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MGC Plus: Measuring Amplifier System

Manual HBM MGCplus
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0% found this document useful (0 votes)
293 views36 pages

MGC Plus: Measuring Amplifier System

Manual HBM MGCplus
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MGCplus

Measuring amplifier system

Special features

- Up to 128 channels per MGCplus


enclosure (256 or 512 with CANHEAD or

Data sheet
CAN)
- Sampling rates up to 19.2 kS/s per
channel
- Simultaneous and parallel measurement
with three independent sampling rates
- Stand-alone data logging with USB mass
storage device
- Accuracy class to 0.0025
- Carrier frequency measuring amplifier for
ambient conditions susceptible to error

Ethernet
IEEE1588
PTPv2
Supply voltage USB
memory Signal(s) Signal(s) Signal(s) Signal(s) Signal(s)

AP AP AP AP AP
Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 0
NT CP52

ML ML ML ML ML
Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 0
AB
Operation and display

local operation side

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MGCplus system devices
Power supply unit Type NT040
Rated input voltage V AC 100 … 240
Input voltage range V AC 90 … 264
Max. power consumption W 170
Inrush current A < 16
Input frequency Hz 40 … 65
Nominal (rated) temperature range °C -20 … +60
Relative humidity % 5 … 85 (non-condensing)
Degree of protection IP20

MGCplus enclosure dimensions (in mm)

Desktop enclosure TG009E (177x161x386) Desktop enclosure TG001E (258x161x386)

Desktop enclosure TG003E (462x161x386) 19" rack frame ER003E (482x133x365)

Desktop enclosure 19" rack Slots Supply voltage Weight, approx. (kg)
(V) TG/ER
TG001E - 6 230 (115) 5.91)
TG003E ER003E 16 230 (115) 8.3/ 5.5)1)
TG009E - 2 230 (115) 5.01)
1) With the NT030 power pack, the enclosures weigh about 150 g less each

Notes
The MGCplus system is tested in accordance with the harmonized European standards 61326-1:2013 and
61010-1:2010. It therefore conforms to the applicable directives 2014/30/EU (Electromagnetic compatibility, EMC)
and 2014/35/EU (Low-voltage electrical equipment) in relation to protection against hazards. Mechanical stress is
tested in accordance with European standards EN 60068-2-6 for vibration and EN 60068-2-27 for shock. The
devices are exposed to an acceleration of 25 m/s2 within the frequency range 5...65 Hz in all 3 axes. Duration of
this vibration test: 30 minutes per axis. The shock test is implemented at a nominal acceleration of 200 m/s2 for a
duration of 11 ms, half sine and with shocks in each of the six possible directions. The maximum load per MGCplus
slot is 150 mA with 16 slots. Double slot loading is possible if an adjoining slot is left vacant.

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General technical specifications for single-channel measurement cards
Width mm 20.3 (4HP)1)
Maximum sampling rate without linearization Measured
values/s 19200
Limit value switch
Number 4
Reference level Gross, net, peak values
Reference value (independently adjustable) % -100 … +100 of measuring range
Hysteresis factory setting % 1 of measuring range
Adjustment accuracy % 0.0033 of measuring range
Response time ms 1.0
with Butterworth filter > 5 Hz
and Bessel filter > 1.25 Hz
Peak-value memory
Number 2
Function Maximum; Minimum
Combination Peak-to-peak; Arithmetic mean
Update time μs 30
with Butterworth filter > 250 Hz
and Bessel filter > 100 Hz
Clear peak-value memory within 1 ms, via control inputs
(switch to instantaneous measured value)
Retaining the current measured value/peak value within 1 ms, via control inputs
Time constant for envelope function s 0.01 … 10000
Remote controls (HCMOS)
Inputs (8 lines freely assignable)
Allowed input voltage V -0.5 to +5.5
High level V minimum +4.0
Low level V maximum +0.7
Schmitt trigger, hysteresis V > 1.1
Pull-up resistors (internal) kΩ 100
Outputs (limit value switches, errors)
High level at maximum 1 mA V > 4.0
Low level at maximum 0.7 mA V < 0.7
Internal resistance kΩ 1
Nominal (rated) temperature range °C -20 … +60
Storage temperature range °C -25 … +70
Operating voltages V ±14.6 … 17.0; (< 120 mA)
±7.7 … 8.3; (< 120 mA)2)
+4.9 … 5.1; (< 150 mA)
Card format mm Europe 100 x 160
Weight g 300
Connector plug indirect DIN 41 612
Analog outputs Ua1 and Ua2
Rated voltage V ±10 V (asymmetrical)
Allowed load resistance KΩ >5
Internal resistance Ω <5
The two output voltages can optionally represent five signal volt­ Measuring amplifier output with zero balance
ages Output offset by tare value
Output of peak-value memory 1 (max. or min.)
Output of peak-value memory 2 (max. or min.)
Output of peak-value memory 3 (combination of 1 and 2)
Max. deviation of analog outputs from digital value mV < 3 (for ML10B < 10)

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Control output for Ua1 via BNC plug on front panel
Rated voltage V ± 10 (asymmetrical)
Allowed load resistance kΩ > 1000
Internal resistance kΩ 1
Effect of 10 K change in ambient temperature (additional effect
to digital value) on outputs Ua1 and Ua2
Sensitivity % < 0.08
Zero point mV <3
1) With ML38B: 40.6 mm (8HP)
2) Can also be connected to ± 16 V

Single-channel measurement card ML01B


Accuracy class 0.03
DC voltage amplifier
Input for voltage measurement balanced
Amplifier setting 10 V 75 mV
Amplifier input signal range (reversible) V -10.2 … +10.2 -0.0765 … +0.0765
Measuring range digitally adjustable V ±0.4 … 10.2 ±0.002 … 0.0765
Zero offset V ±10 ±0.075
Measurement frequency range Hz 0 … 2400 ‐1 dB 1) 0 … 250 -1 dB
Internal resistance of signal voltage source kΩ < 1.3
Maximum permissible common-mode voltage V 62
Input for current measurement unbalanced (to internal normal resistor 50 Ω)
Input signal range mA -20 … +20
Measuring range digitally adjustable mA ±4 … 20
Max. measurement frequency range Hz 0 … 2400 ‐1 dB
Zero drift adjustable (live zero point) mA 0 … 20
Measurement frequency range Nom. value fc ‐1dB ‐3dB Runtime Rise time Overshoot
Low pass with Butterworth characteristic (Hz) (Hz) (Hz) (ms) (ms) %
2400 2) 2400 3250 0.28 0.105 5.2
2000 2) 2050 2350 0.40 0.170 12
1000 3) 1050 1190 0.66 0.336 12
500 500 588 0.90 0.64 11
250 246 291 1.45 1.3 10
80 79 99 3.65 3.8 9
40 37.5 49.5 6.0 7.0 7
20 19 25.5 11 13.3 6
10 8.9 12.4 20 26 5
5 4.5 6.2 42 50 4
Low pass with Bessel characteristic Nom. value fc ‐1dB ‐3dB Runtime Rise time Overshoot
(Hz) (Hz) (Hz) (ms) (ms) %
1100 3) 1100 1780 0.45 0.23 1.3
400 445 805 0.7 0,45 1.3
200 235 410 1.1 0.86 1.3
100*) 117 210 1,8 1.7 1.3
40 38.5 68 4.3 5.1 1
20 22.0 37.5 7.4 9.4 1
10 10.5 19.0 12 19.0 0
5 5.1 9.6 22 35.5 0
2.5 2.6 4.8 50 70 0
1.25 1.35 2.4 100 135 0
0.5 0.7 1.2 200 280 0
0.2 0.17 0.3 650 1100 0
0.1 0.08 0.15 1400 2200 0
0.05 0.043 0.075 3000 4600 0
High pass
from 0.2 Hz Be; 5 Hz Bu Hz 0.1
from 2.5 Hz Be; 5 Hz Bu Hz 1.0
from 20 Hz Be; 40 Hz Bu Hz 10
Absolute zero error % 0.1 4)
Non-linearity % < 0.02 f.s.

