SBR139616
SBR139616
SERVICE BULLETIN
                                                                             N°   139-616
RECOMMENDED                                                                  DATE:
                                                                             REV. :
                                                                                           June 19, 2024
                                                                                           /
  TITLE
   ATA 53 - LOWER LH TAIL LONGERON INSPECTION AND REPAIR
  REVISION LOG
   First Issue
                 An appropriate entry should be made in the aircraft log book upon accomplishment.
                 If ownership of aircraft has changed, please,             forward to new owner.
                                                                                                             Page 1 of 35
 1. PLANNING INFORMATION
    A. EFFECTIVITY
        Part I:
        Tail boom assemblies P/N 3G5350A00132, P/N 3G5350A00133, P/N 3G5350A00134,
        P/N 3G5350A00135 and P/N 3G5350A00136 up to S/N PZL247C included, installed
        on AB139/AW139 helicopters or kept in stock, and equipped with structural provision
        of the Kit HF P/N 3G2310F00211.
        Part II:
        Tail boom assemblies P/N 3G5350A00132, P/N 3G5350A00133, P/N 3G5350A00134
        and P/N 3G5350A00135:
            identified as affected and requiring Part II application based on inspection in
                  Part I, and
            already improved by tail fitting reinforcement retromod P/N 3G5309P02711
                  (ref. also to SB 139-419) or tail reinforcement retromod P/N 3G5309P01812
                  (ref. also to SB 139-200).
        Part III:
        Tail        boom        assemblies     P/N 3G5350A00132,      P/N 3G5350A00133      and
        P/N 3G5350A00134:
            identified as affected and requiring Part III application based on inspection in
                  Part I, and
            NOT already improved by tail fitting reinforcement retromod P/N 3G5309P02711
                  (ref. also to SB 139-419) or tail reinforcement retromod P/N 3G5309P01812
                  (ref. also to SB 139-200).
        Part IV:
        Tail boom assembly P/N 3G5350A00136 up to S/N PZL247C, identified as affected
        and requiring Part IV application based on inspection in Part I.
    B. COMPLIANCE
        Part I
          For tail boom assemblies installed on AB139/AW139 helicopters: within and not later
           than 6 months after the issue of this Service Bulletin.
          For tail boom assemblies kept in stock: before next installation.
        Part II, Part III, Part IV
        Within and not later than 600 flight hours or 1 year whichever occurs first after
        accomplishment of Part I.
     D. REASON
        This Service Bulletin is issued in order to provide the necessary instructions on how to
        inspect the lower left longeron for drill marks and, in case of findings, on how to apply
        a repair procedure.
Helicopter Reliability/Maintainability ✔
Product Improvement
Obsolescence
Customization
Product/Capability Enhancement
     E. DESCRIPTION
        During 300 FH inspection, an operator found drill marks in two locations on the lower
        left tail boom longeron where the HF mount is fitted to the tail boom at STA 9200,
        WL 1670, BL 300 LH. For in service components, repair drawings have been developed
        to install reinforcements in the affected area.
        Part I provides the necessary instructions on how to perform a one-off check for the
        presence of drill marks on the longeron.
        Part II provides the necessary instructions on how to perform the installation of the tail
        lower LH longeron HF antenna repair P/N 3G5350R00911.
        Part III provides the necessary instructions on how to perform the installation of the tail
        lower LH longeron HF repair P/N 3G5350R01011.
        Part IV provides the necessary instructions on how to perform the installation of the tail
        lower LH longeron HF antenna repair P/N 3G5350R00811.
     F. APPROVAL
        The technical content of this Service Bulletin is approved under the authority of DOA
        nr. EASA.21.J.005. For helicopters registered under other Aviation Authorities, before
        applying the Service Bulletin, applicable Aviation Authority approval must be checked
        within Leonardo Helicopters customer portal.
    G. MANPOWER
         To comply with this Service Bulletin, the following MMH are deemed necessary.
         Part I:     approximately ten (10);
         Part II: approximately thirty-five (35);
         Part III: approximately thirty-five (35);
         Part IV: approximately thirty-five (35).
         MMH are based on hands-on time and can change with helicopter configuration,
         personnel and facilities available. MMH are not comprehensive of the overall hours
         necessary to get access to work areas and to remove all the equipment that interferes
         with the application of the prescribed instructions.
I. REFERENCES
         I.1 PUBLICATIONS
               Following Data Modules refer to AMP:
               DATA MODULE                              DESCRIPTION                        PART
               DM01      39-A-00-20-00-00A-120A-A       Helicopter on ground for a safe       I
                                                        maintenance
               DM02      39-A-06-41-00-00A-010A-A       Access doors and panels -            All
                                                        General data
               DM03      39-A-23-14-04-00A-520A-K       HF antenna - Remove                   I
                                                        procedure
               DM04      39-A-23-14-04-00A-720A-K       HF antenna - Install procedure       All
        I.3 ANNEX
               N.A.
     J. PUBLICATIONS AFFECTED
        N.A.
A. REQUIRED MATERIALS
A.1 PARTS
PART I
N.A.
