DFC2110
DFC2110
FEATURES                                                                                APPLICATIONS
• 40V Input Voltage Surge                                                               • Car Charger/ Adaptor
• 38V Steady State Operation                                                            • Rechargeable Portable Devices
• Up to 3A output current                                                               • General-Purpose CC/CV Supply
• Output Voltage up to 12V
• Patent Pending Active CC Sensorless Constant                                          GENERAL DESCRIPTION
  Current Control                                                                       ACT4523 is a wide input voltage, high efficiency
  − Integrated Current Control Improves                                                 Active CC step-down DC/DC converter that
    Efficiency, Lowers Cost, and Reduces                                                operates in either CV (Constant Output Voltage)
    Component Count                                                                     mode or CC (Constant Output Current) mode.
• Resistor Programmable                                                                 ACT4523 provides up to 3A output current at
                                                                                        225kHz switching frequency.
    − Current Limit from 1.5A to 3A
                                                                                        Active CC is a patent-pending control scheme to
    − Patented Cable Compensation from 0Ω to                                            achieve highest accuracy sensorless constant
    0.3Ω
                                                                                        current control. Active CC eliminates the expensive,
• ±7.5% CC Accuracy                                                                     high accuracy current sense resistor, making it ideal
    − Compensation of Input /Output Voltage Change                                      for battery charging applications and adaptors with
                                                                                        accurate current limit. The ACT4523 achieves
    − Temperature Compensation
                                                                                        higher efficiency than traditional constant current
    − Independent of inductance and Inductor DCR                                        switching regulators by eliminating its associated
• 2% Feedback Voltage Accuracy                                                          power loss.
• Up to 94% Efficiency                                                                  Protection features include cycle-by-cycle current
• 225kHz Switching Frequency Eases EMI Design                                           limit, thermal shutdown, and frequency foldback at
• Advanced Feature Set                                                                  short circuit. The devices are available in a SOP-
                                                                                        8EP package and require very few external devices
  − Integrated Soft Start                                                               for operation.
  − Thermal Shutdown
  − Secondary Cycle-by-Cycle Current Limit
  − Protection Against Shorted ISET Pin
• SOP-8EP Package
                                                                                                                                    CC/CV Curve
                                                          C3
                                                                                                               6.0
                                                                                                                                                                                  ACT4523-001
                                                         22nF
Input 10V to 40V                    HSB                                     5V
                                                         50V
                          IN                 SW                                                                                                                     VIN = 24V
                                                                L1 30µH                                        5.0
                               ACT4523
                                                                                          Output Voltage (V)
ENABLE                    EN            FB                                                                     4.0
                          ISET    GND COMP                      R2 52k                                                                    VIN = 12V
                                                                                                               3.0
                    C1          R1    C2                 R4      D1        C4
                   47µF        11.5k 2.2nF               10k    SK34      220µF                                2.0
                                                   R3
                                                  8.2k
                                                                                                               1.0
                                                                                                               0.0
                                                                                                                  0   0.4   0.8     1.2     1.6       2.0     2.4      2.8      3.2
ORDERING INFORMATION
  PART NUMBER                OPERATION TEMPERATURE RANGE                   PACKAGE          PINS          PACKING
    ACT4523YH-T                          -40°C to 85°C                       SOP-8EP           8         TAPE & REEL
PIN CONFIGURATION
PIN DESCRIPTIONS
c: Do not exceed these limits to prevent damage to the device. Exposure to absolute maximum rating conditions for long periods may
affect device reliability.
ELECTRICAL CHARACTERISTICS
(VIN = 20V, TA = 25°C, unless otherwise specified.)
ISET to IOUT DC Room Temp Current Gain IOUT / ISET, RISET = 19.6kΩ 25000 A/A
                                     BANDGAP,
                                    REGULATOR,
                                                                                     EMI
                     EN                 &                        OSCILLATOR
                                                                                   CONTROL                   HSB
                                    SHUTDOWN     VREF = 0.808V
                                     CONTROL
                                                                                    PWM
                                                                     Σ           CONTROLLER
SW
                          VREF = 0.808V
                                          +                         CC
                                                                  CONTROL
                     FB                   -
COMP ISET
FUNCTIONAL DESCRIPTION
CV/CC Loop Regulation                                                     regulating output voltage to regulating output
                                                                          current, and the output voltage will drop with
As seen in Functional Block Diagram, the ACT4523
                                                                          increasing load.
is a peak current mode pulse width modulation
(PWM) converter with CC and CV control. The                               The Oscillator normally switches at 225kHz.
converter operates as follows:                                            However, if FB voltage is less than 0.6V, then the
                                                                          switching frequency decreases until it reaches a
A switching cycle starts when the rising edge of the
                                                                          typical value of 30kHz at VFB = 0.15V.