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Noise relative to input at filter setting Hz 1.25 100
Measuring range 75 mV μVSS 3 75
Measuring range 10 V μVSS 40 120
Long­term drift over 48 hours With autocalibration Without autocalibration
Measuring range 75 mV μV 5 / 10 5 / 10
Measuring range 10 V mV 0.5 / 1 0.5 / 1
Influence of ambient temperature for change of 10 K on digital
signals S1 and S2 With autocalibration Without autocalibration
Sensitivity % < 0.02 < 0.2
Zero point
Measuring range 75 mV μV <5 < 50
Measuring range 10 V mV < 0.2 <6
Measuring range 20 mA μA <4 < 120
Analog outputs Ua1 and Ua2
Residual carrier voltage (38.4 kHz) mVSS < 12
Long­term drift (over 48 h) mV <3
*) Factory setting
1) At Ue > 2.5 Vss take account of measurement frequency limitations
2) Applicable to U
ess < 2.5 V with range = 10 V (corresponding to 25 % range level control)
3) Applicable to U
ess < 5 V with range = 10 V (corresponding to 50 % range level control)
4) 0.2 % in current measurement

Single-channel measurement card ML10B

Accuracy class 0.03


Bridge excitation voltage (± 5 %) V 10 5 *) 2.5 1
Transducer
SG full and half bridge, potentiometer, piezoresistive Ω 220 … 5000 110 … 5000 60 … 5000 30 … 5000
transducers
SG quarter bridge in conjunction with connection board AP14
Allowed cable length between transducer and amplifier m max. 5001)
DC voltage amplifier
Measuring ranges
SG (Low) mV/V ±0.10 … 3.06 ±0,20 … 6,12 ±0,40 … 12,24 ±1,0 … 30,6
Potentiometer, piezoresistive transducers (High) mV/V ±10 … 306 ±20 … 612 ±40 … 1224 ±100 … 3060
Bridge balance range
SG (Low) mV/V ±3.06 ±6.12 ±12.24 ±30.6
Potentiometer, piezoresistive transducers (High) mV/V ±306 ±612 ±1224 ±3060
Measurement frequency range Nom. value fc ‐1dB ‐3dB Runtime Rise time Overshoot
Low pass with Butterworth characteristic (Hz) (Hz) (Hz) (ms) (ms) %
10000 8900 9900 0.13 0.05 192)
3000 2920 3480 0.16 0.116 13
2000 2160 2500 0.24 0.15 12
1000 1010 1165 0.66 0.35 12
500 500 588 0.9 0.64 11
250 246 291 1.45 1.3 10
80 79 99 3.65 3.8 9
40 37.5 49.9 6 7 7
20 19 25.5 11 13.3 6
10 8.9 12.4 20 26 5
5 4.5 6.2 42 50 4

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Single-channel measurement card ML10B (continued)

Measurement frequency range Nom. value fc ‐1dB ‐3dB Runtime Rise time Overshoot
Low pass with Bessel characteristic (Hz) (Hz) (Hz) (ms) (ms) %

Only for the analog output 100000 111000 188000 0.0027 0.0025 10.8 (High)
100000 104000 145000 0.0027 0.0025 10.8 (Low)
(Digital interface 5000 Hz Butterworth) 50000 49000 84000 0.0044 0.004 6.6
1000 900 1800 0.27 0.2 0.6
400 400 800 0.47 0.44 0.5
200 230 405 0.82 0.96 0.4
100*) 117 210 1.58 1.8 0.4
40 38.5 68 4.21 5.4 0
20 22 37.5 7.2 9.3 0
10 10.5 19 13.9 19 0
5 5.1 9.6 25 37 0
2.5 2.6 4.8 50 75 0
1.25 1.35 2.4 100 155 0
0.5 0.7 1.2 200 300 0
0.2 0.17 0.3 650 1200 0
0.1 0.08 0.15 1400 2300 0
0.05 0.043 0.075 3000 4600 0
High pass
from 0.2 Hz Be, 5 Hz Bu Hz 0.1
from 2.5 Hz Be, 5 Hz Bu Hz 1.0
from 20 Hz Be, 40 Hz Bu Hz 10
Max. allowed common-mode voltage V ±6
Common-mode rejection
SG dB >120 (DC)
Potentiometer dB >95 (DC)
Non-linearity % < 0.03 of full scale value
Noise relative to input SG Potentiometer
with selected low-pass filter (Bessel) (0.2 … 6.12 mV/V) (20 … 612 mV/V)
100000 Hz μV/VSS 4 300
50000 Hz 3 3) 300
10000 Hz 3 300
1000 Hz 1.3 100
100 Hz 0.35 35
Influence of ambient temperature for change of 10 K With autocalibration Without autocalibration
on digital signals S1 and S2
SG (Low): Sensitivity % <0.03 <0.2
Zero point μV/V <0.6 <10
Potentiometer (High): Sensitivity % <0.03 <0.2
Zero point μV/V <30 <500
Long­term drift over 48 hours
SG (Low): μV/V <0.25 <5
Potentiometer (High): μV/V <20 <400

Analog outputs Ua1 and Ua2


Residual carrier voltage mVSS <5
Long­term drift over 48 h mV <3
*) Factory setting
1) 100 m maximum distance between connection board and T-ID/TEDS module
2) At max. 25 % level control (UASS max=5 V)
3) With half bridge 20 μV/V. We recommend only measuring up to a cut-off frequency of 10 kHz.

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Single-channel measurement card ML30B

Accuracy class 0.03


Carrier frequency Hz 600.15±0.06 (synchronized)
Bridge excitation voltage (±5 %) V 5*) 2.5 1
Transducer
SG full bridge Ω 110 … 5000 60 … 5000 30 … 5000
SG quarter bridge in conjunction with connection board AP14
Allowed cable length between transducer and amplifier m 500 max.
Carrier frequency amplifier
Measuring ranges mV/V ±0.1000 … 3.0600 ±0.2000 … 6.1200 ±0.5000 … 15.3000
Bridge balance range mV/V ±3.06 ±6.12 ±15.3
Measurement frequency range Nom. value fc ‐1dB ‐3dB Runtime Rise time Overshoot
Low pass with Butterworth characteristic (Hz) (Hz) (Hz) (ms) (ms) %
200 235 277 2.5 1.4 10
80 88 103 4.6 3.8 9
40 43 51 8.2 7.4 7
20 22 26 14 14 6
10 10.6 12.7 27 30 5
5 5.3 6.3 52 56 4
Low pass with Bessel characteristic Nom. value fc ‐1dB ‐3dB Runtime Rise time Overshoot
(Hz) (Hz) (Hz) (ms) (ms) %
100*) 99 180 2.7 2 1
40 40 72 5.2 4.8 1
20 20 35.5 9.8 10 1
10 9.8 18 18 20 0
5 4.4 8.6 35 40 0
2.5 2.35 4.4 65 80 0
1.25 1.2 2.15 125 160 0
0.5 0.6 1.15 220 300 0
0.2 0.17 0.31 640 1100 0
0.1 0.087 0.155 1400 2200 0
0.05 0.042 0.08 3000 4600 0
High pass
from 0.2 Hz Be, 5 Hz Bu Hz 0.1
from 2.5 Hz Be, 5 Hz Bu Hz 1.0
from 20 Hz Be, 40 Hz Bu Hz 10
Max. allowed common-mode voltage V ±6 V
Common-mode rejection dB > 50 (0 … 600 Hz)
Maximum differential voltage DC V ±0.1
Residual carrier voltage (600 Hz) μV/VSS < 0.3 1)
Non-linearity % < 0.02 f.s.
Noise relative to input
with selected low-pass filter (Butterworth) 200 Hz μV/VSS < 0.3
(Bessel) 1.25 Hz < 0.03
Effect of 10 K change in ambient temperature With autocalibration Without autocalibration
on digital signals S1 and S2:
Sensitivity % < 0.01 < 0.2
Zero point μV/V < 0.1 <2
Long­term drift over 48 hours μV/V < 0.1 2
Analog outputs Ua1 and Ua2
Residual carrier voltage mVSS <3
Long­term drift over 48 h mV <3
*) Factory setting
1) measured at UB = 5 V and input signal 2 mV/V

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Single-channel measurement card ML38B

Accuracy class 0.00251)