         PART II
   #         P/N          ALTERNATIVE P/N        DESCRIPTION              Q.TY   LVL NOTE       LOG P/N
                                               TAIL LOWER LH
   1     3G5350R00911                       LONGERON HF ANTENNA           REF     .                -
                                                   REPAIR
   2     3G5350R00951                               Shim angle             1      ..    (1)        -
   3     3G5350R00953       3G5350R00952       Reinforcement angle         1      ..   (2)(3)      -
   4    NAS9301BNS-6-04     NAS9301B-6-04             Rivet                9      ..    (4)        -
   5    NAS9302BNS-5-02     NAS9302B-5-02             Rivet                2      .                -
   6     MS90353S0503                                 Rivet                5      .                -
   7    NAS9302BNS-6-04     NAS9302B-6-04             Rivet                4      .                -
   8     3G5350A18954      3G5350A18954A    Lower left machined (down)     1      .     (5)        -
                                              Lower laminated shim                                 -
   9     3G5350A19454      3G5350A19454A                                   1      .     (5)
                                                     (down)
  10     3G5350A19754      3G5350A19754A    Lower longeron strip (down)    1      .     (5)        -
  11    NAS9301BNS-6-03     NAS9301B-6-03             Rivet                12     .     (5)        -
  12    NAS9301BNS-6-05     NAS9301B-6-05             Rivet                11     .     (5)        -
  13     A297A06TW13                                  Rivet                4      .     (5)        -
         PART III
   #         P/N          ALTERNATIVE P/N        DESCRIPTION              Q.TY   LVL NOTE       LOG P/N
                                                TAIL LOWER LH
  14     3G5350R01011
                                             LONGERON HF REPAIR
                                                                          REF     .                -
         PART IV
   #         P/N          ALTERNATIVE P/N        DESCRIPTION              Q.TY   LVL NOTE       LOG P/N
                                               TAIL LOWER LH
  20     3G5350R00811                       LONGERON HF ANTENNA           REF     .                -
                                                   REPAIR
  21     3G5350R00851                               Shim angle             1      ..    (8)        -
  22     3G5350R00852                          Reinforcement angle         1      ..    (9)        -
  23     A297A06TW03                                  Rivet                12     ..               -
  24     A299A06TW04                                  Rivet                7      ..               -
  25     A299A06TW05                                  Rivet                6      ..               -
  26     AGS4720-508        NAS1721H5L2A              Rivet                2      .                -
         Refer also to IPD for the spares materials required to comply with the AMP DMs
         referenced in the accomplishment instructions.
         Refer also to AMDI for the consumable materials required to comply with the AMP DMs
         referenced in the accomplishment instructions.
         NOTES
         (1) Shim angle P/N 3G5350R00951 can be obtained from raw material with following
            properties: sheet AL-ALY 2024 T3 Thickness 1.02 mm (ref. to Figure 6).
         (2) Reinforcement angle P/N 3G5350R00953 can be obtained from raw material with
            following properties: Sheet AL-ALY 2024 T3 Thickness 2 mm (ref. to Figure 5).
         (3) Reinforcement angle P/N 3G5350R00953 can be obtained from rework of
            reinforcement angle P/N 3G5350R00952.
         (4) Qty 12 additional rivets P/N NAS9301BNS-6-04 or NAS9301B-6-04 are required if
            drill mark has been found at location 2 during the inspection in Part I.
         (5) This item has to be provided only if the drill mark has been found at location 2 during
            the inspection in Part I.
         (6) Shim angle P/N 3G5350R01051 can be obtained from raw material with following
            properties: sheet AL-ALY 2024 T3 Thickness 1.02 mm (ref. to Figure 15).
         (7) Reinforcement angle P/N 3G5350R01052 can be obtained from raw material with
            following properties: Sheet AL-ALY 2024 T3 Thickness 2 mm (ref. to Figure 16).
         (8) Shim angle P/N 3G5350R00851 can be obtained from raw material with following
            properties: sheet AL-ALY 2024 T3 Thickness 0,4 mm (ref. to Figure 11).
      B. SPECIAL TOOLS
        The following special tools, or equivalent, are necessary to accomplish this Service
        Bulletin:
  #               P/N                      DESCRIPTION                  Q.TY       NOTE       PART
  35           Commercial                     Boroscope                   1                      I
        Refer also to ITEP for the special tools required to comply with the AMP DM referenced
        in the accomplishment instructions.
                                               GENERAL NOTES
                         a) Place an identification tag on all components that
                              are re-usable, including the attaching hardware that
                              has been removed to gain access to the modification
                              area and adequately protect them until their later re-
                              use.
                         b) Exercise extreme care during drilling operations to
                              prevent instruments, cables and hoses damage.
                         c) After drilling, remove all swarf and sharp edges.
                              Apply on bare metal a light film of primer unless the
                              hole is used for ground connection.
                         d) Let adhesive cure at room temperature for at least
                              24 hours unless otherwise specified.
                         e) Exposed thread surface and nut must be protected
                              using a layer of tectyl according to MIL-C-16173
                              grade I.
                         f)   All lengths are in mm.
PART I
                                                     NOTE
                         Skip steps 1 and 2 if the tail boom assembly is kept in
                         stock.
   1.   In accordance with AMP DM 39-A-00-20-00-00A-120A-A, prepare the helicopter on
        ground for a safe maintenance. Disconnect the battery, all electrical power sources and/or
        the external power supply.
                                                     NOTE
                         As alternative to HF antenna removal it is allowed to
                         gain     access   through     the   access   panel   310BL
                         (Ref. AMP DM 39-A-06-41-00-00A-010A-A).
   2.   In accordance with AMP DM 39-A-23-14-04-00A-520A-K, if necessary, remove
        HF antenna from the helicopter.
                                                 NOTE
                       Skip steps 5 thru 7 if the tail boom assembly is kept in
                       stock.
 5.   In accordance with AMP DM 39-A-06-41-00-00A-010A-A, if necessary re-install all
      external panels, internal panels and internal liners previously removed as required.
 6.   In accordance with AMP DM 39-A-23-14-04-00A-720A-K, if necessary, re-install
      HF antenna on the helicopter.
 7.   Return the helicopter to flight configuration and record for compliance with Part I of this
      Service Bulletin on the helicopter logbook.
 8.   Gain access to My Communications section on Leonardo WebPortal and compile the
      “Service Bulletin Application Communication”.
      As an alternative, send the attached compliance form to the following mail box:
                             engineering.support.lhd@leonardo.com
      and (for North, Central and South America) also to:
                      AWPC.Engineering.Support@leonardocompany.us
                                                    NOTE
                          Perform the following step 1 only if shim angle
                          P/N 3G5350R00951 has not been provided.
   1.   With reference to Figure 6, rework one plate AL-ALY 2024 (Thickness 1.02 mm) as
        indicated to obtain shim angle and mark it as P/N 3G5350R00951.
                                                    NOTE
                          Perform the following step 2 only if reinforcement angle
                          P/N 3G5350R00952 has been provided.
   2.   With reference to Figure 5, rework the reinforcement angle P/N 3G5350R00952 as
        indicated and mark it as P/N 3G5350R00953.
                                                    NOTE
                          Perform the following step 3 only if reinforcement angle
                          P/N 3G5350R00952 or P/N 3G5350R00953 has not
                          been provided.
   3.   With reference to Figure 5, rework one plate AL-ALY 2024 (Thickness 2.00 mm) as
        indicated to obtain reinforcement angle and mark it as P/N 3G5350R00953.
                                                    NOTE
                          Skip the following step 4 if the tail boom assembly is kept
                          in stock.
   4.   In accordance with AMP DM 39-A-06-41-00-00A-010A-A and with reference to Figure 1,
        remove all external panels, internal panels and internal liners as required to gain access
        to the area affected by the installation.
                                                    NOTE
                          The tail boom can be lifted with a sling (support
                          equipment HA-09-00 or HA-16-02). Equivalent solutions
                          (different sling, saddles at STA10630 and STA11370)
                          can be used.
                                                    NOTE
                          Perform the following step 5 ONLY if the drill mark has
                          been found at location 2 (Ref. Figure 2 Detail A).
   5.   With reference to Figure 2 Section B-B, remove lower left machined P/N 3G5350A18954,
        shim down P/N 3G5350A19454 and strip down P/N 3G5350A19754 from the longeron
        P/N 3G5350A12851. Retain for later reuse.
                                                    NOTE
                         Perform the following step 10 ONLY if drill mark has
                         been found at location 2 (Ref. Figure 2 Detail A).
                                                    NOTE
                         If necessary, it is allowed to use oversized hardware.
 10. With reference to Figure 4, re-install lower left machined P/N 3G5350A18954, shim down
      P/N 3G5350A19454 and strip down P/N 3G5350A19754 by means of n°12 rivets
      P/N NAS9301BNS-6-04, n°12 rivets P/N NAS9301BNS-6-03 or P/N NAS9301B-6-03,
      n°4    rivets    P/N A297A06TW13        and    n°11    rivets    P/N NAS9301BNS-6-05     or
      P/N NAS9301B-6-05 on the longeron P/N 3G5350A12851.
 11. With reference to Figure 3 View E, drill out the indicated existing rivets.
 12. With reference to Figure 3 View E, temporarily locate the shim angle P/N 3G5350R00951
      and the reinforcement angle P/N 3G5350R00953 and proceed as follows:
      12.1    Countermark on the shim angle the positions of existing rivets previously removed
              at step 11 and the positions of existing holes of the reinforcement angle.
      12.2    Countermark on the reinforcement angle the positions of existing rivets previously
              removed at step 11.
      12.3    Countermark on the longeron the positions of existing holes of the reinforcement
              angle.
      12.4    Drill pilot holes Ø2.50 through the shim angle, the reinforcement angle and the
              longeron in the previously countermarked positions.
                                                       NOTE
                         If necessary, it is allowed to use oversized hardware.
