ENGINE HOOD/DOOR

GENERAL INFORMATION 48-3 Inspection 48-33

Description 48-3 Rear Door Inner Protector Assembly 48-34
Specifications 48-11 Removal 48-34
Tool 48-12 Installation 48-36
Rear Door Assembly 48-37
ON-VEHICLE SERVICE 48-13
Removal 48-37
Hood Assembly 48-13
Installation 48-42
Removal 48-13
Adjustment 48-42
Installation 48-14
Inspection 48-44
Adjustment 48-15
Luggage Compartment Door 
Inspection 48-16 Assembly 48-45
Hood Hinge Assembly 48-17 Removal 48-45
Removal 48-17 Installation 48-47
Installation 48-18 Adjustment 48-47
Hood Cable Assembly 48-19 Inspection 48-49
Removal 48-19 Luggage Compartment Door 
Installation 48-20 Hinge Assembly 48-50
Hood Support Rod 48-21 Removal 48-50
Removal 48-21 Installation 48-51
Installation 48-21 Luggage Compartment Door 
Front Door Inner Protector Assembly 48-22 Opener Switch Assembly 48-52
Removal 48-22 Removal 48-52
Installation 48-25 Installation 48-52
Front Door Assembly 48-26 Luggage Compartment Door 
Removal 48-26 Air Spring Assembly 48-53
Installation 48-31 Removal 48-53
Adjustment 48-31 Installation 48-53

48

Chery Automobile Co., Ltd. 48–1

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48–2 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

GENERAL INFORMATION
ENGINE HOOD/DOOR

Description
Hood Assembly

6 1

×2
×2
5
×2

2
×2

4
×16

48

RM16480010

Chery Automobile Co., Ltd. 48–3

 48 - ENGINE HOOD/DOOR

1 - Hood Assembly 2 - Hood Left Hinge Assembly

3 - Hood Sound-absorbing Pad 4 - Hood Support Rod
5 - Hood Right Hinge Assembly 6 - Engine Weatherstrip
7 - Hood Adjustment Block

48

48–4 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

Front Left Door Assembly

5
3
4

×3

18
6
×3
17

16
15
×2
8 14
7
×3
9 11 19
×3 ×4
21
13
12
×2
22
×2 23 24
10 20
25
26

27

RM16480020

48

Chery Automobile Co., Ltd. 48–5

 48 - ENGINE HOOD/DOOR

1 - Front Door Frame Weatherstrip 2 - Front Door Upper Glass Guide

3 - Front Door Glass Assembly 4 - Front Door Assembly
5 - Front Door Cover Plate 6 - Front Door Outer Weather Bar
7 - Front Door Outside Handle Cover 8 - Front Door Outside Handle
9 - Front Door Lock Assembly 10 - Front Door Rear Glass Guide Rail Assembly
11 - Front Door B-pillar Lower Glass Guide 12 - Front Door Full-range Speaker
13 - Front Door Power Glass Regulator 14 - Front Door Lower Hinge Assembly
15 - Front Door Outside Handle Base Assembly 16 - Front Door Upper Hinge Assembly
17 - Front Door Inner Weather Bar 18 - Outside Rear View Mirror Assembly
19 - Front Door Protective Film Assembly 20 - Front Door Metal Bracket
21 - Power Glass Regulating Control Master Switch 22 - Tweeter Assembly
Assembly
23 - Front Door Inside Handle Trim Cover Gasket 24 - Outside Rear View Mirror Inner Triangular Block
25 - Front Door Inside Handle 26 - Front Door Inside Handle Screw Block Cover
27 - Front Door Inner Protector Assembly

48

48–6 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

Rear Left Door Assembly

5
2
6

4 3

×3
×3

17
18

×2
16 19
9 8
14
×3

13 20
15
22
×3 ×2 24
25
11
×2 ×2
23
10 21 26
27

12

RM16480021

48

Chery Automobile Co., Ltd. 48–7

 48 - ENGINE HOOD/DOOR

1 - Rear Door Frame Weatherstrip 2 - Rear Door Upper Glass Guide

3 - Rear Door Glass Assembly 4 - Rear Door Assembly
5 - Rear Door Cover Plate 6 - Rear Door C-pillar Cover Plate Assembly
7 - Rear Door Outer Weather Bar 8 - Rear Door Outside Handle
9 - Rear Door Outside Handle Cover 10 - Rear Door Lock Assembly
11 - Rear Door Rear Glass Guide Rail Assembly 12 - Rear Door Power Glass Regulator
13 - Rear Door Full-range Speaker 14 - Rear Door Front Glass Guide Rail Assembly
15 - Rear Door Lower Hinge Assembly 16 - Rear Door Outside Handle Base Assembly
17 - Rear Door Upper Hinge Assembly 18 - Rear Door Inner Weather Bar
19 - Rear Door B-pillar Lower Glass Guide 20 - Rear Door Protective Film Assembly
21 - Rear Door Metal Bracket 22 - Rear Door Inner Triangular Block
23 - Rear Door Inner Protector Assembly 24 - Rear Door Inside Handle Trim Cover Gasket
25 - Power Glass Regulator Switch 26 - Rear Door Inside Handle
27 - Rear Door Inside Handle Screw Block Cover

48

48–8 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

Luggage Compartment Door Assembly

2
5
3
6

×12

48

RM16480030

Chery Automobile Co., Ltd. 48–9

 48 - ENGINE HOOD/DOOR

1 - Luggage Compartment Door Assembly 2 - Luggage Compartment Door Right Hinge

Assembly
3 - Luggage Compartment Door Right Air Spring 4 - Luggage Compartment Door Trim Board
Assembly
5 - Luggage Compartment Door Left Air Spring 6 - Luggage Compartment Door Left Hinge
Assembly
7 - Luggage Compartment Door Adjustment Block 8 - Luggage Compartment Door Opener Switch
Assembly

The vehicle is designed as a structure with four doors & two covers (front left door, rear left door, front right
door, rear right door, luggage compartment door and hood).

