Welding Machine Inspection Checklist
Inspection Date Operator Name
Model BX1-500C Month
Color Code of the Month Client
SN Details Yes/No Comments
1 Welding machine should be physically sound and in working condition.
2 Switches should be free from damage and properly insulated.
3 Welding and return led connection should be properly tight by means of
socket/lugs.
4 Welding and return led should be free from damage for eg. Cut, Open,
too many joints, etc..
5 Welding holder should be in good condition without any metal contact.
6 Earthing holder should be in good condition and free from rust.
7 Welding machine should be grounded properly.
8 Make suitable fire extinguisher at work place.
9 Make fire retardant material available at work place.
10 Provide welding booth or proper work station whenever required.
11 Welding work to be carried out by experience and competent person.
12 All Cable should be damage free and always use industrial plug to take
power connection.
FIRE AND SAFETY DEPARTMENT
INTERNAL INSPECTION CHECKLIST OF BENCH CUTTING
MACHINE
Issue No. Model No. B 501 Date: Serial No: D28730
Plant Area of Inspection Location of Inspection Inspection Frequency
Bench Cutting Machine Inspection Checklist
S.No Details Yes/No Comments
1 Machine body should be sound and in good condition.
2 Moving part of machine should be properly guarded. Ensure Guard provided by
machine manufactures which is inbuilt is safe and sound and properly fitted.
3 Auto adjustable guard should be in functional condition.
4 On/Off switch should be in good condition without any damage.
5 Cutting wheel should be free from defect, and rotating capacity should be marked.
Cutting wheel should be of standard quality only.
6 Positioning screw should be in working condition and without any damage and
can be used smoothly.
7 Power cable should free from damage.
8 Power connection should be taken using industrial plug only.
9 Machine should be provided with double insulation and properly grounded.
10 Must use designed key for changing cutting wheel.
11 Machine should be operated by competent person and experience person only.
Fit for usage : Yes No
Inspection Done By :
Name :
Dept. & Designation :
Sign with date :
SAFETY AND FIRE DEPARTMENT
Internal Inspecting checklist of Portable Grinder
Issue No. Model. No. B501 Serial No: DWE4120 Date:
Plant
Area of Inspection
Locating of Inspecting
Portable Grinder Inspection
Checklist
S .No Details Yes/No Comments
1 Grinder should be physically sound and in working condition.
2 Cable should be damage free and always use industrial plug to
takepower connection.
3 Capacity of Motor should be marked clearly or refer manual.
4 Dead man switch should be in working condition.
5 Flexible cord should be provided to prevent cable damage.
6 Handle should be provided for better control.
7 Wheel guard should be installed with grinder. Gap between guard
andwheel should not be more than 3mm.
8 Grinding/cutting wheel should free from defect and rotating
capacityshould be marked.
9 Machine should be double insulated or grounded by proper means.
10 Must use designated key for removing and changing wheel.
11 Machine must be operated by competent and experienced person.
12 RPM of wheel should be more than RPM of motor.
Fit for usage : Yes No
Inspection Done By :
Name :
Dept. & Designation :
Sign with date :
CIVIL DEPARTMENT
Internal Inspecting checklist of Portable Grinder
Issue No. Serial No: 322040769 Date:
Plant
Area of Inspection
Locating of Inspecting
Portable Grinder Inspection
Checklist
S .No Details Yes/No Comments
1 Grinder should be physically sound and in working condition.
2 Cable should be damage free and always use industrial plug to
takepower connection.
3 Capacity of Motor should be marked clearly or refer manual.
4 Dead man switch should be in working condition.
5 Flexible cord should be provided to prevent cable damage.
6 Handle should be provided for better control.
7 Wheel guard should be installed with grinder. Gap between guard
andwheel should not be more than 3mm.
8 Grinding/cutting wheel should free from defect and rotating
capacityshould be marked.
9 Machine should be double insulated or grounded by proper means.
10 Must use designated key for removing and changing wheel.
11 Machine must be operated by competent and experienced person.
12 RPM of wheel should be more than RPM of motor.
Fit for usage : Yes No
Inspection Done By :
Name :
Dept. & Designation :
Sign with date :
CIVIL DEPARTMENT
Inspecting checklist of Large Angle Grinder
Issue No. Model. No. GWS 700 Serial No: 402000318 Date:
Plant
Area of Inspection
Locating of Inspecting
S .No Details Yes/No Comments
1 Grinder should be physically sound and in working condition.
2 Cable should be damage free and always use industrial plug to
takepower connection.
3 Capacity of Motor should be marked clearly or refer manual.
4 Dead man switch should be in working condition.
5 Flexible cord should be provided to prevent cable damage.
6 Handle should be provided for better control.
7 Wheel guard should be installed with grinder. Gap between guard
andwheel should not be more than 3mm.
8 Grinding/cutting wheel should free from defect and rotating
capacityshould be marked.
9 Machine should be double insulated or grounded by proper means.
10 Must use designated key for removing and changing wheel.
11 Machine must be operated by competent and experienced person.
12 RPM of wheel should be more than RPM of motor.
Fit for usage : Yes No
Inspection Done By :
Name :
Dept. & Designation :
Sign with date :
FIRE AND SAFETY DEPARTMENT
GAS CUTTING SET INSPECTION CHECKLIST
Issue No. Date:
Plant
Area of Inspection
Locating of Inspecting
SN Details Yes/No Comments
1 Cylinder should always be kept in trolley.
2 Always keep cylinder in upright position and secured.
3 Always ensure valve protection cap with it.
4 Regulator should be of standard and free from defect.
5 Pressure gauge should be in good condition, without any defect.
6 Hose pipe is in good condition and colour coded as per standard.
7 Joint should be tight enough and without any defect.
8 Must use Industrial clip for fitting.
9 Flash back arrestor should be provided at both end (At cylinder pressure
gauge and at torch hose pipe).
