Lee 2015
Lee 2015
fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/TPEL.2014.2360404, IEEE Transactions on Power Electronics
0885-8993 (c) 2013 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See
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the active-clamp circuit on the primary side and the voltage 4) The capacitance of the resonant capacitors Cr1 and Cr2 is
doubler rectifier on the secondary side. Due to the hybrid identical. Thus, Cr1=Cr2.
operation, the proposed converter operates with larger phase-
shift value than the conventional PSFB converters under the
A. PSFB Series-resonant Converter Mode
normal input range. Thus, the proposed converter has the
following advantages: Under the normal input voltage range, the proposed
1) Under the normal input range, the proposed converter converter is operated by phase-shift control. In this mode, Vc is
can be designed to optimize power conversion efficiency. the same as the input voltage Vd and DB is conducted. All
2) When the input is lower than the normal input range, the switches are driven with a constant duty ratio 0.5 and short
proposed converter performs a step-up function, which dead time. Fig. 2 and 3 show the operation waveforms and
enhances the operation range. equivalent circuits, respectively. A detailed mode analysis is
3) Without complex circuit structures, the converter has given as four modes.
high efficiency under the normal input range and extends Mode 1 [t0, t1]: Prior to t0, the switches S1 and S2 are in on-
the operation range. state and the secondary current is is zero. The primary current
The principle operation of the proposed converter is ip flows through DB, S1, S2, and Lm. During this mode, the
represented in Section II. The relevant analysis is given in primary voltage vp and secondary voltage vs of the transformer
Section III. Finally, a 1kW prototype of the proposed T are zero. Thus, the magnetizing current im is constant and
converter is implemented to confirm its theoretical analysis satisfies as follows:
and validity.
im (t ) i p (t ) im (t0 ). (1)
II. PRINCIPLE OPERATION OF THE PROPOSED CONVERTER Mode 2 [t1, t2]: At t1, S2 is turned off. Because ip flowing
through S2 is very low, S2 is turned off with near zero-current.
Fig.1 shows a circuit diagram of the proposed converter. On In this mode, ip charges CS2 and discharges CS4.
the primary side of the power transformer T, the proposed Mode 3 [t2, t3]: At t2, the voltage across S4 reaches zero. At
converter has a FB circuit with one blocking diode DB and one the same time, ip flows through the body diode DS4. Thus, S4 is
clamp capacitor Cc. On the secondary side, there is a voltage turned on with zero-voltage while DS4 is conducted. In this
doubler rectifier. The operation of the proposed converter can mode, vs is nVd where the turn ratio n of the transformer is
be classified into two cases. The one is a PSFB series-resonant given by Ns/Np and the secondary current is begins to flow
converter mode and the other is an active-clamp step-up through D1. The state equation of this mode is written as
converter mode. follows:
To analyze the steady-state operation of the proposed
converter, several assumptions are made. dis (t )
Llk nVd vcr1 (t )
1) All switches S1, S2, S3, and S4 are considered as ideal dt (2)
switches except for their body diodes and output capacitors. dv (t ) dv (t )
2) The clamp capacitor Cc and output capacitor Co are large is (t ) Cr1 cr1 Cr 2 cr 2 (3)
enough, so the clamp capacitor voltage Vc and output dt dt
voltage Vo have no ripple voltage, respectively.
3) The transformer T is composed of an ideal transformer where vcr1 and vcr2 are the voltages across Cr1 and Cr2,
with the primary winding turns Np, the secondary winding respectively. Since Vo is constant, the secondary current is can
turns Ns, the magnetizing inductance Lm, and the leakage be obtained as
inductance Llk.
