MA60 AIRCRAFT MAINTENANCE MANUAL (PART I   SDS)
CHAPTER
                   22
      AUTO FLIGHT
        MA60 AIRCRAFT MAINTENANCE MANUAL (PART I         SDS)
                    CHAPTER 22 AUTO FLIGHT
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      MA60 AIRCRAFT MAINTENANCE MANUAL (PART I      SDS)
                        CHAPTER 22 AUTO FLIGHT
                             TABLE OF CONTENTS
SUBJECT                               CH-SE-SU    PAGE EFF
AUTOPILOT                              22-10-00
   General                                          1 ALL
   System description                               1 ALL
   Controls and indicators                          1 ALL
AUTOPILOT AND SERVO                    22-11-00
   General                                          1 ALL
   System description                               1 ALL
   System operation                                 4 ALL
   Controls and indicators                          7 ALL
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          MA60 AIRCRAFT MAINTENANCE MANUAL (PART I                             SDS)
                                          AUTOPILOT
1.   General
     The autopilot system helps the pilot control the aircraft.
2.   System description
     A.   Functions
          The autopilot system is a full-digital dual-channel system providing the function of
          automatic flight in three axes of pitch, roll and yaw and the function of pitch trim as well as
          the function of fail safe protection.
     B.   Operation principle
          Ref. Fig 001.
          The autopilot interlinks with the AHS, ADS and electronic flight instruments by the data
          bus.
                           AHS
                                                                   Autopilot
                      Air data system
                      Electronic flight
                        instrument
                           Figure 1. Autopilot system - Schematic diagram
     C.   compose
          The autopilot system includes 1 set of autopilots.
3.   Controls and indicators
     The autopilot is controlled by the Mode Select Panel and Autopilot Panel.
     The operation conditions of the autopilot are displayed on the EADI of the electronic flight
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     MA60 AIRCRAFT MAINTENANCE MANUAL (PART I   SDS)
  instrument system.
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                                AUTOPILOT AND SERVO
1.   General
     The autopilot system is a full-digital dual-channel system providing the function of automatic
     flight in three axes of pitch, roll and yaw and the function of pitch trim as well as the function of
     fail safe protection.
2.   System description
     A.   Function
          The autopilot and servo system has the following functions:
          - Pitch control
          - Roll control
          - Yaw control
          - Auto-TRIM
          - Flight directing
          - Attitude hold
          - Automatic-disengagement
          - Advisory for automatic-disengagement.
     B.   Operation principle
          Ref. Fig 001.
          The autopilot processes the commands from the aircraft sensor system (AHS, ADS, FMS)
          and the left/right pilot or the output signals from the mode select panel. It does a full
          automatic pilot function and flight direction function for the pilot. The autopilot system
          obeys the rules of the Class I automatic approach.
     C. Installation location
          Installation locations of the autopilot system are shown in Table 001.
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             Figure001   Autopilot System - Schematic diagram
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                  Table 001 Components of Autopilot system – Location
     SN           Description              Installation location     Zone /Access PNL
    1                                   Left side of pilot glare
           Mode select panel
                                        shield
    2                                   Right side of pilot glare
           Mode select panel
                                        shield
    3      Autopilot panel              Central console
    4                                   Electronic     equipment
           FCC
                                        rack
    5      Rudder Servo                 FR 43 RH
    6      Elevator servo               FR 43 RH
    7                                   Center Wing Rear Spar
           Aileron Servo
                                        LH
    8      Trim servo                   LH of FR 45 thru FR46
  D. Components
     The autopilot system consists of the FCC, the mode select panel, the autopilot panel, the
     flight control servo and the servo cable.
     (1) Flight control computer
          The flight control computer provides the calculations of flight direction and the
          AP/yaw damper for the pilot and copilot to control the elevator, the aileron, the rudder
          and the elevator trim tab. The digital amplifier with dual channels and two servos
          provides a fail-safe protection for the attitude control of three-axes and elevator trim.
          Two independent calculation channels ensure that the flight direction function of the
          left pilot is isolated from the right pilot. Two different processors and the languages
          are used in each channel so as to improve the different redundancy monitoring
          technique.
     (2) Mode select panel
          The select buttons of the flight direction modes are installed on the mode select
          panel. The compatibility for these modes are monitored by the flight control computer
          and verified by the light for indication on the selected mode buttons.
     (3) Autopilot panel
          The autopilot panel includes:
          - The autopilot engaged/disengaged bar
          - The yaw damper engaged/disengaged bar
          - Autopilot transfer and turbulence mode switch
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              - Pitch control wheel/ Steering knob
          (4) Flight control servo
              The servo and the servo support are used to put the main control surface and
              elevator trim tab in position. The flight control servo is an accurate drive mechanism.
