Project :500 TPD Sulphuric Acid Plant with 5.
0 MW Power Generation, Egypt
Name of Client : SPREA FOR CHEMICALS
EPC CONTRACTOR : NUBERG Engineering Limited
INSPECTION & TEST PLAN FOR EQUIPMENT ERECTION (STATIC)
ITP NO. :- 9560/SITE/QAC/029/ITP-15
Inspection by Inspection by NBEL
Sl no. Activity Formats No. Remarks
Subcontractor CAT A CAT B
1 BEFORE ERECTION
a Review of foundation acceptance report WC HP Rw Foundation Release Note
b Incoming material WC Rw Rw 9560/NBEL/FORM/MECH/50,REV.0/ 9560/NBEL/FORM/MECH/51
c Readiness for erection WC As per Physical condition
i) Centre line marking on equipment and foundation WC S -- As per Approved drawings
ii) Level of foundation (shims/ packing with marking to
WC S -- As per Approved drawings
be prepared & kept ready)
iii) Correctness of no. & size of Foundation bolts WC S -- As per Approved drawings
iv) Hole dia and no. of holes in base/ structure of
WC S -- As per Approved drawings
equipment columns
v) Matching equipment base bolt holes with actual
WC S -- As per Approved drawings
foundation bolt layout
vi) Marking orientation WC S -- As per Approved drawings
vii) Checking the threads of bolts & nuts WC S -- As per Approved drawings
viii) Chipping & roughening of foundation WC S -- As per Physical condition
Outside cleaning, coating/wrapping, painting (for
d WC HP W 9560/NBEL/FORM/MECH/07,REV.0
underground equipment only)
ERECTION SCHEMES FOR CRITICAL
2
EQPTS
1 a. Review of rigging procedure WC HP -- As per approved rigging Procedure
3 SAFETY TEST
Sheet 1 of 4
INSPECTION & TEST PLAN FOR EQUIPMENT ERECTION (STATIC)
ITP NO. :- 9560/SITE/QAC/029/ITP-15
Inspection by Inspection by NBEL
Sl no. Activity Formats No. Remarks
Subcontractor CAT A CAT B
a . Load test of cranes, lifting beams, slings and
shackles, length and dia. of sling & condition of wire WC Rw Rw Third Party Inspection
rope by competent authority
4 DURING ERECTION
a. Orientation to be checked WC S -- As Per drawing
b. Placement of packing as per AFC drg WC S -- As Per drawing
c. Placement of Main & trailing crane as per approved
WC S -- As Per drawing
rigging procedure
d. Orientation of equipment as per AFC drg WC S -- As Per drawing
5 AFTER ERECTION
a. Tightening of Bolts and Providing washers WC S -- 9560/NBEL/FORM/MECH/68,REV.0/ 9560/NBEL/FORM/MECH/69
b. Leveling and Alignment of equipments WC HP W 9560/NBEL/FORM/MECH/68,REV.0/ 9560/NBEL/FORM/MECH/69
c. Corresponding requirement elevation & distance
WC S -- 9560/NBEL/FORM/MECH/68,REV.0/ 9560/NBEL/FORM/MECH/69
between nozzles in special cases
d. Cleaning of Sleeves before grouting WC S -- As per Physical condition
Sheet 2 of 4
INSPECTION & TEST PLAN FOR EQUIPMENT ERECTION (STATIC)
ITP NO. :- 9560/SITE/QAC/029/ITP-15
Inspection by Inspection by NBEL
Sl no. Activity Formats No. Remarks
Subcontractor CAT A CAT B
e. Grouting WC S --
i) Acceptance of Specified grouting materials WC HP Rw 9560/NBEL/FORM/MECH/50,REV.0/ 9560/NBEL/FORM/MECH/51
ii) Placement of grouting WC S -- 9560/NBEL/FORM/MECH/70,REV.0
iii) Curing of grout WC S -- 9560/NBEL/FORM/MECH/70,REV.0
f. Final tightening of bolts WC S -- 9560/NBEL/FORM/MECH/68,REV.0/ 9560/NBEL/FORM/MECH/69
6 PACKED EQUIPMENTS
1. Before Installation
a. Identify the material, check thickness,dimensions,
WC S -- As per Packing list & physical condition
no. and angle of fingers of packing rings
2. During Installation
a. Degreasing and cleaning of packing material WC S -- As per Packing list & physical condition
b. Check packing support plate WC S -- As per Packing list & physical condition
c. Check for stacked or dumped packing as per
WC S -- As per Packing list & physical condition
specifications
d. Check for nesting WC S -- As per Packing list & physical condition
e. Check that packing’s are touching bed limiter WC S -- As per Packing list & physical condition
7 INSPECTION & TEST DOCUMENTS
Review Test and Inspection Documents WC Rw Rw AS PER ITP
Sheet 3 of 4
INSPECTION & TEST PLAN FOR EQUIPMENT ERECTION (STATIC)
ITP NO. :- 9560/SITE/QAC/029/ITP-15
Inspection by Inspection by NBEL
Sl no. Activity Formats No. Remarks
Subcontractor CAT A CAT B
Legends: WC-100% Examination by Subcontractor, RW-Review of Subcontractor's Documents, W-Witness - Activity shall be Wtnessed 100% and accepted by NBEL,HP-
Hold Point, S-Surveillance Inspection by NBEL,
CAT A- Process columns & Reactors (including internals), Mounded Bullets, ODC’s or Any special type of equipment (Project specific)
CAT
B- Vessels & exchangers upto & above 5 T, Hoppers /bins, Incinerators, combustion chamber, Boilers and all other equipments not covered in “Cat A”
SIGNATURE
NAME
DATE ANAND SHARMA ASHWANI TYAGI RAJEEV SHARMA
Prepared By NBEL Checked By NBEL Approved By NBEL
Sheet 4 of 4