   14. With reference to Figure 3, install reinforcement angle P/N 3G5350R00953 by means of
       adhesive    EA9309.3NA        (C021),     n°5    rivets   P/N MS90353S0503,    n°4    rivets
       P/N NAS9302BNS-6-04 or P/N NAS9302B-6-04 and n°9 rivets P/N NAS9301BNS-6-04.
   15. Record the compliance with Part II of this Service Bulletin on the component log card.
                                                       NOTE
                         Skip steps 16 thru 18 if the tail boom assembly is kept
                         in stock.
   16. In accordance with AMP DM 39-A-06-41-00-00A-010A-A, re-install all external panels,
       internal panels and internal liners previously removed as required.
   17. In accordance with AMP DM 39-A-23-14-04-00A-720A-K, if necessary, re-install
       HF antenna on the helicopter.
   18. Return the helicopter to flight configuration and record for compliance with Part II of this
       Service Bulletin on the helicopter logbook.
   19. Gain access to My Communications section on Leonardo WebPortal and compile the
       “Service Bulletin Application Communication”.
       As an alternative, send the attached compliance form to the following mail box:
                              engineering.support.lhd@leonardo.com
       and (for North, Central and South America) also to:
                        AWPC.Engineering.Support@leonardocompany.us
                                                  NOTE
                        Perform the following step 1 only if shim angle
                        P/N 3G5350R01051 has not been provided.
 1.   With reference to Figure 15, rework one plate AL-ALY 2024 (Thickness 1.02 mm) as
      indicated to obtain shim angle and mark it as P/N 3G5350R01051.
                                                  NOTE
                        Perform the following step 2 only if reinforcement angle
                        P/N 3G5350R01052 has not been provided.
 2.   With reference to Figure 16, rework one plate AL-ALY 2024 (Thickness 2.00 mm) as
      indicated to obtain reinforcement angle and mark it as P/N 3G5350R01052.
                                                  NOTE
                        Skip the following step 3 if the tail boom assembly is kept
                        in stock.
 3.   In accordance with AMP DM 39-A-06-41-00-00A-010A-A and with reference to Figure 12,
      remove all external panels, internal panels and internal liners as required to gain access
      to the area affected by the installation.
                                                  NOTE
                        The tail boom can be lifted with a sling (support
                        equipment HA-09-00 or HA-16-02). Equivalent solutions
                        (different sling, saddles at STA10630 and STA11370)
                        can be used.
                                                  NOTE
                        Repeat the following steps 4 thru 7 for each location
                        where drill marks have been found: location 1 AND/OR
                        location 2.
 4.   With reference to Figure 13 Detail A, drill out the indicated rivet.
 5.   With reference to Figure 13, in correspondence of previously removed rivet drill a hole
      Ø 3.25 normal to external profile on the longeron P/N 3G5350A12851 as indicated.
 6.   With reference to Figure 14 View C, from the internal side of the tail boom assy, widen the
      previously performed slotted hole up to Ø 10.0 only on the longeron.
 7.   With reference to Figure 13 Detail A, install rivet P/N NAS9302BNS-5-02 on the doubler
      P/N 3G5350A20351.
 8.   With reference to Figure 14 View E, drill out the indicated existing rivets.
                                                   NOTE
                         During installation of shim angle P/N 3G5350R01051
                         and reinforcement angle P/N 3G5350R01052, it is
                         allowed to use liquid shim EA9395 on the banding area
                         to fill possible gap.
   10. With reference to Figure 14 Section D-D, install shim angle P/N 3G5350R01051 by means
        of adhesive EA9309.3NA (C021) on the longeron P/N 3G5350A12851.
                                                   NOTE
                         If necessary, it is allowed to use oversized hardware.
   11. With reference to Figure 14, install reinforcement angle P/N 3G5350R01052 by means of
        adhesive EA9309.3NA (C021), n°14 rivets P/N NAS9302B-6-04 and n°16 rivets
        P/N NAS9301BNS-6-04.
   12. Record the compliance with Part III of this Service Bulletin on the component log card.
                                                   NOTE
                         Skip steps 13 thru 15 if the tail boom assembly is kept
                         in stock.
   13. In accordance with AMP DM 39-A-06-41-00-00A-010A-A, re-install all external panels,
        internal panels and internal liners previously removed as required.
   14. In accordance with AMP DM 39-A-23-14-04-00A-720A-K, if necessary, re-install
        HF antenna on the helicopter.
   15. Return the helicopter to flight configuration and record for compliance with Part III of this
        Service Bulletin on the helicopter logbook.
                                                     NOTE
                          Perform the following step 1 only if shim angle
                          P/N 3G5350R00851 has not been provided.
   1.   With reference to Figure 11, rework one plate AL-ALY 2024 (Thickness 0.40 mm) as
        indicated to obtain shim angle and mark it as P/N 3G5350R00851.
                                                     NOTE
                          Perform the following step 2 only if reinforcement angle
                          P/N 3G5350R00852 has not been provided.
