Donwload File
Donwload File
FOR
Refrigeration and Air Conditioning
                    Level: 4
Code: CS-LE-RAC-L3-EN-V1
National Skills Development Authority (NSDA) is the owner of this document. Other interested parties
must obtain written permission from NSDA for reproduction of information in any manner, in whole
or in part, of this Competency Standard, in English or other language.
This Competency Standard for Refrigeration and Air Conditioning is a document for the development
of curricula, teaching and learning materials, and assessment tools. It also serves as the document for
providing training consistent with the requirements of industry in order to meet the qualification of
individuals who graduated through the established standard via competency-based assessment for a
relevant job.
This document has been developed by NSDA in association with Light Engineering Sector, industry
representatives, academia, related specialist, trainer and related employee.
Public and private institutions may use the information contained in this standard for activities
benefitting Bangladesh.
                                                    i
Introduction
The NSDA aims to enhance an individual’s employability by certifying completeness with skills.
NSDA works to expand the skilling capacity of identified public and private training providers
qualitatively and quantitatively. It also aims to establish and operationalize a responsive skills
ecosystem and delivery mechanism through a combination of well-defined set of mechanisms and
necessary technical supports.
Key priority economic growth sectors identified by the government have been targeted by NSDA to
improve current job skills along with existing workforce to ensure required skills to industry standards.
Training providers are encouraged and supported to work with industry to address identified skills and
knowledge to enable industry growth and increased employment through the provision of market
responsive inclusive skills training program. "Refrigeration and Air Conditioning" is selected as one
of the priority occupations of Light Engineering Sector. This standard is developed to adopt a demand
driven approach to training with effective inputs from Industry Skills Councils (ISC’s), employer
associations and employers.
Generally, a competency standard informs curriculum, learning materials, assessment and certification
of trainees enrolled in Skills Training. Trainees who successfully pass the assessment will receive a
qualification in the National Skills Qualification Framework (NSQF) under Bangladesh National
Qualification Framework and will be listed on the NSDA’s online portal.
This competency standard is developed to improve skills and knowledge in accordance with the job
roles, duties and tasks of the occupation and ensure that the required skills and knowledge are aligned
to industry requirements. A series of stakeholder consultations, workshops were held to develop this
document.
The document also details the format, sequencing, wording and layout of the Competency Standard for
an occupation which is comprised of Units of Competence and its corresponding Elements.
                                                   ii
Overview
A competency standard is a written specification of the knowledge, skills and attitudes required for the
performance of an occupation, trade or job corresponding to the industry standard of performance
required in the workplace.
The purpose of a competency standards is to:
▪      provide a consistent and reliable set of components for training, recognising and assessing
       people’s skills, and may also have optional support materials
▪      enable industry recognised qualifications to be awarded through direct assessment of workplace
       competencies
▪      encourage the development and delivery of flexible training which suits individual and industry
       requirements
▪      encourage learning and assessment in a work-related environment which leads to verifiable
       workplace outcomes
Competency standards are developed by a working group comprised of representative from NSDA,
Key Institutions, ISC, and industry experts to identify the competencies required of an occupation in
Informal Sector.
Competency standards describe the skills, knowledge and attitude needed to perform effectively in the
workplace. CS acknowledge that people can achieve technical and vocational competency in many
ways by emphasizing what the learner can do, not how or where they learned to do it.
With competency standards, training and assessment may be conducted at the workplace or at training
institute or any combination of these.
Competency standards consist of a number of units of competency. A unit of competency describes a
distinct work activity that would normally be undertaken by one person in accordance with industry
standards.
Units of competency are documented in a standard format that comprises of:
             ▪ unit title
             ▪ nominal duration
             ▪ unit code
             ▪ unit descriptor
             ▪ elements and performance criteria
             ▪ variables and range statement
             ▪ curricular content guide
             ▪ assessment evidence guide
Together, all the parts of a unit of competency:
             ▪ describe a work activity
             ▪ guide the assessor to determine whether the candidate is competent or not yet competent
The ensuing sections of this document comprise of a description of the relevant occupation, trade or job
with all the key components of a unit of competency, including:
▪      a chart with an overview of all Units of Competency for the relevant occupation, trade or job
       including the Unit Codes and the Unit of Competency titles and corresponding Elements
▪      the Competency Standard that includes the Unit of Competency, Unit Descriptor, Elements and
       Performance Criteria, Range of Variables, Curricular Content Guide and Assessment Evidence
       Guide.