10 Proper PPE should be used while use for e.g., Safety Goggles, Leather
Apron, Leather hand gloves, etc.
11 Torch should be in good condition, without any defect.
12 First Aid Kit and Fire Extinguisher should be available at work place.
13 Provide booth if required. Refer image in box for ideal Gas Cutting Station.
14 Competent person only should carry out gas cutting work.
Inspected by: Designation:
Signature:
CIVIL DEPARTMENT
CIRCULAR SAW INSPECTION
CHECKLIST
Issue No. Serial No: 00081081K Date:
Plant
Area of Inspection
Locating of Inspecting
SN Details Yes/No Comments
1 Circular Saw body should be physically sound and in good condition.
2 Switches should be free from damage and properly insulated.
3 Fixed guard of machine should be in good condition. (Loose, displaced,
corroded not allowed)
4 Auto Adjustable guard should be in working condition.
5 Circular Saw Wheel should free from defect, crack, deterioration and
rotating
capacity should be marked over it.
6 All cable should be free from damage and connection should be allowed
through industrial plug only. (Cuts and joints not allowed)
7 Circular Saw should be double insulated or grounded.
8 Must use designated key for changing wheel.
9 Circular Saw should be operated by experience and competent person.
10 Operator should be provided with and using proper personal protective
equipment.
11 Circular saw wheel in use should be suitable for the material being cut.
Inspected by:
Designation
Signature
CIVIL DEPARTMENT
HAND DRILL MACHINE INSPECTION CHECKLIST
Issue No. Serial No: Date:
Plant
Area of Inspection
Locating of Inspecting
SN Details Yes/No Comments
1 Machine should be physically sound and in working condition.
2 All power cable should be free from damage.
3 Flexible cable should be provided to avoid prevent cable damage.
4 Dead man switch should be damage free and in working condition.
5 Availability of handle for better grip and control.
6 Drill bit should be in good condition without any damage.
7 Always use designated key to remove and change drill bit.
8 Double insulation or grounding provided to Hand Drill machine.
9 Use adjustable drill stop wherever required.
10 Machine should be operated by experienced and competent person only.
Inspected by:
Designation:
Signature:
FIRE AND SAFETY DEPARTMENT
HAND DRILL MACHINE INSPECTION CHECKLIST
Issue No. Serial/Model No: TE2-M Date:
Plant
Area of Inspection
Locating of Inspecting
SN Details Yes/No Comments
1 Machine should be physically sound and in working condition.
2 All power cable should be free from damage.
3 Flexible cable should be provided to avoid prevent cable damage.
4 Dead man switch should be damage free and in working condition.
5 Availability of handle for better grip and control.
6 Drill bit should be in good condition without any damage.
7 Always use designated key to remove and change drill bit.
8 Double insulation or grounding provided to Hand Drill machine.
9 Use adjustable drill stop wherever required.
10 Machine should be operated by experienced and competent person only.
Inspected by:
Designation:
Signature:
FIRE AND SAFETY DEPARTMENT
CORDLESS DRILL MACHINE INSPECTION
CHECKLIST
Issue No. Serial/Model No: TE2-A22 Date:
Plant
Area of Inspection
Locating of Inspecting
S Details Yes/No Comments
N
1 Is Proper PPE for the job wear (safety glasses and safetyshoes, Dress
properly)?
2 Is the tool inspected before use it?
3
Is the tool check for misalignment or damage tothe drill, grounding plug
and cord?
4 Are employees having hands on training in the proper use of this tool?
5 Availability of handle for better grip and control.
6 Drill bit should be in good condition without any damage.
7 Always use designated key to remove and change drill bit.
8 Ensure switch is in the off position before adjusting.
9 Use adjustable drill stop wherever required.
1 Machine should be operated by experienced and competent person only.
0
Inspected by:
Designation:
Signature:
CIVIL DEPARTMENT
BREAKER INSPECTION CHECKLIST
Issue No. Serial/Model No: Date:
Plant
Area of Inspection
Locating of Inspecting
SN Details Yes/No Comments
1 Breaker should be physically sound and in good condition.
2 Flexible cord should be provided to keep cable free from damage.
3 Handle should be provided for better control.
4 Bit should be in free from defect and in good condition.
5 Double insulation to be provided or properly grounded.
6 All cable should be free from damages.
7 Switch should be free from defect and in working condition.
8 Power connection to be taken through industrial plug only.
9 Operator should be competent and authorized.
Inspected by: Designation: Signature:
HAND POWER TOOLS CHECKLIST
Contract No. : Date :
Contract Title : Report No. :
Client : Job No. :
Compliant
S.L. No. Item Addressed Comments
Y N N/A
Do all hand tools have the appropriate guarding systems
1 as installed by the manufacturer and have not been
tampered with?
Are hand tools in good condition and free from any
2
visible defect?
Are employees trained in the correct usage of hand tools
3
Are all tools being used intended for the task being
4
performed, (i.e. the tool has not been altered in any way)
Are defective tools removed from the site immediately
5
and returned to the stores?
For power tools, is the electrical supply safe, in good
6
condition and tagged in date?
Are employees wearing the correct PPE relevant to the
7 hazards presented by the hand tool? i.e. gloves;
additional eye protection; ear protection;
Are hand tools suitable for the activity they are being
8
used for?
Are hand tools of 240v double insulated? i.e. black
9
square denoted on tool?
Are electrical sockets adequate, in good condition and
10
not overloaded? i.e. 2 lines into one plug?
REMARKS
Conducted By S.H.E. DEPARTMENT
Name : Date :
Designation : Signature:
