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Instruction Manual: Brushless Ipm Motor & Drives

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0% found this document useful (0 votes)
629 views72 pages

Instruction Manual: Brushless Ipm Motor & Drives

Uploaded by

VasuPatel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 72

R

ADLEEPOWER

INSTRUCTION MANUAL

BRUSHLESS IPM
MOTOR & DRIVES

THANK YOU VERY MUCH FOR YOUR PURCHASE


OF ADLEE PRODUCTS.
PLEASE READ THIS INSTRUCTION MANUAL
BEFORE INSTALLATION.
CONTENTS

1. PREFACE 1
2. NAMEPLATE 4
3. SPECIFICATION 5
4. DIMENSIONS 7
5. ENVIRONMENTAL REQUESTS 10
6. FUNCTION DESCRIPTION . 12
7. OPERATION AND CONNECTION 20
8. Motor T-N curve 62
9. APPLICATION 63
10. TROUBLE SHOOTING 64
11. REPAIRING AND MAINTENANCE 66
Appendix 69
1. Preface
Safety Precaution - Read These First
Dangerous Electrical Shock

! Danger and Caution


Indicates a potentially hazardous situation which, if against, may
result in personal injury, fire or damage to equipment.
Receiving
DANGER
! Do not install or operate motor or drive that are
damaged or has missing parts.
CAUTIION
! Before installation, check specifications are
matched the equipment. Ex. voltage, power,
torque, RPM...

Installation

CAUTION
! Impacts and shocks applied to the shaft end will
damage the rotary sensor and ball bearings. Pay
more attention when drive elements such as
pulleys, clutch disks, toothed wheels etc.
DANGER
! Be sure to install the unit on flame-resistant material
such as a steel plate. Otherwise, there is the
danger of fire.
DANGER
! Install units into a flowing air environment. See
inside manual requests. When mounting units in an
enclosure, install a cooling device to keep the
intake air temperature below 45 ℃(115 ℉).

1
Wiring
DANGEROUS ELECTRICAL VOLTAGE
Due to the permanent magnet excitatiion, the power
connector carries a hazardous high voltage if the
rotor is rotating and the motor is not electrically
connected. The unit must be completely
de-energized and halted before commencing any
connection or installation work.
CAUTION
! Wiring should be performed only by qualified
personnal.
DANGER
! For equipment protection, install a ground leakage
type breaker with a fast response circuit capable of
handling large currents.
CAUTION
! Hazardous terminals for any interconnection (motor,
contact breaker, filter, etc.) must be inaccessible in
the final installation.
DANGEROUS ELECTRICAL SHOCK
Be sure that the input voltage is matched the drive
specifications.
DANGEROUS ELECTRICAL SHOCK
Be sure not to connect an AC power supply to the
output terminals.
DANGEROUS ELECTRICAL SHOCK
Be sure to connect the grounding terminal to earth
ground. Ground resistance is less than 100 Ω .
DANGEROUS ELECTRICAL SHOCK
Never remove connectors by pulling on its wire
leads. Otherwise, there is a danger of fire or injury
due to wire breakage.

2
CAUTION
! Do not stop operation by switching of
electromagnetic contactors on the primary.
! CAUTION
Tighten terminal screws.
CAUTION
! When using D305 drives should match to
ADLEEPOWER® AM series motors. If using other
brand motors can cause the driver or motor damage.

Operation
CAUTION
! Danger of getting burnt! The surfaces of motors can
reach temperatures of up to approx. 100℃(212℉ ).
A touch guard is to be provided where necessary.
DANGER
! Danger of injury from shaft keys being slung out.
Motor may only be operated as installed.
CAUTION
! Since it is easy to change operation direction or
speed from low to high speed. Verify the safe
working range of the equipment.

Maintenance and Inspection

DANGEROUS ELECTRICAL SHOCK


To wait at least five minutes after turning off the
input power supply before performing maintenance
or an inspection. Otherwise, there is the danger of
electric shock.
DANGEROUS ELECTRICAL SHOCK
Never test the withstand voltage(HIPOT) on the
drive. It may cause components to be damaged.
DANGEROUS ELECTRICAL SHOCK
Never modify the unit. Otherwise, ther is danger of
electric shock and/ or injury.

3
2. Nameplate

Motor
Model No. R
Rated power
ADLEEPOWER
Brushless DC Motor
Input voltage Model AM-180L Output 180W Implied protection
Volts AC220V IP 40
Rated current AMP.S 0.55 INS. B Insulation grade
AMB 45°C/113°F DRIVE D305
Max. rpm
Drive model
Ambinent Temp 2000 DATE
ADLEE POWERTRONIC CO., LTD.
Manufacturing date
Max. rpm

AM - XXX L (B)
j k l
j : Rated power : example 370 represent 370W
k : Rated speed : L : 2000RPM M : 3000RPM H : 6000RPM
l : With B : with magnet brake

Drive

ADLEEPOWER
R
Model No. Manufacturing date
BLDC DRIVE
Model:D305 DATE:
Input Voltage & Frequency AC-INPUT AC-OUTPUT Output Voltage & Phase
200~230V 50/60Hz 0~230V 3PHASE
SINGLE PHASE 3.8A 180W 2.2A

Input phase & Max. Input ADLEE POWERTRONIC CO., LTD. Rated Output power &
Current Max. Current

D305 ( B ) - 1
j k
j : With B : with magnet brake
k : 1 : 110Vac : input source voltage 110Vac, output 220Vac
2 : 220Vac : input source voltage 220Vac, output 220Vac

4
3. Specification
AM-60 AM-90 AM-120 AM-180 AM-250 AM-370
Model No.
L/M L/M/H L/M/H L/M/H L/M/H L/M/H
Input Voltage 100~130VAC / 1ψ OR 200~230VAC / 1ψ (TN system)
Input Frequency HZ 50 / 60
Input Rated Current A 0.7 1.1 1.5 2.1 2.9 3.6
Max. Input Current A
2.8 3.4 4.2 5 6.5 8.5
(For 220V input)
Max. Input Current A
5.6 6.2 7.3 10 11.6 15
(For 110V input)
Output Rated Current A 0.4 0.6 0.8 1.1 1.6 2.2
Max. Output Current A 1.8 2 2.4 3.2 4.1 4.9
Overload Current
2.0/2.4 2.4/2.4/2 2.6/3.2/3.0 3.6/4.4/3.5 5.0/5.6/5.0 6.4/6.6/6.4
Protection (A)
Motor Rated Current A 0.32/0.34 0.45/0.45/0.43 0.61/0.64/0.52 0.94/0.94/0.78 1.45/1.15/1 1.92/1.7/1.4
Motor Phase 3ψ
Rated Output W 60 90 120 180 250 370
Rated Torque Kg-cm 2.9/2.0 4.4/2.9/1.5 5.8/3.9/2.0 8.8/5.8/2.9 12.0/8.1/4.0 18.0/12.0/6.0
(in-lb) (2.5/1.7) (3.8/2.5/1.3) (5.0/3.4/1.7) (7.6/5.0/2.5) (10.4/7.0/3.5) (15.6/10.4/5.2)
Rated Speed RPM L:2000 / M:3000 / H:6000
Max. Efficiency % > 80 > 80 > 80 > 80 > 80 > 80
Max. Output W 180 220 280 330 450 600
Max. Torque Kg-cm 12/6 15/9/5.5 18/12/8 27/18/10.5 36/24/13 54/36/20
(in-lb) (10.4/5.2) (13.0/7.8/4.8) (15.6/10.4/6.9) (23.4/15.6/9.1) (31.2/20.8/11.3) (46.8/31.2/17.3)
Variable Speed Range RPM L:150~2000 / M:150~3000 / H:300~6000 / HX1:130~5000 / HX2:300~9999
Acc. Dec. Time Around 0.2 ~ 600 Sec / Max. 45dB (L Model)