Oscillator clock output causes the High-Side Power
Switch to turn on and the Low-Side Power Switch to                        Enable Pin
turn off. With the SW side of the inductor now
                                                                          The ACT4523 has an enable input EN for turning
connected to IN, the inductor current ramps up to
                                                                          the IC on or off. The EN pin contains a precision
store energy in the magnetic field. The inductor
                                                                          1.6V comparator with 125mV hysteresis and a 4µA
current level is measured by the Current Sense
                                                                          pull-up current source. The comparator can be used
Amplifier and added to the Oscillator ramp signal. If
                                                                          with a resistor divider from VIN to program a startup
the resulting summation is higher than the COMP
                                                                          voltage higher than the normal UVLO value. It can
voltage, the output of the PWM Comparator goes
                                                                          be used with a resistor divider from VOUT to disable
high. When this happens or when Oscillator clock
                                                                          charging of a deeply discharged battery, or it can be
output goes low, the High-Side Power Switch turns
                                                                          used with a resistor divider containing a thermistor
off.
                                                                          to provide a temperature-dependent shutoff
At this point, the SW side of the inductor swings to                      protection for over temperature battery. The
a diode voltage below ground, causing the inductor                        thermistor should be thermally coupled to the
current to decrease and magnetic energy to be                             battery pack for this usage.
transferred to output. This state continues until the
                                                                          If left floating, the EN pin will be pulled up to roughly
cycle starts again. The High-Side Power Switch is
                                                                          5V by the internal 4µA current source. It can be
driven by logic using HSB as the positive rail. This
                                                                          driven from standard logic signals greater than
pin is charged to VSW + 5V when the Low-Side
                                                                          1.6V, or driven with open-drain logic to provide
Power Switch turns on. The COMP voltage is the
                                                                          digital on/off control.
integration of the error between FB input and the
internal 0.808V reference. If FB is lower than the                        Thermal Shutdown
reference voltage, COMP tends to go higher to
                                                                          The ACT4523 disables switching when its junction
increase current to the output. Output current will
                                                                          temperature exceeds 150°C and resumes when the
increase until it reaches the CC limit set by the ISET
                                                                          temperature has dropped by 20°C.
resistor. At this point, the device will transition from
Innovative PowerTM                                                  -5-                                       www.active-semi.com
                                                                                                  Copyright © 2011 Active-Semi, Inc.
                         Active-Semi                                                                                                                       ACT4523
                                                                                                                                                               Rev 4, 21-Jul-11
APPLICATIONS INFORMATION
Output Voltage Setting                                                                                            CC Current Line Compensation
                                                                                                                  When operating at constant current mode, the
Figure 1:                                                                                                         current limit increase slightly with input voltage. For
Output Voltage Setting                                                                                            wide input voltage applications, a resistor RC is
                                                                                                                  added to compensate line change and keep output
                                                                   VOUT                                           high CC accuracy, as shown in Figure 3.
                                                                                                                  Figure 3:
                                   ACT4523                           RFB1
                                                                                                                  Iutput Line Compensation
                                             FB
                                                                     RFB2
               ⎛ V         ⎞
R FB1 = R FB 2 ⎜ OUT − 1 ⎟                                                                            (1)         Inductor Selection
               ⎝ 0 . 808 V ⎠                                                                                      The inductor maintains a continuous current to the
                                                                                                                  output load. This inductor current has a ripple that is
CC Current Setting                                                                                                dependent on the inductance value:
ACT4523 constant current value is set by a resistor                                                               Higher inductance reduces the peak-to-peak ripple
connected between the ISET pin and GND. The CC                                                                    current. The trade off for high inductance value is
output current is linearly proportional to the current                                                            the increase in inductor core size and series
flowing out of the ISET pin. The voltage at ISET is                                                               resistance, and the reduction in current handling
roughly 1V and the current gain from ISET to output                                                               capability. In general, select an inductance value L
is roughly 25000 (25mA/1µA). To determine the                                                                     based on ripple current requirement:
proper resistor for a desired current, please refer to
Figure 2 below.
