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Weller

The document is a comprehensive catalogue for Weller products, detailing various soldering, desoldering, and fume extraction tools and technologies. It includes sections on soldering stations, accessories, heating element technology, and safety features, with specific pages dedicated to each category. The catalogue emphasizes energy efficiency, advanced technology, and the importance of worker health and environmental protection.

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Nicola
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© © All Rights Reserved
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0% found this document useful (0 votes)
42 views394 pages

Weller

The document is a comprehensive catalogue for Weller products, detailing various soldering, desoldering, and fume extraction tools and technologies. It includes sections on soldering stations, accessories, heating element technology, and safety features, with specific pages dedicated to each category. The catalogue emphasizes energy efficiency, advanced technology, and the importance of worker health and environmental protection.

Uploaded by

Nicola
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WOW!

Catalogue

World of Weller
®
Soldering, Microtools, Desoldering, Hot Air,
Rework, Fume Extraction, Electronic Screwdrivers,
Dispensing Systems, Accessories, etc.
Page 06 – Page 229

Tweezers, Cutters, Pliers, EROP,


Stripping Tools, Kits, etc.

Page 230 – Page 333

Knives, Cutters, Screwdrivers, Kits, etc.


Page 334 – Page 351

Subject to technical change without notice.


Liability for errors, misprints and omissions excluded.
3
Content

General Information 6 – 11
Weller - Trusted Technology 6–7
Heating Element Technology 8–9
Selection Tool for Soldering irons 10 – 11
Why Fume Extraction ? 98 – 99
Solutions for Fume Extraction – For clean air 100 – 101
Recommended treatment of Soldering Tips 160 – 161

Soldering Soldering Stations 12 – 43


WX Soldering Stations (Overview page 12 – 14) 12 – 19
Soldering Station (Overview page 20 – 22) 20 – 31
Special Applications
- For use with solder robots 32 – 35
- For use with inert gas 36 – 37
- Solder Feeder Systems 38 – 39
- Mobile Soldering 40 – 43

Rework Rework 44 – 53
Soldering, Desoldering and Hot Air (Overview page 44 – 47)

Desoldering Soldering and Desoldering Stations (Overview page 54 – 57) 54 – 61

Hot Air Hot Air Stations (Overview page 62 – 65) 62 – 73

Repair BGA/QFP Repair 74 – 83

Accessories Accessories 84 – 97
Temperature Measuring and Calibration 84 – 85
Preheating Plates 86 – 87
PCB Board Holders 88 – 89
Soldering Bathes 90
Thermal Stripping Tools 91
Manual Desoldering Pumps 92
Vacuum Pen / Solder Dispenser 93
Accessories Cleaning Tools 94 – 97
Weller Overview Safety Rests 138 – 139

Fume Extraction Fume Extraction (General Information page 98 – 101) 98 – 137


Volume Extraction (Overview page 102 – 103) 104 – 111
Accessories 112 – 117
Accessories Installation 118 – 121
Accessories Filter 122 – 124
Pipe System 75 125
Tip Extraction (Overview page 126–127) 126 – 137
Accessories 130 – 137

4
Accessories Filter 132 – 133
Pipe System 50 133
Fume Extraction Accessories Installation 134 – 135
Safety Rests 136 – 137

Soldering Irons Soldering / Desoldering / Hot Air Irons 138 – 159


Soldering iron with different heating technologies
Active Tip 140 – 141
Fast Response 142 – 145
Silver Line 146 – 149
Magnastat Soldering Irons 150 – 151
Unregulated Line Voltage Soldering Irons 152 – 153
Desoldering Irons and Tweezers 154 – 157
Hot Air Irons 158 – 159

Soldering Tips Soldering Tips 160 – 205


Soldering Tips (Overview page 162 – 163) 164 – 193
Nozzles (Overview page 162 – 163) 194 – 197
Hot Air Nozzles (Overview page 162 – 163) 198 – 204

Electric Electric Screwdrivers (Overview page 208 – 209) 206 – 221


Screwdrivers Control Unit 210
Electric Screwdriver 211
Accessories 212 – 213
Bits and Knives 214 – 220

Dispensing Dispensers (Overview page 212 – 213) 222 – 229


Systems Dispensers 222 – 224
Wands 225
Accessories / Needles 226 – 299

EREM Erem (Index page 220) 230 – 333

Xcelite Xcelite 334 – 351

Exploded Drawings 352 – 385


Index
Numerical Index 386 – 391
Alpha Numerical Index 392 – 396

5
Weller - Time Tested & Trusted Technology

Energy Efficient, Professional Soldering Stations

Energy saving Development of the magnastat soldering iron,


60 W the first temperature controlled soldering iron
First analog controlled soldering station

First digital controlled soldering station


Launch of stand-by and auto-off mode in soldering systems
First intelligent soldering tools with increased energy efficiency

7W
Year
1960 70 80 90 00 10

Quality Built to
Guarantee Quality
Cutting edge mechanical & electronic parts
Fast reaction & recovery time
Automatic tool recognition &
downloading of parameters
Micro processor controlled PID control
Exact temperature settings per one degree
No calibration needed for Weller soldering
units

ESD

High Productivity - No Calibration Required

Weller soldering stations do not need to be calibrated: the parts of the Weller heating element
which determine the temperature have the same physical material characteristics and do not
change over time or during use.
Electronic control units do not wear out. Closed loop temperature regulation & high quality sensor
& control technology assure temperature stability of the soldering tool during its lifetime.
Built according to IPC J-STD001 D and DIN EN 61191-1.
If higher accuracy than these standards is required, fine adjustment is possible.
All indsutry and military ESD standards are met.

6
Soldering
- In a League of Their Own

Safety First with


Maximum Flexibility

All Weller soldering stations are equipped


with various possibilities for potential equalization:

a) Hard ground without plug (original delivery)


b) Potential equalization with plug - equalization line
on center contact
c) Potential free - with plug
d) Soft ground - with plug and resistor soldered in:
Grounding according to selected resistor

7
Heating Element Technology

Heating Technologies
deliver precise POWER
on DEMAND!

Heat Demand
Required

Three Tip Technologies


Power-Response
Silver-Line
Soldering iron

Power-Response
Active-Tip

The soldering tip transfers


the heat to the solder joint.

RT XNT LT XT
Solder pad size & joint mass

Soldering Application

8
Soldering
Three Tip Technologies designed to
master ALL soldering jobs - from the
most delicate to the most diffcult!
RT / RTW Active-Tip Technology

Most delicate & temp- sensitive applications; for use un-


der microscope; ultra fine tips with fastest heat response
& best temp-control; cartridge tips

XNT Power-Response Technology

SMDs & THTs with very small solder pads & increased
heat demand; perfect choice where Active-Tip above
lacks sufficient power; lower cost, non-cartridge tips.

LT Silver-Line Technology

Universal SMD & THT applications both small & large;


low mass silver tips offer absolute best heat transfer at
lowest price in entire tip range; non-cartridge tips

XT / XHT Power-Response Technology

Most difficult, high mass soldering jobs; maximum power


with ergonomic iron handle; choose when WXP/ WP 65
lack sufficient power; lower cost, non-cartridge tips.

9
Selection Tool for Soldering irons

Weller heating & tip technologies are designed for


specific applications guaranteeing maximum flexibility!

RT Soldering tips RTW Soldering tips Active-Tip


WXMP WXMT + -

+
WMRP WMRT Solder pad size RT
RTW
40 W (55 W with RT 11), 12 V 2 x 40 W, 12 V
Fast, intensive
heat requirement
Ultra slim soldering iron; Slim tweezers. Ideal for soldering
Ideal for microscope work. and desoldering of very small -
SMD components.