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Specifications
Torque Specifications

Description Torque (N·m)

Fixing Bolt Between Hood Assembly and Hood
25 ± 2
Hinge Assembly
Fixing Bolt Between Hood Hinge Assembly and
25 ± 2
Body
Hood Lock Assembly Fixing Bolt 9±1
Fixing Bolt Between Hood Hinge Assembly and
10 ± 1
Wing Assembly
Front Door Inner Protector Assembly Fixing Screw 1.5 ± 0.5
Front Door Inside Handle Fixing Screw 1.5 ± 0.5
Front Door Metal Bracket Fixing Bolt 5±1
Front Door Outside Handle Base Assembly Fixing
7±1
Screw
Fixing Bolt Between Front Door Hinge Assembly and
55 ± 5
Front Door Assembly
Fixing Bolt Between Front Door Hinge Assembly and
55 ± 5
Body
Front Door Lock Striker Fixing Screw 23 ± 1
Rear Door Inner Protector Assembly Fixing Screw 1.5 ± 0.5
Rear Door Inside Handle Fixing Screw 1.5 ± 0.5
Rear Door Metal Bracket Fixing Bolt 5±1
Rear Door Outside Handle Cover Fixing Screw 7±1
Rear Door Outside Handle Base Assembly Fixing
7±1
Screw
Fixing Bolt Between Rear Door Hinge Assembly and
55 ± 5
Rear Door Assembly
Fixing Bolt Between Rear Door Hinge Assembly and
55 ± 5
Body
Rear Door Lock Striker Fixing Screw 23 ± 1
Fixing Bolt Between Luggage Compartment Door
Hinge Assembly and Luggage Compartment Door 25 ± 2 48
Assembly
Fixing Bolt Between Luggage Compartment Door
25 ± 2
Hinge Assembly and Body
Luggage Compartment Lock Striker Assembly Fixing
23 ± 1
Screw

Chery Automobile Co., Ltd. 48–11

 48 - ENGINE HOOD/DOOR

Tool
General Tool

Interior Crow Plate

RCH0000025

48

48–12 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

ON-VEHICLE SERVICE
Hood Assembly
Removal

WARNING

 When removing hood assembly, an assistant is needed to hold hood. Try to prevent hood from dropping
or suddenly closing to cause accidents during operation.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing hood assembly.
 When removing hood assembly, try to prevent hood from dropping, otherwise, body or front windshield
may be damaged.

1. Remove the hood adjustment blocks.

a. Turn the hood adjustment blocks counterclockwise,
and remove the hood adjustment blocks (1).
2. Remove the hood buffer blocks.
a. Using a screwdriver wrapped with protective tape, pry 1
off the hood buffer blocks (2).

RM16480040

3. Remove the engine weatherstrip.

a. Disengage the clips from engine weatherstrip, and
remove the engine weatherstrip (1).

48
RM16480050

Chery Automobile Co., Ltd. 48–13

 48 - ENGINE HOOD/DOOR

4. Remove the hood sound-absorbing pad.

a. Remove the clips (arrow) from hood sound-absorbing
pad, and remove the hood sound-absorbing pad (1).

1
RM16370220

5. Loosen the washer line.

a. Disconnect the washer line joint (1).
b. Loosen the washer line from clip (2). 1
c. Using a screwdriver wrapped with protective tape, pry 2
up the rubber cushion (3), and loosen the washer line.

RM16480060

6. Remove the hood assembly.

a. Remove 4 fixing bolts (arrow) between hood
assembly and hood hinge assembly, and remove the
hood assembly (1).
(Tightening torque: 25 ± 2 N·m)

1
RM16480070

Installation
Installation is in the reverse order of removal.

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Adjustment
1. Adjust the hood assembly.
a. Loosen the fixing bolts on hood hinge assembly.
b. Adjust clearance of hood assembly to the standard range and pre-tighten fixing bolts on hood hinge
assembly.
Standard ranges of clearance between installation position of hood assembly and each part are as
follows:

.0
±1
3.5
HOOD
1.0
0±
HOOD -1.
HOOD
WING
.0
0±1
-1.
.0
HEADLIGHT
±1
3.5
6.5±1.2

FRONT GRILLE

RM16480080

c. After adjustment, tighten fixing bolts between hood hinge assembly and hood assembly to specified
torque.
(Tightening torque: 25 ± 2 N·m)
d. After adjustment, tighten fixing bolts between hood hinge assembly and body to specified torque.
(Tightening torque: 25 ± 2 N·m)
2. Adjust the height of hood front end with adjustment blocks. 48
a. Raise or lower the hood front end by rotating the
adjustment blocks clockwise or counterclockwise.