   2.   With reference to Figure 10, rework one plate AL-ALY 2024 (Thickness 2.00 mm) as
        indicated to obtain reinforcement angle and mark it as P/N 3G5350R00852.
                                                     NOTE
                          Skip the following step 3 if the tail boom assembly is kept
                          in stock.
   3.   In accordance with AMP DM 39-A-06-41-00-00A-010A-A and with reference to Figure 7,
        remove all external panels, internal panels and internal liners as required to gain access
        to the area affected by the installation.
                                                     NOTE
                          The tail boom can be lifted with a sling (support
                          equipment HA-09-00 or HA-16-02). Equivalent solutions
                          (different sling, saddles at STA10630 and STA11370)
                          can be used.
                                                     NOTE
                          Repeat the following steps 4 thru 8 for each locations
                          where drill marks have been found: location 1 AND/OR
                          location 2.
   4.   With reference to Figure 8 Detail A, drill out the indicated rivets.
   5.   With reference to Figure 8, in correspondence of previously removed rivet drill a hole
        Ø 3.25 normal to external profile on the longeron P/N 3G5350A22551 as indicated.
   6.   With reference to Figure 9 View C, from the internal side of the tail boom assy, widen the
        previously performed slotted hole up to Ø 10.0 only on the longeron.
   7.   With reference to Figure 8 Detail A, install rivet P/N AGS4720-508 on the doubler
        P/N 3G5350A20351.
   8.   With reference to Figure 9 View E, drill out the indicated existing rivets.
                                                 NOTE
                        During installation of shim angle P/N 3G5350R00851
                        and reinforcement angle P/N 3G5350R00852, if the
                        clearance to be shimmed is between 0.2 mm and
                        0.7 mm it is allowed to use liquid shim EA9395 on the
                        banding area to fill possible gap.
 10. With reference to Figure 9 Section D-D, install shim angle P/N 3G5350R00851 by means
      of adhesive EA9309.3NA (C021) on the longeron P/N 3G5350A22551.
                                                 NOTE
                        If necessary, it is allowed to use oversized hardware.
 11. With reference to Figure 9, install reinforcement angle P/N 3G5350R00852 by means of
      adhesive      EA9309.3NA      (C021),   n°12   rivets   P/N A297A06TW03,       n°7   rivets
      P/N A299A06TW04 and n°6 rivets P/N A299A06TW05.
 12. Record the compliance with Part IV of this Service Bulletin on the component log card.
                                                 NOTE
                        Skip steps 13 thru 15 if the tail boom assembly is kept
                        in stock.
 13. In accordance with AMP DM 39-A-06-41-00-00A-010A-A, re-install all external panels,
      internal panels and internal liners previously removed as required.
 14. In accordance with AMP DM 39-A-23-14-04-00A-720A-K, re-install HF antenna on the
      helicopter.
 15. Return the helicopter to flight configuration and record for compliance with Part IV of this
      Service Bulletin on the helicopter logbook.
 Non cancellare mai questo segnalibro Non cancellare mai interruzione sezione
Page 20 of 35
                                                                                             3G5350A00132 TAIL BOOM ASSY (REF)
                                                                                             3G5350A00133 TAIL BOOM ASSY (REF)
                                                                                             3G5350A00134 TAIL BOOM ASSY (REF)
                                                                 STA                         3G5350A00135 TAIL BOON ASSY (REF)
                                                                8701.60
                                                                 REF
                                                                                                                                                              WL
                                                                                                                                                             2751.6
                                                WL                                                                                                            REF
                                              2667.64
                                               REF
                                  Figure 1
                                                   H
                                                                                                                                                     STA
                                                                                                                     STA                           12299.2
                                                                                                                   11358.7                          REF
                                                                                                                    REF
                                                WL
                                              1570.01
                                               REF
                                                                                STA
                                                                              10249.1              HF ANTENNA INSTALLATION
                                                                               REF
                                                                          A                        (REF)
                                                                 STA
                                                                8700.1
                                                                 REF
SB139-616-005-01
                   REVISION: /
            DATE: June 19, 2024
                   3G5315A15951 FW COVER LH
                   (REF)
   TAIL ASSY                                                                       B
   (REF)
                                                                                                                             2
     WL
    1681.2
     REF
                                                                   DETAIL A
                                                       STRUCTURES AND SYSTEMS ARE PARTIALLY
                                                        OMITTED FOR BETTER CLARITY PURPOSE
                                                                                              DRILL:
                                                                                              HOLE Ø3.25
                                                                                              ONLY ON LONGERON
                                                                        Figure 2
S.B. N°139-616 RECOMMENDED
DATE: June 19, 2024
REVISION: /                                                                                                               Page 21 of 35
                                                                                                                                                               E                                                          1
Page 22 of 35
                                                                                                                      2                                                                                          INSTALL:
                                                                                                                                                                                                                 3G5350R00953
                                                                                                                                                                                                                 REINFORCEMENT ANGLE
                                                                                                                                                                                                                 APPLY:
                                                                                                                                                                                                                 EA9309.NA ADHESIVE
                                                                                                                                                                          D
                                                                INSTALL:
                                                                3G5350R00951 SHIM ANGLE                                                                                                                          INSTALL:
                                                                APPLY:                                                        3G5350A12851 LONGERON                                                              NAS9301BNS-6-04 RIVET (9 OFF)
                                                                EA9309.NA ADHESIVE                                            (REF)
                                                                                            3G5350A12851 LONGERON
                                                                                            (REF)                                                                     D                                    3G5350A12851 LONGERON
                                                                                                                                                                                             DRILL:        (REF)
                                                                                                                                                                                             HOLE Ø10.0
                                                                                                                                                                                             ONLY ON THE LONGERON TO ELIMINATE
                                                                                                                                                                                             PREVIOUS SLOTTED HOLES
                                                                                                                                                                   VIEW C