XNT Soldering tips Power-Response


+ -
WXP 65

+
WP 65 Solder pad size
HS

SMDs & THTs with very small solder


pads & increased heat demand.
65 W, 24 V XNT Fast,
intensive
heat
requirement
-

LT Soldering tips Silver-Line

WSP 80 + -
+

WP 80 Solder pad size


HS

Universal SMD & THT applications both


80 W, 24 V small & large heat demand.. LT
Fast, intensive
heat requirement

XT Soldering tips XHT Soldering tips Power-Response


WXP 120 WXP 200 + -
+

WP 120 WP 200 Solder pad size

XT
120 W, 24 V 200 W, 24 V
XHT
All-rounder with great heating power; Highest Power soldering iron; Fast, intensive
soldering applications from small to ideal for applications with highest mass heat requirement

large components with higher heat applications e.g. LED back-panels or RF -


demand required. shieldings.

10
Soldering
Active-Tip Technology
■■ Fastest heat up & recovery on the market
This highly innovative technology offers ultra precise hea- ■■ Excellent reaction time with finest tips
ting & temperature control specifically designed for micro- ■■ Optimal for soldering under microscope
soldering applications. The fully integrated tip cartridge ■■ Rapid hot tip-change; no tool required
(40W ) delivers the fastest recovery on the market for fine
tips at just a slightly higher tip price. Temperature sensitive °C
and miniature applications are mastered with precision &
safety. 350°

250°
Ready for soldering
150°
in ONLY 3 sec.
50°

0 2 4 6 8 10 12 14 16 18 20 SEC.

■■ Maximum power & rapid response


Power-Response Technology ■■ Optimized sensor position
■■ Meeting highest industry standards
The newly improved technology maximizes soldering performance ■■ Widest tip range with low price point
on the smallest to the largest joints. A perfect balance between
power (65W, 120W & 200W), response, temperature
control and lower tip costs makes this unique technology the most °C
attractive solution - Top quality professional soldering
designed to meet the highest industry standards. 400°

300°
30 % faster
200°
WP 120 65W up to 200W
100° WP 80

0 20 40 60 80 100 120 140 160 180 SEC.

Silver-Line Technology ■■ Effective heat transfer via silver core


■■ Fast ramp up & recovery
The low mass silver tips offer the absolute best heat transfer at ■■ Designed for universal applications
the lowest price in our entire range of tips. The 80W ergono- ■■ Low mass tips with lowest price point
mically designed heating element and pencil type grip make
this technology the top performer for universal soldering
applications where tip price is a deciding factor. Capacity comparison
°C Heating time
350°
300°
WP 80
250° Standard
14 sec.
soldering
200°
iron
150°
45–55 sec.
The Manufacturer Warranty can ONLY be 100°
guaranteed when using original Weller parts. 50°

11
Soldering
Highly Efficient
Stations
Benchtop Soldering Solutions

Hard to believe, but TRUE: This Weller workbench solution will save as
much power as a single-person household uses in a whole year!

The all-in-one professional soldering and energy-saving solution includes the new WX 2 dual-
channel soldering station complete with WXP 65 intelligent soldering iron, the Zero Smog 4V
solder fume extractor and a WHP series preheating plate. Compared to a conventional repair
workstation, it is possible to save up to *1800 kWh per year.

The WX 2 acts as a central control unit for the entire benchtop: the intelligent soldering irons,
solder fume extractor and the preheating plate. When the soldering iron is not in use, the WX
2 switches all connected devices to Stand-by or Auto-off mode thereby ESD
significantly reducing energy costs.

*Savings based on customer experience with a WeIler soldering system is in use on average for one hour per day for 220 workdays per year.

Only 1 Controll Unit per Workbench

Easy monitoring of entire workplace - WX station


acts as the digital controller for all units
RS232 connection cable for controlling the pre-hea-
ting plate and the fume extraction units
Digital and optical decoupled interface for SPS
(e.g. robot applications)
USB interface

12
Soldering
Process Controlled Soldering – Fast & Simple

Fast, intuitive & multi-lingual touch screen operation


Simultanuous operation of two tools with a maximum
power of 255 W available
Consistant & excellent soldering results by stable contact
pressure thanks to an optimized, spring-loaded tip barrel
Key data is saved directly on the tool;
Visual process control via blue LED light

Protection of Worker’s
Health & the Environment

Weller Fume Extraction Systems protect operators


from unhealthy fine particles and gases
Auto-stand-by mode of soldering units increases
energy efficiency and extends lifetime of products

Running Cost & Energy savings

Increased soldering efficiency & lowered tip prices reduce running


costs
Auto-stand-by mode & Auto-off mode result in significant
energy savings

13
Soldering Stations

WX 1 WX 2
max. power supply 200 W max. power supply
200 W (255 W)

Power-Response Active Tip Fume extraction

Zero Smog 4V
WXP 65 WXMP Zero Smog 6V
XNT Soldering tips RT Soldering tips Zero Smog 20T

WXP 120 WXMT


XT Soldering tips RTW Desoldering tips

Preheating
Solder bath plates
WXP 200 WHP 1000
XHT Soldering tips WHP 3000
600 W
WHP 3000

WX Adapter 1200 W
W XHP 120
WXSB 200 120 W
Available September 2013 Available September 2013
WX Adapter
for PC
T005 87 647 11

WX Adapter
for Zero Smog
T005 87 647 12

Adapter
for Remote control
T005 87 627 24

WX
connection cable
T005 87 647 10

WX HUB
T005 87 647 26

14
Soldering
Technical Data

WX 1 WX 2

Dimension L x B x H 170 x 151 x 130 mm (6,69 x 5,94 x 5,12 inch)

Weight ca. 3,2 kg

Channels 1 2

Power supply 230 V | 50 Hz

Power consumption 200 W 200 W (255 W)

Protection class I

Temperature range Adjustable 50–550 °C (150–999 °F); adjustable temperature range varies among tools

Temperature accuracy ± 9 °C (± 17 °F)

Temperature stability ± 2 °C (± 4 °F)

Equipotentional bonding Via 3,5 mm pawl socket on back of device

Material touch panel Made of antistatic coated material (glas)

Dimensions touch panel 74 x 38 mm

Resolution 255 x 127 (128) dots

Display backlighting yes

Equipotentional bonding The 3.5 mm switch box offers four different options:
a) Hard grounded without plug (original delivery)
b) Equipotential bonding: with plug, compensationg line on center contact
c) Potential free: with plug
d) Soft grounded: with plug and soldered resistor grounded via selected resistor

USB-interface USB interface in front for firmware updates, parameterization and monitoring
USB interface supports all standard USB flash drive types

2 further interfaces to connect Weller accessories

ESD safe yes yes

Order-no. T005 34 176 99 T005 34 206 99

15
Soldering Stations

Cost savings because only one power unit is needed for


different applications
Use as benchtop controller saves energy
Lowering the running costs by enlarged tip lifetimes
Reduction of rework due to optimized tool use and correct
working temperature
ESD safe

ESD

The Weller multi tool principle different tools can be connected to the power unit. The intelligent WX tools can be
parameterized by means that the parameters are saved individually to the soldering tool. So these tools are connec-
table to every WX power unit. This saves a lot of time at the workplace.
Intelligent power management allows a max. power of 200 W (255 W). A simultanuous use of different tools is pos-
sible. For your overview, all active tools can be seen in the display and a LED ringlight show the working status.

WX 2020 Set
Power unit WX 2 with 2 channels, 3 2
2 soldering irons WXP 120

XT Soldering tip series


page 172/173
Order-no. Model Description
T005 34 216 99 WX 2020 Set Power unit with 2 channels 200 W / 230 V

Scope of supply:
1 T005 34 206 99 WX 2 Power unit, 200 W (255 W)
2 T005 29 201 99 2 x WXP 120 Soldering iron 120 W, 24 V
with Power-Response Technolgy
3 T005 44 704 99 2 x XT B Standard tip XT B, Chisel 2,4 x 0,8 mm
4 T005 15 121 99 2 x WDH 10 Safety rest with dry cleaner

16
4 7

WX 2021 Set 1

Power unit WX 2 with


2 channels, soldering irons
WXMP and tweezers WMRT 2
3

RT Soldering tip series 6 5


page 164/165
Order-no. Model Description
T005 34 226 99 WX 2021 Set Power unit with 2 channels 200 W / 230 V

Scope of supply:
1 T005 34 206 99 WX 2 Power unit, 200 W (255 W)
2 T005 29 203 99 WXMP Micro soldering iron 55 W, 12 V
with Active–Tip Technology
3 T005 44 603 99 RT 3 Standard tip RT 3, Chisel 1,3 x 0,4 mm
4 T005 15 171 99 WDH 51 Safety rest with dry cleaner
5 T005 13 177 99 WXMT Micro tweezers 2 x 40 W, 12 V
with Active–Tip Technology
6 T005 44 652 99 RTW 2 Standard tip RTW 2, 0,7 x 0,4 mm, 45°
7 T005 15 169 99 WDH 60 Safety rest with dry cleaner

Power Unit WX 2
Innovative operation concept
Robust touch screen with ESD safe glas
Intuitive use with turn-click-wheel with enter key
and finger guide.
Blue LED backlighting
Multilingual menu navigation
High functionality
No safety rest with Stop & Go function needed thanks to
integrated acceleration sensor
Optimized precision, better stability by sensor in the
soldering iron
Specific parameterization of tool by storgage medium
in hand piec.
Visual process control via blue LED ring light
All WX tools connectable

Order-no. Model
T005 34 206 99 Power unit WX 2 with 2 channels,
200 W (255 W)

17
Soldering Stations

WX 1010 Set
1
Power unit WX 1 with 1 channel,
soldering irons WXP 120
2
XT Soldering tip series 3
page 172/173
Order-no. Model Description
T005 34 186 99 WX 1010 Power unit with 1 channel, 200 W / 230 V

Scope of supply:
1 T005 34 176 99 WX 1 Power unit, 200 W
2 T005 29 201 99 WXP 120 Soldering iron 120 W, 24 V
with Power-Response Technology
3 T005 44 704 99 XT B Standard tip XT B, Chisel 2,4 x 0,8 mm
4 T005 15 121 99 WDH 10 Safety rest with dry cleaner

WX 1011 Set
1
Power unit WX 1 with 1 channel,
micro soldering irons WXMP
2
RT Soldering tip series 3
page 164/165
Order-no. Model Description
T005 34 196 99 WX 1011 Power unit with 1 channel, 200 W / 230 V

Scope of supply:
1 T005 34 176 99 WX 1 Power unit, 200 W
2 T005 29 203 99 WXMP Soldering iron 55 W, 12 V
with Active–Tip Technology
3 T005 44 603 99 RT 3 Standard tip RT 3, Chisel 1,3 x 0,4 mm
4 T005 15 171 99 WDH 51 Safety rest with dry cleaner

18
Soldering
4

WX 1012 Set
1
Power unit WX 1 with 1 channel,
soldering irons WXP 65
2
XNT Soldering tip series 3
page 168/169
Order-no. Model Description
T005 34 276 99 WX 1012 Power unit with 1 channel, 200 W / 230 V

Scope of supply:
1 T005 34 176 99 WX 1 Power unit, 200 W
2 T005 29 211 99 WXP 65 Soldering iron 65 W
with Power-Response Technology
3 T005 44 851 99 XNT A Standard tip XNT A, Chisel 1,6 mm
4 T005 15 121 99 WDH 10 Safety rest with dry cleaner

Power Unit WX 1
Innovative operation concept
Robust touch screen with ESD safe glas
Intuitive use with turn-click-wheel with enter key
and finger guide.
Blue LED backlighting
Multilingual menu navigation
High functionality
No safety rest with Stop & Go function needed thanks to
integrated acceleration sensor
Optimized precision, better stability by sensor in the
soldering iron
Specific parameterization of tool by storgage medium
in hand piec.
Visual process control via blue LED ring light
All WX tools connectable

Order-no. Model
T005 34 176 99 1-Channel-Power Unit WX 1
200 W / 230 V
Available adapter for
WX stations see page 14.

19
Soldering Stations

Take your mark, get set, GO - with SPEED & SAFETY!

Systematic Soldering

Control units accept wide range of different


soldering tools
Power ranges from 80 W up to 150 W for micro-fine
as well as for robot soldering applications
Extensive accessories available: mirco-tweezers,
soldering irons and solder baths
Easy monitoring via Automatic tool recognition and
fast temperature setting via buttons and large
LC display

Reliablity & Longlife

Robust design for continuous operation


Small and compact soldering stations with easy-to-read display
ESD safe unit with different functions: potential equalization,
temp. set-back, stand-by and lock function

ESD

20
Soldering
Cost-Effective, Industrial
Soldering Station

For different applications with a power range


from 80 W up to 150 W
Fast temperature setting and easy monitoring
Easy to use buttons or potentiometer
and LED signal

Low running costs

Industrial housing: easy to clean, robust design


High cost saving of consumables; Cost efficient
& long life Silver-Line soldering tips
reduce running costs

21
Soldering Stations

Photo similar

WD 1 WD 1M PUD 81i PUD 81 PUD 151 PU 81


Available from January 2014
max. power max. power max. power max. power max. power max. power
supply 80 W supply 150 W supply 80 W supply 80 W supply 150 W supply 80 W

Silver-Line Power-Response Standard-Line

WP 80
LT Soldering tips WP 120 LR 21
XT soldering tips LT Soldering tips

WSP 80 WMP WTA 50


LT Soldering tips NT Soldering tips WTA Tips

WP 65 Active Tip
XNT Soldering tips
WSP 150
LHT Soldering tips

Preheating plate WMRP


RT Soldering tips

MPR 80 WHP 80
LT Soldering tips

WMRT
RTW Tips
FE-Soldering iron

FE 75 Solder bath
LT Soldering tips

FE 80
HT Soldering tips WSB 80 WSB 150

22
Soldering
Technical Data

Photo similar

WD 1 WD 1M PUD 81i PUD 81 PUD 151 PU 81


Available from
January 2014

Dimension L x B x H 34 x 108 x 147 134 x 108 x 147 166 x 140 x 103 166 x 115 x 101 166 x 115 x 101 166 x 115 x 101
mm mm mm mm mm mm

Channels 1 1 1 1 1 1

Power supply 230 V 230 V 230 V 230 V 230 V 230 V

Power consumption 95 W 150 W 95 W 95 W 150 W 95 W

Protection class I I I I I I

Temperature range 50°C – 450°C 50°C – 450°C 50°C – 450°C 50°C – 450°C 50°C – 550°C 150°C – 450°C

Temperature accuracy ± 9°C ± 9°C ± 9°C ± 9°C ± 11°C bei 550°C ± 9°C

Temperature stability ± 5°C ± 5°C ± 5°C ± 5°C ± 5°C ± 5°C

Display LCD LCD LED LED LED no

Setting Tasten Tasten Tasten Tasten Tasten Drehpotentiometer

ESD safe yes yes yes yes yes yes

Equipotentional bonding Via 3,5 mm pawl socket on back of device (normal state hard grounded)

USB interface yes* yes* no no no no

Order-no. T005 34 006 99 T005 34 156 99 T005 32 956 99 T005 32 626 99 T005 32 786 99 T005 32 526 99

*optional (see page 25)

23
Soldering Stations

Cost reduction - longer tip lifetime due to temperature reduction


Automatic tool recognition
Easy tip exchange without tools
ESD safe

ESD

Ready, set, go - with perfect accuracy!


1 channel WD soldering station is userfriendly due to the large LC display. 2 special menues for individual settings,
e.g. stand-by mode, lock function and many more.

WD 1000 Set
1
Power unit 80 W, 1 channel
with soldering iron
For small sensible components 2
3
LT Soldering tip series
page 177-180
Order-no. Model Description
T005 34 026 99 WD 1000 Set Soldering station, 1 channel, 80 W / 230 V

Scope of supply:
1 T005 34 006 99 WD 1 Power unit, 80 W
2 T005 29 180 99 WP 80 Soldering iron 80 W, 24 V
with Silver-Line Technology
3 T005 44 405 99 LT B Standard tip LT B, Chisel 2,4 x 0,8 mm
4 T005 15 121 99 WDH 10 Safety rest with dry cleaner

WD 1000 T Set
Power unit 80 W, 1 channel Order-no. Model Description
as WD 1000 Set but with T005 34 026 70 WD 1000 T Set Soldering station, 1 channel, 80 W / 230 V
safety rest WDH 10T with
Stop & Go function Scope of supply:
T005 34 006 99 WD 1 Power unit, 80 W
T005 29 180 99 WP 80 Soldering iron 80 W, 24 V
LT Soldering tip with Silver-Line Technolgy
series page 177-180 T005 44 405 99 LT B Standard tip LT B, Chisel 2,4 x 0,8 mm
T005 15 161 99 WDH 10T Safety rest with Stop & Go function and
with dry cleaner

24
Soldering
WD 1M
Power Unit
Power unit, 1 channel,
digital 150 W / 230 V
For micro soldering iron
WMRP and micro
tweezers WMRT

Order-no. Model Description


T 005 34 156 99 WD 1M Power Unit 150 W, 230 V

WD 1
Power Unit
Power unit, 1 channel,
digital 80 W / 230 V
For all soldering tools
up to 80 W

Order-no. Model Description


T005 34 006 99 WD 1 Power Unit 80 W / 230 V

Order-no. Description
T005 31 185 99 USB Interface for ISO applications

25
Soldering Stations

Easy handling
Very good cost / performance ratio
ESD safe

ESD

Digital soldering stations WSD (Optical set and read temperature display) and WS (set-temperature display) stations
Weller WSD and WS stations are cost effective, digital soldering stations with an easy handling.

WSD 81i Set


Power unit 80 W, 1 channel
with soldering iron WSP 80 1
Many parameter are
available with this unit
3 2
LT Soldering tip Available from January 2014
series page 172
Order-no. Model Description
T005 32 976 99 WSD 81i Set Soldering station, 1 channel 80 W / 230 V

Scope of supply:
1 T005 32 956 99 PUD 81i Power unit, 80 W
2 T005 29 161 99 WSP 80 Soldering iron 80 W, 24 V
with Silver-Line Technology
3 T005 44 405 99 LT B Standard tip LT B,chisel 2,4 x 0,8 mm
4 T005 15 121 99 WDH 10 Safety rest with cleaning sponge

Photo similar

WSD 81i SE Set


Power unit 80 W, 1 channel
with soldering iron WP 65
Many parameter are 1
available with this unit
2
XNT Soldering tip 3 Available from January 2014
series page 172
Order-no. Model Description
T005 32 966 99 WSD 81i SE Set Soldering station, 1 channel 80 W / 230 V

Scope of supply:
1 T005 32 956 99 PUD 81i Power unit, 80 W
2 T005 29 215 99 WP 65 Soldering iron 65 W, 24 V
with Power-Response Technology
3 T005 44 851 99 XNT A Standard tip XNT A, chisel 1,6 x 0,4 mm
4 T005 15 121 99 WDH 10 Safety rest with cleaning sponge

26
Soldering
Photo similar

PUD 81i
Power unit, 1 channel
80 W, 230 V
Many parameter are Available from January 2014
available with this unit
Order-no. Model Description
T005 32 956 99 PUD 81i Soldering station, 1 channel 80 W / 230 V

4
WSD 121 Set
Power unit 120 W,
1 channel with
soldering iron WP 120 1
Further parameter with an
external calibration unit.
WCB 2 possible. See page 84
3 2

XT Soldering tip Order-no. Model Description


series page 172/173 T005 32 776 70 WSD 121 Soldering station, 1 channel 80 W / 230 V

Scope of supply:
1 WSD 121 Power unit, 120 W / 230 V
2 T005 29 193 99 WP 120 Soldering iron 120 W, 24 V
with Power-Response Technology
3 T005 44 704 99 XT B Standard tip LTB, chisel 2,4 x 0,8 mm
4 T005 15 170 99 KH 18 Safety rest with dry cleaner
T005 15 125 99 WDC 2 Dry cleaner

27
Soldering Stations

WSD 151 Set


3
Power unit, 1 channel with
soldering iron WSP 150
Further parameter with an
external calibration unit. 1
WCB 2 possible. See page 84
2
LHT Soldering tip series 4
page 183
Order-no. Model Description
T005 32 766 99 WSD 151 Set Soldering station, 1 channel, 150 W / 230 V

Scope of supply:
1 T005 32 786 99 PUD 151 Power unit, 150 W
2 T005 29 170 99 WSP 150 Soldering iron 150 W, 24 V
with Silver-Line Technology
3 T005 44 450 99 LHT F Standard tip LHT F, Chisel 9,3 mm
4 T005 15 027 99 KH 27 Safety rest with cleaning sponge

WSD 151
Power Unit
Power unit 150 W,
1 channel
Further parameter with an
external calibration unit.
WCB 2 possible. See page 84

Order-no. Model Description


T005 32 786 99 WSD 151 Power unit 150 W, 240 V

WSD 81 Set
Power unit 80 W, 1 channel
with soldering iron WSP 80 1
Further parameter with an
external calibration unit. 2
WCB 2 possible. See page 84 3

LT Soldering tip Order-no. Model Description


series page T005 32 606 99 WSD 81 Set Soldering station, 1 channel, 80 W / 230 V
177-180
Scope of supply:
1 T005 32 626 99 PUD 81 Power unit, 150 W
2 T005 29 161 99 WSP 80 Soldering iron 80 W, 24 V
with Silver-Line Technology
3 T005 44 405 99 LT B Standard tip LT B, Chisel 0,8 mm
4 T005 15 140 99 WPH 80 Safety rest with cleaning sponge

28
Soldering
4
WS 81 Set
Power unit, 1 channel with 1
soldering iron WSP 80

LT Soldering tip series 3 2


page 177-180
Order-no. Model Description
T005 32 506 99 WS 81 Set Soldering station, 1 channel,
80 W / 230 V, analog

Scope of supply:
1 T005 32 526 99 PU 81 Power unit, 80 W, analog
2 T005 29 161 99 WSP 80 Soldering iron 80 W, 24 V
with Silver-Line Technolgy
3 T005 44 405 99 LT B Standard tip LT B, Chisel 2,4 x 0,8 mm
4 T005 15 170 99 KH 18 Safety rest with cleaning sponge

PU 81
Power Unit
Power unit 80 W
Further parameter with an
external calibration unit.
WCB 2 possible

Order-no. Model Description


T005 32 524 99 PU 81 Power unit switchable,
80 W, 120 V / 240 V
with US plug, analog

Accessory:
T005 87 489 90 Key switch with control panel

29
Soldering Stations

Easy handling
Good cost / performance ratio

ESD

Ferro Magnetic Controlled Soldering Station (Magnastat)


The Weller Magnastat system operates through a ferro-magnetic device which changes its characteristics when
specific temperatures are reached. This causes it to either attract or repel a permanent magnet which operates a
power supply switch. In this way power to the heating element can be quickly switched on or off to either provide
extra power for soldering operations or reduced power when idling. Various preselected tip temperatures (260°C,
310°C, 370°C, 425°C, 480°C) are available for different soldering tasks. The unit is not suitable for ESD application
because the iron is not antistatic.

