WOW!

Catalogue

World of Weller

Inhalt

Page 06 Page 219 Soldering, Microtools, Desoldering, Hot Air, Rework, Fume Extraction, Electronic Screwdrivers, Dispensing Systems, Accessories, etc.

Page 220 Page 323 Tweezers, Cutters, Pliers, EROP, Stripping Tools, Kits, etc.

Page 324 Page 341 Knives, Cutters, Screwdrivers, Kits, etc.

Subject to technical change without notice. Liability for errors, misprints and omissions excluded.
3

Content
General Information Weller - trusted technology Heating Element Technology Selection Tool for Soldering irons Why Fume Extraction ? Solutions for Fume Extraction For clean air Recommended treatment of Soldering Tips 6 11 67 89 10 11 92 93 94 95 154 155

Soldering

Soldering Stations WX Soldering Stations (Overview page 12 14) Soldering Station (Overview page 20 22) Special Applications - For use with solder robots - For use with inert gas - Solder Feeder Systems - Mobile Soldering

12 41 12 19 20 29 30 33 34 35 36 37 38 41

Rework

Rework Soldering, Desoldering and Hot Air (Overview page 42-45)

42 49

Desoldering

Soldering and Desoldering Stations (Overview page 50 53) 50 57

Hot Air

Hot Air Stations (Overview page 58 61)

58 67

Repair

BGA/QFP Repair

68 77

Accessories

Accessories Temperature Measuring and Calibration Preheating Plates PCB Board Holders Soldering Bathes Thermal Stripping Tools Manual Desoldering Pumps Vacuum Pen / Solder Dispenser Accessories Cleaning Tools Weller Overview Safety Rests

7891 78 79 80 81 82 83 84 85 86 87 88 91 132

Fume Extraction

Fume Extraction (General Information page 92 94) Volume Extraction (Overview page 96 97) Accessories Accessories Installation Accessories Filter Pipe System 75 Tip Extraction (Overview page 120121) Accessories

92 131 96 105 106 111 112 115 116 118 119 120 131 124 125

Accessories Filter Pipe System 50 Fume Extraction Accessories Installation Safety Rests

126 127 127 128 129 130 131

Soldering Irons

Soldering / Desoldering / Hot Air Irons Soldering iron with different heating technologies Active Tip Fast Response Silver Line Magnastat Soldering Irons Unregulated Line Voltage Soldering Irons Desoldering Irons and Tweezers Hot Air Irons

134 153 134 135 136 139 140 143 144 145 146 147 148 151 152 153

Soldering Tips

Soldering Tips Soldering Tips (Overview page 156 157) Nozzles (Overview page 156 157) Hot Air Nozzles (Overview page 156 157)

154 195 154 183 184 187 188 194

Electric Screwdrivers

Electric Screwdrivers (Overview page 196 197) Control Unit Electric Screwdriver Accessories Bits and Knives

196 211 200 201 202 203 204 210

Dispensing Systems

Dispensers (Overview page 212 213) Dispensers Wands Accessories / Needles

212 219 212 214 215 216 219

EREM

Erem (Index page 220)

220 323

Xcelite

Xcelite

324 341

Exploded Drawings

342 375

Index Numerical Index Alpha Numerical Index 376 381 382 386

Weller - trusted technology

Energy efficient soldering stations

Energy saving 60 W

Development of the magnastat soldering iron, the first controlled soldering iron First analog controlled soldering station First digital controlled soldering station Launch of stand-by and auto-off mode in soldering systems First intelligent soldering tools for energy-efficient works

7W 1960 70 80 90 00 10

Jahr

 Use of the latest mechanical and electronical technology  Fast reaction and recovery time  Automatic tool recognition, classification of parameter  Micro processor controlled PID control  Precise settings  No calibration needed for Weller soldering units

ESD

Weller soldering stations dont need to be calibrated. Parts of the Weller heating element which determine the temperature have continuously the same physical material characteristics and do not change during use. Electronic control units do not wear out.Closed Temperature regulation loop and high quality sensor & control technology assure temperature stability of the soldering tool during its life time. According to IPC J-STD001 D and DIN EN 61191-1 If higher accuracy than these standards is required, fine adjustment is possible. ESD safe design and workplace. 6

Weller is unique

All Weller soldering station are equipped with an unique possibility of an equipotential bonding. a) Hard grounded without plug (original delivery) b) Equipotential bonding: with plug, compensationg line on center contact c) Potential free: with plug d) Soft grounded: with plug and soldered resistor grounded via selected resistor

Soldering

Heating Element Technology

3 Heating Element Technologies for outstanding soldering results...
Weller Heating Element Technology in comparison Sensor position

Silver Line WSP 80/WP80

Fast Response WP 120

Active Tips WMRP

Active-Tip Technology
 Optimal heat transfer and sensor technolgoy Fast and easy tip exchange  Optimal reaction time  Extremely short heat up time 100C/sec

The optimum for soldering applications An optimal technology where heating element an sensor technology are integrated in the soldering tip. By lowering the soldering joint temperature a fast reaction time is given. These tools bring performance to the solder joint.

Active Tip Technology Heating element and soldering tip are one unit Optimal sensor technology and heat transfer

Fast-Response Technology
Cost effective changeable soldering tips  Maximum heat transfer Heating element with an optimized sensor position Fast reaction time

The alternative These soldering tools are an alternative to the Active Tip Technology. Maximum performance and cost effective sodering tips.

Fast response Technology Tip design with shank adapted to the sensor position Sensor position (conical) optimized

30% faster

Fast-Response

Silver-Line

Silver-Line Technology
For universal applications Effective heat transfer Wide range of soldering tips

Silver Line Heating Technology High quality heating element core Cost effective soldering tips
Performance
C 350 300 250 200 150 100 50 5 10 15 20 25 30 35 40 45 50 55 SEC.

comparison

WP 80 14 sec.

Standard soldering iron 4555 sec.

Soldering

Selection Tool for Soldering irons

High

WXMP (WX 1/WX 2) WMRP (WD 1M)

WXMP (WX 1/WX 2) WMRP (WD 1M)

WXP 65 (WX 1/WX 2) WP 65 (*)

Medium

WXMP (WX 1/WX 2) WMRP (WD 1M)

WXP 65 (WX 1/WX 2) WP 65 (*)

WXP 65 (WX 1/WX 2) WP 65 (*)

WP 80 (*) WSP 80 (*)

Heat demand (W)

Low WXP 65 (WX 1/WX 2) WP 65 (*) WP 80 (*) WSP 80 (*)

Soldering surface (mm2)

Small

Medium

= Required Tool = also usable (*) = All stations from 80 W (except WX stations)

10

WXP 120 (WX 1/WX 2) WP 120 (WD 1M)

WXP 200 (WX 1/WX 2) WP 200 (WR 3M/WR 2)

WXP 120 (WX 1/WX 2) WP 120 (WD 1M)

WSP 150 (PUD 151/WR 3M/WR 2)

WP 80 (*) WSP 80 (*)

WXP 120 (WX 1/WX 2) WP 120 (WD 1M)

WP 80 (*) WSP 80 (*)

WXP 120 (WX 1/WX 2) WP 120 (WD 1M)

Large

Extra Large

11

Soldering

Soldering Stations
Unbelievable: This Weller workstation will save as much power as a single-person household uses in a whole year.
The all-in-one professional soldering and energy-saving solution: with the new WX 2 dual-channel soldering station complete with WXP 65 intelligent soldering iron, the WFE 25 solder fume extractor and the preheating plates of the WHP series, you can save approximately 1800 kWh per year compared to a conventional repair workstation*. The WX 2 acts as a central control unit (benchtop controller) for the new, intelligent soldering irons, solder fume extractors and preheating plates. When your soldering iron is not in use, the WX 2 switches all connected devices to Stand-by or Auto-off mode and thus reduces your energy costs significantly.
*This is based on customer experience which indicates that a WeIler soldering system is in use on average for one hour per day.

ESD

Only 1 power unit needed Benchtop Controller Easy monitoring of workplace - WX station is benchtop controller  RS232 Connection for controlling the preheating plate and the fume extraction unit Digital and optical decoupled interface for SPS (e.g. robot applications) USB interface

12

Simple and precise soldering processes Fast, intuitive and multi-langual touch screen handling Simultanuous operation of 2 tools with a max. performance of 255 W possible Constant, excellent soldering results by stabel contact pressure thanks to an optimized, spring-loaded barrel Save key data on the tool. Visual process control via blue LED light

Protection of human beings and environment Weller Fume Extraction Systems protect operators from fine particles and gases.  Energy effective by stand-by mode of the soldering units. Enlarged life time of products. .

Cost- / Energy savings  Cost effective soldering tips and low following costs for high efficient and constant energytransfer.  Energy saving by stand-by respectively Auto-off mode.

13

Soldering

Soldering Stations

WX 1
max. power supply 200 W

WX 2
 max. power supply 200 W (255 W)

Fast Response

Active Tip

Fume extraction

WXP 65 XNT Soldering tips

WXMP RT Soldering tips

 WFE 2S  WFE 4S  WFE 20D  WFE 4V  Zero Smog 4V

WXP 120 XT Soldering tips

WXMT RTW Desoldering tips

T 005 87 647 10

Preheating plates
TW 005 871000 647 12  HP  WHP 3000 600 W  WHP 3000 1200 W

WXP 200 XHT Soldering tips

WX Adapter
WX Adapter for PC T005 87 647 11

T 005 87 647 12

T 005 87 647 10

T 005 87 647 10

T 005 87 647 12

WX Adapter for WFE/WHP T005 87 647 12

T 005 87 647 10

T 005 87 647 12

T 005 87 647 11

WX connection cable T005 87 647 10 14

T 005 87 647 10

Technical Data

WX 1
Dimension L x B x H Weight 170 x 151 x 130 mm (6,69 x 5,94 x 5,12 inch) ca. 3,2 kg

WX 2

Channels 1 Power supply 230 V | 50 Hz 200 W Power consumption Protection class Temperature range I

200 W (255 W)

Adjustable 50550 C (150999 F); adjustable temperature range varies among tools 9 C ( 17 F) 2 C ( 4 F) Via 3,5 mm pawl socket on back of device Made of antistatic coated material 74 x 38 mm 255 x 127 (128) dots

Temperature accuracy Temperature stability Equipotentional bonding Material touch panel Dimensions touch panel Resolution

Display backlighting yes Equipotentional bonding The 3.5 mm switch box offers four different options: a) Hard grounded without plug (original delivery) b) Equipotential bonding: with plug, compensationg line on center contact c) Potential free: with plug d) Soft grounded: with plug and soldered resistor grounded via selected resistor

USB-interface USB interface in front for firmware updates, parameterization and monitoring USB interface supports all standard USB flash drive types 2 further interfaces to connect Weller accessories yes T005 34 176 99 yes T005 34 206 99

ESD safe Order-no.

15

Soldering

Soldering Stations
Cost savings because only one power unit is needed for different applications Use as benchtop controller saves energy  Lowering the running costs by enlarged tip lifetimes  Reduction of rework due to optimized tool use and correct working temperature  ESD safe

ESD

The Weller multi tool principle different tools can be connected to the power unit. The intelligent WX tools can be parameterized by means that the parameters are saved individually to the soldering tool. So these tools are connectable to every WX power unit. This saves a lot of time at the workplace. Intelligent power management allows a max. power of 200 W (255 W). A simultanuous use of different tools is possible. For your overview, all active tools can be seen in the display and a LED ringlight show the working status.

4 1

WX 2020 Set
 Power unit WX 2 with 2 channels, 2 soldering irons WXP 120 XT Soldering tip series page 162/163 Order-no. T005 34 216 99 3 2

Model WX 2020 Set

Description Power unit with 2 channels 200 W / 230 V

Scope of supply: 1 T005 34 206 99 WX 2 2 T005 29 201 99 2 x WXP 120 3 T005 44 704 99 2 x XT B 4 T005 15 121 99 2 x WDH 10

Power unit, 200 W (255 W) Soldering iron 120 W, 24 V with Fast Response Technolgy Standard tip XT B, Chisel 2,4 x 0,8 mm Safety rest with dry cleaner

16

WX 2021 Set
 Power unit WX 2 with 2 channels, soldering irons WXMP and tweezers WMRT

2 3

RT Soldering tip series page 158 Order-no. Model T005 34 226 99 WX 2021 Set Scope of supply: 1 T005 34 206 99 WX 2 2 T005 29 203 99 WXMP 3 T005 44 603 99 RT 3 4 T005 15 171 99 WDH 51 5 T005 13 177 99 WXMT 6 T005 44 652 99 RTW 2 7 T005 15 169 99 WDH 60

Description Power unit with 2 channels 200 W / 230 V

Power unit, 200 W (255 W) Micro soldering iron 55 W, 12 V with Active Tip Technology Standard tip RT 3, Chisel 1,3 x 0,4 mm Safety rest with dry cleaner Micro tweezers 2 x 44 W, 12 V with Active Tip Technology Standard tip RTW 2, 0,7 x 0,4 mm, 45 Safety rest with dry cleaner

Power Unit WX 2
 Innovative operation concept  Robust touch screen with ESD safe glas  Intuitive use with turn-click-wheel with enter key and finger guide. Blue LED backlighting  Multilingual menu navigation  High functionality No safety rest with Stop & Go function needed thanks to integrated acceleration sensor Optimized precision, better stability by sensor in the soldering iron Specific parameterization of tool by storgage medium in hand piec. Visual process control via blue LED ring light All WX tools connectable Order-no. T005 34 206 99 Model Power unit WX 2 with 2 channels, 200 W (255 W) 17

Soldering

Soldering Stations

WX 1010 Set
1 Power unit WX 1 with 1 channel, soldering irons WXP 120 2 3 XT Soldering tip series page 162/163 Order-no. T005 34 186 99

Model WX 1010

Description Power unit with 1 channel, 200 W / 230 V

Scope of supply: 1 T005 34 176 99 WX 1 2 T005 29 201 99 WXP 120 3 T005 44 704 99 XT B 4 T005 15 121 99 WDH 10

Power unit, 200 W Soldering iron 120 W, 24 V with Fast Response Technology Standard tip XT B, Chisel 2,4 x 0,8 mm Safety rest with dry cleaner

WX 1011 Set
1  Power unit WX 1 with 1 channel, micro soldering irons WXMP 2 RT Soldering tip series page 158 Order-no. T005 34 196 99 3 Model WX 1011 Description Power unit with 1 channel, 200 W / 230 V

Scope of supply: 1 T005 34 176 99 WX 1 2 T005 29 203 99 WXMP 3 T005 44 603 99 RT 3 4 T005 15 171 99 WDH 51

Power unit, 200 W Soldering iron 55 W, 12 V with Active Tip Technology Standard tip RT 3, Chisel 1,3 x 0,4 mm Safety rest with dry cleaner

18

WX 1012 Set
1  Power unit WX 1 with 1 channel, soldering irons WXP 65 2 XNT Soldering tip series page 160 Order-no. T005 34 276 99 3 Model WX 1012 Description Power unit with 1 channel, 200 W / 230 V

Scope of supply: 1 T005 34 176 99 WX 1 2 T005 29 211 99 WXP 65 3 T005 44 851 99 XNT A 4 T005 15 121 99 WDH 10

Power unit, 200 W Soldering iron 65 W with with Fast Response Technology Standard tip XNT A, Chisel 1,6 mm Safety rest with dry cleaner

Power Unit WX 1
 Innovative operation concept  Robust touch screen with ESD safe glas  Intuitive use with turn-click-wheel with enter key and finger guide. Blue LED backlighting  Multilingual menu navigation  High functionality No safety rest with Stop & Go function needed thanks to integrated acceleration sensor Optimized precision, better stability by sensor in the soldering iron Specific parameterization of tool by storgage medium in hand piec. Visual process control via blue LED ring light All WX tools connectable Order-no. T005 29 201 99 Available adapter for WX stations see page 14. Model 1-Channel-Power Unit WX 1 200 W / 230 V

19

Soldering

Soldering Stations
Ready, set, go - with perfect accuracy
Systematic Soldering Wide range of different soldering tools Power range from 80 W upto 150 W - microtools as well as robot soldering applications Extensive accessories available. Mirco-tweezers, soldering irons and solder baths. Easy monitoring Automatic tool recognition and fast temperature setting via buttons and LC display.

Reliablity and longlife Robust design for continuous operation Small and compact soldering stations with easy-to-read display ESD safe unit with different functions: equipotential bonding, set back, stand-by and lock function

ESD

20

Cost-effective professional Soldering Station For different applications with a power range of 80 W upto 150 W Fast temperature setting and monitoring Easy to handle via buttons or potentiometer and LED display

Low running costs Stable housing Easy to clean and robust design. Clear communication by large LC display High cost saving of consumables. Cost efficient Silver Line soldering tips reduce the running costs.

21

Soldering

Soldering Stations

WD 1
 max. power supply 80 W

WD 1M
 max. power supply 150 W

PUD 81
 max. power supply 80 W

PUD 151
 max. power supply 150 W

PU 81
 max. power supply 80 W

Silver line

Fast Response

Standard Line

WP 80 LT Soldering tips

WP 120 XT soldering tips

LR 21 LT Soldering tips

WSP 80 LT Soldering tips

WMP NT Soldering tips

WTA 50 WTA Tips

WP 65 XNT Soldering tips WSP 150 LHT Soldering tips

Active Tip

Preheating plate
MPR 80 LT Soldering tips WHP 80

WMRP RT Soldering tips

FE-Soldering iron
FE 75 LT Soldering tips

WMRT RTW Tips

Solder bath

FE 80 HT Soldering tips

WSB 80

WSB 150

22

Technical Data

WD 1
Dimension L x B x H Channels Power supply Power consumption

WD 1M

PUD 81

PUD 151

PU 81

134 x 108 x 147 mm 134 x 108 x 147 mm 166 x 115 x 101 mm 166 x 115 x 101 mm 166 x 115 x 101 mm 1 230 V 80 W 1 230 V 150 W 1 230 V 80 W I 50C 450C 11C 5C LED Buttons yes 50C 550C 9C 5C LED Buttons yes 150C 450C 9C 5C no Potentiometer yes 1 230 V 150 W 1 230 V 80 W

Protection class Temperature range Temperature accuracy Temperature stability Display Setting ESD safe 50C 450C 9C 5C LCD Buttons yes 50C 450C 9C 5C LCD Buttons yes

Equipotentional bonding Via 3,5 mm pawl socket on back of device (normal state hard grounded) yes* yes* no no USB interface Order-no. *optional (see page 25) T005 34 006 99 T005 34 156 99 T005 32 626 99 T005 32 786 99

no T005 32 526 99

23

Soldering

Soldering Stations
Cost reduction - longer tip lifetime due to temperature reduction Automatic tool recognition  Easy tip exchange without tools  ESD safe

ESD

Ready, set, go - with perfect accuracy! 1 channel WD soldering station is userfriendly due to the large LC display. 2 special menues for individual settings, e.g. stand-by mode, lock function and many more.

WD 1000 Set
1 Power unit 80 W, 1 channel with soldering iron For small sensible components 3 LT Soldering tip series page 165-168 Order-no. Model T005 34 026 99 WD 1000 Set Scope of supply: 1 T005 34 006 99 WD 1 2 T005 29 180 99 WP 80 3 T005 44 405 99 LT B 4 T005 15 121 99 WDH 10 2

Description Soldering station, 1 channel, 80 W / 230 V

Power unit, 80 W Soldering iron 80 W, 24 V with Silver Line Technology Standard tip LT B, Chisel 2,4 x 0,8 mm Safety rest with dry cleaner

WD 1000 T Set
 Power unit 80 W, 1 channel as WD 1000 Set but with Order-no. Model safety rest WDH 10T with T005 34 026 70 WD 1000 T Set Stop & Go function Scope of supply: T005 34 006 99 WD 1 T005 29 180 99 WP 80 LT Soldering tip series T005 44 405 99 LT B page 165-168 T005 15 161 99 WDH 10T 24 Description Soldering station, 1 channel, 80 W / 230 V

Power unit, 80 W Soldering iron 80 W, 24 V with Silver Line Technolgy Standard tip LT B, Chisel 2,4 x 0,8 mm Safety rest with Stop & Go function and with dry cleaner

WD 1M Power Unit
 Power unit, 1 channel, digital 160 W / 230 V For micro soldering iron WMRP and micro tweezers WMRT Order-no. T 005 34 156 99 Model WD 1M Description Power Unit 150 W, 230 V

WD 1 Power Unit
Power unit, 1 channel, digital 80 W / 230 V  For all soldering tools up to 80 W Order-no. T005 34 006 99 Model WD 1 Description Power Unit 80 W / 230 V

Order-no. T005 31 185 99

Description USB Interface for ISO applications 25

Soldering

Soldering Stations
Easy handling  Very good cost / performance ratio  ESD safe
ESD

Digital soldering stations WSD (Optical set and read temperature display) and WS (set-temperature display) stations Weller WSC and WS stations are cost effective, digital soldering stations with an easy handling. Other parameter possible (WSD stations) with an external calibration unit.

WSD 81 Set
 Power unit, 1 channel with soldering iron WSP 80 1

LT Soldering tip series 3 page 165-168 Order-no. T005 32 606 99

2 Model WSD 81 Set Description Soldering station, 1 channel, 80 W / 230 V

Scope of supply: 1 T005 32 626 99 PUD 81 2 T005 29 161 99 WSP 80 3 T005 44 405 99 LT B 4 T005 15 140 99 WPH 80

Power unit, 80 W Soldering iron 80 W, 24 V with Silver Line Technology Standard tip LT B, Chisel 2,4 x 0,8 mm Safety rest with cleaning sponge

WSD 151 Set

Power unit, 1 channel with soldering iron WSP150 1

LHT Soldering tip series 4 page 172 Order-no. T005 32 766 99

2 Model WSD 151 Set Description Soldering station, 1 channel, 150 W / 230 V

Scope of supply: 1 T005 32 786 99 PUD 151 2 T005 29 170 99 WSP 150 3 T005 44 450 99 LHT F 4 T005 15 027 99 KH 27 26

Power unit, 150 W Soldering iron 150 W, 24 V with Silver Line Technology Standard tip LHT F, Chisel 9,3 mm Safety rest with cleaning sponge

WS 81 Set
 Power unit, 1 channel with soldering iron WSP 80 1

LT Soldering tip series 3 page 165-168 Order-no. Model T005 32 506 99 WS 81 Set Scope of supply: 1 T005 32 526 99 PU 81 2 T005 29 161 99 WSP 80 3 T005 44 405 99 LT B 4 T005 15 140 99 WPH 80

2 Description Soldering station, 1 channel, 80 W / 230 V, analog

Power unit, 80 W, analog Soldering iron 80 W, 24 V with Silver Line Technolgy Standard tip LT B, Chisel 2,4 x 0,8 mm Safety rest with cleaning sponge

PU 81 Power Unit
Power unit switchable, 80 W, 120 V / 240 V with US plug Order-no. Model T005 32 524 99 PU 81 Accessory: T005 87 489 90 Description Power unit switchable, 80 W, 120 V / 240 V with US plug, analog

Key switch with control panel

27

Soldering

Soldering Stations
Easy handling Good cost / performance ratio

ESD

Ferro Magnetic Controlled Soldering Station (Magnastat) The Weller Magnastat system operates through a ferro-magnetic device which changes its characteristics when specific temperatures are reached. This causes it to either attract or repel a permanent magnet which operates a power supply switch. In this way power to the heating element can be quickly switched on or off to either provide extra power for soldering operations or reduced power when idling. Various preselected tip temperatures (260C, 310C, 370C, 425C, 480C) are available for different soldering tasks. The unit is not suitable for ESD application because the iron is not antistatic.

Technical Data
Dimension L x B x H: Channels: Power supply: Heating voltage: Soldering iron: Display: Temperature control: Equipotentional bonding: USB interface: Control: Order-no.

WTCP 51
166 x 115 x 101 1 230 V (240 V, 120 V), 50 (60) Hz 24V, 50 (60) Hz max. 50 W bei 24 V nein two-level controller yes no two-level controller with temperature sensor T0053220699

28

WTCP 51 Set
 Power unit, 1 channel with soldering iron TCPS 4

LT Soldering tip series page 165-168 Order-no. T005 32 206 99

3 Model WTCP 51 Set

2 Description Soldering station, 1 channel, 50 W / 230 V

Scope of supply: 1 T005 32 226 99 P 51 2 T005 32 105 99 TCPS 3 T005 44 405 99 LT M 4 T005 15 020 99 KH 20

Power unit, 50 W Soldering iron 50 W, 24 V with Silver Line Technolgy Standard tip LT M, Chisel 2,0 x 0,8 mm and PT-LT adapter Safety rest with cleaning sponge

P 51 Power Unit
Power unit switchable, 50 W, 120 V / 240V with US plug  For all tools upto 50 W except WMRP and WMRT Order-no. Model T005 32 224 99 P 51 Description Power unit switchable, 50 W, 120 V / 240 V with US plug

29

Soldering

Special application for use in solder robots

The soldering station PUD 151R is suitable for soldering tasks in industrial manufacturing in which the soldering process is to be automated. For this purpose the unit is equipped with a monitoring circuit. As function of an adjustable temperature window (tolerance band) an un-powered contact is reduced to a low impedance. Straight forward, easy operation is made possible with the usage of a micro processor. Digital control electronics ensure optimal regulation behaviour with different soldering irons upto 150 W. The soldering irons are automatically recognized by the soldering station and assigned the apropriate control parameter.

ESD

30

Technical Data

WX 1
Dimension L x B x H Weight ca. 3,2 kg

WX 2

PUD 151R
166 x 115 x 101 mm

170 x 151 x 130 mm (6,69 x 5,94 x 5,12 inch)

Channels 1 2 Power supply 230 V | 50 Hz Power consumption 200 W Protection class I

1 230 V 200 W (255 W) 1 Unit 150C 450C

Temperature range Adjustable 50550 C (150999 F); adjustable temperature range varies among tools

Temperature accuracy Temperature stability Equipotentional bonding

9 C ( 17 F) 2 C ( 4 F)

9C ( 11C bei 550C) 5C

V ia 3.5 mm pawl socket on back of device (normal state hard grounded)

Material touch panel Made of antistatic coated material Dimensions touch panel Resolution 74 x 38 mm 255 x 127 (128) dots

Display backlighting yes LED The 3.5 mm switch box offers four different options: Equipotentional bonding a) Hard grounded without plug (original delivery) b) Equipotential bonding: with plug, compensationg line on center contact c) Potential free: with plug d) Soft grounded: with plug and soldered resistor grounded via selected resistor USB-interface ESD safe Order-no. USB interface in front for firmware updates, parameterization and monitoring USB interface supports all standard USB flash drive types 2 further interfaces to connect Weller accessories yes yes yes T005 32 786 70 No

T005 34 176 99 T005 34 206 99

31

Soldering

Special application for use in solder robots

PUD 151R
 Temperature window adjustable 99C  Temperatur control via buttons  3-position digital display  Calibration unit WCB 2 connectable (see page 78)  Automatic tool recognition  Digitally controlled electronic for soldering tools upto 150 W

Order-no. T00 32 786 70

Model PUD 151R

Description Power unit, 1 channel, 150W

32

HER 80 Heating element

Order-no. Model T005 87 447 38 HER 80 Description Heating element 80 W for solder robots applications with PUD 151R

LT Soldering tips for HER 80

Order-no. Model T005 44 441 99 LTR A T005 44 422 99 LTR B T005 44 422 71 LTR B T005 44 433 99 LTR C Special tips on request Description Width Thickness Length Soldering tips for HER 80 with twist lock Chisel tip 1,6 mm 0,8 mm 17 mm Chisel tip 1,5 mm wettable 2,4 mm 0,8 mm 17 mm Chisel tip 6,0 mm wettable 2,4 mm 0,8 mm 17 mm Chisel tip 3,2 mm 0,8 mm 17 mm

HER 120 Heating element

Order-no. Model T005 87 637 30 HER 120 Description Heating element 120 W for solder robot application with PUD 151R

XT Soldering tips for HER 120

Order-no. Model 005 44 723 99 XTR A 005 44 724 99 XTR B 005 44 725 99 XTR C 005 44 726 99 XTR D 005 44 727 99 XTR E 005 44 728 99 XTR M Description Width Thickness Soldering tips for HER 120 with twist lock Chisel tip 1,6 mm 0,7 mm Chisel tip 2,4 mm 0,8 mm Chisel tip 3,2 mm 0,8 mm Chisel tip 4,6 mm 0,8 mm Chisel tip 5,9 mm 1,2 mm Chisel tip 3,2 mm 1,2 mm Length 36,0 mm 35,0 mm 35,0 mm 34,5 mm 34,5 mm 39,0 mm

Cord for HER 80 / 120

Order-no. Model T005 87 447 13 Description Cord for HER 80 / 120

33

Soldering

Special Application Inert Gas Soldering

Ideal solution for soldering application under an atmosphere of inert gas Advantages of inert gas soldering Oxygen will be blocked out from solder joint and soldering tip less oxidation on solder joint and soldering tip less surface tension of solder better flow characteristics of solder Preheating of solder joints ESD safe Better and consistant activation of flux

ESD

The inert gas soldering irons WP 80IG and WP 120IG achive all ESD requirements and enables soldering jobs with inert gas in used way. Inert gas is fed through openings in the heating element to envelop the solder joint. Inert gas and temperature control via power unit WAD 101IG. The set is complete with the Stop & Go safety rest WDH 10P.

Technical Data
Dimension L x B x H: Weight Channels Power supply Power consumption Protection class Temperature range Adjustable Temperature range Temperature accuracy Temperature stability Potential free contact Display Temperature control ESD safe Equipotentional bonding USB interface Order-no.

WAD 101IG
166 x 115 x 101 3,335 kg 1 230 V / 120 V (50/60 Hz) 150 W 1 Power unit, 3 Soldering irons, Soldering and desoldering irons adjustable 50C 550C (150F 999F) depends on tool 2C 5C Optocoupler (transistor output) max. 24 V / 20mA; Pin 1 (+), Pin 2 (-)

Via buttons yes Via 3.5 mm pawl socket on back of device no T005 32 666 71

34

WAD 101IG
Order-no. T005 32 666 71 Model Description WAD 101IG  Power unit, 1 channel 150 W for soldering with inert gas

Perfect solution for lead free soldering applications under an atmosphere of inert gas With the WSP 80 inert gas safety rest set the WSP 80 soldering iron can be switched to an inert gas soldering iron. The safety rest WDH 10P can be used with the WSP 80IG and WP 120IG. Inert gas is fed through openings in the heating element to envelop the solder joint.

Accessory Order-no. Model T005 29 197 99 WP 80IG Description Soldering iron 80 W for soldering with inert gas 50 C - 450 C

Order-no. Model T005 29 198 99 WP 120IG

Description Soldering iron 80 W for soldering with inert gas 50 C - 450 C

Order-no. Model T005 15 161 99 WDH 10T

Description Safety rest with Stop & Go function with dry cleaner

Order-no. Model T005 87 637 32

Description Barrel WP120IG

WDH 10P Set

 Safety rest WDH 10P with inert gas barrel set for soldering iron WSP 80  80 W, 24 V Lead free soldering

LT Soldering tip series page 165-168

Order-no. Model T005 15 147 99 WDH 10P Set Scope of supply: WDH 10P

Description Inert gas safety rest set 80 W, 24 V

Safety rest for use with inert gas, ball valve, compressed air hose, 4 mm Inert gas barrel for WSP 80 35

Soldering

Special application solder feeder

Smooth proportion of solder by automatical solder feeder system 3.hand for easy handling

ESD

The WSF 81D is a soldering station with an automatic solder feeder system. There are 2 suitable solder diameter. The WSF 81D8 is qualified for solder diameter from 0,8 mm - 1,5 mm, the WSF 81D5 fits from 0,5 mm - 0,8 mm. The adjustment to the exact diameter is automatically with both stations. The operator can switch between automatic and continuous solder supply. The power unit is fitted with digital electronics for regulation the soldering iron temperature and solder feed operation. In the feeder unit a solder reel holder can host coils upto max. 1 kg.

Technical Data

WSF 81D8
120 x 217 x 199 mm 1

WSF 81D5

Dimension L x B x H Channels Solder

0,8 - 1,5 mm 230 V / 120 V (50/60 Hz) 80 W 1 Power unit, 3 Soldering irons 150C 450C digital control automatically 3 position digital display Via buttons yes normal state hard grounded no

0,5 - 0,8 mm

Power supply Power consumption Protection class Temperature range Adjustable Temperature range Tools recognition Display Temperature control ESD safe Equipotentional bonding USB interface Order-no.

T005 28 226 99

T005 28 206 99

36

2 WSF 81D5 Solder Feeder System For solder wire from 0,5mm upto 0,8 mm 3 LT Soldering tip series page 165-168 Order-no. Model T005 28 206 99 WSF 81D5 Scope of supply: 1 2 T005 28 116 99 WSF 2 3 T005 28 121 99 WSFP 5 4 T005 15 028 99 AK S Accessory: T005 13 120 99

Description Solder feeder system 80 W for wire from 0,5 mm upto 0,8 mm

Power Unit Feeding unit Soldering iron 80 W, 24 V mit Ltspitze LT HX Safety rest with cleaning sponge

Foot switch 1-step

WSF 81D8 Solder Feeder System

 For solder wire from 0,8mm upto 1,5 mm LT Soldering tip series page 165-168 Order-no. Model T005 28 226 99 WSF 81D8 Scope of supply: T005 28 116 99 WSF 2 T005 28 122 99 WSFP 8 T005 15 028 99 AK S Accessory: T005 13 120 99

Description Solder feeder system 80 W for wire from 0,8 mm upto 1,5 mm

Power Unit Feeding unit Soldering iron 80 W, 24 V mit Ltspitze LT BX Safety rest with cleaning sponge

Foot switch 1-step

37

Soldering

Special Applications Mobile Soldering

Heated up within 4 seconds only Cordless soldering capacity upto 1 hour Precise temperature control Easy use via touch sensor  ESD safe
ESD

Soldering without plug WSM 1C: first professional rechargeable soldering station for mobile use. The WSM 1C from Weller is a perfect soldering station when a small mobile tool is required which works absolutey professional.

Technical Data
Dimension L x B x H (inch): Weight: Power supply: Power consumption: Safety class (with switching power supply) (battery powered) Temperature control Temperature accuracy Temperature stability Acceleration sensor: Equipotentional bonding: Display: Operating temperature: Stock temperature: Air humidity: 38

WSM 1 C
5.24 x 4.33 x 2.17 ca. 2,0 kg 100 V bis 240 V 50 Hz bis 60 Hz 55 W II III 100C - 400C (200F - 750F) 9C ( 17F) 5C ( 9F) Efficient stand-by mode via 3,5 mm pawl socket on side of device Touch-Sensor-Technology 10C - 35C (50F - 95F) -24C - 45C (75F - 113F) 0% - 90%, no condensation - Latest LiFePO4 battery technology - Fixed micro soldering iron WMRP - Stop & Go function: automatic switch-off of the soldering iron by motion sensor - Temperature lock function - Car adapter

WSM 1C Rechargeable soldering station

 Solution for service technician  50 W

3 RT Soldering tip series page 158 Order-no. Model T005 32 936 99 WSM 1C

Description Rechargeable soldering station with mirco soldering iron WMRP and soldering tip RT 3, chisel 1,3 mm and safety rest with dry cleaner

Accessory
Order-no. T005 87 518 80 Description Car adapter for recharge via 12 V board net

39

Soldering

Soldering Special Applications Stations Mobile Soldering

For small mobile soldering application Cost effective Easy to recharge via butane gas

Butane Gas Powered Soldering Irons Powered by butane gas, the Pyropens offer soldering iron, hot air blow and blow torch operations. They have a short heat up time and are refilled in seconds from a refill cylinder. A small glass window shows the level of gas in the reservoir. The temperature variation is obtained by increasing or decreasing the gas flow. All Pyropen soldering irons need very clean refill for precise temperature regulation. 6

Pyropen Piezo
 With self ignition (Piezo)  Set in metal box Soldering tip series 70 for Pyropen Piezo page 183 9 7

2 3 1 Order-no. Model T005 16 059 99 Pyropen Piezo Scope of supply: 1 2 T005 16 121 99 70-01-02 3 T005 16 142 99 70-01-52 4 T005 16 159 99 70-01-55 5 T005 16 160 99 RB-TS 6 T005 16 156 99 7040U 7 T005 16 281 99 7042 8 9 Description Pyropen butane gas powered profi line soldering iron Soldering iron Pyropen Piezo Chisel tip 3,0 mm Hot air nozzle 4,9 mm Reflector unit 6,0 mm Gas refill canister 0,75 ml Metal box Burn proof accessory pocket Iron holder Cleaning sponge 4 5

Pyropen
 Zndung mittels Feuerzeug  Set in metal box Soldering tip series 70 for Pyropen Piezo page 183 9 7 4

2 3 1 5

Order-no. Model T005 16 060 99 Pyropen Scope of supply: 1 2 T005 16 121 99 70-01-02 3 T005 16 142 99 70-01-52 4 T005 16 151 99 70-07TU 5 T005 16 160 99 RB-TS 6 T005 16 156 99 7040U 7 T005 16 281 99 7042 8 9

Description Pyropen butane gas powered profi line soldering iron Soldering iron Pyropen Chisel tip 3,0 mm Hot air nozzle 4,9 mm Torch ejector Gas refill canister 0,75 ml Metal box Burn proof accessory pocket Iron holder Cleaning sponge

40

Pyropen Jr.
 Manual ignition Pen shape Soldering tip series 71 for Pyropen Jr. page 182 2

Order-no. T05 16 075 99

Model Pyropen Jr.

Description Butane gas powered mini soldering iron

Scope of supply: 1 Pyropen Junior 2 T005 16 165 99 70-01-01 3

Soldering iron Needle tip 1,0 mm Aluminium protection cap

WP 60K
3 Manual ignition Set with soldering tip, hot air nozzle and knife Soldering tip series 60 page 181 2 Order-no. T005 16 087 99 Scope of supply: 1 2 T005 16 134 99 3 T005 16 447 99 4 T005 16 135 99 5 T005 16 450 99 4

Model WP 60K WP 60 60-01-05 60-01-52 60-01-06 60-02

Description Butane gas powered soldering iron Soldering iron Needle tip 0,5 mm Hot air nozzle 4,7 mm Hot knife 5,0 mm, 45 Protection cap

Refill Canister
Order-no. T005 16 160 99 Model RB-TS Description Butane gas refill canister 41

Soldering

Rework Soldering, Desoldering and Hot Air

The Repair Professionals!

Energy saving and environmental protection Low running costs. Flexible use of tools and process controlled working temperature Energy efficient soldering processes. Longer tip and nozzle lifetime Stand-by mode for desoldering tool Energy saving Desoldering

Low investments Cost effective soldering process. Automatic tool recognition guarantees safe operation of upto 3 tools  Fast soldering and desoldering. 3 independent channels guarantees simultanuous operation

42

Flexible Solution for soldering and desoldering applications  One power unit for all rework applications. Compact set more cost effective compared to single units High flexibility because many tools are connectable such as: Soldering and desoldering irons, hot air irons, preheating plates, wire strippers and solder baths.

Safe soldering and desoldering operation ESD safe

ESD

43

Hot Air

Desoldering

Soldering

Rework Soldering, Desoldering and Hot Air

WR 3M
 max. power supply 360 W

Active Tip

Fast Response

Standard Line

WMRP RT Soldering tips

WMP NT Soldering tips LR 21 LT Soldering tips

WMRT RTW Tips

WP 65 XNT Soldering tips

WTA 50 WTA Tips WP 120 XT Soldering tips

Accessory

WP 200 XHT Soldering tips

Silver line

WP 80 LT Soldering tips

WVP

Accessory

WSP 150 LHT Soldering tips

MPR 80 LT Soldering tips WRK

44

WR 2
 max.power supply 250 W

Desoldering Iron

FE-Soldering Iron
FE 75 LT Soldering tips

Hot Air Iron

HAP 200 Hot air nozzles

DXV 80 DX Nozzles FE 80 HT Soldering tips HAP 1 Hot air nozzles

DSX 80 DX Nozzles

DSX 120 XDS Nozzles

Preheating Plate
WHP 80

Stripping Tool

WST 82

Solder Bath

WSB 80

WSB 150

45

Hot Air

Desoldering

Soldering

Rework Soldering, Desoldering and Hot Air

One station meets the requirements of a rework workplace Unique connecting compatibility of all tools 3 respectively 2 independend tool channels with automatic tool recognition  guarantee the simultanuous operation of 2 to 3 soldering tools. Tools are permanentely ready for use
ESD

46

Technical Data WR 3M
Dimension L x B x H Weight: Channels Net supply Power supply 273 x 235 x 102 mm ca. 6,7 kg 2 230 V 250 W

WR 2

3 230 V 360 W 1 Power unit, 3 Soldering irons T500 mA (230 V / 50/60 Hz)

Protection class Fuse Fuse: overcurrent release

2 A

1,6 A

Temperature control of channels Soldering- and desoldering irons continuously 50C - 550C (150F - 999F) Temperature control range is tool independend Soldering iron WP 80 / WP 120: 50C - 450C (150F - 850F) Soldering iron WP 200 / WSP 150: 50C - 550C (150F - 950F) Soldering iron WMRT / WMRP: 100C - 450C (200F - 850F) Desoldering iron DSX 80 / DSXV 80: 50C - 450C (150F - 850F) Hot air irons HAP 200 / HAP 1: 50C - 550C (150F - 950C) Temperature accuracy Temperature stability Bleeder Bleeder voltage Pump Max. vacuum Max. delivery rate Hot Air 9C 2C Soldering tip (Tip to ground) conforms IPC-J-001 Soldering tip (Tip to ground) conforms IPC-J-001 (periodic duty 30/30 s) 0,7 bar max. 10 l/min max. 15 l/min

max. 18 l/min max. 15 l/min LCD Buttons

Display Temperature control ESD safe

yes

yes

Equipotentional bonding Via 3.5 mm pawl socket at the back of device (hard grounded normal state) USB interface Order-no. yes T005 33 666 99 no T005 33 776 99

47

Hot Air

Desoldering

Soldering

Rework Soldering, Desoldering and Hot Air

WR 3000M Set
9  Power unit, 3 channels with soldering iron WP 80, desoldering iron DSX 80 and hot air iron HAP 200  Large allround set for all repair jobs Same working position as usual soldering iron 4 1 3 8 2 Order-no. T005 33 686 99 6 5 10 7

Model Description WR 3000M Set Rework station, 3 channels WR 3M

LT Soldering tip series page 165-168 Hot air nozzles page 188/189 DX Nozzle page 184

Scope of supply: 1 T005 33 666 99 WR 3M 2 T005 29 180 99 WP 80 3 T005 44 405 99 LT B 4 T005 15 161 99 WDH 10T 5 T005 13 190 99 DSX 80 6 T005 13 150 00 DX 113HM 7 T005 15 152 99 WDH 30 8 T005 27 116 99 HAP 200 9 T005 15 152 99 WDH 30 10 T005 29 184 99 WVP

Power unit, 360 W Soldering iron, 80 W with Silver Line Technolgy Standard tip LT B, Chisel 2,4 x 0,8 mm Safety rest with Stop & Go function and dry cleaner Desoldering iron, 80 W Nozzle Safety rest for DSX 80 with dry cleaner Hot air iron, 200 W Safety rest for hot air iron HAP 200 with dry cleaner Vacuum pick-up USB cord and software

WR 3000M Set for vertical applications

4  Power unit, 3 channels with soldering iron WP 80, desoldering iron DXV 80 and hot air iron HAP 200. Desoldering iron DXV 80 for vertical applications 1 3 7 9 2 Order-no. T005 33 683 99 5 6

Model Description WR 3000M Set Rework station, 3 channels WR 3M

LT Soldering tip series page 165-168 Hot air nozzles page 188/189 DX Nozzle page 184

Scope of supply: 1 T005 33 666 99 WR 3M 2 T005 29 180 99 WP 80 3 T005 44 405 99 LT B 4 T005 15 161 99 WDH 10T 5 T005 13 180 99 DXV 80 6 T005 15 153 99 WDH 40 7 T005 27 116 99 HAP 200 8 T005 15 152 99 WDH 30 9 T005 29 184 99 WVP

Power unit, 360 W Soldering iron, 80 W with Silver Line Technolgy Standard tip, Chisel 2,4 x 0,8 mm Safety rest with Stop & Go functions for WP 80 Inline desoldering iron, 80 W Safety rest for desoldering iron DXV 80 Hot Air Iron, 200 W Safety rest for hot air irons HAP 200 Vacuum pick-up USB cord and software

48

Accessories for both WR 3000M sets HAP 200 Set

 Temperature range from 50C 550 Hot air flow adjustable  Activation of hot air flow via finger switch  For WR 3M only Nozzles page 188/189

Order-no. T005 87 388 50 T005 13 120 99

Description Adapter for foot switch 1 step foot switch

Order-no. T005 27 117 99

Model HAP 200 Set

Description Hot air iron set 200 W, 24 V

Scope of supply: 1 T005 27 116 99 HAP 200 2 T005 15 152 99 WDH 30 3 T005 87 278 21 R 04 T005 87 617 28

Hot air iron 200 W / 24 V with hot air nozzle R 06 round 3,0 mm Safety rest Hot air nozzle round 1,2 mm Adapter M6 for HAP 200

WR 2002 Set
 Power unit, 2 channels with soldering iron WP 80, desoldering iron DSX 80  Small repair set for all rework applications  Simutanuous operation of hot air and desoldering iron is not possible. 1

3 5 2 Order-no. T005 33 806 99 Model WR 2002 Set 6

DX Nozzles page 184 LT Soldering tip series page 165-168

Description Rework station, 2 channels WR 2

Scope of supply: 1 T005 33 776 99 WR 2 2 T005 29 180 99 WP 80 3 T005 44 405 99 LT B 4 T005 15 121 99 WDH 10 5 T005 13 150 00 DX 113 HM 6 T005 13 190 99 DSX 80 7 T005 15 152 99 WDH 30

Power unit Soldering iron 80 W with Silver Line Technolgy Standard tip LT B, Chisel 2,4 x 0,8 mm Safety rest with dry cleaner Nozzle inner- 1,2 mm Desoldering iron 80 W / 24 V Safety rest with dry cleaner Power cable Equipotential bonding connector 49

Hot Air

Desoldering

Soldering

Soldering and Desoldering Stations

Up and away...