              The servo has a DC motor, a velocity measuring motor, a gear chain and a meshing
              clutch. The servo support has a super-control safety slip clutch and a drum wheel
              (chain wheel), which connects the servo and the control surface.
              The meshing clutch is powered by the AP panel and controlled through an engaged
              bar. The velocity measuring motor is activated through the flight control computer.
              The speed of servo with dual channels is fed back to the flight control computer for
              monitoring so as to ensure the fail-safe protection function.
          (5) Servo cable
              The servo cable is used to connect the servo and control system, and transmit the
              control action of the servo to the control surfaces.
3.   System operation
     A.   Work pattern
          (1) Mode select
              (a) Push the mode buttons on the mode select panel, to make sure that each button
                  indicator light comes on and that the related information is displayed on the
                  EADI.
              (b) When a mode is set, push the Go-Around button to set the Go-Around mode.
                  The mode set before is cancelled. The system will go into the Go-Around mode,
                  and “GA” (green) is displayed on the EADI.
          (2) Lateral mode
              (a) Push the HDG mode button on the MSP-85. The HDG indicator light comes on,
                  the HDG (green) is displayed on the EADI.
              (b) Move the heading cursor of the EHSI to 30° left of lubber line and then to 30°
                  right. Then move it to the position below the lubber line. Make sure that the
                  EADI command bar moves along with the heading cursor. If the aircraft roll
                  attitude is horizontal, when the cursor is below lubber line, the command bar
                  must point ZERO.
              (c) Move the heading cursor to right until the command bar correctly reaches the
                  maximum right turn command. Push the 1/2 BANK mode button on the MSP-85.
                  Make sure that the 1/2 BANK indicator light comes on, and the command bar
                  shows one decreased right deflection command quantity.
              (d) Cancel all modes. Make sure that the command bar on EADI disappears and
                  the HDG and the1/2 BANK indicator lights go off.
              (e) Disengage the DME. Tune the navigation receiver to the local VOR frequency.
                  Turn the course knob to make sure that the course pointer points to the radio
                  station and that deviation bar return to ZERO.
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          (f)   Select the HDG mode on the MSP-85. Then the HDG indicator light comes on
                and the HDG (green) is displayed on the EADI. Make sure that the EHSI course
                pointer and the deviation bar points to the VOR direction.
          (g) Monitor the location of the EHSI course pointer. Set the DG (directional gyro) of
              the AHS switch panel in the DG mode. Turn the compass dial to “R” and “L” with
              the deflection switch on the AHS switch panel. Do this, until the EHSI course
              pointer points at 20° on the right side of the heading line. Adjust the EHSI
              heading bug to a location below the heading line.
          (h) Adjust the course pointer of the EHSI to the right side for 20° again (the course
              pointer points to 40° right of the lubber line). Select the NAV mode on the
              MSP-85. Make sure that the EADI command bar points ZERO. The deviation
              bar of the EHSI moves towards the left side to the maximum range. The HDG
              light of the MSP-85 goes off, the NAV light of the MSP-85 comes on. The HDG
              (green) and the VOR1 (white) are displayed on the EADI at the same time.
          (i)   The course knob of EHSI slowly turns counterclockwise until the deviation bar
                returns to the center. The HDG (green) and the VOR1 or the VOR2 (white)
                disappear and that the VOR1 or the VOR2 is displayed on the EADI when the
                deviation bar is between the two points and the center.
          (j)   Adjust the EHSI course pointer to move the EHSI deviation bar to the center.
                Turn the compass dial to move the course pointer below the lubber line. When
                the aircraft roll attitude is horizontal, the command bar slowly moves to
                horizontal.
          (k) Engage the DME. Turn the course pointer to 360°. When the DME is less than 2
              mile, the EADI command bar moves a little or stays static.
          (l)   Select the HDG and the ALT modes on the MSP-85. The HDG and the ALT
                indicator lights on MSP-85 come on. The HDG (green) and the ALT (green) are
                displayed on the EADI. Set the heading cursor and the course pointer below of
                the lubber line. Tune the VIR receiver to the frequency of the local instrument
                landing system. Disengage the radio altimeter.
          (m) Select the APPR mode on the MSP-85. Make sure that the APPR indicator light
              comes on, the HDG (green), the ALT (green) and the LOC1 (white) are displayed
              on the EADI.