                                                  iii
                          Competency Standards for National Skill Certificate, Level-4 in
                          Refrigeration and Air Conditioning in Light Engineering Sector
                                                               iv
List of Abbreviations
CS Competency Standard
                                              v
vi
                    Approved by
------- Executive Committee (EC) Meeting of NSDA
                   Held on ---------
                       vii
viii
                                                         Table of Contents
Copyright .............................................................................................................................. i
Introduction ........................................................................................................................... ii
Overview .............................................................................................................................. iii
Level Descriptors of NSQF (BNQF 1-6) .......................................................................... iv
List of Abbreviations ...........................................................................................................v
Course Structure ..................................................................................................................1
Units & Elements at Glance ...................................................................................................2
Generic Units of Competencies .......................................................................................... 4
Sector Specific Units of Competencies .............................................................................. 5
Occupation Specific Units of Competencies ..................................................................... 6
OURAC001L4V1: Apply Quality Systems and Procedures .................................................7
OURAC002L4V1: Service and Maintain Precision Air Conditioning Unit........................11
OURAC003L4V1: Troubleshoot Precision Type Air Conditioning Unit ...........................16
OURAC004L4V1: Repair and Install Prefabricated Cold Room and Freezer Rooms ........19
OURAC005L4V1: Check and Inspect Variable Refrigerant Flow (VRF) / Variable
Refrigerant Volume (VRV) System .....................................................................................23
OURAC006L4V1: Prepare Estimate for Repair, Installations and Maintenance of
Refrigeration and Air Conditioning Systems .......................................................................26
OURAC007L4V1: Troubleshoot Transport Refrigeration Unit ..........................................31
Development of Competency Standard by Technical Sub-Committee (TSC) ..................... 34
Validation of Competency Standard by Standard and Curriculum Validation Committee
(SCVC) ............................................................................................................................................ 35
Re-Review of Competency Standard ......................................................................................... 35
                                                                         ix
0
             Competency Standards for National Skill Certificate, Level-4 in
             Refrigeration and Air Conditioning in Light Engineering Sector
                                  Course Structure
 SL                                                                  UOC       Nominal
                         Unit code and Title
 No                                                                  Level     (hours)
Generic Units of Competencies
Sector Specific Units of Competencies
                                            1
Units & Elements at Glance
Generic Competencies
                                         2
               Check and           1. Prepare to test and inspect
               Inspect Variable       VRF/VRV air-conditioning
               Refrigerant Flow       system
OURAC005L4V1   (VRF) / Variable    2. Check and Inspect VRF/VRV           20
               Refrigerant            air-conditioning system
               Volume (VRV)        3. Complete and report Checking
               System                 and Inspection activities
                                   1. Prepare estimate for repair &
                                       maintenance works
               Prepare Estimate
                                   2. Prepare estimate for installation
               for Repair,
                                       of air conditioning systems
               Installations and
                                   3. Prepare estimate for new
OURAC006L4V1   Maintenance of                                             20
                                       installation of Refrigeration
               Refrigeration and
                                       systems
               Air Conditioning
                                   4. Prepare an estimate of
               Systems
                                       relocation of Refrigeration and
                                       Air Conditioning Systems
                                   1. Prepare for maintenance
                                      activities
                                   2. Identify and repair faults/
               Troubleshoot
                                      troubles
               Transport
OURAC007L4V1                       3. Perform refrigerant recovery,       40
               Refrigeration
                                      recycling and retrofitting
               Unit
                                      conversion on transport
                                      refrigeration unit
                                   4. Test-run of repaired unit
                                                            Total Hours   260
                                     3
Generic Units of Competencies
              4
Sector Specific Units of Competencies
                  5
Occupation Specific Units of Competencies
                    6
Unit Code and Title         OURAC001L4V1: Apply Quality Systems and Procedures
                                            7
Variable                    Range (may include but not limited to):
 1. Quality improvement      A system comprising some or all the following elements:
                            1.1 Quality inspection
                            1.2 Quality control
                            1.3 Quality improvement
                            1.4 Quality assurance
 2. Customer / client       2.1 Appropriateness of product
    requirements            2.2 Appearance
                            2.3 Durability
                            2.4 Grade or quality design
                            2.5 Usability of life span
                            2.6 Conformance to Quality
                            2.7 Reliability
                            2.8 Maintainability
 3. Quality control and     3.1. Quality control           3.2. Quality Assurance
    quality assurance         3.1.1. Product                    3.2.1. Process
                              3.1.2. Reactive                   3.2.2. Pro-active
                              3.1.3. Line function              3.2.3. Staff function
                              3.1.4. Find the defects           3.2.4. Prevent the defects
                              3.1.5. Walk through               3.2.5. Quality audit
                              3.1.6. Testing                    3.2.6. Defining process
                              3.1.7. Inspection                 3.2.7. Selection of tools
                              3.1.8. Checklist review           3.2.8. Training
                              3.1.9. Reporting to competent     3.2.9. Reporting to
                                      authority                        competent authority
Evidence Guide
The evidence must be authentic, valid, sufficient, reliable, consistent, and recent and meet the
requirements of the current version of the Unit of Competency.
1. Critical Aspects          Assessment required evidence that the candidate:
                             1.1. Followed instructions and procedures strictly
                             1.2. Performed duties in accordance with demand of quality
                                   system
                             1.3. Ensured conformance to specifications
                             1.4. Detected defects and reported to authority in accordance to
                                   standard operating procedures
                             1.5. Held responsibility for quality work
                             1.6. Followed quality control and quality assurance system
                                   procedures for each job
2. Underpinning              2.1. The reasons why good quality should be maintained and poor
   knowledge                       quality should be eliminated
                                             8
                            2.2.   Meaning of the key terms - quality, quality assurance,
                                   quality control, quality inspection, quality improvement and
                                   total quality control
                            2.3.   Process and procedures for improving and maintaining
                                   quality
                            2.4.   Procedures for addressing defects
                            2.5.   Record keeping within the quality improvement system in
                                   workplace
                            2.6.   Factors, which affect successful implementation of the
                                   quality systems and procedures
                            3.1.   Maintaining best quality
                            3.2.   Eliminating poor quality
                            3.3.   Improving and maintaining quality
3. Underpinning skills      3.4.   Addressing defects and procedures
                            3.5.   Maintaining record within the quality improvement system in
                                   workplace
                            3.6.   Implementing quality systems and procedures
                            4.1.   Commitment to occupational health and safety
                            4.2.   Environmental concerns
4. Underpinning
                            4.3.   Eagerness to learn
   Attitudes
                            4.4.   Tidiness and timeliness
                            4.5.   Respect for rights of peers and seniors in workplace
                            The following resources must be provided:
                            5.1. Adequate workplace (simulated or actual workplace)
5. Resource implications    5.2. Tools and equipment
                            5.3. Materials are relevant to the relevant to work activity
                            5.4. Drawing and specifications relevant to the work
                            Competency should be assessed by
                            6.1. Demonstration
6. Methods of
                            6.2. Oral questioning
   assessment
                            6.3. Written test
                            6.4. Portfolio
                            7.1. Competency assessment must be done in NSDA accredited
                                 assessment centre
7. Context of assessment
                            7.2. Assessment should be done by a NSDA certified/nominated
                                 assessor
Accreditation Requirements
Training Providers must be accredited by National Skills Development Authority (NSDA), the
National Quality Assurance Body, or a body with delegated authority for quality assurance to
conduct training and assessment against this unit of competency for credit towards the award of
                                            9
any NTVQF qualification. Accredited providers assessing against this unit of competency must
meet the quality assurance requirements set by NSDA.
                                           10
                             OURAC002L4V1: Service and Maintain Precision Air
Unit Code and Title
                                            Conditioning Unit
Nominal Hours                60 Hours
                             This unit covers the knowledge, skill and attitude required to service
                             and maintain precision air conditioning unit in the workplace.
                             It specifically includes the tasks of preparing for maintenance
Unit Descriptor              activities, inspecting and adjusting air-conditioning controls,
                             parameters, and operating conditions and maintaining lubrication
                             system of precision air conditioner, maintaining refrigeration system
                             and air distribution system.
                             Performance Criteria
Elements of
                             Bold and Underlined terms are elaborated in the Range of
Competency
                             Variables.
1. Prepare for               1.1    Personal protective equipment (PPE) is used and OSH is
   maintenance activities           followed;
                             1.2    Work instructions are read and interpreted to determine job
                                    requirements;
                             1.3    Service manual(s) from the manufacturer is consulted if
                                    available, nevertheless SOPs are adopted;
                             1.4    Tools and equipment are selected as required with the job;
                             1.5    Safety rules are obeyed according to workplace requirement;
2. Inspect and adjust air-   2.1   Evaporator or cooling coil or both are cleaned as prescribed in
  conditioning controls,           the manufacturer’s service manual;
  parameters, and            2.2   Refrigeration piping or tubing is inspected for abnormal
  operating conditions             conditions based on service procedure;
                             2.3   Operation or Control Settings are checked accordingly and
                                   adjusted accordingly;
                             2.4   Accessories are adjusted based upon maintenance or service
                                   manual;
                             2.5   Procedure of maintenance specified in manufacturer’s
                                   instruction is adopted;
3. Maintain lubrication      3.1   Lubrication system parameters and components used are
  system of precision air          adjusted as described in manufacturer’s instruction;
  conditioner                3.2   Lubrication Parameters are inspected and tuned as per
                                   system procedure;
                             3.3   Leaks and restrictions are detected and repaired based on
                                   Standard Operating Procedure;
                             3.4   Used oil is disposed properly according to ASHRAE Code of
                                   practice;
                                              11
4. Maintain Refrigeration 4.1 Operation Parameters are measured and analyzed based on
  System                       standard specifications;
                        4.2    Pressure and Temperature drops across filter or strainers are
                               inspected and recorded;
                        4.3    Leak test is performed as per SOP;
                        4.4    Refrigeration components, accessories and consumables are
                               checked for contaminants in accordance manufacturer’s manual
                               or ASHRAE Code of Practice;
5. Maintain air         5.1    Air distribution system components are checked and air flow
  distribution system          rates are balanced;
                        5.2    Air supply systems are checked and maintained to meet
                               operational and regulatory requirements;
Range of Variables
Variables               Range (may include but not limited to):
                        1.1     Hand gloves.
                        1.2     Safety Shoes.
1. PPE                  1.3     Mask
                        1.4     Apron
                        1.5     Helmet
                        2.1     Pliers
                        2.2     Screwdriver
                        2.3     Hacksaw
                        2.4     Wrenches
                        2.5     Wire stripper/crimper
                        2.6     Swaging tools,
                        2.7     Flaring tools
2. Tools                2.8     Bench Vice
                        2.9     C Clamp Hammer
                        2.10    Steel wire brush
                        2.11    Tube cutter
                        2.12    Tube bender
                        2.13    Block vice
                        2.14    Reamer
                        2.15    Allen key set
                         3.1     Gas welding equipment
                         3.2     Multimeter
                         3.3     Clamp on meter
3. Equipment             3.4     Leak detector
                         3.5     Charging station
                         3.6     Weight scale
                         3.7     Two stage vacuum pumps
                                         12
                          3.8 Dry nitrogen cylinder with two stage regulators
                          3.9 Digital temperature meter
                          3.10 Refrigerant charging unit
                          4.1  Leaks
                          4.2  Insulation Cracks
4. Abnormal Conditions
                          4.3  Looseness of supports or brackets
                          4.4  Knocking
                          5.1  Pressures
                          5.2  Temperatures
                          5.3  Voltages
5. Operation or Control
                          5.4  Current
     Settings
                          5.5  Air Flow
                          5.6  Noise Level
                          5.7  Vibrations
                          6.1  Ionizer
                          6.2  Unloader
6. Accessories
                          6.3  Fan blades/blower
                          6.4  Motors
                          7.1  Oil levels
7. Lubrication            7.2  Oil properties
     Parameters           7.3  Purity of oil
                          7.4  Oil Viscosity
                          8.1  Operating Temperature
                          8.2  Superheat
                          8.3  Pressure
8. Operation Parameters   8.4  Voltage
                          8.5  Current
                          8.6  Air Velocity
                          8.7  Sound Level & Vibration
                          9.1  Expansion Devices
                          9.2  Evaporator
                          9.3  Compressor
9.    Refrigeration
                          9.4  Condenser
      Components,
                          9.5  Filter Drier
      accessories, and
                          9.6  Sight Glass
      consumables
                          9.7  Oil
                          9.8  Refrigerant
                          9.9  Air filter
                          10.1 Air Swing
10. Air Distribution
                          10.2 Ducting System
      System
                          10.3 Air outlet / Grill
                                         13
                             10.4    Vane
                             10.5    Damper
                             10.6    Louvers
Evidence Guide
The evidence must be authentic, valid, sufficient, reliable, consistent, and recent and meet the
requirements of the current version of the Unit of Competency
                              Assessment required evidence that the candidate:
                             1.1 Air-Conditioning accessories, controls and operating
                                  conditions are checked
1. Critical Aspects of       1.2 Applied maintenance procedures according to manufacturer’s
   Competency                     maintenance manual
                             1.3 Lubrication system of AC is checked and maintained
                             1.4 Refrigeration system is checked and maintained
                             1.5 Air distribution system is checked and maintained
                             2.1 Safety Practices, PPE, and Safety Gear
                             2.2 Trade mathematics, measurements, unit conversions,
                                  dimension, ration, and proportion
                             2.3 Tools and materials with proper specification and usage
                             2.4 Clean air act, Montreal Protocol, Ozone Depleting Potentiality
                                  (ODP) and Global Warming Potentiality (GWP)
2. Underpinning
                             2.5 Refrigeration Cycle, Components, and accessories for
   Knowledge
                                  Precision Air-Conditioners
                             2.6 Troubleshooting of precision air-conditioners
                             2.7 Thermostatic Expansion Valve (TXV) and Automatic
                                  Expansion Valve (AXV) Electronic Expansion Valve (EXV)
                                  adjusting procedure
                             2.8 Humidifier and De-humidifier servicing procedure
                             3.1. Interpretating of plans and details
                             3.2. Preparing materials
                             3.3. Using of electrical and mechanical tools and equipment
3. Underpinning Skills            properly
                             3.4. Troubleshooting techniques
                             3.5. Calibrating expansion valves
                             3.6. Adjusting superheat
                             4.1 Commitment to occupational health and safety
                             4.2 Promptness in carrying out activities
                             4.3 Sincere and honest to duties
                             4.4 Environmental concerns
4. Underpinning Attitudes
                             4.5 Eagerness to learn
                             4.6 Tidiness and timeliness
                             4.7 Respect for rights of peers and seniors in workplace
                             4.8 Communication with peers and seniors in workplace
                                               14
                             The following resources must be provided:
                            5.1    Workplace (simulated or actual)
5. Resource Implications
                            5.2    Tools and equipment appropriate for work activities
                            5.3    Materials for work activities
                             Methods of assessment may include but not limited to:
                             6.1   Written Test
6. Methods of Assessment     6.2   Demonstration
                             6.3   Oral Questioning
                             6.4   Portfolio
                            7.1    Competency assessment must be done in NSDA accredited
                                   assessment centre
7. Context of Assessment
                            7.2    Assessment should be done by a NSDA certified/nominated
                                   assessor
Accreditation Requirements
Training Providers must be accredited by National Skills Development Authority (NSDA), the
National Quality Assurance Body, or a body with delegated authority for quality assurance to
conduct training and assessment against this unit of competency for credit towards the award of
any NTVQF qualification. Accredited providers assessing against this unit of competency must
meet the quality assurance requirements set by NSDA.
                                            15
                                  OURAC003L4V1: Troubleshoot Precision Type Air
Unit Code and Title
                                                 Conditioning Unit
Nominal Hours                     40 Hours
                                  This unit covers the knowledge, skill and attitude required to
                                  troubleshooting of Precision Air Conditioning Unit in the
                                  workplace.
Unit Descriptor                   It specifically includes tasks of planning and preparing for
                                  troubleshoot, identifying and repairing faults or problems,
                                  performing refrigerant recovery/recycling and retrofitting, and
                                  observing performance of repaired or troubleshoot unit
                                  Performance Criteria
Elements of Competency            Bold and Underlined terms are elaborated in the Range of
                                  Variables.
1. Plan and prepare for           1.1   Personal protective equipment (PPE) is used and OSH is
   troubleshooting                      followed;
                                  1.2   Work instructions are read and interpreted to determine job
                                        requirements;
                                  1.3   Appropriate materials, tools and equipment are selected
                                        based on job requirements;
                                  1.4   Safety rules are obeyed according to workplace
                                        requirement;
2. Identify and repair fault or   2.1   Refrigeration system components are tested following
   problems                             manufacturer’s manual, ASHARE code of practice and/or
                                        enterprise troubleshooting policy;
                                  2.2   Faults/Problems with refrigerant system are diagnosed;
                                  2.3   Practiced ASHARE code and troubleshooting procedure;
                                  2.4   Remedial action is taken to rectify faults/problems in line
                                        with manufacturer’s manual;
                                  2.5   Testing procedure, faults, corrections as per industry/client
                                        requirement and as reported;
3. Perform refrigerant            3.1   Suitable tools and equipment are selected and used based
   recovery/recycling and               on job requirement;
   retrofitting                   3.2   Refrigerant recovery is performed as per clean air act and
                                        manufacturer’s recommendations;
                                  3.3   Retrofitting is performed it necessary;
4. Observe performance of         4.1   Air-Conditioning unit is tested as per industry requirement;
   repaired or troubleshoot       4.2   Report on testing air-conditioning unit is performed in a
   unit                                 prescribed manner defined by manufacturer;
Range of Variables
Variables                         Range (may include but not limited to):
                                               16
                                 1.1   Expansion Devices
                                 1.2   Evaporator
                                 1.3   Compressor
1. Refrigeration System          1.4   Condenser
   Components                    1.5   Filter Drier
                                 1.6   Sight Glass
                                 1.7   Oil
                                 1.8   Refrigerant
                                 2.1   Leakage
                                 2.2   Contamination
                                 2.3   Fractionation
2. Faults/problems
                                 2.4   Restriction
                                 2.5   Condensing and evaporating temperature
                                 2.6   System pressure
                                 3.1   Equipment operator’s manual
3.   Manufacturer’s
                                 3.2   Equipment service manual
     Recommendation
                                 3.3   Name plate data
Evidence Guide
The evidence must be authentic, valid, sufficient, reliable, consistent, and recent and meet the
requirements of the current version of the Unit of Competency
                           Assessment required evidence that the candidate:
                          1.1 Appropriate wiring diagrams, charts and manuals are
                               interpreted
 1. Critical Aspects of   1.2 Checked power supply in compliance with nameplate rating
    Competency                 or manufacturer’s standard
                          1.3 Troubleshoot faults that are diagnosed
                          1.4 Performed refrigerant recovery, recycling or retrofitting as
                               necessary
                          2.1 Tools and materials with proper specification and usage
                          2.2 Clean air act, Montreal Protocol, ODP and GWP
                          2.3 Refrigeration Cycle, Components, and accessories for
                               Precision Air-Conditioners
2. Underpinning Knowledge
                          2.4 Troubleshooting of precision air-conditioners
                          2.5 TXV and AXV adjusting procedure
                          2.6 Proper handling of refrigerants
                          2.7 Interlocking sequence of control
                          3.1. Interpreting of plans and details
                          3.2. Preparing materials
                          3.3. Using of electrical and mechanical tools and equipment
3. Underpinning Skills
                               properly
                          3.4. Performing electrical test and repair works
                          3.5. Performing mechanical test and repair works
                                             17
                               5.1 Commitment to occupational health and safety
                               5.2 Promptness in carrying out activities
                               5.3 Sincere and honest to duties
                               5.4 Environmental concerns
4. Underpinning Attitudes
                               5.5 Eagerness to learn
                               5.6 Tidiness and timeliness
                               5.7 Respect for rights of peers and seniors in workplace
                               5.8 Communication with peers and seniors in workplace
                               The following resources must be provided:
                               5.1 Workplace (simulated or actual)
5. Resource Implications
                               5.2 Tools and equipment appropriate for work activities
                               5.3 Materials for work activities
                               Methods of assessment may include but not limited to:
                                6.1 Written Test
6. Methods of Assessment        6.2 Demonstration
                                6.3 Oral Questioning
                                6.4 Portfolio
                                7.1 Competency assessment must be done in NSDA
                                    accredited assessment centre
7. Context of Assessment
                                7.2 Assessment should be done by a NSDA
                                    certified/nominated assessor
Accreditation Requirements
Training Providers must be accredited by National Skills Development Authority (NSDA), the
National Quality Assurance Body, or a body with delegated authority for quality assurance to
conduct training and assessment against this unit of competency for credit towards the award of
any NTVQF qualification. Accredited providers assessing against this unit of competency must
meet the quality assurance requirements set by NSDA.