RM16480090

Chery Automobile Co., Ltd. 48–15

 48 - ENGINE HOOD/DOOR

b. After adjustment, make sure that alignment between hood assembly and wing assembly is within the
standard range.
Standard alignment: -1.0 ± 1.0 mm
c. After adjustment, make sure that alignment between hood assembly and front combination light is
within the standard range.
Standard alignment: -1.0 ± 1.0 mm
3. Adjust the hood lock assembly.
a. Slightly loosen the fixing bolts of hood lock assembly,
and adjust the hood lock assembly in direction of
arrow.

RM16480100

b. Tighten the hood lock assembly fixing bolts to specified torque after adjustment.
(Tightening torque: 9 ± 1 N·m)

Inspection
After hood assembly is adjusted, perform inspection as follows:
1. Check hood for wear or deformation during installation, and repair as necessary.
2. Check if fixing bolts are set in position. Tighten them to specified torque as necessary.
3. Check if clearance and alignment between hood assembly installation position and each part are within the
specified range. Adjust as necessary.

48

48–16 Chery Automobile Co., Ltd.

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Hood Hinge Assembly

Removal
HINT:
 Use same procedures for right and left sides.
 Procedures listed below are for left side.

WARNING

 When removing hood hinge assembly, an assistant is needed to hold hood. Try to prevent hood from
dropping or suddenly closing to cause accidents during operation.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing hood hinge assembly.
 When removing hood hinge assembly, try to prevent hood from dropping, otherwise, body or front
windshield may be damaged.

1. Remove the hood left hinge assembly.

a. Disengage the clip (arrow) from hood right hinge
assembly (for right side).

RM16480110

b. Remove 2 fixing bolts (arrow) between hood left hinge

assembly and hood assembly.
(Tightening torque: 25 ± 2 N·m)

48
RM16480120

Chery Automobile Co., Ltd. 48–17

 48 - ENGINE HOOD/DOOR

c. Remove the fixing bolt (1) between hood left hinge

assembly and wing assembly.
(Tightening torque: 10 ± 1 N·m)
d. Remove 2 fixing bolts (arrow) between hood left hinge
assembly and body, and remove the hood left hinge
2
assembly (2).
(Tightening torque: 25 ± 2 N·m)
1

RM16480130

Installation
Installation is in the reverse order of removal.

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48–18 Chery Automobile Co., Ltd.

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Hood Cable Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing hood cable assembly.
 Try to prevent interior and body paint surface from being scratched, when removing hood cable
assembly.

1. Turn off all electrical equipment and the ignition switch.

2. Disconnect the negative battery cable.
3. Remove the front bumper assembly (See page 49-8).
4. Remove the engine hood lock assembly (See page 38-52).
5. Remove the A-pillar lower protector assembly (See page 50-17).
6. Remove the ffront windshield lower garnish assembly (See page 49-33).
7. Remove the hood cable assembly.
a. Disengage the hood cable assembly (1) from hood
grip drive block (2).

RM16480140

b. Using a screwdriver wrapped with protective tape, pry

up the rubber cushion (arrow).

RM16480151
48
c. Disengage the clips from hood cable assembly, and
remove the hood cable assembly.

RM16480160

Chery Automobile Co., Ltd. 48–19

 48 - ENGINE HOOD/DOOR

Installation
Installation is in the reverse order of removal.

CAUTION

 After installing hood cable assembly, make sure that hood can be opened smoothly without seizuring.

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48–20 Chery Automobile Co., Ltd.

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Hood Support Rod

Removal

WARNING

 When removing hood support rod, an assistant is needed to hold hood. Try to prevent hood from
dropping or suddenly closing to cause accidents during operation.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing hood support rod.
 Try to prevent body paint surface from being scratched, when removing hood support rod.
 When removing hood support rod, try to prevent hood from dropping, otherwise, body may be damaged.

1. Remove the hood support rod.

a. Using a screwdriver wrapped with protective tape, pry
out the rubber cushion (arrow), and remove the hood
support rod (1).
1

RM16480170

Installation
Installation is in the reverse order of removal.

48

Chery Automobile Co., Ltd. 48–21

 48 - ENGINE HOOD/DOOR

Front Door Inner Protector Assembly

Removal
HINT:
 Use same procedures for right and left sides.
 Procedures listed below are for left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing front door inner protector
assembly.
 Try to prevent front door inner protector surface from being damaged, when removing front door inner
protector assembly.

1. Turn off all electrical equipment and the ignition switch.

2. Disconnect the negative battery cable.
3. Remove the power glass regulating control master switch (See page 44-48).
4. Remove the left outside rear view mirror inner triangular block.
a. Using a screwdriver wrapped with protective tape, pry
up the clips on outside rear view mirror inner
triangular block, and remove the left outside rear view
mirror inner triangular block (1).

RM16450020

5. Remove the front left door inside handle screw block cover.
a. Using a screwdriver wrapped with protective tape, pry
up the front left door inside handle screw block cover
(1).
1

48 RM16480220

48–22 Chery Automobile Co., Ltd.

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6. Remove the front left door inside handle trim cover

gasket.