※ The
∮magnet brake torque is 25Kg-cm (21.65 in-lb).
※ The
∮varnished copper wire is F class insulation.
∮ ψ Max. input current is approximately double in above table.
※ 110V/1

5
AM-60 AM-90 AM-120 AM-180 AM-250 AM-370
Model No.
L/M L/M/H L/M/H L/M/H L/M/H L/M/H
Load ±1% Below (0~Rated Torque at rated speed)
Speed
Voltage ±1% Below (Source voltage±10% at rated speed No Load)
regulation
Temperature ±1% Below (0~40℃ / 32~104℉ at rated speed No Load)
Motor Insulation/
※ B Class ( 130℃/266℉ ) / Max. 100℃/212℉
Max. Working TEMP.
Type of control Rectangular wave PWM
Speed command Built-in potentiometer / External Potentiometer ≧ 2 kΩ / RS-485
1. Remove control pannel : CW, CCW, STOP Key
2. Terminal : Type of input : Photocoupler, input impedance 2.2kΩ / CF, CW, CCW, SLOW DOWN
Operation
Common
3. Communication : RS-485
Open collect output, External use condition 5VDC、10mA below
Output signal
SPEED OUT、ALARM OUT
Any phenomenons as below, motor will stop and output alarm signal.
● Over load:Motor working temperature is not over 120℃(248℉).
Protection ● Over heat:Power D305 model over heat 120℃(248℉) shut down itself. ※110℃(230℉) Reset.
● Lost phase:Motor signals are abnormal, due to motor cables was broken or discounector.
● Phase to phase short circuit.

Environmental Enclosure
IP20
Rating
Protective Class I
Figure No. 1 1 2(L/M) 1 3(L/M) 2 4 5 4(M/H)
Motor Weight Kg 2.1/2.1 2.4/2.4/2.4 2.6/2.5/2.5 2.9/2.7/2.7 4.0/3.8/3.7 4.5/4.5/4.0
(lb) (4.62/4.62) (5.28/5.28/5.28) (5.72/5.50/5.50) (6.38/5.94/5.94) (8.8/8.36/8.14) (9.90/9.90/8.80)
D305 Driver Weight Kg 0.75 0.75 0.75 0.75 0.8 0.8
(lb) (1.65) (1.65) (1.65) (1.65) (1.77) (1.77)

6
4. Dimensions
4-1 Motor dimensions

Unit : mm

Lead cable length : 1M (3.28ft)

Output Shaft End


No. □ P ∮ M ∮S ∮ N T LA LB L1 L2 AD A B1 B2
ED Q E ∮ D GA F
1 99.5 127.5 160.5 20 25 28
12 13.5 4
2
114.5 146.5 179.5
3 90 104 8.5 83 2.5 8 109.8 28.5 61 33
25 29 32
4 169.5 201.5 234.5 14 16 5
5 184.5 216.5 249.5

7
4-2 Drive dimensions

Unit : mm

8
4-3 F306 dimensions

Unit : mm

9
5. Environmental requests

Operation
Air temperature -10~45℃ (14~113℉ )
Air pressure 86~106kPa
Attitude Under 1000 meters
Less than 20HZ : maximum 9.86m/s 2
Vibration
20~50HZ : maximum 5.88m/s2

Storage
Air temperature -20~60℃(-4~140℉ )
Air pressure 86~106kPa
Humidity Less than 90%, no frosting

Transportation
Air temperature -20~60℃ (-4~140℉ )
Air pressure 86~106kPa
Humidity Less than 90%, no frosting
Less than 20HZ : maximum 9.86m/s 2
Vibration
20~50HZ : maximum 5.88m/s2

Note :
a. Bad installation can reduce product service life.
b. Do not put motors and drives into worse environment. Such as
high temperature/humidity/vibration, corrosiveness gas, burst.
c. Keep enough cooling space for motors and drives.

10
10cm
Motors
Drives
5cm 5cm
10cm

11
6. Function Description
6-1 Digital operation panel

CHARGE

F306 REV FWD

REMOTE CONTROL

FUNC

STOP

Keypad Function Description


Forward
Commands forward run
run
Reverse
Commands reverse run
run
Cursor
Select the digit
movement

Down Decrease the parameter value 9~0

Up Increase the parameter value 0~9

Memory
Saves the setting parameter value
storage
Press once to select function code and
FUNC Function
press again to change its content

STOP Stop Stop operation / Escape to standby mode

12
BRUSHLESS IPM MOTOR
DRIVES
Ground Communication port
Case ground
6-2 Terminals

Power input Command selection(Terminal, F306, RS485)

Internal speed setting


Fault LED

Power LED When using switches.


INT.
Replays, etc.

Direction LED EXT. When using PLC etc.


(Default value)

Magnet brake power


Speed/error display
1
2 1 INPUT COM +24V external power input

13
3 OFF
2 CF ON
Speed selector
4
5 OFF
3 CW ON C.W. input
6 EXG
OFF
7 4 CCW C.C.W. input
ON EXG
8 OFF
9 Slow down input
5 SLOW DOWN ON EXG
10
11 6 SPEED OUT Speed output
12 EXG
7 ALARM OUT Alarm output
Motor
3 EXG
R Twist line
ADLEEPOWER 9 H
1
2 2
10 M
1 3
11 L
Shielding line Speed knob (options)
12 GND
6-3 Main circuit terminals

Wire Wire type Torque

14AWG~16AWG Standard copper only 8Kg-cm


Input(L1,L2, )
(2.0mm2~1.3mm2) (300V/80℃) (6.95lb-in)
External control 24AWG Standard copper only 5Kg-cm
signal terminals (0.2mm2) (300V/80℃) (4.34lb-in)
14AWG~16AWG Standard copper only 8Kg-cm
FG screw (M4)
(2.0mm2~1.3mm2) (300V/80℃) (6.95lb-in)

14
6-4 Terminal description
! Input source power line added 20A line fuse (or equivalent) is
recommanded for safety. Do not try to modify the wire between
motors and drives. The extension cable is available from factory.
Do not connect the shielding wires to any other component.
Make sure all plugs are tight enough with socket. Otherwise, it
may damaged the motors and drives.
█ : Case ground.
█ L, N : 100~130VAC or 200~230VAC, 50/60HZ, power input.
█ Power : Green LED light on when AC power input.
█ CW, CCW : Motors operation direction.
█ RPM : Static display for motor real speed (motor running).
Flash display for motor setting speed (motor stop).
Error codes, check the trouble shooting.
In “open loop control mode”, the RPM display is showing
“Duty”, not motor speed. The unit is 0.1%. Ex. 1000 is
100.0%, 999 is 99.9%.
█ Motor : Wires connect to motors.
There are extension cable for option as below
1M(3.28ft), 3M(9.84ft), 5M(16.4ft), 9M(29.52ft).
Motor cable should be no more than 10M(32.8ft) in
length.
█ Ground terminal : Wires by AWG18 (0.75mm2).
█ F306/RS-485 : F306 or RS-485 communication port.
█ JP : Control mode
F306 : Jumper on F306.
RS485 : Jumper on RS485.
Terminal : Jumper on both F306 and RS485.
Note : It needs to reset driver to effect the new JP setting.