Technical Data WTCP 51

Dimension L x B x H: 166 x 115 x 101

Channels: 1

Power supply: 230 V (240 V, 120 V), 50 (60) Hz

Power consumption 55 W

Heating voltage: 24V, 50 (60) Hz

Soldering iron: max. 50 W at 24 V

Display: no

Temperature control: two-level controller

Equipotentional bonding: yes

USB interface: no

Control: two-level controller with temperature sensor

Order-no. T0053220699

30
Soldering
1
WTCP 51 Set
Power unit, 1 channel with 4
soldering iron TCPS

LT Soldering tip series 3 2


page 177-180
Order-no. Model Description
T005 32 206 99 WTCP 51 Set Soldering station, 1 channel, 50 W / 230 V

Scope of supply:
1 T005 32 226 99 P 51 Power unit, 50 W
2 T005 32 105 99 TCPS Soldering iron 50 W, 24 V
with Silver-Line Technolgy
3 T005 44 415 99 LT M Standard tip LT M, Chisel 2,0 x 0,8 mm
and PT-LT adapter
4 T005 15 020 99 KH 20 Safety rest with cleaning sponge

P 51
Power Unit
Power unit switchable,
50 W, 120 V / 240 V
with US plug
For all tools upto 50 W
except WMRP and WMRT
Order-no. Model Description
T005 32 224 99 P 51 Power unit switchable,
50 W, 120 V / 240 V with US plug

31
Special application for use in solder robots

The soldering station PUD 151R is suitable for soldering tasks in industrial manufacturing in which the soldering pro-
cess is to be automated. For this purpose the unit is equipped with a monitoring circuit. As function of an adjustable
temperature window (tolerance band) an un-powered contact is reduced to a low impedance. Straight forward, easy
operation is made possible with the usage of a micro processor. Digital control electronics ensure optimal regulation
behaviour with different soldering irons upto 150 W. The soldering irons are automatically recognized by the solde-
ring station and assigned the apropriate control parameter.

ESD

32
Soldering
Technical Data

WX 1 WX 2 PUD 151R
Dimension L x B x H 170 x 151 x 130 mm (6,69 x 5,94 x 5,12 inch) 166 x 115 x 101 mm

Weight ca. 3,2 kg

Channels 1 2 1

Power supply 230 V | 50 Hz 230 V

Power consumption 200 W (255 W) 150 W

Protection class I 1

Temperature range Adjustable 50–550 °C (150–999 °F); 150°C – 550°C


adjustable temperature range varies among tools

Temperature accuracy ± 9 °C (± 17 °F) ± 9°C (± 11°C bei 550°C)

Temperature stability ± 2 °C (± 4 °F) ± 5°C (± 9 °F)

Equipotentional bonding Via 3.5 mm pawl socket on back of device (normal state hard grounded)

Material touch panel Made of antistatic coated material (glas) –

Dimensions touch panel 74 x 38 mm –

Resolution 255 x 127 (128) dots –

Display backlighting yes LED

Equipotentional bonding The 3.5 mm switch box offers four different options:
a) Hard grounded without plug (original delivery)
b) Equipotential bonding: with plug, compensationg line on center contact
c) Potential free: with plug
d) Soft grounded: with plug and soldered resistor grounded via selected resistor

USB-interface USB interface in front for firmware updates, No


parameterization and monitoring
USB interface supports all standard USB flash drive types

2 further interfaces to connect Weller accessories –

ESD safe yes yes yes

Order-no. T005 34 176 99 T005 34 206 99 T005 32 786 70

33
Special application for use in solder robots

PUD 151R
Temperature window adjustable ± 99°C
Temperatur control via buttons
3-position digital display
Calibration unit WCB 2 connectable (see page 84)
Automatic tool recognition
Digitally controlled electronic for soldering tools upto 150 W

Order-no. Model Description


T00 32 786 70 PUD 151R Power unit, 1 channel, 150 W

34
Soldering
HER 80 Heating element
Order-no. Model Description
T005 87 447 38 HER 80 Heating element 80 W
for solder robots applications with PUD 151R

LT Soldering tips for HER 80


Order-no. Model Description Width Thickness Length
Soldering tips for HER 80 with twist lock
T005 44 441 99 LTR A Chisel tip 1,6 mm 0,8 mm 17 mm
T005 44 422 99 LTR B Chisel tip 1,5 mm wettable 2,4 mm 0,8 mm 17 mm
T005 44 422 71 LTR B Chisel tip 6,0 mm wettable 2,4 mm 0,8 mm 17 mm
T005 44 433 99 LTR C Chisel tip 3,2 mm 0,8 mm 17 mm
Special tips on request

HER 120 Heating element


Order-no. Model Description
T005 87 637 30 HER 120 Heating element 120 W
for solder robot application with PUD 151R

HERX 120 Heating element


Order-no. Model Description
T005 87 657 40 HERX 120 Heating element 120 W
for solder robot application with WX 1 / WX 2

XTR Soldering tips for HER 120 and HERX 120


Order-no. Model Description Width Thickness Length
Soldering tips for HER 120 with twist lock
T005 44 723 99 XTR A Chisel tip 1,6 mm 0,7 mm 36,0 mm
T005 44 724 99 XTR B Chisel tip 2,4 mm 0,8 mm 35,0 mm
T005 44 725 99 XTR C Chisel tip 3,2 mm 0,8 mm 35,0 mm
T005 44 726 99 XTR D Chisel tip 4,6 mm 0,8 mm 34,5 mm
T005 44 727 99 XTR E Chisel tip 5,9 mm 1,2 mm 34,5 mm
T005 44 728 99 XTR M Chisel tip 3,2 mm 1,2 mm 39,0 mm

Cord for HER 80 / 120 and HERX 120


Order-no. Model Description
T005 87 447 13 Cord for HER 80 / 120, 1,6 m
T005 87 657 15 Cord for für HERX 120, 1,6 m

35
Special Application Inert Gas Soldering
Ideal solution for soldering application under an atmosphere of inert gas

Advantages of inert gas soldering


Oxygen will be blocked out from solder joint and soldering tip
• less oxidation on solder joint and soldering tip
• less surface tension of solder
• better flow characteristics of solder
Preheating of solder joints
ESD safe
Better and consistant activation of flux
ESD

The inert gas soldering irons WP 80IG and WP 120IG achive all ESD requirements and enables soldering jobs with
inert gas in used way. Inert gas is fed through openings in the heating element to envelop the solder joint. Inert gas
and temperature control via power unit WAD 101IG. The set is complete with the Stop & Go safety rest WDH 10P.

Technical Data WAD 101IG

Dimension L x B x H: 166 x 115 x 101

Weight 3,335 kg

Channels 1

Power supply 230 V / 120 V (50/60 Hz)

Power consumption 150 W

Protection class 1 Power unit, 3 Soldering irons,

Temperature range Soldering and desoldering irons adjustable 50°C – 550°C (150°F – 999°F)

Adjustable Temperature range depends on tool

Temperature accuracy ± 2°C

Temperature stability ± 5°C

Potential free contact Optocoupler (transistor output) max. 24 V / 20mA; Pin 1 (+), Pin 2 (-)

Display

Temperature control Via buttons

ESD safe yes

Equipotentional bonding Via 3.5 mm pawl socket on back of device

USB interface no

Order-no. T005 32 666 71

36
Soldering
WAD 101IG
Order-no. Model Description
T005 32 666 71 WAD 101IG Power unit, 1 channel 150 W
for soldering with inert gas

Perfect solution for lead free soldering applications under an atmosphere of inert gas
With the WSP 80 inert gas safety rest set the WSP 80 soldering iron can be switched to an inert gas soldering iron.
The safety rest WDH 10P can be used with the WSP 80IG and WP 120IG. Inert gas is fed through openings in the
heating element to envelop the solder joint.