RM16480230

7. Remove the front left door inner protector assembly.

a. Remove 4 fixing screws (arrow) from front door inner
protector assembly.
(Tightening torque: 1.5 ± 0.5 N·m)

RM16480240

b. Using an interior crow plate, pry up the clips on front

door inner protector assembly, and loosen the front
door inner protector assembly in direction of arrow.

48
RM16480250

Chery Automobile Co., Ltd. 48–23

 48 - ENGINE HOOD/DOOR

c. Disengage the front door inside handle cable (1) from

front door inside handle.

RM16480260

d. Disconnect the anti-theft indicator connector (1) (for

left side).
e. Disconnect the tweeter connector (2). 1
f. Remove the front left door inner protector assembly
(3). 3 2

RM16480270

8. Remove the tweeter assembly (See page 40-40).

9. Remove the anti-theft indicator.
a. As shown in illustration, press the claws (arrow) on
anti-theft indicator, and remove the anti-theft indicator
(1).

48

RM16480280

48–24 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

10.Remove the front door inside handle.

a. Remove the fixing screw (1) from front door inside
handle.
(Tightening torque: 1.5 ± 0.5 N·m)
b. Using a screwdriver wrapped with protective tape, pry 1
up the claws (arrow) on front door inside handle, and
remove the front door inside handle.

RM16480290

Installation
Installation is in the reverse order of removal.

CAUTION

 Replace damaged clips and install front door inner protector assembly in place, when installing front door
inner protector assembly.
 Install connectors in place, when installing front door inner protector assembly.
 Check that each function can operate properly, after installing front door inner protector assembly.

48

Chery Automobile Co., Ltd. 48–25

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Front Door Assembly

Removal
HINT:
 Use same procedures for right and left sides.
 Procedures listed below are for left side.

WARNING

 When removing front door assembly, an assistant is needed to hold front door, to prevent front door from
dropping to cause accidents during operation.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing front door assembly.
 Try to prevent body paint surface from being scratched, when removing front door assembly.

1. Turn off all electrical equipment and the ignition switch.

2. Disconnect the negative battery cable.
3. Remove the front left door inner protector assembly (See page 48-22).
4. Remove the front left door metal bracket.
a. Remove 2 fixing bolts (arrow) from front door metal
bracket, and remove the front side door metal bracket
(1). 1
(Tightening torque: 5 ± 1 N·m)

RM16480320

5. Remove the front left door protective film assembly.

CAUTION

 Try to prevent front door protective film from being damaged, when removing front door protective film
48 assembly.
 Place front door protective film assembly properly after removal, and avoid adhesive sticker on front door
protective film assembly from sticking to other components.

48–26 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

a. Disconnect the outside rear view mirror connector (1).

b. Disconnect the full-range speaker connector (2).

RM16480300

c. As shown in illustration, remove the front left door

protective film assembly (1) by gently peeling it along
edges from one corner of front left door protective film
assembly.

RM16480310

6. Remove the front left door full-range speaker assembly (See page 40-41).
7. Remove the left outside rear view mirror assembly (See page 45-18).
8. Remove the front left door weather bar (See page 44-51).
9. Remove the front door glass upper run (See page 44-52).
10.Remove the front door glass rear guide rail assembly (See page 44-56).
11. Remove the front door glass assembly (See page 44-54).
12.Remove the front door power glass regulator (See page 44-58).
13.Remove the front left door lock assembly (See page 38-53).
14.Remove the front left door key cylinder assembly (See page 38-56).
48
15.Remove the front left door outside handle.

Chery Automobile Co., Ltd. 48–27

 48 - ENGINE HOOD/DOOR

a. Disconnect the front door handle sensor connector

(arrow).

RM16480330

b. Slide and pull the front door outside handle in

direction of arrow, and remove it.

RM16480340

16.Remove the front left door outside handle base assembly.

a. Remove the fixing screw (arrow) from front door
outside handle base assembly.
(Tightening torque: 7 ± 1 N·m)

RM16480350

b. Disengage the clip (arrow) on wire harness connector,

and remove the front left door outside handle base
assembly.

48

RM16480360

17.Remove the front left door outside handle front shim.

a. Disengage the claws on front door outside handle front shim, and remove the front left door outside
handle front shim.

48–28 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

18.Remove the front left door outside handle rear shim.

a. Disengage the claws on front door outside handle rear
shim, and remove the front left door outside handle
rear shim.

RM16480370

19.Remove the front left door frame weatherstrip.

a. Disengage the clips on front door frame weatherstrip,
and remove the front left door frame weatherstrip (1).
1

RM16480380

20.Disconnect the front left door connector.

a. Using a screwdriver wrapped with protective tape, pry
up the front door dust boot.
48

RM16480390

Chery Automobile Co., Ltd. 48–29

 48 - ENGINE HOOD/DOOR

b. Using a screwdriver wrapped with protective tape, pry

up the claws on connector.

RM16480392

c. Disconnect the front left door connectors (arrow).

RM16480391

21.Remove the front left door assembly.

a. Remove 3 fixing bolts (arrow) between front door
hinge assembly and front door assembly.
(Tightening torque: 55 ± 5 N·m)

RM16480400

b. Remove the front left door assembly.