Accuracy % ±(0.0025 of measured value +0.0025 of full scale value)
Carrier frequency Hz 225.05±0.02 (synchronized)
Bridge excitation voltage (± 5 %) V 5*) 2.5
Transducer
SG full bridge Ω 30 … 5000
Allowed cable length between transducer and amplifier m max. 500
Carrier frequency amplifier 5V 2.5 V
Measuring ranges mV/V ±0.2 … 5.1 ±0.4 … 10.2
Bridge balance range mV/V ±5.1 ±10.2
Measurement frequency range
Low pass with Butterworth characteristic Filter stages
f1 f2 f3 f4 f5 f6 f7 f8
Nominal value Hz 1.0 1.5 2.5 3 5 6 9 10
f (-3 dB) Hz 1.1 1.6 2.3 3.2 4.6 6.3 8.3 10
f (loss=1000) Hz 18.9 21.6 24.5 27.4 30.5 33.8 37.3 41
f (loss=1000000) Hz 50 54 57 61 65 68 70 72
Settling time to 99 % s 1 0.7 0.5 0.37 0.26 0.2 0.16 0.13
Settling time to 99.999 % s 2.3 1.6 1.14 0.82 0.58 0.42 0.30 0.23
Low pass with Bessel characteristic Filter stages
f1 f2 f3 f4 f5 f6 f7
Nominal value Hz 0.03 0.05 0.1 0.2 0.5 0.9 1.5
f (-3 dB) Hz 0.03 0.05 0.1 0.22 0.45 0.9 1.7
f (loss=1000) Hz 0.125 0.25 0.5 1 2 4 8
f (loss=1000000) Hz 0.2 0.4 0.8 1.7 3.5 7 14
Settling time to 99 % s 32 16 8 4 2 1 0.5
Settling time to 99.999 % s 48 24 12 6 3 1.5 0.75
Transducer adaptation Linear or polynomial characteristic2)
Max. allowed common-mode rejection V ±2
Common-mode rejection dB > 100
Input resistance MΩ 1000

Effect of 10 K change in ambient temperature


on digital signals S1 and S2:
Sensitivity % < 0.002 of measured value
Zero point % < 0.001 of full scale value
Non-linearity % < 0.002
Long­term drift over 24 h ppm max. ±20
Short-term drift over 5 min, from 2 h after switch-on ppm max. ±10
Noise with selected low-pass filter
0.9 Hz (Bessel) 0.02
μV/VSS
5 Hz (Bessel) 0.05
Sampling rate 1/s 1.18 / 2.34 / 4.69 / 9.38 / 18.75 / 37.5 / 75
Analog outputs Ua1 and Ua2
Residual carrier voltage mVSS <3
Long­term drift over 48 h mV <3
*) Factory setting
1) With irradiation as per EN 61326, table 1
2) Attention: When calibrating the measurement chain, the measured values must be recorded in the electrical unit (mV/V) with no display
adjustment!

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Single-channel measurement card ML55B

Accuracy class 0.03


Carrier frequency Hz 4801.2 ± 0.48 (synchronized)
Bridge excitation voltage (± 5 %) V 5*) 2.5 1
Transducer1)
SG half and full bridge2) Ω 110 … 5000 60 … 5000 30 … 5000
Inductive half and full bridge mH n/a 2.5 … 30 1 … 30
SG quarter bridge2) in conjunction with connection board AP14
Allowed cable length between transducer and amplifier m 5003)
Carrier frequency amplifier 5*) 2.5 1
Measuring ranges
SG mV/V ±0.1 … 3.06 ±0.2 … 6.12 ±0.5 … 15.3
Inductive ±1.5 … 45.9 ±3.0 … 91.8 ±7.5 … 229.5
Bridge balance range
SG mV/V ±3.06 ±6.12 ±15.3
Inductive ±45.9 ±91.8 ±229.5
Measurement frequency range Nom. value fc ‐1dB ‐3dB Runtime Rise time Overshoot
Low pass with Butterworth characteristic (Hz) (Hz) (Hz) (ms) (ms) %
1500 1600 2180 0.32 0.17 7
1000 1010 1165 0.66 0.35 12
500 500 588 0.9 0.64 11
250 246 291 1.45 1.3 10
80 79 99 3.65 3.8 9
40 37.5 49.5 6 7 7
20 19 25.5 11 13.3 6
10 8.9 12.4 20 26 5
5 4.5 6.2 42 50 4
Low pass with Bessel characteristic Nom. value fc ‐1dB ‐3dB Runtime Rise time Overshoot
(Hz) (Hz) (Hz) (ms) (ms) %
900 900 1550 0.47 0.25 4.1
400 445 805 0.7 0.45 1.3
200 235 410 1.1 0.86 1.3
100*) 117 210 1.8 1.7 1.3
40 38.5 68 4.3 5.1 1
20 22 37.5 7.4 9.4 1
10 10.5 19 12 19 0
5 5.1 9.6 22 35.5 0
2.5 2.6 4.8 50 70 0
1.25 1.35 2.4 100 135 0
0.5 0.7 1.2 200 280 0
0.2 0.17 0.3 650 1100 0
0.1 0.08 0.15 1400 2200 0
0.05 0.043 0.075 3000 4600 0
High pass
from 0.2 Hz Be; 5 Hz Bu Hz 0.1
from 2.5 Hz Be; 5 Hz Bu Hz 1.0
from 20 Hz Be; 40 Hz Bu Hz 10
Max. allowed common-mode voltage V ±6 V
Common-mode rejection dB > 50 (0 … 4800 Hz)
Maximum differential voltage DC V ±1
Absolute zero error % 0.1

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Non-linearity % < 0.02
Noise
With selected low-pass filter μV/VSS Strain gage Inductive
1500 Hz (Butterworth) <2 < 100
100 Hz (Bessel) <1 < 50
1.25 Hz (Bessel) < 0.2 <5
Effect of 10 K change in ambient temperature With autocalibration Without autocalibration
on digital signals S1 and S2:
SG: Sensitivity % <0.02 <0.2
Zero point μV/V 0.2 4
Inductive: Sensitivity <0.02 <0.2
Zero point <4 <60
Long­term drift over 48 hours
SG μV/V <0.2 <4
Inductive μV/V <20 <60
Analog outputs Ua1 and Ua2
Residual carrier voltage mVSS <5
Long­term drift over 48 h mV <3
*) Factory setting
1) At bridge resistances RB>500 Ω, RB/2 resistors must be inserted in the return lines.
2) When combining the ML55B with AP14, after configuring the measurement chain it is essential to perform a one-off zero balancing.
3) 100 m maximum distance between connection board and T-ID/TEDS module

Single-channel measurement card ML60B


Accuracy class 0.01
Input signals Input level
Frequency F1 0.1 .. 30 Vs (with control amplifier) or CMOS level
Direction of rotation signal F2 0.1 .. 30 Vs (with control amplifier) or CMOS level
Zero index CMOS level
Transducer error (only with AP01i) CMOS level
Transducer
HBM torque transducers in conjunction with AP17 T10 series1), T12/T12HP, T40 series
Frequency signal sources with square or sine-wave voltage, kHz 0.0001 … 2000
Incremental encoder
Allowed cable length between transducer and amplifier m 702)
Input level
5 V setting VS 5 … 30
100 mV setting (auto. gain control) VS 0.1 … 30
Input impedance kΩ typ. 20
Detection of direction of rotation via additional 90o phase-shifted frequency signal
Measuring ranges
Frequency measurement Hz 100 … 2000
1 000 … 20 000
10 000 … 200 000
100 000 … 2 000 000
Pulse counting Pulses 100 … 1 000 000
Maximum pulse rate with pulse counting Pulses/s 1 000 000
Zero balance range
Measuring ranges to 2 kHz Hz -2000 … +2000
Measuring ranges to 20 kHz Hz -20 000 … +20 000
Measuring ranges to 200 kHz Hz -200 000 … +200 000
Measuring ranges to 1 MHz Hz -2 000 000 … + 2 000 000

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Single-channel measurement card ML60B (continued)