          (n) Operate the test switch of the VIR receiver to connect and disconnect until the
              LOC (green) is captured. The LOC1 (white) disappears, and the LOC1 (green)
              and the GS (white) are displayed on the EADI at this time. The GS (white)
              disappears and the GS (green) is displayed on the EADI after the GS is captured
              and the command bar points at the direction of the GS capture.
          (o) Engage radio altimeter. The command bar is ZERO in pitch.
          (p) Push the GA button. Make sure to cancel the aircraft command mode. The
              related information displayed on the MSP-85 and the EFIS disappear. The
              lateral GA (green) and the longitudinal GA (green) are displayed on the EADI
              and the command bar indicate nose up and wing level-off.
          (q) Push the SYNC button. Make sure that the Longitudinal GA (green) disappears,
              the command bar points to ZERO in pitch.
          (r)   Check of Long Range Navigation (LRN)
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                1   Select NAV mode on the MSP-85. Select LRN1 for the main course
                    navigation source. The LRN1 (white) is displayed on the EADI.
                2   Engage the flight management system to make sure that it stays in the
                    STATIC TEST state. Make sure that the LRN1 (green) is displayed on the
                    EADI. Engage the autopilot. Push the "ROLL 20 DEG R →” key on the
                    UNS display. Make sure that the EADI command bar turns right. Make sure
                    that the control wheel turns right until it stops. Push the "ROLL 20 DEG L
                    →” key on the UNS display. Make sure that the EADI command bar turns
                    left. Make sure that the control wheel turns left until it stops.
     (3) Vertical mode
          CAUTION: MAKE SURE THAT THE ALTITUDE PRE-SELECTOR DOES NOT
                   SELECT THE ALTITUDE OF THE AIRCRAFT OTHERWISE THE
                   VERTICAL MODE SELECTION WILL BE INHIBITED.
          (a) Connect the air data tester to the air data system. Set 200 Kn on the ASI and a
              climb rate of +2000 ft/min on the TVI (VSI, if there is a rate-of-climb meter) with
              the air data tester.
          (b) Engage the autopilot. Do not select each lateral mode and the vertical mode.
              The VS mode must be automatically selected. The vertical speed reference on
              the EADI must agree with the vertical speed indication (if there is a rate-of-climb
              meter installed, the vertical speed cursor on the VSI must conform to the vertical
              speed indication). The EADI command bar points ZERO pitch command.
          (c) Use the tester to simulate the state of the stop climb. Select the SPEED mode
              on the MSP-85. Make sure that the SPEED indicator light comes on, the ASI
              airspeed cursor agrees with the pointer.
          (d) Select the ALT mode on the MSP-85. The SPEED indicator light on the MSP-85
              goes off (it indicates that this mode is cancelled), and the ALT indicator light
              comes on. ALT (green) is displayed on the EADI. The EADI command bar points
              to the zero pitch command.
          (e) Turn the BARO knob on the ALT-85A altimeter indicator to change the altimeter
              display to appreciably higher or lower than pre-selected altitude. The command
              bar slowly pitches down if the altitude indication is appreciably higher than
              pre-selected altitude, and that pitches up if the altitude indication is lightly lower
              than pre-selected altitude. Set the BARO knob to 1013 mbar (29.92 inHg).
          (f)   Set the altitude to 5000 ft ± 100 ft. Select the CLIMB mode on the MSP-85. The
                CLIMB indicator light on the MSP-85 comes on and the CLM 140 is displayed on
                the EADI. Push the PERFORM SELECT button to make the CLM150H is
                displayed on the EADI. The ASI airspeed cursor changes from 140 kn to 150 kn.
          (g) Change the airspeed with the air data tester to change the ASI indication to
              appreciably higher or lower than the value pointed by the airspeed cursor. If the
              airspeed is appreciably higher than the value pointed by the airspeed cursor, the
              command bar pitches up. If the air speed is appreciably lower than the value
              pointed by the airspeed cursor, the command bar stops at the aircraft symbol
              (airspeed 150 kn).
          (h) Push the PERFORM SELECT button for the second time. The CLM140 is
              displayed on the EADI. The airspeed cursor changes from 150 kn to 140 kn.
          (i)   Set SPEED button on the MSP-85. The SPEED indicator light on the MSP-85
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                      comes on. The IAS (green) is displayed on the EADI.
                (j)   Set DESCEND button on the MSP-85. The DESCEND indicator light on the
                      MSP-85 comes on. The DES1000 is displayed on the EADI. (If there is a
                      rate-of-climb meter installed, the vertical speed cursor of the VSI points at 1000
                      ft/min.)
     B.     Power Supply
            The power supply of the autopilot system is shown in Table 002.