22.Remove the front left door hinge assembly.
a. Using a screwdriver wrapped with protective tape, pry
up the rubber cover plug (1).
b. Remove the fixing bolt (2) between front door hinge
assembly and inner part of body.
48 (Tightening torque: 55 ± 5 N·m)
2

RM16480411

48–30 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

c. Remove 3 fixing bolts (arrow) between front door

hinge assembly and body.
1
(Tightening torque: 55 ± 5 N·m)
d. Remove the front door upper hinge assembly (1) and
front door lower hinge assembly (2).

2
RM16480410

Installation
Installation is in the reverse order of removal.

WARNING

 Be sure to wear safety equipment to prevent accidents, when installing front door assembly.
 When installing front door assembly, an assistant is needed to hold front door, to prevent front door from
dropping to cause accidents during operation.

CAUTION

 Replace damaged clips and install front door inner protector in place, when installing front door inner
protector.
 Stick protective film in specified position, not in a wrong position or an asymmetric position between left
and right sides or cover the mounting holes of other installation parts.
 DO NOT drag protective film when sticking. It should be installed under its original condition and ensure
sheet metal is clean before installation.
 Finished protective film should have no defects, such as wrinkles, bubbles or turnups.
 Finished protective film should have powerful adherence. Protective film sticking should be finished at
one time. Avoid repeat sticking.

Adjustment
1. Adjust the front door assembly.
a. Loosen the fixing bolts on front door hinge assembly,
and adjust the front door assembly position in
direction of arrow.
48

RM16480420

b. Tighten the fixing bolts on front door hinge assembly to specified torque after adjustment.
(Tightening torque: 55 ± 5 N·m)

Chery Automobile Co., Ltd. 48–31

 48 - ENGINE HOOD/DOOR

c. Loosen the fixing bolts on front door hinge assembly,

and adjust the front door assembly position in
direction of arrow.

RM16480430

d. Tighten the fixing bolts on front door hinge assembly to specified torque after adjustment.
(Tightening torque: 55 ± 5 N·m)
e. Standard ranges of clearance and alignment between installation positions of front door assembly and
each part are as follows:

4.0±0.7

REAR DOOR
FRONT DOOR +1.0
0 0
OUTER PANEL
FRONT DOOR

WING 4.0±0.7

+0.5
1.0 -1.0

FRONT DOOR
6.0±1.5

FRONT DOORSILL
PRESSURE PLATE

48
RM16480440

f. After adjustment, make sure that alignment between front door assembly and rear door assembly is
within the standard range.
+1.0
Standard alignment: 0 0 mm
g. After adjustment, make sure alignment between front door assembly and front wing assembly is within
the standard range.
+1.0
Standard alignment: 1.0 -1.0 mm

48–32 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

2. Adjust the front door lock striker.

a. Slightly loosen the fixing screws on front door lock
striker and tap it with a plastic hammer in direction of
arrow to adjust the lock striker position.

RM16480450

b. Tighten the fixing screws on front door lock striker to specified torque after adjustment.
(Tightening torque: 23 ± 1 N·m)

Inspection
After front door assembly is adjusted, perform inspection as follows:
1. Check front door assembly for wear or deformation during installation, and repair as necessary.
2. Check if fixing bolts and fixing screws are set in position. Tighten them to specified torque as necessary.
3. Check if clearance and alignment between front door assembly installation position and each part are
within the specified range. Adjust as necessary.

48

Chery Automobile Co., Ltd. 48–33

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Rear Door Inner Protector Assembly

Removal
HINT:
 Use same procedures for right and left sides.
 Procedures listed below are for left side.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing rear door inner protector
assembly.
 Try to prevent rear door inner protector surface from being damaged, when removing rear door inner
protector assembly.

1. Turn off all electrical equipment and the ignition switch.

2. Disconnect the negative battery cable.
3. Remove the left power glass regulator switch (See page 44-60).
4. Remove the rear left door inner triangular block.
a. Using a screwdriver wrapped with protective tape, pry
up the clips on rear door inner triangular block, and
remove the rear left door inner triangular block (1).
1

RM16480460

5. Remove the rear left door inside handle screw block cover.
a. Using a screwdriver wrapped with protective tape, pry
up the rear left door inside handle screw block cover
(1).

48 RM16480480

48–34 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

6. Remove the rear left door inside handle trim cover

gasket.

RM16480490

7. Remove the rear left door inner protector assembly.

a. Remove 5 fixing screws (arrow) from rear left door
inner protector assembly.
(Tightening torque: 1.5 ± 0.5 N·m)

RM16480500

b. Using an interior crow plate, pry up the clips on rear

left door inner protector assembly, and loosen the rear
left door inner protector assembly in direction of
arrow.

48
RM16480510

Chery Automobile Co., Ltd. 48–35

 48 - ENGINE HOOD/DOOR

c. Disengage the rear left door inside handle cable (1)

from rear left door inside handle.
d. Remove the rear left door inner protector assembly
(2).

RM16480520

8. Remove the rear left door inside handle.

a. Remove the fixing screw (1) from rear left door inside
handle.
(Tightening torque: 1.5 ± 0.5 N·m)
b. Using a screwdriver wrapped with protective tape, pry 1
up the claws (arrow) on rear left door inside handle,
and remove the rear left door inside handle.

RM16480290

Installation
Installation is in the reverse order of removal.

CAUTION

 Replace damaged clips and install rear door inner protector assembly in place, when installing rear door
inner protector assembly.
 Check that inside handle assembly can be used normally, after installing rear door inner protector
assembly.