                                                                                                                         VOUT × (VIN _VOUT )
                                                                                                                  L=                                                          (2)
Figure 2:                                                                                                              VIN fSW ILOADMAX K RIPPLE
Curve for Programming Output CC Current
                                                                                                                  where VIN is the input voltage, VOUT is the output
                                                                                                                  voltage, fSW is the switching frequency, ILOADMAX is
                                        Output Current vs. RISET
                        3500
                                                                                                                  the maximum load current, and KRIPPLE is the ripple
                                                                                       ACT4523-002
External High Voltage Bias Diode                                 Where IOUTMAX is the maximum output current,
It is recommended that an external High Voltage                  KRIPPLE is the ripple factor, RESR is the ESR of the
Bias diode be added when the system has a 5V                     output capacitor, fSW is the switching frequency, L is
fixed input or the power supply generates a 5V                   the inductor value, and COUT is the output
output. This helps improve the efficiency of the                 capacitance. In the case of ceramic output
regulator. The High Voltage Bias diode can be a                  capacitors, RESR is very small and does not
low cost one such as IN4148 or BAT54.                            contribute to the ripple. Therefore, a lower
                                                                 capacitance value can be used for ceramic type. In
Figure 4:                                                        the case of tantalum or electrolytic capacitors, the
                                                                 ripple is dominated by RESR multiplied by the ripple
External High Voltage Bias Diode
                                                                 current. In that case, the output capacitor is chosen
                                                                 to have sufficiently low ESR.
                                                                 For ceramic output capacitor, typically choose a
                                                                 capacitance of about 22µF. For tantalum or
                                                                 electrolytic capacitors, choose a capacitor with less
                                                                 than 50mΩ ESR.
                                                                 Rectifier Diode
                                                                 Use a Schottky diode as the rectifier to conduct
                                                                 current when the High-Side Power Switch is off.
This diode is also recommended for high duty cycle               The Schottky diode must have current rating higher
operation and high output voltage applications.                  than the maximum output current and a reverse
                                                                 voltage rating higher than the maximum input
Input Capacitor                                                  voltage.
The input capacitor needs to be carefully selected
to maintain sufficiently low ripple at the supply input
of the converter. A low ESR capacitor is highly
recommended. Since large current flows in and out
of this capacitor during switching, its ESR also
affects efficiency.
The input capacitance needs to be higher than
10µF. The best choice is the ceramic type,
however, low ESR tantalum or electrolytic types
may also be used provided that the RMS ripple
current rating is higher than 50% of the output
current. The input capacitor should be placed close
to the IN and G pins of the IC, with the shortest
traces possible. In the case of tantalum or
electrolytic types, they can be further away if a
small parallel 0.1µF ceramic capacitor is placed
right next to the IC.
STABILITY COMPENSATION
Figure 5:                                                             If RCOMP is limited to 15kΩ, then the actual cross
                                                                      over frequency is 6.58 / (VOUTCOUT). Therefore:
Stability Compensation                                                                       _
                                                                                                 6
                                                                      C COMP = 6 . 45 × 10           VOUT C OUT      (F)                      (14)
                                                                      STEP 3. If the output capacitor’s ESR is high
                                                                      enough to cause a zero at lower than 4 times the
                                                                      cross over frequency, an additional compensation
                                                                      capacitor CCOMP2 is required. The condition for using
                                                                      CCOMP2 is:
                                                                                                           _6
                                                                                          1 . 77 × 10
                                                                      R ESRCOUT ≥ (Min                          ,0 . 006 × VOUT   )   (Ω)     (15)
                                                                                               C OUT
c: CCOMP2 is needed only for high ESR output capacitor
                                                                      And the proper value for CCOMP2 is:
The feedback loop of the IC is stabilized by the
components at the COMP pin, as shown in Figure                                     C OUT R ESRCOUT
                                                                      C COMP 2 =                                                              (16)
5. The DC loop gain of the system is determined by                                     R COMP
the following equation:
                                                                      Though CCOMP2 is unnecessary when the output
           0 . 808 V                                                  capacitor has sufficiently low ESR, a small value
A VDC =              A VEA G COMP                         (7)
              I OUT                                                   CCOMP2 such as 100pF may improve stability against
                                                                      PCB layout parasitic effects.
The dominant pole P1 is due to CCOMP:
                                                                      Table 1 shows some calculated results based on
                     G
fP 1 =                   EA
                                                          (8)         the compensation method above.