Measurement frequency range Nom. value fc –1dB –3dB Runtime Rise time Overshoot
(Hz) (Hz) (Hz) (ms) (ms) %
Without filter - 2500 3100 0.4 0.12 8
Low pass with Butterworth characteristic 2000 2000 2400 0.5 0.18 10
1000 1000 1200 0.8 0.35 8
500 470 570 0.9 0.70 11
250 246 291 1.45 1.3 10
80 79 99 3.65 3.8 9
40 37.5 49.5 6 7 7
20 19 25.5 11 13.3 6
10 8.9 12.4 20 26 5
5 4.5 6.2 42 50 4
Low pass with Bessel characteristic Nom. value fc –1dB –3dB Runtime Rise time Overshoot
(Hz) (Hz) (Hz) (ms) (ms) %
900 900 1800 0.6 0.35 0
400 400 800 0.8 0.52 1.0
200 235 410 1.1 0.86 1.3
100*) 117 210 1.8 1.7 1.3
40 38.5 68 4.3 5.1 1
20 22 37.5 7.4 9.4 1
10 10.5 19 12 19 0
5 5.1 9.6 22 35.5 0
2.5 2.6 4.8 50 70 0
1.25 1.35 2.4 100 135 0
0.5 0.7 1.2 200 280 0
0.2 0.17 0.3 650 1100 0
0.1 0.08 0.15 1400 2200 0
0.05 0.043 0.075 3000 4600 0
High pass
from 0.2 Hz Be; 5 Hz Bu Hz 0.1
from 2.5 Hz Be; 5 Hz Bu Hz 1.0
from 20 Hz Be; 40 Hz Bu Hz 10
Noise (10 kHz input signal)
with selected low-pass filter from Hz ±3
1 kHz (Butterworth) Hz ±1
100 Hz (Bessel) Hz ± 0.2
Input filter Glitch filter, selective
Long­term drift over 90 d % <0.005
Effect of 10 K change in ambient temperature
% 0.005
on digital signals S1 and S2:
Analog outputs Ua1 and Ua2
Residual carrier voltage (38.4 kHz) MVSS <5
Long­term drift over 48 h mV <3

*) Factory setting
1) Does not apply to version -KF1
2) Max. 20 m if internal transducer supply is used

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Connection boards for single-channel amplifiers

AP01i AP01i (connection board with D plug)


Width mm 20.3 (4HP)
Transducer connection D-sub-HD15, 15-pin, DA‐15P 1)
Connection for output signal D-sub-HD15, 25-pin, DB‐25P 2)
Weight kg 0.3

1) HBM ordering number 3‐3312.0182


2) HBM ordering number 2‐9278.0293

AP03i AP03i (connection board with MS plug)


Width mm 40.6 (8HP)
Transducer connection MS cable plug, 7-pin, MS3106A 16S‐1P 1)
Connection for output signal D-sub-HD15, 25-pin, DB‐25P 2)
Weight, approx. kg 0.3

1) HBM ordering number 1‐MS3106-PEMV


2) HBM ordering number 2‐9278.0293

AP14 AP14 for single strain gage


Width mm 20.3 (4HP)
Accuracy class
SG full bridge 0.1
SG half bridge 0.5
SG quarter bridge 0.5
Transducer
SG full bridge
SG half bridge
SG quarter bridge (in 3- or 4-wire configuration)
Measurement cards that can be connected ML10B, ML30B, ML55B1)
Transducer connection D-sub-HD15, 15-pin DA‐15P2)
Transducer
Analog output, Remote controls
Connection for output signal D-sub-HD15, 25-pin DB‐25P3)
Transducer
Analog output, Remote controls
Internal completion resistors Ω 120, 350, 700
Max. allowed cable length between transducer and m 500
connection board
Measurement frequency range kHz 0 … 50
Non-linearity % 0.05
Effect of 10 K change in ambient temperature
SG full bridge Sensitivity % 0.05
Zero point % 0.05
SG half and quarter bridge Sensitivity % 0.1
Zero point % 0.5
Operating temperature range °C ‐20 … +60
Weight, approx. kg 0.3
1) When combining the ML55B with AP14, after configuring the measurement chain it is essential to perform a
one-off zero balance.
2) HBM ordering number 3‐3312.0182
3) HBM ordering number 2‐9278.0293

HBM 12 B00554_30_E00_01 16.03.2022 HBM: public


Connection boards for single-channel amplifiers
AP17
AP17 for connection of torque flanges T10 series1), T12/T12HP, T40 series and frequency signals to ML60B
Width mm 20.3 (4HP)
Transducer
HBM torque transducers T10 series1), T12/T12HP, T40 series
Frequency signal sources with square or kHz 0.0001 … 1000
sine-wave voltage, incremental encoder
Transducer connection D-sub-HD15, 15-pin, DA‐15P 2)
Connection for output signal D-sub-HD15, 25-pin, DB‐25P 3)
Outputs
Transducer supply V (DC) +16 (max. 500 mA) 4)
V (DC) -16 (max. 500 mA) 4)
V (DC) +5 (max. 300 mA) 4)
Calibration signal trigger V (DC) approx. 5 (max. 100 mA)
Inputs
Rated input voltage
balanced VSS 10
unbalanced VSS 5
Minimum/maximum voltage swing
balanced VSS 0.3/14
unbalanced V0S 3/20
Common-mode range V -5 … +4
Maximum input frequency kHz 1000
Nominal (rated) temperature range °C -20 … +60
Weight, approx. kg 0.3
1) Except for the -KF1 version
2) HBM ordering number 3‐3312.0182
3) HBM ordering number 2‐9278.0293
4) The currents indicated are the maximum allowed continuous currents of the AP17. The number of connection
boards per enclosure is not restricted, though a maximum of three connection boards can be used to supply
the transducer (16V e.g. for torque measurement flange T10 series, T12/T12HP, T40 series).
If multiple torque flanges are supplied with power, make certain they are powered up one after the other, not
simultaneously.

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Multi-channel measurement card ML455

ML455 + connection board AP455i/AP455iS6


Accuracy class 0.05
Accuracy % ±(0.05 of measured value + 0.05 of full scale value)
Carrier frequency Hz 4801.2±0.48 (synchronized)
Bridge excitation voltage (± 5 %) V 2.5
Transducers that can be connected*) in 6‐ (5)‐wire configuration SG half or full bridge
Inductive half or full bridge
LVDT
Allowed cable length between transducer and connection
board1) m 100
Measuring ranges
SG mV/V ±4
Inductive mV/V ±100
LVDT mV/V ±1000
Transducer impedance
SG half and full bridge Ω 120 … 1000
Inductive half and full bridge, LVDT mH 4 … 330
Noise at 25 °C
Butterworth/Bessel SG Inductive LVDT
1000 Hz/200 Hz μV/V < ±3 < ±30 < ±140
80 Hz/40 Hz μV/V < ±0.5 < ±3 < ±28
20 Hz/5 Hz μV/V < ±0.2 < ±1.5 < ±14
5 Hz/1.25 Hz μV/V < ±0.1 < ±0.5 < ±6
Non-linearity % < 0.02
Effect of 10 K change in ambient temperature With autocalibration Without autocalibration
on sensitivity % of m.2) < ±0.01 < ±0.03
on zero point % of f.s.3) < ±0.005 < ±0.01
Operating temperature range °C -20 … +60
Transducer connection
AP455i 4x15‐pin Sub‐D
AP455iS6 Lemo® FGG.1B.306 6‐pin4)
Width mm 20.3 (4 HP)
*) The transducer type can be selected separately for each of the four subchannels
1) Use shielded cable pairs with outside shielding (e.g. HBM no. 4-3301.0071)
2) Of measured value
3) Of full scale value
4) HBM ordering number 3‐3312.0126

ML455 AP455i AP455iS6

ML 455 AP455iS6

Subchannel 1

Subchannel 2

Subchannel 3

Subchannel 4

HBM 14 B00554_30_E00_01 16.03.2022 HBM: public


Multi-channel measurement card ML460

ML460 + connection board AP460i


Accuracy class 0.011)
Transducers that can be connected
HBM torque transducers 2) T10 series, T12/T12HP, T40 series
Frequency signal sources with square or sine-wave voltage,
kHz 0.0001 … 500
incremental encoder
Inductive rotational speed meters (T‐R coils) via input filtering kHz 0.5 … 200
Measuring ranges
Frequency measurement kHz 0…2
0 … 20
0 … 200
0 … 500
Accuracy, referred to full scale value % 0.01
Pulse counting Pulses 100 … 1 000 000
Maximum pulse rate with pulse counting Pulses/s 500 000
Accuracy k pulses 0.001
PWM carrier frequency Hz 1 … 10 000
Accuracy %/kHz 0.05
Pulse duration ms 0 … 2500
Accuracy ms 0.001
Input frequency range Hz 0.25 … 10 000
Channel properties
Number of subchannels 4
Class accuracy 0.01
Signals per subchannel
F1 Frequency/pulse or PWM signal
F2 ±90° Phase shift to F1 (detection of direction)
Zero index To detect the zero position in pulse counting
Electrical isolation of all inputs mutually and against MGC V Typ. 500
ground
Input frequency range kHz 0 … 500
Nominal (rated) temperature range _C -20 … +60
Storage temperature range _C -25 … +70
Input signals
Direct inputs, differential signals
Input voltage range VSS 0.4 … 30
Direct inputs, bipolar
Input voltage range VSS 0.4 … 30
Direct inputs, unipolar
Input voltage range V 5 … 30
Minimum pulse width μs 3