Less maintenance Compressed air system for stable desoldering and high vacuum  Fast and easy filter change

Ergonomics and operational safety Easy and safe change of solder reservoir by bayonet fixing and cart board cartridge. Fatigue-proof and gentle work possible Safe handling by latest grip-design

Cost saving Extremely fast heat-up time of desoldering iron (only 35 seconds) 40 s upto 50C bis 350C Stand-by mode of desoldering iron saves energy Easy and fast setting of tool parameter with WX technology via ESD safe touch screen

ESD

High Power Soldering and Desoldering Applications with only one unit High power soldering and desoldering tools. Simultanuous work of two 120 W tools. Intelligent WX tools. Tools are programmable Soldering and desoldering applications are independent of station. Parameters are on the soldering or desoldering tool. Flexible and fast change of workplace possible 50

Flexible Solution for soldering and desoldering applications One power unit for all rework applications. Compact set more cost effective compared to single units High flexibility because many tools are connectable such as: Soldering and desoldering irons, hot air irons, preheating plates, wire strippers and solder baths.

Low investment Cost effective soldering process Automatic tool recognition guarantees safe operation of 2 tools Fast soldering and desoldering 2 independent channels guarantees simultanuous operation

51

Desoldering

Soldering

Soldering and Desoldering Stations

WXD 2
 max. power supply 200 W Available Spring 2012

Fast Response Desoldering iron

WXP 65 XNT Soldering tips WXDP 120 (Available Spring 2012) XDS Nozzles WXP 120 XT Soldering tips

WXP 200 XHT Soldering tips

DXV 80 DX Desoldering nozzles

Active Tip
DSX 80 DX Desoldering nozzles

WX Adapter
WXMP RT Soldering tips WX Adapter for PC T005 87 647 11 WXMT RTWTips WX Adapter for WFE/WHP T005 87 647 12

DSX 120 XDS Desoldering nozzles

Fume Extraction
 WFE 2S with pressure control  WFE 2S  WFE 4S  WFE 20D Zero Smog 4V

Preheating plates
WX Connection cable T005 87 647 10 Options for adapter connections see page 14.  WHP 1000  WHP 3000 600 W  WHP 3000 1200 W

52

WR 2
max. power supply 250 W

Fast Response

Standard Line

WMP NT Soldering tips

Silver line
LR 21 LT Soldering tips

WP 65 XNT Soldering tips

WP 80 LT Soldering tips

WP 120 XT Soldering tips

WSP 150 LHT Soldering tips

WTA 50 WTA Tips

Hot air iron

WP 200 XHT Soldering tips MPR 80 LT Soldering tips HAP 1 Hot air nozzles

Preheating plate
WHP 80

Wire Stripper

FE-Soldering Iron
WST 82 FE 75 LT Soldering tips

Soldering bathes

FE 80 HT Soldering tips

WSB 80

WSB 150

53

Desoldering

Soldering

Soldering and Desoldering Stations

WXD 2 (available spring 2012) Cost effective because only one station is needed Less rework by optimal use of tools and the correct working temperature.  Reduction of running costs by longer tip lifetime Desoldering iron with stand-by mode ESD safe
ESD

WR 2 Only one station that meets all rework requirements Unique compatibility All tools are connectable (except WX tools) 2 independent channesl with automatic tool recognition guarantees  simultanuous operation of 2 tools ESD safe
ESD

54

Technical Data WXD 2

Dimension L x B x H Weight: Channels Power supply Power supply 2 230 V 255 W 1 power unit, 3 Soldering irons T2 A 1,6 A

WR 2
273 x 235 x 102 mm ca. 6,7 kg 2 230 V 250 W

Protection class Fuse

Fuse: overcurrent release Temperature accuracy Temperature stability Bleeder Bleeder voltage Pump (periodic duty30/30 s) Air consumption Hot Air Display Temperature control ESD safe 9C 2C Soldering tip (Tip to ground) Conform IPC-J-001 Soldering tip (Tip to ground) Conform IPC-J-001 Max. pressure 0,7 bar

35 l/min LCD Touch yes Via 3.5 mm pawl socket (hard grounded normal state)

max. 15 l/min LCD Keys yes

Equipotention bonding USB interface Order-no.

yes no T005 34 266 99 T005 33 776 99

55

Desoldering

Soldering

Soldering and Desoldering Stations

New products enlarge the WX family. A new WXD 2 desoldering station and a new WXDP desoldering iron. These tools are ideal for professional rework applications of the latest electronic components in the industrial operation. Typically for the WX stations: soldering and desoldering parameters can be saved easily on the iron. The WXDP 120 heats up within 35 sec. only. With stand-by function.

WXD 2010
 Desoldering station, 2 channels digital and electronically controlled with desoldering iron WXDP 120 Soldering- and desoldering tools with intelligent WX technology Connection to external compressed air supply for high vacuum  Energy effective: automatic stand-by mode for tools Patented, ESD safe glass display. Simple and fast setting of soldering parameter.

XT Soldering tip series page 162/163 XDS Nozzle-series page 187

Order-no. Model Description T005 34 286 99 WXD 2010 Set Solder- and Desoldering station, 2 channels 200 W (255 W) 1 2 3 Scope of supply: T005 34 266 99 T005 13 201 99 T005 15 172 99

WXD 2 WXDP 120 WDH 70

Power Unit Desoldering iron Safety rest with dry cleaner

WXD 2020
* Available Spring 2012 3  Soldering and desoldering station, 2 channels with WXDP 120 and soldering iron WXP 120 1 5

4 2 XT Soldering tip series page 162/163 XDS Nozzle-series page 187 Order-no. Model Description T005 34 296 99 WXD 2020 Set Solder- and Desoldering station, 2 channels 200 W (255 W) 1 2 3 4 5 56 Scope of supply: T005 34 266 99 T005 13 201 99 T005 15 172 99 T005 29 202 99 T005 15 121 99

WXD 2 WXDP 120 WDH 70 WXP 120 WDH 10

Power Unit Desoldering iron Safety rest with dry cleaner Soldering iron Safety rest with dry cleaner

WR 2000D
 Power unit, 2 channels with desoldering iron DSX 80 and safety rest WDH 30.  Repair kit for soldering and desoldering 1

2 DX Soldering tip series page 184 Order-no. T005 33 796 99 Model WR 2000D Description Desoldering station, 2 channels, 250 W

Scope of supply: 1 T005 33 776 99 WR 2 2 T005 13 190 99 DSX 80 3 T005 13 150 00 DX 113 HM 4 T005 15 152 99 WDH 30

Power unit Desoldering iron 80 W / 24 V Nozzle inner- 1,2 mm Safety rest with dry cleaner Power cable Equipotential bonding (normal state hard grounded)

57

Desoldering

Soldering

Soldering Hot Air Stations

More than just hot air...

Small power unit Small and compact housing This station is easy to integrate to the workplace and supports the organization of soldering processes.

Best soldering results Electronically controlled hot air station. Best soldering results with inert gas or compressed air for component safe soldering Fix solder joints Easy handling of air volume and temperature parameters Automatic tool recognition

58

 Low running costs by safety rests Stop & Go function  Foot switch for activating the hot air  Temperature sensor for process control  Control via PC possible

59

Hot Air

Hot Air
WR 2
 max. power supply 250 W

Silver line

Fast Response

Standard Line

WP 80 LT Soldering tips

WMP NT Soldering tips

LR 21 LT Soldering tips

WSP 150 LHT Soldering tips

WP 65 XNT Soldering tips WTA 50 WTA Nozzles

MPR 80 LT Soldering tips

WP 120 XT Soldering tips

WP 200 XHT Soldering tips

60

WAD 101
 max. power supply 100 W

Desoldering iron

Hot air iron

FE-Soldering iron
FE 75 LT Soldering tips

HAP 1 Hot air nozzles DXV 80 DX Nozzles

FE 80 HT Soldering tips

DSX 80 DX Nozzles

Preheating plate
DSX 120 XDS Nozzles WHP 80

Wire stripper

WST 82

Ltbder

WSB 80

WSB 150

61

Hot Air

Hot Air
For every application we offer the optimal tool From to 100 to 700 W Wide nozzle program
ESD

Technical Data WR 2
Dimension (L x B x H) 273 x 235 x 102 mm ca. 6,7 kg 1 230 V 150 W

WAD 101
166 x 134 x 101

Weight Channels Power supply Power input

2 230 V 250 W I

Protection class Fuse Temperature range Temperature accuracy Temperature accuracy HAP 1 Temperature stability

Fuse: overcurrent release 1,6 A 230 V: T 630 mA / 120 V: T 1,0 A Soldering- and desoldering irons continuously 50C 550C (150F 999F) Temperature control range is tool independend WP 80 / WP 120 50C 450C (150F 850F) WP 200 50C 550C (150F 950F) WSP 150 50C 550C (150F 950F) DSX 80 / DXV 80 50C 450C (150F 850F) HAP 1 50C 550C (150F 999F) 9C ( 20F) Hot air 30C ( 54F) Soldering iron 9C ( 17F) 30C ( 50F) 2C ( 5F) ca. 0 10 l/min. C Version: Hot air 50C 550C Soldering iron 50C 550C F Version: Hot air 122F 999F Soldering iron 122F 842F

Air volume

Pressure Pressure input, 400 kPa (58 psi), oilfree, dry compressed air or inert gas N2 Vacuum Order-no. no T005 33 776 99 no T005 32 686 99

62

WR 2000A
3  Hot air station, 2 channels with hot air iron HAP 1 Large hot air set Simultanuous operation of 2 soldering tools  All soldering tools upto 200 W connectable Hot air nozzles page 188/189 Order-no. T005 33 786 99 Model WR 2000A

2 Description Hot air station, 2 channels 250 W / 230 V

Scope of supply: 1 T005 33 776 99 WR 2 2 T005 27 115 99 HAP 1 T005 87 278 22 R 06 3 T005 15 152 99 WDH 30

Power unit 250 W Hot air iron 100 W / 24 V Hot air nozzle R 06 round 3,0 mm Safety rest with dry cleaner Power cable Equipotential bonding (normal state hard grounded)

WAD 101
 Hot air station, 1 channel with HAP 1 soldering iron Small hot air set For hot air irons or soldering 1 irons upto 100 W Hot air nozzles page 188/189 Order-no. T005 32 666 99 1 2 3 4 Scope of supply: T005 32 686 99 T005 27 115 99 T005 87 278 22 T005 15 027 99 T005 87 278 21 Model WAD 101 2

Description Hot air station, 1 channel 150 W / 230 V

PU WAD101 HAP 1 R 06 KH 27 R 04

Power Unit 150 W Hot air iron 100 W / 24 V Hot air nozzle R 06 round 3,0 mm Safety rest with cleaning sponge Hot air nozzle round 1,2 mm

Accessories
Order-no. T005 87 388 50 T005 13 120 99 Description Adapter for foot switch Foot switch 1 step 63

Hot Air

Hot Air
The Weller WHA hot air stations are designed for soldering and desoldering sensitive SMD components with hot air. The station use temperature and volume controlled hot air with Weller patented nozzle technology. 3 stations are available: a digital hot air station with integrated turbine and vacuum (WHA 3000V and WHA 3000P) and an analog hot air station without vacuum for easy applications (WHA 900). A wide range of different nozzles for common SMD components are available.

WHA 3000V
 With integrated vacuum 700 W Hot air station  For compressed air or inert gas. 1 3

5 Hot air nozzles page 190-193 4 Order-no. T005 33 366 99 Model WHA 3000V 2 Description Hot air station 700 W / 230 V

Scope of supply: 1 WHA 3000V 2 HAP 3000 3 T005 15 043 99 AKT 30 T005 87 577 70 4 T005 15 049 99 5 T005 87 507 21 NQ 30

Power unit 230 V for use with compressed air or inert gas Hot air iron Safety rest with Stop & Go function Foot switch 2 steps Nozzle change tool Nozzle, 4 side heated, 17,5 x 23,5 mm

WHA 3000P
1 700 W Hot air station  With integrated vacuum With integrated turbine 5 Hot air nozzles page 190-193 4 Order-no. T005 33 346 99 Model WHA 3000P 2 Description Hot air station 700 W / 230 V 3

Scope of supply: 1 WHA 3000P 2 HAP 3000 3 T005 15 043 99 AKT 30 T005 87 577 70 4 T005 15 049 99 5 T005 87 507 21 NQ 30 64

Power Unit 230 V with integrated turbine Hot air iron Safety rest with Stop & Go function Foot switch 2 steps Nozzle change tool Nozzle, 4 side heated, 17,5 x 23,5 mm

WHA 900
 700 W hot air station for easy repair applications and heating processes as e.g. shrinking  Brushless turbine for ideal hot air flow Hot air temperature is electronically controlled Order-no. T005 31 716 99 Model WHA 900 Description Hot air station 700 W / 230 V

Hot air nozzles page 190-193

Accessory: T005 15 048 99 T005 15 157 99

Depositing rackNR, ND, NQ Holder for WHA 900

Attention: Hot air nozzles are not included in the scope of supply (see page 190-193).

WHA 900 with Foot switch

Order-no. Model T005 31 716 70 WHA 900 Scope of supply: T005 31 716 99 WHA 900 T005 13 120 99 Description as WHA 900 (see above) with foot switch for activating the hot air

(see above WHA 900) Foot switch 1 step

6966 EK Hot air heat gun

 For heat shrinking, drying or to detect faulty components on circuit boards.  Cooling is possible because the air flow is independent of the heater.  Temperature range ca. 400C - 430C Order-no. Model 6966EK 6966EK Scope of supply: 6964 0,2 6957 1,5 6958 Accessory: 6965A Description Hot air heat gun 210 W / 230 V

Hot air heat gun 210 W Reflector 0,2" Reflector 1,5" Shrinking nozzle

Holder for gun 65

Hot Air

Hot Air

WRK Reflow system

 Reflow system with vacuum pick-up  For desoldering of SMD components 30 X 30 mm Order-no. Model T005 15 155 99 WRK Scope of supply: Description Reflow system for SMD components with external hot air works with desoldering station WR 3M

Reflow housing: once each 33 x 33 mm, 27 x 27 mm, 24 x 24 mm, 20 x 20 mm, 15,5 x 15,5 mm, 12,5 x 12,5 mm, 10 x 10 mm Vacuum Pick-up 4,5 mm Vacuum Pick-up 10 mm Tripod Pick-up Depositing rack for nozzles

Accessories
Order-no. T005 15 154 99 T005 87 617 32 T005 87 617 31 T005 87 617 30 T005 87 137 99 T005 87 137 98 Description Depositing rack for nozzles Reflow housing Set 10 x 10 mm, 12,5 x 12,5 mm, 15,5 x 15,5 mm Reflow housing Set 20 x 20 mm, 27 x 27 mm Reflow housing Set 33 x 33 mm, 24 x 24 mm Rubber insert 4,5 mm, 10 pieces Rubber insert 10,0 mm, 10 pieces

66

WRK Sets
Order-no. T005 87 617 30 Model WRK Set Description Reflow Set 33 x 33 mm / 24 mm x 24 mm Scope of supply:

Rubber insert,10,0 CSF, 3 pieces Spring, 3 pieces Vacuum Pick up 10,0 mm Reflow housing 33 x 33 mm Reflow housing 24 x 24 mm VAC-hose, WRK

Order-no. T005 87 617 31

Model WRK Set

Description Reflow Set 27 x 27 mm / 20 mm x 20 m

Scope of supply:

Rubber insert,10,0 CSF, 4 pieces. Spring, 4 Stk. Vacuum Pick up 10,0 mm Entltgehuse 27 x 27 mm Entltgehuse 20 x 20 mm VAC-hose, WVP-WRK

Order-no. Model T005 87 617 32 WRK Set Scope of supply:

Description Reflow Set 18 x 18 mm / 15,5 mm x 15,5 mm / 12,5 x 12,5 mm / 10 mm x 10 mm

Rubber insert, 4,5 CSF/WVP, 3 pieces Tripod Vacuum Pick up 4,5 mm Reflow housing 18 x 18 mm Reflow housing 15,5 x 15,5 mm Reflow housing 12,5 x 12,5 mm Reflow housing 10 x 10 mm VAC-hose, WVP-WRK

67

Hot Air

BGA/QFP Rework Systems

Rework

BGA/QFP Rework Systems

Technical Data

ESD

WHA 3000P

WHA 3000V

WQB 4000SOPS

Dimensions (B x L x H) mm: Dimensions (W x L x H) inch: Mains supply voltage: Power Output: Top heating: Heating plate: Compressed air supply: Temperature accuracy: Air volume hot air: Air consumption: Safety Class: Order-no.

240 x 270 x 170

240 x 270 x 101

630 x 630 x 650

9,44 x 10,63 x 6,69 230 V 700 W 50C 550C +/ - 30C (+ - 54F) 5 50 l/min 1 (control unit and hand piece hard grounded) T005 33 346 99

9,44 x 10,63 x 3,97 230 V 700 W 400 600 kPa clean, dry compressed air 50C 550C +/ - 30C (+ - 54F) 5 50 l/min 1 (control unit and hand piece hard grounded) T005 33 366 99

248 x 248 x 256 230 V 2300 W 700 W large 1600 W (260 x 260 mm) small 400 W (120 x 120 mm) (switchable) 400 600 kPa clean, dry compressed air continuously variable 50C 400C Control accuracy 10C continuously variable 5 50 l/min 60 100 l/min 1

T005 33 706 99

70

WHA 3000PS Set The versatile system for repair and rework of fine pitch and BGA components The WHA 3000P will perform demanding repair tasks on circuit boards with complex fine pitch surface mounted components. The advanced control technology coupled with user-friendly operation, guarantees precision of repair processes. While the sophisticated automatic operation mode guarantees repeatability of the process and increases productivity and quality. Extensive range accessories compliment the machine to promote flexibility. Further Accessories see page 73. Patented Weller nozzle technology for maximum process control and user friendly operation. The powerful variable speed controlled turbine generates an air volume of up to 50 litres/min. Hot Air Nozzle flows hot air at the component. Memory space to store up to 10 thermal profiles to ensure process repeatability. Manual operation or operation via PC software.

WHA 3000PS Set

2  700 W Hot air station  Integrated turbine  Set with Infrared preheating plate and circuit board holder 3

BGA Hot air nozzles page 190-193 Order-no. Model T005 33 556 99 WHA 3000PS Set Scope of supply: 1 T005 33 346 99 WHA 3000P 2 T005 33 165 99 WBHS 3 T005 33 386 99 WHP 3000 Description Hot air station

700 W Hot air station with integrated turbine Circuit board holder with pivoting stand Infrared preheating plate, 600 W

WHA 3000P
 700 W Hot air station with turbine

BGA Hot air nozzles page 190-193 Order-no. T005 33 346 99 Model WHA 3000P Description 700 W Hot air station with turbine 71

Rework

BGA/QFP Rework Systems

WBHS Circuit board holder with a pivoting stand for the HAP 3000 hot air pencil. Circuit boards upto 310 mm x 320 mm can be accommodated. The circuit board holder ensures that the hot air pencil is vertical to the printed circuit board under repair and the pivoting stand allows the HAP 3000 hot air pencil to be raised and lowered precisely onto the component being reworked.

WBHS
Circuit board holder with a pivoting stand For boards upto 310 x 320 mm Order-no. T005 33 165 99 Model WBHS Description Circuit board holder with a pivoting stand

WHA 3000VS Set

700 W For use with inert gas Figure shows WHA 3000V Hot air nozzles page 190-193 Order-no. Model Description T005 33 596 99 WHA 3000VS Set 700 W Hot air station Scope of supply: T005 33 366 99 WHA 3000V Hot air station 700 W for use with inert gas T005 33 165 99 WBHS Circuit board holder with pivoting stand T005 33 386 99 WHP 3000 Infrared preheating plate, 600 W

72

WHP 3000 Infrared preheating plate

600 W, 230 V Board size upto 120 x 190 mm  Temperature range 50C 400C Digital display for set and actual temperature Digitally controlled  3 Infrared high temperature ceramic elements for fast and efficient heat up 2 heated zones can be selected External sensor (accessory) connectable  RS 232-Interface cable e.g. for connection to WHA 3000 hot air station Easy Fix board holder (as WHP 200 see page 80)  K-type thermo couple socket for monitoring Order-no. Model T005 33 386 99 WHP 3000 ESD

Description Infrared preheating plate 600 W / 230 V with Easy Fix board holder

WHP 3000 Infrared preheating plate

1200 W, 230 V Board size upto 190 x 245 mm  Temperature range 50C 400C  Digital display for set and actual temperature  Digitally controlled  3 Infrared high temperature ceramic elements for fast and efficient heat up  2 Easy Fix board holder (as WHP 200 see page 80)  K-type thermo couple socket for monitoring Order-no. Model T005 33 646 99 WHP 3000 ESD Accessory: T005 31 191 99 T005 31 190 99 T005 33 165 99 T005 33 164 99

Description Infrared preheating plate 1200 W / 230 V with Easy Fix board holder

WBHS WBH

RS 232 Interface cable K-Thermoelement 0,5 mm Circuit board holder with pivoting stand Circuit board holder without pivoting stand

73

Rework

BGA/QFP Rework Systems

Weller WQB Rework System The WQB 4000SOPS rework system upgrades the Weller product range in the SMD tool sector. A well thought-out design concept combines reliability and maximum process control with ease of use and technicaly advanced solutions. Usefull accessories increase the possible uses of these repair work stations. For the universal circuit board repair of BGA, QFP and SMD components, it is necessary to preheat the circuit board effectively from below and from above to precisely heat the components to be repaired to the reflow temperature as well as to reliably control the process. On the WQB 4000 the temperature regulated 2-Zone infrared bottom heater provides rapid warm-up and homgeneous substrate temperatures. The hot air top heater, with digital control electronics for temperature monitoring and regulation of the air flow rate, facilitates the finely metered supply of heat to the components. A temperature sensor placed directly in the hot air nozzle efficiently regulates the top heater and thus provides maximum process control. On the digital programming unit all process steps can be programmed, saved and if necessary protected against unauthorized use as required. The most important process parameters are optionally displayed on the LC display during operation. Camera with two-color lighting for exact positioning.

74

WQB 4000SOPS
 2300 W / 230 V  BGA/SMT Rework system For components placing with camera support placing system BGA Hot air nozzles page 194 Order-no. Model Description T005 33 706 99 WQB 4000SOPS BGA/SMT Rework system 2300 W / 230 V Scope of supply: Base unit with top heater, bottom heater, control electronics and pneumatic unit Infrared radiation 1600 W Positioning unit with digital camera and split optic Circuit board holder with fine adjustment in X and Y direction Temperature sensor PT 100 Nozzle change tool Thermoelement type K 0,1 mm 5 pcs. Vacuum inserts 4,5 mm 5 pcs. Vacuum inserts 10,0 mm Software WQB 4000 CONTROL and WQB 4000 SOPS USB cable Calibration tool Vacuum pick up with 2 changeable vacuum inserts Mains cable 2 m connecting tube for compressed air Instruction manual Max. PC board size 450 x 500 mm

75

Rework

BGA/QFP Rework Systems

Accessories for fr WQB 4000SOPS, WQB 3000OPS, WQB 3000 and WHA 3000 PS / VS

Clamping set
Order-no. T005 87 549 24 Description Clamping set for irregluar shaped circuit boards (e.g. mobilephones, video/digital camera boards, etc.)

Support
Order-no. 1 T005 87 557 45 2 T005 87 667 29 Description Support for large circuit boards for WQB 3000, WQB 3000OPS, WQB 4000SOPS with iron angle Support for circuit boards for WQB 4000 with aluminium angle

Adjustable circuit board stop

Order-no. T005 87 548 73 Description WQB 3000 Adjustable circuit board stop for WQB 3000 and WQB 4000

Downholder
Order-no. 1 T005 87 557 41 2 T005 87 667 25 3 T005 87 667 26 Description Spring-loaded downholder with magnet stand for WQB 3000, WQB 3000SOPS, WBH, WBHS Spring loaded downholder with magnet stand for WQB 4000 with aluminium angle. Angle downholder please order separately. Angle downholder (for WQB 4000 with aluminium angle)

76

Temperature sensor
Order-no. T005 87 549 48 Description Temperature sensor for WQB 3000, WQB 3000OPS, WQB 4000SOPS

Thermoelement
Order-no. T005 87 557 82 T005 31 190 99 Description Thermoelement type K, 0,1 mm Thermoelement type K, 0,5 mm

NQ-Adapter
Order-no. T005 87 549 70 Description NQ adapter for WQB 2000/3000/4000

Vacuum insert
Order-no. T005 87 137 99 T005 87 137 98 Description Vacuum insert 4,5 mm, 10 piece Vacuum insert 10,0 mm, 10 piece

77

Rework

Accessories for Temperature Measuring and Calibration

WCB 2 Measuring and Calibration Box The WCB 2 is an external input unit for programming additional functions. It works with every digital Weller station. The setting is fast and easy. Battery powered supply makes the box independent from any mains and easy to transport. The WCB 2 has an PC interface (RS 232) and an integrated temperature gauge for thermo couple type K (accessory). The functions are:

WCB 2 Measuring and Calibration Box

OFFSET: Correction value for soldering tip temperature SETBACK: Reduction of the set temperature after a specified period of time LOCK: Locking the set temperature C/F: Switching temperature display C/F WINDOW: Setting a set value window. If the actual temperature is within the set value window a potential-free contact is activated Temperature measuring tips are available for each soldering iron Order-no. T005 31 180 99 Scope of supply: Accessories: T005 31 184 99 T005 31 190 99 T005 31 191 99

Model WCB 2

Description Calibration unit

Calibration unit Battery 4 x 1,5 V

Network adapter 230 V, 50 Hz Thermoelement type K, 0,5 mm Interface Cable RS 232

78

WTT 1 Temperature Measuring Unit The WTT 1 digital temperature measuring system has been specially designed for measuring the temperature of soldering iron tips. The probe has a double sensor system and an own internal heat source. The measured temperature is fed to a control system that records the flow of heat in the probe and stabilises it with the aid of the internal heat source. This design ensures that no heat is drawn by the probe from the object to be measured. Erroneous measurements due to the large thermal load of the probe are thus prevented. The measured temperature is indicated on a three-digit LED display to a resolution of 1C. A red dot in the display is used to indicate the measured value and simplifies the reading of the measured temperature. An adjustable preheat temperature ensures a rapid response even at high temperatures. Different methods of equipotentioal bonding and the ESD appropriate design of the control unit and probe supplement the quality of this measuring unit.

ESD

WTT 1 Temperature measuring system

Temperature range 50C 500C Tolerance +/- 5C Dimensions 166 x 115 x 101 mm (L x W x H) Order-no. T005 31 246 99 Scope of supply: T005 29 109 99

Model WTT 1

Description Temperature measuring system

Power unit Probe for WTT 1

Temperature Measuring System

 Connection to WCB 2 calibration unit  For measuring soldering tip temperature Order-no. Model T005 13 832 99 Description For connection to unit WCB 2 or all other temperature measure instruments with K2 sensor port.

79

Accessories

Accessories Preheating plates

Preheating plates are used to preheat circuit boards under repair to reduce the possibility of thermal damages and to reduce the heat requirement of the soldering tool for speeding up the repair process.

WHP 80 Preheating plate

80 W, 24 V Heating surface 80 x 50 mm Temperature range 50C-200C For all Weller stations with min. 80 W Size housing 150 x 120 x 65 mm (L x B x H) Order-no. T005 27 028 99 Model WHP 80 Description Preheating plate 80 W, 24 V, 80 x 50 mm

ESD

WHP 1000 Preheating plate

1000 W, 24 V Heating surface Temperature range RS 232 Interface e.g. for connection to Weller hot air stations WHA 3000 Digital display for set and read temperature Element Type K (accessory) connectable Order-no. T005 33 648 99 Model WHP 1000 Description Preheating plate 1000 W, 230 V, 220 x 150 mm

ESD

WHP 200 Infrared preheating plate

200 W, 24 V Heating surface 120 x 60 mm Temperature range 50C - 400C Digital display for set and read temperature Electronic temperature control Infrared high temperature ceramic elements for fast and efficient heat up 2 Easy Fix board holder ESD safe Order-no. Model T005 33 716 99 WHP 200 Description Preheating plate 200 W, 230 V, 120 x 60 mm with easy fix board holder

ESD

80

WHP 3000 Infrared preheating plate

600 W, 230 V Heating surface 120 x 190 mm Temperature range 50C - 400C Digital display for set and read temperature Electronic temperature control 3 Infrared high temperature ceramic elements for fast and efficient heat up Two heated zones can be selected Element Type K (accessory) connectable RS 232 Interface e.g. for connection to Weller hot air stations WHA 3000 2 Easy Fix board holder (as WHP 200 page 80) Order-no. Model T005 33 386 99 WHP 3000 Description Infrared preheating plate 600 W / 230 V with Easy Fix board holder

ESD

WHP 3000 Infrared preheating plate

1200 W, 230 V  Heating surface 190 x 245 mm Temperature range 50C - 400C Digital display for set and read temperature Electronic temperature control 6 Infrared high temperature ceramic elements for fast and efficient heat up 2 Easy Fix board holder (as WHP 200 page 80) Order-no. Model T005 33 646 99 WHP 3000 Accessories: T005 31 191 99 T005 31 190 99 T005 33 165 99 WBHS T005 33 164 99 WBH Description Infrared preheating plate 1200 W, 230 V with Easy Fix board holder RS 232 Interface Cable Thermoelement Type K 0,5 mm PC board holder with pivoting stand PC board holder without stand

ESD

81

Accessories

Accessories PCB Board Holders

USB Microscope
Microscope with digital camera and USB interface Adjustable work stand Application software Resolution: 1280 x 1024 MP Interface: USB 2.0 Magnification: 20X 90X Sensor 1/3 Color CMOS Video frame rate: up to 30 Fps Illumination: 8 build-in Hightech LEDs LED on/off controlled by software Save file format: BMP.... Dimensions: 100 mm (L) x 32 mm (D) Cable length: approx. 1,8 m Order-no. Model T005 13 835 99 T005 13 839 99 Description USB Microscope with digital camera and adjustable work stand USB Microscope with digital camera and adjustable work stand, with polarisation filter

ESD

ESF 120ESD PCB board holder

Max. size 160 x 235 mm Rotates through 360 in increments of 15 Spring clamp Cushioned arm for component fixing Order-no. T005 15 026 99 Model ESF 120ESD Description PCB board holder

ESD

WBH 2 PCB board holder

Max. size 310 x 320 mm Order-no. T005 33 167 99 82 Model WBH2 Description Board holder without stand

WBHS PCB board holder with stand

Max. size 310 x 320 mm Board positioning in X and Y directions For single and doublesided boards Stand to mount hot air pencil HAP 3000 Preheating plate WHP 3000 could be fitted under the board holder Order-no. Model T005 33 165 99 WBHS Description PCB board holder with stand for WHA 3000P + WHA 3000V

Stand of WBHS
Order-no. T005 33 166 99 Description Stand of WBHS

WBH PCB board holder without stand

Same as WBHS, but without stand Order-no. T005 33 164 99 Model WBH Description PCB board holder without stand

Accessories for WBHS, WBH, WQB and BGA/QFP Rework system

Order-no. T005 87 548 73 Description Adjustable circuit boarder stop

T005 87 557 45

Support for large dimensioned circuit boards

T005 87 557 41

Downholder for circuit boards

T005 87 549 24

Clamping set for irregular shaped circuit boards

(e.g. mobile phones, video/digital camera boards, etc.)

83

Accessories

Accessories Soldering Bathes

Rework preparation tool e.g. for tin coating of wire ends and cleaning of leads and wires from excess and dirt. All soldering baths are suitable for leadfree solder.

ESD

W101 H Soldering Bath

100 W, 230 V  Inside 17,4 mm, depth 22 mm Different temperatures available Magnastat temperature control Horizontal stand For lead free solder Order-no. T005 61 093 99 Scope of supply: Accessories: T005 11 706 99 T005 11 707 99 T005 11 708 99 T005 11 709 99 Model W101 H Description Miniature soldering bath 100 W, 230 V

Miniature soldering bath with 330C insert and horizontal stand Insert for temperature 285C Insert for temperature 330C Insert for temperature 380C Insert for temperature 450C

WSB 80 Soldering Bath

80 W, 24 V Inside 20 mm, depth 25 mm Temperature range 50C 450C  Connectable to all Weller 80 W digital stations  V2A tray to guard against dripping solder residue Size housing: 150 x 120 x 65 mm (L x B x H) Heat-up time ~ 7 min (50C 350C) For lead free solder Order-no. T005 27 040 99 Model WSB 80 Description Soldering bath 80 W, 24 V

WSB 150 Soldering Bath

150 W, 24 V Ltbadgre: 58 x 33 x 19 mm (L x B x H) Temperature range 50C 550C  Connectable to all Weller 150 W digital stations  V2A tray to guard against dripping solder residue Size housing: 150 x 120 x 65 mm (L x B x H) Heat-up time ~ 11 min (50C 350C) For lead free solder Order-no. T005 27 042 99 84 Model WSB 150 Description WSB 150 Soldering bath 150 W, 24 V

The Weller WST 82 temperature controlled thermal stripping tool is suitable for all 80 W Weller stations. It strips off thermoplastic insulation materials by using precisely shaped stripping blades. The stripping length is adjustable up to 30 mm. Optimal temperature control via power unit (accessory).

Thermal stripping tool WST 82 KIT1

 Suitable for all 80 W Weller stations  For ribbon cable and round wire Order-no. T005 25 032 99 7 3 Scope of supply: T005 87 250 34 T005 87 257 42 T005 87 257 26 T005 15 032 98 Model WST 82 KIT1

Description Thermal stripping tool 80 W, 24 V

Thermal stripping tool WST 82 Brush Cutting knife set Knife Set AWG 12, 16, 24 Safety rest

Thermal stripping tool WST 82 KIT2

Suitable for all 80 W Weller stations Flex cord for 1,5 - 3,5 m working distance  For ribbon cable and round wire

1 6

Order-no. Model T005 25 031 99 WST 82 KIT2 1 6 2 Scope of supply: T005 87 250 34 T005 87 257 36 T005 15 032 98

Description Thermal stripping tool 80 W, 24 V with flexcord for wider operation range

Thermal stripping tool WST 82 Brush V-Knife Set 4,25 mm x 2 mm Safety rest

Accessories WST 82
2 3 4 5 6 7 Order-no. T005 87 257 22 T005 87 257 26 T005 87 257 29 T005 87 257 32 T005 87 257 36 T005 87 257 42 Description Universal knife set 9 mm x 2 mm Knife set AWG AWG 12, 16, 24 (2,0, 1,3, 0,51 mm) Knife set AWGAWG 12, 14, 24, 26 (2,0, 1,6, 0,51, 0,4 mm) Knife set AWG AWG 14, 18, 22, 26 (1,6, 1,02, 0,64, 0,4 mm) V-Knife set AWG 4,25 mm x 2 mm Cutting knife set, width 23 mm 23 mm 85

Accessories

Accessories Desoldering Pumps

With the hand-held desoldering pumps a vacuum is produced by means of a piston, cylinder and spring force. The piston is tensioned manually and secured automatically. The piston is moved back suddenly by pressing the release button and a vacuum is created briefly so that the soldered joint is freed of liquid solder.

SA 21A Manual desoldering pump

Length 200 mm Metal housing antistatic Order-no. SA21A Accessories: Model SA 21A Description Manual desoldering pump

SA 21A1

Desoldering tip antistatic for SA 21A

PS 100A Manual desoldering pump

Length 150 mm Strong vacuum, minimal rebound Metal housing antistatic (mit Spitze PS 1001A) Order-no. PS100A Accessories: Model PS 100A Description Manual desoldering pump

PS 1001A

Desoldering tip antistatic for PS 100A

PS 200A Manual desoldering pump

Length 200 mm Strong vacuum, minimal rebound Metal housing antistatic (with tip PS 2001A)

Order-no. PS200A Accessories:

Model PS 200A

Description Manual desoldering pump

PS 2001A

Desoldering tip antistatic for PS 200A

86

Vacuum-Pen For easy pick and place of delicate SMD components. The vacuum pen avoids stress and damage to the leads. The versatile compact sized pen is independent from compressed air or batteries.

WLSK 200 Vacuum-Pen

Order-no. WLSK200 Accessories: WLSK200T18 WLSK200T38 KDS260S KDS260M KDS260L Model WLSK 200 Description Vacuum-Pen

WLSKT 18 WLSKT 38 KDS 260S KDS 260S KDS 260L

Replacement with tip, rubber 3,2 mm Replacement with tip, rubber 9,5 mm Replacement rubber 3,2 mm Replacement rubber 6,4 mm Replacement rubber 9,5 mm

SD 1000 Solder Dispenser

For use of coils up to 1000 g Length 95 mm, core > 17 mm Length 70 mm, core > 12 mm Length 84 mm, core < 12 mm Order-no. T005 13 017 99 Model SD 1000 Description Solder Dispenser

ABW 2 Extension for additional reel

For use of coils up to 1000 g Length 95 mm, core > 17 mm Length 70 mm, core > 12 mm Length 84 mm core < 12 mm Order-no. Model T005 13 013 99 ABW 2 Description Extension for additional reel, to be fixed on SD 1000 87

Accessories

Accessories Cleaning Tools

The solution for cleaning lead free solder! When using lead free you will be experienced an increased in oxidation in the wettable area of the tip. These oxides must be removed regularly otherwise it will make the tip completely unwettable and not usable anymore. When cleaning the tip by means of the Weller WDC Dry Cleaner a special brass wool is used. First the surplus solder is removed by tapping the tip on the soft edge of the collector box.The final cleaning is then done by pushing and turning the tip in the brass wool. After cleaning there is still a fine amount of solder on the tip avoiding fast oxidation of the iron layer which is an advantage versus the cleaning by the wet sponge. The brass wool can be soaked in flux which may improve the performance further. More informations for cleaning you can find on page 154/155.

WDC Dry cleaner

No-clean flux Minimisation of the erosion Percentage of flux: 3,5 %  Double soldering tip lifetime  Superior wetting properties  Reduced spring effect - less solder splashes Order-no. Model T005 15 124 99 WDC Accessories: T005 13 840 99 T005 13 824 99 Description Dry cleaner for soldering tips with brass cleaning wool

Brass cleaning wool for WDC (2 pieces) Metal wool for WDC 2 (2 pieces)

WDC 2 Dry cleaner

Order-no. Model T005 15 125 99 WDC 2 Accessories: T005 13 841 99 T005 13 825 99 Description Dry Cleaner for WDH safety rests with brass cleaning wool

Brass cleaning wool for WDC (2 pieces) Metal wool for WDC 2 (2 pieces)

Cleaning sponge
Order-no. T005 22 419 99 T005 22 420 99 Description Cleaning sponge single-layer, 70 x 55 x 16 mm Cleaning sponge double-layer, 70 x 55 x 16 mm

Stainless steel brush

Order-no. Model T005 13 827 99 88 Description Stainless steel brush (3 pieces)

WPB 1 Polishing Bar

Cleaning only possible in cold state of the soldering tip. Further informations for cleaning you can find on page 154/155. Order-no. Model WPB1 WPB1 Description Polishing Bar for removal of compacted oxidised films on soldering tips.

WSW Lead free soldering wire for longer tip lifetime

Soldering wire with integrated flux core Superior wetting properties Cost reduction due to reduction in tip change frequency Not flux soaked - no process pollution Reduction of service costs for removing of oxidised layers Further informations for cleaning you can find on page 154/155. Order-no. T005 13 842 99 T005 13 843 99 T005 13 845 99 Model WSW WSW WSW Description Soldering wire 0,5 mm, 250 g Soldering wire 0,8 mm, 250 g Soldering wire 1,0 mm, 250 g

Tip-Activator
Cleaning only possible in hot state of the soldering tip. Further informations for cleaning you can find on page 154/155. Order-no. T005 13 031 99 Model Tip-Activator Description For regeneration of oxidized tips

89

Accessories

Accessories Cleaning Tools

WDC Dry cleaner

Further informations for cleaning you can find on page 154/155. 1 2 3 4 Order-no. T005 15 126 99 Scope of supply: T005 15 124 99 T005 13 031 99 T005 13 827 99 WPB 1 Model WDC WDC

2 3 4 Description Dry cleaner Weller Dry Cleaner Tip Activator Stainless steel brush Polishing Bar

WDC 2 Dry cleaner

2 Further informations for cleaning you can find on page 154/155. Order-no. T005 15 127 99 1 2 3 Scope of supply: T005 15 124 99 T005 13 031 99 T005 13 827 99 Model WDC 2 3 Description Dry cleaner

WDC 2

Weller Dry Cleaner Tip Activator Stainless steel brush

The desoldering wires consists of a copper net with flux. The special surface treatment allows efficient solder removal.

Desoldering Wires
Order-no. T005 13 010 99 T005 13 011 99 T005 13 012 99 Model Desoldering wire Desoldering wire Desoldering wire Desoldering wire Desoldering wire Desoldering wire Description 1,6 m coil, width 1,5 mm 1,6 m coil, width 2 mm 1,6 m coil, width 2,5 mm 15 m coil, width 2,5 mm 30 m coil, width 1,5 mm 30 m coil, width 2 mm

T005 13 028 99 T005 13 026 99 T005 13 027 99 90

Liquid flux
Without brush. Typ 1.1.3.AF-SW32, EN29 454 Remaining flux is not corrosive Order-no. T005 13 831 99 Description Liquid flux (100 ml)

Liquid flux
Without brush Order-no. T005 13 837 99 Description Liquid flux RMA (15 ml)

The Spot-Mask is a material to protect connectors of PCBs from tinning during the reflow process. For manual rework the Spot-Mask is easily applied and removed. Mechanical fixture after 6 min, hardened after 2-3 hours by 20C, 1 hour by 95C.

