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CR7 Installation Manual Guide

This 3-page document provides instructions for installing a CR7 guidance system. It includes diagrams of the system components and their connections. The introduction describes the purpose of the manual and concepts used for additional attention points. It also notes the noise level produced and disclaims liability. The contents section lists the topics covered in the manual, including manual guidance installation, steering system installation for different tractor types, GPS receiver installation, and installing the CR7 terminal.

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© © All Rights Reserved
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0% found this document useful (0 votes)
500 views38 pages

CR7 Installation Manual Guide

This 3-page document provides instructions for installing a CR7 guidance system. It includes diagrams of the system components and their connections. The introduction describes the purpose of the manual and concepts used for additional attention points. It also notes the noise level produced and disclaims liability. The contents section lists the topics covered in the manual, including manual guidance installation, steering system installation for different tractor types, GPS receiver installation, and installing the CR7 terminal.

Uploaded by

Aphocalypse
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

CR7

GENERIC
016-8000-014EN REV. A

Installation manual
(English) (Original)
Raven Industries Inc. PAGE 2/38 | Installation manual | 016-8000-014EN | Rev. A
PREFACE | CR7 | GENERIC

PREFACE
This installation manual is intended for persons This installation guide uses a number of concepts for
responsible for installing a CR7 kit. The manual extra attention to a few things:
contains important instructions that should be
complied with when commissioning, operating and
servicing the CR7. Hint!:
Provides recommendations on how certain
This manual has been compiled with the utmost care. activities can be performed much easier.
Raven Europe assumes no responsibility for any errors
or omissions in this document. Please note!:
Indicates certain problems that the user
Any comments or questions can be sent to service- should take note of.
eu@ravenind.com.
Caution!:
Raven Europe or any of its suppliers will accept no Indicates that the machine can be damaged.
liability for physical or material damage caused
whilst using the CR7.
Warning!:

The installed Raven system produces less than 70dB Indicates a risk of injury.

(A) noise.

PAGE 3/38 | Installation manual | 016-8000-014EN | Rev. A


DISCLAIMER | CR7 | GENERIC

DISCLAIMER

WARNING!
 The safety instructions contained in the manuals of the tractor or implements must be complied with at all
times.
 Always switch off the tractor before installing or repairing hydraulic and electrical components of the
SBGuidance system.
 It is strictly prohibited to use the CR7 system on public roads.
 It is strictly prohibited to leave a driving vehicle unattended when the CR7 system is switched on. The driver is
always responsible for the direction and course of the vehicle.
 To prevent injury or fire, replace defective fuses only with fuses of the same type and amperage.
 The SBGuidance the operating system is not able to detect and avoid obstacles. If there is an obstacle in your
path, you will always need to take action for it to be avoided.
 Only allow authorized/qualified persons to operate the system. Authorized/qualified persons are defined as:
persons who have read and understood the manual, have been given instructions by a product specialist, and
who are both physically and mentally fit and able to operate the system.
 The system contains moving parts! Make sure the immediate environment is clear of people before operating
the system.
 In case of system failure or breakdown switch of the tractor and disconnect the electrical power source to
avoid further damage. Contact your dealer for further instructions on how to repair your system.
 Always wear personal protective equipment when operating/adjusting/repairing the system outside of the
tractor cab.
 In order to prevent power surges from occurring, always start the machine first, before initiating the
SBGuidance control system.

PAY ATTENTION!
 Only touch the touch-screen with your finger or by using a special touch-screen stylus/pen. Operating the
touch-screen with sharp objects may cause permanent damage to the screen.
 Always consult your supplier as to which products are best suited first before cleaning the touch-screen with
chemicals or alcohol.
 If the terminal is not used for a long period, better remove the terminal from the tractor and store in a heated
environment. This will extend the life span of the electronic components.
 To prevent theft, it is better to not let the terminal and GPS-antenna unattended in the tractor on the field.