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Multi-channel measurement card ML460 (continued)

Input for inductive transducers, filtered (only F1 signals)


Required minimum input voltage (peak-to-peak)
500 Hz 50 mV
1 kHz 100 mV
10 kHz 750 mV
25 kHz 1V
50 kHz 1.5 V
75 kHz 2V
100 kHz 2.5 V
125 kHz 3V
150 kHz 4V
175 kHz 5V
200 kHz 7V
Maximum input voltage V 30
Input resistance F1 signal kΩ approx. 6
Transducer excitation
Maximum current per module 16 modules per device 1 module per device
5V 10 mA 160 mA
8V 62.5 mA 600 mA
16 V 62.5 mA 600 mA
Measurement frequency range Nom. value fc ‐1dB ‐3dB Runtime Rise time Overshoot
(Hz) (Hz) (Hz) (ms) (ms) %
Without filter - 740 1750 1 <0.6 0
Low pass with Butterworth characteristic 500 450 550 1.5 1 9.4
250 250 290 2.5 2.1 12
80 83 99 5 6.2 8.5
40 41 49.5 7.5 13 7.8
20 20 25.5 12 24 7
10 9 12.4 25 50 4.7
5 5 6.5 46 100 4.7

Low pass with Bessel characteristic Nom. value fc –1dB –3dB Runtime Rise time Overshoot
(Hz) (Hz) (Hz) (ms) (ms) %
400 380 650 1.4 1 1
200 235 380 1.5 1.75 1
100*) 125 210 2.6 3 2
40 43 70 5.2 7.5 1
20 24 40 7.4 15 1
10 11 18 15.7 31 0
5 4 10 27 55 0
2.5 2.6 4.8 53 125 0
1.25 1.35 2.4 104 210 0
0.5 0.7 1.2 195 450 0
0.2 0.17 0.3 730 2000 0
0.1 0.08 0.15 1480 3700 0
0.05 0.04 0.075 3000 7500 0
Mechanical
Card format mm Europe 100 x 160
Width mm 20.3 (4 HP)
Connections LemoR 1B 10‐pin EXG.1B.310.HLN
Designation of the matching plug Fixed plug (1st letter in model name) : F
(manufacturer LemoR) Key (3rd letter in model name) : G
Series: 1B
Type: 310

Example: FGG.1B.310.CLAD62
(Variants in bold must be selected)
1) 0.05 at PWM
2) These torque transducers are not excited by connection board AP460i!

HBM 16 B00554_30_E00_01 16.03.2022 HBM: public


Front panel of multi-channel measurement card ML460 and connection board AP460i

ML460 AP460i

ML 460 AP 460

ERROR CHAN
O
V 1
E
R 2 Subchannel 1
L
O 3
A
D 4

1
S
I 2
G
N 3 Subchannel 2
A
L 4

Subchannel 3

Subchannel 4

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Multi-channel measurement card ML801B

ML801B connection board AP801/AP801S61) AP8092) AP8353)


Accuracy class 0.05 0.054) 0.05
Number of measuring points 8
Transducer ±10 V balanced Thermocouples of Pt100
type K, J, N, T 4-wire‐connection
±75 mV 0 … 500 Ω
resistance
Allowed cable length between transducer and connection m 100 30 300 5),6)
board
Width mm 20.3 (4HP)
Maximum sampling rate per channel Hz 2400 (8 subchannels), 4800 (4 subchannels),
9600 (2 subchannels)7)
Measurement frequency range kHz 0…1
Max. allowed input voltage and common-mode voltage V 50 10 -
Absolute zero error % 0.05 0.054) 0.05
Total error limit at 22 °C ambient temperature K - ±18), 9), 10) -
Filter11)
Low pass Butterworth HD fg max Internal
Nominal -1dB -3dB Sampling rate12)
(Hz) (Hz) (Hz) (Hz)
1000 1189 1518 9600
500 523 691 9600
250 253 322 9600
200 203 265 9600
80 78 103 9600
1000 1206 1516 4800
500 613 816 4800
250 255 327 4800
200 203 264 4800
80 78 102 4800
250 312 413 2400
200 226 300 2400
80 82 109 2400
40 41 54 1200
20 21 27 600
10 10 13 300
5 5.3 7 150

fg max Internal
Low pass Bessel HD Nominal -1dB -3dB Sampling rate
(Hz) (Hz) (Hz) (Hz)
200 259 448 2400
100 102 184 2400
40 41 75 2400
20 20 36 2400
10 10 18 2400
5 5 9 1200
2.5 2.5 4.5 600
1 1 1.8 300
0.5 0.5 0.9 150
0.2 0.21 0.38 75
0.1 0.1 0.19 37.5
0.05 0.051 0.094 18.7

HBM 18 B00554_30_E00_01 16.03.2022 HBM: public


Multi-channel measurement card ML801B (continued)

ML801B + connection board AP801/AP801S6 AP809 AP835


Filter
Low pass Butterworth compatible fg max Internal
Nominal -1dB -3dB Sampling rate
(Hz) (Hz) (Hz) (Hz)
1000 1076 1282 4800
500 596 798 4800
250 279 345 2400
200 214 266 2400
80 78.9 103 2400
40 38.7 51.8 2400
20 19.5 27.2 2400
10 9.36 13.2 2400
5 4.37 6.4 1200

Low pass Bessel compatible fg max Internal


Nominal -1dB -3dB Sampling rate
(Hz) (Hz) (Hz) (Hz)
200 322 571 2400
100 125 216 2400
40 41 70 2400
20 21 37 2400
10 11 19 2400
5 5.5 9.6 2400
2.5 2.7 4.8 1200
1 1.36 2.4 600
0.5 0.68 1.2 300
0.2 0.186 0.186 75
0.1 0.093 0.158 37.5
0.05 0.047 0.079 18.7
Input for voltage measurement
Input range V -10.5 … +10.5 -
mV -80 … +80
Zero offset V -10.5 … +10.5 -
mV -80 … +80
Internal resistance of voltage source kΩ < 1.0 -
Input resistance balanced/unbalanced kΩ 500/250 2000/1000
Noise relative to input at 1.25 Hz filter μVSS < 50 < 0.5 -
Effect of 10 K change in ambient temperature
on the zero point (relative to the full scale value) % <0.05 <0.05 -
on the sensitivity (relative to the measured value) % <0.05 <0.05 -
Long-term drift over 48 hours with/without autocalibration mV 0.8/1.5 0.01/0.02 -
Non-linearity % <0.03 <0.03 -
Transducer excitation voltage5) (only AP801S6)
Supply voltage for transducer (only selectable for all channels
together each time) V 8/16 - -
Max. output current per channel mA 50 - -
Max. output current per connection board mA 150 - -

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Multi-channel measurement card ML801B (continued)