Spot-Mask
Storable 12 months. Suitable for lead free applications. Order-no. SM15748BK Model Spot-Mask Description Suitable for lead free applications, 250 ml

Extension cord
Order-no. T005 32 099 99 T005 25 098 99 T005 26 098 99 Description Extension cord 2-wire, 4 m for,Soldering iron TCPS Extension cord 5-wire, 4 m, up to 50 W for Soldering iron LR 21, MLR 21, WTA 50 Extension cord 7-wire, 3 m, up to 80 W, for Soldering iron WMP, WP 80, WSP 80 91

Accessories

Why Fume Extraction ?

Many work environments today, including soldering, adhesives, welding and laser applications, create particles and gases that can be harmful to the work place and the environment. Most people thought that the move to leadfree soldering would be more nature friendly. In reality leadfree soldering smoke emissions contain more breathable fine dust particles. More smaller particles are produced due to the higher working temperatures required and because more flux is used in the soldering process. In many countries legal regulations governing clean air in the work place require that hazardous substances are removed from the air in order to avoid harmful effects on people and machines. It is important to use the correct safety equipment to remove these hazardous substances. Fine particles are more dangerous to inhale than big particles as they get caught more easily and block the alveoli in the lungs. To protect the operator it is important to use an extraction system that is able to separate these particles and gases and then re-circulates the cleaned air back into the work place. This saves energy and reduces energy costs.

The smaller the particles are, the deeper they penetrate into the respiratory system The deeper the particles penetrate, the higher are the health risks The smallest particles travels via alveoli into the bloodstream

Fine dust accumulation in the human body

Fibres Pollen Fine dust filter EN 779 for standard applications M5

10 m

Bacteria Pigments

5 m

Fine dust filter EN 779 F 7 for applications with high flux content.

Smog Asbestos dust

> 1 m

HEPA Filter EN 1822 H 12 HEPA Filter EN 1822 H 13 Filter for clean rooms 1000 100

Viruses

< 0,5 m

90 minutes soldering with leadfree solder wire

before after

92

Pollution concentration
Increasing soldering temperature causes higher pollutant concentration of small particles!
600 Leadfree solder 340 C 500 400 300 200 100 Million particles pro m3

Filter process
WFE, WFE P WFE 2X WFE 20D, WFE 2S, WFE 4S, WFE 8S, WFE 2ES

2. + 3.

1.

2. or 3. Leadfree solder 310 C 1.

2. or 3.

0 0,1

Particle size in m 0,5 2,5 12,5 Filter drawings not true to original

Filter classes and recommended applications

Medium filtration efficiency Em % against particle size 0,12 m
100 90 80 70 60 50 40 30 20 10 0 Filter class M 5 F 7 E 12 H 13 95 % >99,5 % >99,95 %

1. Fine dust filter For standard applications with a small amount of flux and pollution gases with high solid content, Weller offers filter classes M 5 or F 7. 2. Compact filter consisting of: HEPA filter Filter particles up to 0,3 m. Weller offers HEPA (High Efficiency Particulate Air) filters of class E 12, medium filtration efficiency 99,5%. Wide band gas filter Wide band gas filter For cleaning harmful fumes and vapours. The Weller wide band gas filter consists of 50% active carbon and 50% Puratex. Harmful gases with a high molecular weight are cleaned by the active carbon. Puratex it suitable for absorbing gases of lower molecular weight. Because of its composition, Puratex is able to convert a large number of chemical pollutants by means of molecular modification into non-polluting gases. 3. Gas filter (option) The gas filter is used for extracting adhesive fumes and solvents. Experience has shown that filtering suspended particles is not so vital in this respect. The gas filter is filled with 50% active carbon and 50% Puratex. The HEPA H 12 is omitted.

97 %

93

Fume Extraction

Solutions for Fume Extraction For clean air

Weller offers two extraction solutions: Volume Extraction
Larger areas can be covered Low maintenance Mobile Quick & easy installation Economic for 1 to 8 work places Remote control

ESD

More suitable for applications involving, for example, solder baths, hot air soldering, micro solders and gluing work. Weller offers various mobile systems that purify the air up to a maximum of 8 workplaces.

Weller Easy-Click-60 Example for installation

Set up your volume extraction solution with our new configurator www.weller.eu

Tip Extraction
Less investment per work place Collect pollution direct at source Up to 20 collection points with one system (200 m apart) Ergonomic friendly with easy access to work piece No noise Minimal air movement

ESD

Weller FE (Fume extraction) soldering irons have a smoke tube integrated into the handle. When soldering the tube is positioned directly above the joint and collects any fumes produced. Fume extraction attachments can be retro fitted to non fume extraction

94

 Volume extraction with extraction arms Low underpressure High volume flow rate

For 1 extraction arm 60 - Volume flow rate = 50 80 [m3/h] - Underpressure = 300 700 [Pa] For 6 extraction arms 60 - Volume flow rate = 300 480 [m3/h] - Underpressure = 300 700 [Pa]

Weller Easy-Click-60 connection elements for quick and easy installation for volume extraction

The tube is positioned directly above the joint and collects any fumes produced. High underpressure Low volume flow rate For 1 FE soldering iron - Volume flow rate = 1 1,5 [m3/h] - Underpressure = 10.000 [Pa] For 25 soldering irons - Volume flow rate = 25 30 [m3/h] - Underpressure = 10.000 [Pa]

95

Fume Extraction

Volume Extraction Flchenabsaugung

WFE 2ES WFE 2X

Spare filter

Sloped nozzle

Accessory

Fine dust filter M 5

Sloped nozzle

Pre filter box Pocket filter for pre filter box

HEPA Filter H13 and active carbon

Funnel nozzle

Filter for WFE 2X Set (M 5 + H 12) Exhaust hood Trolley with wheels

Extraction arms Sets

Hanging deviar

KIT 1 WF Nozzle sloped 60 mm

KIT 1 S WF

KIT 1 WF Funnel

KIT 1 WF 32

KIT 1 WF 60

Remote control

Accessories Installation

Extraction arm

Extraction arm 32 mm incl. nozzle

Adapter Kit 50-60 mm

WFV Stop valve

Extraction hose 1 m, 3 m, 5 m

Adapter 40/60

96

Zero Smog 4V

WFE 4S

Remote control

Spare filter

Filter

Fine dust filter M 5 T005 87 359 37 (2S, 4V) T005 87 358 37 (4S)

Pre filter box

Adapter

Fine dust filter F 7 T005 87 359 38 (2S, 4V) T005 87 358 36 (4S)

Pocket filter F7

75 mm on Easy-Click 60 Compact filter T005 87 359 36 (2S, 4V) T005 87 358 38 (4S)

Filtering for sticky particles

End cap
Compact filter for adhesive fumes T005 87 358 95 (2S, 4V) T005 87 358 35 (4S)

Interface cable

Easy-Click 60, 60 mm

RS 232

Female adapter

Male adapter

T-piece with 2 male and 1 female adapter

Hose connector, angle

Hose connector, straight

97

Fume Extraction

Volume Extraction
Technical data

WFE 2ES

WFE 2X

Dimensions L x B x H (mm): Weight Voltage Sound level in 1m Electrical power Max. volume Max. vacuum Max. capacity Fine dust filter Filter

320 x 320 x 395 9kg 230V, 50Hz / 120 V, 60 Hz 55dB (A) 115 VA 180 m3/h 1800 Pa 220 m3/h Fine dust filter M 5 HEPA Filter E 12 and active carbon (*Set incl. filter M 5)

460 x 610 x 210 15kg 100-240 V, 60 Hz 54dB (A) 175 VA 100 m3/h 2.300 Pa 100 m3/h

HEPA Filter E 12, wide band gas filter (50% active carbon, 50% Puratex)

98

Zero Smog 4V

WFE 4S

Dimensions L x B x H (mm): Weight Voltage Sound level in 1m Electrical power Max. volume Max. vacuum Max. capacity Fine dust filter Filter

320 x 320 x 395 19kg 230 V/50 Hz (120 V/ 60 Hz) 48 dB (A) 275 VA 230 m3/h 2700 Pa 230 m3/h Fine dust filter F 7 Compact filter HEPA filter E 12 and 50% active carbon, 50% Puratex

450 x 450 x 650 40 kg 230 V / 50 Hz 51 dB (A) 460 VA 615 m3/h 2800 Pa 615 m3/h Fine dust filter F 7 Compact filter HEPA filter E 12, active carbon, 50% Puratex

99

Fume Extraction

Volume Extraction
Low maintenance Flexible Quick and easy installation For different applications

ESD

For applications where volume extraction is more suitable, e.g. solder baths, hot air soldering, micro solders and gluing work, Weller offers the mobile systems Zero Smog 4V and WFE 4S. The units purify the air upto 8 workplaces. A wide range of accessory is available for each system.

Zero Smog 4V
 For upto 4 workplaces Order-no. Model T005 36 606 99 Zero Smog 4V Scope of supply: Description Mobile fume extraction unit 230 V / 50 Hz, for volume extraction with built in turbine

Fume extraction unit 230 V / 50 Hz Filter (HEPA filter E 12 and wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7

Zero Smog 4V
 Includes adhesive fume filter  For upto 4 workplaces Order-no. Model T005 36 616 99 Zero Smog 4V Scope of supply: 100 Description Mobile fume extraction unit 230 V / 50 Hz for volume extraction with built in turbine with adhesive fume filter

Fume extraction unit 230 V / 50 Hz Filter for adhesive fumes (wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7

Zero Smog 4V Kit 1 sloped nozzle

 For upto 4 workplaces  Set with 1 Extraction arm and Sloped nozzle Order-no. Model T005 36 636 99 Zero Smog 4V Kit 1 sloped nozzle Scope of supply: T005 36 606 99 Zero Smog 4V T005 36 572 99 Consists of: T005 36 578 99 T005 36 577 99 T005 36 574 99 T005 36 575 99 T005 36 576 99 Description Mobile fume extraction kit 230 V / 50 Hz for 1 workplace - upgrading to 4 workplaces possible with further accessories

Fume extraction unit 230 V / 50 Hz Compact filter (HEPA filter E 12 and wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7 Kit 1 WF Sloped 60 for volume extraction (50% Active carbon , 50% Puratex)

Extraction arm Sloped nozzle Stop valve Bench mounting bracket Extraction hose

Zero Smog 4V Kit 2 sloped nozzle

 For upto 4 workplaces  Set with 2 Extraction arms and Sloped nozzle Order-no. Model T005 36 656 99 Zero Smog 4V Kit 2 sloped nozzle Scope of supply: T005 36 606 99 Zero Smog 4V 2 x T005 36 572 99 Consists of: 2 x T005 36 578 99 2 x T005 36 577 99 2 x T005 36 574 99 2 x T005 36 575 99 2 x T005 36 576 99 Description Mobile fume extraction kit 230 V / 50 Hz for 2 workplaces - upgrading to 4 workplaces possible with further accessories

Fume extraction unit 230 V / 50 Hz Compact filter (HEPA filter E 12 and wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7 KIT 1 WF Sloped 60 for volume extraction

Extraction arm Sloped nozzle Stop valve Bench mounting bracket Extraction hose 101

Fume Extraction

Volume Extraction

Zero Smog 4V Kit 1 Funnel nozzle

 For upto 4 workplaces  Set with 1 Extraction arm and funnel nozzle Order-no. Model T005 36 626 99 Zero Smog 4V Kit 2 Funnel nozzle Scope of supply: T005 36 606 99 Zero Smog 4V T005 36 572 99 Consists of: T005 36 578 99 T005 36 577 99 T005 36 574 99 T005 36 575 99 T005 36 576 99 Description Mobile fume extraction kit 230 V / 50 Hz for 1 workplace - upgrading to 4 workplaces possible with further accessories

Fume extraction unit 230 V / 50 Hz Compact filter (HEPA filter E 12 and wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7 Kit 1 WF Funnel 60 for volume extraction (50% Active carbon , 50% Puratex)

Extraction arm Funnel nozzle Stop valve Bench mounting bracket Extraction hose

Zero Smog 4V Kit 2 Funnel nozzle

 For upto 4 workplaces  Set with 1 Extraction arm and funnel nozzle Order-no. Model T005 36 646 99 Zero Smog 4V Kit 2 Funnel nozzle Scope of supply: T005 36 606 99 Zero Smog 4V 2 x T005 36 572 99 Consists of: 2 x T005 36 578 99 2 x T005 36 577 99 2 x T005 36 574 99 2 x T005 36 575 99 2 x T005 36 576 99 102 Description Mobile fume extraction kit 230 V / 50 Hz for 2 workplace - upgrading to 4 workplaces possible with further accessories

Fume extraction unit 230 V / 50 Hz Compact filter (HEPA filter E 12 and wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7 KIT 1 WF Funnel 60 for volume extraction

Extraction arm Funnel nozzle Stop valve Bench mounting bracket Extraction hose

WFE 2ES Set

For max. 2 workplaces  Set with 1 Extraction arm and Funnel nozzle  Economy solution Order-no. Model T005 36 516 89 WFE 2ES Set Scope of supply: T005 36 506 99 WFE 2ES T005 36 571 99 Consists of: T005 36 578 99 T005 36 577 99 T005 36 574 99 T005 36 575 99 T005 36 576 99 Description Mobile solution for volume extraction for max. 2 workplaces, quick and easy to install for 1 workplace

Fume extraction unit - Compact filter, consists of: HEPA filter E 12, active carbonate foam, Fine dust filter M 5 KIT 1 WF Funnel 60 for volume extraction

Extraction arm Sloped nozzle Stop valve Bench mounting bracket Extraction hose

WFE 2ES
 For max. 2 workplaces  Economy solution Order-no. Model T005 36 506 99 WFE 2ES Description Fume extraction unit 230 V with HEPA filter E 12 active filter, fine dust filter M 5

103

Fume Extraction

Volume Extraction

WFE 2X Kit
 For max. 2 workplaces  Set with 1 Extraction arm and Sloped nozzle Order-no. Model T005 36 589 99 WFE 2X Kit Scope of supply: T005 36 588 99 WFE 2X T005 36 579 99 Consists of: T005 36 598 99 T005 36 575 99 T005 36 576 99 T005 36 577 99 Description Mobile fume extraction unit 100-240 V with Sloped stativ extraction arm for 1 workplace

Fume extraction unit 100-240 V / 50/60 Hz KIT 1 WF 60 Sloped stativ extraction arm for volume extraction

Stativ extraction arm without valve Bench mounting bracket Extraction hose Sloped nozzle

WFE 2X
 For max. 2 workplaces Order-no. Model T005 36 588 99 WFE 2X Scope of supply: Description Fume Extraction Unit 230 V / 50 Hz for volume extraction

WFE 2X Fume extraction unit 100-240 V / 50/60 Hz Active carbon (HEPA Filter E 12, wide band gas filter (50% Active carbon / 50% Puratex)

104

WFE 4S
 For upto 6 workplaces 1 connection included Further connections must be ordered separately Order-no. Model T005 36 256 99 WFE 4S Scope of supply: T005 87 358 38 T005 87 358 37 Description Mobile fume extraction unit 230 V / 50 Hz, for volume extraction with built in turbine

Fume extraction unit 230 V / 50 Hz Compact filter, consists of HEPA filter E 12 and wide band gas filter (50% Active carbon, 50% Puratex) Fine dust filter F 7

WFE 4S
 Fume extraction with adhesive fume filter For upto 6 workplaces 1 connection included Further connections must be ordered separately Order-no. Model T005 36 496 99 WFE 4S Scope of supply: T005 87 358 35 T005 87 358 37 Description Mobile fume extraction unit 230 V / 50 Hz, for volume extraction with built in turbine and adhesive fume filter

Fume extraction unit 230 V / 50 Hz Compact filter for adhesive fumes (wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7

105

Fume Extraction

Accessoires Volume Extraction: Extraction Arm Sets

ESD

Easy Click 60 Kit 1 WF 32

Microscope extraction arm With sloped nozzle Order-no. Model T005 87 627 70 Kit 1 WF 32 Consists of: Description Easy-Click-60 Microscope Extraction arm 32 mm, Set flexible, length 1 m Stop valve Bench mounting bracket Extraction hose flexible 3 m Extraction arm 32 mm with sloped nozzle

Easy Click 60 Kit 1 WF Funnel

With funnel Order-no. Model T005 36 571 99 Kit 1 WF Consists of: Description Easy-Click-60 Extraction arm with funnel, width 230 mm, height 100 mm, Set flexible, 60 mm, length 1 m Stop valve Bench mounting bracket Extraction hose flexible 3 m Extraction arm 60 mm with funnel

Easy Click 60 Kit 1 WF Nozzle

With sloped nozzle Order-no. Model T005 36 572 99 Kit 1 WF Consists of: 106 Description Easy-Click-60 Extraction arm with sloped nozzle, 60 mm, length 1 m Stop valve Bench mounting bracket Extraction hose flexible 3 m Extraction arm 60 mm with sloped nozzle

Easy Click 60 Kit 1S WF Nozzle

With sloped nozzle Order-no. Model Description T005 36 579 99 Kit 1S WF  Easy-Click-60 2 joint aluminium arm with sloped sloped nozzle nozzle, length 1,5 m Consists of: Bench mounting bracket Extraction hose flexible 3 m Extraction arm 60 mm with sloped nozzle

Easy Click 60 Kit 1S WF Funnel

With funnel nozzle Order-no. Model Description T005 87 627 63 Kit 1S WF Easy-Click-60 Extraction arm with funnel nozzle funnel nozzle  with stop valve, length 1,20 m Consists of: Stop valve Bench mounting bracket Extraction hose flexible 3 m Extraction arm 60 mm with funnel nozzle

107

Fume Extraction

Accessories Volume Extraction: Extraction Arms Flchenabsaugung

Easy Click 60 Extraction arm

Order-no. T005 36 578 99 Description Extraction arm, flexible, 60 mm for sloped and funnel nozzles, length 1 m

Easy Click 60 WF 32
32 mm Order-no. T005 36 580 99 Description ESD microscope extraction arm, flexible, 32 mm

Easy Click 60 Joint extraction arm

Order-no. T005 36 598 99 108 Description Aluminium stativ extraction arm, without bench mounting bracket, ESD safe

0 mm

0 mm

100 mm 200 mm

Easy Click 60 Funnel nozzle

Order-no. Model T005 36 573 99 WF 60

300 mm 300 mm 200 mm 100 mm 100 mm 200 mm 300 mm

Description Funnel nozzle for flexible and stativ extraction arm, width 230 mm, high 100 mm

Easy Click 60 Sloped nozzle

Order-no. Model T005 36 577 99 WF 60 Description Sloped nozzle for flexible and stativ extraction arm

Exhaust hood
Bestell-Nr. T005 87 358 45 Beschreibung Exhaust hood, 200 x 100 mm (7.87 x 3.93 in), recommended for use with hot air soldering operations uses extraction hose 60. Metal black.

Remote control

1 Order-no. 1 T005 87 359 09 2 T005 36 593 99

2 Description For WFE 2S, WFE 4S, Zero Smog 4V For WFE 2X

RS 232 Interface cable

Order-no. T005 31 191 99 Description Interface cable RS 232, 2 m (78.74 in) for remote control or monitoring by PC (type 1:1) (T005 87 359 09) 109

Fume Extraction

0 mm

0 mm

0 mm

0 mm

0 mm

0 mm

0 mm

0 mm

0 mm

0 mm

0 mm

0 mm

Accessories Volume Extraction

Pre filter box

For WFE 2S + 4S, Zero Smog 4V Order-no. T005 87 358 62 Scope of supply: Description For Volume Extraction (Filters must be ordered separately, see page 16)

Filter box 2 x Hose connector 60

Pre filter box

For WFE 2X Order-no. T005 87 627 57 T005 87 627 58 Description Pre filter box for WFE 2X, Pre filter for large fine dust quantities Pocket filtering F 7 for Pre filter box (5 pieces)

Hanging Bracket for WFE 2X

Order-no. T005 36 591 99 Description Hanging Bracket for WFE 2X. For fixing WFE 2X on the work table.

110

Trolley with wheels

For WFE 2X Flexible Order-no. T005 36 592 99 Description Trolley with wheels for WFE 2X

Exhaust connector
For WFE 4S Order-no. T005 87 358 40 Description Exhaust connector DN 100 for WFE 4S

Exhaust connector
For WFE 2S Zero Smog 4V Order-no. T005 87 359 15 Description Exhaust connector DN 75 for WFE 2S, Zero Smog 4V

111

Fume Extraction

Accessories Installation Volume Extraction

Easy Click 60 Extension hose 1 m, 3 m, 5 m

Order-no. T005 87 354 27 T005 36 576 99 T005 87 627 56 Description Extension hose 1 m Extension hose 3 m Extension hose 5 m

Extension hose 60 Sold by metre

Order-no. T005 87 620 36 Description Extension hose, heavy construction, sold by metre (max. length 15 m)

Easy Click 60 Female adapter

Order-no. T005 87 627 72 Description Female adapter for installation e.g. stop valve on fume extraction units

Easy Click 60 Male adapter

Order-no. T005 87 627 55 Description Male adapter for hose extension, 60 mm

112

Easy Click 60 Hose connector, straight

Order-no. T005 87 627 67 Description Hose connector, straight for WFE 2S / WFE 4S, Zero Smog 4V and pre filter box

Easy Click 60 Hose connector, angle 90

Order-no. T005 87 627 69 Description Hose connector, angle 90 for WFE 2S / WFE 4S, Zero Smog 4V and pre filter box

Easy Click 60 WFV Stop valve

Order-no. T005 36 574 49 Description WFV Stop valve incl. bench mounting brackets

113

Fume Extraction

Accessories Installation Volume Extraction

Easy Click 60 T-piece

Order-no. T005 87 627 66 Description T-piece with 2 male connections and 1 female connection

Easy Click 60 End Cap

Order-no. T005 87 627 74 Description End Cap 60 mm click connections

Hose connection 60 mm
Order-no. T005 87 627 68 Description Hose connection 60 mm for flexible hose, sold by the metre T005 87 620 36, see page 112.

114

Hose adapter 50 60 mm
Order-no. T005 87 627 53 Description Hose adapter for WFE 2ES with Silicon O-Ring, 50 mm. Connection for 60 mm flexible extraction hose for WFE 2ES

Adapter 75 mm
Order-no. T005 87 627 71 Description Adapter 75 mm for Easy-Click 60

Adapter 40/60
Order-no. Description T005 87 627 50  40/60 Adapter for Easy Click 60 Extraction arms on 50 mm WFEMP50 power socket

Hose clamp 50 70 mm
Order-no. T005 87 358 79 Description Hose clamps 50 70 mm, 2 pieces, for securing extraction hose 50 mm 115

Fume Extraction

Accessories Fume Extraction

F5

Fine dust filter M 5

 For WFE 2S, Zero Smog 4V 10 pieces Order-no. T005 87 359 37 Description Fine dust filter for WFE 2S, Zero Smog 4V

F7

Fine dust filter F 7

 For WFE 2S, Zero Smog 4V 10 pieces Order-no. T005 87 359 38 Description Fine dust filter for WFE 2S, Zero Smog 4V

Compact filter
For WFE 2S, Zero Smog 4V Order-no. T005 87 359 36 Description Compact filter for WFE 2S, Zero Smog 4V, HEPA filter E 12 EN 1822 and 50% active carbon, 50% Puratex

Wide band gas filter

For WFE 2S, Zero Smog 4V Order-no. T005 87 358 95 Description Compact filter for adhesive fume, wide band gas filter (50% active carbon, 50% Puratex)

Filterset E 12
For WFE 2ES, WFE 2CS Order-no. Description T005 87 627 01  Filterset E 12 with 10 Prefilter M 5, HEPA Filter E 12, wide band gas filter (10% active carbon)

116

F5

Fine dust filter M 5

For WFE 2ES / CS 10 pieces Order-no. T005 87 627 03 Description Fine dust filter M 5

Compact filter
For WFE 2X Order-no. T005 36 590 99 Description HEPA Filter E 12, wide band gas filter (50% active carbon / 50% Puratex)

Pocket filter F 7
For Pre filter box WFE 2X Order-no. T005 87 627 58 Description Pocket filter for Pre filter box for WFE 2X

Pocket filter F 7
For Pre filter box For WFE 2S / 4S, Zero Smog 4V Order-no. T005 87 358 60 Description Pocket filter F 7. For applications with a high fine dust rate.

Filtring ash
For Pre filter box For WFE 2S / 4S, Zero Smog 4V Order-no. T005 87 359 24 Description Filtering fine dust for sticky particles (e.g. large quantities of liquid flux)

117

Fume Extraction

Accessories Fume Extraction

F5

Fine dust filter M 5

For WFE 20D and WFE 4S 10 pieces Order-no. T005 87 358 37 Description Fine dust filter M 5

F7

Fine dust filter F 7

For WFE 20D and WFE 4S 10 pieces Order-no. T005 87 358 36 Description Fine dust filter F 7

Compact filter
For WFE 20D and WFE 4S Order-no. T005 87 358 38 Description Compact filter HEPA filter E 12, wide band gas filter (50% active carbon, 50% Puratex)

Adhesive fume filter

For WFE 4S For adhesive fumes Order-no. T005 87 358 35 Description Compact filter for adhesive fumes, wide band gas filter (50% active carbon, 50% Puratex)

118

Pipe System 75 Volume Extraction

Volume extraction systems require a large volume of air to be extracted and the level of vacuum is of lesser importance. This means that a relatively large diameter pipe system is required. If the pipe diameter was too small the flow resistance would increase and extraction capacity reduced. The pipe system 75 allows installations up to 30 m with the WFE 4S uses in a stand alone system. The pipe sections are designed to stick together and have internal sealing bushes. *PEHD = Polyethylen high density, PE = Polyethylen.

Pipe 2m
Order-no. T005 87 358 70 Description Pipe 2 m, with seal at one end, plastic, PEHD black

Right angle pipe 90

Order-no. T005 87 358 69 Description Right angle pipe, 90, 0,2 m, with seal at one end, plastic, PEHD black

T-piece 2 x 90
Order-no. T005 87 358 71 Description T-piece, 2 x 90, 0,5 m, with 3 seals, plastic, PEHD black

End seal
Order-no. T005 87 358 55 Description End seal, PE, transparent

Pipe clamps
Order-no. T005 87 358 64 Description Pipe clamps, PE, grey

Adapter
Order-no. T005 87 358 63 T005 87 358 56 Description Adapter PEHD pipe system 75 to pipe system 50, with seals 2 seals Adapter PEHD pipe system 75 to pipe system 50, without seals 119

Fume Extraction

Tip Extraction

WFE

WFE P

Spare filter

Safety rests

Attachments and Accessories

FE-Attachment Compressed air cleaning filter KHP 81

Extraction hose 5 mm

KHE 81
Top Oben

Locking clip Compact filter

Top Oben

KHE / KHP 81 Second safety rest FE-Attachment

FE Soldering Irons
Compact filter for adhesive fumes
Top Oben Top Oben

FE 75 LT Soldering tips FE-Clip-Set Pipe 6mm

Fine dust filter F 7

FE 80 HT Soldering tips

FE-Clip-Set Pipe 4,5 mm

Pipe system 50 and Accessories

Pipe 2 m Right angle pipe 0, 0,2 m T-piece 2 x 90, 0,5 m Branch 2 x 45, 0,3 m

Double socket 120

End seal

Pipe clamps

WFE 20D

Interface cable

Remote control

Exhaust connector

RS 232

DN 100

Accessories

Spare filter

Extraction hose 40, 1 m complete with 2 connecting elements

Extension hose 5,0 m, DN 17

Fine dust filter M 5

Fine dust filter F 7 Extraction hose 40, sold by metre Connection nipple DN 17 + Nut G 3/8 for connection nipple

Compact filter Connetion element Adapter DN 17 for connection extension hose 17 with 5 mm hose of FE iron

End cap Connection nipple for 5 mm hose of FE iron for direct connection to pipe system 121

Fume Extraction

Tip Extraction
The Weller Zero-Smog Systems put an end to air pollution caused by soldering, adhesives and laser work. In all of these applications fumes or fine particles are released into the work place atmosphere which are hazardous to the staff exposed to them. The Weller Zero-Smog Systems combination of pumps, electronic controls and filters removes this hazard. Tip Extraction Weller FE soldering irons have an integral smoke tube mounted in the handle. It is positioned directly above the joint during the soldering process to collect any fumes generated. Fume extraction irons can be connected to Weller ZeroSmog Systems WFE and WFE P bench mounted units driving up to 2 irons or WFE 20D mobile unit driving up to 20 irons. Fume extraction attachments can be retro fitted to non fume extraction Weller soldering irons.

ESD

WFE
For 2 soldering irons Compressed air operated Order-no. Model T005 36 402 99 WFE
low sound level

Description Portable fume extraction unit for tip suction, compressed air operated

Scope of supply:

Fume extraction unit Compressed air cleaning filter Compact filter (HEPA filter H 13 and wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7

WFE P
For 2 soldering irons With built in pump Order-no. Model T005 36 386 99 WFE P Scope of supply: 122 Description Portable fume extraction unit for tip suction with built in pump (do not use for 24 h continuous operation)

low sound level

Fume extraction unit 230 V / 50 Hz Compact filter (HEPA filter H 13 and wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7

WFE 20D
For 20 soldering irons With built in turbine Order-no. Model T005 36 476 99 WFE 20D
low sound level

Description Fume extraction unit 230 V / 50 Hz, for tip suction with built in turbine

Scope of supply:

Fume extraction unit 230 V / 50 Hz Compact filter (HEPA filter H 13 and wide band gas filter 50% active carbon / 50% Puratex) Fine dust filter F 7

123

Fume Extraction

Accessories Tip Extraction

FE 75 Set
Order-no. T005 33 151 99 Model FE 75 Set Description FE-Soldering iron Set 80 W / 24 V

Scope of supply: T005 29 166 99 FE 75 T005 15 020 99 KH 20 T005 87 447 28 T005 25 409 99

FE-Soldering iron 80 W / 24 V with soldering tip LT B Safety rest Funnel for FE 75 Cleaning brush for FE tube

FE 80
Order-no. Model Description T005 26 162 99 FE 80 FE-Soldering iron 80 W / 24 V Scope of supply: FE 80 FE-Soldering iron 80 W / 24 V with soldering tip HT B T005 87 337 59 Funnel for FE 80 T005 25 409 99 Cleaning brush for FE tube Please order related safety rest separately!

Accessories for FE-soldering irons

Safety rest KH 20
Order-no. T005 15 020 99 Description KH 20 Safety rest

Locking clip
Order-no. T005 36 352 99 Description Locking clip for extraction hose

Extraction hose
Order-no. T005 25 410 00 124 Description Extraction hose (spare), by metre, 5 mm

A range of FE attachments is available to fit to Weller soldering and desoldering irons to convert standard products to fume extraction versions. The attachments are supplied with all necessary fittings and hoses. The performance of the retro fitted tools is not affected.

Order-no. T005 25 125 99 T005 28 126 99 T005 13 125 99

Description FE-attachment for LR 21, LR 82, TCPS, W 61, W 101, WP 200, WXP 200 WSP 150 only with safety rest AK 1 FE-attachment for WSF 80D5/D8 for AKS safety rest FE-attachment for DS 22, DS 80 and DSX 80 desoldering iron

Universal FE attachments
For Weller soldering irons WP 80, WSP 80, WMP, WMRP, MLR 21 or soldering irons with handle diameter 10-13 mm. Clip will be fasten with an O-ring to the soldering iron.

Order-no. T005 87 448 75 T005 29 186 99 T005 29 214 99 T005 87 448 76

Description FE-Clip-Set for FE-attachment, tube 4,5 mm FE-attachment with tube 6 mm for WSP 80, WP 80, MLR 21, WMP, WP 120 FE-attachment with tube, 6 mm for WXP 65 and WXP 120 FE-Clip-Set for FE-attachment, tube 6,0 mm

Order-no. T005 29 185 99

Description FE-attachment with tube 4,5 mm, for WMRP and WSP 80, WP 80, MLR 21, MLR 80, WMP, for fine soldering applications

Safety rest WDH 50

With Stop+Go function Order-no. Model T005 15 156 99 WDH 50 Description Safety rest with Stop+Go function for WMRP iron with FE-attachment 125

Fume Extraction

FE attachments

Accessories Tip Extraction

Compressed air cleaning filter

Top Oben

For WFE and WFE P Order-no. T005 87 357 57 Description Compressed air cleaning filter (active carbon)

Compact filter
Top Oben

For WFE and WFE P Order-no. T005 36 410 99 Description Compact filter (HEPA filter E 12 and wide band gas filter 50% active carbon / 50% Puratex)

Compact filter
For adhesive fumes For WFE and WFE P
Top Oben

Order-no. T005 36 407 99

Description Compact filter (HEPA filter E 12 and wide band gas filter 100% active carbon

Fine dust filter F 7

For WFE and WFE P 3 pieces
Top Oben

Order-no. T005 36 421 99

Description Fine dust filter F7

Compact filter
For WFE 20D Order-no. T005 87 358 38 Description Compact filter (HEPA filter E 12 and wide band gas filter 50% active carbon / 50% Puratex)

126

F5

Fine dust filter M 5

For WFE 20D 10 pieces Order-no. T005 87 358 37 Description Fine dust filter M 5 for WFE 20D

F7

Fine dust filter F 7

For WFE 20D 10 pieces Order-no. T005 87 358 36 Description Fine dust filter F 7 for WFE 20D

Pipe System 50
Tip extraction systems demand a high value and constant level of vacuum across the installation, the volume of air extracted is of lesser importance. To achieve this it is necessary to use a pipe system with relatively small diameter. The Weller pipe system 50 allows extraction installations of up to 200 m when used with the WFE 20D unit in a stand alone system. The pipe sections are designed to stick together and have internal sealing bushes. In a central system, the FE irons are connected directly to the fume extraction units. *PEHD = Polyethylen high density

Pipe 50, 2 m
Order-no. T005 36 323 99 Description Pipe 2 m, with seal at one end, plastic, PEHD black

Right angle pipe 50, 90

Order-no. T005 36 322 99 Description Right angle pipe 90, 0,2 m, with seal at one end, PEHD black

T-piece 50 2 x 90
Order-no. T005 36 344 99 Description T-piece 2 x 90, 0,5 m, with 3 seals, plastic, PEHD black

Branch 50 2 x 45
Order-no. T005 36 321 99 Description Branch 2 x 45, 0,3 m, with 2 seals, plastic, PEHD black 127

Fume Extraction

Accessories Tip Extraction

Pipe clamps 50
Order-no. T005 36 329 99 Description Pipe clamps for 50 pipe system, grey

End seal 50
Order-no. T005 36 324 99 Description End seal, PE, transparent

Double socket 50
Order-no. T005 36 319 99 Description Double socket for pipe system 50, PEHD black

Extraction hose 40
Order-no. T005 36 316 99 Description Extraction hose 40, 1 m, 40 mm, complete with 2 connecting elements

Extraction hose 40
Order-no. T005 36 414 00 Description Extraction hose 40, 40 mm, without connecting elements, sold by metre

128

Connection element 40-50

Order-no. T005 36 415 99 Description Connection element 40-50

Extension hose DN 17

Order-no. T005 36 326 99

Description Extension hose DN 17, 5 m

Connection nipple

Order-no. T005 36 338 99

Description Connection nipple for extraction hose 5 mm (T005 25 410 00)

End cap
Order-no. T005 87 350 50 Description End cap for connection nipple (T005 36 338 99)

Adapter
Order-no. T005 36 343 99 Description Adapter for connection extension hose 17 with 5 mm extraction hose (T005 36 326 99), 5 mm

Connection nipple
Order-no. T005 87 358 65 Description Connection nipple on extension hose DN 17 (T005 36 326 99)

Nut G 3/8
Order-no. T005 87 358 66 Description Nut G 3/8 for connection nipple (T005 87 358 99), 3 pieces 129

Fume Extraction

Accessories Tip Extraction

Safety Rests with Stop+Go function for FE Irons with WFE or WFE P
The Weller safety rests with Stop+Go function are recommended accessories for FE irons using the WFE or WFE P extraction units. A fibre optic sensor switches the extraction unit on when the FE iron is removed from the safety rest and when the FE iron is replaced in the safety rest, after a short delay to gather the fumes from any solder on the tip it switches the unit off. This reduces running costs.
ESD

KHP
Order-no. Model T005 15 086 99 KHP Description Basic unit pneumatic (for WFE) safety rest with Stop+Go function with fibre optic sensor for FE 75 and FE 80

KHE
Order-no. Model T005 15 076 99 KHE Description Basic unit electric (for WFE P) safety rest with Stop+Go function with fibre optic sensor for FE 75 and FE 80

KHE/P
Order-no. Model T005 15 080 99 KHE/P Description Second safety rest with fibre optic sensor for extending to 2 workplaces

KHP 81
Order-no. Model T005 15 168 99 KHP 81 130 Description Basic unit electric (for WFE) safety rest with Stop+Go function with fibre optic sensor for WSP 80, WP 80, WP 120, WXP 65, WXP 120

KHE 81
Order-no. Model T005 15 167 99 KHE 81 Description Basic unit electric (for WFE P) safety rest with Stop+Go function for soldering irons WSP 80, WP 80, WP 120, WXP 65, WXP 120, with fibre optic sensor

KHE / KHP 81
Order-no. Model T005 15 161 72 WDH 10T Description Second safety rest with fibre optic sensor for extending to 2 workplaces

KH 6
Order-no. T005 15 006 99 Model KH 6 Description Safety rest for FE 75, FE 80

WDH 30
Order-no. Model T005 15 152 99 WDH 30 Description Safety rest for FE 75, FE 80 and LR 21, LR 82 and TCPS with FE attachment

131

Fume Extraction

Weller Safety Rests Overview

AK 51 AKT 30 KH 4 KH 6 KH 18 KH 20 Tools Fast response

KH 20 KH 20 KH 25P KH 27 KHE/KHP KHE 81 / + FE 75 + FE 80 KHP 81 funnel funnel

WP 65 WP 120 WP 200 WXP 65 WXP 120 WXP 200 Silver Line FE 75 FE 80 MPR 80 WP 80 WSP 80 WSP 150 Active Tip WMRP WMRT WXMP WXMT Standard Line LR 21 WTA 50 Magnastat controlled low voltage soldering irons TCPS W 61 W 101 Desoldering irons DSX 80 DXV 80 WXDP 120 DSX 120 Hot air irons HAP 1 HAP 200 HAP 3000 Inert gas soldering irons

WP 80IG/120IG Solder feeder system WSFP 5/8

Standard safety rest

Safety rest with Stop & Go function

Alternative safety rest

132

WDH 10 WDH 10T WDH 10P WDH 20 WDH 20T WDH 30 WDH 30T WDH 31 WDH 40 WDH 50 WDH 51 WDH 60 WDH 70 WPH 80 WMRTH

133

Accessory

Active Tip Heating Technology

Quick tip exchange without any tools E xtremely short heating time 100C/sec  Energy saving by standby function  Optimal reaction time 
ESD

Optimum for soldering applications Optimal tool where heating element and sensor are integrated in the soldering tip. By lowering the soldering joint temperature a faster reaction time is possible. With this tool the performance is exactly at the solder joint.

WXMP Set
55 W, 12 V  For WX stations  Fine slim soldering iron. Ideal for microscope work.  High performance by integrated active soldering tip. 3

1 RT Soldering tip series 2 page 158 Order-no. T005 29 204 99

Model WXMP Set

Description Micro soldering iron WXMP with safety rest

Scope of supply 1 T005 29 203 99 WXMP 2 T005 44 603 99 RT 3 3 T005 15 171 99 WDH 51

Micro soldering iron WXMP 55 W, 12 V with Active Tip Heating Technology Standard soldering tip, chisel 1,3 x 0,4 mm Safety rest with dry cleaner

WMRP Set
55 W, 12 V  Fine slim soldering iron. Ideal for microscope work.  High performance by integrated active soldering tip. 3

4 RT Soldering tip series 2 page 158 Order-no. Model Description T005 29 190 99 WMRP Set Micro soldering iron WMRP with safety rest Scope of supply 1 T005 29 171 99 WMRP Micro soldering iron WMRP 55 W, 12 V mit with Active Tip Heating Technology 2 T005 44 603 99 RT 3 Standard soldering tip, chisel 1,3 x 0,4 mm 3 T005 15 156 99 WDH 50 Safety rest with dry cleaner Accessory 4 T005 87 518 16  Bracket can be plugged sidewards into the rest and hold 2 RT tips 134

WXMT Set
3  2 x 40 W, 12 V For WX stations Slim tweezers. Ideal for soldering and desoldering of very small SMD components. RTW Soldering tip series 2 1 page 159 Order-no. Model T005 13 178 99 WXMT Set Scope of supply 1 T005 13 177 99 WXMT 2 T005 44 652 99 RTW 2 3 T005 15 169 99 WDH 60

Description Micro desoldering tweezers WXMT with safety rest

Micro desoldering tweezers 2 x 40 W, 12 V (hand piece without tips) with Active Tip Heating Technology Soldering tiplet, 0,7 x 0,4 mm, 45 Safety rest with dry cleaner

WMRT Set
 2 x 40 W, 12 V For rework stations WR3M, WR 2 Slim tweezers. Ideal for soldering and desoldering of very small SMD components. 3

1 RTW Soldering tip series 2 page 159 Order-no. Model T005 13 173 99 WMRT Set Scope of supply 1 T005 13 174 99 WMRT 2 T005 44 652 99 RTW 2 3 T005 15 146 99 WMRTH

Description Micro desoldering tweezers WMRT with safety rest

Micro desoldering tweezers 2 x 40 W, 12 V (hand piece without tips) with Active Tip Heating Technology Soldering tiplet, 0,7 mm x 0,4 mm, 45 Safety rest with dry cleaner and Stop+Go Funktion 135

Desoldering

Soldering

Response Heating Technology

 eneficial soldering tip prices B Max. heating transfer  Soldering tip in optimized sensor position  Fast reaction time 
ESD

Fast Response Heating Technology Due to an optimized sensor position a high perfomance is given. With a wide range of beneficial soldering tips these tools are an alternative to the micro soldering irons.