15
█ Speed :
1. Close loop control mode (Default)
Motor stops operation if speed command is lower than minimum
speed.
L series : 150~2000 RPM
M series : 150~3000 RPM
H series : 300~6000 RPM
HX1 series : 130~5000RPM
HX2 series : 300~9999RPM
Default value : 0RPM
2. Open loop control mode
Motor speed is controlled by PWM duty. The duty is set by
analog signal.(0~100%) Motor speed is changed with loading.
3. Open / close loop control mode is set at CD02.
█ Alarm : Fault LED.
Red LED lighted when protect function effected. Please
check the error on display refer to trouble shooting.
█ EXT-INT : EXT : Using external control power 24VDC ±10%.
INT : Using internal control power.
█ Magnet brake : Connect to motors external brake, 24VDC Max.
15W.
█ External signal terminals :
The following terminals can be connected to a switch, relay,
TTL or Transistor for control purpose.
1. 24V in :
● 24VDC external control power input when using the circuit

control. The EXT-INT switch is set on EXT.


● The EXT-INT switch is set at INT when using relays or

switch control.

16
█ 2. CF :
● Analog command mode (CD19=0)
OFF : Panel VR
ON : Terminal control (HML)
● Digital command mode (CD19=1)
Close loop control
OFF : CD28 speed setting
ON : CD29 speed setting
Open loop control
OFF : CD34 speed setting
ON : CD35 speed setting
(Note : F306 does not relate to CF setting.)
█ 3. CW : Forward operation (ON), stop(OFF).
█ 4. CCW : Reserve operation (ON), stop(OFF).
█ 5. S.D. : Set “ON” when using S.D. function (Dec. time)
Set “OFF” for immediately stop (without Dec.time)
Model Slow down signal
Start by Acc. time & stop by Dec. time ON
Start by Acc. time & stop by CD03 content OFF
█ 6.Speed : Output motor speed
L, M, HX1 series : 12 pulse / per turn
H, HX2 series : 6 pulse / per turn
█ 7. Alarm out : Output fault signal.
Drives output fault signal when protect function
take effect such as over load, over voltage,
overheat and so on.
Motors stop by free run.
Check detail information at trouble shooting.
█ 8. EXG : Common terminal for external signal 2~7.
█ 9. H : 5VDC output.
█ 10. M : Speed voltage signal input.
█ 11. L : Common terminal for H, M terminal.
█ 12. GND : Connect to the shielding line for external speed
command signal.

17
6-5 RS485 connector

8765 4321 NO 8 7 6 5 4 3 2 1
Color Black Red Orange Yellow Green Blue Purple Brown
Symbol GND VCC GND A RFA0 B 5V
Connect to F306 or RS485
※ This connector is for both F306 and RS485. Set
JP jumper for selection.

6-6 F306 panel display


Display shows command speed initially. Press to display
motor real speed. Press one more time to display
reference motor current. Press to display command
speed again. It is a cycle to press to show above
values.

6-7 Motor connector


Symbol Description
V W GND HA HC TH2 U
V Brushless IPM Drives(D305) output
W

Ground (Earth)

VCC Signal source


HA
U GND HB VCC TH1
HB Hall sensor signal
HC
GND Signal ground
TH1
NTC resistor signal
TH2

18
6-8 Grounding
1. Be sure ground both the inverter and motor.
2. Keep grounded leads as short as possible.
3. Shield cables used to protect low-level signal leads should
grounded at one end point.
4. Provide class 3 grounding (0.1Ω or less) for a terminal.
5. When grounding several inverters, make connections as
shown below, no loop is produced as shown in FIG “a” , Fig
“b”.

(a) (b) (c)

19
7. Operation and connection
7-1. Parameter list
Display Adjust
Function Default Value Unit Remark
code Range
CD00 Parameter lock 0 0~9999
0 : 2000RPM(L)
1 : 3000RPM(M)
CD01 Model setting As model 0~4 2 : 6000RPM(H)
3 : 5000RPM(HX1)
4 : 9999RPM(HX2)
Command 0 : Open loop control
CD02 1 0~1
mode 1 : Close loop control
CD03 Brake mode 0 0~12
Maximum 2000/3000/
CD04 6000/5000/9999 130~9999 RPM
speed limited
Minimum speed
CD05 0 0~9999 RPM
limited
Speed
2000/3000/
CD06 command 6000/5000/9999 1000~9999 RPM
RPM/5V
Speed
0~500 0~500 : 0~500RPM
CD07 command 0 RPM
1000~1500 1000~1500 : -0~-500RPM
RPM/0V
Acceleration
CD08 0.2 0.2~600.0 SEC
time 1
Deceleration
CD09 0.2 0.2~600.0 SEC
time 1
CD10 S curve 0.2 0.2~15 SEC
CD11 Reserved
CD12 KP (P gain) 4000 1~5000 mv/RPM

CD13 KI (I gain) 250 10~2000 ms

20
Display Adjust
Function Default Value Unit Remark
code Range
CD14 Reserved
CD15 Display ratio 1 1~200
Acceleration 0 : Linear
CD16 0 0~1
mode 1 : S curve
CD17 Current limit 300 20~300 %
0 : CW and CCW
CD18 Direction limit 0 0~2 1 : CW only
2 : CCW only
Analog/digital
CD19 0 0~1
speed input
Terminal or 0 : F306 or modbus
CD20 1 0~1
F306 select 1 : Terminal or modbus
CD21 Address setting 1 1~255
Transmission
CD22 3 0~3
speed
Transmission
CD23 3 0~3
fault treatment
Communicator
CD24 4 0~7
protocol
Communication
CD25 0.5 0.1~100.0 SEC
loss time
Transmission
CD26 3 0~3
fault treatment
Communication
CD27 3 1~10
error counter
L : 150~2000RPM
M : 150~3000RPM
1st speed in
CD28 1000 0~9999 RPM H : 300~6000RPM
digital
HX1 : 130~5000RPM
HX2 : 300~9999RPM

21
Display Adjust
Function Default Value Unit Remark
code Range
L : 150~2000RPM
M : 150~3000RPM
2 nd speed in
CD29 2000 0~9999 RPM H : 300~6000RPM
digital
HX1 : 130~5000RPM
HX2 : 300~9999RPM
CD30 Reset to default 0 0 or 1
2nd
0 : SLOW DOWN
ACC./DEC.
CD31 0 0~1 1 : ACC.1 & DEC. 1 /
time terminal
ACC. 2 & DEC. 2
setting
Acceleration
CD32 0.2 0.2~600.0 SEC
time 2
Deceleration
CD33 0.2 0.2~600.0 SEC
time 2
1st open loop
CD34 100 0~1000 0.1%
speed in digital
2nd open loop
CD35 200 0~1000 0.1%
speed in digital
The latest error
CD36
record
CD37 Errors record 1
CD38 Errors record 2
CD39 Errors record 3
Clear errors
CD40 1 0 or 1
record
Trip latch
CD41
current display
Hold time
CD42 standby 0.1 0.1~25.0 SEC
(Bake force)
CD96 Model code
Version of
CD97
program

22
Communication address description
Display Adjust
Function Default Value Unit Remark
code Range
28
29 RS485 speed
34 command
35
0 : Stop or reset
RS485
1 : CW
100 operating 0 0~3
2 : CCW
command
3 : Stop
Motor speed
101
(RPM)
Motor running
102
condition
103 Error code

Note :
1. It needs to reset driver (turn off and turn on power) to effect
CD02 new setting.
2. CD04, CD05, CD06, CD07, CD12, CD13, CD28, CD29 are
inactive in open loop control mode.

23
7-2 F306 parameter setting sequence

A. In standby condition, press FUNC to be in setting mode. Press


STOP if it is not in standby mode.

B. Press to the parameter number. Press to


return to standby mode if there is no need to change value.