Raven Industries Inc. PAGE 4/38 | Installation manual | 016-8000-014EN | Rev. A


CONTENTS | CR7 | GENERIC

CONTENTS
PREFACE ..............................................................................................................................................................................................................3
DISCLAIMER .......................................................................................................................................................................................................4
CONTENTS .........................................................................................................................................................................................................5
APPLICATION DRAWINGS ...........................................................................................................................................................................6
1 MANUAL GUIDANCE INSTALLATION ........................................................................................................................................... 11
2 STEERING SYSTEM INSTALLATION ................................................................................................................................................ 13
MOUNTING HARNESSES........................................................................................................................................................... 13
ISO STEERING CONTROLLER ................................................................................................................................................... 15
HYDRAULIC..................................................................................................................................................................................... 16
2.3.1 HYDRAULIC VALVE............................................................................................................................................................. 16
2.3.2 HYDRAULIC INSTALLATION LOAD SENSE ................................................................................................................ 17
2.3.3 CONNECTING THE SHUTTLE VALVE ........................................................................................................................... 17
2.3.4 HYDRAULIC INSTALLATION OPEN CENTER ............................................................................................................. 18
2.3.5 PRESSURE RELIEF VALVE.................................................................................................................................................. 19
2.3.6 HYDRAULIC SYSTEM ON TRACTORS WITH GEAR PUMP AND LOAD SENSE ORBITROL CONNECTION
20
2.3.7 MOUNTING AND CONNECTING THE STEERING CONTROLLER ...................................................................... 21
2.3.8 STEERING ANGLE SENSOR.............................................................................................................................................. 22
2.3.9 MOUNTING SPY-CABLE ................................................................................................................................................... 22
2.3.10 MOUNTING THE WHEEL ANGLE SENSOR ................................................................................................................ 23
2.3.11 MOUNTING THE SENSOR DISC .................................................................................................................................... 25
2.3.12 HEAVY-DUTY CARRARO FRONT AXLE WITH INDEPENDENT SUSPENSION ............................................... 29
STEER READY TRACTORS .......................................................................................................................................................... 30
SMARTRAX MD ............................................................................................................................................................................. 31
3 GPS RECEIVER INSTALLATION ......................................................................................................................................................... 33
INSTALLATION 500S & 600S ................................................................................................................................................... 33
4 CR7 INSTALLATION .............................................................................................................................................................................. 35
MOUNTING TERMINAL.............................................................................................................................................................. 35
SLINGSHOT INSTALLATION ..................................................................................................................................................... 36

PAGE 5/38 | Installation manual | 016-8000-014EN | Rev. A


APPLICATION DRAWINGS | CR7 | GENERIC

APPLICATION DRAWINGS

FIGURE 1 SCHEMATIC OVERVIEW – MANUAL GUIDANCE ONLY

Raven Industries Inc. PAGE 6/38 | Installation manual | 016-8000-014EN | Rev. A


APPLICATION DRAWINGS | CR7 | GENERIC

FIGURE 2 SCHEMATIC OVERVIEW – ISOBUS HARNESS

PAGE 7/38 | Installation manual | 016-8000-014EN | Rev. A


APPLICATION DRAWINGS | CR7 | GENERIC

FIGURE 3 SCHEMATIC OVERVIEW - HYDRAULIC

Raven Industries Inc. PAGE 8/38 | Installation manual | 016-8000-014EN | Rev. A


APPLICATION DRAWINGS | CR7 | GENERIC

FIGURE 4 SCHEMAITIC OVERVIEW – SMARTRAX MD

PAGE 9/38 | Installation manual | 016-8000-014EN | Rev. A


APPLICATION DRAWINGS | CR7 | GENERIC

FIGURE 5 SCHEMATIC OVERVIEW – STEER READY

Raven Industries Inc. PAGE 10/38 | Installation manual | 016-8000-014EN | Rev. A


MANUAL GUIDANCE INSTALLATION | CR7 | GENERIC

1 MANUAL GUIDANCE INSTALLATION


For installing a manual guidance only set connect the 3
pin COBO connector to a power outlet of the tractor.
Most of the time there is such a connector inside the
cabin (Figure 6). If this connector is not available inside
the cabin but there is another power supply the best
thing is to make a converter/adapter cable.

Connect this harness to the CR7, more information


about mounting the CR7 terminal is described in
Chapter 4.

This harness can be connected to one of the adapter


cables to connect an antenna. More information about
installing the antenna can be found in Chapter 3. FIGURE 6 POWER CONNECTOR MANUAL
GUIDANCE
When the customer wants to connect his CR7 with an
ISObus implement on an ISObus tractor the ISO-Incab
to CR7 cable can be used. Mount one side to the CR7
and the other side to the ISObus connection in the
tractor (Figure 7). The IBBC connector on the back of
the tractor can be used to connect the implement.

Please note!:
If you decide to hide the cables behind cover
plates be sure the cables will not get damaged.
Tie-wrap the wires so they are attached free
from vibration and friction.

FIGURE 7 CR7 CONNECTED WITH ISOBUS OF


TRACTOR

PAGE 11/38 | Installation manual | 016-8000-014EN | Rev. A


MANUAL GUIDANCE INSTALLATION | CR7 | GENERIC

Raven Industries Inc. PAGE 12/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

2 STEERING SYSTEM INSTALLATION


This chapter describes the installation of all the
different steering systems, hydraulic, SmarTrax MD and
steer ready tractors. Look carefully at the system
overviews to know which parts of the installation are
applicable.