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Rear Door Assembly

Removal
HINT:
 Use same procedures for right and left sides.
 Procedures listed below are for left side.

WARNING

 When removing rear door assembly, an assistant is needed to hold rear door, to prevent rear door from
dropping to cause accidents during operation.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when installing rear door assembly.
 Try to prevent body paint surface from being scratched, when removing rear door assembly.

1. Turn off all electrical equipment and the ignition switch.

2. Disconnect the negative battery cable.
3. Remove the rear left door inner protector assembly (See page 48-34).
4. Remove the rear left door metal bracket.
a. Remove 2 fixing bolts (arrow) from rear left door metal
bracket, and remove the rear left door metal bracket
(1).
(Tightening torque: 5 ± 1 N·m)

RM16480540

5. Remove the rear left door protective film assembly.

CAUTION

 Try to prevent rear door protective film from being damaged, when removing rear door protective film
assembly. 48
 Place rear door protective film assembly properly after removal, and avoid adhesive sticker on rear door
protective film assembly from sticking to other components.

Chery Automobile Co., Ltd. 48–37

 48 - ENGINE HOOD/DOOR

a. Disconnect the full-range speaker connector (arrow).

RM16480550

b. As shown in illustration, remove the rear left door

protective film assembly (1) by gently peeling it along
edges from one corner of rear left door protective film
assembly.

RM16480560

6. Remove the rear left door full-range speaker (See page 40-41).
7. Remove the rear left door weather bar (See page 44-62).
8. Remove the rear door glass upper Run (See page 44-63).
9. Remove the rear door glass guide rail assembly (See page 44-67).
10.Remove the rear door glass assembly (See page 44-65).
11. Remove the rear door power glass regulator (See page 44-69).
12.Remove the rear left door lock assembly (See page 38-59).
13.Remove the rear left door outside handle cover.
a. Remove the rear left door outside handle cover plug
(arrow).

48

RM16480570

48–38 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

b. Loosen the fixing screw (arrow) on rear left door

outside handle cover, and remove the rear left door
outside handle cover (1).
(Tightening torque: 7 ± 1 N·m) 1

RM16480590

HINT:
It is unnecessary to remove the fixing screw from rear door outside handle cover, because fixing screw is
integrated with rear left door handle base.
14.Remove the rear left door outside handle.
a. Slide and pull the rear door outside handle in direction
of arrow, and remove it.

RM16480600

15.Remove the rear left door outside handle base assembly.

a. Remove the fixing screw (arrow) from rear left door
outside handle base assembly, and remove the rear
left door outside handle base assembly.
(Tightening torque: 7 ± 1 N·m)

RM16480610

16.Remove the rear left door outside handle front shim.

a. Disengage the claws on rear left door outside handle front shim, and remove the rear left door outside
handle front shim. 48

Chery Automobile Co., Ltd. 48–39

 48 - ENGINE HOOD/DOOR

17.Remove the rear left door outside handle rear shim.

a. Disengage the claws on rear left door outside handle
rear shim, and remove the rear left door outside
handle rear shim.

RM16480370

18.Remove the rear left door frame weatherstrip.

a. Disengage the clips on rear left door frame
weatherstrip, and remove the rear left door frame
weatherstrip (1).
1

RM16480620

19.Disconnect the rear left door connector.

a. Using a screwdriver wrapped with protective tape, pry
up the rear left door dust boot.
48

RM16480630

48–40 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

b. Using a screwdriver wrapped with protective tape, pry

up the claws on connector.

RM16480632

c. Disconnect the rear left door connector (arrow).

RM16480631

20.Remove the rear left door assembly.

a. Remove 3 fixing bolts (arrow) between rear left door
hinge assembly and rear left door assembly.
(Tightening torque: 55 ± 5 N·m)

RM16480640

b. Remove the rear left door assembly.

21.Remove the rear left door hinge assembly.
a. Remove the B-pillar lower protector assembly (See page 50-19).
b. Remove 4 fixing bolts (arrow) between rear left door
hinge assembly and body.
(Tightening torque: 55 ± 5 N·m)
c. Remove the rear left door upper hinge assembly (1) 48
and rear left door lower hinge assembly (2). 1

2
RM16480650

Chery Automobile Co., Ltd. 48–41

 48 - ENGINE HOOD/DOOR

Installation
Installation is in the reverse order of removal.

WARNING

 Be sure to wear safety equipment to prevent accidents, when installing rear door assembly.
 When installing rear door assembly, an assistant is needed to hold rear door, to prevent rear door from
dropping to cause accidents during operation.

CAUTION

 Replace damaged clips and install rear door inner protector in place, when installing rear door inner
protector.
 Stick protective film in specified position, not in a wrong position or an asymmetric position between left
and right sides or cover the mounting holes of other installation parts.
 DO NOT drag protective film when sticking. It should be installed under its original condition and ensure
sheet metal is clean before installation.
 Finished protective film should have no defects, such as wrinkles, bubbles or turnups.
 Finished protective film should have powerful adherence. Protective film sticking should be finished at
one time. Avoid repeat sticking.

Adjustment
1. Adjust the rear door assembly.
a. Loosen the fixing bolts on rear door hinge assembly
and adjust the rear door assembly position in direction
of arrow.