                                                                  3G5350R00953                                                                        STRUCTURES AND SYSTEMS ARE PARTIALLY
                                                                  REINFORCEMENT ANGLE                                                                  OMITTED FOR BETTER CLARITY PURPOSE
                                                                  (REF)
                                  Figure 3
                                                                                                                                                                              3G5350R00951 SHIM ANGLE
                                                                                                                                                                              (REF)
                                                                                                                                                                                                        NAS9301BNS-6-04 RIVET
                                                                                                                                                                                                        (REF)
                                                                                          3G5350R00953
                                                                                          REINFORCEMENT ANGLE
SB139-616-007-03
                   REVISION: /
            DATE: June 19, 2024
                                                                                                                                             3G5350A00132 TAIL BOOM ASSY (REF)
REVISION: /
                                                                                                                                             3G5350A00133 TAIL BOOM ASSY (REF)
                                                                                                                                             3G5350A00134 TAIL BOOM ASSY (REF)
                                                                                                                                             3G5350A00135 TAIL BOON ASSY (REF)
                                                                                                     3G5350A12851 LONGERON
                                                                                                     (REF)
                                                                                                                                                                                               VIEW H
                                                                                                                                                                                  STRUCTURES AND SYSTEMS ARE PARTIALLY
                                                                                                                                                                                   OMITTED FOR BETTER CLARITY PURPOSE
INSTALL:
                             Figure 4
                                                     A297A06TW13 RIVET (4 OFF)                                                                      K
                                                     INSTALL:
                                                     NAS9301BNS-6-05 RIVET (11 OFF)
                                                                                                                                                                           3G5350A12851 LONGERON
                                                           REINSTALL:                                                                                                      (REF)
                                                           3G5350A18954 LOWER LEFT MACHINED (DOWN)
                                                                                                                                                                          REINSTALL:
                                                                                                                                                                          3G5350A19454
                                                                                                            K                                                             LOWER LAMINATED SHIM DOWN
                                                                                                                                                               3G5350A18954
                                                                                                                                                               LOWER LEFT MACHINED (DOWN)
                                                                                                                                                               (REF)                                              REINSTALL:
                                                                                                                                                                                                                  3G5350A19754
                                                                                                                                                                                                                  LOWER LONGERON STRIP DOWN
                                                                                                                 DETAIL J
SECTION K-K
SB139-616-011-01
Page 23 of 35
                                                              3G5350R00953
                                                          REINFORCEMENT ANGLE
                                                                  MATERIAL AL-ALY 2024 T3
                                                              AMS-QQ-A-250/4, TH 2.00, N+XPFW/1
136.0
     R 5.00                                        85.9
     TYP
              10.00
                                                                            F
                                     9 X Ø2.50 PILOT HOLES                             R 10.0
                                                                                          R 13.0         R 10.0
  15.00
                                                                                                                               12.0
                                                                                         8˚
                                                                                                                                                 R 10.0
                              25.43 T
                                     YP
                      12.00
                                                                    F
                                                                                                           50.86
182.00
FRONT VIEW
                                                             103˚
                              35.0
                                                                                                  FINISH CODES:
                                                                                                  N = Chromic acid anodising not sealed
                                              R 6.50
                                                                                                  XPFW = Waterborne chromate free primer
                                              TYP
24.4
SB139-616-008-02
                                                                        Figure 5
                                                                                                          S.B. N°139-616 RECOMMENDED
                                                                                                                      DATE: June 19, 2024
Page 24 of 35                                                                                                                REVISION: /
                              3G5350R00951 SHIM ANGLE
                                          MATERIAL AL-ALY 2024 T3
                                      AMS-QQ-A-250/4, TH 1.02, N+XPFW/1
75.2
           R 5.0                                                          G
           TYP
98.1˚
79.4
FRONT VIEW
1.0 REF
R 8.5
24.8
                                                        Figure 6
S.B. N°139-616 RECOMMENDED
DATE: June 19, 2024
REVISION: /                                                                                                           Page 25 of 35
                                                                                                       3G5350R00811
                                                                                                 TAIL LOWER LH LONGERON
                                                                                                    HF ANTENNA REPAIR
Page 26 of 35
                                                                                                      3G5350A00136 TAIL BOOM ASSY
                                                                                                      (REF)
                                                                                                                                                                WL
                                                                                                                                                               2751.6
                                                                 WL                                                                                             REF
                                                                2667.6
                                                                 REF
                                  Figure 7
                                                                   WL
                                                                 2015.1
                                                                  REF
                                                                  WL
                                                                 1848.6
                                                                  REF
                                                                                                                                                       STA
                                                                   WL                                                                                12299.2
                                                                 1681.2                                                                               REF
                                                                  REF