           2 π A VEA C            COMP
                                                                      Table 1:
The second pole P2 is the output pole:
                                                                      Typical Compensation for Different Output
            I OUT
fP 2 =                                                    (9)         Voltages and Output Capacitors
       2 π V OUT C OUT
                                                                       VOUT              COUT                     RCOMP CCOMP CCOMP2c
The first zero Z1 is due to RCOMP and CCOMP:
                                                                       2.5V      47μF Ceramic CAP                 5.6kΩ      3.3nF          None
                 1
fZ 1 =                                                   (10)          3.3V      47μF Ceramic CAP                 6.2kΩ      3.3nF          None
         2 π R COMP C COMP
                                                                         5V      47μF Ceramic CAP                 8.2kΩ      3.3nF          None
And finally, the third pole is due to RCOMP and                        2.5V        470μF/6.3V/30mΩ                39kΩ       22nF           47pF
CCOMP2 (if CCOMP2 is used):
                                                                       3.3V        470μF/6.3V/30mΩ                45kΩ       22nF           47pF
                 1
fP 3 =                                                   (11)            5V        470μF/6.3V/30mΩ                51kΩ       22nF           47pF
         2πR COMP C COMP2
                                                                      c: CCOMP2 is needed for high ESR output capacitor.
The following steps should be used to compensate                         CCOMP2 ≤ 47pF is recommended.
the IC:
STEP 1. Set the cross over frequency at 1/10 of the
                                                                      CC Loop Stability
switching frequency via RCOMP:                                        The constant-current control loop is internally
                                                                      compensated over the 1500mA-3000mA output
                2 π V OUT C OUT f SW
R COMP =                                                              range. No additional external compensation is
            10 G EA G COMP × 0 . 808 V                                required to stabilize the CC current.
= 5 . 12 × 10 7 VOUT C OUT               (Ω)             (12)         Output Cable Resistance Compensation
STEP 2. Set the zero fZ1 at 1/4 of the cross over                     To compensate for resistive voltage drop across the
frequency. If RCOMP is less than 15kΩ, the equation                   charger's output cable, the ACT4523 integrates a
for CCOMP is:                                                         simple, user-programmable cable voltage drop
                              5
                                                                      compensation using the impedance at the FB pin.
            2 . 83 × 10
C COMP =                                 (F)             (13)         Use the curve in Figure 6 to choose the proper
                 R COMP                                               feedback resistance values for cable compensation.
                               350
                                                                                       0k
                                                                                 43
                                                                             =
   Delta Output Voltage (mV)
                               300                                      B1                   k
                                                                      RF                60
                                                                            1
                                                                                   =3
                               250                                      R FB             k
                                                                                      00
                                                                                   =3
                                                                               1          k
                                                                        R    FB
                                                                                       40
                               200                                                 =2
                                                                                   1
                                                                            R FB
                                                                                       00k
                               150                                                  =2
                                                                        R FB1           0k
                                                                                   = 15
                               100                                     R FB1
                                                                                         k
                                                                                   = 100
                                                                       RFB1
                                                                                    =5 1 k
                                50                                      R FB1
                                0
                                     0     0.4      0.8     1.2       1.6                    2
Figure 7:
Frequency Compensation for High RFB1
PC Board Layout Guidance                                                                                             Figure 9 gives one typical car charger application
When laying out the printed circuit board, the                                                                       schematic and associated BOM list.
following checklist should be used to ensure proper
operation of the IC.
1) Arrange the power components to reduce the
   AC loop size consisting of CIN, IN pin, SW pin
   and the schottky diode.