MOUNTING HARNESSES

When installing an autosteer system, the power cables


should always be connected to the battery. Two
options are possible, a Basic Harness (1-115-8000-141)
or a Implement Ready Harness (1-115-8000-060). The
differcence between these harnesses is the IBBC
connector, this one is included at a Implement Ready
(IR) Harness (Figure 8).

Power harness: an Implement Ready power harness is


mounted from the battery to the rear of the tractor. A
Basic power harness is mounted from the battery to
FIGURE 8 IBBC CONNECTOR
the chassis harness. Make sure that the relays and
fuses are mounted in a dry, clean and accessible spot
(Figure 9).

Which harness will be connected to the Power Harness


depends on which type of steering will be installed.
See system overviews on pages 6 - 10. All the
harnesses with a hard casing should be mounted
outside the cabin, all the harnesses with a braided
sleeve should be mounted inside the cabin. At all time,
find a good location where the cabling can enter the
cabin.

In addition, a number of guidelines have been


established for the assembly of all types of cable
harnesses: FIGURE 9 CORRECT MOUNTED RELAYS AND FUSES

 Mount the relays fixed and in a dry, clean and


accessible spot (Figure 9).
 The red wire is + (12V). The black wire is
(ground). Make sure that the first part of the
red wire (part in between battery and fuses)
cannot damage during operation.

PAGE 13/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

 If necessary the positive and negative wires, in


between the battery and the fuses, can be
shortened. Be sure to use cable sockets with
the correct size for proper connection.
 If a ground switch is used, connect the wiring
harness behind the ground switch (not at the
battery side of the ground switch!).
 If a main (12V) switch is used in the red wire,
connect the wiring harness behind the main
switch (not at the battery side of the main
switch!).
 If no main switch is used, always connect the
wiring harness directly to the battery.
 If the system is connected to a 24 Volt
machine, always use a 24V to 12V converter.
Never connect between the two batteries of a
24V machine!
 Lead the terminal harness along with the GPS
and radio/GSM antenna cables through one
pillar of the cab.
 Tie-wrap the wires so they are attached free
from vibration and friction.

Caution!:
It is important to ensure that the wiring harness
is always connected to the battery AFTER
installing all wires and controllers!

Raven Industries Inc. PAGE 14/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

ISO STEERING CONTROLLER

The following guidelines have been established for


mounting the ISO Steering Controller:

 Preferably, place the ISO Steering Controller


next to and to the right of the seat. Use the
standard ISO Steering Controller mounting
bracket.
 If it is not possible to attach the ISO Steering
Controller to the seat bolts, the ISO Steering
Controller should be attached in an
appropriate place in the cabin that is free from
vibrations.
 A ISO Steering Controller may only be
mounted in a horizontal position (with the
sticker side up). The connectors may be
orientated in four directions (0, 90, 180, 270
degrees).
 By default, the orientation of the ISO Steering
FIGURE 10 DYNAMIQ ISO MOUNTED NEXT TO THE
Controller is set to: horizontal position with
SEAT.
connectors pointing towards the rear (as
shown in Figure 10). Any other orientation
should be set in the software!

PAGE 15/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

HYDRAULIC
2.3.1 HYDRAULIC VALVE

Figure 11 shows a manifold mounted onto a manifold


bracket with four M8 bolts. The manifold bracket is
preferably mounted at the right hand side of the
tractor (Figure 12). This is usually the side of the tractor
with the most space.

Please note!:
Make sure the connectors of the valves and the
pressure sensor can still be connected after
mounting the manifold. FIGURE 11 MANIFOLD BRACKET WITH A
MANIFOLD AND STEERING CONTROLLER
MOUNTED.

FIGURE 12 MOUNTED MANIFOLD AND STEERING


CONTROLLER

Raven Industries Inc. PAGE 16/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

2.3.2 HYDRAULIC INSTALLATION LOAD SENSE

The manifold should be connected between the hoses


leading from the steering orbitrol to the steering
cylinder(s). To do so, the hoses must be disconnected,
preferably on an existing connection between a pipe
line and a hose.

Connect the hoses from the steering orbitrol to A1


and B1 on the manifold. Connect the hoses to the
steering cylinders to A and B on the manifold (Figure
13 and Figure 14).