                                  Table 002.   Power supply summary
      Equipment                  Designation                    Bus/C/B PNL               Row/Column
Autopilot                   L MSP/R MSP              DC 28 V/ LH(RH)DC C/B PNL
                            APP A/APP B
                            FCC A/FCC B
Servo                       AP TRIM                  DC 28 V/ LH(RH)DC C/B PNL
                            AP CONT
4.   Controls and indicators
     A.     Control unit
            (1) The autopilot panel
                The autopilot panel (APP-85) includes these controls (Ref. Fig. 002)
                (a) ENGAGED Bars
                      Move the AP and YD engaged bars with protective side plates to ENGAGE, to
                      engage the autopilot and the yaw damper. The AP can be engaged just when
                      the yaw damper is engaged because the AP and the yaw damper are
                      interconnected. When the autopilot or the yaw damper is powered, the FCC
                      starts the prestarting routine test procedure. If the first test procedure is not
                      completed The system will not engage, i.e. the AP and YD engaged bars will
                      return to the DISENGAGED positions automatically. The engagement message
                      for the AP is displayed on the EADI in green. The disengagement warning is
                      shown on the integrated warning light box, as follows:
                      - L AP OFF, R AP OFF in red color,
                      - L YD OFF and R YD OFF in yellow color.
                      When engaged for the first time (without flight direction mode select), the
                      autopilot has two basic operation modes: roll holding and vertical speed holding.
                      NOTE:    On APP-85 Autopilot Panel, L and R are respectively represents
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                       controlling the steering direction to the left and right, DN and UP
                       represents controlling the pitch-up and pitch-down direction,
                       ENGAGED represents the engaged position for AP and YD,
                       DISENGAGED represents the disengaged position for AP and YD.
                  Figure 002    Autopilot panel – Controls and indicators
      1. Turbulence Indication Light; 2. Autopilot Transfer Indication Light; 3. Autopilot
      transfer switch; 4. AP engaged bar; 5. YD engaged bar; 6. Turbulence mode switch;
      7. Pitch control wheel; 8. Steering knob.
          (b) AP XFR (Autopilot transfer) switch
              The AP XFR switch is used to select the FCC channel. Push the AP XFR switch
              to move the autopilot to the right pilot system, this will occur:
              - Indication light of the AP XFR button switch is illuminated;
              - An arrow “→”is displayed on the EADI.
              Push the AP XFR button switch again, this will occur:
              - The autopilot will go back to the left pilot system
              - The arrow “←” is displayed on the EADI.
              When AP system control returns to the left pilot system, the AP XFR indication
              light is off.
          (c) TURB (Turbulence) Switch
              When the aircraft is within turbulence, press the TURB button to achieve AP
              system milder control and increase the passenger comfortableness. When
              selecting TURB mode, the indication light in the button switch is illuminated;
              press again to turn off the TURB mode, and the indication light in the button
              switch is off. When selecting the approach mode (APPR), the linkage restrains
              the use of TURB mode.
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          (d) Pitch Control Wheel
              The pitch control wheel is used to provide vertical reference commands such as
              IAS (indicated airspeed) and VS (vertical speed). These values can be changed
              into new values through operating the pitch control wheel and observing the
              displayed values on EFIS and the above indicated reference values (on the side
              which is decided by the AP XFR switch). When the operation is completed, a
              spring makes the control wheel return to the neutral position. When the system
              is operating in the modes of climbing, descending, altitude holding or altitude
              tracking, it will return to the basic vertical speed mode once the operation of the
              pitch control wheel is completed. The pitch control wheel is inoperative when the
              glide slope (GS) is captured or the AP is disengaged.
          (e) Steering knob
              The steering knob provides the function of performing all lateral commands
              except the approach (APPR) capturing or Localizer (LOC) capturing. Turn the
              knob from the centre stop point to the left or right, the system will send a roll rate
              command which is proportional to the displacement. The output command of
              the steering knob is a speed signal. A spring will make the knob return to the
              centre stop point when the deflection is completed. After operating with the
              steering knob, the system mode is rolling hold and it maintains the roll angle
              given by the steering knob. When the roll angle is less than 5°, the system mode
              is heading hold and it holds the heading of the aircraft the moment holding mode
              is started in use. The roll angle limit is 32°, and the steering knob has no use
              when AP is cut off.
     (2) Mode select panel
          The mode select panel is used to select the flight directing mode. The mode button
          adopts a push-engage/push-disengage logic. Push the mode button to select the
          mode, and cancel the incompatible operation modes at the same time. If the
          selected mode requirements can be fulfilled within the system, then the indication
          light in the mode button is illuminated. (Ref. Fig. 003):
                                                                           Indication light
                              Figure 003    Mode select panel
          NOTE: The PERFORM SELECT button is not used as the mode button but used
                together with the CLIMB mode.