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DB
S1 S2
D1 Cr1
DS1 CS1 DS2 CS2
Np
Ns Llk
Lm Cc Co Ro
D2 Cr2
S3 S4
DB
S1 S2
D1 Cr1
DS1 CS1 DS2 CS2
Np
Ns Llk
Lm Cc Co Ro
D2 Cr2
S3 S4
DB
S1 S2
D1 Cr1
DS1 CS1 DS2 CS2
Np
Ns L lk
Lm Cc Co Ro
D2 Cr2
S3 S4
Mode 3
DB
S1 S2
D1 Cr1
DS1 CS1 DS2 CS2
Np
Ns L lk
Lm Cc Co Ro
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on off DB
S1 S1 S2
D1 Cr1
DS1 CS1 DS2 CS2
off on Np
S2 Ns Llk
Lm Cc Co Ro
off on
S3
D2 Cr2
S3 S4
S4 on off
DS3 CS3 DS4 CS4
Mode 1
is DB
S1 S2
D1 Cr1
DS1 CS1 DS2 CS2
Np
im Ns Llk
Lm Cc Co Ro
ip
D2 Cr2
S3 S4
Mode 2
iS1,
DB
iS4 S1 S2
D1 Cr1
ZVS DS1 CS1
Np
DS2 CS2
iS2, Ns Llk
iS3 Lm Cc Co Ro
D2 Cr2
S3 S4
t0 t1 t2 t3 t4
Mode 1 2 3 4 DS3 CS3 DS4 CS4
Mode 3
DTs
DB
Fig. 4. Operation waveforms in the active-clamp step-up converter mode. S1 S2
D1 Cr1
DS1 CS1 DS2 CS2
Np
lower than the minimum value of the normal input range, the Ns Llk
proposed converter is operated by dual asymmetrical pulse Lm Cc Co Ro
complementarily with short dead time. The duty D over 0.5 is DS3 CS3 DS4 CS4
based on (S1, S4) pair. In this situation, the clamp capacitor Mode 4
voltage Vc is higher than Vd. Then, the blocking diode DB is Fig. 5. Equivalent circuits during a switching period in the active-clamp
reverse biased and the proposed converter operates as the step-up converter mode.
active-clamp step-up converter. Fig. 4 and 5 show the
operation waveforms and equivalent circuits in the active- From Eqns. (9) and (10), the secondary current is can be
clamp step-up converter mode, respectively. calculated as
Mode 1 [t0, t1]: At t0, S1 and S4 are turned on. Since Vd is
applied to Lm, the magnetizing current im is linearly increased nVc vcr 2 (t3 )
and is expressed as is (t ) is (t3 ) cos r (t t3 ) sin r (t t3 ). (11)
Zr
Vd
im (t ) im (t0 ) (t t0 ). (8) In this mode, power is transferred from the input to the output.
Lm Mode 2 [t1, t2]: At t1, S1 and S4 are turned off. The primary
current ip charges and discharges the output capacitors of the
D1 is conducted and the secondary current is begins to resonate switches during very short time.
by Llk, Cr1, and Cr2. In this mode, the state equation is written Mode 3 [t2, t3]: This mode begins when the voltages across
as follows: S2 and S3 are zero. At the same time, ip flows through DS2 and
DS3. Thus, S2 and S3 are turned on with zero-voltage. Since the
dis (t ) negative voltage -Vc is applied to Lm, the magnetizing current
Llk nVd vcr1 (t ) im decreases linearly as
dt (9)
dv (t ) dv (t ) dv (t )
is (t ) Cr1 cr1 Cr 2 cr 2 Cr cr1 . (10) V
dt dt dt im (t ) im (t3 ) c (t t3 ). (12)
Lm
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From Eqns. (16) and (18), the voltage gain in the PSFB series-
III. ANALYSIS OF THE PROPOSED CONVERTER
resonant converter mode can be derived as follows:
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Vo n TABLE I
. (25) PARAMETERS OF THE PROTOTYPE
Vd 1 D
Parameters Symbols Value
The voltage gain becomes that of an isolated boost converter. Input voltage Vd 250-350V
It means that the proposed converter performs step-up Output voltage Vo 200V
function in the active-clamp step-up converter mode.