Connect the pressure line, return line and the LS line of


the hydraulic pump to the P, T and LS of the manifold.
When needed refer to the hydraulic drawing of the
tractor to find the correct connections on the tractor.
Steering Cylinder(s)
Caution!:
If there are separate hydraulic systems with FIGURE 13 LOAD SENSE CONNECTING CIRCUIT.
separate oil tanks on the tractor, the manifold
must be connected to the system in which the
steering orbitrol and steering cylinder are
included in.

Hint!:
Mark the lines twice with 'A' and 'B', before
disconnecting them.

Hint!:
Raven Europe can supplies hose kits for different
types of tractors. Please inquire about the
possibilities. FIGURE 14 CONNECTIONS FOR THE HYDRAULIC
LOAD SENSE MANIFOLD.

2.3.3 CONNECTING THE SHUTTLE VALVE

A shuttle valve should be installed in the load sense Signal from Signal from
other users manifold
line. See Figure 15 for proper mounting and
orientation of the shuttle valve. This way, when in rest,
the ball inside the shuttle valve floats inside the valve,
which will benefit the response for the load sense Signal to LS-
signal. In addition, it is important that the shuttle valve pump
is installed as close to the pump as possible.
FIGURE 15 TOP VIEW OF SHUTTLE VALVE FOR
MOUNTING IN THE LOAD SENSE LINE.

PAGE 17/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

Hint!:
In case the wheels of the tractor are steering,
when the hydraulics of the tractor are operated;
a non-return valve should be mounted in the
load sense line from the manifold. The non-
return valve should let oil pass from the
manifold to the check valve/pump and should
block in opposite direction.

Hint!:
A shuttle valve for CNH tractors can be provided
by Raven Europe (order no. 13348001014) or
FIGURE 16 ADD-ON PART OF THE OPEN
the local CNH dealer (order no. 82018814). CENTER MANIFOLD.

2.3.4 HYDRAULIC INSTALLATION OPEN CENTER

The manifold v3 open center consists of the standard


load sense manifold v3 with an add-on open center
part (Figure 16).

The pressure line that normally runs from the hydraulic


pump to the steering orbitrol, should be connected to
the P of the add-on open center part. Then connect a
line between P1 of the manifold and the pressure line
of the orbitrol. Connect the T of the manifold to a tank
inlet (Figure 17 and Figure 18).

Connect the hoses leading from the orbitrol to A1 and


B1 on the manifold. Connect the hoses to the steering
FIGURE 17 OPEN CENTER CONNECTION
cylinders to A and B of the manifold (Figure 17 and CIRCUIT.
Figure 18).

FIGURE 18 CONNECTIONS OF THE HYDRAULIC


OPEN CENTER MANIFOLD.

Raven Industries Inc. PAGE 18/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

2.3.5 PRESSURE RELIEF VALVE

A pressure relief valve is mounted to the add-on part


of the open center manifold (Figure 19). This pressure
relief valve must be set to the maximum allowable
control pressure of the steering system. The default
setting of the pressure relief valve is about 180 bar.
Determine the maximum pressure of the steering
system before mounting the manifold. Follow the next
steps:

 Mount a pressure gauge in the pressure


line between the hydraulic pump and the
steering orbitrol.
FIGURE 19 OPEN CENTER MANIFOLD.
 Steer the front wheels to one side and
keep steering until the maximum pressure
is reached.
 Read out the value on the pressure gauge.

After mounting the manifold. Set the maximum


pressure of the pressure relief valve, equal to the
maximum pressure of the steering system. Follow the
next steps:

 Mount a pressure gauge in the pressure line


between the hydraulic pump and the manifold.
 Loosen the locking nut of the pressure relief
valve.
 Loosen the pressure relief valve two turns
counter clockwise.
 Steer the front wheels to one side, using the
Left/Right buttons of the CR7. Keep steering
until the maximum pressure is reached.
 Read out the value on the pressure gauge.
 Adjust the pressure relief valve until the
pressure is equal to the pressure it was before
mounting the manifold.
 Secure the pressure relief valve with the
locking nut.

PAGE 19/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

2.3.6 HYDRAULIC SYSTEM ON TRACTORS WITH


GEAR PUMP AND LOAD SENSE ORBITROL
CONNECTION

Tractors with a gear-type pump and equipped with an


orbitrol with load sense connection fitted with a load
sense priority valve. This concerns most Valtra models
(Advanced, Versu and Direct) and some Deutz-Fahr
models.
T
Orbit
P
This enables the use of a standard load sense manifold
with a shuttle valve. Because the maximum pressure is
LS Shuttle
normally limited by the steering orbitrol, an additional
-prior valve
pressure relief valve needs to be installed in the LS A1 B1
pressure line to the manifold. T Manifold
T P A B
The load sense signal should be connected to the P P
existing load sense line from the steering orbitrol by Pressure relief
using the shuttle valve supplied. Preferably mount the valve
shuttle valve horizontally. Connect the hydraulics (p=140 bar)

hoses as indicated in Figure 20. Steering cylinder(s)


FIGURE 20 CONNECTING CIRCUIT FOR LS PRIORITY
Determine the maximum pressure of the steering VALVE.
system before mounting the manifold. The maximum
pressure of the additional pressure relief valve should
be set equal to the maximum pressure of the steering
system, before mounting the manifold.