RM16480671

b. Tighten the fixing bolts on rear door hinge assembly to specified torque after adjustment.
(Tightening torque: 55 ± 5 N·m)

48 c. Loosen the fixing bolts on rear door hinge assembly

and adjust the rear door assembly position in direction
of arrow.

RM16480670

d. Tighten the fixing bolts on rear door hinge assembly to specified torque after adjustment.
(Tightening torque: 55 ± 5 N·m)

48–42 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

e. Standard ranges of clearance between installation position of rear door assembly and each part are as
follows:

4.0±0.7

.7
4.0±0

SIDE BODY
OUTER PANEL
REAR DOOR REAR DOOR
+0.5
+1.0 0 -1.0
0
0

FRONT DOOR

REAR DOOR
6.0±1.5

REAR DOORSILL
PRESSURE PLATE

RM16480680

f. After adjustment, make sure that alignment between rear door assembly and front door assembly is
within the standard range.
+1.0
Standard alignment: 0 0 mm
g. After adjustment, make sure that alignment between rear door assembly and body outer panel is within
the standard range.
+0.5
Standard alignment: 0 -1.0 mm
2. Adjust the rear left door lock striker assembly.
a. Slightly loosen the fixing screws on rear door lock
striker and tap it with a plastic hammer in direction of
arrow to adjust the striker position.
48

RM16480690

b. Tighten the fixing screws on rear door lock striker assembly to specified torque after adjustment.
(Tightening torque: 23 ± 1 N·m)

Chery Automobile Co., Ltd. 48–43

 48 - ENGINE HOOD/DOOR

Inspection
After rear left door assembly is adjusted, perform inspection as follows:
1. Check rear door assembly for wear or deformation during installation, and repair as necessary.
2. Check if fixing bolts and fixing screws are set in position. Tighten them to specified torque as necessary.
3. Check if clearance and alignment between rear door assembly installation position and each part are
within the specified range. Adjust as necessary.

48

48–44 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

Luggage Compartment Door Assembly

Removal

WARNING

 When removing luggage compartment door assembly, an assistant is needed to hold luggage
compartment door. Try to prevent luggage compartment door from dropping or suddenly closing to cause
accidents during operation.

CAUTION

 Be sure to wear safety equipment, when removing luggage compartment door assembly.
 Try to prevent body paint surface from being scratched, when removing luggage compartment door
assembly.

1. Turn off all electrical equipment and the ignition switch.

2. Disconnect the negative battery cable.
3. Remove the luggage compartment door adjustment block.
a. Turn the luggage compartment door adjustment
blocks counterclockwise, and remove the luggage
compartment door adjustment blocks (1).

RM16480700

4. Remove the luggage compartment door trim board assembly.

a. Remove the plastic clips (arrow) from luggage
compartment door trim board assembly, and remove
the luggage compartment door trim board assembly
(1).

48
1

RM16480710

5. Remove the luggage compartment door assembly.

a. Remove the luggage compartment wheel house assembly (See page 50-39).

Chery Automobile Co., Ltd. 48–45

 48 - ENGINE HOOD/DOOR

b. Disconnect the luggage compartment door connector

(1).
3
c. Disengage the clips (2) from wire harness connector.
d. Using a screwdriver wrapped with protective tape, pry
up the rubber cushion (3). 2

1
RM16480720

e. Using a screwdriver wrapped with protective tape, pry

up the clips from upper part of luggage compartment
door air spring, and loosen the luggage compartment
door air spring.

RM16480740

f. Disengage the clip (1) from wire harness.

RM16480730

g. Remove 4 fixing bolts (arrow) between luggage

compartment door hinge assembly and luggage
compartment door assembly, and remove the luggage
compartment door assembly (1).
(Tightening torque: 25 ± 2 N·m)

48
1 RM16480750

48–46 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

Installation
Installation is in the reverse order of removal.

WARNING

 When installing luggage compartment door assembly, an assistant is needed to hold luggage
compartment door, so as to prevent luggage compartment door from dropping or suddenly closing to
cause accidents during operation.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when installing luggage compartment door
assembly.
 Try to prevent body paint surface from being scratched, when installing hood assembly.

Adjustment
1. Adjust the luggage compartment door assembly.
a. Loosen the fixing bolts on luggage compartment door
assembly, and adjust the luggage compartment door
assembly position in direction of arrow.

ERY
CH
7
ARRIZ0

RM16480772

b. Tighten the fixing bolts on luggage compartment door assembly to specified torque after adjustment.
(Tightening torque: 25 ± 2 N·m)
c. Loosen the fixing bolts on luggage compartment door
assembly, and adjust the luggage compartment door
assembly position in direction of arrow.

ERY
CH
7
ARRIZ0

48
RM16480771

d. Tighten the fixing bolts on luggage compartment door assembly to specified torque after adjustment.
(Tightening torque: 25 ± 2 N·m)

Chery Automobile Co., Ltd. 48–47

 48 - ENGINE HOOD/DOOR

e. Standard ranges of clearance between installation position of luggage compartment door assembly and
each part are as follows:

7.0±
2.0
REAR
WINDSHIELD

LUGGAGE COMPARTMENT DOOR

LUGGAGE
COMPARTMENT
DOOR
0
2.0±1.