WXP 65 Set
3  65 W, 24 V Small fast soldering iron with 65 W for for WX stations. Qualified for fine solder jobs with high heating demand. XNT Soldering tip series 2 page 160 Order-no. T005 29 212 99 1

Model WXP 65 Set

Description Soldering iron WXP 65 with safety rest

Scope of supply 1 T005 29 211 99 WXP 65 2 T005 44 851 99 XNT A 3 T005 15 121 99 WDH 10

Soldering iron 65 W, 24 V with Fast Response Heating Technology Standard soldering tip, 1,6 x 0,4 mm Safety rest with dry cleaner

WP 65 Set
3  65 W, 24 V  Small fast soldering iron with 65 W. Qualified for fine solder jobs with high heating demand. XNT Soldering tip series 2 page 160 Order-no. T005 29 216 99

Model WP 65 Set

Description Set Soldering iron WP 65 with safety rest

Scope of supply 1 T005 29 215 99 WP 65 2 T005 44 851 99 XNT A 3 T005 15 121 99 WDH 10

Soldering iron 65 W, 24 V with Fast Response Heating Technology Standard soldering tip, 1,6 x 0,4 mm Safety rest with dry cleaner

Accessory for both sets: T005 87 657 58  Barrel 136

WXP 120 Set

 120 W, 24 V Allrounder with 120 watts. For soldering applications from small to large compo- nents with high temperature demand. 3

XT Soldering tip series 2 page 162/163 Order-no. Model T005 29 202 99 WXP 120 Set Scope of supply 1 T005 29 201 99 WXP 120 2 T005 44 704 99 XT B 3 T005 15 121 99 WDH 10

Description Soldering iron WXP 120 with safety rest

Soldering iron 120 W, 24 V with Fast Response Heating Technology Standard soldering tip, XT B, Chisel 2,4 x 0,8 mm Safety rest with dry cleaner

Accessory T005 87 657 11  Barrel

WP 120 Solar
 120 W, 24 V For solar modules  2,5 m connection cable 2

XT Soldering tip series page 162/163 Order-no. Model Description T005 29 207 99 WP 120 Solar Set Soldering iron WP 120 with 2,5 m connection cable Scope of supply 1 T005 29 207 99 WP 120 Solar Soldering iron 120 W, 24 V with Fast Response Heating Technology 2 T005 44 704 99 XT B Standard soldering tip, XT B, Chisel 2,4 x 0,8 mm 3 T005 15 121 99 WDH 10 Safety rest with dry cleaner Accessory T005 87 637 44  Spare barrel 137

Soldering

Fast Response Heating Technology

WP 120 Set
 120 W, 24 V Allrounder with 120 watts. For soldering applications from small to large compo- nents with high temperature demand. 3

XT Soldering tip series 2 page 162/163 Order-no. Model T005 29 194 99 WP 120 Set Scope of supply 1 T005 29 193 99 WP 120 2 T005 44 704 99 XT B 3 T005 15 161 99 WDH 10 T

Description Soldering iron WP 120 with safety rest

Soldering iron 120 W, 24 V with Fast Response Heating Technology Standard soldering tip, XT B, Chisel 2,4 x 0,8 mm Safety rest with Stop & Go function with dry cleaner

Accessory T005 87 657 09  Spare barrel

138

WXP 200 Set

 200 W, 24 V  High Power soldering iron compatible to the WX stations. Ideal for applications with a high temperature demand e.g. LED backpanels or HF shieldings 3

1 2

XHT Soldering tip series page 164 Order-no. T005 29 206 99

Model WXP 200 Set

Description Soldering iron WXP 200 with safety rest

Scope of supply 1 T005 29 205 99 WXP 200 2 T005 44 801 99 XHT D 3 T005 15 158 99 WDH 31

Soldering iron 200 W, 24 V with Fast Response Heating Technology Standard soldering tip, 5,0 x 1,2 mm Safety rest with dry cleaner

Accessory T005 87 637 25  Barrel

WP 200 Set
 200 W, 24 V High Power soldering iron. Ideal for applications with a high temperature demand e.g. LED backpanels or HF shieldings

1 2

XHT Soldering tip series page 164 Order-no. T005 29 200 99

Model WP 200 Set

Description Soldering iron WXP 200 with safety rest

Scope of supply 1 T005 29 199 99 WP 200 2 T005 44 801 99 XHT D 3 T005 15 158 99 WDH 31

Soldering iron 200 W, 24 V with Fast Response Heating Technology Standard soldering tip, 5,0 x 1,2 mm Safety rest with dry cleaner

Accessory T005 87 637 25  Barrel 139

Soldering

Silver Line Heating Technology

Effective heat transfer Wide soldering tip range Universal use
ESD

Silver Line Heating Technology Approved heating technology with effective heat transfer. For all purpose industrial applications. A wide range of soldering tips are available.

WSP 80 Set
3  80 W, 24 V Fast and precise reach of soldering temperature. Slim iron design For all purpose soldering jobs 2 LT Soldering tip series page 165-168 Order-no. T005 33 125 99 1 Model WSP 80 Set Description Soldering iron WSP 80 with safety rest

Scope of supply 1 T005 29 161 99 WSP 80 Soldering iron 80 W, 24 V with Silver Line Heating Technology 2 T005 44 405 99 LT B Soldering tip chisel 2,4 x 0,8 mm 3 T005 15 170 99 KH 18 Safety rest with sponge Accessory T005 87 447 10  Barrel for WSP 80 (spare)

WP 80 Set
3 80 W, 24 V Soldering iron WP 80 with short tip-to-grip design. Comfortable safety rest with 4 step varying inclination 2 LT Soldering tip series page 165-168 Order-no. T005 29 181 99 1 Model WP 80 Set Description Soldering iron WP 80 with safety rest

Scope of supply 1 T005 29 180 99 WP 80 Soldering iron 80 W, 24 V with Silver Line Heating Technology 2 T005 44 405 99 LT B Soldering tip chisel 2,4 x 0,8 mm 3 T005 15 121 99 WDH 10 Safety rest with dry cleaner Accessory T005 87 448 46  Barrel long, 55 mm T005 87 448 45  Barrel short, 40 mm 140

WSP 150 Set

150 W, 24 V For soldering applications with high temperature demand 1

2 LHT Soldering tip series page 172 Order-no. Model T005 29 189 99 WSP 150 Set Scope of supply 1 T005 29 170 99 WSP 150 2 T005 44 450 99 LHT F 3 T005 15 152 99 WDH 30

Description Soldering iron WSP 150 with safety rest

Soldering iron 150 W, 24 V with Silver Line Heating Technology Soldering tip chisel 9,3 x 2,0 mm Safety rest with dry cleaner

MPR 80 Set
80 W, 24 V  Soldering iron with an adjustable head up to 40 1 LT Soldering tip series 2 page 165-168 Order-no. T005 33 131 99

Model MPR 80 Set

Description Soldering iron MPR 80 with safety rest

Scope of supply 1 T005 29 163 99 MPR 80 LT B 2 T005 44 405 99 3 T005 15 033 99 KH 25P

Soldering iron 80 W, 24 V, with Silver Line Heating Technology Soldering tip chisel 2,4 x 0,8 mm Safety rest with sponge

Accessory T005 87 447 10  Barrel for WSP 80 (spare)

141

Soldering

Silver Line Heating Technology

Weller FE soldering irons are specifically designed for tip extraction applications (tip extraction see page 120). The fume extraction tube is integrated to the iron and positioned above the soldering tip. Regardless the iron is ergonomical and allows precise work. The FE soldering irons are controlled electronically and can be connected to all Weller soldering sations except WX stations. Different perfomances and the wide range of Weller soldering tips gives a multi-puropse applications to the FE irons. Weller FE soldering irons are delivered with a 5,0 mm heat resistant fume extraction hose (2,5 mm). Irons are ESD safe.
ESD

FE 75 Set
80 W, 24 V For tip extraction LT Soldering tip series page 165-168 Order-no. T005 33 151 99 1

Model FE 75 Set

Description Soldering iron FE 75 with safety rest

Scope of supply 1 T005 29 166 99 FE 75 2 T005 44 405 99 LT B 3 T005 15 020 99 KH 20 T005 87 447 28 T005 25 409 99

FE-Soldering iron 80 W, 24 V with Silver Line Heating Transfer Soldering tip chisel 2,4 x 0,8 mm Safety rest with sponge Funnel for FE 75 Cleaning brush for extraction tube

Accessory T005 87 447 10  Barrel for FE 75 (spare)

142

FE 80
80 W, 24 V For tip extraction HT Soldering tip series page 174 Order-no. T005 26 162 99

Model FE 80

Description FE-Soldering iron

Scope of supply T005 26 162 99 FE 80 T005 44 261 99 HT 2 T005 87 337 58 T005 25 409 99 Accessory T005 15 152 99

FE-Soldering iron 80 W, 24 V with Silver Line Heating Transfer Soldering tip Funnel for FE 80 Cleaning brush for extraction tube

WDH 30

Safety rest

LR 21 Set
50 W, 24 V For standard soldering applications

2 LT Soldering tip series page 165-168 Order-no. T005 29 187 99

Model LR 21 Set

Description Soldering iron LR 21 with safety rest

Scope of supply 1 T005 25 106 99 LR 21 LT B 2 T005 44 405 99 3 T005 15 152 99 WDH 30

Soldering iron 50 W, 24 V with LT-B soldering tip adapter Standard soldering tip, LT B, 2,4 mm X 0,8 mm Safety rest with dry cleaner

143

Soldering

Magnastat Soldering Iron

The Magnastat system operates through a ferro-magnetic senor device which changes its characteristics whe specific temperatures are reached. This causes it to either attract or repel a permanant magnet which operates a power supply switch. In this way power to the heating element can be quickly switched on or off to either provide extra power.

Magnastat Controlled Low Voltage Soldering Iron TCPS

 50 W, 24 V  3 wire silicone cord and plug for Weller WTCP 51 Magnastat soldering station.  Hard grounded LT Soldering tip series page 165-168 Order-no. Model T00 532 105 99 TCPS

Description Magnastat Soldering iron 50 W, 24 V with adapter PT 7 (370C) and soldering tip LT M

TCP 24
 50 W, 24 V 2 wire silicone cord without plug No grounding possible LT Soldering tip series page 165-168 Order-no. Model T005 10 001 99 TCP 24

Description Magnastat Soldering iron 50 W, 24 V, with adapter PT 7 (370C) and soldering tip LT M

TCP 42
 45 W, 24 V 2 wire cord (4 m) without plug LT Soldering tip series page 165-168 Order-no. Model T005 10 055 71 TCP 42

Description Magnastat Soldering iron 45 W, 24 V, with adapter PT 7 (370C) and soldering tip LT M

TCP 12
 3 m cord with battery clamps e.g. for car battery LT Soldering tip series page 165-168 Order-no. Model T005 10 053 99 TCP 12 144

Description Magnastat Soldering iron 30/40 W, 12/14 V, with adapter PT 7 (370C) and soldering tip LT M

Magnastat controlled line voltage soldering irons

W 61
 60 W, 230 V CT 5 Soldering tip series page 177 Order-no. Model T005 61 036 99 W 61

Description Line voltage soldering iron 60 W, 230 V, Magnastat controlled

W101
 100 W, 230 V Complete with soldering tip CT6E7 and safety rest CT 6 Soldering tip series page 178 Order-no. Model T005 61 046 99 W 101

Description Low voltage soldering iron 100 W, 230 V, Magnastat controlled

W 101SP
 100 W, 230 V Complete with welding wedge Teflon coated 50 x 40 x 4 mm, twist lock and safety rest Welding wedge spare page 178 Order-no. Model T005 61 096 99 W 101SP Description Line voltage soldering iron 100 W, 230 V, Magnastat controlled with welding wedge (260C-295C)

W 201
 200 W, 230 V  Complete with soldering tip CT2F7 and safety rest CT 2 Soldering tip series page 179 Order-no. Model T005 61 056 99 W 201

Description Line voltage soldering iron 200 W, 230 V, Magnastat controlled 145

Soldering

Unregulated Line Voltage Soldering Iron

Robust heating elements of special steel between natural mica-leaves, embedded in cast ceramics and first-class material make the Weller SPI irons outstanding in technology and life-time. Ideal for professional applications in crafts and schools.

SPI 16
 15 W, 230 V  Heating up time approx. 180 sec.  Tip temperature approx. 360C SPI 16-Soldering tip series page 180 Order-no. Model T005 64 005 99 SPI 16

Description Line voltage soldering iron unregulated 15 W, 230 V

Scope of supply Complete with soldering tip 4SPI15212 chisel tip 1,2 mm and safety rest

SPI 27
 25 W, 230 V  Heating up time approx. 180 sec. Tip temperature approx. 410C SPI 27-Soldering tip series page 180 Order-no. Model T005 64 021 99 SPI 27

Description Line voltage soldering iron unregulated 25 W, 230 V

Scope of supply Complete with soldering tip 4SPI26206 chisel tip 1,2 mm and safety rest

146

SPI 41
 40 W, 230 V Heating up time approx. 180 sec.  Tip temperature approx. 450C SPI 41-Soldering tip series page 180 Order-no. Model T005 64 037 99 SPI 41

Description Line voltage soldering iron unregulated 40 W, 230 V

Scope of supply Complete with soldering tip 4SPI402224 chisel tip 2,0 mm and safety rest

SPI 81
 80 W, 230 V  Heating up time approx. 180 sec. Tip temperature approx. 480C SPI 81-Soldering tip series page 180 Order-no. Model T005 64 053 99 SPI 81

Description Line voltage soldering iron unregulated 80 W, 230 V

Scope of supply Complete with soldering tip 4SPI80237 chisel tip 5,0 mm and safety rest

147

Soldering

Desoldering Iron
The desoldering irons of the X-series feature a novel threadless desoldering nozzle fixture system whereby the nozzle is inserted into the head and locked into place by applying a 1/4 turn. This patented feature allows the desoldering nozzles to be quickly and easily exchanged and also improves the rate of thermal transfer from the desoldering head to the desoldering nozzle providing the tools with a faster heating up time and recovery rate. Together with a 80 watts heating element the desoldering iron is qualified for solder joints where a high temperature is required. Desoldering iron with external solder collector (DSX 80) for SMD components. Same working position as usual soldering irons. Electronic temperature control. Micro finger switch for activating the vacuum pump. Various desoldering nozzles as well as CSF desoldering heads are available.

ESD

DSX 80 Set
 80 W, 24 V  With external solder collector  Same working position as usual soldering irons 3/4 DX Desoldering nozzle series page 184 1

Order-no. Model T005 13 183 99 DSX 80 Set 1 2 3 4 Scope of supply T005 13 190 99 DSX 80 T005 15 152 99 WDH 30 T005 13 142 00 DX 112 T005 13 143 00 DX 113 T005 13 500 99 T005 13 603 99

Description Desoldering iron set 80 W, 24 V with threadless nozzle fixture system

Desoldering iron 80 W, 24 V Safety rest Nozzle inner 1,0 mm Nozzle inner 1,2 mm Nozzle inner Gaskets for glastube (10 pieces)

Accessory
Order-no. T005 13 604 99 Description Filter for glastube (10 pieces)

148

DXV 80 Set
 80 W, 24 V Internal solder reservoir For vertical applications

1 6 DX Nozzle series page 184 3/4 Order-no. Model T005 13 182 99 DXV 80 Set 1 2 3 4 5 6 Scope of supply T005 13 180 99 DXV 80 T005 15 153 99 WDH 40 T005 13 142 00 DX 112 T005 13 143 00 DX 113 T005 13 500 99 T005 87 418 15 Description Inline desoldering iron 80 W, 24 V with threadless nozzle fixture system

Inline desoldering iron 80 W, 24 V Safety rest Nozzle inner 1,0 mm Nozzle inner 1,2 mm Nozzle inner Filter cartridge for DXV 80 (5 pieces)

Cleaning set for DS, DSX nozzles

For cleaning nozzles and for nozzle exchange

Order-no. 005 13 500 99 Scope of supply 005 87 488 61 005 13 501 99 Accessory 005 13 502 99 005 13 503 99 005 13 504 99

Description Cleaning set complete

Handle Spare needle set, 0,6 mm / 0,9 mm / 1,4 mm / 1,9 mm

Spare needle set, 1 x 1,9 mm, 3 x 0,9 mm Spare needle set, 1 x 1,9 mm, 3 x 0,5 mm Spare needle set, 1 x 1,9 mm, 3 x 1,4 mm

149

Desoldering

Inline desoldering iron with internal solder reservoir for vertical handling. Electronic temperature control. Micro finger switch controls quick start of fast action vacuum pump. Different nozzles and CSF heads are available.

Desoldering Irons
New products enlarge the WX family. A new WXD 2 desoldering station and a new WXDP desoldering iron. These tools are ideal for professional rework applications of the latest electronic components in the industrial operation. Typically for the WX stations: soldering and desoldering parameters can be saved easily on the iron. The WXDP 120 heats up within 35 sec. only. With stand-by function.

WXDP 120 Set

Available spring 2012  120 W, 24 V High power desoldering iron  Heat up time 35 sec only Set-back function  Push and pull technolgy: cartridge change with one hand possible  Programmable, intelligent WX desoldering iron

XDS-Nozzles page 187 Order-no. T005 13 202 99

1 Model Description WXDP 120 Set  Desoldering iron 120 W, 24 V with excenter fixture

Scope of supply 1 T005 13 201 99 2 T005 15 172 99

WXDP 120 WDH 70

Desoldering iron 120 W, 24 V Safety rest with dry cleaner

DSX 120
 Available spring 2012  120 W, 24 V High power desoldering iron  Heat up time 35 sec only, set-back function

1 XDS-Nozzles page 187 Order-no. Model 1 T005 13 198 99 DSX 120 Accessory 2 T005 15 152 99 150 Description Desoldering iron 120 W, 24 V with excenter fixture, without safety rest. Safety rest must be ordered separately.

WDH 30

Safety rest with dry cleaner

WTA 50 Set
Tweezers 50 W, 24 V  For desoldering of SMD components

1 WTA tips page 174 Order-no. T005 33 133 99 1 2 3 Scope of supply T005 13 171 99 T005 44 141 99 T005 15 042 99 Model WTA 50 Set Description Tweezers WTA 50 with safety rest

WTA 50 WTA 1 AK 51

Tweezers 2 x 25 W, 24 V Tip set, bent 45, 0,5 mm X 0,5 mm Safety rest

151

Desoldering

Hot Air Irons

The hot air irons HAP 1 and HAP 200 work with a temperature range from 50-550C. They provide a directional hot air flow that is adjustable. Finger switch controls adjustable pump. Different nozzles are available.

ESD

HAP 1 Set
 100 W, 24 V Temperature range 50C bis 550C Hot air flow ionic free  Activation by finger switch

1 Hot air nozzles page 188/189 2 Order-no. T005 27 118 99 Model HAP 1 Set Description Hot air iron set 100 W, 24 V

Scope of supply 1 T005 27 115 99 HAP 1 2 T005 87 278 21 R 04 3 T005 15 152 99 WDH 30

Hot air iron 100 W / 24 V with Hot air nozzle R 06 round 3,0 mm Hot air nozzle round 1,2 mm Safety rest with dry cleaner

152

The hot air iron HAP 200 works with the rework station WR 3M only.

HAP 200 Set

 200 W, 24 V Temperature range 50C bis 550C Activation by finger switch

Hot air nozzles page 188/189

2 Order-no. T005 27 117 99 Model HAP 200 Set Description Hot air iron set 200 W, 24 V

Scope of supply 1 T005 27 116 99 HAP 200 2 T005 87 278 21 R 04 3 T005 15 152 99 WDH 30 T005 87 617 28

Hot air iron 200 W / 24 V with Hot air nozzle R 06 round 3,0 mm Hot air nozzle round 1,2 mm Safety rest with dry cleaner Adapter M6 for HAP 200

153

Hot air

Recommended treatment of Soldering Tips

Solutions for cleaning challenges with lead free solder!

When using lead free it will be experienced an increased oxidation in the wettable area of the tip. These oxides must be removed regularly otherwise it will make the tip completely unwettable and not usable anymore. When cleaning the tip by means of the Weller WDC Dry Cleaner a special brass wool is used. First the surplus solder is removed by tapping the tip on the soft edge of the collector box.The final cleaning is then done by pushing and turning the tip in the brass wool. After cleaning there is still a fine layer of solder on the tip avoiding fast oxidation of the iron layer which is an advantage versus the cleaning by the wet sponge. The brass wool can be soaked in flux which may improve even the performance.

Why dry cleaning? Best cleaning effect Soldering tip will be cleaned but stays wetted Flux will be removed Safe from oxidation Less temperature shock

Individual cleaning methods Wet cleaning with cleaning sponge

Dry cleaning with steel or brass wool

154

Use all possiblities and accessories for lowering the soldering tip temperature
 Stand-by mode  Auto-off mode  Safety rests with Stop & Go function  Tools with Acceleration sensor

High power infra-red preheating plate Support for hand soldering processes without risking overheating

After use wet the soldering tip again - with Weller WSW Always use the lowest possible tip temperature and add sufficient solder to the tip before placing the iron back to the safety rest.

Tip activator Regeneration of oxidized tips. Use when tip is hot.

Dry cleaning with WDC Soldering tip will be cleaned but stays wetted. Flux will be removed. Best treatment for soldering tips.

Polishing bar WPB 1 Removes compact oxid films and regenerates tip surfaces when tip is cold.

155

Soldering Tips

Weller Summary Soldering Tips

Soldering Tips
Soldering

Tools

XT

XTR

LTR

ET

XHT

XNT

RT

RTW

LT

NT

LHT

HT

WTA

PT

Fast response WP 65 WP 120 WP 200 WXP 65 WXP 120 WXP 200 Silver Line FE 75 FE 80 MPR 80 WP 80 WSP 80 WSP 150 Active Tip WMRP WMRT WXMP WXMT Standard Line LR 21 LR 82 with Ad. WTA 50 Unregulated Line Voltage Soldering Irons

SPI 16,27,41,81 Magnastat Controlled Line Voltage Soldering Irons TCPS,TCP 12,TCP 24 with Ad. W 61,101,201 Desoldering Irons DS 22,80,DSV 80 DSX 80 DXV 80 WXDP 120 DSX 120 Hot Air IronsHAP 1,HAP 200 HAP 3000 Gas Powered Soldering Irons Pyropen Jr. Pyropen and P. Piezo WP 60 Inert Gas Soldering Irons WSP 80IG WSP 120IG Heating Elements HER 120 HER 80

156

CT

SPI

DS

DX

NR

ND

NQ

NQT

XDS

60

70

71

XT soldering head

157

Soldering Tips

Soldering Tips
RT Soldering Tip Series Soldering Tips for Soldering irons WMRP,WXMP
Order-no. T005 44 601 99 Model RT 1 Description Needle tip 0,2 mm,40 W

T005 44 625 99 RT 1NW T005 44 612 99 RT 1SC

Needle tip 0,1 mm,chrome,40 W unwettable for device 0201 / 0204 Chisel tip 0,4 x 0,15 mm,40 W

T005 44 626 99 RT 1SCNW

Chisel tip 0,3 x 0,1 mm,chrome,40 W unwettable for device 0201 / 0204

T005 44 602 99

RT 2

Point tip 0,8 mm,40 W

T005 44 603 99

RT 3

Chisel tip 1,3 x 0,4 mm,40 W

T005 44 604 99

RT 4

Chisel tip 1,5 x 0,4 mm,40 W

T005 44 605 99

RT 5

Chisel tip bent 30 0,8 x 0,4 mm,40 W

T005 44 606 99

RT 6

Round tip 45 sloped 1,2 mm,40 W

T005 44 607 99

RT 7

Knife tip 45 sloped 2,2 mm,40 W

T005 44 608 99

RT 8

Chisel tip 2,2 x 0,4 mm,40 W

T005 44 609 99

RT 9

Chisel tip 0,8 x 0,4 mm,40 W

T005 44 610 99

RT 10GW

Gullwing tip 1,2 x 2,0 mm,40 W

T005 44 611 99

RT 11

Chisel tip 3,6 x 0,9 mm,55 W

T005 44 613 99 158

RT

Measuring tip

RTW Soldering Tip Series Soldering tips for desoldering tweezers WMRT, WXMT
Order-no. T005 44 651 99 Model RTW 1 Description Soldering tip set 0,2 mm,45,80 W,10 mm

T005 44 652 99

RTW 2

Soldering tip set Chisel tip 0,7 x 0,4 mm,45,80 W

T005 44 653 99

RTW 3

Soldering tip set Chisel tip 3 x 1,0 mm,45,80 W

T005 44 654 99

RTW 4

Soldering tip set Chisel tip 6 x 1,0 mm,45,80 W

T005 44 656 99 RTW 6NW Further tips on request

Soldering tip set 0,1 mm,45,chrome unwettable, for soldering and desoldering of micro devices 0201 / 0402

159

Soldering Tips

Soldering Tips
XNT Soldering Tip Series Soldering Tips for Soldering irons WXP 65,WP 65
Order-no. Model Description Round tip, (1 Piece) (10 Pieces) Round tip, (1 Piece) (10 Piecess) Chisel tip, (1 Piece) (10 Pieces) Chisel tip, (1 Piece) (10 Pieces) Round tip slim, (1 Piece) (10 Pieces) Chisel tip, (1 Piece) (10 Pieces) Width A 0,5 mm Length 27 mm T005 44 850 99 XNT 1 T005 44 850 10 T005 44 865 99 T005 44 865 10 T005 44 851 99 T005 44 851 10 T005 44 864 99 T005 44 864 10 XNT 1X XNT A XNT AX

0,4 mm

27 mm

1,6 x 0,4 mm

28 mm

1,6 mm

28 mm

T005 44 852 99 XNT 1S T005 44 852 10 T005 44 853 99 T005 44 853 10 T005 44 854 99 T005 44 854 10 XNT D XNT GW

0,2 mm

28,5 mm

4,0 x 0,8 mm

28 mm

Gullwing tip, (1 Piece) (10 Pieces) Round tip sloped 45, (1 Piece) (10 Pieces) Chisel tip, (1 Piece) (10 Pieces) Chisel tip, (1 Piece) (10 Pieces) Chisel tip, (1 Piece) (10 Pieces) Chisel tip, (1 Piece) (10 Pieces) Chisel tip, (1 Piece) (10 Pieces) Chisel tip slim, (1 Piece) (10 Pieces) Knife tip, (1 Piece) (10 Pieces) Barrel for WXP 65 Barrel for fr WP 65 Measuring tip 1,2 mm

33 mm

T005 44 855 99 XNT 4 T005 44 855 10 T005 44 856 99 XNT 6 T005 44 856 10 T005 44 857 99 T005 44 857 10 XNT B

29,5 mm

1,6 x 0,4 mm

29,5 mm

2,4 x 0,8 mm

27 mm

T005 44 858 99 XNT C T005 44 858 10 T005 44 859 99 T005 44 859 10 XNT H

3,2 x 0,8 mm

27 mm

0,8 x 0,4 mm

T005 44 860 99 XNT K T005 44 860 10 T005 44 862 99 T005 44 862 10 XNT 1SC

1,2 x 0,4 mm

28 mm

0,4 x 0,15 mm

27 mm

T005 44 863 99 XNT KN T005 44 863 10 T005 87 657 58 T005 87 657 58 T005 44 861 99 XNT

2 mm

33 mm

160

NT Soldering Tip Series Soldering Tips for WMP

Order-no. NT 1SC Model NT 1SC Description Chisel tip slim Width A Thickness B Length L 0,4 mm 0,15 mm 14 mm

NT H NT K NT A NT 6 NT B NT C NT D

NT H NT K NT A NT 6 NT B NT C NT D NT AX

Chisel tip Chisel tip Chisel tip Chisel tip Chisel tip Chisel tip Chisel tip Chisel tip bent

0,8 mm 1,2 mm 1,6 mm 1,6 mm 2,4 mm 3,2 mm 4,0 mm 1,6 mm

0,4 mm 0,4 mm 0,4 mm 0,7 mm 0,8 mm 0,8 mm 0,8 mm 0,4 mm

8,4 mm 8,4 mm 9,5 mm 7,4 mm 7,8 mm 8,2 mm 8,6 mm 8,2 mm

NT AX

NT 1S

NT 1S

Round tip slim

0,25 mm

8,5 mm

NT 1

NT 1

Round tip

0,25 mm

7,4 mm

NT 1X NT 1X NT 4 NT 4 NT GW NT GW

Round tip bent 45 Round tip sloped 45 Gullwing tip

0,4 mm

8,6 mm

1,2 mm

9,9 mm

2,0 mm

3,0 mm

13,4 mm

NT MS

NT MS

NT Measuring tip for thermoelement 0,5 mm

Order-no. T005 87 517 17

Description Silicon pad for changing bent NT tips

T005 87 517 10

Tip changing tool for changing straight NT tips

161

Soldering Tips

Soldering Tips
XT Soldering Tip Series Soldering Tips for Soldering irons WP 120 and WXP 120
Order-no. Model Description Chisel tip long, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip long, (1 piece) Width A Thickness B 1,6 mm 1,0 mm T005 44 701 99 XT AL T005 44 701 10 T005 44 713 99 XT H T005 44 713 10 T005 44 702 99 XT M T005 44 702 10 T005 44 703 99 XT A T005 44 703 10 T005 44 704 99 XT B T005 44 704 10 T005 44 705 99 XT C T005 44 705 10 T005 44 706 99 XT D T005 44 706 10 T005 44 736 99 XT DL

0,8 mm

0,4 mm

3,2 mm

1,2 mm

1,6 mm

0,7 mm

2,4 mm

0,8 mm

3,2 mm

0,8 mm

4,6 mm

0,8 mm

4,6 mm

0,8mm

T005 44 707 99 XT E T005 44 707 10 T005 44 708 99 XT AA T005 44 708 10 T005 44 709 99 XT BB T005 44 709 10 T005 44 710 99 XT CC T005 44 710 10 T005 44 711 99 XT KN T005 44 711 10 T005 44 735 99 XT GW

Chisel tip, (1 piece) (10 pieces) 60 Soldering tip, (1 piece) (10 pieces) 45 Soldering tip, (1 piece) (10 pieces) 45 Soldering tip, (1 piece) (10 pieces) 60 Soldering tip, (1 piece) (10 pieces) Soldering tip, (1 piece)

5,9 mm

1,2 mm

1,6 mm

2,4 mm

3,2 mm

6,0 mm

3,5 mm

4,8 mm

T005 44 712 99 XT GW T005 44 712 10 T005 44 714 99 XT O T005 44 714 10 T005 44 715 99 XT BS T005 44 715 10

Soldering tip, (1 piece) (10 pieces) Round tip, (1 piece) (10 pieces) Round tip, (1 piece) (10 pieces)

2,3 mm

3,2 mm

1,0 mm

2,4 mm

162

Continuation page 162, XT Soldering Tips for WP 120,WXP 120 Order-no. Model Description Round tip, (1 piece) (10 pieces) Round tip, (1 piece) (10 pieces) 30 Randf. abgeschr., (1 piece) (10 pieces) Width A Thickness B 3,2 mm

T005 44 716 99 XT CS T005 44 716 10 T005 44 717 99 XT DS T005 44 717 10 T005 44 718 99 XT F T005 44 718 10 T005 44 719 99 T005 44 720 99

5,0 mm

1,2 mm

XT Adapter M4 (1 piece) XT Adapter M5 (1 piece) 45 Solar Soldering tip, (1 piece) (10 pieces) (1 piece) (10 pieces) XT Measuring tip Barrel for WXP 120 Barrel for WP 120 5 mm

T005 44 721 99 XT D45 T005 44 721 10 T005 44 730 99 XT DDH45 T005 44 730 10 T005 44 722 99 T005 87 657 11 T005 87 637 09

4 mm

XT Soldering head for WP 120 and WXP 120

The XT soldering head is an ideal tool for tin coating, soldering and desoldering different components. The additional required barrel must be ordered separately. Order-no. T0054473199 T0054473190 Description XT Soldering head 10 x 4 mm with adapter consists of: XT Soldering head 10 x 4 mm and XT soldering head adapter. XT Soldering head 10 x 4 mm, spare

T0054473299 T0054473290

XT Soldering head 20 x 4 mm with adapter consists of: XT Soldering head 20 x 4 mm and XT soldering head adapter XT Soldering head 20 x 4 mm, spare

T0054473399 T0054473390

XT Soldering head 33 x 4 mm with adapter consists of: XT Soldering head 33 x 4 mm and XT soldering head adapter XT Soldering head 33 x 4 mm, spare

T0054473499

XT Soldering head adapter, spare

163

Soldering Tips

Soldering Tips
XTR Soldering Tip Series
Soldering tip with twist lock. For use with robot heating element HER 120. Order-no. Model Description Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, ( 1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Width A Thickness B Length L 1,6 mm 0,7 mm 36,0 mm

T005 44 723 99 XTR A T005 44 723 10 T005 44 724 99 XTR B T005 44 724 10 T005 44 725 99 XTR C T005 44 725 10 T005 44 726 99 XTR D T005 44 726 10 T005 44 727 99 XTR E T005 44 727 10 T005 44 728 99 XTR M T005 44 728 10

2,4 mm

0,8 mm

35,0 mm

3,2 mm

0,8 mm

35,0 mm

4,6 mm

0,8 mm

34,5 mm

5,9 mm

1,2 mm

34,5 mm

3,2 mm

1,2 mm

39,0 mm

XHT Soldering Tip Series Soldering Tips for Soldering irons WP 200,WXP 200
Order-no. T005 44 804 99 Model XHT C Description Chisel tip Width A Thickness B 3,2 mm 1,2 mm

T005 44 801 99

XHT D

Chisel tip

5,0 mm

1,2 mm

T005 44 802 99

XHT E

Chisel tip

7,6 mm

1,5 mm

T005 44 805 99

XHT F

Chisel tip

9,3 mm

2,0 mm

T005 44 803 99

XHT

Measuring tip

T005 87 637 25

Barrel WP 200,WXP 200 Spare part

164

LT Soldering Tip Series Soldering Tips for Soldering irons WP 80, WSP 80, MPR 80 and FE 75, TCP-Soldering irons
Order-no. Model Description Width A Thickness B max.Length L 0,4 mm 0,15 mm 15,0 mm

T005 44 494 99 LT 1SC Chisel tip, (1 piece) T005 44 494 10 (10 pieces) T005 44 497 99 LT 1SCNW Chisel tip, (1 piece),chrome Chisel tip, (1 piece) (10 pieces) (100 pieces) Chisel tip, flat 30 (100 pieces) Chisel tip, (1 piece) (10 pieces) (100 pieces) Chisel tip, flat 30 (100 pieces) Chisel tip, (1 piece) (10 pieces) (100 pieces) Flacher Meiel 30 (100 pieces) Chisel tip, (1 piece) (10 pieces) (100 pieces) Chisel tip, (1 piece) (10 pieces) (100 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip long, (1 piece) (10 pieces) (100 pieces) Chisel tip long, (1 piece) (10 pieces) (100 pieces) Chisel tip long, (1 piece) (10 pieces) (100 pieces)

0,3 mm 1,6 mm

0,1 mm 0,7 mm

15,0 mm 13,5 mm

T005 44 440 99 LT A T005 44 440 10 T005 44 403 11 T005 44 516 11 LT ASL

1,6 mm 2,4 mm

0,45 mm 0,8 mm

13,5 mm 13,5 mm

T005 44 405 99 LT B T005 44 405 10 T005 44 405 11 T005 44 517 11 LT BSL

2,4 mm 0,8 mm

0,45 mm 0,4 mm

13,5 mm 13,5 mm

T005 44 437 99 LT H T005 44 437 10 T005 44 412 11 T005 44 518 11 LT HSL

0,8 mm 3,2 mm

0,4 mm 0,8 mm

13,5 mm 13,5 mm

T005 44 407 99 LT C T005 44 407 10 T005 44 407 11 T005 44 409 99 LT D T005 44 409 10 T005 44 409 11 T005 44 448 99 LT DLL T005 44 448 10 T005 44 438 99 LT K T005 44 438 10 T005 44 413 11 T005 44 414 99 LT L T005 44 414 10 T005 44 414 11 T005 44 415 99 LT M T005 44 415 10 T005 44 415 11

4,6 mm

0,8 mm

13,5 mm

4,6 mm

0,8 mm

13,5 mm

1,2 mm

0,4 mm

21,0 mm

2,0 mm

1,0 mm

21,0 mm

3,2 mm

1,2 mm

21,0 mm

165

Soldering Tips

Soldering Tips

Continuation page 165, further soldering tips for WP 80,WSP 80,MPR 80 and FE 75

Order-no.

Model

Description Chisel tip bent 30, (1 piece) (100 pieces)

Width A Thickness B max.Length L 0,8 mm 0,4 mm 18,0 mm

T005 44 420 99 LT HX T005 44 420 11

T005 44 443 99 LT ALX Chisel tip bent 30, (1 piece) T005 44 443 10 (10 pieces) T005 44 443 11 (100 pieces) T005 44 442 99 LT BX T005 44 442 10 T005 44 427 99 LT AX T005 44 427 10 T005 44 428 99 LT 4X T005 44 428 10 T005 44 469 99 LT MX Chisel tip bent 30, (1 piece) (10 pieces) Chisel tip bent 30, (1 piece) (10 pieces) Chisel tip bent 30, (1 piece) (10 pieces) Chisel tip bent 30, (1 piece) Round tip slim, (1 piece) (100 pieces)

1,6 mm

0,7 mm

18,0 mm

2,4 mm

0,8 mm

18,0 mm

1,6 mm

0,8 mm

13,5 mm

1,2 mm

0,4 mm

16,5 mm

3,2 mm

0,8 mm

19,3 mm 15,0 mm

T005 44 436 99 LT 1S T005 44 402 11

0,2 mm

T005 44 496 99 LT 1SNW Round tip slim,chrome, unwettable, (1 piece) T005 44 488 99 LT 1SA Round tip slim, (1 piece) Round tip, (1 piece) (10 pieces) (100 pieces)

1,0 mm 0,5 mm 0,25 mm 16,0 mm 14,0 mm

T005 44 435 99 LT 1 T005 44 435 10 T005 44 401 11 T005 44 498 99

LT 1NW Unwettable, chrome, (1 piece) Round tip, (1 piece) (10 pieces) (100 pieces) Round tip, (1 piece) (10 pieces) (100 pieces) Round tip, (1 piece) (10 pieces) 0,5 mm 14,0 mm

T005 44 489 99 LT 1A T005 44 489 10 T005 44 489 11 T005 44 404 99 LT AS T005 44 404 10 T005 44 404 11 T005 44 411 99 LT CS T005 44 411 10

1,6 mm

13,5 mm

3,2 mm

13,5 mm

T005 44 426 99 LT 1SLX Round tip, slim bent 30, (1 piece) T005 44 426 10 (10 pieces) T005 44 425 99 LT 1X T005 44 425 10 Round tip bent 30, (1 piece) (10 pieces)

2,0 mm

0,4 mm

20,5 mm

0,4 mm

12,5 mm

166

Continuation page 165/166, further soldering tips for WP 80, WSP 80, MPR 80 and FE 75

Order-no.

Model

Description Round tip sloped 45, (1 piece) (10 pieces) (100 pieces) Round tip sloped 45, (1 piece) (10 pieces) (100 pieces)

Width A Thickness B max.Length L 1,2 mm 15,0 mm

T005 44 439 99 LT 4 T005 44 439 10 T005 44 421 11 T005 44 408 99 LT F T005 44 408 10 T005 44 408 11

1,2 mm

13,5 mm

T005 44 487 99 LT AA60 Round tip sloped 60, (1 piece) T005 44 487 10 (10 pieces) T005 44 444 99 LT BB60 Round tip sloped 60, (1 piece) T005 44 444 10 (10 pieces) T005 44 484 99 LT BB45 Round tip sloped 45, (1 piece)

1,6 mm

4,0 mm

13,0 mm

2,4 mm

4,0 mm

18,0 mm

2,4 mm 3,2 mm 6,0 mm 18,0 mm

T005 44 445 99 LT CC60 Round tip sloped 60, (1 piece) T005 44 445 10 (10 pieces) T005 44 485 99 LT CC45 Round tip sloped 45, (1 piece)

3,2 mm 4,0 mm 6,0 mm 20,0 mm

T005 44 478 99 LT DD45 Round tip sloped 45, (1 piece) T005 44 478 10 (10 pieces) T005 44 486 99 LT DD45 Round tip sloped 45, (1 piece) T005 44 486 10 (10 pieces) T005 44 486 11 (100 pieces) T005 44 423 99 LT 1L T005 44 423 10 T005 44 423 11 Conical long, (1 piece) (10 pieces) (100 pieces)

4,6 mm

0,2 mm

26,4 mm

T005 44 498 99 LT 1LNW Conical long,chrome, unwettable, (1 piece) T005 44 406 99 LT S T005 44 406 10 T005 44 406 11 T005 44 482 99 LT T T005 44 482 10 T005 44 482 11 T005 44 481 99 LT O T005 44 481 10 T005 44 481 11 Conical long, (1 piece) (10 pieces) (100 pieces) Conical long, (1 piece) (10 pieces) (100 pieces) Conical long, (1 piece) (10 pieces) (100 pieces)

0,1 mm

0,4 mm

21,0 mm

0,6 mm

13,0 mm

0,8 mm

17,0 mm

167

Soldering Tips

Soldering Tips

Continuation page 165/166, further Soldering Tips for WP 80, WSP 80, MPR 80 and FE 75

Order-no.

Model

Description Conical long bent, (1 piece) (10 pieces) (100 pieces) Gullwing tip 45, (1 piece) (10 pieces) (100 pieces) Gullwing tip 45, (1 piece) (10 pieces) Knife tip, (1 piece) (10 pieces) Gullwing tip 45, (1 piece)

Width A Thickness B max.Length L 0,2 mm 26,4 mm

T005 44 424 99 LT 1LX T005 44 424 10 T005 44 424 11 T005 44 410 99 LT GW T005 44 410 10 T005 44 410 11 T005 44 511 99 LT GW T005 44 511 10 T005 44 479 99 LT KN T005 44 479 10 T005 44 519 99 LT K

2,3 mm

3,2 mm

18,8 mm

3,5 mm

4,8 mm

18,8 mm

2,0 mm

16,5 mm

2,0 mm

16,5 mm

T005 44 416 99 T005 44 449 99 T005 87 207 81

LT Measuring tip for Thermoelement, 0,5 mm (1 piece) LT Screw with M4 outside thread (1 piece)

13,0 mm 8,0 mm

ET-LT Adapter Soldering tips of the LT series fit with the adapter to soldering iron LR 21.

168

MT-LT Adapter
All TCP, LR 21 soldering irons are delivered with adapter. Order-no. T005 44 121 99 T005 87 207 95 Description MT-LT Adapter for use with LT soldering tip series (see page 87) Barrel for MT-LT Adapter

Caution: Not qualified for lead free solder bath or other electronic solder. Soldering tips for high melting solder for WP 80, WSP 80, MPR 80 and FE 75 Order-no. Model Description Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) (10 pieces) Chisel tip, (1 piece) Width A Thickness B Length L 0,8 mm 0,4 mm 13,5 mm

T005 44 430 99 LT H HPB T005 44 430 10 T005 44 431 99 LT A HPB T005 44 431 10 T005 44 432 99 LT B HPB T005 44 432 10 T005 44 483 99 LT D HPB

1,6 mm

0,7 mm

13,5 mm

2,4 mm

0,8 mm

13,5 mm

4,6 mm

0,8 mm

13,5 mm

* for HPB solder = solder with high consumption of lead

169

Soldering Tips

Soldering Tips

For a quick change of hot soldering tips for soldering irons WP 80 / WSP 80.

Barrel
Order-no. T005 87 447 10 T005 87 448 45 T005 87 448 46 Description Barrel for WSP 80 spare part Barrel short (40 mm) for WP 80, spare part, (standard for WP 80) Barrel long (55 mm) for WP 80, spare part

 For WSP 80, WSP 80IG and WP 80, WP 120, WP 120 IG, WXP 120, barrel and screw M4 has to be ordered separately.