                                            18
                             OURAC004L4V1: Repair and Install Prefabricated Cold
Unit Code and Title
                                           Room and Freezer Rooms
                                            19
                              3.4   All electro-mechanical safety cut outs checked and
                                    performance ensured according to manufacturer’s
                                    specifications;
                              3.5   All components of the refrigeration circuit are checked and
                                    defects are identified for repairing according to
                                    manufacturer’s specifications;
                              3.6   Body mounts checked and restored to the required condition;
                              3.7   System pressure and gas leaks are tested using specified test
                                    instrument;
4. Maintain and repair cold   4.1   System evacuated using vacuum pump and gas recharged by
     room and freezer room          weight using           specified equipment according to
                                    specifications;
                              4.2   Door heaters, door gaskets and thermostat are serviced / or
                                    repaired where necessary to ensure proper functioning;
                              4.3   Interior cooler space is checked and cleaned to ensure dust /
                                    debris free;
                              4.4   In case of ice plants, water source is checked and serviced
                                    according to specifications;
                              4.5   Plant is operated, checked, and tested to ensure satisfactory
                                    performance according to manufacturer’s specifications;
                              4.6   Recorded readings / data is obtained during operation of the
                                    plant and checked against manufacturers specifications;
Range of Variables
Variables                     Range (may include but not limited to):
                              1.1 Service manual/schematic diagram/parts list
1. Service manuals
                              1.2 Operating instructions/User’s/Owner’s manual
                              2.1 Job Report Sheets
                              2.2 Customer index
                              2.3 Service flowchart
2.    Service Information
                              2.4 Stock and inventory record
                              2.5 Requisition slips (for acquisition of parts)
                              2.6 Supplier Index
                              3.1 Electrical controls
                              3.2 Fan motors Refrigerant circuit Evaporator Condenser
3. Components of
                              3.3 Metering device (refrigerant flow controller), filter / drier, pipe
   refrigeration
                                  and fittings, moisture indicators and other accessories.
                              3.4 Auger unit
                               4.1 Insulation resistance
                               4.2 Gas Welding
4. Test & Check                4.3 Continuity
                               4.4 Timing Sequence
                               4.5 Leak
                                              20
                               4.6 Motor Terminal
                               4.7 Current drawn while running
                               4.8 Current drawn on starting
                               4.9 Temperature Test
                               4.10 Brine test
Evidence Guide
The evidence must be authentic, valid, sufficient, reliable, consistent, and recent and meet the
requirements of the current version of the Unit of Competency.
                                             21
                             4.1    Commitment to occupational safety and health
                             4.2    Environmental concerns
4. Underpinning
                             4.3    Eagerness to learn
    attitudes
                             4.4    Tidiness and timeliness
                             4.5    Respect for rights of peers and seniors in workplace
                             The following resources must be provided
                             5.1     Standard workplaces
                             5.1     Tools required as per job requirements
5. Resource implications
                             5.2     Operating Manuals, Codes, Standards, and reference
                                     materials
                             5.3     Materials to perform work activities
                              Competency should be assessed by
                             6.1    Written Test
6. Methods of
                             6.2    Demonstration
    assessment
                             6.3    Oral Questioning
                             6.4    Portfolio
                             7.1 Competency assessment must be done in NSDA accredited
                                   assessment centre
7. Context of assessment
                             7.2 Assessment should be done by a NSDA
                                   certified/nominated assessor
Accreditation Requirements
Training Providers must be accredited by National Skills Development Authority (NSDA), the
National Quality Assurance Body, or a body with delegated authority for quality assurance to
conduct training and assessment against this unit of competency for credit towards the award of
any NTVQF qualification. Accredited providers assessing against this unit of competency must
meet the quality assurance requirements set by NSDA.
                                            22
                           OURAC005L4V1: Check and Inspect Variable Refrigerant
Unit Code and Title                       Flow (VRF) / Variable Refrigerant Volume
                                          (VRV) System
Nominal Hours              20 Hours
                           This unit covers the knowledge, skills and attitudes required to
                           check and inspect Variable Refrigerant Flow (VRF) or Variable
                           Refrigerant Volume (VRV) air-conditioning system in the
                           workplace.
Unit Descriptor
                           It specifically includes the tasks of prepare to test and inspect
                           VRF/VRV air-conditioning system, check VRF/VRV air-
                           conditioning system, complete and report checking and inspection
                           activities.