.0
-1.0±1

REAR COMBINATION LIGHT

AR
RIZ
07

CHER
Y

LUGGAGE
COMPARTMENT DOOR
6.5±1.5

REAR BUMPER

RM16480790

2. Adjust the height of luggage compartment with luggage compartment adjustment block.
a. Raise or lower the luggage compartment door by
rotating the luggage compartment adjustment blocks
clockwise or counterclockwise.

RM16480800
48
b. After adjustment, make sure that alignment between luggage compartment door and rear combination
light (movable part) is within the standard range.
Standard alignment: -1.0 ± 1.0 mm

48–48 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

3. Adjust the luggage compartment lock striker assembly.

a. Slightly loosen the fixing screws on luggage
compartment lock striker assembly and tap it with a
plastic hammer in direction of arrow to adjust the
luggage compartment lock striker assembly position.

RM16480810

b. Tighten the fixing screws on luggage compartment lock striker assembly to specified torque after
adjustment.
(Tightening torque: 23 ± 1 N·m)

Inspection
After luggage compartment door assembly is adjusted, perform inspection as follows:
1. Check luggage compartment door for wear or deformation during installation, and repair as necessary.
2. Check if fixing bolts are set in position. Tighten them to specified torque as necessary.
3. Check if clearance and alignment between luggage compartment door assembly installation position and
each part are within the specified range. Adjust as necessary.

48

Chery Automobile Co., Ltd. 48–49

 48 - ENGINE HOOD/DOOR

Luggage Compartment Door Hinge Assembly

Removal
HINT:
 Use same procedures for right and left sides.
 Procedures listed below are for left side.

WARNING

 When removing luggage compartment door hinge assembly, an assistant is needed to hold luggage
compartment door, so as to prevent luggage compartment door from dropping or suddenly closing to
cause accidents during operation.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing luggage compartment door hinge
assembly.
 When removing luggage compartment door hinge assembly, try to prevent luggage compartment door
from dropping, otherwise, body or front windshield may be damaged.

1. Remove the luggage compartment door left air spring (See page 48-53).
2. Remove the luggage compartment hinge damper block.
a. Using a screwdriver wrapped with protective tape, pry
up the luggage compartment hinge damper block (1).

RM16480780

3. Remove the luggage compartment door left hinge assembly.

a. Disengage the clip (1) from wire harness.

48
1

RM16480730

48–50 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

b. Remove 2 fixing bolts (arrow) between luggage

compartment door left hinge assembly and luggage
compartment door assembly.
(Tightening torque: 25 ± 2 N·m)

RM16480760

c. Remove 2 fixing bolts (arrow) between luggage

compartment door left hinge assembly and body, and
remove the luggage compartment door left hinge
assembly (1).
(Tightening torque: 25 ± 2 N·m)
1

RM16480770

Installation
Installation is in the reverse order of removal.

CAUTION

 After installing luggage compartment door hinge assembly, it is necessary to adjust luggage
compartment door.

48

Chery Automobile Co., Ltd. 48–51

 48 - ENGINE HOOD/DOOR

Luggage Compartment Door Opener Switch Assembly

Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing luggage compartment door
opener switch assembly.
 Try to prevent body paint surface from being scratched, when removing luggage compartment opener
switch assembly.

1. Turn off all electrical equipment and the ignition switch.

2. Disconnect the negative battery cable.
3. Remove the luggage compartment door opener switch assembly.
a. Using a screwdriver wrapped with protective tape, pry
up the clips on luggage compartment door opener
switch assembly.

RM16480820

b. Disconnect the luggage compartment door opener

switch connector (arrow), and remove the luggage
compartment door opener switch assembly (1).

RM16480830

Installation
Installation is in the reverse order of removal.
48
CAUTION

 Install connector in place, after installing luggage compartment door opener switch assembly.
 Check that luggage compartment door opener switch assembly functions properly after installation.

48–52 Chery Automobile Co., Ltd.

 48 - ENGINE HOOD/DOOR

Luggage Compartment Door Air Spring Assembly

Removal
HINT:
 Use same procedures for right and left sides.
 Procedures listed below are for left side.

WARNING

 When removing luggage compartment door air spring assembly, an assistant is needed to hold luggage
compartment door, so as to prevent luggage compartment door from dropping or suddenly closing to
cause accidents during operation.

CAUTION

 Be sure to wear safety equipment to prevent accidents, when removing luggage compartment door air
spring assembly.
 Try to prevent body paint surface from being scratched, when removing luggage compartment door air
spring assembly.
 When removing luggage compartment door air spring assembly, try to prevent luggage compartment
door from dropping, otherwise, body may be damaged.

1. Remove the luggage compartment door left air spring assembly.

a. Using a screwdriver wrapped with protective tape, pry up the clips from the upper part of luggage
compartment door air spring.
b. Using a screwdriver wrapped with protective tape, pry
up the clips from the lower part of luggage
compartment door air spring, and remove the luggage
compartment door left air spring assembly (1).

RM16480840

Installation
Installation is in the reverse order of removal.
48
CAUTION

 Make sure that luggage compartment door air spring and luggage compartment door air spring clip are
fitted closely, after installing luggage compartment door air spring assembly.

Chery Automobile Co., Ltd. 48–53

- MEMO -

48–54 Chery Automobile Co., Ltd.