Switching frequency fs 50kHz
In the PSFB series-resonant converter, the leading-leg
switches S1 and S3 can be easily turned on with zero-voltage Primary winding turns Np 24turns
by the reflected secondary current. However, when the state of Secondary winding turns Ns 8turns
the lagging-leg switches S2 and S4 are changed, the secondary Magnetizing inductance Lm 695μH
current is zero. Thus, only the energy stored in Lm is involved Leakage inductance Llk 8.3μH
in ZVS of the lagging-leg switches condition; it is obtained as
Clamp capacitor Cc 11μF
Resonant capacitors Cr1,Cr2 680nF
1 i 1 Vd 2 4
Lm ( m )2 Lm ( ) CmVd 2 (26) Output capacitor Co 680μF
2 2 2 4 Lm f s 3
Switches S1, S2, S3, S4 STW26NM60
Blocking diode DB FFAF40U60DN
where Cm is the output capacitance of the MOSFET switches.
From Eqn. (26), the magnetizing inductance Lm can be decided Output diodes D1, D2 FFPF15U40S
as
3min 2
Lm (27)
128Cm f s 2
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(a) (a)
vgs_S2►
vgs_S2 [25V/div.]
iS2 ►
iS2 [5A/div.]
time [4μs/div.]
(b) (b)
Fig. 8. Experimental waveforms for soft switching in the PSFB series- Fig. 9. Experimental waveforms for the current stress when Vd =350V. (a)
resonant converter mode. (a) ZVS turn-on of S1. (b) ZVS turn-on and ZCS Conventional PSFB series-resonant converter. (b) Proposed converter.
turn-off of S2.
B. Experimental Results
Fig. 7 shows waveforms for the gate signals and output
voltage in the proposed converter according to the operation Fig. 10. Experimental waveforms for the input voltage Vd and output
mode. vgs_S1 and vgs_S2 are each gate signal for S1 and S2, voltage Vo in the transition-state.
respectively. When the input voltage is 350V, the proposed
converter is operated by phase-shift control with the constant zero current as the theoretical analysis. Fig. 9 show waveforms
duty 0.5. On the other hand, when the input voltage is 250V, for the primary voltage vp and current ip of the conventional
the proposed converter is operated by the asymmetrical PWM PSFB series-resonant converter and the proposed converter at
control with the duty 0.61. In both operation modes, the full-load condition under the normal input range. In the
proposed converter regulates vo. Fig. 8 (a) and (b) show conventional PSFB series-resonant converter, to guarantee the
waveforms for the gate signals and currents of S1 and S2 at full designated operation range, higher turn ratio n (=0.417) is
load condition when Vd = 350V. When the switches are turned required than the proposed converter. Other parameters are
on, the currents flow through the body diode of each switch. It shown in Table I. When the input voltage Vd is 350V, the
is clear that all switches are turned on with zero-voltage. conventional converter operates with small φ (=0.5). On the
Furthermore, as shown in Fig. 8 (b), S2 is turned off with near other hand, the proposed converter is operated with larger φ
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Fig. 11. Measured efficiencies under the normal input range according to V. CONCLUSION
the output power
REFERENCES
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[8] T. T. Song and N. Huang, “A novel zero-voltage and zero-current- Sung-Ho Lee was born in Seoul, Korea, in 1985. He
switching full-bridge PWM converter,” IEEE Trans. Power Electron., received the B.S degree in electrical engineering from
vol. 20, no. 2, pp. 286-291, Mar. 2005. Dongguk University, Seoul, Korea, in 2011. He is
[9] R. Huang and S. K. Mazumder, “A soft-switching scheme for an isolated currently working toward the Ph.D. degree in electronic
dc/dc converter with pulsating dc output for a three-phase high- and electrical engineering in Pohang University of
frequency link PWM converter,” IEEE Trans. Power Electron., vol. 24, Science and Technology, (POSTECH), Pohang, Korea.
no. 10, pp. 2276-2288, Oct. 2009. His research interests include dc-dc converters, grid-
[10] K. W. Seok and B. H. Kwon, “An improved zero-voltage and zero- connected inverters, and renewable energy system.
current-switching full-bridge PWM converter using a simple resonant
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dc-dc converter with controlled output rectifier and secondary energy He received the B.S. and Ph.D. degree in electronic and
recovery turn-off snubber,” IEEE Trans. Power Electron., vol. 29, no. 8, electrical engineering from Pohang University of Science
pp. 4116-4125, Aug. 2014. and Technology, Pohang, Korea, in 2008 and 2014,
[13] B., Gu, J.-S. Lai, N. Kees, C. Zheng, “Hybrid-switching full-bridge dc– respectively. He is currently a Senior Engineer in the
dc converter with minimal voltage stress of bridge rectifier, reduced Samsung Electronics Co., Ltd., Korea. His research
circulating losses, and filter requirement for electric vehicle battery interests are dc-dc converter, power-factor correction, and
chargers,” IEEE Trans. Power Electron., vol.28, no.3, pp.1132-1144, switch-mode power supplies.