                           Performance Criteria
Elements of
                           Bold and Underlined terms are elaborated in the Range of
Competency
                           Variables.
1. Prepare to test and     1.1     Work health and safety (WHS)/OHS procedures are obtained
   inspect VRF/VRV air-            and implemented in accordance with workplace procedures;
   conditioning system  1.2        WHS/OHS risk control measures and procedures for work are
                                   followed;
                           1.3     Safety hazards not previously identified are documented and
                                   risk control measures implemented;
                           1.4     System operating parameters are identified by reviewing
                                   system specifications and component technical data;
2. Check and Inspect       2.1    Testing/measuring devices are connected and set up in
  VRF/VRV air-                    accordance with requirements for a particular system;
  conditioning system      2.2    Measurements and adjustments are made to equipment
                                  components and controls to provide optimum system
                                  performance in accordance with system specifications and
                                  regulatory requirements;
                           2.3    Unplanned situations are responded to in accordance with
                                  workplace procedures in a manner that minimizes risk to
                                  personnel and equipment;
                           2.4    Checking and Inspection is carried out efficiently without
                                  waste of materials or damage to apparatus, the surrounding
                                  environment or services applying sustainable energy principles;
3. Complete and report 3.5        Worksite is cleaned and made safe in accordance with
   Checking             and       workplace procedures;
   Inspection activities    3.6   Adjustment settings and results of commissioning work are
                                  documented and appropriate person/s are notified in accordance
                                  with workplace procedures;
                                             23
Range of Variables
Variables                     Range (may include but not limited to):
                               1.1 Digital Thermometer with probe
                               1.2 Pressure Gauge or Gauge Manifold
                               1.3 Refrigerant Analyzer
1. Testing/measuring
                               1.4 Multimeter (Volt, Amps, Capacitance, Inductance)
      devices
                               1.5 Anemometer
                               1.6 Hygrometer
                               1.7 Psychrometer
                               2.1 Phase Sequence
                               2.2 Incoming Voltages (Outdoor)
                               2.3 Incoming Voltages (Indoor)
                               2.4 System Addresses (Short Circuit Pin)
                               2.5 Indoor Fan Speed
                               2.6 Indoor Air and Coil Temperature
2. Checking and
                               2.7 Outdoor Fan Speed
      Inspection
                               2.8 Outdoor Coil Temperature
                               2.9 Temperature at Compressor inlet and outlet
                               2.10 Compressor Temperature
                               2.11 Refrigerant Pressure at suction and discharge
                               2.12 Air-Leakage at Conditioned Space
                               2.13 Refrigerant Leakage
Evidence Guide
The evidence must be authentic, valid, sufficient, reliable, consistent, and recent and meet the
requirements of the current version of the Unit of Competency
                               Assessment required evidence that the candidate:
                              1.1 Prepared for inspection activities
                              1.2 Checked and inspected Air-Conditioning accessories, controls,
                                   and operating conditions
 1.     Critical Aspects of   1.3 Checked and inspected Refrigeration system as per industry
        Competency                 requirement
                              1.4 checked inspected Air distribution system as manufacturer’s
                                   guideline
                              1.5 Made interactive communication where applicable to ensure
                                   safe and effective work operations
                              2.1 OSH regulations and Safety Practices
                              2.2 Refrigeration & Air-Conditioning Principles
2.       Underpinning         2.3 VRF/VRV along with Multiple Evaporation unit basics
         Knowledge            2.4 Operation of Multimeter, Pressure Gauges, Anemometer
                              2.5 Circuit and Circuit Symbols
                              2.6 Cable addressing
                                             24
                           3.1. Interpreting plans and details
                           3.2. Preparing for work
                           3.3. Using of electrical and mechanical tools and equipment
3. Underpinning Skills         properly
                         3.4. Checking and inspecting of VRF/VRV
                         3.5. Calibrating measuring devices
                         3.6. Documenting and reporting of checking and inspection results
                          12.1 Commitment to occupational health and safety
                         12.2 Promptness in carrying out activities
                         12.3 Sincere and honest to duties
4. Underpinning          12.4 Environmental concerns
   Attitudes             12.5 Eagerness to learn
                         12.6 Tidiness and timeliness
                         12.7 Respect for rights of peers and seniors in workplace
                         12.8 Communication with peers and seniors in workplace
                          The following resources must be provided:
                         5.1    Workplace (simulated or actual)
5. Resource Implications
                         5.2    Tools and equipment appropriate for work activities
                         5.3    Materials for work activities
                           Competency should be assessed by
                          6.1 Demonstration
6. Methods of
                          6.2 Oral questioning
   Assessment
                          6.3 Written test
                          6.4 Portfolio
                         7.1 Competency assessment must be done in NSDA accredited
                               assessment centre
7. Context of Assessment
                         7.2 Assessment should be done by a NSDA certified/ nominated
                               assessor
Accreditation Requirements
Training Providers must be accredited by National Skills Development Authority (NSDA), the
National Quality Assurance Body, or a body with delegated authority for quality assurance to
conduct training and assessment against this unit of competency for credit towards the award of
any NTVQF qualification. Accredited providers assessing against this unit of competency must
meet the quality assurance requirements set by NSDA.