2) Place input decoupling ceramic capacitor CIN as
   close to IN pin as possible. CIN is connected
Figure 9:
Typical Application Circuit for 5V/2.1A Car Charger
Table 2:
BOM List for 5V/2.1A Car Charger
                               100
                                                Efficiency vs. Load current                                                                                                 Switching Frequency vs. Input Voltage
                                                                                                                                                                 250
ACT4523-004
                                                                                                                                                                                                                                    ACT4523-005
                                                                                 VIN = 12V
                                95
                                                                                                                                                                 230
                                85
                                                       VIN = 24V                                                                                                 190
                                80
                                                                                                                                                                 170
                                75
                                                                                                                                                                 150
                                70
                                                                                                                                                                 130
                                65
                                                                                           VOUT = 5V
                                60                                                                                                                               110
                                                                                                                                                                       10       15        20        25        30          35    40
                                    200         600         1000         1400     1800       2200
                                                                                                                                                                                          Input Voltage (V)
                                                      Load Current (mA)
                                                                                                                                                                                                                                    ACT4523-007
                                                                                                        ACT4523-006
  Switching Frequency (kHz)
                                                                                                                                                                2600
                              210
                                                                                                                                   CC Current (mA)
2500
                              160
                                                                                                                                                                2400
110 2300
                                                                                                                                                                2200
                               60
                                                                                                                                                                2100
                               10
                                                                                                                                                                2000
                                     0    100    200     300       400   500    600    700   800    900                                                                25       45        65        85        105     125      145
                                                CC Current vs. Input Voltage                                                                                                Maximum Peak Current vs. Duty Cycle
                              2600                                                                                                                               4.2
                                                                                                          ACT4523-008
ACT4523-009
                                                                                                                                                                4.05
                                                                                                                                 Maximum CC Current (A)
                              2400
                                                                                                                                                                 3.9
        CC Current (mA)
2200 3.75
                                                                                                                                                                 3.6
                              2000
                                                                                                                                                                3.45
1800 3.3
                                                                                                                                                                3.15
                              1600
                                                                                                                                                                  3
                                 10        14          18          22      26         30     34        38                                                               20           30        40        50          60        70
                                             Shutdown Current vs. Input Voltage                                                                                      Standby Current vs. Input Voltage
                                  175
ACT4523-010
                                                                                                                                                                                                                  ACT4523-011
                                                                                                                                                         3
                                  160
                                                                                                                                                        2.5
                                  145
                                                                                                                                                         2
                                  130
                                                                                                                                                        1.5
                                  115
                                                                                                                                                         1
                                  100
                                                                                                                                                        0.5
                                   85
                                                                                                                                                         0
                                   70
                                        10      15          20       25       30       35   40                                                           0       4      8     12   16   20   24   28   32   36   40
                                                                                                                                                                                                                  ACT4523-013
                                                                                                                                                               VOUT = 5V
   Reverse Leakage Current (µA)
                                                                                                                                                               RLORD = 1.5Ω
                                                                                                                                                               IISET = 2A
                                                                                                                                                               VIN = 12V
                                  120
CH1
80
40
                                                                                                                                                       CH2
                                    0
ACT4523-015
                                                                                                                                                       CH1
                                  CH1
                                  CH2
                                                                                                                                                       CH2
ACT4523-016
                                                                                                                                                        ACT4523-017
              VIN = 24V                                                                            VIN = 12V
              VOUT = 5V                                                                            VOUT = 5V
              IOUT = 2.1A                                                                          IOUT = 2.1A
CH1
CH1
CH2 CH2
                                                                                                                                                          ACT4523-019
               VIN = 24V                                                                                                                VIN = 12V
               VOUT = 5V                                                                                                                VOUT = 5V
               IISET = 2.1A                                                                                                             IISET = 2.1A
CH1
CH1
        CH2
                                                                                            CH2
ACT4523-021
CH1
CH2
CH2
ACT4523-022
                                                                                                                                                 ACT4523-023
                                                      VIN = 24V                                    VIN = 12V
        CH1                                           VOUT = 5V                                    VOUT = 5V
                                                      IISET = 2.1A                                 IISET = 2.1A
CH1
CH2
CH2
              VIN = 24V
              VOUT = 5V
              IISET = 2.1A
CH1
CH2
PACKAGE OUTLINE
SOP-8EP PACKAGE OUTLINE AND DIMENSIONS
                                                                                 DIMENSION IN          DIMENSION IN
                                                                    SYMBOL       MILLIMETERS              INCHES
                                                                                  MIN        MAX         MIN       MAX
                                                                       A         1.350       1.700      0.053     0.067
                                                                      A1         0.000       0.100      0.000     0.004
                                                                      A2         1.350       1.550      0.053     0.061
                                                                       b         0.330       0.510      0.013     0.020
                                                                       c         0.170       0.250      0.007     0.010
                                                                       D         4.700       5.100      0.185     0.200
                                                                      D1         3.202       3.402      0.126     0.134
                                                                       E         3.800       4.000      0.150     0.157
                                                                      E1         5.800       6.200      0.228     0.244
                                                                      E2         2.313       2.513      0.091     0.099
                                                                       e            1.270 TYP             0.050 TYP
                                                                       L         0.400       1.270      0.016     0.050
                                                                       θ           0°          8°         0°        8°
Active-Semi, Inc. reserves the right to modify the circuitry or specifications without notice. Users should evaluate each
product to make sure that it is suitable for their applications. Active-Semi products are not intended or authorized for use
as critical components in life-support devices or systems. Active-Semi, Inc. does not assume any liability arising out of
the use of any product or circuit described in this datasheet, nor does it convey any patent license.
Active-Semi and its logo are trademarks of Active-Semi, Inc. For more information on this and other products, contact
sales@active-semi.com or visit http://www.active-semi.com.