Raven Industries Inc. PAGE 20/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

2.3.7 MOUNTING AND CONNECTING THE


STEERING CONTROLLER

The steering controller bracket can be mounted to the


manifold. The steering controller can then be fitted to
the manifold bracket (Figure 21).

Important notes when mounting the controller:

 Mount the steering controller with connectors


directed downwards to prevent the ingress of
water.
 Do not mount the steering controller too close
to parts which have a high temperature (for
example, the exhaust system of the tractor).

Connect the DIN connectors marked "Left" and “Right”


to the proportional valve. Connect the DIN connector
marked "Lock" to the shut-off valve. Connect the 4-pin
Phoenix M12 connector to the pressure sensor of the
FIGURE 21 SIDE VIEW OF THE STEERING
manifold.
CONTROLLER FITTED TO THE MANIFOLD.

Please note!:
The torque of the pressure sensor in the
manifold V3 is 30 Nm. It is not necessary to
check this at delivery of a assembled manifold.
However, make sure, when replacing the
pressure sensor, that it is tightened with the
correct torque.

PAGE 21/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

2.3.8 STEERING ANGLE SENSOR

For a correct operation of the Raven system a wheel


angle sensor is necessary. In various types of tractors a
factory fitted wheel angle sensor is already mounted in
the front axle. For different tractor types a ‘spy cable’ is
available at Raven to use the factory fitted wheel angle
sensor for the Raven system. When a spy cable is used
it is not necessary to install a Raven wheel angle
sensor. Ask Raven for more information about the
availability for a specific tractor brand or type.

2.3.9 MOUNTING SPY-CABLE

Take the following steps to mount a wheel angle


sensor spy-cable:

1. Follow the cable from the wheel angle sensor


on the front axle pf the tractor to the first
connection in this cable.
2. Disconnect the connectors.
3. Connect the spy-cable in between the
connectors.
4. Connect the wheel angle sensor 5M cable to
the M12 connector of the spy-cable.
5. Mount the spy-cable in a clean and dry
position (Figure 22).
FIGURE 22 SPY CABLE MOUNTED ON A CNH
TRACTOR.

Raven Industries Inc. PAGE 22/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

2.3.10 MOUNTING THE WHEEL ANGLE SENSOR

Figure 23 and Figure 24 show a detailed view of the


structure of a wheel angle sensor assembly. Table 1
also lists the components shown in Figure 23.

TABLE 1 WHEEL ANGLE SENSOR COMPONENTS.

Symbol Description
1 Sensor housing
2 Sensor disc
3 Mounting bracket 3mm
4 Mounting strip 20x 3mm
5 2 x M5 x 16mm (countersunk
head)
6 2 x M5 x 30mm

1. If the front wheels are straight, the screws of


the sensor housing and sensor disc should be
aligned with the front axle. It is also important
that the sensor disc is rotated in such a way
that the triangles in the disc and the sensor
FIGURE 23 SCHEMATIC OVERVIEW OF WHEEL
housing (Figure 25) are properly aligned. Only ANGLE SENSOR WITH MOUNTING BRACKET
then will the wheel angle sensor produce a AND STRIP.
voltage reading.

2. The sensor housing and sensor disc should be


aligned EXACTLY on the pivot point of the stub
axle. The centre-to-centre distance of the
mounting holes is 28 mm.

Please note!:
At all times the triangles on the sensor housing
and sensor disc must be pointing in the same
FIGURE 24 SCHEMATIC DRAWING OF WHEEL
direction!
ANGLE SENSOR WHEN MOUNTED.

PAGE 23/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

1. If there is a grease nipple at the bottom of the


stub axle (stub axle with triangle), then a
special U-shaped bracket is to be used for the
wheel angle sensor housing (Figure 27 and
Figure 26).

2. It is recommended to assemble the sensor


housing on the bottom side of the axle stub.
Install the sensor housing with the wire
pointing backwards.
FIGURE 25 TRIANGULAR MARKINGS ON THE 12V
WHEEL SENSOR.
Caution!:
Sensor housing should always be mounted
above the disk to prevent the accumulation of
dirt.