                                            25
                           OURAC006L4V1: Prepare Estimate for Repair, Installations
Unit Code and Title                    and Maintenance of Refrigeration and Air
                                       Conditioning Systems
1. Prepare estimate for    1.1. Required Tools, equipment and material and estimated
   repair & maintenance           man hours for job is prepared for the estimate;
   works                   1.2.   Replacement parts and components for repair/ maintenance
                                  of system are listed out;
                           1.3.   Cost of materials, parts, and components to be replaced and
                                  consumed is estimated based on market price;
                           1.4.   Cost of man hour is worked out in accordance with job
                                  requirement;
                           1.5.   Cost of transport of service personnel is worked out;
                           1.6.   Overall overhead costs and taxes are estimated;
                           1.7.   Finance cost is estimated;
                           1.8.   Preparation of Estimate including a profit margin is worked
                                  out;
                           2.1.   Power requirement of air conditioner unit, availability and
 2. Prepare estimate for
                                  adequacy of supply power is checked;
    installation of air
                           2.2.   Measurements of space to be air conditioned and its volume
    conditioning systems
                                  is calculated and noted down;
                           2.3.   Cost of man hour necessary to install and cost of transport for
                                  service personnel, material, parts, and components are
                                  worked out based on work requirement;
                           2.4.   Overall overhead costs including taxes and man hour costs to
                                  be worked out, along with financial cost;
                           2.5.   Total estimate for installation of air conditioning system to be
                                  worked out;
                                           26
 3. Prepare estimate for     3.1    Power requirement of refrigeration unit, and availability and
    new installation of             adequacy of power supply to be checked;
    Refrigeration systems    3.2    Correct type of refrigeration system/or unit are selected to suit
                                    customer’s requirements;
                             3.3    Cost of man hour necessary to install refrigeration equipment
                                    is worked out;
                             3.4    Cost of transport, material, parts & components are worked
                                    based on work requirement;
                             3.5    Overhead costs including taxes is worked out along with
                                    financial cost;
                             3.6    Total estimate for installation of refrigeration system / unit
                                    including a profit        margin are worked out;
 4. Prepare an estimate of   4.1    System / Unit is checked and its new location is identified;
    relocation of            4.2    Power requirement of refrigeration unit / Air conditioner, and
    Refrigeration and Air           availability and adequacy of supply power are checked as per
    Conditioning Systems            capacity of the units;
                             4.3    Refrigerant tubing, other parts & components necessary for
                                    relocation of system / or unit are listed out and estimated in
                                    accordance with market price;
                             4.4    Cost of blanking of existing location, recovery of gas pumped
                                    out Is estimated;
                             4.5    Cost of labor, transport and materials is worked out as per
                                    work requirement;
                             4.6    Total estimate including a profit margin is worked out;
                             4.7    Estimate is submitted to relevant authority / or client and
                                    approval obtained;
Range of Variables
                             1.1    Pliers
                             1.2    C Clamp
                             1.3    Screwdriver
                             1.4    Hammer
                             1.5    Hacksaw
                             1.6    Steel wire brush
1. Tools
                             1.7    Wrenches
                             1.8    Tube cutter
                             1.9    Wire stripper
                             1.10   Crimper
                             1.11   Tube bender
                             1.12   Swaging tools,
                                             27
                  1.13   Flaring tools
                  1.14   Block vice
                  1.15   Bench Vice
                  1.16   Reamer
                  1.17   Allen key set
                  1.18   Rotary hammer drill
                  2.1    Testing & measuring
                  2.2    Magger
                  2.3    Charging station
                  2.4    Personal safety equipment
                  2.5    Weighing scale
                  2.6    Gas welding equipment
2. Equipment
                  2.7    Measuring equipment Multimeter
                  2.8    Two stage vacuum Pump
                  2.9    Clamp on ammeter
                  2.10    Psychrometer/ Hygrometer Leak detector
                  2.11   Digital temperature meter
                  2.12   Dry nitrogen cylinder with two stage regulators
                  3.1    Expansion bolt
                  3.2    Masonry materials (e.g.
                  3.3    Drill bits cement, sand, etc.)
                  3.4    Welding rod
                  3.5    Refrigerants and dry
                  3.6    Electrical cable nitrogen
                  3.7    Rawal plugs
                  3.8    Support structure
                  3.9    Circuit breaker/switch materials
3.    Materials   3.10   Plastic tubing/clamp
                  3.11   Insulation materials
                  3.12   Filler rod
                  3.13   Copper tube
                  3.14   Welding flux
                  3.15   VC pipe/clamp
                  3.16   Filter drier/Strainer
                  3.17   Lubricating oil
                  3.18   Copper and brass fittings
                  3.19   Capillary tube
                                 28
                              4.1 Referring to records on details of equipment, items & material
                                    and the
                              4.2   estimated number of man hours needed for the job
                              4.3   Referring to layout plans & manufacturer’s specifications
4. Preparation of                   /instructions
   Estimate                   4.4   Current market prices of Refrigeration/or Air Conditioning
                                    systems/or Units Costing of material required for installation /
                                    repair / servicing/transport cost / financial cost / overhead cost
                              4.5   Cost of man / taxes / contingencies/overhead / transport / profit
                                    margin
                              5.1     Window type air conditioners
                              5.2     Split type air conditioners
5. System/Units               5.3     Packaged type Air Conditioners
                              5.4     Domestic Refrigerators / Freezers
                              5.5     Commercial Refrigerators / Freezers & Coolers
Evidence Guide
The evidence must be authentic, valid, sufficient, reliable, consistent, and recent and meet the
requirements of the current version of the Unit of Competency.
                                              29
                             3.7. Estimating total cost with profit margin
                             4.1   Commitment to occupational safety and health
                             4.2   Environmental concerns
 4. Underpinning
                             4.3   Eagerness to learn
    attitudes
                             4.4   Tidiness and timeliness
                             4.5   Respect for rights of peers and seniors in workplace
                             The following resources must be provided
                             5.1 Standard workplaces
                             5.2 Tools required as per job requirements
 5. Resource implications
                             5.3 Operating Manuals, Codes, Standards, and reference
                                 materials
                             5.4 Materials to perform work activities
                              Competency should be assessed by
                             6.1 Demonstration
 6. Methods of
                             6.2 Oral questioning
    assessment
                             6.3 Written test
                             6.4 Portfolio
                             7.1 Competency assessment must be done in NSDA accredited
                                 assessment centre
 7. Context of assessment
                             7.2 Assessment should be done by a NSDA certified/nominated
                                 assessor
Accreditation Requirements
Training Providers must be accredited by National Skills Development Authority (NSDA), the
National Quality Assurance Body, or a body with delegated authority for quality assurance to
conduct training and assessment against this unit of competency for credit towards the award of
any NTVQF qualification. Accredited providers assessing against this unit of competency must
meet the quality assurance requirements set by NSDA.