C. Press FUNC to show parameter setting value. Press FUNC to


return to parameter number and press to return to
standby mode, if there is no need to change value.

D. Press to the need value.

E. Press to save changes and return to standby mode.

F. Press or to operate motor.

24
7-3 Command source setting
Terminal, RS485 and remote control (F306) are the command
source for selection. Use JP jumper to select it.
A. Remote control (F306)
a. Analog/digital speed input
a-1. CD19=0 analog input
Speed is controlled by F306 VR.
a-2. CD19=1 digital input
Use to change speed setting CD28.
Use can change speed in operation condition in
digital speed input mode. Press or to change
speed. Repeat to press or if it does not re-
sponse in 5 seconds. In the speed change mode:
(1) Press keypad once : change 1 RPM intermittently.
(2) Continute to press keypad : change 1 RPM in 0.5
second in first 5 seconds and change 10 RPM after
first 5 seconds.
b. Press or to operate motor.
c. Press STOP to stop motor.
d. Use CF terminals to do two speeds control. CF/COM open is
1st speed. CF/COM short is 2nd speed.
B. Communication (RS485)
JP jumper is in RS485 position.
Open loop : speed command use address 34 (22H) or 35
(23H).
Close loop : speed command use address 28 (1CH) or 29
(1DH).
Note : use CF terminal select which one.

25
D. Terminal control
1. Put two jumpers on JP.
2. Set control power in INT position if using internal power.
3. Two speeds control :
CD19=0, 1st speed is speed VR on panel, 2nd speed is HML
on terminal.
CD19=1, 1st speed is CD28 value, 2nd speed speed is CD29
value. Slow start / Slow
stop / Slow stop
Run / Speed Run / Immediately
change / Stop Immediately stop reverse switch to
immediation stop

3000r/min
1000r/min
CW
Motor
operation
model

CCW

OFF “HIGH”
CW
ON “LOW”

OFF “HIGH”
CCW
ON “LOW”

Slow OFF “HIGH”


down ON “LOW”

OFF “HIGH”
CF
ON “LOW”

Note :
a.Use CW/CCW switch to control motors RUN/STOP. Do not use
power ON/OFF to control motors RUN/STOP.
b.Motor changes direction in the fastest mode if slow down is
OFF.
Motor changes direction with ACC/DEC time if slow down is ON.

26
7-4. Signal input circuit

INT. I/O external/internal power supply


select
INPUT Photocoupler
COM EXT.
CF
SLOW DOWN INPUT
CW
CCW

EXG

■ EXT voltage is 24VDC ±10%


■ Using internal power supply control
Set I/O external/internal power supply select at INT. motor
cannot operate if I/O external/internal power supply select
is at EXT.
<Non-contact control>
Controller D305 Drivers Controller D305 Drivers

Compatible with
TTL 7406
INPUT
Photocoupler
INPUT

EXG
EXG

27
<Contact control>
Controller D305 Drivers

Relay
INPUT

EXG

■ Using external power supply control


Controller D305 Drivers
Set I/O external/
internal power
DC24V INPUT
COM supply select at
EXT.
Transistor
INPUT

EXG
GND

28
■ Note : controller with built-in clamp diode
Controller D305 Drives

INT.

INPUT EXT. Compatible


Clamp COM with TLP521
diode

560Ω
+24V INPUT
Transistor

EXG

It is necessary to set I/O external/internal power supply select at


EXT, when controller with built-in clamp doide has been used. If I/
O external/internal power supply select is not correct, then motors
will run at controller power ON/OFF.

4.Signal output circuit


4-1 Signal output circuit

SPEED Photocoupler
OUT

EXG

External power supply DC voltage should less than 26.4V and


current should less than 10mA.
Select suitable current limit resistor based on DC power supply
voltage.

29
7-5. Example of application of signal output circuit>
Controller D305 Drives

Current limit
resistor 2.7K Ω DC24V
EXG

SPEED
Photocoupler OUT

[Speed out]
H, HX2 series : 6 pulses/per turn
L, M, HX1 series : 12 pulses/per turn
Motor speed can be measured from the frequencies of terminal
“SPEED OUT”.
Frequency of speed out (HZ)
Motor speed(r/min)= ×60
6 or 12
1
= Frequency of speed out
T
To external power supply
Current limit
Dreves resistor

The pulse width depends on the motor speed.


That is, the faster the motor runs, the narrower the width is.

[Alarm Out]
1. Any fault occurs, alarm will output.
2. Regarding type of protection, please refer to “TROBLE
SHOOTING”.

30
7-4 Parameter description
Parameter lock Setting Range 0 ~ 9999

CD00 Default value 0

0 : Lock.
1 : Unlock.

Model setting Setting Range 0~4


CD01 Default value As model

0 : 2000RPM(L).
1 : 3000RPM(M).
2 : 6000RPM(H).
3 : 5000RPM(HX1).
4 : 9999RPM(HX2).

Command mode Setting Range 0~1

CD02 Default value 1

0 : Open loop control.


1 : Close loop control.
Note : Reset driver to effect this new parameter setting.

31
Brake mode Setting Range 0 ~ 12
CD03 Default value 0

CD03 value Operation mode SLOW DOWN terminal


0 , 10 ACC. time start with fast stop OFF
0 , 10 ACC. time start with DEC. time stop ON
1 , 11 ACC. time start with DEC. time stop ON / OFF
2 , 12 ACC. time start with free run stop OFF
2 , 12 ACC. time start with DEC. time stop ON

F306, MODBUS and CD31=1 modes:


CD03=0 : Immediately stop, provide little brake force at standby
mode.
CD03=10 : Immediately stop, does not provide little brake force at
standby mode.
CD03=1 : Stop with deceleration time, provide little brake force at
standby mode.
CD03=11 : Stop with deceleration time, does not provide little
brake force at standby mode.
CD03=2,12 : Free run to stop, does not provide little brake force
at standby mode.
Note 1 : CD03=2 and speed command=0 means STOP for both
alalog and digital speed command. The motor will be free
run to stop.
Note 2 : CD31=1, SLOWN DOWN function changes to 2nd ACC./
DEC. time selection.

32
Maximum speed Setting Range 130 ~ 9999
limit 2000(L) / 3000(M) /
CD04 Default value 6000(H) / 5000(HX1)
/ 9999(HX2)

Ex. CD04=2500
L : set under 2000RPM RPM
M : set under 3000RPM 3000
H : set under 6000RPM
HX1 : set under 5000RPM 2500

HX2 : set under 9999RPM


Note : This parameter does not VOLT(CMD)
work in open loop control. 0 5V

Minimum speed
limit Setting Range 0 ~ 9999

CD05 Default value 0

Ex. CD05=300 RPM

300
150
VOLT(CMD)
0 5V

Suggestion : L/M model 150RPM, H model 300RPM.


Note : This parameter does not work in open loop control.

33
Speed command Setting Range 1000 ~ 9999
RPM / 5V 2000(L) / 3000(M) /
CD06 Default value 6000(H) / 5000(HX1)
/ 9999(HX2)

The reference speed command at 5V in close loop.


Note : This parameter does not work in open loop control.

Speed command 0~500 : 0~500RPM


RPM / 0V Setting Range 1000~1500 :
-0~-500RPM
CD07
Default value 0

The reference speed command at 0V/4mA in close loop.


Note : This parameter does not work in open loop control.
Ex. 2000RPM at 4.5V, 0RPM at 0.5V
CD06=2250, CD07=1250(represent -250RPM), CD04=2000
RPM
2250
2000

VOLT(CMD)
0.5 4.5V 5V
-250

Acceleration time
1 Setting Range 0.2 ~ 600.0 SEC
CD08 Default value 0.2SEC

The acceleration time 1 from 0 RPM to rate speed.