          The mode button is interconnected, so only the compatible modes can be used
          together at the same time. If lateral modes are not selected, the system operates in
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          roll holding mode; if vertical modes are no selected, the system operates in pitch
          holding or vertical speed holding modes.
          (a) HDG mode
              Select the HDG mode. The command bar on the EADI is displayed and directs
              the aircraft to the heading indicated by heading cursor. Control and limit the AP
              command of roll to 27° and the maximum limitation of the roll speed to 4°/s.
          (b) 1/2 BANK mode
              The half bank mode reduces the roll order limitation to 12.5°, which can be used
              for all roll modes except approach mode (APPR) capture or any LOC capture
              modes.
          (c) NAV mode
              Push the navigation (NAV) mode button to select the navigation mode. The
              system operates in the navigation mode selected and displayed by EFIS. The
              AP always flies in the current (main) course shown on EFIS. Press the NAV
              button and the navigation mode is in preparation. When the navigation data
              source is valid and meets the capture conditions, the navigation mode will be
              captured. Before capture, the navigation system is in the auxiliary mode of the
              heading select, and the system operates according to the heading displayed on
              the EHSI. The system flies according to the digital optimization control law and
              provides the omni-bearing self adaptive capture (including true airspeed
              compensation at capture point). It sends flight commands after capturing to
              keep on the navigation course.
           (d) Approach Mode (APPR)
              PUSH the approach (APPR) mode button to select the approach mode, which is
              similar to the navigation mode. When the data of the instrument landing system
              is selected and displayed by EFIS, the system prepares to glide slope (GS) after
              heading captured. When glide slope is captured, the vertical mode will be
              canceled. The system sends the glide slope command and hold in the glide
              slope course. The radio altitude messages are used to decide the control law
              increment of LOC and GS. When VOR approach mode and back course mode
              are used, the GS is suppressed. When the system operates in the back course
              mode, the control law of back course is used to hold the system in the back LOC
              course.
           (e) ALT mode
              Turn the ALT tuning knob on the course heading select panel, if the AP is
              engaged or only the lateral mode is valid during the flight directing status, the
              system will prepare altitude pre-select mode automatically with the exception of
              glide slope capture. When the flight path goes through the set altitude, the ALT
              will be captured. The capture point is the function of the altitude rate and the
              altitude deviation (relative to the pre-selected altitude). When ALT is captured,
              the previous selected vertical mode is canceled, and sends the flight command
              of tracking the selected altitude to the aircraft.
              During the capture (not tracking) of the pre-selected altitude, any change of the
              pre-selected value will cause the system to operate in basic vertical speed
              holding mode and make preparation for another altitude pre-select. During the
              tracking (the system operates in the altitude holding mode) of altitude pre-select,
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                 for another altitude pre-select.
           (f)   CLIMB mode
                 Push the CLIMB button to select the climb mode. The system will provide the
                 calculation command to fly and keep the IAS profile specifically set and
                 pre-programmed for the aircraft type. Two speed profiles (L-low speed. H-high
                 speed) can be selected through the PERFORM SELET button. The IAS
                 reference is displayed on EADI and the IAS reference cursor on EADI will
                 change along with the IAS command (the cruise IAS value determined by L/H).
                 The minimum vertical speed is designed as a rating value 2.55 m/s (500 ft/min)
                 to make sure that the flight altitude will not decrease In climb mode.
           (g) DESCEND mode
                 The DESCEND mode is used to transfer smoothly from the initially selected
                 vertical mode to the pre-programmed vertical descending. When the mode is
                 selected, the system will give a smooth pitch change command. The vertical
                 descending speed for this command is pre-programmed. Always use the pitch
                 control wheel to change the descending speed.
           (h) SPEED mode
                 Use the SPEED mode button to select the speed hold mode. When the mode is
                 selected, the system will keep the IAS (indication airspeed). The IAS reference
                 value is displayed on EADI and can be revised through the pitch control wheel
                 on the AP panel or the setting knob of the airspeed indication cursor on ASI.
           (i)   PERFORM SELECT button
                 This button is not a mode button. It can do these functions:
                 CLIMB mode: Select the climb profiles of low and the high speed.
                 NOTE: All buttons except the performance button on the mode select panel are
                       push-engage /push-disengage buttons.
  B.   Indicators
       The flight mode is displayed on EADI. The display position of operation status and the
       display content refer to Figure 004.
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                  Figure 004   Autopilot data on the EADI
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