                                                                                                                                             STA
                                                                   WL                                                              STA     11358.7
                                                                  1570.0                                                         11020.0    REF
                                                                                                      STA
                                                                   REF                              10249.1                       REF
                                                                                                     REF
SB139-616-001-01
                   REVISION: /
            DATE: June 19, 2024
            TAIL BOOM ASSY                                                              B
            (REF)
                                             B
        3G5315A17252 DOUBLER
        (REF)
3G5315A15951 (REF)
                      WL
                     1681.2
                      REF                                                                                       REMOVE EXISTING RIVET
                                                                                                                DRILL:
                                                                                                                HOLE Ø3.25 NORMAL TO
                                                                                                                EXTERNAL PROFILE LAST
                                                                                                                TO LONGERON
    3G5316A46451 FW COVER LH
                                                                                                                SEE SECTION B-B
    (REF)
                                                                                                                REINSTALL SAME
                                                                                                                RIVET P/N AGS4720-508
                 1
                                                                                               B
   REMOVE EXISTING RIVET
                                                 B                                                                 2
   DRILL:                                                         STA
                                                                 9139.4
   HOLE Ø3.25 NORMAL TO                                           REF
   EXTERNAL PROFILE LAST TO LONGERON
   (SEE SECTION B-B)
   REINSTALL SAME RIVET P/N AGS4720-508
                                                          DETAIL A
                                                 STRUCTURES AND SYSTEMS ARE PARTIALLY
                                                  OMITTED FOR BETTER CLARITY PURPOSE
                     3G5350A22551 LONGERON
                     (REF)
                                                                                   3G5315A17252 DOUBLER
                                                                                   (REF)
                                                               DRILL:
                                                               HOLE Ø 3.25
                                                          Figure 8
S.B. N°139-616 RECOMMENDED
DATE: June 19, 2024
REVISION: /                                                                                                         Page 27 of 35
                                                                                                                                                               2                                            1
                                                                                                                                                                                E
Page 28 of 35
                                                                                                                                                            D
                                                                INSTALL:                      3G5350A22551 LONGERON
                                                                3G5350R00851 SHIM             (REF)
                                                                APPLY:
                                                                EA9309.NA ADHESIVE
                                                                                                                            INSTALL:
                                                                                                                            A297A06TW03 RIVET (12 OFF)
                                                                                                                                                           D
                                                                                                                                                                                                                                      3G5350A22551
                                                                                                                                                                            3G5350A22551                                              LONGERON (REF)
                                                                                                                                                                                                            DRILL:
                                                                                                                                                                            LONGERON (REF)                  HOLE Ø10.0
                                                                                                                                 INSTALL:                                                                   ONLY ON THE LONGERON TO ELIMINATE PREVIOUS
                                                                                                                                 3G5350R00852 REINFORCEMENT ANGLE                                           SLOTTED HOLES
                                                                                                                                 APPLY:
                                                                                                                                 EA9309.NA ADHESIVE
                                  Figure 9
                                                                                                                                                                                VIEW C
                                                                                                                                                                     STRUCTURES AND SYSTEMS ARE PARTIALLY
                                                                                                                                                                      OMITTED FOR BETTER CLARITY PURPOSE
                                                                                                                                                                                VIEW E
                                                                                                                                                                     STRUCTURES AND SYSTEMS ARE PARTIALLY
                                                                                                                                                                      OMITTED FOR BETTER CLARITY PURPOSE
SB139-616-003-01
                   REVISION: /
            DATE: June 19, 2024
                                              3G5350R00852
                                          REINFORCEMENT ANGLE
                                                      MATERIAL AL-ALY 2024 T0
                                                  AMS-QQ-A-250/4, TH 2.00, N+XPFW/1
                                                     (FINAL HEAT TREATING T42)
317.4
296.8
    R 5.0
    TYP
                               27.0 TYP
                                                                              F
                             10.0
    172˚
                                                                                                                                        172˚
                                                                             F
                                                              320.7
FRONT VIEW
2.0 REF
110˚
24.4
SB139-616-004-02
                                                            Figure 10
S.B. N°139-616 RECOMMENDED
DATE: June 19, 2024
REVISION: /                                                                                                                Page 29 of 35
                                      3G5350R00851 SHIM ANGLE
                                                     MATERIAL AL-ALY 2024 T3
                                                 AMS-QQ-A-250/4, TH 0.40, N+XPFW/1
48.6
                                                                 G
                          R 5.0
                          TYP
172˚
                                                                G
                                                         49.1
FRONT VIEW
0.4 REF
       34.1
                                                                                     FINISH CODES:
                                          110˚                                       N = Chromic acid anodising not sealed
                                                                                     XPFW = Waterborne chromate free primer
R 8.5
24.9
SB139-616-010-01
                                                         Figure 11
                                                                                              S.B. N°139-616 RECOMMENDED
                                                                                                          DATE: June 19, 2024
Page 30 of 35                                                                                                    REVISION: /
REVISION: /
                                                                                3G5350R01011
                                                                          TAIL LOWER LH LONGERON
                                                                             HF ANTENNA REPAIR
                                                                                                                                                           WL
                                                                                                                                                          2751.6