34
Deceleration time
1 Setting Range 0.2 ~ 600.0 SEC
CD09 Default value 0.2SEC

The deceleration time 1 rate speed to 0 RPM.

S curve Setting Range 0.2 ~ 15SEC

CD10 Default value 0.2SEC

When CD16=1, Acceleration time = CD08+CD10


Deceleration time = CD09+CD10
Note : CD10 content must be smaller than CD08 or CD09 content
. For example, CD08=3, and CD09=5, CD10 must be
smaller than 3.

KP ( P gain ) Setting Range 1 ~ 5000


CD12 Default value 4000

Higher value is with faster response, it can be overshoot if value


is too high. This parameter does not work in open loop control.

KI ( I gain ) Setting Range 10 ~ 2000 ms


CD13 Default value 250 ms

Lower value is with faster response. This parameter does not


work in open loop control. +
Speed command KP+(K I/S)

-
Feedback speed

35
Display ratio Setting Range 1 ~ 200
CD15 Default value 1

Display speed = (set or real speed) / CD15


This functiion is good for motor with gearbox. The display can
show the gearbox output speed.

S curve Setting Range 0~1


CD16 Default value 0
rpm

0 : Liner. CD04

1 : S curve.

t (sec)
CD16=0 CD08
rpm

CD04

Higher CD10 value, longer


time to reach CD04 speed

t (sec)
CD08
CD16=1

Current limit Setting Range 20 ~ 300%


CD17 Default value 300%

Higher value has higher output torque, but it may occur overheat
problem.

36
Direction limit Setting Range 0~2
CD18 Default value 0

0 : CW and CCW.
1 : CW only.
2 : CCW only.

Analog / digital
speed input Setting Range 0~1
CD19 Default value 0

0 : Analog command is from pannel or terminal VR or F306 VR.


1: Digital command is from CD28 or CD29 setting.

Terminal or F306
select Setting Range 0~1
CD20 Default value 0

Terminal F306 RS485


JP select F306
CD20=0 : F306 control
CD20=1 : terminal run command CW/CCW
JP select RS485
CD20=0 : RS485 control
CD20=1 : terminal run command CW/CCW

37
Address setting Setting Range 1 ~ 255

CD21 Default value 1

Each drive must have unique identified address if they are con-
trolled by RS-485 communication. Each address cannot be dupli-
cated.

Transmission
speed Setting Range 0~3
CD22 Default value 3

Setting the transmission speed between computer and drive.


0 : 2400 bits/second.
1 : 4800 bits/second.
2 : 9600 bits/second.
3 : 19200 bits/second.

Transmission
fault treatment Setting Range 0~3

CD23 Default value 3

0 : Alarm and keep operation.


1 : Alarm and decelerate to stop.
2 : Alarm and free run to stop.
3 : No alarm and keep operation.

38
Communicator
protocol Setting Range 0~7

CD24 Default value 4

A. Data format
0 : 8,N,1 RTU (1 start bit+8 data bits+1 stop bit)
8,N,1 RTU(10bits)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Stop bit

1 : 8,N,2 RTU (1 start bit+8 data bits+2 stop bit)


8,N,2 RTU(11bits)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Stop bit Stop bit

2 : 8,E,1 RTU (1 start bit+8 data bits+1 Even bit+1 stop bit)
8,E,1 RTU(11bits)(character frame in hexadecimal)
Even
Start bit 0 1 2 3 4 5 6 7 Stop bit
parity

3 : 8,O,1 RTU (1 start bit+8 data bits+1 Odd bit+1 stop bit)
8,O,1 RTU(11bits)(character frame in hexadecimal)
Odd
Start bit 0 1 2 3 4 5 6 7 Stop bit
parity

4 : 8,N,1 ASCII (1 start bit+8 data bits+1 stop bit)


8,N,1 ASCII(10bits)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Stop bit

5 : 8,N,2 ASCII (1 start bit+8 data bits+2 stop bit)


8,N,2 ASCII(11bits)(character frame in hexadecimal)
Start bit 0 1 2 3 4 5 6 7 Stop bit Stop bit

39
6 : 8,E,1 ASCII (1 start bit+8 data bits+1 Even bit+1 stop bit)
8,E,1 ASCII(11bits)(character frame in hexadecimal)
Even
Start bit 0 1 2 3 4 5 6 7 Stop bit
parity

7 : 8,O,1 ASCII (1 start bit+8 data bits+1 Odd bit+1 stop bit)
8,O,1 ASCII(11bits)(character frame in hexadecimal)
Odd
Start bit 0 1 2 3 4 5 6 7 Stop bit
parity

B. Communication protocol
Data contents are in hexadecimal with postive and negative
format.
1. RTU
Start A silent interval of more than 10ms
Address 8-bit address
Function 8-bit command
Data (n-1)
Contents of data :
...
n*8-bit data, n≦16
Data 0
CRC CHK Low Check sum (CRCL)
CRC CHK High Check sum (CRCH)
End A silent interval of more than 10ms

40
2. ASCII
STX Start character=' : ' (3AH)

Address Hi Communication address :


8-bit address consists of 2 ASCII
Address Lo codes.

Function Hi Command code :


8-bit command consists of 2 ASCII
Function Lo codes.
Data (n-1)
Contents of data :
... n*8-bit data consist of 2n ASCII codes.
(n ≦16)
Data 0

LRC CHK High LRC check sum :


8-bit check sum consists of 2 ASCII
LRC CHK Low codes.

END Hi End characters :


END Hi=CR(0DH)
END Lo END Lo=LF(0AH)

C. ASCII code contrast


Value 0 1 2 3 4 5 6 7
ASCII code 30H 31H 32H 33H 34H 35H 36H 37H
Value 8 9 A B C D E F
ASCII code 38H 39H 41H 42H 43H 44H 45H 46H

D. Function code
1. 03H:Read driver's setting
2. 06H:Write driver's setting
3. 08H:Communication loop detection

41
(1) 03H : Read drive's setting
Computer command message
D1 : Communication address (00~FFh)
D2 : Function code (03h)
D3 : Parameter number (H) (00h)
D4 : Parameter number (L) (0~3Dh)
D5 : Quantity of parameter (H) (word count) (00h)
D6 : Quantity of parameter (L) (word count) (00~10h)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)
Drive response message
D1 : Communication address (01~FFh)
D2 : Function code (03h)
D3 : Quantity of parameter (byte count)
D4 : Content of data (H) (0~FFh)
D5 : Content of data (L) (0~FFh)
D6 : Content of data (H) (0~FFh)
D7 : Content of data (L) (0~FFh)
Dn-1 : CRCL or LRC(H) (0~FFh)
Dn : CRCH or LRC(L) (0~FFh)
Ex. To read two parameter data address 28(1CH)=1000(03E8H)
and address 29(1DH)=2000(07D0H) from drive address
52(34H).
1.RTU
Computer command message Drive response message
D1 Address 34H D1 Address 34H
D2 Function code 03H D2 Function code 03H
Quantity of data
D3 Start address (H) 00H D3 04H
(count by byte)
D4 Start address (L) 1CH D4 CD40 content (H) 03H
D5 # of data (H) 00H D5 CD40 content (L) E8H
D6 # of data (L) 02H D6 CD41 content (H) 07H
D7 CRCL CRCL D7 CD41 content (L) D0H
D8 CRCH CRCH D8 CRCL CRCL
D9 CRCH CRCH