Accessory

Order-no. Model Description


T005 29 197 99 WP 80IG Soldering iron 80 W for soldering
with inert gas 50 °C - 450 °C

Order-no. Model Description


T005 29 198 99 WP 120IG Soldering iron 80 W for soldering
with inert gas 50 °C - 450 °C

Order-no. Model Description


T005 15 161 99 WDH 10T Safety rest with Stop & Go function
with dry cleaner

Order-no. Model Description


T005 87 637 32 Barrel WP120IG

WDH 10P Set


Safety rest WDH 10P with
inert gas barrel set for
soldering iron WSP 80
80 W, 24 V
Lead free soldering

Order-no. Model Description


T005 15 147 99 WDH 10P Set Inert gas safety rest set 80 W, 24 V
LT Soldering tip series
page 177-180 Scope of supply:
WDH 10P Safety rest for use with inert gas, ball valve,
compressed air hose, 4 mm
Inert gas barrel for WSP 80

37
Special application solder feeder

Smooth proportion of solder by automatical solder feeder system


„3.hand“ for easy handling

ESD

The WSF 81D is a soldering station with an automatic solder feeder system. There are 2 suitable solder diameter.
The WSF 81D8 is qualified for solder diameter from 0,8 mm - 1,5 mm, the WSF 81D5 fits from 0,5 mm - 0,8 mm. The
adjustment to the exact diameter is automatically with both stations. The operator can switch between automatic
and continuous solder supply. The power unit is fitted with digital electronics for regulation the soldering iron tem-
perature and solder feed operation. In the feeder unit a solder reel holder can host coils upto max. 1 kg.

Technical Data WSF 81D8 WSF 81D5


Dimension L x B x H 120 x 217 x 199 mm

Channels 1

Solder ø 0,8 - 1,5 mm ø 0,5 - 0,8 mm

Power supply 230 V / 120 V (50/60 Hz)

Power consumption 95 W

Protection class 1 Power unit, 3 Soldering irons

Temperature range 150°C – 450°C

Adjustable Temperature range digital control

Tools recognition automatically

Display 3 position digital display

Temperature control Via buttons

ESD safe yes

Equipotentional bonding normal state hard grounded

USB interface no

Order-no. T005 28 226 99 T005 28 206 99

38
Soldering
1

2
WSF 81D5
Solder Feeder System
For solder wire from
Ø 0,5 mm upto 0,8 mm
3
LT Soldering tip series
page 177-180
Order-no. Model Description
T005 28 206 99 WSF 81D5 Solder feeder system 80 W
for wire from Ø 0,5 mm upto 0,8 mm

Scope of supply:
1 Power Unit
2 T005 28 116 99 WSF 2 Feeding unit
3 T005 28 121 99 WSFP 5 Soldering iron 80 W, 24 V with soldering tip LT HX
4 T005 15 028 99 AK S Safety rest with cleaning sponge

Accessory:
T005 13 120 99 Foot switch 1-step
T005 87 328 48 Soldering nozzle straight ø 0,5 x 52LG F. WSF P5
T005 87 328 50 Soldering nozzle straight ø 0,8 x 52LG F. WSF P5
T005 87 328 73 Soldering nozzle straight ø 0,5 x 62LG F. WSF P5
T005 87 328 74 Soldering nozzle straight ø 0,8 x 62LG F. WSF P5

WSF 81D8
Solder Feeder System
For solder wire from
Ø 0,8 mm upto 1,5 mm Order-no. Model Description
T005 28 226 99 WSF 81D8 Solder feeder system 80 W
LT Soldering tip for wire from Ø 0,8 mm upto 1,5 mm
series page 177-180
Scope of supply:
Power Unit
T005 28 116 99 WSF 2 Feeding unit
T005 28 122 99 WSFP 8 Soldering iron 80 W, 24 V with soldering tip LT BX
T005 15 028 99 AK S Safety rest with cleaning sponge

Accessory:
T005 13 120 99 Foot switch 1-step
T005 87 328 32 Soldering nozzle straight ø 1,5 x 63LG F. WSF P/P8
T005 87 328 34 Soldering nozzle straight ø 1,5 x 52LG F. WSF P/P8
T005 87 328 35 Soldering nozzle straight ø 1,0 x 52,5LG F. WSF P/P8
T005 87 328 36 Soldering nozzle straight ø 1,0 x 63LG F. WSF P/P8

39
Special Applications Mobile Soldering

Heated uptime within 4 seconds only


Cordless soldering capacity upto 1 hour
Precise temperature control
Easy use via touch sensor
ESD safe

ESD

Soldering without plug


WSM 1C: first professional rechargeable soldering station for mobile use. The WSM 1C from Weller is a perfect
soldering station when a small mobile tool is required which works absolutey professional.

Technical Data WSM 1C

Dimension L x B x H (inch / mm): 5.24 x 4.33 x 2.17 | 133 x 110 x 55 mm

Weight: ca. 2,0 kg

Power supply: 100 V to 240 V

50 Hz to 60 Hz

Power consumption: 50 W

Safety class (with switching power supply) II

(battery powered) III

Temperature control 100°C - 400°C (200°F - 750°F)

Temperature accuracy ± 9°C (± 17°F)

Temperature stability ± 5°C (± 9°F)

Acceleration sensor: Efficient stand-by mode

Equipotentional bonding: via 3,5 mm pawl socket on side of device

Display: Touch-Sensor-Technology

Operating temperature: 10°C - 35°C (50°F - 95°F)

Stock temperature: 24°C - 45°C (75°F - 113°F)

Air humidity: 0% - 90%, no condensation

- Latest LiFePO4 battery technology


- Fixed micro soldering iron WMRP
- Stop & Go function: automatic switch-off of the soldering iron by motion sensor
- Temperature lock function
- Car adapter

40
Soldering
4

WSM 1C
Rechargeable 1
soldering station
Solution for service technician 2
50 W
3
RT Soldering tip series
page 164/165
Order-no. Model Description
T005 32 936 99 WSM 1C Rechargeable soldering station with mirco
soldering iron WMRP and soldering tip RT 3,
chisel 1,3 mm and safety rest with dry cleaner.
Recharged in 20 minutes.

Accessory
Order-no. Description
T005 87 518 80 Car adapter for recharge via 12 V board net

41
Special Applications Mobile Soldering

For small mobile soldering application


Cost effective
Easy to recharge via butane gas

Butane Gas Powered Soldering Irons


Powered by butane gas, the Pyropens offer soldering iron, hot air blow and blow torch operations. They have a
short heat up time and are refilled in seconds from a refill cylinder. A small glass window shows the level of gas in
the reservoir. The temperature variation is obtained by increasing or decreasing the gas flow. All Pyropen soldering
irons need very clean refill for precise temperature regulation.

Pyropen Piezo 8

With self ignition (Piezo) 9 7


Set in metal box
2
3 4 5
Soldering tip
series 70 for
Pyropen Piezo 1
page 193 Order-no. Model Description
T005 16 059 99 Pyropen Piezo Pyropen butane gas powered profi line
soldering iron (self ignition)
Scope of supply:
1 Soldering iron Pyropen Piezo
2 T005 16 121 99 70-01-02 Chisel tip 3,0 mm
3 T005 16 142 99 70-01-52 Hot air nozzle Ø 4,9 mm
4 T005 16 159 99 70-01-55 Reflector unit Ø 6,0 mm
5 T005 16 160 99 RB-TS Gas refill canister 75 ml
6 T005 16 156 99 7040U Metal box
7 T005 16 281 99 7042 Burn proof accessory pocket
8 Iron holder
9 Cleaning sponge

Pyropen 8

Ignition via lighter 9 7


Set in metal box
2
4
Soldering tip 3 5
series 70 for
Pyropen Piezo 1
page 193 Order-no. Model Description
T005 16 060 99 Pyropen Pyropen butane gas powered profi line
soldering iron
Scope of supply:
1 Soldering iron Pyropen
2 T005 16 121 99 70-01-02 Chisel tip 3,0 mm
3 T005 16 142 99 70-01-52 Hot air nozzle Ø 4,9 mm
4 T005 16 151 99 70-07TU Torch ejector
5 T005 16 160 99 RB-TS Gas refill canister 75 ml
6 T005 16 156 99 7040U Metal box
7 T005 16 281 99 7042 Burn proof accessory pocket
8 Iron holder
9 Cleaning sponge

42
Soldering
Pyropen Jr. 3

Manual ignition 2
Pen shape

Soldering tip 1
series 71 for
Pyropen Jr.
page 192 Order-no. Model Description
T005 16 075 99 Pyropen Jr. Butane gas powered mini soldering iron

Scope of supply:
1 Pyropen Junior Soldering iron
2 T005 16 165 99 70-01-01 Needle tip Ø 1,0 mm
3 Aluminium protection cap

WP 60K 1
3
Manual ignition
Set with soldering tip,
hot air nozzle and knife

Soldering 2 4
tip series 60
page 192 Order-no. Model Description
T005 16 087 99 WP 60K Butane gas powered soldering iron

Scope of supply:
1 WP 60 Soldering iron
2 T005 16 134 99 60-01-05 Needle tip Ø 0,5 mm
3 T005 16 447 99 60-01-52 Hot air nozzle Ø 4,7 mm
4 T005 16 135 99 60-01-06 Hot knife 5,0 mm, 45°
5 T005 16 450 99 60-02 Protection cap

Refill Canister
Order-no. Model Description
T005 16 160 99 RB-TS Butane gas refill canister

43
Rework – Soldering, Desoldering and Hot Air

The Repair Professionals with Multi-Channel Flexibility!