3. Mount the sensor housing with the M5X16


bolts (allen bolt, countersunk head).
Countersink the drill holes in the wheel angle
sensor mounting bracket beforehand, so the
heads of the M5 bolts are fully countersunk in
the mounting bracket when tightened (Figure
24). To prevent damage to the inside of the the
sensor housing, make sure the M5 bolts are
not too long.
FIGURE 27 STEERING ANGLE SENSOR ON NEW
HOLLAND.
4. The connecting cable can be provided with a
protective sleeve for longer life. Feed the cable
via the stub axle and direct it over the top
(stub axle/pivot point) of the front axle so that
the wire is not pinched or constricted.

FIGURE 26 STUB AXLE WITH GREASE NIPPLE.

Raven Industries Inc. PAGE 24/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

2.3.11 MOUNTING THE SENSOR DISC

1. Mount the sensor disc without spacers on the


provided 20x3 strip (Figure 28).

2. Mount the sensor disc in the sensor housing


and mark where the first bend should be made
(about 10 cm from the beginning). The first
bend should be as close as possible to the
sensor disc and be positioned as tight as
possible against the stub axle housing to
prevent damage by crops or soil (Figure 28 and
Figure 29). The most extreme wheel position is
usually the tightest position of the strip. Do not
bend the strip too sharply.

3. Mark the position of the second bend in the


strip until the sensor disc fits nice and flat in
the sensor housing. On the other side, the strip
must rest just underneath and against the front FIGURE 28 DISC ON THE STRIP WITHOUT SPACERS.
axle. The strip should rest on the sensor
housing. Cut the strip to the correct length.

4. The wheel angle sensor strip should now be


mounted to the bottom of the front axle
(Figure 29). Mark the location of the holes on
the strip and drill two 5 mm holes in the strip
at approximately 30 mm apart.

5. Hold the strip with disc in the correct position


and drill the first hole in the front axle with a 5
mm drill bit (about 10-15 mm deep). Drill into
the thickest part of the front axle. Not too
deep! FIGURE 29 STRIP WITH SECOND BEND AND
SHORTENED.
Caution!:
Ensure that the hole does not wear out when
drilling (drill clean and straight). When drilling,
ensure that the strip is under tension when
positioned against the sensor housing to prevent
the strip from vibrating.

PAGE 25/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

6. Tap the first thread in the hole drilled into the


front axle using a M6 screw-thread tapping
attachment. Now fasten the strip with one M6
bolt (Figure 30).

7. Drill the second hole in the front axle with a 5


mm drill bit. Remove the strip again and tap
the second screw thread in the hole in the
front axle.

8. Drill the second hole in the wheel angle sensor


strip with 6 mm drill bit. Fasten the strip with
two M6 bolts.
FIGURE 30 STRIP ON THE FRONT AXLE WITH ONE
BOLT.
9. Make sure the sensor disc falls nice and flat
into the sensor housing and the strip also lies
flat and under tension on both sides of the disc
positioned against the sensor housing. Press
with your thumb against the end of the strip
and check if the strip bounces back easily
without friction (Figure 36 and Figure 37). The
sensor disc may only have a little bit of friction
in the sensor housing.

10. If necessary, bend the strip a little bit. Two


Bahco’s are useful tools to do this (Figure 31).

11. Remove the strip again and mount the sensor


disc on the bottom of the strip (Figure 32).
FIGURE 31 BEND THE STRIP WITH THE HELP OF
12. Mount the strip again with two M6 bolts on the TWO BAHCO’S.
front axle.

13. Check if the sensor disc is properly centered


with the sensor housing. The strip has to lie flat
under slight pretention against the sensor
housing (Figure 32). Also turn the wheels to
make sure the sensor housing remains properly
centered in various wheel positions.

FIGURE 32 DISC AT THE OTHER SIDE OF THE STRIP.

Raven Industries Inc. PAGE 26/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

14. Remove the strip again from the front axle.


Then mount the strip again to the front axle
with the aid of M5 X 30 bolts, raised with two
nuts and two washers on each side. Mount on
the correct side of the strip (Figure 33) and pay
attention to the orientation of the disc (Figure
25). The triangular marker must be on the
correct side.

15. Make sure the sensor magnet (Figure 34) in the


sensor disc is completely clean (no iron fillings)
before being mounted. Clean the sensor
magnet with compressed air if necessary FIGURE 33 WHEEL ANGLE SENSOR DISC MOUNTED
(Figure 35). Mount the strip back on the front WITH SPACERS.
axle.