42
2. ASCII
Computer command message Drive response message
STX 3A STX 3A

Address '3' 33 Address '3' 33


D1 D1
Address '4' 34 Address '4' 34

Function '0' 30 Function '0' 30


D2 D2
Function '3' 33 Function '3' 33
30 # of data '0' 30
D3 Start address '0' D3
Start address '0' 30 count by byte '4' 34
Start address '1' 31 30
D4 Start address 'C' D4 CD40 content '0'
43 33
CD40 content '3'
30 CD40 content 'E' 45
D5 # of data '0' D5 CD40 content '8'
# of data '0' 30 38
# of data '0'
# of data '2' 30 30
D6 count by word '2' D6 CD41 content '0'
32 CD41 content '7' 37
CD41 content 'D'
D7 LRC HI LRC HI CD41 content '0' 44
D7
D8 LRC LO LRC LO 30
END HI 0D D8 LRC HI LRC HI
END LO 0A D9 LRC LO LRC LO
END HI 0D
END LO 0A

43
Note 1 : The parameter values can be in integer, decimal and
negative. Each value has different process to read and
write.
Refer to 7-1 lists to find out the minimum unit and value
range for each parameter.
a. In computer command message D5 ≧ 80, this value
is negative.
b. In drive response message,
Function code 03H : D(4+2n) ≧ 80, this value is
negative.
Function code 06H, 08H : D(3+2n) ≧ 80, this value
is negative.
※ All ∮
hexadecimal values have 4 numbers(note2~4), first two
numbers are D4, last two numbers are D5.
Note 2 : Processing integer number
Transfer value into hexadecimal value. The first two
numbers are D4 and the last two numbers are D5.
Ex. Speed=1710 rpm
1710(decimal)=06AE(hexadecimal)
D4=06H
D5=AEH
Note 3 : Processing decimal number
Using following methods to process if the minimum
parameter value is decimal number.
Minimum unit by 1st decimal number : The original value
times 10 to be a new number.
Then,
Use this new number to tansfer value into hexadecimal
value.
The first two numbers are D5 and the last two numbers
are D6.
Ex. Acc. time CD08=60.0 sec
60.0 × 10=600(decimal)=0258(hexadecimal)
D4=02H
D5=58H
The value needs to divide by 10 when it returns to
original shape.

44
(2) 06H : Write parameter setting into drive
Computer command message
D1 : Communication address (00~FFh)
D2 : Function code (06h)
D3 : Parameter number (H) (00h)
D4 : Parameter number (L) (0~1Fh)
D5 : Content of data (H) (0~FFh)
D6 : Content of data (L) (0~FFh)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)
Drive response message
D1 : Communication address (00~FFh)
D2 : Function code (06h)
D3 : Parameter number (H) (00h)
D4 : Parameter number (L) (0~1Fh)
D5 : Content of data (H) (0~FFh)
D6 : Content of data (L) (0~FFh)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)

45
Ex. Write parameter setting CD04=1500RPM into address
52(34H) driver.
1. RTU
Computer command message :
D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 04H 05H DCH CRCL CRCH

Drive response message :


D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 04H 05H DCH CRCL CRCH

2. ASCII
Computer command message Drive response message
STX 3A STX 3A

Address '3' 33 Address '3' 33


D1 D1
Address '4' 34 Address '4' 34

Function '0' 30 Function '0' 30


D2 D2
Function '6' 36 Function '6' 36
30 30
D3 Number of parameter '0' D3 Number of parameter '0'
Number of parameter '0' 30 Number of parameter '0' 30
Number of parameter '0' 30 Number of parameter '0' 30
D4 Number of parameter '4' D4 Number of parameter '4'
34 34
30 30
D5 CD04 content '0' D5 CD04 content '0'
CD04 content '5' 35 CD04 content '5' 35
CD04 content 'D' 44 CD04 content 'D' 44
D6 CD04 content 'C' D6 CD04 content 'C'
43 43
D7 LRC HI LRC HI D7 LRC HI LRC HI
D8 LRC LO LRC LO D8 LRC LO LRC LO
END HI 0D END HI 0D
END LO 0A END LO 0A

46
Ex. Computer commands the address 52(34H) driver to operate
CW at 1500RPM.
1. RTU
Step 1 : write address 28(1CH)=1500RPM
Computer command message :
D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 1CH 05H DCH CRCL CRCH

Drive response message :


D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 1CH 05H DCH CRCL CRCH

Note : Process step 2 directly if address 28 is set in 1500RPM


already.

Step 2 : write address 100(64H)=1


Computer command message :
D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 64H 00H 01H CRCL CRCH

Drive response message :


D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 64H 00H 01H CRCL CRCH

47
2. ASCII
Step 1 : write address 28(1CH)=1500RPM
Computer command message Drive response message
STX 3A STX 3A

Address '3' 33 Address '3' 33


D1 D1
Address '4' 34 Address '4' 34

Function '0' 30 Function '0' 30


D2 D2
Function '6' 36 Function '6' 36
30 30
D3 Number of parameter '0' D3 Number of parameter '0'
Number of parameter '0' 30 Number of parameter '0' 30
Number of parameter '1' 31 Number of parameter '1' 31
D4 Number of parameter 'C' D4 Number of parameter 'C'
43 43
30 30
D5 CD30 content '0' D5 CD30 content '0'
CD30 content '5' 35 CD30 content '5' 35
CD30 content 'D' 44 CD30 content 'D' 44
D6 CD30 content 'C' D6 CD30 content 'C'
43 43
D7 LRC HI LRC HI D7 LRC HI LRC HI
D8 LRC LO LRC LO D8 LRC LO LRC LO
END HI 0D END HI 0D
END LO 0A END LO 0A

48
Step 2 : write address 100(64H)=1
Computer command message Inverter response message
STX 3A STX 3A

Address '3' 33 Address '3' 33


D1 D1
Address '4' 34 Address '4' 34

Function '0' 30 Function '0' 30


D2 D2
Function '6' 36 Function '6' 36
30 30
D3 Content of data '0' D3 Content of data '0'
Content of data '0' 30 Content of data '0' 30
Content of data '6' 36 Content of data '6' 36
D4 Content of data '4' D4 Content of data '4'
34 34
30 30
D5 CD31 content '0' D5 CD31 content '0'
CD31 content '0' 30 CD31 content '0' 30
CD31 content '0' 30 CD31 content '0' 30
D6 CD31 content '1' D6 CD31 content '1'
31 31
D7 LRC HI LRC HI D7 LRC HI LRC HI
D8 LRC LO LRC LO D8 LRC LO LRC LO
END HI 0D END HI 0D
END LO 0A END LO 0A

49
(3) 08H : Communication loop detection
Computer command message
D1 : Communication address (0~FFh)
D2 : Function code (08h)
D3 : Data 1 (0~FFh)
D4 : Data 2 (0~FFh)
D5 : Data 3 (0~FFh)
D6 : Data 4 (0~FFh)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)
Drive response message
D1 : Communication address (0~FFh)
D2 : Function code (08h)
D3 : Data 1 (0~FFh)
D4 : Data 2 (0~FFh)
D5 : Data 3 (0~FFh)
D6 : Data 4 (0~FFh)
D7 : CRCL or LRC (H) (0~FFh)
D8 : CRCH or LRC (L) (0~FFh)

Drive response messages need to be same


as command message when do communica-
tion loop detection.
Ex. Computer commands the address 52(34H) driver, data1=11,
data2=22, data3=33, data4=44
1. RTU
Computer command message Drive response message
D1 Address 34H D1 Address 34H
D2 Function code 08H D2 Function code 08H
D3 Data 1 11H D3 Data 1 11H
D4 Data 2 22H D4 Data 2 22H
D5 Data 3 33H D5 Data 3 33H
D6 Data 4 44H D6 Data 4 44H
D7 CRCL CRCL D7 CRCL CRCL
D8 CRCH CRCH D8 CRCH CRCH