SMD Soldering Tip Series

Order-no. T005 44 501 99 T005 44 429 99 T005 44 502 99 T005 44 503 99 T005 44 467 89 T005 44 504 99 T005 44 505 99 T005 44 506 99 T005 44 507 99 Model SMT01 SMT SMT02 SMT03 SMT SMT04 SMT05 SMT06 SMT07 SMT08 SMT09 SMT10 Description for PAD-Cleaning for PAD-Cleaning for PAD-Cleaning for PAD-Cleaning for PAD-Cleaning for Chip for Chip for Chip for Chip for DIP for DIP for DIP Width A Thickness B Length L 10,4 mm 10,5 mm 16,8 mm 20,8 mm 35,0 mm 1,8 mm 1,5 mm 2,5 mm 2,3 mm 4,6 mm 10,4 mm 11,5 mm 0,6 mm 0,6 mm 0,6 mm 0,6 mm 3,0 mm 3,4 mm 2,3 mm 1,7 mm 4,5 mm 5,1 mm 5,1 mm 6,9 mm 7,1 mm 7,5 mm 7,1 mm 7,1 mm 4,0 mm 1,8 mm 1,8 mm 1,4 mm 1,8 mm 2,3 mm 2,3 mm 2,3 mm

T005 44 508 99 T005 44 509 99 T005 44 510 99

170

SMT Adapter + Tips for LR 21, WP 80, WSP 80, WSP 80FE, WSP 80IG and MPR 80
Order-no. T005 44 417 99 SMTA SMT0504A SMT1206D SMT8K Model SMT SMTA SMT0504A SMT1206D SMT8K Description SMT Adapter for WSP 80 SMT Adapter for LR 21 A/1, for components 1,0 x 1,2 mm, 12 x 1,0 mm, 1,2 x 1,2 mm, 1,6 x 0,8 mm D/1, for components 3,2 x 1,6 mm, 3,2 x 2,5 mm K/2, for components 5,0 x 4,0 mm

For use with soldering robot application with heating element HER 80

LT Soldering Tips with twist lock

Order-no. Model Description Chisel tip (1 piece) (10 pieces) Width A Thickness B Length L 1,6 mm 0,8 mm 17,0 mm T005 44 441 99 LTR A T005 44 441 10 T005 44 422 99

LTR B  Chisel tip 1,5 mm wettable (1 piece) T005 44 422 10 (10 pieces) T005 44 422 71 (1 piece) T005 44 433 99 LTR C T005 44 433 10 Special tips on request Chisel tip (1 piece) (10 pieces)

2,4 mm 2,4 mm 3,2 mm 3,2 mm

0,8 mm 0,8 mm 0,8 mm 0,8 mm

17,0 mm 17,0 mm 17,0 mm 17,0 mm

171

Soldering Tips

Soldering Tips
LHT Soldering Tip Series Soldering Tips for Soldering irons WSP 150
Order-no. T005 44 455 99 T005 44 452 99 T005 44 451 99 T005 44 450 99 T005 44 513 99 T005 44 462 99 T005 44 461 99 T005 44 460 99 Model LHT C LHT D LHT E LHT F LHT CX LHT DX LHT EX LHT FX LHT D 45 Description Chisel tip Chisel tip Chisel tip Chisel tip Chisel tip bent Chisel tip bent Chisel tip bent Chisel tip bent Width A Thickness B 3,2 mm 4,7 mm 6,7 mm 9,3 mm 3,2 mm 5,0 mm 7,0 mm 9,2 mm 1,2 mm 1,8 mm 1,8 mm 1,8 mm 1,2 mm 2,0 mm 2,0 mm 2,0 mm 1,8 mm

T005 44 456 99

Sloped 45 for solar cell production

T005 44 454 99

LHT Screw in tip with outside thread M6

T005 44 453 99

LHT Measuring tip for thermoelement 0,5 mm

T005 87 447 95

Box nut WSP 150

172

ET Soldering Tip Series Soldering Tips for Soldering irons LR 21

Order-no. 4ETS 4ETO 4ETR 4ETH 4ETA 4ETB 4ETC 4ETD 4ETE Model ET S ET O ET R ET H ET A ET B ET C ET D ET E ET K ET L ET M ETF ETBB ETCC ET P ET BS ET CS ET SMD ET SMD ET GW Description Longform Conical Longform Conical Chisel tip slim Chisel tip Chisel tip Chisel tip Chisel tip Chisel tip Chisel tip Chisel tip long Chisel tip long Chisel tip long Round tip sloped 45 Round tip sloped 45 Round tip sloped 45 Round tip blunt Round tip blunt Round tip blunt Width A Thickness B 0,4 mm 0,8 mm 1,6 mm 0,8 mm 1,6 mm 2,4 mm 3,2 mm 4,6 mm 5,6 mm 1,2 mm 2,0 mm 3,2 mm 1,2 mm 2,4 mm 3,2 mm 0,8 mm 2,4 mm 3,2 mm 0,7 mm 0,4 mm 0,7 mm 0,8 mm 0,8 mm 0,8 mm 1,2 mm 0,4 mm 1,0 mm 1,2 mm

4ETK 4ETL 4ETM 4ETF 4ETBB 4ETCC 4ETP 4ETBS 4ETCS T005 41 039 99 T005 41 040 99 T005 41 045 99

Chip soldering / desoldering tip, component size 2,5 mm x 1,5 mm Chip soldering / desoldering tip, component size 3,8 mm x 1,5 mm Gullwing tip Screw in tip with M5 outside thread ET Measuring tip for thermoelement 0,5 mm Barrel

T005 41 703 99 T005 24 750 99 T005 10 311 99

ET-LT Adapter
Soldering tips of the LT series are used with an adapter in the soldering iron LR 21. Order-no. Model Description ET-LT Adaptor with barrel for use with LT series tips with LR 21 and FE 50 soldering irons Spare barrel for ET-LT Adapter

T005 87 207 81 T005 87 207 94

173

Soldering Tips

Soldering Tips
HT Soldering Tip Series Soldering Tips for Soldering irons LR 82 and FE 80
Order-no. T005 44 260 99 T005 44 261 99 T005 44 262 99 T005 44 267 99 T005 44 268 99 T005 44 269 99 T005 44 264 99 T005 44 265 99 T005 44 266 99 Model HT 1 HT 2 HT 3 HT C HT D HT E HT BS HT CS HT DS Description Chisel tip Chisel tip Chisel tip Chisel tip long Chisel tip long Chisel tip long Round tip Round tip Round tip Width A Thickness B 3,2 mm 5,2 mm 7,0 mm 3,2 mm 4,6 mm 5,6 mm 2,4 mm 3,2 mm 5,0 mm 1,0 mm 1,2 mm 1,2 mm 1,0 mm 1,0 mm 1,0 mm

T005 44 270 99 T005 44 263 99 T005 26 202 99

HT Screw in tip with outside thread M8nde HT Measuring tip for thermoelement 0,5 mm Barrel

WTA Soldering Tip Series Tweezer Tips for WTA 50

Order-no. T005 44 145 99 T005 44 141 99 T005 44 146 99 T005 44 147 99 T005 44 143 99 T005 44 144 99 Model WTA 1S WTA 1 WTA 2 WTA 3 WTA 4 WTA 5 WTA 11 WTA 12 Description Tip set Tip set Tip set Tip set Tip set Tip set bent 45 bent 45 bent 45 bent 45 bent 45 bent 45 Width A Thickness B 0,5 mm 1,0 mm 3,0 mm 6,0 mm 12,5 mm 18,5 mm 1,0 mm 3,0 mm 0,5 mm 0,5 mm 0,5 mm 0,5 mm 0,5 mm 0,5 mm 0,5 mm 0,5 mm

T005 44 152 99 T005 44 153 99

Tip set for vertical use Tip set for vertical use

T005 44 149 99

WT Measuring tip for thermoelement 0,5 mm

174

PT Soldering Tip Series Soldering Tips for TCPS, TCP 12, TCP 24
Order-no. 4PTR7 4PTR8 4PTH6 4PTH7 4PTH8 4PTA6 4PTA7 4PTA8 4PTB6 4PTB7 4PTB8 4PTB9 Model PT R7 PT R8 PT H6 PT H7 PT H8 PT A6 PT A7 PT A8 PT B6 PT B7 PT B8 PT B9 PT C7 PT C8 PT C9 PT D7 PT D8 PT D9 PT E8 PT E9 PT K6 PT K7 PT K8 PT L6 PT L7 PT L8 PT M7 PT M8 PT M9 Description Chisel tip slim 370C Chisel tip slim 425C Chisel tip 310C Chisel tip 370C Chisel tip 425C Chisel tip 310C Chisel tip 370C Chisel tip 425C Chisel tip 310C Chisel tip 370C Chisel tip 425C Chisel tip 480C Chisel tip 370C Chisel tip 425C Chisel tip 480C Chisel tip 370C Chisel tip 425C Chisel tip 480C Chisel tip 425C Chisel tip 480C Chisel tip long 310C Chisel tip long 370C Chisel tip long 425C Chisel tip long 310C Chisel tip long 370C Chisel tip long 425C Chisel tip long 370C Chisel tip long 425C Chisel tip long 480C Chisel tip bent, 1 side wettable 370C Round tip 370C Round tip 370C Round tip long 370C Round tip long 425C Round tip long 310C Round tip long 370C Round tip long 425C Width A Dicke B 1,6 mm 1,6 mm 0,8 mm 0,8 mm 0,8 mm 1,6 mm 1,6 mm 1,6 mm 2,4 mm 2,4 mm 2,4 mm 2,4 mm 3,2 mm 3,2 mm 3,2 mm 4,6 mm 4,6 mm 4,6 mm 5,6 mm 5,6 mm 1,2 mm 1,2 mm 1,2 mm 2,0 mm 2,0 mm 2,0 mm 3,2 mm 3,2 mm 3,2 mm 3,2 mm 0,7 mm 0,7 mm 0,4 mm 0,4 mm 0,4 mm 0,7 mm 0,7 mm 0,7 mm 0,8 mm 0,8 mm 0,8 mm 0,8 mm 0,8 mm 0,8 mm 0,8 mm 0,8 mm 0,8 mm 0,8 mm 1,2 mm 1,2 mm 0,4 mm 0,4 mm 0,4 mm 1,0 mm 1,0 mm 1,0 mm 1,2 mm 1,2 mm 1,2 mm 1,2 mm

4PTC7 4PTC8 4PTC9 4PTD7 4PTD8 4PTD9 4PTE8 4PTE9

4PTK6 4PTK7 4PTK8 4PTL6 4PTL7 4PTL8 4PTM7 4PTM8 4PTM9

T005 41 307 99 PT MX7 4PTCS7 4PTDS7 4PTS7 4PTS8 4PTO6 4PTO7 4PTO8 PT CS7 PT DS7 PT S7 PT S8 PT O6 PT O7 PT O8

3,2 mm 5,0 mm 0,4 mm 0,4 mm 0,8 mm 0,8 mm 0,8 mm

175

Soldering Tips

Soldering Tips
Continuation page 175, further soldering tips for TCPS, TCP 12, TCP 24 Order-no. 4PTF7 4PTF8 4PTAA7 4PTAA8 4PTAA9 4PTBB7 4PTBB8 4PTBB9 4PTCC7 4PTCC8 4PTCC9 4PTDD7 4PTDD8 4PTDD9 Model PT F7 PT F8 PT AA7 PT AA8 PT AA9 PT BB7 PT BB8 PT BB9 PT CC7 PT CC8 PT CC9 PT DD7 PT DD8 PT DD9 Description Round tip sloped 370C Round tip sloped 425C Round tip sloped 370C Round tip sloped 425C Round tip sloped 480C Round tip sloped 370C Round tip sloped 425C Round tip sloped 480C Round tip sloped 370C Round tip sloped 425C Round tip sloped 480C Round tip sloped 370C Round tip sloped 425C Round tip sloped 480C Width A Thickness B 1,2 mm 1,2 mm 1,6 mm 1,6 mm 1,6 mm 2,4 mm 2,4 mm 2,4 mm 3,2 mm 3,2 mm 3,2 mm 5,0 mm 5,0 mm 5,0 mm

If other soldering tip dimensions are required, please use LT tips with the PT/LT adapter.

 Soldering tips of LT soldering tip series are used with an adapter in soldering iron TCPS, TCP 12 and TCP 24. All TCP and LR 21 soldering irons are delivered with the adapter.

PT-LT Adapter for TCPS,TCP 12,TCP 24

Order-no. T005 87 207 86 T005 87 207 87 T005 87 207 88 T005 87 207 89 Model PT6-LT PT7-LT PT8-LT PT9-LT Description PT6-LT-adapter with barrel 310C PT7-LT-adapter with barrel 370C PT8-LT-adapter with barrel 425C PT9-LT-adapter with barrel 480C Spare barrel for PT/LT adapter

T005 87 207 94

176

CT5 Soldering Tip Series Soldering Tips for W 61

Order-no. 4CT5A6 4CT5A7 4CT5A8 4CT5B7 4CT5B8 4CT5C6 4CT5C7 4CT5C8 4CT5D7 4CT5D8 T005 42 107 99 T005 42 108 99 T005 42 117 99 T005 42 128 99 T005 42 138 99 Model CT5 A6 CT5 A7 CT5 A8 CT5 B7 CT5 B8 CT5 C6 CT5 C7 CT5 C8 CT5 D7 CT5 D8 CT5 AX7 CT5 AX8 CT5 BX7 CT5 CX8 CT5 DX8 Description Chisel tip 310C Chisel tip 370C Chisel tip 425C Chisel tip 370C Chisel tip 425C Chisel tip 310C Chisel tip 370C Chisel tip 425C Chisel tip 370C Chisel tip 425C Chisel tip bent 370C Chisel tip bent 425C Chisel tip bent 370C Chisel tip bent 425C Chisel tip bent 425C Width A 1,6 mm 1,6 mm 1,6 mm 2,4 mm 2,4 mm 3,2 mm 3,2 mm 3,2 mm 4,7 mm 4,7 mm 1,6 mm 1,6 mm 2,4 mm 3,2 mm 5,0 mm

177

Soldering Tips

Soldering Tips
CT6 Soldering Tip Series Soldering Tips for W 101
Order-no. 4CT6C7 4CT6C8 4CT6D7 4CT6D8 4CT6E7 4CT6E8 T005 42 307 99 T005 42 318 99 Model CT6 C7 CT6 C8 CT6 D7 CT6 D8 CT6 E7 CT6 E8 CT6 CX7 CT6 DX8 Description Chisel tip 370C Chisel tip 425C Chisel tip 370C Chisel tip 425C Chisel tip 370C Chisel tip 425C Chisel tip bent 370C Chisel tip bent 425C Width A 3,2 mm 3,2 mm 5,0 mm 5,0 mm 7,0 mm 7,0 mm 3,2 mm 5,0 mm

Welding wedge
Order-no. Description T005 11 767 99  Welding wedge Teflon-coated,50 x 40 x 4 mm (260C295C) for W 101SP with twist lock T005 11 767 74 Welding wedge PTFE-coated, 50 x 40 x 4 mm

Adapter
For use with LHT tips (page 172) and soldering iron W 101 Order-no. T005 61 046 67 T005 61 046 68 T005 61 046 69 Model CT6-7 CT6-8 CT6-9 Description Adapter for LHT tips, 370 Adapter for LHT tips, 425 Adapter for LHT tips, 480

178

CT2 Soldering Tip Series Soldering Tips for W 201

Order-no. T005 42 407 99 T005 42 408 99 T005 42 417 99 T005 42 418 99 T005 42 428 99 T005 42 507 99 T005 42 508 99 T005 42 517 99 T005 42 518 99 Model CT2 E7 CT2 E8 CT2 F7 CT2 F8 CT2 G8 CT2 EX7 CT2 EX8 CT2 FX7 CT2 FX8 Description Chisel tip 370C Chisel tip 425C Chisel tip 370C Chisel tip 425C Chisel tip 425C Chisel tip bent 370C Chisel tip bent 425C Chisel tip bent 370C Chisel tip bent 425C Width A 7,0 mm 7,0 mm 10,0 mm 10,0 mm 11,0 mm 7,0 mm 7,0 mm 10,0 mm 10,0 mm

179

Soldering Tips

Soldering Tips
SPI Soldering Tip Series Soldering tips for soldering iron SPI 16
Order-no. 4SPI15 210 4SPI15 213 4SPI15 212 4SPI15 211 Model SPI15 210 SPI15 213 SPI15 212 SPI15 211 Description Needle tip Needle tip Chisel tip Chisel tip Width A 0,4 mm 0,8 mm 1,2 mm 2,0 mm

Soldering tips for soldering iron SPI 27

Order-no. 4SPI26206 4SPI26200 4SPI26201 Model SPI26 206 SPI26 200 SPI26 201 Description Chisel tip Chisel tip Chisel tip Width A 1,2 mm 2,0 mm 3,0 mm

Soldering tips for soldering iron SPI 41

Order-no. 4SPI40224 4SPI40225 4SPI40220 4SPI40226 Model SPI40 224 SPI40 225 SPI40 220 SPI40 226 Description Chisel tip Chisel tip Chisel tip Chisel tip bent Width A 2,0 mm 3,0 mm 5,0 mm 2,0 mm

Soldering tips for soldering iron SPI 81

Order-no. 4SPI80234 4SPI80235 4SPI80230 4SPI80231 Model SPI80 234 SPI80 235 SPI80 230 SPI80 231 SPI80 237 SPI80 232 Description Chisel tip Chisel tip Chisel tip Chisel tip Chisel tip bent Chisel tip bent Width A 3,0 mm 5,0 mm 7,0 mm 9,5 mm 5,0 mm 7,0 mm

4SPI80237 4SPI80232

180

Soldering Tips for WP 60

Order-no. T005 16 134 99 T005 16 443 99 T005 16 444 99 T005 16 446 99 T005 16 445 99 Model 60-01-05 60-01-01 60-01-02 60-01-04 60-01-03 Description Needle tip Needle tip Chisel tip Chisel tip Round tip sloped 45 Width A 0,5 mm 1,0 mm 2,4 mm 5,0 mm 2,0 mm

T005 16 447 99

60-01-52

Hot air nozzle

4,7 mm

T005 16 135 99

60-01-06

Knife 45

5,0 mm

T005 16 448 99

60-07U

Ejector unit

T005 16 450 99

60-02

Protective cap for WP 60 (spare part)

181

Soldering Tips

Soldering Tips
Soldering Tips for Pyropen Jr.
Order-no. T005 16 165 99 Model 71-01-01 Description Needle tip Width A 1,0 mm

T005 16 166 99 T005 16 161 99 T005 16 167 99

71-01-02 71-01-04 71-01-03

Chisel tip Chisel tip Round tip sloped 45

2,0 mm 5,0 mm 2,0 mm

T005 16 168 99 T005 16 169 99 T005 16 172 99

71-01-50 71-01-52 71-07U

Hot air nozzle Hot air nozzle Ejector unit

1,5 mm 4,7 mm

182

Soldering Tips for Pyropen and Pyropen Piezo

Order-no. T005 16 120 99 T005 16 124 99 T005 16 129 99 Model 70-01-01 70-01-05 70-01-10 Description Needle tip Needle tip extra slim Needle tip bent 30 Diameter Width A 1,0 mm 0,5 mm 1,0 mm

T005 16 121 99 T005 16 132 99 T005 16 130 99

70-01-02 70-01-13 70-01-11

Chisel tip Chisel tip Chisel tip

3,0 mm 5,0 mm 7,7 mm

T005 16 122 99 T005 16 123 99 T005 16 125 99 T005 16 127 99 T005 16 140 99 T005 16 141 99 T005 16 142 99 T005 16 143 99

70-01-03 70-01-04 70-01-06 70-01-08 70-01-50 70-01-51 70-01-52 70-01-53 70-07TU 70-07SU

Round tip sloped Round tip sloped Round tip sloped, conical Round tip sloped 35 Hot air nozzle Hot air nozzle Hot air nozzle Hot air nozzle Ejector unit, not for Piezo Solder ejector, not for Piezo Reflector for heat shrinking Reflector for heat shrinking

2,0 mm 3,0 mm 2,0 mm 2,0 mm 1,7 mm 3,3 mm 4,9 mm 7,0 mm

T005 16 151 99 T005 16 150 99

T005 16 159 99 70-01-55 T005 16 158 99 70-01-54

6,0 mm 18,0 mm 8,0 mm 22,0 mm

183

Soldering Tips

Desoldering Nozzles
DX Desoldering Nozzle series
 The DX series tools feature a novel threadless desoldering nozzle fixture system whereby the nozzle is inserted into the head and locked into place by applying a 1/4 turn. This patented feature allows the desoldering nozzles to be quickly and easily exchanged and also improves the rate of thermal transfer from the desoldering head to the desoldering nozzle providing the tools with a faster heat up time and recovery rate. Additionally, because there are no threads in the head to block, maintenance and costs are reduced.

Desoldering nozzles with threadless fixture system for DSX 80 and DXV 80
Order-no. Model Description Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Outer 1,9 mm Inner 0,7 mm Nozzle Length 25 mm T005 13 140 00 DX 110 T005 13 140 10 T005 13 141 00 DX 111 T005 13 141 10 T005 13 142 00 DX 112 T005 13 142 10 T005 13 143 00 DX 113 T005 13 143 10

2,5 mm

0,7 mm

25 mm

2,3 mm

1,0 mm

25 mm

2,5 mm

1,2 mm

25 mm

T005 13 150 00 DX 113HM Nozzle (1 piece) for improved thermal transfer T005 13 150 10 (10 pieces) T005 13 144 00 DX 114 T005 13 144 10 T005 13 145 00 DX 115 T005 13 145 10 T005 13 146 00 DX 116 T005 13 146 10 T005 13 147 00 DX 117 T005 13 147 10 T005 13 148 00 DX 118 T005 13 148 10 T005 13 151 00 DX 119 T005 13 151 10 T005 13 152 00 DX 120 T005 13 152 10 T005 13 153 99 T005 87 067 94 T005 13 790 99 184 Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Needle tiplet (1 piece) with unwettable stainless steel tube for removal of solder bridges in connection with hot air pencil (10 pieces) Nozzle (1 piece) without inside tube for cleaning SMD pads. (10 pieces) Measuring nozzle Conus insert cleaning tool Nozzle -Set DX 110 - DX 115

2,5 mm

1,2 mm

25 mm

3,3 mm

1,8 mm

25 mm

1,9 mm

0,7 mm

29 mm

2,7 mm

1,2 mm

29 mm

2,9 mm

1,5 mm

25 mm

1,5 mm

0,7 mm

23 mm

1,1 mm

0,7 mm

33 mm

2,5 mm

1,1 mm

22 mm

3,3 mm

0,55 mm

21,5 mm

DS Desoldering nozzles Desoldering nozzles with thread for DS 22, DS 80 and DSV 80
Order-no. T005 13 510 00* Model DS 110 Description Nozzle Outer 1,9 mm Inner 0,7 mm Nozzle Length 18 mm

T005 13 532 00* DS 110HM Nozzle with improved heat transfer T005 13 511 00* DS 111 Nozzle

1,9 mm

0,7 mm

18 mm

2,5 mm

0,7 mm

18 mm

T005 13 512 00*

DS 112

Nozzle

2,3 mm

1,0 mm

18 mm

T005 13 533 00* DS 112HM T005 13 513 00* DS 113

Nozzle with improved heat transfer Nozzle

1,9 mm

0,9 mm

18 mm

2,5 mm

1,2 mm

18 mm

T005 13 530 00* DS 113HM T005 13 514 00* DS 114

Nozzle with improved heat transfer Nozzle

2,5 mm

1,2 mm

18 mm

3,3 mm

1,8 mm

18 mm

T005 13 515 00*

DS 115

Nozzle

1,9 mm

0,7 mm

24,5 mm

T005 13 516 00*

DS 116

Nozzle

2,7 mm

1,2 mm

24,5 mm

T005 13 550 00*

DS 117

Nozzle

2,9 mm

1,5 mm

18 mm

T005 13 551 00*

DS 118

Nozzle

1,5 mm

0,7 mm

18 mm

T005 13 527 00* DS 119 T005 13 552 00* DS 120 T005 24 749 99*

Needle tiplet with unwettable 1,9 mm stainless steel tube for removal of solder bridges in connection with hot air pencil Nozzle without inside tube, for cleaning SMD pads Measuring nozzle 2,5 mm

0,7 mm

26 mm

1,1 mm

15,5 mm

3,3 mm

0,55 mm

18 mm

T005 13 770 99*

Nozzle-Set DS 110 - DS 115

*Discontinuation 185

Desoldering Nozzles

Desoldering Nozzles

Cleaning set for DS + DSX nozzles

Order-no. T005 13 500 99 consists of: T005 87 488 61 T005 13 501 99 consists of: T005 13 502 99 T005 13 503 99 Description Cleaning set complete for cleaning desoldering nozzles and for nozzle exchange

Handle Replacement needle set 0,6 mm / 0,9 mm / 1,4 mm / 1,9 mm

Replacement needle set je 1 x 1,9 mm,3 x 0,9 mm Replacement needle set ,je 1 x 1,9 mm,3 x 0,5 mm

Cone Cleaner T005 87 067 94

Cone insert Cleaning tool

186

XDS Desoldering nozzle series Desoldering nozzles for DSX 120, WXDP 120
Order-no. T005 13 250 99 T005 13 250 10 T005 13 251 99 T005 13 251 10 T005 13 252 99 T005 13 252 10 T005 13 253 99 T005 13 253 10 T005 13 254 99 T005 13 254 10 T005 13 255 99 T005 13 255 10 T005 13 256 99 T005 13 256 10 T005 13 257 99 T005 13 257 10 T005 13 258 99 Model XDS 1 XDS 2 XDS 3 XDS 4 XDS 5 XDS 6 XDS 7 XDS 8 XDS 9 Description Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Nozzle (1 piece) (10 pieces) Measuring tip (1 piece) Outer 1,4 mm Inner Nozzle Length 2,5 mm 10,5 mm

3,0 mm

5,3 mm

10,5 mm

1,0 mm

2,3 mm

10,5 mm

1,2 mm

2,5 mm

10,5 mm

1,8 mm

3,3 mm

10,5 mm

0,7 mm

1,9 mm

16,5 mm

1,2 mm

2,7 mm

16,5 mm

1,5 mm

2,9 mm

10,5 mm

Maintenance tool for XDS Nozzles

Bestell-Nr. T005 87 657 73 T005 87 657 71 Beschreibung Cleaning Set complete Cone Cleaner

187

Desoldering Nozzles

Hot Air Nozzles

Hot air nozzles for HAP 1 and HAP 200
Order-no. Model Description Adapter M6 for HAP 200 Width A Thickness B T005 87 617 28

T005 87 277 74

F02

Flat nozzle

8,0 mm

1,5 mm

T005 87 277 73

F04

Flat nozzle

10,5 mm

1,5 mm

T005 87 277 72

F06

Flat nozzle

12,0 mm

1,5 mm

Hot air nozzles for HAP 1 and HAP 200

Order-no. T005 87 278 23 Model R02 Description Round nozzle Diameter D Distance C Length C 0,8 mm

T005 87 278 21

R04

Round nozzle

1,2 mm

T005 87 278 22

R06

Round nozzle

3,0 mm

T005 87 277 87

R10

Round nozzle long

2,0 mm

50 mm

T005 87 277 86 R08 T005 87 277 76 FD2

Round nozzle long bent Dual nozzle

2,0 mm

50 mm

1,5 mm

8 mm

T005 87 277 75

FD4

Dual nozzle

1,5 mm

10 mm

188

Hot air nozzles for HAP 1 and HAP 200 2 sides heated (Type D, Length X =heated side)
Order-no. Model Description Hot air nozzle, 2 sides heated with pre-heating plate Length X 10,5 mm Width Y 10,5 mm T005 87 277 79 D04

T005 87 277 82 D06

Hot air nozzle, 2 sides heated with pre-heating plate

13,0 mm

10,0 mm

T005 87 277 81 D08

Hot air nozzle, 2 sides heated with pre-heating plate

15,0 mm

10,0 mm

T005 87 277 84 D10

Hot air nozzle, 2 sides heated with pre-heating plate

18,0 mm

10,0 mm

Hot air nozzles for HAP 1 and HAP 200 4 sides heated (Type Q)
Order-no. Model Description Hot air nozzle, 4 sides heated Length X 6,0 mm Width Y 6,5 mm T005 87 277 77 Q02

T005 87 277 78

Q04

Hot air nozzle, 4 sides heated

6,0 mm

9,0 mm

T005 87 277 80 Q06

Hot air nozzle, 4 sides heated with pre-heating plate

15,0 mm

10,0 mm

T005 87 277 83 Q08

Hot air nozzle, 4 sides heated with pre-heating plate

12,5 mm

15,0 mm

T005 87 278 12 SK709

Hot air nozzle, 4 sides heated with pre-heating plate

12,0 mm

12,0 mm

T005 87 277 85 Q10

Hot air nozzle, 4 sides heated with pre-heating plate

18,0 mm

18,0 mm

T005 87 278 08

R01

Measuring nozzle for calibration

189

Hot Air Nozzles

Hot Air Nozzles

 The ND and NQ nozzles have an integrated pre-heating plate for pre-heating components by means of contact heat. Air outlet slots are located around the plate with a width of approx. 1 mm for the hot air.

Hot air nozzles for HAP 3000 (WHA 3000P / V), HAP 2 (WHA 2000) and HAP 3 (WHA 700, WHA 300)
Order-no. T005 87 368 81 Model NR04 Description Round nozzle, without vacuum Diameter 2,5 mm

T005 87 368 67

NR05

Round nozzle, without vacuum

4,0 mm

T005 87 368 70

NR10

Round nozzle, without vacuum

7,0 mm

T005 87 507 70 NRV07

Hot air nozzle with vacuum for small components

7,0 mm

T005 87 507 72 NRV10

Hot air nozzle with vacuum for small components

10,0 mm

T005 87 507 74 NRV12

Hot air nozzle with vacuum for small components

12 mm

T005 87 368 82 NR02

Round nozzle, bent without vacuum

1,7 mm x 45

T005 87 507 65 NR06

Round nozzle, bent without vacuum

6,0 mm x 45

T005 87 368 83

DR05

Dual nozzle round, without vacuum

2 x 2,5 mm

190

2 sides heated (Type ND, Width X = heated side)

Order-no. T005 87 368 43 Model ND05 Description Hot air nozzle, 2 sides heated Length X 10,7 mm Width Y 10,7 mm

T005 87 368 42

ND 10

Hot air nozzle, 2 sides heated

14,0 mm

10,0 mm

T005 87 368 41

ND 15

Hot air nozzle, 2 sides heated

19,0 mm

12,0 mm

T005 87 368 40

ND 20

Hot air nozzle, 2 sides heated

21,5 mm

14,8 mm

T005 87 369 32 ND SK535/A T005 87 369 33 ND SK535/B T005 87 507 34 ND SK699 T005 87 369 34 ND SK535/C

Hot air nozzle, without edge for thin components

8,5 mm

20,0 mm

Hot air nozzle, without edge for thin components

10,5 mm

20,0 mm

Hot air nozzle, without edge for thin components

12,5 mm

20,0 mm

Hot air nozzle, without edge for thin components

14,0 mm

20,0 mm

191

Hot Air Nozzles

Hot Air Nozzles

Four sides heated (Type NQ)
Order-no. T005 87 368 39 Model NQ05 Description Hot air nozzle, 4 sides heated Length X 10,7 mm Width Y 10,7 mm

T005 87 368 38

NQ15

Hot air nozzle, 4 sides heated

14,5 mm

10,0 mm

T005 87 368 18

NQ10

Hot air nozzle, 4 sides heated

14,8 mm

14,8 mm

T005 87 368 37

NQ20

Hot air nozzle, 4 sides heated

15,5 mm

13,0 mm

T005 87 368 14

NQ25

Hot air nozzle, 4 sides heated

18,0 mm

18,0 mm

T005 87 507 21

NQ30

Hot air nozzle, 4 sides heated

17,5 mm

23,5 mm

T005 87 368 07

NQ35

Hot air nozzle, 4 sides heated

20,5 mm

20,5 mm

T005 87 368 80

NQ

Hot air nozzle, 4 sides heated

24,0 mm

12,0 mm

T005 87 368 04

NQ40

Hot air nozzle, 4 sides heated

26,0 mm

26,0 mm

T005 87 368 33

NQ45

Hot air nozzle, 4 sides heated

31,3 mm

31,3 mm

T005 87 368 91

NQ50

Hot air nozzle, 4 sides heated

36,0 mm

36,0 mm

T005 87 368 90

NQ55

Hot air nozzle, 4 sides heated

43,0 mm

43,0 mm

192

4 sides heated (Type NQ) continuation

Order-no. Model Description Length X Width Y T005 87 507 41 NQT 10 T005 87 507 42 NQT25 T005 87 507 39 NQT T005 87 368 75 NA 20 Hot air nozzle, 4 sides heated, 14,8 mm 14,8 mm without protruding edge for thin components Hot air nozzle, 4 sides heated, 18,0 mm 18,0 mm without protruding edge for thin components Hot air nozzle, 4 sides heated, 22,0 mm 22,0 mm without protruding edge for thin components Measuring nozzle for calibration

Special tips on request

Rubber insert for CSF heads (spare)

Order-no. T005 87 137 99 T005 87 137 98 Description 4,5 mm, 10 pieces 10,0 mm, 10 pieces

193

Hot Air Nozzles

Hot Air Nozzles

 The patented hot air nozzles of the WQB rework systems, coupled with digital control of the hot air temperature and its flow rate provide an even convective heating of the component. This in turn ensures reatability of the reflow process.

Hot air nozzle for WQB 4000SOPS

Order-no. T005 87 479 47 T005 87 479 43 T005 87 479 45 T005 87 479 61 T005 87 549 67 T005 87 478 48 T005 87 479 04 T005 87 479 35 T005 87 478 93 T005 87 548 36 T005 87 479 77 T005 87 478 33 T005 87 547 70 T005 87 548 20 T005 87 477 64 T005 87 479 93 T005 87 478 50 T005 87 479 27 T005 87 479 99 T005 87 479 06 T005 87 548 87 T005 87 477 53 T005 87 478 71 T005 87 478 74 T005 87 549 03 T005 87 477 63 T005 87 479 16 T005 87 479 41 T005 87 479 85 Nozzle housing inside 7,6 x 7,99 mm 6,5 x 6,5 mm 8,5 x 8,5 mm 8,5 x 10,6 mm 10,0 x 10,0 mm 12,0 x 12,0 mm 13,5 x 13,5 mm 15,5 x 15,5 mm 15,0 x 11,0 mm 18,5 x 10,0 mm 15,5 x 23,5 mm 18,0 x 18,0 mm 21,0 x 21,0 mm 22,0 x 22,0 mm 25,0 x 25,0 mm 27,0 x 23,0 mm 27,0 x 27,0 mm 29,0 x 29,0 mm 28,0 x 32,0 mm 33,0 x 33,0 mm 35,0 x 35,0 mm 37,0 x 37,0 mm 39,5 x 39,5 mm 42,0 x 42,0 mm 45,0 x 11,0 mm 46,0 x 46,0 mm 47,0 x 47,0 mm 49,0 x 49,0 mm 57,0 x 18,5 mm Nozzle housing outside 8,6 x 8,9 mm 7,5 x 7,5 mm 9,5 x 9,5 mm 9,5 x 11,6 mm 11,0 x 11,0 mm 13,0 x 13,0 mm 14,3 x 14,3 mm 16,5 x 16,5 mm 16,0 x 12,0 mm 19,5 x 11,0 mm 16,5 x 24,5 mm 20,0 x 20,0 mm 23,0 x 23,0 mm 24,0 x 24,0 mm 27,0 x 27,0 mm 29,0 x 25,0 mm 29,0 x 29,0 mm 31,0 x 31,0 mm 30,0 x 34,0 mm 35,0 x 35,0 mm 37,0 x 37,0 mm 39,0 x 39,0 mm 41,5 x 41,5 mm 44,0 x 44,0 mm 47,0 x 13,0 mm 48,0 x 48,0 mm 49,0 x 49,0 mm 51,0 x 51,0 mm 59,0 x 20,0 mm

Special sizes on request

194

195

Hot Air Nozzles

Electric Screwdriver
Power is nothing without control...

Flexible solutions Wide accessory program - analog or digital power units, torque tester, tool connection cables as well as a large bit portfolio

196

Operational safety and environment pollution Noise level as of standard conversations (below emission level in hospitals during day duty) Ergonomic unit Light and compact ESD safe No emission No harmful carbon dust due to brushless motor
ESD

Low running costs Brushless, maintenance free motor Compatible units Analog and digital power units, clutch systems or electronic screwdrivers - all tools are compatible and for different applications

197

Electric Screwdriver

Electric Srewdriver

WTS A
 Digital Power Unit

WTS D
 Digital Power Unit

WBTS12L

WBTS35L

WTBS35ECL

WBTS12P

WBTS35P

Accessories
 WAH12  WCAB5M

 WAH35

 WCAB5MS

 WBAL

 W TT5

198

Technical data

WTS A
Mains supply voltage Speed control Display Operation panel Torque range display Order-No. no 100 - 240 VAC from 60% to 100% of nominal speed

WTS D

LED Text display yes T005 39 006 99

Simply rotary dial adjustment no T005 39 016 99

WBTS12L Start Torque range For use with 1/4 bits Brushless, maitenance free motor Right and left rotation Low noise Lever start 0,05 - 1,2Nm 1/4 yes

WBTS35L Lever start 0,5 - 3,5 Nm 1/4 yes

WBTS35ECL Lever start 0,5 - 3,5 Nm 1/4 yes

WBTS12P Push to start 0,05 - 1,2Nm 1/4 yes

WBTS35P Push to start 0,5 - 3,5Nm 1/4 yes

yes <55dBA

yes <55dBA

yes <55dBA

yes <55dBA

yes <55dBA

199

Electric Screwdriver

Electric screwdriver

WTS A
 Simply rotary dial adjustment  Soft start capability - ramp from 0 to 2 sec.  ESD compliant housing Order-No. T005 39 016 99 Model WTS A Description Analogue Power Unit

WTS D
 Easy operation with text display and simple programming, multiple languages  Soft start capability - ramp from 0 to 2 sec.  Suitable for complex tightening applications ESD compliant housing Order-No. T005 39 006 99 Model WTS D Description Digital Power Unit, recommended ECL Electric Screwdriver

200

WBTS12L Electric Screwdriver

Lever start Torque setting via clutch spring compression Order-No. T005 39 091 99 Model WBTS12L Description Electric Screwdriver with lever start and 8-pin interface cable, connecting cable 2,5 m

WBTS35L Electric Screwdriver

Lever start Torque setting via clutch spring compression Order-No. T005 39 093 99 Model WBTS35L Description Electric Screwdriver with lever start  and 8-pin interface cable, connecting cable 2,5 m

WBTS35ECL Electric Screwdriver

 Lever start Torque setting via digital controller Order-No. T005 39 095 99 Model WBTS35ECL Description Electric Screwdriver with lever start and 8-pin interface cable, connecting cable 2,5 m

WBTS12P Electric Screwdriver

 Push to start  Torque setting via clutch spring compression Order-No. T005 39 092 99 Model WBTS12P Description Electric Screwdriver push to start and 8-pin interface cable, connecting cable 2,5 m

WBTS35P Electric Screwdriver

Push to start Torque setting via clutch spring compression Order-No. T005 39 094 99 Model WBTS35P Description Electric Screwdriver push to start and 8-pin interface cable, connecting cable 2,5 m

201

Electric Screwdriver

Accessories

WAH12 Angle head

Especially for tight work spaces Order-No. T005 87 677 01 Model WAH12 Description 90 Angle head for WBTS12L

WAH35 Angle head

 Especially for tight work spaces Order-No. T005 87 677 02 Model WAH35 Description 90 Angle head for WBTS35L

WBAL Balancer
 Working load limit from 0,4 to 1,0 kg

Order-No. T005 87 677 03 202

Model WBAL

Description Balancer

WCAB5M Connecting cable

 Flexible connecting cable Order-No. T005 87 677 04 Model WCAB5M Description Connecting cable 5 m, 8-pin

WCAB5MS Connecting cable

 Flexible connecting cable with twist Order-No. T005 87 677 05 Model WCAB5MS Description Connecting cable with twist 5 m, 8-pin

WTT5 Torque tester

Tester for screwdriver calibration 3 units of torque measurements Automatic shut down 2 Display mode selectable Battery powered or power supply Order-No. T005 87 677 06 Model WTT5 Description Torque tester from 0,2 until 5 Nm

203

Electric Screwdriver

Suitable Bits and Drive

Phillips-Bits
A  1/4 Hex Insert Bits Limited Clearance Order-No. Point Size 446-0X 446-1X 446-2X 0 1 2 Overall Length mm Inch 1 1 1 25 25 25 Turned Length (A) mm Inch 7/16 7/16 7/16 11 11 11 Turned OD (B) mm Inch 0,108 0,108 0,108 4,06 4,06 4,06 B

Pozidriv Bits
 1/4 Hex Insert Bits Order-No. Point Size 440-1-PZDX 440-2-PZDX 440-215-PZDX 440-22-PZDX 440-3-PZDX 440-4-PZDX 446-1-PZDX * 446-2-PZDX * 1 2 2 2 3 4 1 2 Overall Length Inch mm 1 1 11/2 2 1 11/4 1 1 25 25 38 51 25 32 25 25 7/16 7/16 11 11 0,18 0,18 Turned Length (A) Inch mm

A B Turned OD (B) Inch mm

4,6 4,6

204

  1/4 Hex Insert Bits Limited Clearance Order-No. Screw Size 445-000X 445-00X 445-0X 445-10X 445-20X 445-30X 1F-2R 2F-3R 3F-4R 4F-5R 5F-6R 6F-7R Length mm Inch 1 1 1 1 1 1 25 25 25 25 25 25 Blade Thickness mm Inch ,021 ,025 ,030 ,034 ,036 ,038 ,53 ,64 ,76 ,86 ,91 ,97 Blade Width mm Inch ,125 ,140 ,154 ,185 ,216 ,248 3,2 3,6 3,9 4,7 5,5 6,3

Torx Bits
 1/4 Hex Insert Bits Order-No. Point Size 440-TX-05X 440-TX-06X 440-TX-07X 440-TX-08X 440-TX-09X 440-TX-10X 440-TX-15X 440-TX-20X 440-TX-25X 440-TX-27X 440-TX-30X 440-TX-40X T-5 T-6 T-7 T-8 T-9 T-10 T-15 T-20 T-25 T-27 T-30 T-40 Overall Length Inch mm 1 1 1 1 1 1 1 1 1 1 1 1 25 25 25 25 25 25 25 25 25 25 25 25

205

Electric Screwdriver

Slotted Bits

Suitable Bits and Drive

Socket Head Bits

 1/4 Hex Insert Bits - Metric Order-No. Point Size 185-1.5MM 185-2MM 185-2.5MM 185-3MM 185-4MM 185-5MM 185-6MM 185-7MM 185-8MM 185-9MM 185-10MM 1,5 mm 2,0 mm 2,5 mm 3,0 mm 4,0 mm 5,0 mm 6,0 mm 7,0 mm 8,0 mm 9,0 mm 10,0 mm Overall Length mm Inch 1 1 1 1 1 5/16 1 5/16 1 5/16 1 1/4 1 1/4 1 1/4 1 1/4 25 25 25 25 33 33 33 32 32 32 32

Bit Holder
 Hex Drive for 1/4 Hex Inserts Order-No. M-490-2 M-490-NR M-490 M-497 Size 2 2 31/32 2 31/32 3 3/32 Overall Length mm 51 Magnetic 75 Magnetic; No lock ring 75 Magnetic Magnetic; 3/8 (9,5 mm) reduced dia.

206

Slotted Drive
 1/4 Hex Power Drive Order-No. Screw Size 320-000X 326-000X 320-00X 326-00X 320-0X 326-0X 320-1X 326-1X 320-20X 326-20X 320-2X 326-2X 1F-2R 1F-2R 2F-3R 2F-3R 3F-4R 3F-4R 4F 6R 4F-5R 5F-6R 5F-6R 5F-6R 5F-6R Length mm Inch 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 49 70 49 70 49 70 49 70 49 70 49 70 Blade Thickness mm Inch ,022 ,022 ,026 ,026 ,030 ,030 ,034 ,034 ,036 ,036 ,036 ,036 ,56 ,56 ,66 ,66 ,76 ,76 ,86 ,86 ,91 ,91 ,91 ,91 Blade Width / Body mm Inch ,155 ,155 ,134 ,134 ,151 ,151 ,187 ,187 ,215 ,215 ,250 ,250 3,10 3,10 3,40 3,40 3,84 3,84 4,75 4,75 5,46 5,46 6,35 6,35

207

Electric Screwdriver

Suitable Bits and Drive

Socket Head Drive

1/4 Hex Power Drive - Metric Order-No. Point Size AM-1.5MM AM-2MM AM-2.5MM AM-3MM AM-3MM-3 AM-3MM-4 AM-4MM AM-5MM AM-5MM-4 AM-6MM AM-6MM-4 AM-7MM AM-8MM AM-10MM 1,5 mm 2,0 mm 2,5 mm 3,0 mm 3,0 mm 3,0 mm 4,0 mm 5,0 mm 5,0 mm 6,0 mm 6,0 mm 7,0 mm 8,0 mm 10,0 mm Overall Length mm Inch 1 15/16 49

1 15/16 49 1 15/16 1 15/16 3 4 1 15/16 1 15/16 4 1 15/16 4 1 15/16 1 15/16 1 15/16 49 49 76 102 49 49 102 49 102 49 49 49

Pozidriv-Klingen
 1/4 Hex Power Drive Order-No. Size 491-PZDX 491-A-PZDX 492-PZDX 492-A-PZDX 493-PZDX 493-A-PZDX 208 1 1 2 2 3 3 Overall Length Inch mm 1 15/10 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 49 70 49 70 49 70 Body Inch mm 3/10 3/16 1/4 1/4 5/16 5/16 4,6 48 6,4 6,4 7,9 7,9 Turned Length Inch mm 1 1/4 2 1 1/4 2 1 1 3/4 32 51 32 51 25 44

Torx Drive
 1/4 Hex Power Drive Order-No. Driver Size 49-TX-05 49-A-TX-05 49-TX-06 49-A-TX-06 49-TX-07 49-A-TX-07 49-A-TX-08 49-TX-09 49-A-TX-09 49-TX-10 49-A-TX-10 49-TX-15 49-A-TX-15 49-TX-20 49-A-TX-20 49-TX-25 49-B-TX-25 49-TX-27 49-B-TX-27 49-TX-30 49-B-TX-30 49-TX-40 49-B-TX-40 T5 T-5 T-6 T-6 T-7 T-7 T-8 T-9 T-9 T-10 T-10 T-15 T-15 T-20 T-20 T 25 T-25 T-27 T 27 T-30 T-30 T 40 T-40 Body mm 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,8 3,8 3,8 3,8 4,3 4,3 4,0 4,9 5,5 5,5 6,0 6,0 7,8 7,8 Overall Length mm Inch 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 3 1/2 1 15/16 3 1/2 1 15/16 3 1/2 1 15/16 3 1/2 49 70 49 70 49 70 70 49 70 49 70 49 70 49 70 49 89 49 89 49 89 49 89

209

Electric Screwdriver

Suitable Bits and Drive

Phillips Drive
 1/4 Hex Power Drive Order-No. Point Size 4910X 4910-AX 491X 491-AX 492X 492-AX 493X 493-AX 0 0 1 1 2 2 3 3 Overall Length mm Inch 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 1 15/16 2 3/4 49 70 49 70 49 70 49 70 Body mm Inch 1/8 1/8 3/16 3/16 1/4 1/4 5/16 5/16 3,2 3,2 4,8 4,8 6,4 6,4 7,9 7,9 Turned Length mm Inch 1 1/4 2 1 1/4 2 1 1/4 2 1 1 3/4 32 51 32 51 32 51 25 44

210

211

Electric Screwdriver

Dispensers, Syringes Adapters, Needles

Less is more ...