Mar. 2013.
[14] W. J. Lee, C. E. Kim, G. W. Moon, and S. K. Han, “A new phase-shifted
full-bridge converter with voltage-doubler-type rectifier for high-
efficiency PDP sustaining power module,” IEEE Trans. Ind. Electron.,
vol. 55 no. 6, pp. 2450-2458, Jun. 2008.
[15] E. H. Kim and B. H. Kwon, “Zero-voltage-and zero-current-switching Jung-Min Kwon (S’08, M’09) was born in Ulsan,
full-bridge converter with secondary resonance,” IEEE Trans. Ind. Korea, in 1981. He received the B.S. degree in electrical
Electron., vol. 57 no. 3, pp. 1017-1025, Mar. 2010. and electronic engineering from Yonsei University,
[16] B. Yang, P. Xu, and F. C. Lee, “Range winding for wide input range Seoul, Korea, in 2004, and the Ph.D. degree in
front end dc/dc converter,” in Proc. IEEE Appl. Power Electron. Conf., electronic and electrical engineering from Pohang
2001, pp. 476-479. University of Science and Technology (POSTECH),
[17] X. Wang, F. Tian, and I. Batarseh, “High efficiency parallel post Pohang, Korea, in 2009.
regulator for wide range input dc-dc converter,” IEEE Trans. Power From 2009 to 2011, he has been with the Samsung
Electron., vol. 23, no. 2, pp. 852-858, Mar. 2008. Advanced Institute of Technology, Yongin, Korea.
[18] R. Watson, F. C. Lee, and G. C. Hua, “Utilization of an active-clamp Since 2011, he has been with the Department of Electrical Engineering,
circuit to achieve soft switching in flyback converters,” IEEE Trans. Hanbat National University, Daejeon, Korea, where he is currently a Professor.
Power Electron., vol. 11, no. 1, pp. 162-169, Jan. 1996. His research interests include direct methanol fuel cell, renewable energy
[19] Q. Li, F. C. Lee, S. Buso, and M. M. Jovanovic, “Large-signal transient system, and distributed generation.
analysis of forward converter with active-clamp reset,” IEEE Trans.
Power Electron., vol. 17, no. 1, pp. 15-24, Jan. 2002.
[20] W. Y. Choi, “High-efficiency DC-DC converter with fast dynamic
response for low voltage photovoltaic sources,” IEEE Trans. Power
Electron., vol. 28, no. 2, pp. 706-716, Feb. 2013. Bong-Hwan Kwon (M’91) was born in Pohang, Korea,
[21] G. Spiazzi, P. Mattavelli, and A. Costabeber, “High step-up ratio flyback in 1958. He received the B.S. degree from the
converter with active clamp and voltage multiplier,” IEEE Trans. Power Kyungpook National University, Deagu, Korea, in 1982
Electron., vol. 26, no. 11, pp. 3205-3214, Nov. 2011. and the M.S. and Ph.D. degrees in electrical engineering
[22] P. Imbertson and N. Mohan, “Asymmetrical duty cycle permits zero from the Korea Advanced Institute of Science and
switching loss in PWM circuits with no conduction loss penalty,” IEEE Technology, Seoul, Korea, in 1984 and 1987,
Trans. Ind. Appl., vol. 29, no. 1, pp. 121-125, Jan. 1993. respectively.
Since 1987, he has been with the Department of
Electronic and Electrical Engineering, Pohang University of Science and
Technology (POSTECH), Pohang, Korea, where he is currently a Professor.
His research interests include converters for renewable energy, high-
frequency converters, and switch-mode power supplies.
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