50
2. ASCII
Computer command message Drive response message
STX 3A STX 3A

Address '3' 33 Address '3' 33


D1 D1
Address '4' 34 Address '4' 34

Function '0' 30 Function '0' 30


D2 D2
Function '8' 38 Function '8' 38
31 31
D3 Content1 '1' D3 Content1 '1'
Content1 '1' 31 Content1 '1' 31
Content2 '2' 32 Content2 '2' 32
D4 Content2 '2' D4 Content2 '2'
32 32
33 33
D5 Content3 '3' D5 Content3 '3'
Content3 '3' 33 Content3 '3' 33
Content4 '4' 34 Content4 '4' 34
D6 Content4 '4' D6 Content4 '4'
34 34
D7 LRC HI LRC HI D7 LRC HI LRC HI
D8 LRC LO LRC LO D8 LRC LO LRC LO
END HI 0D END HI 0D
END LO 0A END LO 0A

51
CRC(Cyclical Redundancy Check) is calculated by the following
steps:
Step 1. Load a 16-bit register (called CRC register) with FFFFH.
Step 2. Exclusive OR the first 8-bit byte of the command mes-
sage with the low order byte of the 16-bit CRC register,
putting the result in the CRC register.
Step 3. Shift the CRC registers one bit to the right with MSB zero
filling.
Extract and examine the LSB.
Step 4. If the LSB of CRC register is 0, repeat step 3, else Exclu-
sive OR the CRC register with the polynomial value
A001H.
Step 5. Repeat step 3 and 4 until eight shifts have been per-
formed. When this is done, a complete 8-bit byte will
have been processed.
Step 6. Repeat steps 2 to 5 for the next 8-bit byte of the com-
mand message. Continue doing this until all bytes have
been processed.
The final contents of the CRC register are the CRC
value.

LRC (Longitudinal Redundancy Check) is calculated by summing


up, module 256, the values of the bytes from Address to last data
character then calculating the hexadecimal representation of the
2’s-complement negation of the sum.
For example, refer to 06H CD04
34+06+00+04+05+DC=1FH
LRC HI=E(45), LRC LO=1(33)
the 2’s-complement negation of FH is E1H

52
E. Communication error drive respond
Once communication error happend, drive will respond “Function
code and 80H” and communication error code to master system.
Communication error code definition
Error code Description
01H Function code error only (03/06/08 available)
02H Illegal data value(data value is outside limit value)
03H Illegal data address(data address is not available)
04H Illegal command, drive can't do this command
05H Check sum error

Once communication error happened, drive respond as follow


1.RTU
D1 D2 D3 D4 D5
Address Function code & 80H Error code CRCL CRCH

2.ASCII
STX 3A
30
Address (01)
31
38
Function code & 86H
36
30
Error code (02)
32
37
LRC (75)
35
End code H 0D
End code L 0A

53
EX. In drive 01 write 1B58(7000rpm) to parameter address 04,
but CD04 upper limit is 6000rpm (1770H).
1.RTU
Computer command message :
D1 D2 D3 D4 D5 D6 D7 D8
01H 06H 00H 04H 1BH 58H CRCL CRCH

Drive response message :


D1 D2 D3 D4 D5
01H 86H 03H CRCL(C3H) CRCH(A1H)

2.ASCII
Computer command message Drive response message
STX 3A STX 3A

Address '0' 30 Address '0' 30


Address '1' 31 Address '1' 31

Function '0' 30 Function '8' 38


Function '6' 36 Function '6' 36
30 Error code '0' 30
Address content '0'
30 Error code '3' 33
Address content '0'
Address content '0' 30 37
LRC HI '7'
Address content '4'
34 LRC LO '5' 35
31 END HI 0D
CD04 content '1'
CD04 content 'B' 42 END LO 0A
CD04 content '5' 35
CD04 content '8'
38
LRC HI LRC HI
LRC LO LRC LO
END HI 0D
END LO 0A

54
Communication
loss time Setting Range 0.1 ~ 100.0SEC
CD25 Default value 0.5SEC

Set communication loss time. When communication loss time


over CD25 setting, BLDC drive will active as CD26 selected.
Note : This function does not effect in standby condition.

Transmission
fault treatment Setting Range 0~3

CD26 Default value 3

0 : Alarm and keep operation.


1 : Alarm and decelerate to stop.
2 : Alarm and free run to stop.
3 : No alarm and keep operation.
Use RS485 writing address 100=0 or terminal CW and CCW both
“OFF“ to clear the transmission fault.
Note : Alarm means Fault Relay active.

Communication
error conunter Setting Range 1 ~ 10

CD27 Default value 3

When communication error continuous time more than CD27 set-


ting.
BLDC drive will active as CD23 selected.

55
1st speed in
digital Setting Range 0 ~ 9999RPM

CD28 Default value 1000RPM

L : 150~2000RPM
M : 150~3000RPM
H : 300~6000RPM
HX1 : 130~5000RPM
HX2 : 300~9999RPM
Note : This parameter does not work in open loop control.
For RS485 speed command address.
2nd speed in
digital Setting Range 0 ~ 9999RPM

CD29 Default value 2000RPM

L : 150~2000RPM
M : 150~3000RPM
H : 300~6000RPM
HX1 : 130~5000RPM
HX2 : 300~9999RPM
Note : This parameter does not work in open loop control.
For RS485 speed command address.(CF and EXG short
circuit)

Reset to default Setting Range 0 or 1


CD30 Default value 0

Set address CD30=1 to reset parameters to be in default values.


This parameter value will be back to 0 after reset command auto-
matically.

56
2nd ACC./DEC.
time terminal
setting Setting Range 0~1
CD31 Default value 0

0 : Slow down refer to CD03 stop mode.


1 : 2nd Accel. and Decel. time select
S_D terminal “OFF“ select CD08 and CD09.
S_D terminal “ON“ select CD32 and CD33.
ON means S_D and EXG are short.

Acceleration time
2 Setting Range 0.2 ~ 600.0SEC
CD32 Default value 0.2SEC

Deceleration time
2 Setting Range 0.2 ~ 600.0SEC

CD33 Default value 0.2SEC

1st open loop


digital speed
command Setting Range 0 ~ 1000
CD34 Default value 100

57
2nd open loop
digital speed
command Setting Range 0 ~ 1000

CD35 Default value 200

When CD02=0, CD19=1


CF “OFF“ open loop digital speed command input by CD34.
CF “ON“ open loop digital speed command input by CD35.
Note : CD34 or CD35 setting 1000 mean 100% duty, 100 mean
10% duty.

The latest error


record
CD36

Errors record 1

CD37

Errors record 2

CD38

Errors record 3

CD39

58
Clear errors
record
CD40

Set CD40=1 to reset CD36~CD39 records.


Errors record flow-chart when Error occur. The new content will
shift the other contents to one higher CD code and the highest
one will be dropped.
Error occur CD36 CD37 CD38 CD39 Loss

Trip latch current


display
CD41

Hold time
standby
(Brake force) Setting Range 0.1 ~ 25.0SEC
CD42 Default value 0.1SEC

Short phase lower-arms 3.

Model code

CD96

Version of
program
CD97

59
Communication address description

RS485 speed
command
28(1CH),29(1DH)
,34(22H),35(23H)
Close loop speed command :
Setting range is 0 ~ 9999.
CF “OFF“, CD28(1CH) content.
CF “ON“, CD29(1DH) content.
Open loop speed command :
Setting range is 0 ~ 1000.
CF “OFF“, CD34(22H) content.
CF “ON“, CD35(23H) content.