212

Easy handling reduced sources of errors due to manual control dispensing time via potentiometer protection against pollution vacuum technology for drop stop

Easy equipment selection the adequate dispenser for every application 2 versions of dispenser, 1 or 2 channel tremendous economy of consumables quick overview and selection of accessories

213

Dispensers

Dispensers

KDS824A
 Shot time duration adjustable from 0,01 to 99,99 seconds  Vacuum feature prevents dripping  Electrically actuated foot pedal  One channel without time controlled air Order No. 0053163699 Model KDS824A Description Deluxe Shot Meter 230V/120V

KDS834A
 Hot time duration adjustable from 0,01 to 99,99 seconds Vacuum feature prevent dripping  Electrically actuated foot pedal Order No. 0053165699 Model KDS834A Description Economy Shot Meter 230V/120V

KDS806V
 Basic ON-OFF function  Foot actuated for excellent ergonomics  Works on compressed air input only, no electricity required  0 -100 PSI regulator and gauge  Vacuum feature prevents dripping Order No. KDS806V Model KDS806V Description Foot Valve with Vacuum

214

Vacuum Pick-up wand KDS301

 Attaches to the air accessory port of the KDS824A  A finger control on the wand allows an easily pick up of small components  Comes with three sizes of conductive suction cups KDS260S (3,2 mm), KDS260M (6,3 mm), KDS260L (9,5 mm)

Order No. KDS301

Model KDS301

Description Vacuum Pick-up Wand

Spare Parts Suction Cups KDS301

Order No. KDS260S KDS260M KDS260L Model KDS260S KDS260M KDS260L Description Suction Cup Small 3,2 mm for KDS301 Suction Cup Medium 6,3 mm for KDS301 Suction Cup Large 9,5 mm for KDS301

215

Dispensers

Syringe Adapters
Unique design works with all manufacturers syringes 360 swivel on adapter head for ease of motion Use with single component, two part, self-leveling and non-self-leveling materials

Syringe Adapters Metal Adapters Assemblies (universal)

 Metal syringe adapter with 6 (2 m) air line and fitting  Plugs directly into any shot meters  Fittes all syringes usual in trade Order No. Size KDS805S6 KDS810S6 KDS830S6 5CC 10CC 30CC Airline Diameter Inch mm 3/32 3/32 3/32 2,4 2,4 2,4 Pack quantity

1 1 1

Plastic Adapters Assemblies

 Plastic adapter head with 6 (2 m) air line and fitting  for Weller syringes only

Order No. Size KDS510S6 KDS530S6 10CC 30CC

Airline Diameter Inch mm 3/32 3/32 2,4 2,4

Pack quantity

1 1

Miscellaneous Accessories

Order No. KDS816 216

Description Syringe Holder Stand

Needles

Stainless Steel Plastic Hub Dispensing Needles

Order No. Description Gauge Inside Inch mm KDS1412P KDS141P KDS1512P Threaded Hub Needle 14 Threaded Hub Needle 14 Threaded Hub Needle 15 0,067 1,70 0,067 1,70 0,060 1,52 0,053 1,35 0,053 1,35 0,053 1,35 0,045 1,14 0,038 0,97 0,038 0,97 0,032 0,81 0,032 0,81 0,026 0,66 0,026 0,66 0,023 0,58 0,019 0,48 0,019 0,48 0,017 0,43 0,012 0,30 0,006 0,15 Outside Inch mm 0,083 2,11 0,083 2,11 0,072 1,83 0,064 1,63 0,064 1,63 0,064 1,63 0,060 1,52 0,050 1,27 0,050 1,27 0,042 1,07 0,042 1,07 0,035 0,89 0,035 0,89 0,032 0,89 0,028 0,71 0,028 0,71 0,025 0,64 0,020 0,51 0,012 0,30 Length Colour Inch mm 1/2 12,70 1 25,40 1/2 12,70 1/2 12,70 1 25,40 1 1/2 38,10 1/2 12,70 1/2 12,70 1 25,40 1/2 12,70 1 25,40 1/2 12,70 1 25,40 1/2 12,70 1/2 12,70 1 25,40 1/2 12,70 1/2 12,70 1/2 12,70 dark green dark green orange purple purple purple white pink pink brown brown yellow yellow green black black light blue blue lavender Pack quantity

50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 500 5

KDS1612P Threaded Hub Needle 16 KDS161P Threaded Hub Needle 16 KDS16112P Threaded Hub Needle 16 KDS1712P KDS1812P KDS181P KDS1912P KDS191P KDS2012P KDS201P KDS2112P KDS2212P KDS221P KDS2312P KDS2512P KDS3012P KDS660 Threaded Hub Needle 17 Threaded Hub Needle 18 Threaded Hub Needle 18 Threaded Hub Needle 19 Threaded Hub Needle 19 Threaded Hub Needle 20 Threaded Hub Needle 20 Threaded Hub Needle 21 Threaded Hub Needle 22 Threaded Hub Needle 22 Threaded Hub Needle 23 Threaded Hub Needle 25 Threaded Hub Needle 30 Pieces Needle Kit

KDSSAMPLEPACK Needle Sample Pack Packages 1.000 pcs. on request

217

Dispensers

Needles

Tapered Tip Needles

Order No. Description Gauge KDS14TNP KDS16TNP KDS18TNP KDS20TNP KDS22TNP Taper Tip Needle Taper Tip Needle Taper Tip Needle Taper Tip Needle Taper Tip Needle 14 16 18 20 22 Inside Colour mm Inch 0,063 0,048 0,034 0,024 0,017 1,60 1,22 0,86 0,61 0,43 salmon grey green pink blue Pack quantity

50 50 50 50 50

218

Miscellaneous Accessories
Order No. KDS825 KDS900 KDS901 TAL332CH APC5132CM Description Panel Mount Coupler Male Connector large Barb Female Connector for KDS301 Air-line for syring adapter Air-line for KDS301 Pack quantity 1 5 1 1 1

219

Dispensers

Contents

Erem Tools Precision Made in Switzerland Tweezers Erem impresses Special applications Tweezers with pointed tips Tweezers with flat round tips Tweezers with ergonomic handles SMD tweezers Locking gripping tweezers Wafer tweezers Cutting tweezers Stripping tweezers Extraction tweezers

220 223 224 247 226 227 228 229 230 237 238 239 240 242 243 244 245 245 246 247

Cutters Erem impresses Choosing the right tool Special applications Series 600 Micro cutters Series 2400 MagicSense cutters Series 500 Medium cutters Series 800 Maxi cutters Tungsten-carbide cutters Special applications Pneumatic side cutters and tip cutters Distance cutters

248 289 252 253 254 259 260 261 262 265 266 269 270 275 276 279 280 283 284 285 286 287 288 289

220

Pliers Erem pliers Stripping pliers Forming pliers

290 303 292 297 298 299 300 303

Special tools IC and SMD tools Fibre optic tools Vacuum micromanipulator

304 313 306 307 308 309 310 313

Kits

314 322

221

Tweezers
Precision Made in Switzerland
The quality and performance of our Erem precision tools are the product of more than 40 years of development and know-how. Made in Switzerland, Erem tools are the result of constant product development and innovation to meet customer demands and the requirements of modern manufacturing techniques. Constantly changing market developments encourage Erem to design and manufacture forward looking tools for appli cations in the fields of electronics, aviation / aero-space, biology, medical accessories, the watch industry and telecommunications. Erem tools enjoy the deserved high reputation of Swiss precision manufacture and our expertise, combined with ease of use and operator comfort make them an ideal partner in global manufacturing processes.

Since 1963 The genuine Swiss pliers & tweezers

222

223

Tweezers

Tweezers
Erem manufacture a wide range of tweezers.
The combination of expert manufacture, symmetry and balance give Erem tweezers their renowned reputation for precision and the highest quality.  Pointed tips for precision work  Ergonomically shaped handles prevent hand fatigue  Large selection of matching SMD tweezers and cutting tweezers for individual applications

225

Tweezers

Erem impresses

Erem manufactures a wide range of precision tweezers. The range covers tweezers made from hardened steel, stainless steel, non-magnetic acid resistant stainless steel, titanium, brass, nickel silver and nickelplated tweezers. Tweezer tips can be serrated or smooth metal, or made from synthetic ESD safe material to prevent damage to fragile surfaces. In addition to SMD and stripping tweezers, the range includes special gripping tweezers, which enable particularly fine wires or insulated optical fibres to be held and manipulated.

Erem can make to order tweezers for specialised applications. The combination symmetrical of precision-manufactured, tips and perfect balance make Erem t weezers outstanding high-precision tools of the highest quality.

Material
The choice of which tweezers to use will depend as much on the material it is made from as the function it carries out: Hardened steel Tweezers made from hardened steel are typified by their particularly hard tips, which ensure great durability. The tweezers are magnetic and the material is not non-rusting.

Stainless steel Tweezers made from stainless steel have robust tips and are non-rusting. The material is less hard than hardened steel. Stainless-steel tweezers have the identification letter S in their order numbers.

Titanium Titanium tweezers are light weight and resistant to high temperatures.

Erem special stainless steel This alloy is non-magnetic. The tweezers are non-rusting, acid-proof and heatresistant up to 300C (512F). Tweezers made from special stainless steel tweezers have the identification letter SA in their order numbers.

226

Coating
Only Erem offers tweezers with a special Pyroplast coating. Advantages:  Heat-resistant up to 500C (932F), almost twice as high as Teflon or Cralon  No capillary effect on tips, e.g. while soldering (non-stick property)  No contamination caused by positive or negative charge  Water-resistant  Radiation-resistant  Thickness of coating 60-80 The Pyroplast coating is not available on all Erem tweezers. It is made to order and requires a minimum order quantity. Please contact your nearest sales office for more information.

Ergonomic
Erem has developed a series of tweezers with ergonomic handles to reduce the risk of Repetitive Strain Injuries (RSI) to the hands. The identification letter in the order number is E.

Erem also offers two further innovative tweezers with ergonomically shaped handles:  E15AGW cutting tweezers with hardened cutting edges for increased service life  EOODSA precision tweezers with straight strong tips which are inside-serrated for secure handling

Advantages:  Ergonomically shaped handles reduce Carpal Tunnel Syndrome (CTS) and early hand fatigue  Two-color, thermally insulated soft-grip handles made from soft foam material ensure high user comfort  Manufactured from non-magnetic, acid-proof and stainless steel alloy ESD-safe

Teflon is a registered Trademark of E.I. Dupont de Nemours and Company 227

Tweezers

Special applications

The quality and performance of Erem precision tweezers are the result of more than 40 years of development and know-how. Erem is one of the leaders in the development of high-precision tools for a wide variety of applications in electronics, aeronautical engineering, light engineering, telecommunications, laboratory technology, medicine and the jewelry, watchmaking and goldsmith industries.

Tweezers for biology and laboratory applications

Erem micro-tweezers are suitable for use in biology (e.g. model 5MBS, 5FSA or M5S). These tweezers with very pointed tips enable confined spaces to be accessed and offer excellent visibility when performing precision work and when working under a microscope. High precision tweezers are particularly suitable for analysis applications and the handling of tissues, fine threads and other very small objects.

228

Tweezers for use in the jewelry industry

These stainless steel tweezers with Teflon coated tips (e.g. type 2ASASLT) are particularly suited for use in the jewelry industry. They are robust and the Teflon coated tips are non stick. Titanium tweezers type like 3CTA are also ideal for this application. Their lightweight maintains fingertip control over extended working periods and their resistance to high temperatures allows them to be used where gas flames might be encountered.

Tweezers for use in light engineering and dental applications

Erem offers special gripping pliers for appli-cations in light engineering. The lockable gripping tweezers type 940AS can withstand a tensile force of 5 kg and can securely hold small wires. The stainless steel construction allows the tweezers to be sterilised in an autoclave.

229

Tweezers

Tweezers
Precision tweezers: Pointed tips straight

 For applications in microelectronics, jewelrymaking, watchmaking, medicine and laboratory technology  Suitable for delicate standard applications and precision work on small components or wires  For all models with the suffix SA or SASL in the o rder number: Special stainless steel, non- magnetic, non-rusting, acid-proof, heat-resistant  For all models with the suffix S in the order number: Stainless steel, robust tips, non-rusting, non-reflecting surface

80 mm/3.150 Inch Model M5S 6 g

0.21 oz.

Description Micro-tweezers, very pointed tips, e.g. for precision work under a microscope.

108 mm/4.252 Inch Model ACSA 16 g Description Precision tweezers with serrated finger grips for secure For precise bending and holding of components or wires.

0.56 oz.  handling.

20AS

12 g

0.42 oz.  serrated

Precision tweezers with serrated finger grips and insidetips for secure handling. Guide pin to avoid overlapping of tips. For precise bending and holding of components or wires.

230

Precision tweezers: Pointed tips straight

110 mm/4.331 Inch Model 3CS 3CSA 3CSASL

11 g
0.39 oz.

Description Precision tweezers with long tips for precision work on printed-circuit boards.

11 g
0.39 oz.

Precision tweezers, standard model for delicate work.

11 g
0.39 oz.

Same as 3CSA, but economy model.

3CTA 53CSA 8 g
0.28 oz.

Model same as 3CSA, but made from titanium: non-magnetic, very heat-resistant and very light.

11 g

0.39 oz.  Prevents

Precision tweezers with anti-crush feature. damage to sensitive components. Tweezers relieved at front for secure handling.

120 mm/4.724 Inch Model 3SA Description

0.49 oz.

14 g  Precision tweezers with pointed tips for work in microelectronics.

3SASL

14 g
0.49 oz.

Same as 3SA, but economy model.

1SA

14 g
0.49 oz.

Precision tweezers with pointed tips for standard applications..

1SASL

14 g
0.49 oz.

Same as 1SA, but economy model.

00SA

20 g

0.71 oz.  Suitable

Precision tweezers with pointed tips. Very robust. for standard applications, e.g. for assembly in electronics.

231

Tweezers

Tweezers
Precision tweezers: Pointed tips straight
120 mm/4.724 Inch Model 00SASL* 20 g
0.71 oz.

Description Same as OOSA, but economy model.

00CSA

18 g
0.64 oz.

Model same as 00SA, but with shorter tips.

00BSA

0.71 oz.

20 g  Model same as 00SA, but with serrated finger grips for secure handling.

00DSA

20 g
0.71 oz.

Model same as 00SA, but with serrated finger grips and inside-serrated tips for secure handling.

64SA

17 g
0.60 oz.

Precision tweezers with pointed tips and serrated finger grips for secure handling.

11N

0.60 oz.

17 g  Precision tweezers with medium-pointed tips for use on soft components. Nickel-silver, non-magnetic.

AAZ*

16 g
0.56 oz.

Precision tweezers with medium-pointed tips, nickel-plated. Suitable for electronic assembly tasks.

125 mm/4.921 Inch Model AAS 16 g

0.56 oz.

Description Precision tweezers with fine but robust tips.

AASA

16 g
0.56 oz.

Precision tweezers with fine but robust tips for standard applications.

AASASL*

16 g
0.56 oz.

Same as AASA, but economy model.

*Not available in North America 232

Precision tweezers: Pointed tips straight

125 mm/4.921 Inch Model AM 17 g Description Precision tweezers made from brass. The soft protects sensitive components against damage. No sparks.

0.60 oz.  metal

130 mm/5.118 Inch Model Description

249SA 20 g  Precision tweezers with pointed synthetic tips (PPS) and 0.71 oz. serrated finger grips for secure handling. Volume resistance 16 /cm. Heat-resistant up to 250C (480F). Resistant to acids and molten soldering tin. Water-repellent.

249CER*

24 g
0.84 oz.

Same as 249SA, but with ceramic tips. Heat-resistant up to 900C (1500F).

140 mm/5.512 Inch Model RRS 30 g

1.05 oz.

Description Precision tweezers with strong tips for heavy-duty applications.

SSSA 11 g 0.39 oz.

Precision tweezers with long, narrow grips and low tension, responds to minimal pressure. The long grips allow precision work close to heat sources.

150 mm/5.906 Inch Model Description

29SA 26 g  Reverse-action tweezers with wide, rounded tips. For hol 0.92 oz. ding parts by reverse clamping action. Insulated handles, e.g. for protecting against heat.

160 mm/6.299 Inch Model Description Precision tweezers with medium-pointed tips and serrated finger grips and inside-serrated tips for secure handling. Very robust. The long grips allow precision work close to heat sources.

21SA 23 g 0.81 oz.

*Not available in North America

233

Tweezers

Tweezers
Precision tweezers: Pointed tips straight relieved

 For precision work e.g. under a microscope  Relieved shape facilitates excellent access to the most confined spaces  For all models with the suffix SA or SASL in the o rder number: Special stainless steel, non- magnetic, non-rusting, acid-proof, heat-resistant  For all models with the suffix S in the order number: Stainless steel, robust tips, non-rusting, non-reflecting surface

90 mm/3.543 Inch Model M4AS* 9 g

0.32 oz.

Description Micro-tweezers, very pointed tips, e.g. for working under a microscope.

110 mm/4.331 Inch Model 4SA 13 g

0.46 oz.

Description Precision tweezers with very pointed tips.

4ASL

13 g
0.46 oz.

Same as 4SA, but economy model.

*Not available in North America 234

Precision tweezers: Pointed tips straight relieved

115 mm/4.528 Inch Model Description Precision tweezers with extremely pointed tips (~ 0.03 x 0.07 mm/.002 Inch) for use in dissection procedures and working under a microscope. For use on soft materials only.

5MBS* 12 g 0.42 oz.

5FSA* 12 g 0.42 oz.

Precision tweezers with extremely pointed tips (~ 0.05 x 0.1 mm/.003 Inch) for use in dissection procedures and working under a microscope. For use on soft materials only.

5SA

12 g
0.42 oz.

Precision tweezers with very pointed tips, suitable for very fine wires.

5SASL

12 g
0.42 oz.

Same as 5SA, but economy model.

2SA

16 g
0.56 oz.

Precision tweezers with medium-pointed tips.

2SASL

16 g
0.56 oz.

Same as 2SA, but economy model.

120 mm/4.724 Inch Model Description Precision tweezers with pointed synthetic tips (PPS) and serrated finger grips for secure handling. Volume resistance 16 /cm. Heat-resistant up to 250C (480F). Resistant to acids and molten soldering tin. Water-repellent.

258SA 15 g 0.53 oz.

*Not available in North America 235

Tweezers

Tweezers
Precision tweezers: Pointed tips bent

 For applications in biology, medicine, laboratory technology and microelectronics  Bent shape facilitates access to confined spaces  For all models with the suffix SA or SASL in the order number: Special stainless steel, nonmagnetic, non-rusting, acid-proof, heat-resistant  For all models with the suffix S in the order number: Stainless steel, robust tips, non-rusting, non-reflecting surface

110 mm/4.331 Inch Model Description Precision tweezers, curved 40, with pointed tips, for precision work such as assembly on printed-circuit boards.

3CBS 15 g 0.53 oz.

115 mm/4.528 Inch Model Description

5CSA 12 g  Precision tweezers, curved 30, relieved. Pointed tips. 0.42 oz. Relieved shape at front of handle provides excellent visibility of the area to be worked on.

5BSA 12 g  Precision tweezers, curved 30, relieved. Pointed tips. 0.42 oz. Relieved shape at front of handle provides excellent visibility of the area to be worked on.

51SA 12 g  Precision tweezers, curved 30, relieved. Very pointed tips. 0.42 oz. Relieved shape at front of handle provides excellent visibility of the area to be worked on.

236

Precision tweezers: Pointed tips bent

115 mm/4.528 Inch Model 51SASL 12 g

0.42 oz.

Description Same as 51SA, but economy model.

5ASA

12 g
0.42 oz.

Precision tweezers, lightly curved 15, relieved. Very pointed tips, e.g. for installing small components.

5ASASL

12 g
0.42 oz.

Same as 5ASA, but economy model.

120 mm/4.724 Inch Model 7SA 15 g

0.53 oz.

Description Precision tweezers, curved, relieved, with pointed tips. Excellent handling in confined spaces.

7SASL

15 g
0.53 oz.

Same as 7SA, but economy model.

140 mm/5.512 Inch Model Description Precision tweezers, curved 50. Very pointed tips. For working with extra-small chips and other miniature components.

65ASA 11 g 0.39 oz.

150 mm/5.906 Inch Model Description Precision tweezers, curved 40, with robust pointed tips. Serrated finger grips and inside-serrated tips for secure handling. Guide pin to avoid overlapping of tips. Ideally suitable for soldering and assembly jobs.

24SA 22 g 0.78 oz.

30SA

0.92 oz.  tips.

26 g  Reverse-action tweezers, curved 30, with robust pointed Fibreglass handles for protection against heat. Reverse clamping action for comfortably holding parts. Particularly suitable for soldering and assembly jobs.

237

Tweezers

Tweezers
Precision tweezers: Flat round tips straight

 Suitable for all standard gripping applications and assembly jobs on printed-circuit boards, e.g. in the goldsmith and jewelry industries  For all models with the suffix SA or SASL in the order number: Special stainless steel, nonmagnetic, non-rusting, acid-proof, heat-resistant

120 mm/4.724 Inch Model 2ASA 15 g

0.53 oz.

Description Precision tweezers with flat rounded tips for gripping small components. Tip width 2 mm/.078 Inch.

2ASASL

15 g
0.53 oz.

Same as 2ASA, but economy model.

2ASASLT*

16 g 0.56 oz.

Same as 2ASA, but with Teflon-coated tips for non-stick holding of self-adhesive parts.

2ASARU

0.56 oz.

16 g  Same as 2ASA, but with coated tips for non-stick holding of self-adhesive parts.

25SA 15 g 0.53 oz.

Precision tweezers with flat, round tips slightly wider than the 2ASARU model. Serrated finger grips for secure handling. For standard gripping jobs.

52ASA

0.53 oz.

15 g  Precision tweezers with pointed, rounded and flexibly movable tips. Prevents damage to sensitive components.

*Not available in North America 238

Precision tweezers with ergonomic handles

 This series offers models with thin shaped tips to suit every application  Ergonomically shaped handles reduce hand fatigue and facilitates comfortable working  Thermally insulated, soft foam handles, ESD-safe  For all models with the suffix SA in the order number: Special stainless steel, non-magnetic, non-rusting, acid-proof, heat-resistant

120 mm/4.724 Inch Model E5SA Description

0.88 oz.

25 g  Ergonomic precision tweezers with straight, very pointed tips for gripping fine wires.

E3CSA

0.88 oz.

25 g  Ergonomic precision tweezers with long, straight and pointed tips, e.g. for assembly jobs on printed-circuit boards.

E00SA

1.05 oz.

30 g  Ergonomic precision tweezers with straight, strong tips for standard applications. Very robust.

E00DSA

30 g  Model same as EOOSA, but with inside-serrated tips.

1.05 oz.

E7SA

0.99 oz.

28 g  Ergonomic precision tweezers with curved strong tips, e.g. for working in confined spaces.

E2ASA 28 g  Ergonomic precision tweezers with straight, flat 0.99 oz. and rounded tips for simple gripping jobs. Tip width 2 mm/.078 Inch.

E15AWG

30 g  Cutting tweezers, carbon-steel tips.

1.05 oz.

239

Tweezers

Tweezers
SMD tweezers

 High-quality precision tweezers for SMD jobs with different designs (chip, MELFs, mini MELFs)  Blunted edges prevent damage to printed-circuit boards

SMD tweezers Angled tips

 Suitable for perfect handling of chips and miniature components  Suitable for assembling SMD printed-circuit boards or ceramic substrates  Bent shape facilitates optimum access to confined spaces and provides excellent visibility of the area to be worked on  For all models with the suffix CA in the order number: Special stainless steel, non-magnetic, non-rusting, acid-proof, heat-resistant

115 mm/4.528 Inch Model 102ACA Description

0.53 oz.

15 g  SMD tweezers, angled 45, with pointed tips for vertical application.

102ACAX

0.49 oz.

14 g  Model same as 102ACA, but reverse clamping action for easy holding.

103ACA

0.53 oz.

15 g  SMD tweezers, angled 45, with slightly wider tips for vertical application.

240

SMD tweezers Round tips straight

 Suitable for gripping and holding round components and wires  Blunted edges prevent damage to printed-circuit boards  For all models with the suffix SA in the order number: Special stainless steel, non-magnetic, non-rusting, acid-proof, heat-resistant

110 mm/4.331 Inch Model 39SA 15 g Description SMD tweezers with round tips, dia. 0.3 mm/.011 Inch. finger grips for secure handling. For gripping small wires and cylindrical components.

0.53 oz.  Serrated

40SA

15 g

0.53 oz.  Serrated

SMD tweezers with round tips, dia. 0.4 mm/.015 Inch. finger grips for secure handling. For gripping small wires and cylindrical components.

120 mm/4.724 Inch Model 150SAMF 13 g Description SMD tweezers with round, very narrow tips, dia. 1.2 2.5 mm/ .098 Inch. Serrated finger grips for secure handling. For gripping cylindrical components, mini MELFs, etc.

0.46 oz.  .047

150SAD

0.46 oz.  .059

13 g  SMD tweezers with round tips, dia. 1.5 3 mm/ .118 Inch.Serrated finger grips for secure handling. For gripping cylindrical components, mini MELFs, etc.

150SA

13 g

0.46 oz.  .059

SMD tweezers with round tips, dia. 1.5 3 mm/ .118 Inch. Serrated finger grips for secure handling. For gripping cylindrical components.

151SA

13 g

0.46 oz.  .118

SMD tweezers with round tips, dia. 3 6 mm/ .236 Inch. Serrated finger grips for secure handling. For gripping cylindrical components.

241

Tweezers

Tweezers
SMD tweezers Round tips bent
 Suitable for gripping fine wires and cylindrical components  Blunted edges prevent damage to printed-circuit boards  For all models with the suffix SA in the order number: Special stainless steel, non-magnetic, non-rusting, acid-proof, heat-resistant

115 mm/4.528 Inch Model 32BSA Description

0.60 oz.

17 g  SMD tweezers, angled 45, with round tips, dia. 5 mm/.197 Inch.

32BSA20*

17 g
0.60 oz.

SMD tweezers, angled 45, with round tips, dia. 2 mm/.078

32BSA25

0.60 oz.

17 g  MD tweezers, angled 45, with round tips, dia. 2.5 mm/.098 Inch.

150SAMB 13 g  MD tweezers, angled 40, with round tips, 0.46 oz. dia. 1.2 2.5 mm/ .047 .098 Inch. Serrated finger grips for secure handling.

*Not available in North America 242

Locking Gripping Tweezers

 Gripping tweezers enable the user to hold and manipulate particularly fine wires with a diameter from 0.3 mm/.011 Inch or insulated optical fibres with a diameter of between 1.5 mm/.059 Inch and 5 mm/.197 Inch  Suitable as a ligature clamp in dentistry  Can be disinfected and sterilized

120 mm/4.724 Inch Model 940AS* 17 g Description Gripping tweezers with locking mechanism. ring-shaped tip provides for secure handling up to a tensile force of 5 kg.

0.60 oz.  The

*Not available in North America 243

Tweezers

Tweezers
Wafer tweezers

 Suitable for 3 to 6 wafers  Serrated finger grips for secure handling  Wafer tweezers are available to order in various sizes and coatings  For all models with the suffix SA in the order number: Special stainless steel, non-magnetic, non-rusting, acid-proof, heat-resistant

A = Paddle width B = Paddle depth

125 mm/4.921 Inch

Model 91SA 15 g
0.53 oz.

Dimensions in mm/Inch A B Description 12

.472

7
.276

Standard wafer tweezers for 3 and 4 wafers.

130 mm/5.118 Inch

Model 600ASA 23 g 0.81 oz.

Dimensions in mm/Inch A B Description 19,5

.768

8  Wafer tweezers with flat lower paddle and .315  6 upper fingers for protecting wafers against damage. For 6 wafers.

608ASA 23 g 0.81 oz.

30
1.181

.276

8,5  Model same as 600ASA, but 30 mm/1.181 Inch wide.

600JSA 24 g 0.84 oz.

20
.787

8  Wafer tweezers with free-floating Teflon .315  upper paddle for secure, damage-free gripping. For 4 6 wafers.

244

Wafer tweezers
150 mm/5.906 Inch Model 141SAP 30 g 1.05 oz. Dimensions in mm/Inch A B Description 30
1.181

.315  protecting

Wafer tweezers with polyester tips for Si, GaAs or Ti wafers against damage. For 4 6 wafers.

Cutting tweezers

 Suitable for cutting fine, soft wires and small components  Delivers high-precision cuts  Hardened cutting edges for long service life  For all models with the suffix S in the order number: Stainless steel, robust tips, non-rusting, non-reflecting surface

115 mm/4.528 Inch Model 15AGS 21 g

0.74 oz.

Description Cutting tweezers with narrow oblique head. For soft wires up to dia. 0.25 mm/.010 Inch.

15AGW

0.92 oz.

26 g  SCutting tweezers with narrow oblique head. For soft wires up to dia. 0.25 mm/.010 Inch.

245

Tweezers

Tweezers
Stripping tweezers

 Suitable for stripping fine wires with PVC or Teflon insulation  Non-reflecting surface  Please send a wire sample when ordering

120 mm/4.724 Inch Model 29Y30* 22 g

0.78 oz.

Description Miniature stripping tweezers, dia. 0.25 mm/.010 Inch (AWG 30). Stainless steel. Serrated finger grips for secure handling.

29Y32*

0.78 oz.

22 g  Miniature stripping tweezers, dia. 0.2 mm/.007 Inch (AWG 32). Stainless steel. Serrated finger grips for secure handling.

29Y34*

0.78 oz.

22 g  Miniature stripping tweezers, dia. 0.16 mm/.006 Inch (AWG 34). Stainless steel. Serrated finger grips for secure handling.

29Y36*

0.78 oz.

22 g  Miniature stripping tweezers, dia. 0.13 mm/.005 Inch (AWG 36). Stainless steel. Serrated finger grips for secure handling.

29Y40*

0.78 oz.

22 g  Miniature stripping tweezers, dia. 0.08 mm/.003 Inch (AWG 40). Stainless steel. Serrated finger grips for secure handling.

120 mm/4.724 Inch Model Description

29W30 28 g  Stripping tweezers with synthetic fibre handle. For wires 0.99 oz. of dia. 0.25 0.3 mm/.010 .011 Inch (AWG 30 28). For standard and Teflon insulation.

XB29W301

Spare blade for 29W30

*Not available in North America 246

Extraction tweezers

A =  Outside diameter of pin B =  Inside diameter of pin

 Suitable for extracting contacts from the rear of a plug connector

120 mm/4.724 Inch

Model 024C 15 g
0.53 oz.

Dimensions in mm/Inch A B Description 12

.472

7  Extraction tweezers for Sub-D connectors. .276 Stainless steel.

247

Tweezers

Side Cutters and Tip Cutters

Erem offers a wide range of precision side and tip cutters for almost every application
Special tool steel is hardened with an unique Swiss technology This particular hardening process guarantees high durability

248

249

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

ESD-safe
The interchangeable foam-cushion handles are ESD-safe and are fitted as standard on all Erem cutters and pliers.

10
EMI/RF Sources:DOD/CECC

conductive 100

static dissipating 105

Erem cutters and pliers

antistatic 1012

insulating 1020 /cm2

Internal patented Erem Magic Spring

Reduce costs by long life Constant spring force Guarantees more than 1 million operations

High precision screw joint

Smooth jaw action with no play  Smooth cutting operation with no jaw overlapping

Erem Cut: Options for semi flush, full flush or super flush cuts

250

Ergonomically shaped handles

for high comfort, better grip and added safety

EMOS maximum opening stop

limits the cutting-edge tips from opening more than 5 mm/.197 Inch. The limited extent to which the handles can open prevent user hand fatigue.

Erem cutting-edge protection for tip cutters All tip cutters are fitted with a special stop system which prevents the cutting edges from overlapping.

Induction-hardened cutting edges in Rockwell hardness 63 65 HR

for exceptionally long life

Safety device for holding wire scraps This safety device for side cutters holds wire scraps securely after cutting. Available on most Series 500, 600 and 2400 cutters (oval head). Order suffix W, e.g. 595EW. 251

Side Cutters and Tip Cutters

Erem impresses
Erem Technology
Special tool steel Erem electronics tools are made from bright steel. They are not drop forged. The special tool steel is made using an unique Swiss processing technique.

Handle
Erem cutters and pliers with ergonomic handles Work Related Upper Limb Disorder (WRULD) can be caused by positional fatigue or nerve damage brought about by the repeated use of non-ergonomic hand tools, otherwise known as Repetitive Strain Injuries (RSI). High precision screw joint This self locking screw joint system gives a smooth cutting and opening action and ensures that there is no blade overlap or play. WRULDS is a direct consequence of insufficient ergonomics in manufacturing processes and working practices. To reduce the factors which cause WRULDS, Erem has developed a range of tools with ergonomic handles (Series 2400 MagicSense). The handle shape and special materials ensure a soft feel, operating comfort and safety. The specially shaped handles ensure that the gripping pressure is evenly spread over the entire palm of the hand. The thumb and fingers automatically find their best position. The effort that has to be exerted by the user is reduced, thereby reducing hand fatigue. The anti-slip surface provides excellent grip. The material is highly resistant to perspiration, water, oil and chemicals. The handles are ESD-safe and are easily interchangeable.

The bright tool steel gives additional strength and toughness to the tools pro-moting a long service life.

Precision cutting and reduced shock to components. The internal patented Erem Magic Spring The Magic Spring system used in Erem precision tools is unique. It is integral to the cutting head and provides a constant closing and re-opening force. It is guaranteed for 1 million operations. EMOS maximum opening stop The unique EMOS (Erem Maximum Opening Stop) system prevents the tips from opening more than 5 mm/.197 Inch. It reduces user fatigue by preventing excessive hand spread.

The Magic Spring system is highly reliable, makes the tools easy to use and reduces operator fatigue.

Comfortable and fatigue free working.

252

Erem Cut
Cut shape There are three blade options, which determine the shape left on a lead after cutting. (see also P. 35) Rockwell hardness The cutting blades of Erem cutters are hardened to Rockwell 63-65 HRc by an induction heating process. Continuous process control ensures that the blades achieve the correct level of hardening and are not embrittled.

Erem Service
Re-sharpening Erem is your service partner. All Erem side and tip cutters except those with carbide insert blades can be re-sharpened up-to three times.Carriage charges will apply.

Semi Flush SF Semi Flush SF Semi Flush SF Flush F Flush F Flush F

1. Semi-flush

The re-sharpened tool is as good as new, its life is extended and costs are reduced. 2. Flush This level of hardening plus the highgrade tool steel used in the manufacture of the tools and continuous process control promote an exceptionally long service life.

er Full Flush FF er Full Flush FF er Full Flush FF

3.  Super full flush

Replacement parts Erem cutters and pliers and their component parts are warranted against manufacturing defects. Magic springs, precision joint components are available as spare parts.

Cutting edge Erem cutters are noted for their ease of use, one of the reasons for this is the ability of the blade to cut equally well over its full length. This promotes operator comfort and reduces fatigue. Semi-flush cutters offer the best performance and the longest service life. Super full flush cutters leave a flat wire end with minimal effort and prevent components from being subjected to load.

The warranty and availability of spares guarantee long service life.

High level of user comfort thanks to pecial cutting edge. s

ESD-safe The ergonomic, interchangeable molded handles are ESD-safe and are fitted as standard on all Erem cutters and pliers.

Erem cut Super full flush: perfect flush cut

Standard cut Super full flush

253

Side Cutters and Tip Cutters

Choosing the right tool

Selection criteria
Erem offers a wide selection of precision side and tip cutters for virtually any application. When choosing the right cutter, it is important to take  Size  Cut  Head shape  Cutting capacity into consideration.

Size
Erem offers the right head size to suit every application. There are three main sizes: Micro, Medium and Maxi. Each head size is available in different head shapes.

Head width Head thickness

Classification of cutter heads Micro Medium Maxi

Series 600

Series 2400 MagicSense

Series 500

Series 800

Size Head width 9.0 mm/.354 Inch Head thickness 6.0 mm/.236 Inch

Head width 1 1.0 mm/.433 Inch Head thickness 6.0 mm/.236 Inch

Head width 11.0 mm/.433 Inch Head thickness 6.5 mm/.256 Inch

Head width 13.5 mm/.531 Inch Head thickness 7.5 mm/.295 Inch

Miniature cutter for applications in microelectronics and for fine wires. Offers a large variety of head shapes for very good access even to hard-to-reach areas.

Medium-size cutter. Combines robustness, visibility and accessibility. Large variety of head shapes for precision work ing in hard-to-reach areas. The Series 2400 MagicSense offers an optimised ergonomic shape and an improved grade of hardness.

The strongest and most robust head size for general cutting applications in electronics, cuts large wire diameters.

254

Cut
There are three blade options, which determine the shape left on a lead after cutting.

Semi-flush This cut leaves a pyramidal tip at the end of the wire. It is particularly suitable for standard jobs where the final shape does not play a significant role. Cutters with this cut are suitable for both soft copper wires and very hard wires such as stainless steel.

Erem cut Super full flush: perfect flush cut

Standard cut Super full flush

Semi Flush SF

Flush F

Full Flush Semi Flush FF SF

Flush

Flush F

r Full Flush FF

Semi Flush SF

This cut leaves a much smaller tip at the end of the wire than the semi-flush cut without reducing the cutting capacity. The cutting edges are finer than on semi-flush cutters. The effort exerted when cutting is less and the load on the component is reduced. Flush wire ends reduce the effort needed to fit components on printedcircuit boards. Erem guarantees precise cutting even after frequent use.

Flush F
Super full flush Only Erem offers you a super full flush cut. This cut provides absolutely flush wire ends. No rework is needed. Cutters with this cut are absolutely precision-ground and sharpened. The effort exerted when cutting is low, as is the load on the component caused by the cut. Soldering tags in soldering-bath procedures are prevented. Cutters of this type are used in microelectronics, space travel or medical tech nology. These cutters are suitable for soft wires.

r Full Flush FF

255

Side Cutters and Tip Cutters

Choosing the right tool

Head shape
Erem offers the right head shape to suit your application. The head shapes differ in terms of shape and design. There are six basic shapes:

Shape

Tip cutter Straight relieved head

Tip cutter Pointed relieved head

Tip cutter Angled narrow head

Visibility and accessibility Cutting at the outermost tip of the cutter This head is suitable for horizontal and vertical cuts. The long tips facilitate cutting in hard-to-reach areas. This is the narrowest head shape. The underside is relieved and facilitates optimum access even to extremely hard-to-reach areas. The angled head provides for precise cuts at different working angles.

Series 600 Micro Series 2400 MagicSense Series 500 Medium

670E*, 670EP*, 670EPF* (P. 265)

622NB, 632NCF, 676E, 776E (P. 264) 2475E, 2482E (P. 269) 555E, 572E, 582E (P. 53) 575E, 593AE (P. 273)

2470E (P. 269) 570E, 573E** (P. 275) 592E, 792E (P. 274) 884E (P. 278)

Series 800 Maxi

* Very short head ** Straight head for vertical working

Erem cutting-edge protection for tip cutters Erem tip cutters are equipped with cutting-edge protection.A special stop system prevents the cutting edges from overlapping.

256

 Tip cutter Angled wide head

Side cutter Tapered head

Side cutter Oval head

High cutting capacity Cutting over the full length of the cutter The angled head provides for precise cuts at different working angles. The jaws of the cutter have straight edges and taper to a point. This head shape allows access to difficult to reach areas but reduces the cutting capacity in comparison to the same size oval head cutter. 612N, 622N, 632N (P. 263) 2477E (P. 268) 577E, 595E (P. 272) 886E (P. 278) 2412E, 2422E, 2432E (P. 267) 512E, 512N, 522N, 532N, 599E (P. 271) 812N, 822N, 896E (P. 277) This is the most widely used head shape, it is robust and size for size offers the highest cutting capacity.

622NA (P. 264) 2403E, 2404E (P. 48) 503E, 504E (P. 52)

Erem offers carbide cutters (see P. 39) for cutting high-hardness wire (piano wire).

257

Side Cutters and Tip Cutters

Choosing the right tool

Wire quality
Piano wire, stainless spring steel wire, material 1.4310, tensile strength 20002400 MPa Hard wire, stainless steel wire, material 1.4301, tensile strength 1800 MPa Medium-hard wire, stainless steel wire, material 1.4301, tensile strength 800 MPa Soft wire, copper, aluminium, tensile strength 250 MPa

Model
Semi Flush SF Semi Flush SF Semi Flush SF Flush F Flush F Flush F

Cut

Cutting capability
mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078
Semi-flush Flush Super full flush Flush

Series 600 Micro 612N 622N 632N

622NA

Semi Flush SF Super Full Flush FF Super Full Flush FF Super Full Flush FF Flush F Semi Flush SF Super Full Flush FF

Flush F 622NB Semi Flush SF

Semi Flush SF Semi Flush SF

Flush Flush Super full flush Super full flush Flush Flush Flush

676E 776E 670E

Flush F Flush F Super Full Flush FF

Flush F Super Full Flush FF Super Full Flush FF

Semi Flush SF Semi Flush SF Flush F

Super Full Flush FF 632NCF

Only for soft materials: silicone, rubber, etc.