Energy Savings & Environmental Protection

Low running costs with flexible use of tools & process


controlled, stabile working temperatures
Energy efficient repair processes with longer tip & nozzle lifetime
Stand-by mode for desoldering tool
Energy saving desoldering

Low Investment Costs

Cost effective soldering process with Automatic tool recognition


guarantees safe & simultaneous operation of up to 3 tools
Fully integrated multi-channel unit saves investment costs &
workbench space

WR 3M

44
Soldering
Desoldering
Hot Air
WR 2M

Flexible Solution for All Soldering &


Desoldering Applications

One power unit for all rework applications: compact, multi-


channel unit more cost effective compared to single units
High flexibility with various connectable tools:
Soldering and desoldering irons, hot air irons, preheating
plates, wire strippers and solder baths

Safe Soldering & Desoldering Operations

ESD safe in accordance with all


industrial & military standards worldwide
ESD

45
Rework – Soldering, Desoldering and Hot Air

WR 3M
max. power supply 360 W

Active Tip Power-Response Standard-Line

WMRP WMP
RT Soldering tips NT Soldering tips
LR 21
LT Soldering tips

WP 65
WMRT XNT Soldering tips
RTW Tips

WTA 50
WTA Tips
WP 120
XT Soldering tips

WP 200
Silver-Line
XHT Soldering tips
Accessory
WP 80
LT Soldering tips

WVP

WSP 150
Accessory LHT Soldering tips

MPR 80
LT Soldering tips
WRK

46
Soldering
WR 2
max.power supply 250 W

Desoldering
Desoldering Iron FE-Soldering Iron Hot Air Iron

Hot Air
FE 75 HAP 200
LT Soldering tips Hot air nozzles

DXV 80
DX Nozzles

FE 80 HAP 1
HT Soldering tips Hot air nozzles

DSX 80
DX Nozzles

DSX 120 Preheating Plate Stripping Tool


XDS Nozzles

WHP 80

WST 82

Solder Bath

WSB 80 WSB 150

47
Rework – Soldering, Desoldering and Hot Air

One station meets the requirements of a rework workplace


Unique connecting compatibility of all tools
3 respectively 2 independend tool channels with automatic tool recognition
guarantee the simultanuous operation of 2 to 3 soldering tools.
Tools are permanentely ready for use

ESD

48
Soldering
Technical Data
WR 3M WR 2

Dimension L x B x H 273 x 235 x 102 mm

Desoldering
Weight: ca. 6,7 kg

Channels 3 2

Net supply 230 V 230 V

Power supply 400 W 300 W

Protection class 1 Power unit, 3 Soldering irons

Hot Air
Fuse T500 mA (230 V / 50/60 Hz)

Fuse: overcurrent release 2 A 1,6 A

Temperature control of channels Soldering- and desoldering irons continuously 50°C - 550°C (150°F - 999°F)
Temperature control range depends on tool
Soldering iron WP 80 / WP 120: 50°C - 450°C (150°F - 850°F)
Soldering iron WP 200 / WSP 150: 50°C - 550°C (150°F - 950°F)
Soldering iron WMRT / WMRP (only WR 3M): 100°C - 450°C (200°F - 850°F)
Desoldering iron DSX 80 / DXV 80: 50°C - 450°C (150°F - 850°F)
Desoldering iron DSX 120: 50°C - 450°C (150°F - 850°C)
Hot air irons HAP 200 (only WR 3M) / HAP 1: 50°C - 550°C (150°F - 950°C)

Temperature accuracy ± 9°C

Temperature stability ± 2°C

Bleeder Soldering tip (Tip to ground) IPC-J-001 conform

Bleeder voltage Soldering tip (Tip to ground) IPC-J-001 conform

Pump (periodic duty 30/30 s)

Max. vacuum 0,7 bar

Max. delivery rate max. 18 l/min max. 18 l/min

Hot Air max. 15 l/min max. 10 l/min

Display LCD

Temperature control Buttons

ESD safe yes yes

Equipotentional bonding Via 3.5 mm pawl socket at the back of device (hard grounded normal state)

USB interface yes no

Order-no. T005 33 666 99 T005 33 776 99

49
Rework – Soldering, Desoldering and Hot Air

WR 3000M Set
Power unit, 3 channels with 4
soldering iron WP 80, desol- 9 7
dering iron DSX 80 and hot 1
air iron HAP 200 3 6
Large allround set for all
repair jobs 8 5
Desoldering iron DSX 80 for 10
horizontal applications 2

Order-no. Model Description


T005 33 686 99 WR 3000M Set Rework station, 3 channels WR 3M

LT Soldering tip series Scope of supply:


page 177-180 1 T005 33 666 99 WR 3M Power unit, 360 W
Hot air nozzles 2 T005 29 180 99 WP 80 Soldering iron, 80 W
page 198-204
with Silver-Line Technolgy
DX Nozzle
3 T005 44 405 99 LT B Standard tip LT B, Chisel 2,4 x 0,8 mm
page 194
4 T005 15 161 99 WDH 10T Safety rest with Stop & Go function and dry cleaner
5 T005 13 190 99 DSX 80 Desoldering iron, 80 W
6 T005 13 150 00 DX 113HM Nozzle
7 T005 15 152 99 WDH 30 Safety rest for DSX 80 with dry cleaner
8 T005 27 116 99 HAP 200 Hot air iron, 200 W
9 T005 15 152 99 WDH 30 Safety rest for hot air iron HAP 200 with dry cleaner
10 T005 29 184 99 WVP Vacuum pick-up
Software

WR 3000M Set
for vertical
applications 8 6 4

Power unit, 3 channels with 1


soldering iron WP 80, desol- 3 10
dering iron DXV 80 and hot air 7
iron HAP 200. 9
Desoldering iron DXV 80 for 2 5
vertical applications
Order-no. Model Description
T005 33 683 99 WR 3000M Set Rework station, 3 channels WR 3M

Scope of supply:
1 T005 33 666 99 WR 3M Power unit, 360 W
LT Soldering tip series
2 T005 29 180 99 WP 80 Soldering iron, 80 W
page 177-180
Hot air nozzles with Silver-Line Technolgy
page 198-204 3 T005 44 405 99 LT B Standard tip, Chisel 2,4 x 0,8 mm
DX Nozzle 4 T005 15 161 99 WDH 10T Safety rest with Stop & Go functions for WP 80
page 194 5 T005 13 180 99 DXV 80 Inline desoldering iron, 80 W
6 T005 15 153 99 WDH 40 Safety rest for desoldering iron DXV 80
7 T005 27 116 99 HAP 200 Hot Air Iron, 200 W
8 T005 15 152 99 WDH 30 Safety rest for hot air irons HAP 200
9 T005 29 184 99 WVP Vacuum pick-up
10 T005 13 150 00 DX 113HM Desoldering tip
Software
50
Soldering
WR 3000MER
Power unit, 3 channels with
soldering iron WP 120,
desoldering iron DSX 120 4
and hot air iron HAP 200 9 7
Large allround set for all 1