16. Check again if the sensor disc lies under slight


pretention against the sensor housing (Figure
36). Push with your thumb to the end of the
wheel angle sensor strip to check this. The
sensor disc may only have a little bit of friction
in the sensor housing. The sensor disc should
bounce back easily and without friction (Figure
37).

Caution!:
The sensor disc should be in a fully centered FIGURE 34 DIRTY WHEEL ANGLE SENSOR MAGNET.
position within the sensor housing. The strip
should be able to flex in a downward direction.

FIGURE 35 CLEANING WHEEL ANGLE SENSOR


MAGNET.

PAGE 27/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

Hint!:
It is often useful to drill bigger holes (slots) in
the wheel angle sensor strip for the sensor disc.
Allow the nuts to be loose-fit when mounting
the strip. The disc then centers itself
automatically. Do not forget to tighten the nuts
again.

Caution!:
Make sure the magnet of the wheel angle sensor
is completely clean (no iron fillings) before
mounting it. Cleaning the wheel angle sensor
magnet with compressed air can prevent
problems.
FIGURE 36 CENTRE AND FRICTION CHECK OF
WHEEL ANGLE SENSOR.

FIGURE 37 CORRECT MOUNTED WHEEL ANGLE


SENSOR.

Raven Industries Inc. PAGE 28/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

2.3.12 HEAVY-DUTY CARRARO FRONT AXLE WITH


INDEPENDENT SUSPENSION

Tractors with the heaviest type of Carraro front axle


with independent suspension must be fitted with a
special wheel angle sensor bracket (Figure 38). This
type of assembly requires a wheel angle sensor with a
much wider range (180°) in connection with the larger
wheel turn (blue coloured wheel angle sensor). The
wheel angle sensor should be mounted at the right
sight behind the front axle of the tractor (Figure 38).

Required parts:

 180° wheel angle sensor FIGURE 38 CARRARO FRONT AXLE.


 Wheel angle sensor bracket
 M8 threaded stub with nuts
 2x M8 ball joint
 Carraro front axle wheel angle sensor bracket
 Carraro front axle tie rod bracket

Method of mounting:

 Install the wheel angle sensor to the bracket.


 Mount the bracket to the front axle.
 Set the arm of the sensor approximately 20
degrees off center (Figure 39). This means that
the ball and socket joint of the wheel angle
sensor are flush with the ball joint of the
control rod. This in order to prevent, when fully
to the left, the arm of the sensor and the
threaded rod with the ball joints scissors with FIGURE 39 SENSOR WITH BRACKETS.
each other.
 Cut the threaded rod to measure. The ball
joints are center to center 180mm long. Fit the
clamp to the tie rod and the threaded rod with
ball joints.
 After mounting check the mechanism by
steering fully left and right.

PAGE 29/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

STEER READY TRACTORS

Most of the tractor brands which are already equipped


with a factory fitted GPS ready system can be
contolled with a steering system of Raven in
combination with a CR7. Examples are Fendt
VarioGuide, John Deere AutoTrac Ready, New Holland
Intellisteer. Look at the actual price list to see which
tractors can be controlled with a Raven CR7.

You can find the installation manuals of these tractors


on our website.

Raven Industries Inc. PAGE 30/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

SMARTRAX MD

For mounting the mechanical drive unit (Figure 40),


some specific manuals are available. These manuals
are specific for the type of tractor.

Go to www.portal.ravenprecision.com to download the


correct manual. Click on Product Documentation in the
right top corner. Click on Guidance & Steering at the
left side, and click on SmarTrax MD. Search for the
right manual (Figure 41).
FIGURE 40 MECHANICAL DRIVE UNIT
If there is no manual available for the tractor you want
to install SmarTrax MD please contact Raven Europe.

FIGURE 41 PORTAL RAVEN PRECISION

PAGE 31/38 | Installation manual | 016-8000-014EN | Rev. A


STEERING SYSTEM INSTALLATION | CR7 | GENERIC

Raven Industries Inc. PAGE 32/38 | Installation manual | 016-8000-014EN | Rev. A


GPS RECEIVER INSTALLATION | CR7 | GENERIC

3 GPS RECEIVER INSTALLATION


Two types of GPS antennas are available for the CR7.
The 500S and 600S.

INSTALLATION 500S & 600S

For connecting a 500S antenna use this adapter cable:


1-115-8000-342. For connecting a 600S use this
adapter cable: 1-115-8000-345. Look at the correct FIGURE 42 MOUNTING PLATE 500S

system overview of the CR7 to know which cable


should be connected with the adapter cable. If the
antenna is not connected make sure that the
connectors on the roof are provided with a protective
cap (Figure 46). With this protective cap no dust and
water can enter the connector.