ML801B + connection board AP801/ AP809 AP835


AP801S6
Input for thermocouples
Linearization error °C - < 0.06 -
Linearization range
-
NiCr-Ni (K) °C -158 … +1414 -
Fe-CuNi (J) °C - -167 … +1192 -
NiCrSi-NiSi (N) °C - -186 … +1300 -
Cu-CuNi (T) °C - -210 … +393 -
Temperature range of cold junction °C - -20 … +60 -
Effect of 10 K change in ambient temperature
(Tref = 22 °C) K - ±1 -
Long-term drift over 48 hours with/without autocalibration
Type K, J, N, T K - 0.2/0.4 -
Noise with 1.25 Hz filter
Type K, J, N, T K - < 0.1 -
Input for Pt100
Measuring range Ω - - 500
Linearization error °C - - < 0.02
Linearization range °C - - -200 … +848
Noise with 1.25 Hz filter mΩSS - - 2
Effect of 10 K change in ambient temperature
on the zero point (relative to the full scale value) % - - <0.05
on the sensitivity (relative to the measured value) % - - <0.05
Measuring current mA - - 0.5
Non-linearity K - - ±0.1
Long-term drift over 48 h with autocalibration mΩ - - < 30
Input for the resistance measurement
Measuring range Ω - - 500
Noise with 1.25 Hz filter mΩss - - 2
Effect of 10 K change in ambient temperature
on the zero point (relative to the full scale value) % - - <0.05
on the sensitivity (relative to the measured value) % - - <0.05
Measuring current mA - - 0.5
Non-linearity % - - <0.03
Long-term drift over 48 h with autocalibration mΩ - - <30
1) Customer-side connector plug: e.g. Phoenix Contact MC1,5/3-ST-3,5; art. no. 1840379
(connector plug for AP801S6: LemoR FGG0B.304 CLAD52)
2) No line break detection
3) Customer-side connector plug: HBM ordering number 3‐3312.0258
4) Accuracy class and absolute zero error for voltage measurement only
5) A maximum of 1 A may be drawn from the MGCplus to supply the transducer.
6) 100 m max. distance between connection board and T-ID/TEDS module
7) The number of subchannels can be changed via the MGCplus Setup Assistant or the MGCplus Firmware Loader.
8) From AP809: Hardware revision 3.00
9) The total error limit for thermocouple type N is ±2 K
10) In industrial electromagnetic environments under the influence of continuous disturbance variables, the total error limit is ±1.5 K.
11) ML801B/AP801 resp. AP801S6: The 1000 Hz Butterworth filter is only supported as from the AP801/AP801S6 hardware version 1.20.
12) Internally, the signals are converted independently of the preset number of subchannels at 38.4 kHz. The implementation of a digital filter
calls for a reduction in the sampling rate (through repeated averaging and sub-sampling). This reduced sampling rate is called the "internal
sampling rate".

HBM 20 B00554_30_E00_01 16.03.2022 HBM: public


Multi-channel measurement card ML801B (continued)

ML801B + connection board13) AP402i


Accuracy class 0.1
Measuring ranges V 1, 10, 60
mA 20
Electrical isolation of measurement inputs V DC typ. 500
Max. common‐mode input voltage (against enclosure/ground) V 100
Max. differential input voltage V 70
Input impedance
Measuring ranges 1 V, 10 V MΩ 10
Measuring range 60 V MΩ 0.6
Measuring range 20 mA Ω 45
Common-mode rejection
at 50 Hz, 20 Vss dB typ. 75
at DC 10 V dB min. 100
Measurement frequency range Hz 1000 (-1 dB)
Non-linearity % 0.03
Noise
Filter characteristics 5 Hz Bessel / 500 Hz Butterworth
Measuring range 1 V μVss < 40 / < 300
Measuring range 10 V μVss < 400 / < 3000
Measuring range 60 V μVss < 2400 / < 18000
Measuring range 20 mA over 45 Ω μVss < 100 / < 500
Effect of 10 K change in ambient temperature
on the zero point (relative to the full scale value)
Autocal on % max. 0.02
Autocal off % max. 0.075
on sensitivity
Autocal on % max. 0.05 (measuring range 10 V: max. 0.02)
Autocal off % max. 0.1
Transducer connection 6‐pin jack, compatible with Lemo® series S, size 0
Matching plugs:
e.g. FGG.1B.306.CLA.441.D42 14)
FGG.1B.306.CLA.441.D62
Transducer excitation 15) Adjustable via jumper panel:
V DC open, +5, +8 or +16 (for all subchannels)
Ampacity mA max. 100 (for all subchannels together)
Electrical isolation - no
Transducer identification TEDS-capable (only external TEDS modules)
Max. distance of TEDS module from AP402i m 100
Electrical isolation no
Nominal (rated) temperature range _C -20 … +60
Operating temperature range _C -20 … +60
Storage temperature range _C -25 … +70
Width mm 20.3 (4 HP)
13) Withone ML801B two AP402i can be operated.
14) HBM ordering number 3-3312.0126
15) A maximum of 1 A may be drawn from the MGCplus to supply the transducer.

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Multi-channel measurement card ML801B (continued)
ML801B + connection board AP418i
Accuracy class 1
Transducers that can be connected*) 4 current-fed piezo transducers (e.g. Deltatront)
Transducer identification T‐ID and TEDS capable
Transducer excitation mA 4
Input voltage range V 2 … 20
Measuring ranges V ±0.05; ±0.5; ±5
Measurement frequency range Hz 1000 (-1 dB)
Lower cut-off frequency (-3 dB) Hz 0.72
Non-linearity % 0.05
Noise
Filter characteristics 5 Hz Bessel/500 Hz Butterworth
Measuring range ±0.05 V VSS < 25 μ/< 60 μ
Measuring range ±0.5 V VSS < 25 μ/< 0.35 m
Measuring range ±5 V VSS < 100 μ/< 3.5 m
Effect of 10 K change in ambient temperature Measuring range ±0.05 V Measuring range ±0.05 V and 5 V

on the zero point (relative to the full scale value) % 0.1 0.03
Width mm 20.3 (4 HP)
Operating temperature range °C -20 … +60
*) If the transducer cable is laid outside enclosed rooms, or with cable lengths of more than 30 meters between the connection board AP418i and
transducer, the sensor cables must be executed with an additional, separately grounded, shield in order to ensure protection against
overvoltage. This can be done for example by laying the cable in a metallic pipe or using double-shielded cable, in which case the outer shield
must be connected to ground potential or protective conductor potential where it is close to the connection board (for example where it enters
the switch cabinet). HBM recommends Triaxial cable for this.

HBM 22 B00554_30_E00_01 16.03.2022 HBM: public


Multi-channel measurement card ML801B (continued)

ML801B + connection board AP810i


Accuracy class 0.1
Transducers that can be connected 8 SG half or full bridges
Bridge excitation voltage (DC) V 10; 5; 2.5; 0.5
Transducer resistance at UB 10 V 5V 2.5 V 0.5 V
Rmin (full bridge) Ω 330 160 120 120
Rmax Ω 4000

Measuring ranges mV/V ±4 (UB=10 V)


±8 (UB=5 V)
±16 (UB=2.5 V)
±80 (UB=0.5 V)
Control signal (shunt) mV/V approx. 1 (with 350 Ω SG full bridge)
approx. 0.5 (with 350 Ω SG half bridge)
Noise at 350 Ω
Filter characteristics Bessel/Butterworth
Filter frequency Hz 1.25/5 40/80 200/500
UB=10 V μm/m <±0.025 <±0.15 <±1.8
UB=5 V μm/m <±0.05 <±0.3 <±3.5
UB=2.5 V μm/m <±0.1 <±0.6 <±7
UB=0.5 V μm/m <±0.4 <±3 -
Transducer connection D jack, 25-pin
Allowed cable length between transducer and connection 200 (100 m max. distance between connection board and
board m T-ID/TEDS module)
Width mm 20.3 (4 HP)
Non-linearity % 0.05
Measurement frequency range Hz 1000 (-1 dB)
Effect of 10 K change in ambient temperature
on the zero point (relative to the full scale value) % 0.05
on sensitivity % 0.1

Operating temperature range °C -20 … +60

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Multi-channel measurement card ML801B (continued)

ML801B + connection board AP814Bi


Accuracy class 0.11)
Transducers that can be connected 8 SG quarter bridges in 3-wire configuration
Internal completion resistors Ω 120, 350, 700, 10002)
Bridge excitation voltage (DC) V 5; 2.5; 1; 0.5
Measuring ranges mV/V ±8 (UB=5 V)
±16 (UB=2.5 V)
±40 (UB=1 V)
±80 (UB=0.5 V)
Control signal (shunt) mV/V approx. 1 (at 350 Ω)
Noise at 350 Ω
Filter characteristics Bessel/Butterworth
Filter frequency Hz 1.25/5 40/80 200/500
UB=5 V μm/m <±0.05 <±0.3 <±2.5
UB=2.5 V μm/m <±0.1 <±0.65 <±6.5
UB=1 V μm/m <±0.25 <±1.5 <±13
UB=0.5 V μm/m <±0.45 <±3.5 -
Transducer connection D jack, 25-pin
Allowed cable length between transducer and connection
m 2003)4)
board
Width mm 20.3 (4 HP)
Non-linearity % 0.05
Measurement frequency range Hz 500 (-1 dB)
Effect of 10 K change in ambient temperature
on the zero point (relative to the full scale value) % 0.1
on sensitivity % 0.1
Operating temperature range °C -20 … +60
1) The effect of faults due to unbalanced cable resistances is not included in the accuracy class.
2) Option
3) Use a connection cable with wire cross-section w0.25 mm2!
4) 100 m max. distance between connection board and T-ID/TEDS module