RS485 operating
command Setting Range 0~3

100(64H) Default value 0

0 : Reset error code7(No stop).


1 : CW.
2 : CCW.
3 : STOP and reset error code7.
Note : 1.This is last operating command value and it is not real
motor running condition.
2.RS485 can reset Err7 only.
Motor speed
(RPM)

101(65H)
This parameter is real motor speed value. Use RS485 protocol
03H to read motor speed.

60
Motor running
codition
102(66H)

This real motor running condition.


1 : CW
2 : CCW
3 : STOP

Error code

103(67H)
Use RS485 protocol 03H to read error code if driver is in protec-
tion mode.
2 : Motor overheat.
3 : Driver over current / over heat / over voltage.
4 : Driver over load.
5 : Over speed.
6 : Speed too low.
7 : Mod Bus fail.
8 : Motor lock protection.
9 : Hall sensor fail.

61
8. Motor T-N curve

Torque

Max. torque

Limited duty region

Rated torque

Continue duty region

Min. speed Rated speed

62
9. APPLICATION

CD03=0 : Immediately stop, provide little brake force at standby


mode.
Drivers will continue to provide little brake force at
standby mode , motor does not free
CD03=10 : Immediately stop, does not provide little brake force at
standby mode.
At standby mode, control the little brak force time by
CD42, motor will release when brak force time over.
CD03=1 : Stop with deceleration time, provide little brake force at
standby mode.
Drivers will continue to provide little brake force at
standby mode , motor does not free.
CD03=11 : Stop with deceleration time, does not provide little
brake force at standby mode.
At standby mode, control the little brak force time by
CD42, motor will release when brak force time over.
CD03=2,12 : Free run to stop, does not provide little brake force at
standby mode.
Drivers will not provide little brake force at standby
mode , motor will release.

63
10. Trouble shooting
Motors free run to stop when protect functions are effected.
Disconnect power to reset the protect function.
For safety , make sure all problems are solved before reconnect
power.
To wait more than 5 minutes to reconnect power after disconnect
power.
Display
Description Check point and suggestion
symbol
Check motors cooling condition.
Err2 Motor overheat
Check motors loading, motors may be overload.
Check input voltage(over voltage).
Check drives cooling condition (overheat).
Check motors loading (overload).
Driver overheat Check wire & plug between motors and drives (U,V,W
Err3 Over voltage shortage).
Over current Check Acc. & Dec. time setting.
Check CW, CCW, stop operation frequency.
Check inertial load, motors may get traction from
loading.
Check motor loading.
Err4 Over load
Please refer to specification table.
Err5 Over speed Check loading variation if load reduces too fast.
Err6 Speed to low Check loading variation if load increases to fast.
Connect F306 to RS485 port and press STOP key to
F306 unconnect or reset.
Err7
RS485 fail Check RS485 connection and set code address
100=0 or 3 to reset.
Motor lock Check rotor lock.
Err8
protection Check load condition.
Err9 Hall sensor fail Check wire & plug between motors and drives.

64
Display
Description Check point and suggestion
symbol
OPE1 Parameter lock CD00 set 1.
Motor direction limiter.
OPE2 FWD or REV only
See function description CD18.
Source of speed Set at analog command, but use F306 keypad to
OPE3
command error change speed. Use CD19 to change setting.
Source of operation Terminal control, F306 and RS485 can use one only.
OPE4
command error Use jumper to change setting.
OPE5 Over range error Operating error message~over range.
OPE6 Logic error warning Logic error when setting.(ex. CD05>CD04)
Only changed in
OPE7 The parameter can only be changed in standby mode.
standby
Read only The parameter created by system. Unable to be
OPE8
parameter changed by user.
Check all drives setting are accordance. (address,
Mod Bus fail communication speed, data format)
Check communication wires are A to A and B to B.

65
11. Repairing and Maintenance

1. Turn off the power before repairing and maintenance, wait for
power light off for 5 minutes to start operate.
2. Only the qualified professional engineers can do repairing and
maintenance work.
3. Take off the watches, rings or any other metal accessories be-
fore repairing and maintenance, and use insulating measure
tools.
4. Please make a static electricity protection to prevent damage
the driver inner precision parts.
5. Do NOT use water, solvent or volatilizable liquor to clean driver.
Please use dry clothes to clean stain or use compressed air to
clean dirt.
6. Please call us or send drives to ADLEEPOWER® when you
can’t obviate problems.

66
Maintenance Period : Daily

Check items Methods and criteria


Confirm the ambient temperature,
vibration, humidity and see if there Visual inspection and
Ambient conditions is any oil, gas, dust or water measurement with equipment
around the drive drops.
Confirm if there are any dangerous
Visual inspection
objects around.
Confirm if the voltage of main Measure with multimeter standard
Voltage
circuit and control circuit is correct. specification
Check the display clear for reading
Keypad Visual inspection
or any missing characters.
Confirm if there is any missing or
Mechanical parts Tighten or replace screw
loose screws.
Confirm if there is any abnormal
Rectifier and IPM sound ,deformation or peculiar Visual, aural inspection and smell
smell.
Confirm if there is any leakage of
DC capacity Visual inspection
liquid, cracks or deformation.
Confirm if there is any abnormal
Transformer Visual and aural inspection
sound or peculiar smell
Magnetic contactor
Confirm if the Magnetic contactor
relay of main circuit Visual and aural inspection.
relay works correctly.
(additional)

67
Maintenance Period : Half Years

Check items Methods and criteria


Confirm if there is any abnormal
sound , vibration, deformation or Visual and aural inspection
damage.
Confirm if there are any loose
Mechanical parts Tighten the screws
screws.
Confirm if there is any color
change by overheating, dust or Visual inspection
dirt.
Confirm if machine or insulator is
deformed, cracked, damaged or
Visual inspection
Main circuit with changed color due to
overheating or aging.
Confirm if there is any dust or dirt. Visual inspection
Terminals and Confirm if there is any damaged,
Visual inspection
wiring deformation or color changed.
Measure with LC meter
Measure static capacity when
DC capacity (Static capacity ≧ initial
required.
value*0.8)
Confirm if there is any peculiar
smell, color change or insulator Visual and semll inspection
Resistor cracks due to overheating.
Confirm if there is any opened or Visual inspection or measure with
short status. multimeter.
Confirm if there are any loose Tighten the screws and press the
screws and connector. connectors firmly.
PCB and connector Confirm if there is any damaged,
deformation, color change or Visual and smell inspection
peculiar smell.
Confirm if there is any obstruction
Cooling system in the heat sink, air intake or air Visual inspection
outlet.

68
Appendix
1. F306 remote operator extension cable

A-0000-F306G3 F306 Remote operator


E-092A-010200 1 meter extension cable
E-092A-030200 3 meter extension cable
E-092A-050200 5 meter extension cable
E-PEAA-8P8C02 Extension connector

69
INSTRUCTION MANUAL
PART NO : E-PHAA-EAMA01
Model : AM series
SEP. 2014 6th edition

R
ADLEEPOWER SERVICE OFFICE

Taiwan Guang Dong (China)


Tel No : 886-4-25622651 Tel No : 86-757-26656498
Fax No : 86-757-26658515
Fax No : 886-4-25628289
E-mail : webmaster@adlee.com Wu Han (China)
URL : http://www.adlee.com Tel No : 86-27-88872826
Fax No : 86-27-88603986
Hong Kong
Shanghai (China)
Tel No : 852-24081937 Tel No : 86-21-64843529
Fax No : 852-24071036 Fax No : 86-21-64837594

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