For both antennas a mounting plate is available. FIGURE 43 500S ANTENNA


(Figure 42 & Figure 44)

Furthermore, the following guidelines must be


observed when installing the GPS antenna:

 Mount the GPS-antenna with the connectors


pointing to the backside.
 Mount the GPS-antenna in front of the rear
axle.

Hint!:
When the customer disconnects his antenna the FIGURE 44 600S ANTENNA ON MOUNTING PLATE

best he can do is to disconnect the adapter cable


from the GPS to roof connector. If the antenna is
removed from the tractor, the adapter cable
should stay with the antenna.

FIGURE 45 600S ANTENNA ON MOUNTING PLATE

FIGURE 46 PROTECTIVE CAP

PAGE 33/38 | Installation manual | 016-8000-014EN | Rev. A


| CR7 | GENERIC

Raven Industries Inc. PAGE 34/38 | Installation manual | 016-8000-014EN | Rev. A


CR7 INSTALLATION | CR7 | GENERIC

4 CR7 INSTALLATION

MOUNTING THE TERMINAL

The following guidelines have been established for


mounting the terminal (Figure 47):
 Always contact the customer about the
terminal position in the cabin.
 Always use a RAM-C ball attachment. (Figure FIGURE 47 CR7 ON A-PILLAR
48 & Figure 49)
 Mount the terminal free of vibrations with a
solid bracket. A variety of mounting brackets
are available for this purpose.
 Secure all cables in the cabin.
 Mount in such a way that the display is
directed straight towards the driver.
 Mount in such a way that driver has a clear
view all around.

Hint!:
Mount the terminal in such a way that it
does not obstruct the view of the driver over
the top of the right-hand fender, but also so
FIGURE 48 RAM-C BALL ATTACHEMENT
that the inside of the front wheel on the
ground is still clearly visible.

FIGURE 49 CR7 MOUNTED

PAGE 35/38 | Installation manual | 016-8000-014EN | Rev. A


CR7 INSTALLATION | CR7 | GENERIC

SLINGSHOT INSTALLATION

If a SlingShot modem is used, in addition to the GPS-


antenna, two GPRS / UMTS antennas and a GPS patch
should be mounted.
FIGURE 50 GPS ANTENNA BRACKET WITH A LAIRD
The GPRS / UMTS-antennas should be mounted at
UMTS ANTENNA.
least 100 cm of each other (like the CNH antenna-
bracket in Figure 51). If a standard GPS-antenna
bracket is mounted, one of the GPRS / UMTS-antennas
should be mounted on this bracket (Figure 50). The
second GPRS / UMTS-antenna should be mounted on
a metal bracket on the cabin (Figure 52).

It is important that the following conditions are met at


all times:

 The GPRS/UMTS antenna is equipped with a FIGURE 51 CASE NEW HOLLAND WITH GPS-
magnetic base and must be placed on top of ANTENNA, GPS PATCH ANTENNA AND TWO
GPRS/UMTS ANTENNA’S.
the cabin.
 The antenna should have a clear reception all
round.
 Label the antenna cables inside the cabin with
labels ‘Cellular’ and ‘Diversity’ (Figure 53).
 Mount a grey SMA grip on both connectors
(Figure 53).

When using a SlingShot modem also a GPS Patch


antenna should be mounted (Figure 52). The GPS
Patch antenna is magnetic. Mount the GPS Patch FIGURE 52 GPRS/UMTS-ANTENNA AND GPS
antenna always on the roof of the cabin. Be careful PATCH ANTENNA ON A METAL BRACKET.
with mounting the GPS patch antenna; the GPS patch
antenna cable is quite thin and fragile. Label the GPS
Patch antenna cable inside the cabin with label ‘GPS’
and mount a blue SMA grip to the connector (Figure
53).

Connect the power cable to the connector with label


‘’Slingshot PWR’’ and connect the RTK IN/GPS OUT
connectors with each other. Connect the Serial RTK IN
with the Slingshot and connect the Ethernet cable
between the SlingShot and the CR7.
FIGURE 53 ANTENNA CABLES WITH LABELS AND
SMA-GRIP SET.

Raven Industries Inc. PAGE 36/38 | Installation manual | 016-8000-014EN | Rev. A


CR7 INSTALLATION | CR7 | GENERIC

PAGE 37/38 | Installation manual | 016-8000-014EN | Rev. A


Hoornseweg 22
1775 RB, Middenmeer
The Netherlands

Phone: +31 227 54 93 00


Web: www.raveneurope.com
Email: service-eu@ravenind.com

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