HBM 24 B00554_30_E00_01 16.03.2022 HBM: public


Multi-channel measurement card ML801B (continued)

ML801B + connection board AP815i


Accuracy class 0.11)2)3)
Transducers that can be connected 8 SG full bridges in 6-wire configuration or
8 SG half bridges in 6-wire configuration or
8 SG half bridges in 5-wire configuration or
8 SG quarter bridges in 4-wire configuration or
2 SG rosettes
Internal completion resistors Ω 120, 350, 700, (optionally 1000)
Total transducer resistance with half and full bridges Ω 240 … 4000
(2x120 ... 2000 with half bridges; 4x240 ... 4000 with
full bridges)
Bridge excitation voltage (DC) V 5; 2.5; 1; 0.5
Measuring ranges mV/V ±8 (UB=5 V)
±16 (UB=2.5 V)
±40 (UB=1 V)
±80 (UB=0.5 V)
Control signal (shunt) mV/V 1.0078 ±0.1 % (at 350 Ω)
Noise at 350 Ω
Filter characteristics Bessel/Butterworth
Filter frequency Hz 1.25/5 40/80 200/500
UB=5 V μV/VSS <±0.1 <±0.6 <±4
UB=2.5 V μV/VSS <±0.2 <±1.2 <±8
UB=1 V μV/VSS <±0.5 <±3 <±20
UB=0.5 V μV/VSS <±1 <±6 <±40
Transducer connection Two D jacks, 25-pin (4 channels each)
Allowed cable length between transducer and connection
board m 2004)
Width mm 20.3 (4 HP)
Non-linearity % 0.05
Measurement frequency range Hz 1000 (-1 dB)
Effect of 10 K change in ambient temperature
on the zero point (relative to the full scale value) % 0.12)
on sensitivity % 0.1
Operating temperature range °C -20 … +60
1) 0.2 with irradiation as per EN 61000‐4‐3:1996 + A1:1998
2) 0.2 with 5 V bridge excitation voltage
3) If zero balancing is not possible, the following accuracy classes apply: 0.2 with R
transducer > 2 kΩ and 0.3 with Rtransducer > 3 kΩ.
4) 100 m max. distance between connection board and T-ID/TEDS module

B00554_30_E00_01 16.03.2022 HBM: public 25 HBM


Multi-channel measurement card ML801B (continued)

ML801B + connection board AP836i


Accuracy class 0.1
Transducers that can be connected 8 x transducers in 5-wire configuration, 8 x voltage,
Ungrounded active transducers with 5V/10V voltage supply
and voltage output, selectable specific to channel
Bridge excitation voltage (DC) V 5
Transducer resistance
Rmin Ω 190
Rmax Ω 5000
Measuring ranges
Potentiometric transducers mV/V ±500
Active transducers1) V ±10
Noise Bessel/Butterworth
Filter characteristics Hz 1.25/5 40/80 200/500
Filter frequency mV/V <±0.01 <±0.05 <±0.5
Transducer connection D jacks, 25-pin
Allowed cable length between transducer and connection m 200 (100 m max. distance between connection board and
board T-ID/TEDS module)
Width mm 20.3 (4 HP)
Non-linearity % 0.05
Measurement frequency range Hz 500 (-1 dB)
Effect of 10 K change in ambient temperature
on the zero point (relative to the full scale value) % 0.05
on sensitivity % 0.1
Operating temperature range °C -20 … +60
1) Bridge excitation voltage adjustable via display and control panel or software to 5V; 10V.

HBM 26 B00554_30_E00_01 16.03.2022 HBM: public


Connection boards for multi-channel amplifiers

AP801 AP801S6 AP809


for 8 DC voltage sources for 8 DC voltage sources with voltage for 8 thermocouples
supply 8 V/16 V

AP801S6

AP835 AP836i AP810i


for 8 resistance thermometers Pt100 for 8 potentiometric transducers for 8 SG half or full bridges

1 1
14 14

25 25
13 13

1 1
14 14

25 25
13 13

AP814Bi AP815i
for 8 SG quarter bridges in 3-wire for 8 SG quarter, half or full bridges
configuration

1 1
14 14

25 25
13 13

1
14

25
13

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Connection boards for multi-channel amplifiers

AP402i AP418i
for 4 DC voltage or DC current sources (electrically isolated, for 4 current-fed piezo transducers
TEDS‐capable, with voltage supply 5 V; 8 V; 16 V) (T‐ID and TEDS capable)

Programmable module ML70B1)


Analog outputs
Max. number of analog outputs 2 (10 with AP78)
Update rate of analog outputs Hz 2400
Rated voltage V ± 10 V asymmetrical
Allowed load resistance kΩ >5
Internal resistance Ω <5
Residual carrier voltage (76.6 kHz) mVss < 12
Long­term drift (over 48 h) mV <3
Effect of 10 _K ambient temperature:
Sensitivity % < 0.08
Zero point mV <3
Programming
Programming language IEC61131-3
Program memory for data (volatile) kByte 224
Program memory for data (non-volatile) kByte 16
Program memory for code (volatile) kByte 2 x 160
(2 provided for online change)
Program memory for code (non-volatile) kByte 160
Memory for project sources (non-volatile) kByte 192
IEC program call frequency Hz 2400, synchronized with measurement signal conditioning of
MGCplus
Number of subchannels 1 … 128 (programmable by user)
Usable computing power 75,000 float operations per s
or 300,000 integer operations per s
Mechanical
Nominal (rated) temperature range _C -20 … +60
Storage temperature range _C -25 … +70
Operating voltages V +14.6 … +17.0 (< 90 mA)
-14.6 … -17.0 (< 100 mA)
-7 … -9 (<10 mA)

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Card format mm Europe 100 x 160
Width mm 20.3 (4 HP)
Connector plug indirect DIN 41612
Supported connection boards
Number of controllable connection boards 0.1 or 2
Supported connection board types AP71 (2 CAN interfaces)
AP72 (2 serial interfaces)
AP75 (8 Digital-In, 8 Digital-Out, 24V level)
AP78 (8 analog outputs)
1) Only in systems with CP22, CP42 and CP52 or in systems with no communications processor.

AP72 connection board


Interfaces
Baud rate kBaud 9.6; 19.2; 38.4; 57.6; 115.2
Electrical isolation V Typ. 500
Connection technique 9-pin Sub-D jack
Mechanical
Nominal (rated) temperature range _C -20 … +60
Storage temperature range _C -25 … +70
Operating voltages V +5 (< 100 mA)
Card format mm 102 x 112
Width mm 20.3 (4 HP)

Programmable module ML70B and connection board AP72

ML70B AP72

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Communication card ML71B with connection board AP71 (CAN bus)1)

CAN interface
Number of CAN interfaces 2
Protocol CAN 2.0B
Baud rate baud 10 k 20 k 50 k 125 k 250 k 500 k 667 k 1 M
Line length m 1000 1000 1000 500 250 100 50 25
Hardware bus link per CAN interface individually reversible Standard High SPEED ISO 11898-24V
Fault Tolerant Low Speed
Connection technique 2x 9-pin DSUB, individually electrically isolated from supply
and measurement ground
Measured value recording
Number of recordable signals/signals to be transmitted max. 128 per module 2)
Signals per second
25 50 100 400 1200
Maximum number of signals (16‐bit signals each with
4 signals per message) 128 72 36 83) 1 … 84)
Data base with parameter setting information via the CAN
2 (1 data base per CAN interface)
signals
Data base size Byte 2 x 100k
Data base storage Non-volatile, in flash memory in ML71B
Mechanical
Nominal (rated) temperature range _C -20 … +60
Storage temperature range _C -25 … +70
Operating voltages V +14.6 … +17.0 (<90 mA)
-14.6 … -17.0 (<100 mA)
-7 … -9 (<10 mA)
Card format mm Europe 100 x 160
Width mm 20.3 (4 HP)
Connector plug Indirect DIN 41612
Analog output
The analog output can optionally represent one of the
max. 128 input signals
Rated voltage V ± 10 V asymmetrical
Allowed load resistance kΩ >5
Non-linearity % <0.05
Internal resistance Ω <5
Effect of 10 K change in ambient temperature on the zero
mV 3
point
Effect of 10 K change in ambient temperature on the
% < 0.08
sensitivity
1) Only in systems with CP22, CP42 and CP52 or in systems with no communications processor.
2) Maximum 256 channels per CP42, maximum 512 channels per CP52
3) In operation with more than 8 subchannels
4) In 8‐channel operation