                                                WL                                                                                                         REF
                                              2667.64
                                               REF
                             Figure 12
                                                                                                                                                  STA
                                                                                                                 STA                            12299.2
                                                                                                               11358.7                           REF
                                                                                                                REF
                                                WL
                                              1570.01
                                               REF
                                                                             STA
                                                                           10249.1              HF ANTENNA INSTALLATION
                                                                            REF
                                                                      A                         (REF)
                                                             STA
                                                            8700.1
                                                             REF
SB139-616-012-01
Page 31 of 35
                 3G5315A15951 FW COVER LH
                 (REF)
 TAIL ASSY
 (REF)
                                                                                  B
                                    B
                                                                                                                           2
   WL
  1681.2
   REF
                                                                 DETAIL A
                                                     STRUCTURES AND SYSTEMS ARE PARTIALLY
                                                      OMITTED FOR BETTER CLARITY PURPOSE
                                                                                        3G5350A12851 LONGERON
                                                                                        (REF)
                                                                                            DRILL:
                                                                                            HOLE Ø3.25
                                                                                            ONLY ON LONGERON
                                                                      Figure 13
                                                                                                 S.B. N°139-616 RECOMMENDED
                                                                                                             DATE: June 19, 2024
Page 32 of 35                                                                                                       REVISION: /
                                                                                                                                                                E                                                       1
REVISION: /
DATE: June 19, 2024
                                                                                                                     2
                                                                                                                                                                                                               INSTALL:
                                                                                                                                                                                                               3G5350R01052
                                                                                                                                                                                                               REINFORCEMENT ANGLE
                                                                                                                                                                                                               APPLY:
                                                                                                                                                                                                               EA9309.NA ADHESIVE
                                                                                                                                                                           D
3G5350R01052
                             Figure 14
                                                                                                                                                                      3G5350R01051 SHIM ANGLE
                                                              REINFORCEMENT ANGLE
                                                                                                                                                                      (REF)
                                                              (REF)
                                                                                                                                                                                                              NAS9301BNS-6-04 RIVET
                                                                                                                                                                                                              (REF)
                                                                                        3G5350R01052
                                                                                        REINFORCEMENT ANGLE
                                                                                                                                                          VIEW E
                                                                                                                                               STRUCTURES AND SYSTEMS ARE PARTIALLY
                                                                                                                                                OMITTED FOR BETTER CLARITY PURPOSE
SB139-616-014-01
Page 33 of 35
                                 3G5350R01051
                                  SHIM ANGLE
                                  MATERIAL AL-ALY 2024 T3
                              AMS-QQ-A-250/4, TH 1.02, N+XPFW/1
182.3
 R 5.0
 TYP
                                                                                             98
                                                                                               .1
                                                                                                  ˚
                                                     A
                                             186.5
                                FRONT VIEW
                35.6
                                           10
                                             4˚
                                                                   FINISH CODES:
                              R 8.5                                N = Chromic acid anodising not sealed
                                                                   XPFW = Waterborne chromate free primer
                       24.
                          8
SECTION A-A
SB139-616-015-01
                                            Figure 15
                                                                  S.B. N°139-616 RECOMMENDED
                                                                              DATE: June 19, 2024
Page 34 of 35                                                                        REVISION: /
                                                                   3G5350R01052
                                                               REINFORCEMENT ANGLE
                                                                                MATERIAL AL-ALY 2024 T3
                                                                            AMS-QQ-A-250/4, TH 2.00, N+XPFW/1
                                                                                    241.0
                                                                       190.9
  R 5.00
  TYP
                                                                    10.00
                                                                                          16 X Ø2.50 PILOT HOLES       A
   15.00
R 10.0
R 13.0 R 10.0
                                                                                                                                                                    12.0
                                                                                                                                    8˚
                                                                                                                                                                           R10.0
                   26.00
           13.00
                                  4x26.00=
                                          (104.00)                                25.43
                                                                                            4x25.43=               A
                                                                                                    (101.72)
                                                                                                                                                   50.86
                                                                                          287.00
                           35.0
                                                             10
                                                               3˚
                                                                                                           FINISH CODES:
                                                R 6.50 TYP                                                 N = Chromic acid anodising not sealed
                                                                                                           XPFW = Waterborne chromate free primer
24.4
SECTION A-A
SB139-616-016-01
                                                                                     Figure 16
S.B. N°139-616 RECOMMENDED
DATE: June 19, 2024
REVISION: /                                                                                                                                                Page 35 of 35
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