functions are effected.
Disconnect power to reset the protect function.
For safety , make sure all problems are solved before reconnect
power.
To wait more than 5 minutes to reconnect power after disconnect
power.
Display
Description Check point and suggestion
symbol
Check motors cooling condition.
Err2 Motor overheat
Check motors loading, motors may be overload.
Check input voltage(over voltage).
Check drives cooling condition (overheat).
Check motors loading (overload).
Driver overheat Check wire & plug between motors and drives (U,V,W
Err3 Over voltage shortage).
Over current Check Acc. & Dec. time setting.
Check CW, CCW, stop operation frequency.
Check inertial load, motors may get traction from
loading.
Check motor loading.
Err4 Over load
Please refer to specification table.
Err5 Over speed Check loading variation if load reduces too fast.
Err6 Speed to low Check loading variation if load increases to fast.
Connect F306 to RS485 port and press STOP key to
F306 unconnect or reset.
Err7
RS485 fail Check RS485 connection and set code address
100=0 or 3 to reset.
Motor lock Check rotor lock.
Err8
protection Check load condition.
Err9 Hall sensor fail Check wire & plug between motors and drives.
64
Display
Description Check point and suggestion
symbol
OPE1 Parameter lock CD00 set 1.
Motor direction limiter.
OPE2 FWD or REV only
See function description CD18.
Source of speed Set at analog command, but use F306 keypad to
OPE3
command error change speed. Use CD19 to change setting.
Source of operation Terminal control, F306 and RS485 can use one only.
OPE4
command error Use jumper to change setting.
OPE5 Over range error Operating error message~over range.
OPE6 Logic error warning Logic error when setting.(ex. CD05>CD04)
Only changed in
OPE7 The parameter can only be changed in standby mode.
standby
Read only The parameter created by system. Unable to be
OPE8
parameter changed by user.
Check all drives setting are accordance. (address,
Mod Bus fail communication speed, data format)
Check communication wires are A to A and B to B.
65
11. Repairing and Maintenance
1. Turn off the power before repairing and maintenance, wait for
power light off for 5 minutes to start operate.
2. Only the qualified professional engineers can do repairing and
maintenance work.
3. Take off the watches, rings or any other metal accessories be-
fore repairing and maintenance, and use insulating measure
tools.
4. Please make a static electricity protection to prevent damage
the driver inner precision parts.
5. Do NOT use water, solvent or volatilizable liquor to clean driver.
Please use dry clothes to clean stain or use compressed air to
clean dirt.
6. Please call us or send drives to ADLEEPOWER® when you
can’t obviate problems.
66
Maintenance Period : Daily
67
Maintenance Period : Half Years
68
Appendix
1. F306 remote operator extension cable
69
INSTRUCTION MANUAL
PART NO : E-PHAA-EAMA01
Model : AM series
SEP. 2014 6th edition
R
ADLEEPOWER SERVICE OFFICE