670EP

Semi Flush SF Flush F Super Full Flush FF Flush F Super Full Flush FF Super Full Flush FF

For micro-package contacts Only for micro pitches under 0.5 mm / .019 Inch

670EPF

Series 2400 MagicSense

Semi Flush SF 2412E
Semi Flush SF Semi Flush SF Flush F Flush F Flush F

mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078
Semi-flush Flush Super full flush Flush

2422E 2432E 2477E

Semi Flush SF Super Full Flush FF Super Full Flush FF Super Full Flush FF Flush F Semi Flush SF Super Full Flush FF Semi Flush SF

30 F 2403E Flush

Flush Flush Flush Flush Flush

2404E 30 2482E 45 2475E 45

Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF

Flush F Super Full Flush FF 2470E Super Full Flush FF

258

Model

Cut

Cutting capability
mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078
Semi-flush Semi-flush Flush Flush Super full flush Flush Flush Flush Flush Flush Flush Flush Flush Flush Flush Flush Super full flush Flush

Series 500 Medium

Semi Flush SF 512N
Semi Flush SF Semi Flush SF Flush F

512E 599E 595E 577E 503E 555E 572E 582E

Semi Flush SF Flush F Semi Flush SF

522N 532N

Flush F Super Full Flush FF Flush F Super Full Flush FF

Semi Flush SF Super SuperFull FullFlush Flush FF FF

Flush F Super Full Flush FF

Semi Flush SF Flush F

Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF

504AE

35 40 45

Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF

582EW 575E 592E 792E 570E 573E Series 800 Maxi

30 593AE Semi Flush SF 45

Flush F Flush F Super Full Flush FF

Semi Flush SF Super Full Flush FF Super Full Flush FF Flush F

Semi Flush SF Super Full Flush FF Flush F

Flush

For vertical cutting mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078

Super Full Flush FF

Semi Flush SF 812N

Semi-flush Semi-flush Flush Flush

896E 886E 884E

Semi Flush SF Flush F

Semi Flush SF Semi Flush SF Flush F

822N

Flush F Super Full Flush FF Super Full Flush FF

Flush F Super Full Flush FF Semi Flush SF Super Full Flush FF Flush F

Flush

Super Full Flush FF

Semi Flush SF Tungsten-carbide cutters

mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078
Flush Semi-flush Flush Semi-flush Flush Flush Flush Flush Flush Semi-flush Semi-flush

622TX Flush F 599T Super Full Flush FF

Semi Flush SF Semi Flush SF
Semi Flush SF Flush F 599TF Flush F

595T Super Full Flush FF 595TF Flush F 2476TX1 576TX1 576TX 2476 TX
Super Full Flush FF Super Full Flush FF

Semi Flush SF Semi Flush SF Flush F

Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF Semi Flush SF Flush F Super Full Flush FF Flush F Super Full Flush FF

503ET 30 Super Full Flush FF

Semi Flush SF Semi Flush SF 503ETF 30 Flush F Flush F Super Full Flush FF Super Full Flush FF

259

Side Cutters and Tip Cutters

Special applications
Side cutters for use in medical device manufacturing
The 632NCF miniature side cutter is ideally suitable for soft material such as silicone tubes in medical device applications, precision connector seals or miniature rubber seals. The miniature cutter is also the ideal tool for cutting soft synthetic parts, e.g. in the manufacture of hearing aids. The cutting edges of the 632NCF side cutter are precision-ground to an extremely high level. This enables the c utter to deliver a razor-like full-flush cut.

Tip cutters to remove fine pitch SMD ICs

A simple method to remove SMD ICs is to cut each of the individual leads to remove the device and then reflow the joint with a soldering iron and remove the component lead from the board. The solder left on the board can then be removed with a desoldering tool or desolder braid and a new component fitted. The 670EP and 670EPF have fine pointed tapered and relieved heads that are able to fit between individual leads and cut them without causing damage to the printed circuit.

260

Tungsten-carbide cutter for the preparation of cardio-vascular stents

A stent is a vascular-wall prop. It is a lattice-shaped tube made of stainless steel or nickel-titanium. It serves to hold open constricted coronary blood vessels and improves the flow of blood through the vessels. It is important in stent manufacture that the cut end of any wire in the lattice is as flat as possible, otherwise it will be necessary rework the stents. These side cutters have fine polished carbide cutting blades to accurately cut the lattice and reduce the need for rework.

High precision side cutter for cutting stainless wires

The 599TFO has wear resistant tungsten carbide cutting edges and all round capability. It is able to cut VectranTM braided wires, fibre optics, Kevlar and small stainless steel braids and wires. A further application lies in telecommunications, i.e. working on fibre-optic cables, Kevlar silks and piano wires.

VectranTM is a Trademark of Kurary Co., Ltd. Kevlar is a registered Trademark of E.I. Dupont de Nemours and Company 261

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Series 600 Micro
 Miniature cutters  Offers a wide variety of head shapes for access in difficult to reach areas  Suitable for SMD and leads (670EP, 670EPF)  Made from high grade tool steel with cutting edges hardened to 63-65HRc  Non reflecting surface, ESD safe, resharpenable

262

Series 600 Micro

D
A = length of cutting edges B = head width C = head thickness D = head length

Tip cutter Straight short relieved head

Tip cutter Pointed relieved head

Side cutter Tapered head

Side cutter Oval head

Visibility and accessibility

Robustness, high cutting capacity

Side cutter oval head

110 mm/4.331 Inch 48 g/1.69 oz.  This is the most widely used head shape.  Fits for all cutting applications where easy access is given  It is robust and size for size offers the highest cutting capacity. Max. cutting capability in mm/Inch Diameter Hard wire Medium hardness Copper wire 0.5
.019

Model
Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 9
.354

612N Semi Flush SF Semi-flush

Flush F

9
.354

6
.236

15
.590

0.8 1.3
.031 .051

622N Semi Flush SF Flush F Super Full Flush FF Flush Flush F

Super Full Flush FF

9
.354

9
.354

6
.236

15

0.8

1.3

.590

.031 .051

632N Super Full Flush FF Super full flush

9
.354

9
.354

6
.236

15

0.7

1.3

.590

.027 .051

Wire quality, see P. 38 263

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Series 600 Micro
Side cutter tapered head
110 mm/4.331 Inch 48 g/1.69 oz  The jaws of the cutter have straight edges and taper to a point.  This head shape allows access to difficult to reach areas but reduces the cutting capacity in comparison to the same size oval head cutter. Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.7
.027

Model

Cut
Semi Flush SF

Dimensions in mm/Inch A B C D 9
.354

622NA Flush F Flush

Super Full Flush FF

9
.354

6
.236

15
.590

1.0
.039

Tip cutter pointed relieved head

110 mm/4.331 Inch 48 g/1.69 oz.  This is the narrowest head shape.  The underside is relieved and facilitates optimum access even to extremely hard-to-reach areas.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 9
.354

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.6
.023

622NB Flush Semi Flush SF

Super Full Flush FF

Flush F

9
.354

6
.236

15
.590

0.8
.031

676E Semi Flush SF Flush F Flush Flush F

Super Full Flush FF

9
.354

9
.354

6
.236

15
.590

Model same as 622NB, but with short, robust head

776E Semi Flush SF Super Full Flush FF full flush Flush Super F 632NCF Super Full Flush FF

9
.354

9
.354

6
.236

15
.590

0.6
.023

0.8
.031

9
.354

9
.354

6
.236

15
.590

Super full flush

For soft material such as small silicone tubes, miniature rubber seals or for cutting soft synthetic parts

264

Series 600 Micro

Tip cutter straight short relieved head

110 mm/4.331 Inch 48 g/1.69 oz.  Suitable for cutting SMD and micro-package contacts.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 9
.354

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.5
.019

670E Flush Semi Flush SF

Super Full Flush FF

Flush F

9
.354

6
.236

18
.709

0.8
.031

670EP Flush F

9
.354

9
.354

6
.236

18
.709

0.4
.015

0.6
.023

Super Full Flush FF Semi Flush SF

Flush  High-precision

working on SMD and micro-package contacts up to 0.25 mm/.010 Inch Model same as 670EP, but smaller version only for micro pitches under 0.5 mm/.019 Inch (see also P. 40)

670EPF* Flush F

Super Full Flush FF

9
.354

9
.354

6
.236

18
.709

Flush

*Not available in North America 265

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Series 2400 MagicSense
 Medium-size cutter  Combines robustness, visibility and accessibility.  Large variety of head shapes for precision working in hard-to-reach areas.  The optimised ergonomic shape of the Series 2400 MagicSense prevents hand fatigue  Improved induction-hardened cutting edges up to 64 65 HRc for an extremely long service life  Cutting edges made from special tool steel  Non-reflecting surface, ESD-safe nd resharpenable

266

Series 2400 MagicSense

D
A = length of cutting edges B = head width C = head thickness D = head length

Tip cutter Straight long relieved head

Tip cutter Angled narrow head

Tip cutter Angled wide head

Side cutter Tapered head

Side cutter Oval head

Visibility and accessibility

Robustness, high cutting capacity

Side cutter oval head

130 mm/5.118 Inch 70 g/2.47 oz.  This is the most widely used head shape.  Fits for all cutting applications where easy access is given  It is robust and size for size offers the highest cutting capacity. Max. cutting capability in mm/Inch Diameter Hard wire Medium hardness Copper wire 0.5
.019

Model 2412E
Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 12
.472

2412E

11
.433

6
.236

19
.748

1.0 1.6
.039 .062

Semi Flush SF Semi-flush Flush F

2422E Semi Flush SF Flush F Super Full Flush FF Flush Flush F

Super Full Flush FF

12
.472

11
.433

6
.236

19

1.0 1.6
.039 .062

.748

2432E Super Full Flush FF Super full flush.

12
472

11
.433

6
.236

19

0.8 1.6
.039 .062

.748

Wire quality, see P. 38 Optional: Safety device for wire scraps. Order suffix W, e.g. 2412W. 267

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Series 2400 MagicSense
Side cutter tapered head
127 mm/5.999 Inch 70 g/2.47 oz.  The jaws of the cutter have straight edges and taper to a point.  This head shape allows access to difficult to reach areas but reduces the cutting capacity in comparison to the same size oval head cutter. Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 1.0
.039

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 12
.472

2477E

Super Full Flush FF

Flush F

11
.472

6
.433

19
.236

1.3
.051

Flush

Tip cutter angled wide head

127 mm/5.118 Inch 70 g/2.47 oz. 30  The angled head provides for precise cuts at different working angles.

Model

Semi Flush SF Cut

Dimensions in mm/Inch A B C D

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 1.0
.039

2403E 9 11 6 19 Flush .354 .433 .236 .748 Semi SF Super Full Flush FF 2404E Flush
Flush F

Flush F

1.6
.062

Wide, robust head, fine cut 0.8

.031

9
.354

11
.433

6
.236

20
.787

1.3
.051

Super Full Flush FF  Model

same as 2403E, but with pointed rounded head

268

Series 2400 MagicSense

Tip cutter angled narrow head
135 mm/5.315 Inch 72 g/2.54 oz. 45  The angled head provides for precise cuts at different working angles.

Model

Semi Flush SF Cut

Dimensions in mm/Inch A B C D 6
.236

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.6
.023

2482E

Super Full Flush FF

Flush F

11
.433

6
.236

26
1.024

1.2
.047

Flush

Semi Flush SF

Suitable for working on printed-circuit boards, component connections, can be used in both 90 and 180 applications 0.4
.015

2475E Flush F

Super Full Flush FF

4
.157

11
.433

6
.236

22
.866

0.6
.023

Flush  Suitable

for fine cutting work on hybrid circuits of miniature components

Tip cutter straight long relieved head

140 mm/5.512 Inch 72 g/2.54 oz.  This head is suitable for horizontal and vertical cuts.  The long tips facilitate cutting in hard-to-reach areas.

Model

Semi Flush SF Cut

Dimensions in mm/Inch A B C D 4
.157

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.4
.015

2470E Flush
Super Full Flush FF

Flush F

11
.433

6
.236

29
1.142

0.6
.023

Safety device for wire scraps only possible on 2412EW, 2422EW, 2432EW, 2477EW, 2482EW models.

269

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Series 500 Medium
 Medium size, robust, precision cutters   Wide range of head shapes   Manufactured from high grade tool steel  Cutting edges hardened to Rockwell 63-65 HRc  Non reflecting surface, ESD safe and resharpenable

270

Series 500 Medium

D
A = length of cutting edges B = head width C = head thickness D = head length

Tip cutter Straight long relieved head

Tip cutter Pointed relieved head

Tip cutter Angled narrow head

Tip cutter Angled wide head

Side cutter Tapered head

Side cutter Oval head

Visibility and accessibility

Robustness, high cutting capacity

Side cutter oval head

115 mm/4.527 Inch 67 g/2.36 oz.  This is the most widely used head shape.  Fits for all cutting applications where easy access is given  It is robust and size for size offers the highest cutting capacity. Max. cutting capability in mm/Inch Diameter Hard wire Medium hardness Copper wire 0.5
.019

Model
Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 12
.472

512N

Flush F

11
.433

6.5
.256

19
.748

1.0
.039

1.6
.062

Semi-flush

512E Semi Flush SF

Super Full Flush FF

12
.472

11
.433

6.5
.256

19

Model same as 512N, but with burnished head

.748

Semi-flush Semi Flush SF Flush F

522N Flush F

Semi Flush SF Super Full Flush FF Super Full Flush FF

12
.472

11
.433

6.5
.256

19

1.0
.039

1.6
.062

.748

Flush

Semi Flush SF 599E Flush F

10
.472

11
.433

6.5
.256

17

Short, robust head

1.0
.039

1.6
.062

Flush F Super Full Flush FF

.669

Flush

532NSuper Full Flush FF

Super full flush

12
.472

11
.433

6.5
.256

19

0.8
.039

1.6
.062

.748

Wire quality, see P. 38 Optional: Safety device for wire scraps. Order suffix W, e.g. 512NW. 271

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Series 500 Medium
Side cutter tapered head
115 mm/4.527 Inch 67 g/2.36 oz.  The jaws of the cutter have straight edges and taper to a point.  This head shape allows access to difficult to reach areas but reduces the cutting capacity in comparison to the same size oval head cutter. Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 1.0
.039

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D

595E 12 11 6.5 19 Flush .472 .433 .256 .748 Super Full Flush FF Semi Flush SF 577E 10 11 6.5 17 Flush F .472 .433 .256 .669 Flush
Super Full Flush FF

Flush F

1.3
.051

Tapered head 1.0

.039

1.3
.051

Tapered, short head

Tip cutter angled wide head

110 mm/4.331 Inch 67 g/2.36 oz. 30  The angled head provides for precise cuts at different working angles.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 1.0
.039

503E 9 11 6.5 19 Flush .354 .433 .256 .748 Super Full Flush FF Semi Flush SF 504AE 9 11 6.5 19 Flush F .354 .433 .256 .748 Flush
Super Full Flush FF

Flush F

1.6
.062

Wide, robust head 0.8

.031

1.3
.051

Model same as 503E, but with pointed rounded head

272

Series 500 Medium

Tip cutter angled narrow head
120 mm/4.724 Inch 68 g/2.40 oz. 35  The angled head provides for precise cuts at different working angles.  Narrow, robust head, suitable for working with high cutting force in confined areas.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 6
.236

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.6
.023

555E Flush
Super Full Flush FF

Flush F

11
.433

6.5
.256

24
.945

1.3
.051

115 mm/4.527 Inch 68 g/2.40 oz. 40

 Relieved cutting edge for easy access.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 6
.236

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.6
.023

572E Flush
Super Full Flush FF

Flush F

11
.433

6.5
.256

21
.827

1.3
.051

115 mm/4.527 Inch 68 g/2.40 oz. 40

 Suitable for working on printed-circuit boards, component connections, can be used in both 90 and 180 applications.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 6
.236

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.6
.023

582E Flush
Super Full Flush FF

Flush F

11
.433

6.5
.256

26
1.024

1.3
.051

115 mm/4.527 Inch 67 g/2.36 oz. 45

 Model same as 582E, but with safety device for wire scraps.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 6
.236

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.6
.023

582EW Flush
Super Full Flush FF

Flush F

11
.433

6.5
.256

26
1.024

1.3
.051

273

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Series 500 Medium
Tip cutter angled narrow head
115 mm/4.527 Inch 68 g/2.40 oz. 30  Ideal rework tool, suitable for cutting DIL contacts at front and rear and densely printed circuit boards.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 4
.157

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.4
.015

593AE Flush
Super Full Flush FF

Flush F

11
.433

6.5
.256

26
1.024

1.0
.039

110 mm/4.331 Inch 67 g/2.36 oz. 45

 Suitable for fine cutting work on hybrid circuits or miniature components.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 4
.157

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.2
.007

575E Flush
Super Full Flush FF

Flush F

11
.433

6.5
.256

22
.866

0.6
.023

Tip cutter pointed relieved head

115 mm/4.527 Inch 67 g/2.36 oz.  This is the narrowest head shape.   The underside is relieved and facilitates optimum access even to extremely hard-to-reach areas.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 12
.472

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.4
.015

592E Flush Flush F

Super Full Flush FF

Semi Flush SF Flush F

11
.433

6.5
.256

19
.748

0.8
.031

792E Super Full Flush FF Super full flush

12
.472

11
.433

6.5
.256

19
.748

0.4
.015

0.6
.023

274

Series 500 Medium

Tip cutter straight long relieved head

120 mm/4.724 Inch 67 g/2.36 oz.  This head is suitable for horizontal and vertical cuts.  The long tips facilitate cutting in hard-to-reach areas.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.6
.023

570E 4 11 6.5 29 Flush .157 .433 .256 1.142 Super Full Flush FF

Flush F

1.2
.047

For cutting at extreme tips

Tip cutter straight head for vertical use

120 mm/4.724 Inch 67 g/2.36 oz.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 4
.157

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.4
.015

573E Flush
Super Full Flush FF

Flush F

11
.433

6.5
.256

29
1.142

0.6
.023

275

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Series 800 Maxi
 Maxi-sized cutter for general cutting applications in electronics  Made from high grade tool steel, cutting edges hardened to Rockwell 63-65 HRc  Cuts large wire diameters  Non-reflecting surface, ESD-safe and resharpenable

276

Series 800 Maxi

D
A = length of cutting edges B = head width C = head thickness D = head length

Tip cutter Pointed relieved head

Side cutter Tapered head

Side cutter Oval head

Visibility and accessibility

Robustness, high cutting capacity

Side cutter oval head

120 mm/4.724 Inch 67 g /2.36 oz.  This is the most widely used head shape.  Fits for all cutting applications where easy access is given  It is robust and size for size offers the highest cutting capacity. Max. cutting capability in mm/Inch Diameter Hard wire Medium hardness Copper wire 0.6 .023 0,6
.023

Model
Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 15 .590 13.5 .531 7.5 .295 21 .827

812N Semi-flush
Flush F

1.2 .047 1,2

.047

1.8 .070 1,8

.070

896E 15 13,5 7,5 21 Semi Flush SF Super Full Flush FF .590 .531 .295 .827 Semi Flush SF Semi-flush
Flush F

Suitable for cutting hard wires, Kovar, connector pins 1.2

.047

822N Flush F Super Full Flush FF Flush

Super Full Flush FF

15
.590

13.5
.531

7.5
.295

21

1.8
.070

.827

Wire quality, see P. 38 277

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Series 800 Maxi
Side cutter tapered head
120 mm/4.724 Inch 83 g/2.93 oz.  The jaws of the cutter have straight edges and taper to a point.  This head shape allows access to difficult to reach areas but reduces the cutting capacity in comparison to the same size oval head cutter. Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 1.0
.039

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 15
.590

886E

Super Full Flush FF

Flush F

13.5
.531

7.5
.295

21
.827

1.8
.070

Flush

Tip cutter pointed relieved head

120 mm/4.724 Inch 81 g/2.86 oz.  This is the narrowest head shape.  The underside is relieved and facilitates optimum access even to extremely hard-to-reach areas.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C D 15
.590

Max. cutting capability in mm/Inch Diameter Medium hardness Copper wire 0.8
.031

884E

Super Full Flush FF

Flush F

13.5
.531

7.5
.295

21
.827

1.6
.062

Flush

278

Series 800 Maxi

279

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Tungsten-carbide cutters
 Medium sized precision cutters  Wear resistant tungsten carbide edged cutting blades  Manufactured from high grade tool steel  Suitable for cutting hard and tough wires e.g. piano wire, nickel and diode leads  Non reflecting surface, ESD safe and resharpenable

280

Tungsten-carbide cutters

D
A = length of cutting edges B = head width C = head thickness D = head length

Tip cutter Pointed relieved head

Tip cutter Angled wide head

Side cutter Tapered head

Side cutter Oval head

Visibility and accessibility

Robustness, high cutting capacity

Side cutter oval head

115 mm/4.527 Inch 67 g/2.36 oz.  This is the most widely used head shape.  Fits for all cutting applications where easy access is given  It is robust and size for size offers the highest cutting capacity.

Model Semi Flush SF Cut

Flush F

Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter A B C D Piano wire Hard wire Medium hardness Copper wire 0.2
.007

622TX 8 9 6 15 Flush .315 .354 .236 .590 Super Full Flush FF 599T Semi Flush SF Semi Flush Semi-flush SF Flush F 599TF Flush F Super Full Flush FF Flush
Super Full Flush FF

0.4
.015

0.6
.023

1.2
.047

Miniature cutter 0.6

.023

12
.472

11
.433

6.5 19
.256 .748

0.8
.031

1.0
.039

1.5
.059

12
.472

11
.433

6.5 19
.256 .748

0.6
.023

0.8
.031

1.0
.039

1.5
.059

Wire quality, see P. 38 281

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Tungsten-carbide cutters

Side cutter tapered head

115 mm/4.527 Inch 67 g/2.36 oz.  The jaws of the cutter have straight edges and taper to a point.  This head shape allows access to difficult to reach areas but reduces the cutting capacity in comparison to the same size oval head cutter.

Model

Cut

Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter A B C D Piano wire Hard wire Medium hardness Copper wire 12
.472

595T Semi Flush SF Semi-flush

Flush F

Semi Flush SF

11
.433

6.5 19
.256 .748

0.4
.015

0.6
.023

0.8
.031

1.5
.059

595TF Flush F Super Full Flush FF Semi Flush SF Flush

Super Full Flush FF

12
.472

11
.433

6.5 19
.256 .748

0.4
.015

0.6
.023

0.8
.031

1.5
.059

2476TX1 11 11 6 19 Flush F .433 .433 .236 .748 Semi Flush SF Flush

Super Full Flush FF

0.3
.011

0.4
.015

0.5
.019

1.0
.039

Series 2400 MagicSense model (Length: 130 mm / 5.118 Inch) 0.3

.011

576TX1 Flush F Flush

Super Full Flush FF

11
.433

11
.433

6.5 19
.256 .748

0.4
.015

0.5
.019

1.0
.039

282

Tungsten-carbide cutters
Tip cutter pointed relieved head
115 mm/4.527 Inch 67 g/2.36 oz.  This is the narrowest head shape.   The underside is relieved and facilitates optimum access even to extremely hard-to-reach areas.

Model Cut Semi Flush SF

Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter A B C D Piano wire Hard wire Medium hardness Copper wire 0.2
.007

2476TX 11 11 6 19 0.1 Flush F .433 .433 .236 .748 .003 Semi Flush SF Flush
Super Full Flush FF

0.3
.011

1.0
.039

Series 2400 MagicSense model 0.2

.007

576TX Flush F Flush

Super Full Flush FF

11
.433

11
.433

6.5 19
.256 .748

0.1
.003

0.3
.011

1.0
.039

Tip cutter angled wide head

110 mm/4.331 Inch 67 g/2.36 oz. 30  The angled head provides for precise cuts at different working angles.

Model

Cut

Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter A B C D Piano wire Hard wire Medium hardness Copper wire 9
.354

503ET Semi Flush SF Semi Flush Semi-flush SF Flush F 503ETFFlush F Super Full Flush FF Flush
Super Full Flush FF

11
.433

6.5 19
.256 .748

0.4
.015

0.6
.023

0.8
.031

1.2
.047

9
.354

11
.433

6.5 20
.256 .787

0.4
.015

0.6
.023

0.8
.031

1.2
.047

283

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Special applications

D
A = length of cutting edges B = head width C = head thickness D = head length

Special applications Special tool steel, ESD-safe

120 mm/4.724 Inch 100 g/3.53 oz.  Side cutter with compound action.

Model
Semi Flush SF

Cut

Dimensions in mm/Inch A B C 12
.472

Max. cutting capability in mm/Inch Diameter Copper wire 1.8

.070

147A Semi-flush
Flush F

10.5
.413

7.5
.295

For cutting hard wires with minimal effort

Super Full Flush FF 147AT 12 10.5 7.5 1.8 Semi Flush SF .472 .413 .295 .070 Semi-flush Flush F

Model same as 147A, but with cutting edges made from tungsten carbide, model on request

Super Full Flush FF

115 mm/4.527 Inch 79 g/2.79 oz.

 Side cutter, suitable for cutting printed-circuit boards.

Model Semi Flush SF Cut 1884EPCM Flush

Super Full Flush FF Flush F

Max. cutting capability in mm/Inch Max. D Max. B 1.5

.059

2.0
.078

*Not available in North America 284

Special applications

110 mm/4.331 Inch 48 g/1.69 oz.

 Side cutter, suitable for precision cuts on soft materials, e.g. small silicone tubes in medical applications, precision connector seals, miniature rubber seals, soft synthetic parts.

Semi Flush SF

Model

Flush F Cut

Dimensions in mm/Inch A B C 9
.354

632NCF Super full flush

Super Full Flush FF

9
.354

6
.236

115 mm/4.527 Inch 67 g/2.36 oz.

 Side cutter, suitable for cutting Kevlar silks.

Model 599FO

Dimensions in mm/Inch A B C D 12
.472

11
.433

6.5
.256

19
.748

115 mm/4.527 Inch 67 g/2.36 oz.

 Side cutter with cutting edges made from tungsten carbide.

Model
Semi Flush SF

Cut

Dimensions in mm/Inch A B C D Model same as 599FO, but with cutting edges made from tungsten carbide. Suitable for cutting Kevlar silks, VectranTM-sheathed wires, optical fibres and small stainless wires

599TFO 12 10.5 6.5 19 Semi-flush .472 .413 .256 .748 Flush F

Super Full Flush FF

285

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Pneumatic side cutters and tip cutters

 Pneumatic cutter  Handy, light and precise  E xtremely versatile thanks to a selection of different cutting heads  Easily interchangeable cutting heads  Suitable for cutting conventional components, soft metals or small plastic parts

Pneumatic side cutters and tip cutters

130 mm/5.118 Inch 130 g/4.59 oz.  Pneumatic-cutter housing

Model 1500 BSF

Dimensions in mm/Inch Diameter D 28 Requires 4 6 bar oil-free clean compressed air

Cutting heads for 1500BSF

B C

A B
A = length of cutting edges B = head width C = head thickness

Side cutter oval head

35 g/1.16 oz.  This is the standard head shape.   It is used for all cutting jobs in easy-to-reach areas.  The oval head provides for a high cutting capacity and is characterised by its robustness.

Model
Semi Flush SF

Cut

Dimensions in mm/Inch A B C 10
.394

Max. cutting capability in mm/Inch Diameter Copper wire 1.6

.062

1512N Semi Flush SF Semi-flush

Flush F

10.5
.413

6.5
.256

1522N Flush F Super Full Flush FF Flush

Super Full Flush FF

10
.394

10.5
.413

6.5
.256

1.6
.062

Wire quality, see P. 38 286

Pneumatic side cutters and tip cutters

Side cutter tapered head
35 g/1.16 oz.  The edges of the cutter head are straight and taper to a point, allowing access to hard to reach areas.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C 9
.354

Max. cutting capability in mm/Inch Diameter Copper wire 1.4

.055

1522NA Flush
Super Full Flush FF

Flush F

10.5
.413

6.5
.256

Side cutter pointed relieved head

32 g/1.12 oz.  This is the narrowest head shape.   The underside is relieved and facilitates optimum access even to extremely hard-to-reach areas.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C 9
.354

Max. cutting capability in mm/Inch Diameter Copper wire 1.2

.047

1522NB Flush
Super Full Flush FF

Flush F

10.5
.413

6.5
.256

Tip cutter angled head

38 g/1.34 oz. 30  The angled head provides for precise cuts at different working angles.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A B C 12
.472

Max. cutting capability in mm/Inch Diameter Copper wire 1.2

.047

1503E Flush
Super Full Flush FF

Flush F

10.5
.413

6.5
.256

287

Side Cutters and Tip Cutters

Side Cutters and Tip Cutters

Distance cutters

 Erem distance cutters are available with fixed and variable cutting lengths  The tips are polished so as to prevent board damage  For cutting wires to the right length and for fixing components

D B C

The protective stop screw D improves the performance of Erem distance cutters:  Clearance B larger than the wire diameter = cut wire is ejected.  Clearance B smaller than the wire diameter = cut wire is held. Adjust protective stop screw D so that cutting edge C does not hit the opposite side. This increases the lifetime of the cutting edge.

A = jaw length E = width of tips F = cutting length

Fixed cutting length (F)

120 mm/4.724 Inch 67 g/2.36 oz.  Special tool steel  ESD-safe  Fixed cutting length (= F)  Reduces mechanical shock on components

Model Semi Flush SF Cut 530E06** Semi Flush SF Flush

Super Full Flush FF Flush F

Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter A E F Copper wire 20

.787

3
.118

0.6
.023

1.2
.047

Cuts copper wire to a length of 0.6 mm/.023 Inch

530E08 Semi Flush SF Flush

Super Full Flush FF

Flush F

20
.787

3
.118

0.8
.031

1.2
.047

Cuts copper wire to a length of 0.8 mm/.031 Inch

530E10 Semi Flush SF Flush

Super Full Flush FF

Flush F

20
.787

3
.118

1.0
.039

1.2
.047

Cuts copper wire to a length of 1.0 mm/.039 Inch

530E12* Semi Flush SF Flush

Super Full Flush FF

Flush F

20
.787

3
.118

1.2
.047

1.2
.047

Cuts copper wire to a length of 1.2 mm/.047 Inch

530E13* Semi Flush SF Flush

Super Full Flush FF

Flush F

20
.787

3
.118

1.3
.051

1.2
.047

Cuts copper wire to a length of 1.3 mm/.051 Inc

530E15 Flush
Super Full Flush FF

Flush F

20
.787

3
.118

1.5
.059

1.2
.047

Cuts copper wire to a length of 1.5 mm/.059 Inch

Wire quality, see P. 38 288

*Not available in North America

**Order as 539E060 in North America

Distance cutters
Model Semi Flush SF Cut 530E18* Semi Flush SF Flush
Super Full Flush FF Flush F

Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter A E F Copper wire 20

.787

3
.118

1.8
.070

1.2
.047

Cuts copper wire to a length of 1.8 mm/.070 Inc

530E20* Flush
Super Full Flush FF

Flush F

20
.787

3
.118

2.0
.078

1.2
.047

Cuts copper wire to a length of 2.0 mm/.078 Inch

120 mm/4.724 Inch 67 g/2.36 oz. 45

 Special tool steel  ESD-safe  Fixed length distance cutter  Tapered 45

Model Cut Semi Flush SF 549E Semi Flush SF Flush

Super Full Flush FF Flush F 549E10* Semi Flush SF Flush Super Full Flush FF Flush F 549E12* Flush Super Full Flush FF Flush F

Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter A E F Copper wire 20

.787

3
.118

1.5
.059

1.2
.047

Cuts wire to a length of 1.5 mm/.059 Inch

20
.787

3
.118

1.0
.039

1.2
.047

Cuts wire to a length of 1.0 mm/.039 Inch

20
.787

3
.118

1.2
.047

1.2
.047

Cuts wire to a length of 1.2 mm/.047 Inch

Variable cutting length (V)

120 mm/4.724 Inch 70 g/2.47 oz.  Special tool steel  ESD-safe  Variable cutting length (= V)  With protective stop screw

Model Cut Semi Flush SF 530E15A* Flush

Super Full Flush FF Flush F

Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter A E V Copper wire 20

.787

4.5 1.2 6
.177 .047 .236

1.2
.047

Variable cutting length from 1.2 mm to 6 mm/ 047 to .236 Inch

115 mm/4.527 Inch 70 g/2.47 oz.

 Special tool steel  ESD-safe  Variable cutting length (= V)  With protective stop screw  Interchangeable plastic stop protects the printed-circuit board against damage

Model Semi Flush SF Cut 573EB Flush

Super Full Flush FF Flush F

Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter A E V Copper wire 20

.787

4.5 0 5
.177 0 .197

0.8
.031

Variable cutting length from 0 mm to 5 mm/ 0 to .197 Inch

*Not available in North America 289

Side Cutters and Tip Cutters

Pliers
Good grip due to precise produced tips even at the thinnest part
The choice of materials used for production of the pliers and a special hardening process is very important.

290

291

Pliers

Pliers
Erem pliers, stripping pliers, forming pliers
 Gripping and bending pliers with standard and ergonomic handles  MagicSense moulded handle for increase comfort  Wide variety of head shapes  Special tool steel, non-reflecting surface, ESD-safe

Internal patented Erem Magic Spring

lange Lebensdauer Constant spring force Guarantees more than 1 million operations

High precision screw joint

 Smooth jaw action with no play  Smooth cutting operation with no jaw overlapping

Precision ground jaws

292

Ergonomically shaped handles

for high comfort, better grip and added safety

EMOS maximum opening stop

limits the cutting-edge tips from o pening more than 5 mm/.197 Inch. The limited extent to which the handles can open pre vent user hand fatigue.

ESD-safe
The interchangeable foam-cushion handles are ESD-safe and are fitted as standard on all Erem cutters and pliers.

10
EMI/RF Sources: DOD/CECC

conductive 100

static dissipating 10
5

antistatic 1012

insulating 1020 W/cm2

Erem cutters and pliers

293

Pliers

Pliers
Erem Pliers

 Pliers for miniature and standard electronics  Special tool steel, non-reflecting surface, ESD-safe  High grade tool steel

A = jaw length B = head width C = head thickness E = width of tips G = total height of both tips

Round nose pliers

120 mm/4.724 Inch 62 g/2.18 oz.  Round nose pliers with very precise, smooth jaws.  Suitable for forming, bending, laying and feeding in wires.

Model Shape 543E* *Order as 543 in North America

Dimensions in mm/Inch A B C E 23
.905

G 1.6
.062

9
.354

6.5
.256

0.8
.031

Needle nose pliers

120 mm/4.724 Inch 62 g/2.18 oz.  Needle nose pliers with very precise, smooth and rounded jaws.  Suitable for forming, bending, laying and feeding in wires.

Model Shape 547

Dimensions in mm/Inch A B C E 23
.905

G 1.2
.047

9
.354

6.5
.256

0.9
.035

294

Erem pliers
Flat nose pliers
120 mm/4.724 Inch 67 g/2.36 oz.  Flat nose pliers with smooth jaws and precision-machined edges.  Suitable for gripping flat workpieces.

Model Shape 542E* *Order as 542 in North America

Dimensions in mm/Inch A B C E 23
.905

G 1.4
.055

9
.354

6.5
.256

2.4
.094

125 mm/4.921 Inch 67 g/2.36 oz.

 Flat nose pliers with replaceable nylon jaws.  Nylon jaws prevent nicking and scratching.   Suitable for forming precious metals and component connections.

Model Shape 531E* *Order as 531 in North America

Dimensions in mm/Inch A B C E 23
.905

G 3
.118

9
.354

6.5
.256

5
.197

Chain nose pliers

120 mm/4.724 Inch 67 g/2.36 oz.  Chain nose pliers with narrow half-round jaws.  For securely handling components.

Model Shape 544E*

Dimensions in mm/Inch A B C E 23
.905

G 1.4
.055

9
.354

6.5
.256

1
.039

*Order as 544 in North America 120 mm/4.724 Inch 67 g/2.36 oz.

Model Shape 544D

Dimensions in mm/Inch A B C E 23
.905

G 1.4
.055

9
.354

6.5
.256

1
.039

Inside-serrated jaws for secure handling

295

Pliers

Pliers
Series 2400 MagicSense pliers

 Pliers for miniature and standard electronics  Optimized ergonomically shaped handles for increased comfort  Special tool steel, non-reflecting surface, ESD-safe

A = jaw length B = head width C = head thickness E = width of tips G = total height of both tips

Needle nose pliers

146 mm/5.748 Inch 72 g/2.54 oz.  Needle nose pliers with very precise, smooth and rounded jaws.

Model Shape 2411P 2411PD

Dimensions in mm/Inch A B C E 33.5

1.319

G 1.2
.047

11
.433

6
.236

1
.039

35.5
1.319

11
.433

6
.236

1
.039

1.2
.047

Model same as 2411P, but with insideserrated jaws for secure handling

296

Series 2400 MagicSense pliers

Flat nose pliers

146 mm/5.748 Inch 72 g/2.54 oz.  Flat nose pliers with smooth jaws and precision-machined edges.  Suitable for gripping flat workpieces.

Model Shape 2442P

Dimensions in mm/Inch A B C E 33.5

1.319

G 1.2
.047

11
.433

6
.236

3.4
.139

Round nose pliers

146 mm/5.748 Inch 72 g/2.54 oz.  Round nose pliers with very precise, smooth jaws.  Suitable for bending wires.

Model Shape 2443P

Dimensions in mm/Inch A B C E 33.5

1.319

G 1.6
.062

11
.433

6
.236

0.8
.031

297

Pliers

Stripping pliers
High precision stripping pliers

 Robust, high-precision tools for use in electronics and aeronautical engineering  The required diameter is set by means of screws  Screwdriver and key are included  Interchangeable blades  ESD-safe  Special designs also available on request

Front stripping
120 mm/4.724 Inch 75 g/2.65 oz.  Suitable for all types of insulation and optical fibres.  Integral side cutting blade.

A = jaw length E = width of tips G = total height of both tips H = length of cutting blade

Model 510AE

Dimensions in mm/Inch A E G H 21
.827

Wire diameter 0.25 mm 1.02 mm (AWG 30 18)

.010 Inch .040 Inch

5
.197

4
.157

7
.276

298

High precision stripping pliers

Front stripping
120 mm /4.724 Inch 80 g/2.82 oz  Unique precision for damage-free stripping of fine wires.  Suitable for all types of insulation, Teflon, Tefzel and optical fibres. A = jaw length E = width of tips F = depth of interchangeable blade G = total height of both tips H = length of cutting blade Model 552E Dimensions in mm/Inch A E F G 23
.905

H 9
.354

Wire diameter 0.06 mm 0.6 mm (AWG 42 24)

.002 Inch .023 Inch

6.5
.256

1
.039

11
.433

Side stripping
120 mm /4.724 Inch 80 g/2.82 oz  Unique precision for damage-free stripping of fine wires.  Suitable for all types of insulation, Teflon, Tefzel and optical fibres. A = jaw length E = width of tips F = depth of interchangeable blade G = total height of both tips H = length of cutting blade Model 552S Dimensions in mm/Inch A E F G 21
.827

H 9
.354

Wire diameter 0.06 mm 0.6 mm (AWG 42 24)

.002 Inch .023 Inch

6.5
.256

6.7
.264

11
.433

299

Stripping pliers

Forming pliers
Forming pliers for passive components

 Safe bending, forming and preparation of component connections  High grade tool steel  Non-reflecting surface  ESD-safe

120 mm/4.724 Inch 70 g/2.47 oz.

 Suitable for component connections, U-shape.

A = jaw length D = height of tips E = width of tips F = length of forming tool Model 554E* Dimensions in mm/Inch A D E F 13
.512

Max. connection diameter Diodes Capacitors 0.65 mm

.025 Inch

Resistors
1/2 W

10
.394

10
.394

10
.394

0.7 mm
.027 Inch

*Order as 554 in North America

120 mm/4.724 Inch 70 g/2.47 oz.

 Suitable for component connections, U-shape, axial forming.  Narrow head shape. A = jaw length D = height of tips E = width of tips F = length of forming tool

Model 554A

Dimensions in mm/Inch A D E F 23
.905

Max. connection diameter Diodes Capacitors 0.65 mm

.025 Inch

Resistors

5.6 2.5 4.5

.220 .098 .177

0.7 mm 1/2 W
.027 Inch

300

Forming pliers for passive components

120 mm/4.724 Inch 70 g/2.47 oz.  Suitable for secure assembly.  Forms the two opposing Us in one operation.

A = jaw length D = height of tips E = width of tips F = length of forming tool Model
554TX

Dimensions in mm/Inch A D E F
20
.787

Max. connection diameter Diodes Capacitors

0.65 mm
.025 Inch

Resistors

6.5
.256

6.5
.256

4
.157

0.7 mm 1/2 W
.027 Inch

120 mm/4.724 Inch 67 g/2.36 oz.

 For cutting and bending components into two operations to a predefined length.

A = jaw length D = height of tips E = width of tips F = length of forming tool Model
50788

Dimensions in mm/Inch A D E F
23
.905

Max. connection diameter Diodes Capacitors

0.65 mm
.025 Inch

Resistors

4
.157

3
.118

0.7 mm 1/2 W
.027 Inch

120 mm/4.724 Inch 67 g/2.36 oz.

 For cutting and bending different types of components with two outputs.

= jaw length A D = height of tips E = width of tips F = length of forming tool Model
50789Z

Dimensions in mm/Inch A D E F
23
.905

Max. connection diameter Diodes Capacitors

0.65 mm
.025 Inch

Resistors
1/2 W

3.3
.130

3.5
.138

0.7 mm
.027 Inch

301

Forming pliers

Forming pliers
High precision forming tools for active components

 Safe bending, forming and preparation of component connections, specially for integrated components and power transistors  High grade tool steel  Non-reflecting surface  ESD-safe

120 mm/4.724 Inch 85 g/3.00 oz.

 Suitable for bending flat components, contacts, power transistors, Triac connections to a right angle.

Model 500103A*

Dimensions in mm/Inch K max. M 15

.590

3 12
.118 .472

120 mm/4.724 Inch 85 g/3.00 oz.

 Suitable for cutting and bending Series TO components, diodes and mechanical parts to a right angle.  Easily adjustable with interchangeable cutting edges.

Model 500210E

Dimensions in mm/Inch K max. M 11

.433

3.8 15
.149 .590

*Not available in North America 302

High precision forming tools for active components

120 mm/4.724 Inch 85 g/3.00 oz.  3 connections, suitable for bending components of Series TO 126, 218, 220 and power transistors through 90 in two rows.  Adjusted by means of a screw.

Model 500104A

Dimensions in mm/Inch K max. M 13

.512

I 2.54
.100

3.5 15
.138 .590

High precision forming pliers for Flat Packs, Quads

120 mm /4.724 Inch 100 g/3.53 oz.  Suitable for bending flat components, contacts, power transistors, Triac connections to a right angle.

Model 80013C

Dimensions in mm/Inch A K max. 17

.669

M 2.8
.110

13
.512

High precision forming pliers for DIL pins

120 mm/4.724 Inch 98 g/3.46 oz.  Suitable for cutting and bending DIL pins through 90 in one operation.  Up to max. 20 DIL pins.

Model 809IC
or

Dimensions in mm/Inch E F 25
.984

0.9
.035

303

Forming pliers

Special tools
IC and SMD tools, Fibre optic tools, Vacuum micromanipulator
 IC and SMD tools with precise fine adjustment for inserting, extracting, straightening and cutting IC and SMD components  High-precision tools for optical fibres for professional stripping, suitable for cutting Kevlar silks, VectranTM-sheathed wires, etc.  Vacuum system for precise handling of tiny SMD components and silicon wafers, suitable for assembly and laboratory work

304

305

Special tools

IC and SMD tools

IC and SMD tools

 IC and SMD tools for inserting, extracting, straightening and cutting IC and SMD components Non-reflecting surface ESD-safer

Inserting and extracting

120 mm/4.724 Inch  One screwdriver included for fine adjustments.

Model Model 505C 505C 505BGC 505BG

Dimensions in mm/Inch E 505C 20

.787

505BGC

505BG

Pins:

36
1.417

36
1.417

Width:

Straightening
130 mm/5.118 Inch 120 g/4.24 oz.  Practical straightening tool, suitable for straightening contacts, DIL/IC connections.  Up to 16 connections possible.

Model 808G

Dimensions in mm/Inch A E G 23
.905

42
1.653

1
.039

306

IC and SMD tools

Cutting
110 mm/4.331 Inch 48 g/1.69 oz.  High-precision tip cutter.  For connections of SMD micro-packages up to 0.25mm/ .010 Inch, also for pitches smaller than 1/20.  For pitches below 0.5 mm/.019 Inch, you will need the 670EPF model.  Please send component when ordering. Dimensions in mm/Inch A D E 10
.394

Model

Semi Flush SF

Cut

670EP Flush
Super Full Flush FF

Flush F

3
.118

2
.079

115 mm/4.527 Inch 67 g/2.36 oz.

 High-precision tip cutter, bent.  Practical rework tool.  For cutting DIL contacts directly on the component.  Ideal for densely printed boards.

Model

Semi Flush SF

Cut

Dimensions in mm/Inch A D 20
.787

Flush F 593AE Flush Super Full Flush FF

4
.157

Kit for SMD work

 For SMD assembly and repair applications.  6-piece tool kit with monitored discharging ESD handles.  Special tool steel, non-reflecting surface, resharpenable (cutter).   High-quality precision tweezers, non-magnetic.  In an ESD-safe plastic case.