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Communication card ML74B1)

CAN interface
Connection board AP74
Protocol CAN 2.0B
Baud rate kBaud 250 or 500
Maximum bus length See CANHEAD data sheet
Measured value recording
Maximum number of CANHEAD modules per module 12
Number of subchannels per module 10 … 120 2)
Maximum sampling rate per CANHEAD line3) S/s 3000 or 6000
CANHEAD supply
Cut-off current A 2
Cut-off upon current to earth A 0.1
Mechanical
Nominal (rated) temperature range _C -20 … +60
Storage temperature range _C -25 … +70
Card format mm Europe 100 x 160
Width mm 20.3 (4 HP)
1) Only in systems with CP22, CP42 and CP52 or in systems with no communications processor.
2) The maximum number of channels per CP42 and CP52 is 256, with up to 512 channels possible if a CP52 is combined with an NT040 power
supply
3) Depending on baud rate, see operating manual and technical data sheet CANHEAD

Communication card ML74B and connection board AP74

ML74B AP74
ML74B

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Communication card ML77B with connection board AP77 (Profibus‐DP)1)
Protocol Profibus-DP slave as per DIN 19245-3
Baud rate baud 9.6 k … 12 M
Profibus ident number 04A9 (hexadecimal)
Electrical isolation V typ. 500
Connection technique 9-pin DSUB
Transmission of measured values
Supported formats 4 byte integer
2 byte integer
4 byte float (IEEE)
4 byte float (Siemens)
4 byte raw values
2 byte raw values
Data rate on Profibus
Float; 24 signals Hz 2400
Float; 48 signals Hz 1200
Integer 32 bit; 32 signals Hz 2400
Integer 16 bit; 48 signals Hz 2400
Integer 16 bit; 88 signals Hz 1200
Integer 16 bit; 120 signals Hz 800
Measured value update rate with 15 channels and 1
signal per channel 1/s 1200
Mechanical
Nominal (rated) temperature range _C -20 … +60
Storage temperature range _C -25 … +70
Operating voltages V +14.6 … +17.0 (< 120 mA)
-14.6 … -17.0 (< 120 mA)
-7 … -9 (<10 mA)
Card format mm Europe 100 x 160
Width mm 20.3 (4 HP)
Connector plug indirect DIN 41612
Weight kg approx. 0.3
1) Only in systems with CP22, CP42 and CP52 or in systems with no communications processor.

Multi-channel I/O module ML78B1)

ML78B + connection board AP78 AP75


Analog outputs
Max. number of analog outputs 10 (2 outputs filterable, 1 of 2 (both outputs filterable,
which additionally accessible 1 of which additionally accessible on ML78B
on ML78B front panel) front panel)
Electrical isolation V Typ. 2002) -
Update rate of analog outputs Hz 2400
D/A converter resolution bit 16
Ground systems 23) 1, isolated from dig. ground systems
Rated voltage V ±10 unbalanced
Allowed load resistance kΩ ≥5
Internal resistance Ω <5
Residual carrier voltage (76.6 kHz) mVss < 12
Long­term drift (over 48 h) mV <3
Effect of 10 K change in ambient % < 0.08
temperature
mV <3

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ML78B + connection board AP78 AP75
Digital inputs
Max. number of digital inputs 8 (16)4)
Input voltage range V 0 … 30 (nominal 0 V … 24 V)
Electrical isolation V Typ. 500
Low potential V <5
High potential V >10
Ground systems 1, isolated from digital output
Control functions for groups of MGCplus Turn autocalibration on/off; Zero; Tare;
channels Clear/hold peak value; Synchronization of
internal curve generator
Digital outputs
Max. number of digital outputs 8 (16)4)
Output voltage range V 0 … 30 (nominal 0 V … 24 V)
Output current A 0.5
Short-circuit current A 1.5
Electrical isolation V Typ. 500
Response time (not for “external” mode) ms <4
Ground systems 1, isolated from digital inputs
Bridge excitation voltage V 18… 30 (nom. 24); external
Possible function assignment of the outputs - Limit values of up to 120 MGCplus channels
can be combined
- Acknowledgement signal for input
- Set by external software command
- Overload signaling for groups of measure­
ment channels
Curve generator
Max. number of waveforms 10
Update rate (programmable per channel) Hz 1; 2; 5; 10; 20; 50; 100; 200; 600; 1200; 2400
Max. number of curve points ≤ 128000, can be permanently stored in Flash memory
Mechanical
Nominal (rated) temperature range °C -20 … +60
Storage temperature range °C -20 … +60
Operating voltages V +14.6 … +17.0 (< 100 mA) / -17.0 … -14.6 (< 90 mA) / -9.0 … -7.0 (< 10 mA)
Card format / width mm Europe 160 x 100 / 20.3 (4HP)
Connection technique 25‐pin Sub-D Pluggable screw terminals
Allowed connection board configurations 1 x AP78 / 1 x AP75 / 1 x AP78 and 1 x AP75 / 2 x AP755)
1) Only in systems with CP22, CP42 and CP52 or in systems with no communications processor.
2) The digitally filterable outputs are not electrically isolated!
3) 1 Ground system for 2 digitally filterable analog outputs and 1 ground system for the remaining 8 analog outputs
4) When using 2 AP75 connection boards: 16 digital inputs and 16 digital outputs
5) Both analog outputs VO1 and VO2 are available on both connection boards

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Connection boards for multi-channel I/O module ML78B

AP75 AP78

Display and control panel AB22A

Width AB22A 111.8 mm (22 HP)


Display AB22A Backlit LCD display, resolution 192x64 pixels
Keypad Alphanumeric keypad, 4 function keys, cursor keys and 5 dialog keys. All keys are membrane
keys with real keys behind them.
Password It is possible to protect specific operator control levels by a password.
Dialog Menu languages: German/English
Display formats 1, 3, 6 measured values; ty, xy graph; limit value status; recording status
Weight approx. 0.5 kg

AB22A

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Communications processor CP52

Width mm 60.9 (12 HP)


Interfaces to PC Electrical isolation Connection Bit rate
technique
Ethernet (2 x independent) 500 V RJ45 100 Mbit
Stand-alone data logging
USB1) mass storage (FAT32) No USB host 480 Mbit (USB 2.0)
Data rate2)
Ethernet kS/s 307.2
USB kS/s 307.2
Nominal (rated) temperature range °C -20 … +60
Storage temperature range °C -25 … +70
Weight kg approx. 0.6
I/O contacts
Electrical isolation V DC 2503)
Connection technique 2 x In, 2 x Out, 24 V, GND Screw terminals (line length < 30 m)
Input voltage level LOW V 0…5
Input voltage range HIGH V 10 … 24
Input current, typ., High level = 24 V mA 12
Input current, typ., High level = 10 V mA 3
Output level active High at 0 A Level supply minus 1.5 V
Output level active High at 0.5 A Level supply minus 3 V
Supply (external) V 24 (11 … 30)
Output current max. A 0.5
Short-circuit current, typ. A 0.6
Short-circuit period unlimited
1) Cable length ≤ 5 m; extension cable not allowed
2) 128 channels at 2.4 kS/s, 16 channels at 19.2 kS/s or combined
3) From hardware revision 1.01, for hardware revision 1.0: 50 V

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Subject to modifications. Hottinger Brüel & Kjaer GmbH


All product descriptions are for general information Im Tiefen See 45 ⋅ 64293 Darmstadt ⋅ Germany
only. They are not to be understood as a guarantee Tel. +49 6151 803‐0 ⋅ Fax +49 6151 803‐9100
of quality or durability. Email: info@hbkworld.com ⋅ www.hbm.com

measure and predict with confidence


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