                                             30
Unit Code and Title       OURAC007L4V1: Troubleshoot Transport Refrigeration Unit
1. Prepare for            1.1   Appropriate wiring diagrams, chart and manual are interpreted in
   maintenance                  line with the job requirements;
   activities             1.2   Appropriate materials, tools and equipment are selected based on
                                job requirements;
                          1.3   Works’ safety is observed according to established operating
                                standards;
2. Identify and repair    2.1   Components are tested following man following manufacturer’s
   faults/ troubles             manual or ASHARE Code of practice;
                          2.2   Faults/problems with components are diagnosed in line with
                                manufacturer’s manual or ASHARE Code of practice;
                          2.3   Remedial action is taken to overcome faults/problems in line
                                manufacturer’s manual;
                          2.4   Work is completed safely in line with workplace safety guidelines
                          2.5   Report on testing procedure, faults identified and correction
                                process adopted;
3. Perform refrigerant    3.1   Suitable tools and equipment are selected and used based on job
   recovery, recycling          requirement;
   and retrofitting       3.2   Refrigerant’s recovery/recycling is performed according to
   conversion on                manufacturer’s recommendations and ASHARE Code of
   transport                    Practice;
   refrigeration unit     3.3   Retrofitting is performed based on ASHARE Code of practice;
                          3.4   Conversion is performed based on industry standard;
4. Test-run of repaired   4.1   Electrical and mechanical components of repaired unit are
   unit                         checked prior to test run;
                          4.2   Operating parameters are checked and monitored in line with
                                manufacturer’s testing procedures;
                          4.3   Repair and testing procedure is reported to concern authority;
Range of Variables
                                             31
Variables                 Range (may include but not limited to):
                           1.1   Hydrochlorofluorocarbon (HCFC)
1. Refrigerants            1.2   Hydrofluorocarbon (HFC)
                           1.3   Hydrocarbon (HC)
Evidence Guide
The evidence must be authentic, valid, sufficient, reliable, consistent, and recent and meet the
requirements of the current version of the Unit of Competency
                           Assessment required evidence that the candidate:
                           1.1 Planned and prepared for troubleshooting and repair
1. Critical Aspects of     1.2 Identified and repaired faults/troubles
   Competency              1.3 Refrigerant recovery/recycling and retrofitting/conversion on
                                 transport refrigeration.
                           1.4 Repaired unit is run and tested.
                           2.1 Troubleshooting and repair techniques
                           2.2 Functions and testing procedures of refrigeration plants
                           2.3 Processes in fault findings
                           2.4 Understanding service manuals
                           2.5 Identification of refrigerants
2. Underpinning
                           2.6 Characteristics of refrigerants
   Knowledge
                           2.7 Recovery machine and operation method
                           2.8 Evacuation procedures
                           2.9 Pressure and leak testing procedure
                           2.10 Retrofitting, charging procedures
                           2.11 Alternative refrigerants
                           3.1 Interpreting schematic diagram, preparing materials
                           3.2 Using appropriate testing instrument, selection of components
                                 and replacement
                           3.3 Applying troubleshooting and repair techniques
                           3.4 Preparing service report and documents
3. Underpinning Skills     3.5 Following procedures in identifying refrigerants
                           3.6 Performing leak test procedures
                           3.7 Performing recover/recycling or refrigerants
                           3.8 Performing evacuation process
                           3.9 Applying testing procedure
                           3.10 Performing retrofitting or conversion procedures
                           4.1 Commitment to occupational health and safety
                           4.2 Promptness in carrying out activities
                           4.3 Sincere and honest to duties
4. Underpinning
                           4.4 Environmental concerns
   Attitudes
                           4.5 Eagerness to learn
                           4.6 Tidiness and timeliness
                           4.7 Respect for rights of peers and seniors in workplace
                                             32
                          4.8   Communication with peers and seniors in workplace
                          The following resources must be provided:
                          5.1 Work place location
5. Resource               5.2 Tools and equipment appropriate to maintaining transport
   Implications                 refrigeration system
                          5.3 Materials relevant to the activity
                          5.4 Drawings and specifications relevant to the task
                          Methods of assessment may include but not limited to:
                            Written Test
                           6.1
6. Methods of
                            Demonstration
                           6.2
   Assessment
                            Oral Questioning
                           6.3
                            Portfolio
                           6.4
                            Competency assessment must be done in NSDA accredited
                           7.1
7. Context of               assessment centre
   Assessment           7.2 Assessment should be done by a NSDA certified/nominated
                            assessor
Accreditation Requirements
Training Providers must be accredited by National Skills Development Authority (NSDA), the
National Quality Assurance Body, or a body with delegated authority for quality assurance to
conduct training and assessment against this unit of competency for credit towards the award of
any NTVQF qualification. Accredited providers assessing against this unit of competency must
meet the quality assurance requirements set by NSDA.
                                            33
Development of Competency Standard by Technical Sub-Committee (TSC)
The Competency Standards for National Skills Certificate in "Refrigeration and
Airconditioning" NSQF L- 4 Qualification is Developed by TSC and approved by NSDA.
Respectable members:
1.
2.
3.
4.
5.
 6.
 7.
 8.
 9.
 10.
 11.
       Md. Amir Hossain, Process Expert (CS and Curriculum), NSDA.        Member
 12.
       Cell: 01631670445, Email: razib.consultant@yahoo.com
       Md. Quamruzzaman, Director (Skills Standard), NSDA,                Member
 13.
       Cell: 01819189320 Email: qzaman40@yahoo.com
       Engr. B.M. Shariful Islam, Deputy Director (Skill Standard),       Member
 14.
       Cell: +880 01715010321, Email: sharif9375@gmail.com
                                             34
Validation of Competency Standard by Standard and Curriculum
Validation Committee (SCVC)
The Competency Standards for National Skills Certificate in "Refrigeration and
Airconditioning" is validated by SCVC on 01-02 June 2021 and approved by NSDA.
35