Model

Description

3900KC Kit for SMD work contents: 51SA Precision tweezers with very pointed tips, bent 30, relieved; length 115 mm/4.527 Inch 102ACA  SMD tweezers with angled tips and blunted edges, suitable for vertical working with small components; length 115 mm/4.527 Inch 103ACA  SMD tweezers with angled tips and blunted edges for vertical working with small components; length 115 mm/4.527 Inch 150SAMB  SMD tweezers with bent tips 40, serrated finger grips for gripping small cylindrical parts, dia. 1.2 2.5 mm/.047 .108 Inch; length 120 mm/4.724 Inch 150SAMF  SMD tweezers with straight tips and serrated finger grips for gripping small cylindrical parts, dia. 1.2 2.5 mm/.047 .108 Inch; length 120 mm/4.724 Inch 670EP High-precision tip cutter for connections of SMD micro-packages up to 0.25 mm/.010 Inch 307

Special tools

Fibre optic tools

High precision tools for optical fibres

 Suitable for simple and precise stripping of optical fibres  High grade tool steel  Non-reflecting surface  ESD-safe

Side stripping
120 mm /4.724 Inch 80 g/2.82 oz.

 Suitable for all types of insulation, Teflon, Tefzel and optical fibres.  Unlimited stripping length thanks to side stripping.  Diameter is set by means of two screws.  Replaceable cutting blade.

A = jaw length E = width of tips F = depth of interchangeable blades G = total height of both tips H = length of cutting blade Model 552S Dimensions in mm/Inch A E F G 21
.827

H 9
.354

Wire diameter 0.06 mm 0.60 mm (AWG 42 24)

.002 Inch .023 Inch

6.5
.256

6.7
.264

11
.433

Holding / gripping
120 mm/4.724 Inch 20 g/0.71 oz.  Stainless-steel tweezers with synthetic tips (PPS).  Non-reflecting surface.  Non-magnetic.

Model

Description

249SA  Precision tweezers with pointed synthetic tips (PPS) to protect optical fibres and serrated finger grips for secure handling. Volume resistance 16 /cm. Heat-resistant up to 250C (480F). Resistant to acids and molten soldering tin. Water-repellent.

308

High precision tools for optical fibres

Cutting
115 mm/4.527 Inch 67 g/2.36 oz.  Side cutter, suitable for cutting Kevlar silks, VectranTM-sheathed wires, optical fibres and small stainless wires.

A B

B C
Model 599FO

A = length of cutting edges B = head width C = head thickness

Dimensions in mm/Inch A B 15
.590

C 6.5

10.5

.413 .256

115 mm/4.527 Inch 67 g/2.36 oz.

 Side cutter, suitable for cutting Kevlar silks, VectranTM-sheathed wires, optical fibres and small stainless wires.

Model Cut 599TFO Semi-flush

Flush F Semi Flush SF

Dimensions in mm/Inch A B 15
.590

C 6.5

10.5

.413 .256

Super Full Flush FF

309

Special tools

Vacuum micromanipulator
Vacuum micromanipulator

 Professional vacuum system for precise handling of tiny SMD components and silicon wafers  Suitable for assembly and laboratory work

Advantages of the vacuum micromanipulator:  Easy picking up of components or silicone wafers  Immediate set-down/release of parts  Full 360 rotating system  Direct axial switch for vacuum  Ergonomic shape reduces hand and wrist fatigue  ESD-safe

3200

2040Z / 2044Z / 2041Z

3000 ESD
2052E 3303 / 3305Z / 3310Z / 3315 / 3330

3231

3740 (optional)

3232

2040Z / 2044Z / 2041Z

2052E

Handle
140 mm/5.512 Inch 35 g/1.23 oz.  Ergonomic handle with axial switch, serrated finger grip for secure handling.

Model 3000ESD* *Not available in North America 310

Dimensions in mm/Inch Dia. 10 mm

.394 Inch

Handle

Inserts for 3000ESD housing

Adapters

Model 3200*

25 mm
.984 Inch

15 g
0.53 oz.

Description Stainless-steel adapter, rotatable through 360, straight suction tip for direct working or as an  adapter for suction tips or suction cups

3231*

5 mm
.197 Inch

5 g
0.17 oz.

Adapter fix, for working with Series 3300 suction tips

3232*

15 mm total
.590 Inch

3 g
0.10 oz.

Adapter fix, for direct working or as an adapter for suction tips 20442/20412 or suction cup 2052E

Suction tips, straight

 Polyethylene suction tip.  For working with 3200 or 3232 adapter. Model 2044Z* Outside diameter 1.3 mm
.051 Inch

Inside diameter 0.9 mm

.035 Inch

2041Z*

2.0 mm
.078 Inch

1.4 mm
.015 Inch

*Not available in North America 311

Special tools

Vacuum micromanipulator
Inserts for 3000ESD housing
Suction needles
 Stainless-steel suction needle.  Bent 45.  For working with 3200 or 3232 adapter. Model 3303* Outside diameter 0.30 mm
.011 Inch

Inside diameter 0.16 mm

.006 Inch

3305Z*

0.50 mm
.020 Inch

0.25 mm
.019 Inch

3310Z*

1.0 mm
.039 Inch

0.65 mm
.025 Inch

Suction cups
 Silicone suction cup.  For working with 3200 or 3232 adapter.

Model 2052E*

Diameter 4.5 mm
.177 Inch

*Not available in North America 312

Inserts for 3000ESD housing

Accessories

Model 3714Z* 3008ESD* 3717* 3740*

Description Diaphragm pump 230 V, 5 l/min, max. vacuum 250 mbar Tube, flexible, 1.8 m/70.866 Inch, ESD-safe Filter for tube 3008ESD Table holder for 3000ESD (without accessories)

Vacuum kit
 Complete accessories for easy pick-up and immediate set-down of components or silicon wafers.  Set for laboratory work.  In an ESD-safe plastic case.

Model 3000KCESD*

Description Vacuum kit contents: 3000ESD Handle 3200 Adapter, rotatable through 360 3231 Adapter fix 3305Z, 3310Z, 3315 Suction needles 2052E Suction cup, dia. 4.5 mm / .177 Inch KDS 260L Suction cup, dia. 9.5 mm / .374 Inch 3740 Table holder 3714Z Diaphragm pump 230 V 3008ESD Tube, flexible 3717 Filter 102ACA  SMD tweezers, 115 mm / 4.527 Inch, with bent tips and blunted edges. For vertical working with small components. Stainless steel, non-reflecting surface, non-magnetic.

*Not available in North America 313

Special tools

Kits
Swiss high precision tools in a kit
 Large selection of tool kits with high-quality precision tools  Optimum combination of suitable precision tools for many applications, e.g. in microelectronics, medicine or biology  Precision tools in an ESD-safe plastic case with padded foam inlay

314

315

Kits

Kits
Swiss high precision tools in a kit
Erem Toolset Universal
 For use in electronics assembly, the watchmaking industry, medicine or dentistry.  11-piece tool kit with monitored discharging ESD handles.  Special tool steel, non-reflecting surface, resharpenable (cutter).  High-quality precision tweezers, non-magnetic, for assembly work in electronics and light engineering.  Precision screwdriver with hardened, durable tips, for precision working in confined areas.  In an ESD-safe plastic case.

Model 3600KU* contents:

Description Erem Toolset Universal

XP600  Precision-screwdriver set for electronics  4 regular screwdrivers: 1.5 x 60 mm/.059 x 2.362 Inch, 2.0 x 60 mm/.078 x 2.362 Inch, 2.5 x 60 mm/.098 x 2.362 Inch, 3.0 x 60 mm/.118 x 2.362 Inch, 2 Phillips screwdrivers No. 0 and No. 00 2412E Series 2400 MagicSense side cutter, semi-flush, oval head Robust head for universal use, hard wire 0.5 mm/.019 Inch, medium hardness 1.0 mm/.039 Inch, Cu 1.6 mm/.066 Inch

2442P

Series 2400 MagicSense flat nose pliers  With smooth jaws, precision-machined edges, e.g. for gripping flat workpieces

622NB

Tip cutter, flush, relieved, long, fine head

Miniature cutter for excellent access, flush, medium hardness 0.6 mm/.023 Inch, Cu 0.8 mm/.031 Inch

AASA

Precision tweezers

Pointed tips straight, special stainless steel, non-magnetic

2ASASL

Precision tweezers  With flat rounded tips, tip widths 2 mm/.078 Inch, special stainless steel, non-magnetic

*Not available in North America 316

Swiss high precision tools in a kit

Erem Toolset SMD
 For SMD assembly and repair applications.  6-piece tool kit with monitored discharging ESD handles.  Special tool steel, non-reflecting surface, resharpenable (cutter).  High-quality precision tweezers, non-magnetic, for SMD work.  In an ESD-safe plastic case.

Model 3900KC contents: 51SA

Description Erem Toolset SMD

Precision tweezers

With very pointed tips, angled 30, relieved

102ACA

SMD precision tweezers

Tip width 0.5 mm/.019 Inch, angled 45

103ACA

SMD precision tweezers

Tip width 1 mm/.039 Inch, angled 45

150SAMB

SMD precision tweezers  With round tips, dia. 1.2 mm 2.5 mm/.047 Inch .098 Inch, angled 40, serrated finger grips for gripping cylindrical components SMD precision tweezers  With round, very narrow tips, dia. 1.2 mm 2.5 mm/ .047 Inch .098 Inch, serrated finger grips

150SAMF

670EP  Miniature tip cutter, flush, relieved head

For SMD and micro-package contacts up to 0.25 mm/.010 Inch

*Not available in North America 317

Kits

Kits
Swiss high precision tools in a kit
Erem 2400 MagicSense
 For use in electronics, PCB assembly, wire and connection handling.  3-piece tool kit.  MagicSense moulded handle with soft touch for increased comfort and grip.  Induction-hardened cutting edges in Rockwell hardness 64-65 HRc, high grade of hardness for exceptionally long life.  High grade tool steel, non-reflecting surface, ESD-safe, resharpenable.  In an ESD-safe plastic case.

Modell 2400KMS* contents: 2412E

Beschreibung Erem 2400 MagicSense

Series 2400 MagicSense side cutter, Robust head for universal use, hard wire 0.5 mm/.019 Inch, semi-flush, oval head medium hardness 1.0 mm/.039 Inch, Cu 1.6 mm/.062 Inch

2482E  Series 2400 MagicSense tip cutter, Angled 45, ideally suitable for working on printed-circuit flush, narrow head  boards, component connections, can be used in both 90 and 180 applications

2411P

Series 2400 MagicSense needle nose pliers Smooth, rounded jaws

*Not available in North America 318

Swiss high precision tweezers in a kit

Erem Tweezers Prime Selection
 High-quality precision tweezers for use in microelectronics, light engineering, laboratory work, biology and medicine.  3-piece tweezer kit.  Special stainless steel, non-magnetic, nonrusting, acid-proof.  In an ESD-safe plastic case.

Model 3300TPS* contents: 3SA

Description Erem Tweezers Prime Selection

Precision tweezers

With pointed tips straight

2ASA

Precision tweezers  With flat rounded tips for gripping smaller components, tip width 2 mm/.078 Inch

7SA

Precision tweezers

Curved, relieved, with pointed tips

*Not available in North America 319

Kits

Kits
Swiss high precision tweezers in a kit
Erem SMD Tweezers Universal
 High-quality precision tweezers for SMD work with assorted shapes of chip, SOT, MELFs, mini MELFs, flatpacks.  4-piece tweezer kit.  Blunted edges prevent PCB damage.  Special stainless steel, non-magnetic, non-rusting, acid-proof.  In an ESD-safe plastic case.

Model

Description

3400TSMDU* Erem SMD Tweezers Universal contents: 103ACA SMD precision tweezers Angled 45, tip width 0.5 mm/.019 Inch

150SAMF

SMD precision tweezers  With round tips, angled 40, serrated finger grips for secure handling, for gripping cylindrical components

102ACAX

SMD precision tweezers  With angled pointed tips for vertical use, reverse clamping action for easy handling

7SA

Precision tweezers

Curved, relieved, with pointed tips

*Not available in North America 320

Swiss high precision tweezers in a kit

Erem Premium Tweezers
 High-quality precision tweezers for microelectronics, light engineering and SMD work.  5-piece tweezer kit.  Blunted edges prevent PCB damage.  Special stainless steel, non-magnetic, non-rusting, acid-proof.  In an ESD-safe plastic case.

Model 3500TP* contents: 3SA

Description Erem Premium Tweezers

Precision tweezers

With pointed tips straight

2ASA

Precision tweezers  With flat rounded tips for gripping small components, tip width 2 mm/.078 Inch

7SA

Precision tweezers

Curved, relieved, with pointed tips

102ACA

SMD precision tweezers

Tip width 0.5 mm/.019 Inch, angled 45

15AGW

Cutting tweezers  With narrow oblique head, for soft wires, hardened cutting edges for increased service life

*Not available in North America 321

Kits

Kits
Swiss high precision tools in a kit
Vacuum kit
 Complete accessories for easy pick-up and immediate set-down of components or silicon wafers.  Set for laboratory work.  In an ESD-safe plastic case.

Model 3000KCESD* contents: 3000ESD

Description Vacuum kit

Handle  Size: 400 x 320 x 150 mm/15.748 x 12.598 x 5.905 Inch, 2.2 kg, with axial switch, ergonomic, serrated finger grip Adapter, rotatable through 360  Stainless-steel adapter, rotatable through 360, straight suction tip for direct working or as an adapter for section tips or suction cups Adapter fix For working with 3300 suction tips

3200

3231

3305Z, 3310Z, 3315  Suction needles, 45, stainless steel For working 3231 adapter 2052E KDS 260L Suction cup, dia. 4.5 mm/.177 Inch, silicone Suction cup, dia. 9.5 mm/.374 Inch For working with 3200 or 3232 adapter

3740

Table holder

3714Z

Diaphragm pump

230 V, 5 l/min, max. vacuum 250 mbar

3008ESD

Tube, flexible,

1.8 m, ESD-safe

3717

Filter

for tube 3008ESD

102ACA

SMD tweezers  115 mm/4.527 Inch, with curved tips and blunted edges, for vertical working with small components, stainless steel, non-reflecting surface, non-magnetic

*Not available in North America 322

323

Kits

Knives, Shearcutters, Screwdriver, Kits

324

325

Knives & Blades

Knives
Order No. Description Size Inch XN100 Knife, Light duty for soft material 5 13/16 mm 148

XN200

Knife, Medium duty for hard material

5 3/4

146

XN210

Knife, Heavy duty plastic handle for coars jobs

5 7/16

137

XNS100

Light and medium duty knife set contains 10 assorted blades: XN100, XN200, XNB103 (2 pcs.), XNB105 (2 pcs.), XNB101, XNB203, XNB205 (2 pcs.), XNB201

Blades for XN100

Order No. Description XNB101 Blade, Standard Pack quantity 5

XNB103 XNB103B XNB105

Blade, Fine pointed Blade, Fine pointed Blade, Stencil

5 100 5

Blades for XN200 and XN210

Order No. Description XNB201 Blade, Chisel Pack quantity 5

XNB203

Blade, General purpose

XNB205

Blade, Pointed

326

Shearcutters & Pliers

Shearcutter general purpose
 Cutting copper wire to 0,8 mm diameter Order No. Description Size Inch 170M Shearcutter, red handles 5

mm 127

175M

Shearcutter with safety clips, red handles

127

Sheet metal Snip

Order No. Description Size Inch 86NCG Snip, electronic 6 1/ 2 mm 165

Wire Stripper & Cutters

Order No. Description Size Inch 100XV 101SNV Wire Stripper & Cutter, adjustable 5 mm 127

Wire Stripper & Cutter, spring-opening

127

327

Screwdriver & Nutdriver Sets

Mini Screwdriver Set with Slotted/Phillips Screwdrivers

Order No. M60

Description Mini Screwdriver Set with Slotted/Phillips Screwdrivers (7 pcs.)

Offset Ratches Screwdriver Set

Order No. XL75

Description Offset Ratches Screwdriver Set

328

Screwdriver Set for slotted Screws Inch Size

Order No. Description Length Colour Inch mm PS88 Screwdriver Set for Slotted Screws Inch Size consists of: P3321* Screwdriver, Midget 3/32 (2,38 mm) 3 1/ 2 89 green P181* Screwdriver, Midget 1/8 (3,18 mm) 3 1/ 2 89 red P5321* Screwdriver, Midget 5/32 (3,97 mm) 3 1/ 2 89 black P3161* Screwdriver, Midget 3/16 (4,76 mm) 3 1/ 2 89 orange P141 Screwdriver, Midget 1/8 (3,18 mm) 3 1/ 2 89 amber P0* Screwdriver, Philips Nr. 0 3 1/ 2 89 blue P1* Screwdriver, Philips Nr. 1 3 1/ 2 89 brown P2* Screwdriver, Philips Nr. 2 3 1/ 2 89 amber TA2* Torque amplifier handle black

Screwdriver Set for Hex Socket Screws Inch Size

Order No. Description Length Inch mm PS89 Screwdriver Set for Hex Socket Screws Inch Size consists of: P18* Screwdriver, Midget, Hex, 0,028 (0,71 mm) 3 1/ 2 89 P19* Screwdriver, Midget, Hex, 0,035 (0,89 mm) 3 1/ 2 89 P20* Screwdriver, Midget, Hex, 0,050 (1,27 mm) 3 1/ 2 89 P21* Screwdriver, Midget, Hex, 1/16 (1,59 mm) 3 1/ 2 89 P22* Screwdriver, Midget, Hex, 5/64 (1,98 mm) 3 1/ 2 89 P23* Screwdriver, Midget, Hex, 3/32 (2,38 mm) 3 1/ 2 89 P764* Screwdriver, Midget, Hex, 7/64 (2,78 mm) 3 1/ 2 89 P24* Screwdriver, Midget, Hex, 1/8 (3,18 mm) 3 1/ 2 89 TA2* Torque amplifier handle, black

*Discontinued 329

Screwdriver & Nutdriver Sets

Compact Convertible Hex Socket Srewdriver Set Metric Size

Order No. Description Length Inch mm PS90MM Compact Convertible Hex Socket Srewdriver Set Metric Size consists of: P71* Screwdriver, Midget, Hex, 1,27 mm 3 1/ 2 89 P72* Screwdriver, Midget, Hex, 1,5 mm 3 1/ 2 89 P73* Screwdriver, Midget, Hex, 0,89 mm 3 1/ 2 89 P74* Screwdriver, Midget, Hex, 2,5 mm 3 1/ 2 89 P75* Screwdriver, Midget, Hex, 3 mm 3 1/ 2 89 P76* Screwdriver, Midget, Hex, 4 mm 3 1/ 2 89 P77* Screwdriver, Midget, Hex, 5 mm 3 1/ 2 89 P78* Screwdriver, Midget, Hex, 0,89 mm 3 1/ 2 89 TA2* Torque amplifier handle, black

Nutdriver Set Inch Sizes

Order No. Description Length Inch mm PS120 Nutdriver Set Inch Size consists of: P3* Nutdriver, Midget, 3/32 (2,38 mm) 3 1/2 89 P4* Nutdriver, Midget, 1/18 (3,18 mm) 3 1/2 89 P5* Nutdriver, Midget, 5/32 (3,97 mm) 3 1/2 89 P6* Nutdriver, Midget, 3/16 (4,76 mm) 3 1/2 89 P7* Nutdriver, Midget, 7/32 (5,56 mm) 3 1/2 89 P8* Nutdriver, Midget, 1/4 (6,35 mm) 3 1/2 89 P9* Nutdriver, Midget, 9/32 (7,14 mm) 3 1/2 89 P10* Nutdriver, Midget, 5/16 (7,94 mm) 3 1/2 89 P11* Nutdriver, Midget, 11/32 (8,73 mm) 3 1/2 89 P12* Nutdriver, Midget, 3/8 (9,53 mm) 3 1/2 89 TA2* Torque amplifier handle

Colour

blue red amber black brown rred orange amber green blue black

*Discontinued 330

Compact Convertible Nutdriver Set Metric Sizes

Order No. Description Length Inch mm PS121MM Compact Convertible Nutdriver Set Metric Size consists of: P3MM* Nutdriver, Midget, 3 mm (0,118) 3 1/ 2 89 P35MM* Nutdriver, Midget, 3,5 mm (0,138) 3 1/ 2 89 P4MM* Nutdriver, Midget, 4 mm (0,157) 3 1/ 2 89 P45MM* Nutdriver, Midget, 4,5 mm (0,177) 3 1/ 2 89 P5MM* Nutdriver, Midget, 5 mm (0,197) 3 1/ 2 89 P55MM* Nutdriver, Midget, 5,5 mm (0,217) 3 1/ 2 89 P6MM* Nutdriver, Midget, 6 mm (0,236) 3 1/ 2 89 P7MM* Nutdriver, Midget, 7 mm (0,276) 3 1/ 2 89 P8MM Nutdriver, Midget, 8 mm (0,315) 3 1/ 2 89 P10MM Nutdriver, Midget, 10 mm (0,394) 3 1/ 2 89 TA2* Torque amplifier handle, black

*Discontinued 331

Series 99 Service Kits & Sets

Order No. 99MP consists of: 991X 994 99X5 99820 99821 99822 996 997 998 998M 999 9910 9911 9912 9914 9916 9920 9921 9922 9923 99764 9924 99964 9925 9926 9961 9962 9963 9964 9965 9966 9967 9968 9969 99125 99811 99250 99312 9938

Description Multi-purpose Tool Kit, Roll Kit Regular Handle T-Handle Extension, 4 Blade, Screwdriver, Phillips No. 0 Blade, Screwdriver, Phillips No. 1 Blade, Screwdriver, Phillips No. 2 Blade, Nutdriver, 3/16 Blade, Nutdriver, 7/32 Blade, Nutdriver, 1/4 Blade, Nutdriver, magnetic, 1/4 Blade, Nutdriver, 9/32 Blade, Nutdriver, 5/16 Blade, Nutdriver, 11/32 Blade, Nutdriver, 3/8 Blade, Nutdriver, 7/16 Blade, Nutdriver, 1/2 Blade, Screwdriver, Allen Hex Type, 0,050 Blade, Screwdriver, Allen Hex Type, 1/16 Blade, Screwdriver, Allen Hex Type, 5/64 Blade, Screwdriver, Allen Hex Type, 3/32 Blade, Screwdriver, Allen Hex Type, 7/64 Blade, Screwdriver, Allen Hex Type, 1/8 Blade, Screwdriver, Allen Hex Type, 9/64 Blade, Screwdriver, Allen Hex Type, 5/32 Blade, Screwdriver, Allen Hex Type, 3/16 Blade, Bristol 6-flute Multiple Spline, 0,048 Blade, Bristol 6-flute Multiple Spline, 0,060 Blade, Bristol 4-flute Multiple Spline, 0,069 Blade, Bristol 6-flute Multiple Spline, 0,072 Blade, Bristol 4-flute Multiple Spline, 0,076 Blade, Bristol 6-flute Multiple Spline, 0,096 Blade, Bristol 6-flute Multiple Spline, 0,111 Blade, Bristol 6-flute Multiple Spline, 0,145 Blade, Bristol 6-flute Multiple Spline, 0,183 Blade, Screwdriver, Slotted, 1/8 Blade, Screwdriver, Slotted, 3/16 Blade, Screwdriver, Slotted, 1/4 Blade, Screwdriver, Slotted, 5/16 Reamer, 1/8 x 3/8

332

 Order No. 99SPC consists of: E1 X1 T1 R1 99820 99821 9910XTD 9915XTD 996 998 99811

Description Personal Computer Repair Kit IC-Inserter IC-Extractor Tweezer Gripping Tool Blade, Screwdriver, Phillips No. 0 Blade, Screwdriver, Phillips No. 1 Torx Blade No. 10 Torx Blade No. 15 Blade, Nutdriver, 3/16 Blade, Nutdriver, 1/4 Blade, Screwdriver, Slotted, 3/16

Order No. 99PS40 consists of: 991X 99X5 9920 9921 9922 9923 99764 9924 99964 9925 9926

Description Allen Hex Type Screwdriver Set Inch Size Regular Handle Extension 4 Blade, Screwdriver, Allen Hex Type, 0,050 Blade, Screwdriver, Allen Hex Type, 1/16 Blade, Screwdriver, Allen Hex Type, 5/64 Blade, Screwdriver, Allen Hex Type, 3/32 Blade, Screwdriver, Allen Hex Type, 7/64 Blade, Screwdriver, Allen Hex Type, 1/8 Blade, Screwdriver, Allen Hex Type, 9/64 Blade, Screwdriver, Allen Hex Type, 5/32 Blade, Screwdriver, Allen Hex Type, 3/16

333

Series 99 Service Kits & Sets

Order No. 99PS41MM consists of: 991X 99X5 9971MM 9972MM 9973MM 9974MM 9975MM 9976MM 9977MM

Description Allen Hex Type Screwdriver Set Metric Size Regular Handle Extension 4 Blade, Screwdriver, Allen Hex Type, 1,27 mm Blade, Screwdriver, Allen Hex Type, 1,5 mm Blade, Screwdriver, Allen Hex Type, 2 mm Blade, Screwdriver, Allen Hex Type, 2,5 mm Blade, Screwdriver, Allen Hex Type, 3 mm Blade, Screwdriver, Allen Hex Type, 4 mm Blade, Screwdriver, Allen Hex Type, 5 mm

Order No. 99PS40BP consists of: 991X 99X5 9920BP 9921BP 9922BP 9923BP 99764BP 9924BP 99964BP 9925BP 9926BP

Description Innensechskant-Screwdriversatz mit Kugelspitzen Zollabmessung Faustgriff Verlngerung, 102 mm Innensechskant-Screwdriver mit Kugelspitze, 0,05 Innensechskant-Screwdriver mit Kugelspitze, 1/16 Innensechskant-Screwdriver mit Kugelspitze, 5/64 Innensechskant-Screwdriver mit Kugelspitze, 3/32 Innensechskant-Screwdriver mit Kugelspitze, 7/64 Innensechskant-Screwdriver mit Kugelspitze, 1/8 Innensechskant-Screwdriver mit Kugelspitze, 9/64 Innensechskant-Screwdriver mit Kugelspitze, 5/32 Innensechskant-Screwdriver mit Kugelspitze, 3/16

334

 Order No. 99PS41MMBP consists of: 991X 99X5 9971MMBP 9972MMBP 9973MMBP 9974MMBP 9975MMBP 9976MMBP 9977MMBP

Description Ballpoint Allen Hex Socket Type Screwdriver Set Metric Size Regular Handle Extension 4 Blade, Screwdriver, Allen Hex Type, Ballpoint, 1,27 mm Blade, Screwdriver, Allen Hex Type, Ballpoint, 1,5 mm Blade, Screwdriver, Allen Hex Type, Ballpoint, 2 mm Blade, Screwdriver, Allen Hex Type, Ballpoint, 2,5 mm Blade, Screwdriver, Allen Hex Type, Ballpoint, 3 mm Blade, Screwdriver, Allen Hex Type, Ballpoint, 4 mm Blade, Screwdriver, Allen Hex Type, Ballpoint, 5 mm

Order No. 99PS50 consists of: 991X 99X5 99821 99822 996 997 998 999 9910 9911 9912 99811 99250

Description Screwdriver & Nutdriver Set Regular Handle Extension 4 Blade, Screwdriver, Phillips No. 0 Blade, Screwdriver, Phillips No. 1 Blade, Nutdriver, 3/16 Blade, Nutdriver, 7/32 Blade, Nutdriver, 1/4 Blade, Nutdriver, 9/32 Blade, Nutdriver, 5/16 Blade, Nutdriver, 11/32 Blade, Nutdriver, 3/8 Blade, Screwdriver, Slotted, 3/16 Blade, Screwdriver, Slotted, 1/4

335

Series 99 Service Kits & Sets

Order No. 99PS51MM consists of: 991X 99X5 994MM 9945MM 995MM 9955MM 996MM 997MM 998MM 999MM 9910MM 9911MM

Description Interchangeable Shank, Nutdriver Set Metric Size Regular Handle Extension 4 Blade, Nutdriver, 4 mm Blade, Nutdriver, 4,5 mm Blade, Nutdriver, 5 mm Blade, Nutdriver, 5,5 mm Blade, Nutdriver, 6 mm Blade, Nutdriver, 7 mm Blade, Nutdriver, 8 mm Blade, Nutdriver, 9 mm Blade, Nutdriver, 10 mm Blade, Nutdriver, 11 mm

Order No. 99PS60 consists of: 991X 99X5 9961 9962 9963 9964 9965 9966 9967 9968 9969

Description Bristol Multiple Spline Socket Screwdriver Set Regular Handle Extension 4 Blade, Bristol 6-flute Multiple Spline, 0,048 Blade, Bristol 6-flute Multiple Spline, 0,060 Blade, Bristol 4-flute Multiple Spline, 0,069 Blade, Bristol 6-flute Multiple Spline, 0,072 Blade, Bristol 4-flute Multiple Spline, 0,076 Blade, Bristol 6-flute Multiple Spline, 0,096 Blade, Bristol 6-flute Multiple Spline, 0,111 Blade, Bristol 6-flute Multiple Spline, 0,145 Blade, Bristol 6-flute Multiple Spline, 0,183

336

 Order No. 99XTD7 consists of: 991X 9910XTD 9915XTD 9920XTD 9925XTD 9927XTD 9930XTD

Description Torx Screwdriver Tool Set Regular Handle Torx Blade No. 10 Torx Blade No. 15 Torx Blade No. 20 Torx Blade No. 25 Torx Blade No. 27 Torx Blade No. 30

Single Tools for Service Kits and Set Order No. 99831 99832 996XTD 998XTD Description Screwdriver, Pozidriv No. 1 Screwdriver, Pozidriv No. 2 Torx Blade No. 6 Torx Blade No. 8

337

Tool Cases

Final appearance may vary

Order No. T0044130000 consists of: 991X 994R 99X5 9971MM 9972MM 9973MM 9974MM 9975MM 9976MM 9977MM 994MM 9945MM 995MM 9955MM 996MM 997MM 998MM 999MM 99820 99821 99822 99811

Description TCE150ST Tool Case synthetic material with special tools out of Apex Tools product lines Metric Size Regular Handle T-Ratching Handle Extension 4 Blade, Screwdriver, Allen Hex, 1,27 mm Blade, Screwdriver, Allen Hex, 1,5 mm Blade, Screwdriver, Allen Hex, 2 mm Blade, Screwdriver, Allen Hex, 2,5 mm Blade, Screwdriver, Allen Hex, 3 mm Blade, Screwdriver, Allen Hex, 4 mm Blade, Screwdriver, Allen Hex, 5 mm Blade, Nutdriver, 4 mm Blade, Nutdriver, 4,5 mm Blade, Nutdriver, 5 mm Blade, Nutdriver, 5,5 mm Blade, Nutdriver, 6 mm Blade, Nutdriver, 7 mm Blade, Nutdriver, 8 mm Blade, Nutdriver, 9 mm Blade, Screwdriver, Phillips No.0 Blade, Screwdriver, Phillips No.1 Blade, Screwdriver, Phillips No.2 Blade, Screwdriver, Slotted, 3/16

Order No.

Description

99250 99312 9938 Erop330 542E 543E 2211P 170M 812N 612N 86CG SX101 SX102 XST101 0056103699 0051304199 XL75 103S 0016100402 AC16C 0054002599 0060403504

Blade, Screwdriver, Slotted, 1/4 Blade, Screwdriver Slotted, 5/16 Reamer, 1/8 x 3/8 Tip Cutter, 130 mm, 40 Flat Nose Plier Round Nose Plier Needle Nose Plier Shearcutter, red handles Side Cutter Side Cutter Snip electronic Phillips Screwdriver, Stubby No.1 Phillips Screwdriver, Stubby No.2 Phillips Screwdriver, Super-tru-tip No.1 Soldering Iron W61, 60W DS7N Desoldering head for W 61 Offset Ratches, Screwdriver Set Wire Stripper & Cutter, Cam Stop Adjustable Hand File Cut 2, 100 mm Wrench, 150 mm RL 60/40 - 100 solder Y35CM Ultralock, Measuring Tape 5 m

338

 Order No. Description TC100ST consists of: 991X 991R 994R 99X5 99X10 9961 9962 9963 9964 9965 9966 9967 9968 9969 9920 9921 9922 9923 99764 9924 99964 9925 9926 99125 99811 99250 99312 99820 99821 99822 9938 42H 46CG 50CG 51CG 53CG 54CG 66CG Tool Case with USA Standard Assortment Inch Size Regular Handle Ratching Handle T-Ratching Handle Extension 4 Extension 7 Blade, Bristol 6-flute Multiple Spline, 0,048 Blade, Bristol 6-flute Multiple Spline, 0,060 Blade, Bristol 4-flute Multiple Spline, 0,069 Blade, Bristol 6-flute Multiple Spline, 0,072 Blade, Bristol 4-flute Multiple Spline, 0,076 Blade, Bristol 6-flute Multiple Spline, 0,096 Blade, Bristol 6-flute Multiple Spline, 0,111 Blade, Bristol 6-flute Multiple Spline, 0,145 Blade, Bristol 6-flute Multiple Spline, 0,183 Blade, Screwdriver, Allen Hex Type, 0,050 Blade, Screwdriver, Allen Hex Type, 1/16 Blade, Screwdriver, Allen Hex Type, 5/64 Blade, Screwdriver, Allen Hex Type, 3/32 Blade, Screwdriver, Allen Hex Type, 7/64 Blade, Screwdriver, Allen Hex Type, 1/8 Blade, Screwdriver, Allen Hex Type, 9/64 Blade, Screwdriver, Allen Hex Type, 5/32 Blade, Screwdriver, Allen Hex Type, 3/16 Blade, Screwdriver, Slotted, 1/8 Blade, Screwdriver, Slotted, 3/16 Blade, Screwdriver, Slotted, 1/4 Blade, Screwdriver, Slotted, 5/16 Blade, Screwdriver, Phillips No.0 Blade, Screwdriver, Phillips No.1 Blade, Screwdriver, Phillips No.2 Reamer, 1/8 x 3/8 Seizer, Straight Nose, Serrated jaw Wrench, adjustable, 6 Plier, adjustable, 6 Plier, Long Nose, 7 Plier, adjustable, 4 Plier, diagonal, 4 Plier, diagonal, 6

Order No. Description

57CG 59CG 86CG 103S M60 XL75 600 SB1 R3323 R181 R184 R3164 R3166 R144 R146 SX101 XST100 XST101 XST102 S3161 S5161 S388 S5166 P18 P19 HS6 HS8 HS10 HS11 HS12 HS14 HS16 HS18 998M 9910M PS120

Plier, Needle Nose, 16 Plier, Special Purpose, 8 Electronic Snip, cushion grip, 6,5 Wire Stripper & Cutter, Cam Stop Adjustable Mini Screwdriver Set (7 pcs.) Offset Ratches, Screwdriver Set 4-way Pocket Tool Screwdriver/Nutdriver Convertible Blade Screwdriver, Round Blade, Pocket Clip Style, 3/32 x 3 Screwdriver, Round Blade, Pocket Clip Style, 1/8 x 2 Screwdriver, Round Blade, Regular, 1/8 x 2 Screwdriver, Round Blade, Regular, 3/16 x 4 Screwdriver, Round Blade, Regular, 3/16 x 6 Screwdriver, Round Blade, Regular, 1/4 x 4 Screwdriver, Round Blade, Regular, 1/4 x 6 Screwdriver, Phillips, Stubby No.1 Screwdriver, Phillips, Super-tru-tip No.0 Screwdriver, Phillips, Super-tru-tip No.1 Screwdriver, Phillips, Super-tru-tip No.2 Screwdriver, Square Blade, Stubby, 3/8 Screwdriver, Square Blade, Stubby, 5/16 Screwdriver, Square Blade, Regular, 3/8 Screwdriver, Square Blade, Regular, 5/16 Screwdriver, Allen Hex Type, 0,028 Screwdriver, Allen Hex Type, 0,035 Nutdriver, Hollow, 3/16 Nutdriver, Hollow, 1/4 Nutdriver, Hollow, 5/16 Nutdriver, Hollow, 11/32 Nutdriver, Hollow, 3/8 Nutdriver, Hollow, 7/16 Nutdriver, Hollow, 1/2 Nutdriver, Hollow, 9/16 Blade, Nutdriver, 1/4, magnetic Blade, Nutdriver, 5/16, magnetic Nutdriver Set 339

Tool Cases

Order No. TCMB100ST consists of: 991X 991R 994R 99X5 99X10 9961 9962 9963 9964 9965 9966 9967 9968 9969 9920 9921 9922 9923 99764 9924 99964 9925 9926 99125 99811 99250 99312 99820 99821 99822 9938 42H 46CG 50CG 51CG 53CG 54CG 66CG 57CG

Description Tool Case with Tools Inch Size Regular Handle Ratching Handle T-Ratching Handle Extension 4 Extension 7 Blade, Bristol 6-flute Multiple Spline, 0,048 Blade, Bristol 6-flute Multiple Spline, 0,060 Blade, Bristol 4-flute Multiple Spline, 0,069 Blade, Bristol 6-flute Multiple Spline, 0,072 Blade, Bristol 4-flute Multiple Spline, 0,076 Blade, Bristol 6-flute Multiple Spline, 0,096 Blade, Bristol 6-flute Multiple Spline, 0,111 Blade, Bristol 6-flute Multiple Spline, 0,145 Blade, Bristol 6-flute Multiple Spline, 0,183 Blade, Screwdriver, Allen Hex Type, 0,050 Blade, Screwdriver, Allen Hex Type, 1/16 Blade, Screwdriver, Allen Hex Type, 5/64 Blade, Screwdriver, Allen Hex Type, 3/32 Blade, Screwdriver, Allen Hex Type, 7/64 Blade, Screwdriver, Allen Hex Type, 1/8 Blade, Screwdriver, Allen Hex Type, 9/64 Blade, Screwdriver, Allen Hex Type, 5/32 Blade, Screwdriver, Allen Hex Type, 3/16 Blade, Screwdriver, Slotted, 1/8 Blade, Screwdriver, Slotted, 3/16 Blade, Screwdriver, Slotted, 1/4 Blade, Screwdriver, Slotted, 5/16 Blade, Screwdriver, Phillips No.0 Blade, Screwdriver, Phillips No.1 Blade, Screwdriver, Phillips No.2 Reamer 1/8 x 3/8 Seizer, Straight Nose, Serrated jaw Wrench, adjustable, 6 Plier, adjustable, 6 Plier, Long Nose, 7 Plier, adjustable, 4 Plier, diagonal, 4 Plier, diagonal, 6 Plier, Needle-Nose, 16

Order No. Description 59CG 86CG 103S K22 M60 XL75 600 SB1 R3323 R181 R184 R5325 R3164 R3166 R144 R146 SX101 XST100 XST101 XST102 S3161 S5161 S388 S5166 P18 P19 HS6 HS8 HS10 HS11 HS12 HS14 HS16 HS18 998M 9910M PS120 Plier, Special Purpose, 8 Electronic Snip, cushion grip, 6,5 Wire Stripper & Cutter, Cam Stop Adjustable Electricians` knife Mini Screwdriver Set (7 pcs.) Offset Ratches, Screwdriver Set 4-way Pocket Tool Screwdriver/Nutdriver Convertible Blade Screwdriver, Round Blade, Pocket Clip Style, 3/32 x 3 Screwdriver, Round Blade, Pocket Clip Style, 1/8 x 2 Screwdriver, Round Blade, Regular, 1/8 x 2 Screwdriver, Round Blade, Regular, 5/32 Screwdriver, Round Blade, Regular, 3/16 x 4 Screwdriver, Round Blade, Regular, 3/16 x 6 Screwdriver, Round Blade, Regular, 1/4 x 4 Screwdriver, Round Blade, Regular, 1/4 x 6 Screwdriver, Phillips, Stubby No.1 Screwdriver, Phillips, Super-tru-tip No.0 Screwdriver, Phillips, Super-tru-tip No.1 Screwdriver, Phillips, Super-tru-tip No.2 Screwdriver, Square Blade, Stubby, 3/8 Screwdriver, Square Blade, Stubby, 5/16 Screwdriver, Square Blade, Regular, 3/8 Screwdriver, Square Blade, Regular, 5/16 Screwdriver, Allen Hex Type, 0,028 Screwdriver, Allen Hex Type, 0,035 Nutdriver, Hollow, 3/16 Nutdriver, Hollow, 1/4 Nutdriver, Hollow, 5/16 Nutdriver, Hollow, 11/32 Nutdriver, Hollow, 3/8 Nutdriver, Hollow, 7/16 Nutdriver, Hollow, 1/2 Nutdriver, Hollow, 9/16 Blade, Nutdriver, 1/4, magnetic Blade, Nutdriver, 5/16, magnetic Nutdriver Set

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Specials
Offset Ratchet Screwdriver Set

Order No. XL70 consists of: XL3 XL4 XL5 XL6 XL7 XL8 XL9 XL10 XL12 XL14 XL16 XL17 XL18 XL20 XL21 XL24 XL25 XL27 XL50X

Description Offset Ratchet Screwdriver Set Allen Hex Screw Bit 0,050 (1,27 mm) Allen Hex Screw Bit 1/16 (1,54 mm) Allen Hex Screw Bit 5/64 (1,98 mm) Allen Hex Screw Bit 3/32 (2,38 mm) Allen Hex Screw Bit 7/64 (1,54 mm) Allen Hex Screw Bit 1/8 (3,17 mm) Allen Hex Screw Bit 9/64 (3,57 mm) Allen Hex Screw Bit 5/32 (3,97 mm) Allen Hex Screw Bit 3/16 (4,76 mm) Allen Hex Screw Bit 7/32 (5,56 mm) Allen Hex Screw Bit 1/4 (6 mm) Slotted Screw Bit 1/4 (6 mm) Allen Hex Screw Bit 5/16 (7,94 mm) Phillips Screw Bit No. 1 Phillips Screw Bit No. 2 Adapter bit Slotted Screw Bit 3/16 (4,76 mm) Offset Ratchet, reversible Screwdriver Extension

341

GERMAN Y Weller Tools GmbH Carl-Benz-Strae 2, 74354 Besigheim Tel.: +49 (0) 7143 580-0, Fax: +49 (0) 7143 580-108 GREAT BRITAIN Apex Tool UK Limited 4th Floor Pennine House, Washington, Tyne & Wear, NE37 1LY Tel: +44 (0191) 419 7700, Fax: +44 (0191) 417 9421 FRANCE Apex Tool Group S.A.S. 25 Avenue Maurice Chevalier B.P. 46, 77832 Ozoir-la-Ferrire Cedex Tel: +33 (0) 160.18.55.40, Fax: +44 (0) 164 64.40.33.05

ITALY Apex Tool S.r.l. Viale Europa 80, 20090 Cusago (MI) Tel: +39 (02) 9033101, Fax: +39 (02) 90394231 SWI TZERLAND Apex Tool Switzerland Srl Rue de la Roselire 8, 1400 Yverdon-les-Bains Tel: +41 (024) 426 12 06, Fax: +41 (024) 425 09 77

CANADA Apex Tools Canada 164 Innisfil Street, Barrie Ontario, Canada L4N 3E7 Tel: +1 (705) 728 5564, Fax: +1 (800) 403 8665 CHINA Apex Tool Group A-8 building, No. 38 Dongsheng Road, Heqing Industrial Park, Pudong Shanghai PRC 201201 Tel: + 86 (21) 60880288, Fax: +86 (21) 60880289 AUSTRALIA Apex Tools P.O. Box 366, 519 Nurigong Street, Albury, N.S.W. 2640, Australia Tel: +61 (2) 6058-0300, Fax: +61 (2) 6021-7403

USA Apex Tool Group, LLC 14600 York Rd. Suite A Sparks, MD 21152 Tel.: +1 (800) 688-8949, Fax: +1 (800) 234-0472

www.weller-tools.com
2012 Weller Tools GmbH T005 57 265 00 / 02.12 WA 7.5