Desoldering
repair jobs 3 6
Desoldering iron DSX 120 for
horizontal applications 8 5

Order-no. Model Description


T005 33 688 11 WR 3000MER Set Rework station, 3 channels WR 3M

LT Soldering tip series Scope of supply:

Hot Air
page 172-173 1 T005 33 666 99 WR 3M Power unit, 360 W
Hot air nozzles 2 T005 29 193 99 WP 120 Soldering iron, 120 W, 24 V
page 198-204 with Power-Response Technolgy
XDX Nozzle 3 T005 44 704 99 XT B Standard tip XT B, chisel 2,4 x 08 mm
page 197 4 T005 15 121 99 WDH 10 Safety rest with Stop & and dry cleaner
5 T005 13 198 99 DSX 120 Desoldering iron, 120 W, 24 V
6 T005 15 152 99 WDH 30 Safety rest with dry cleaner
7 T005 27 116 99 HAP 200 Hot air iron, 200 W
8 T005 15 152 99 WDH 30 Safety rest with dry cleaner
9 T005 87 658 01 PDN Pliers Desoldering Nozzle

Accessories
for both
WR 3000M sets
Order-no. Description

T005 87 388 50 Adapter for foot switch


T005 13 120 99 1 step foot switch
T005 29 184 99 WVP Vacuum pick-up
T005 87 658 01 PDN Pliers Desoldering Nozzle

51
Rework – Soldering, Desoldering and Hot Air

HAP 200 Set


Temperature range from 2
50°C – 550°
Hot air flow adjustable 1
Activation of hot air flow via
finger switch
For WR 3M only 3

Nozzles Order-no. Model Description


page 198-204 T005 27 117 99 HAP 200 Set Hot air iron set 200 W, 24 V

Scope of supply:
1 T005 27 116 99 HAP 200 Hot air iron 200 W / 24 V
with hot air nozzle R 06 round Ø 3,0 mm
2 T005 15 152 99 WDH 30 Safety rest
3 T005 87 278 21 R 04 Hot air nozzle round Ø 1,2 mm
T005 87 617 28 Adapter M6 for HAP 200
T005 87 278 22 R 06 Hot air nozzle round Ø 3,0 mm

52
Soldering
4

WR 2002 Set
Power unit, 2 channels with

Desoldering
soldering iron WP 80, desol-
dering iron DSX 80 1
Small repair set for all
rework applications
Simultaneous operation of 3 7
hot air and desoldering iron
is not possible. 5

2 6
DX Nozzles

Hot Air
page 194 Order-no. Model Description
LT Soldering T005 33 806 99 WR 2002 Set Rework station, 2 channels WR 2
tip series
page 177-180 Scope of supply:
1 T005 33 776 99 WR 2 Power unit
2 T005 29 180 99 WP 80 Soldering iron 80 W
with Silver-Line Technolgy
3 T005 44 405 99 LT B Standard tip LT B, Chisel 2,4 x 0,8 mm
4 T005 15 121 99 WDH 10 Safety rest with dry cleaner
5 T005 13 150 00 DX 113 HM Nozzle inner-Ø 1,2 mm
6 T005 13 190 99 DSX 80 Desoldering iron 80 W / 24 V
7 T005 15 152 99 WDH 30 Safety rest with dry cleaner
Power cable
Equipotential bonding connector

53
Soldering and Desoldering Stations

The BEST of the very BEST!

Two Channel, High Power


Soldering & Desoldering

High power soldering & desoldering


tools Simultaneous running of two
120 W, intelligent WX tools
Process parameters are stored
directly on the soldering or
desoldering tool
Process controlled, stabile working
temperatures
Flexible & fast modification of
workplace possible

ESD

Ergonomics & Safety

Less Maintenance Single-handed, easy & safe change of


solder reservoir via bayonet & cardboard
Compressed air system for solder cartridge - not hot to handle!
stable desoldering & high vacuum Fatigue-reduced, gentle work possible and
Fast and easy filter change safe handling by the latest ergonomic
grip-design

Cost Savings

Extremely fast heat-up time of desoldering iron


in only 40 sec. from 50°C up to 350°C!
Stand-by mode of desoldering iron saves energy & tip life
Easy and fast setting of tool parameters with WX technology
via ESD safe touch screen

54
Soldering
Flexible Solutions for professional soldering
& desoldering applications

One power unit for various rework applications;


Compact set more cost effective compared to single units

Desoldering
High flexibility with various connectable tools:
Soldering and desoldering irons, hot air irons, preheating
plates, wire strippers and solder baths.

Low Investment Costs

Cost effective soldering process with


automatic tool recognition guarantees safe
operation of both irons
Fast & safe soldering and desoldering
Fully integrated multi-channel unit saves investment
costs & workbench space

55
Soldering and Desoldering Stations

WXD 2

Power-Response
Desoldering iron

WXP 65
XNT Soldering tips
WXDP 120
XDS Nozzles

WXP 120 Soldering


XT Soldering tips
bathes
WXDV 120
XDS Nozzles
Available September 2013

WXP 200
XHT Soldering tips WXSB 200
Available September 2013

DXV 80
DX Desoldering nozzles
Active Tip

WX Adapter
WXMP
RT Soldering tips DSX 80
WX Adapter DX Desoldering nozzles
for PC
T005 87 647 11

WXMT
RTW Tips
DSX 120
WX Adapter XDS Desoldering nozzles
for Zero Smog
Fume Extraction T005 87 647 12

Zero Smog 4V Preheating


Zero Smog 6V plates
Zero Smog 20T WHP 1000
WHP 3000
WX 600 W
Connection cable WHP 3000
T005 87 647 10 1200 W
Options for adapter connections W XHP 120
see page 14. 120 W
Available September 2013

56
Soldering
WR 2

Desoldering
Power-Response Standard-Line

WMP
NT Soldering tips Silver-Line
LR 21
LT Soldering tips

WP 65 WP 80
XNT Soldering tips LT Soldering tips

WTA 50
WP 120 WSP 150 WTA Tips
XT Soldering tips LHT Soldering tips

Hot air iron


WP 200 MPR 80
XHT Soldering tips LT Soldering tips

HAP 1
Hot air nozzles
Preheating plate Wire Stripper

WHP 80 FE-Soldering Iron

WST 82 FE 75
LT Soldering tips

FE 80
Solder bathes HT Soldering tips

WSB 80 WSB 150

57
Soldering and Desoldering Stations

WXD 2
Cost effective because only one station is needed
ESD Less rework by optimal use of tools and the correct working temperature.
Reduction of running costs by longer tip lifetime
Desoldering iron with stand-by mode
ESD safe

WR 2
Only one station that meets all rework requirements
ESD
Unique compatibility
Many tools are connectable (except WX tools)
2 independent channesl with automatic tool recognition guarantees
simultanuous operation of 2 tools
ESD safe

58
Soldering
Technical Data
WXD 2 WR 2

Dimension L x B x H 170 x 151 x 130 mm 273 x 235 x 102 mm

Weight: 3,8 kg ca. 6,7 kg

Desoldering
Channels 2 2

Power supply 230 V 230 V

Power supply 200 W (255 W) 300 W

Protection class 1 power unit, 3 Soldering irons

Fuse T2 A

Fuse: overcurrent release 1,6 A

Temperature accuracy ± 9°C

Temperature stability ± 2°C

Bleeder Soldering tip (Tip to ground) IPC-J-001 conform

Bleeder voltage Soldering tip (Tip to ground) IPC-J-001 conform

Vacuum source via Venturi Pump


Air consumption 35l/min max. pressure 0,7 bar
max vacuum 55 kPal (8 psi) periodic duty 30/30 s

Hot Air – max. 15 l/min

Display LCD LCD

Temperature control Touch Keys

ESD safe yes yes

Equipotention bonding Via 3.5 mm pawl socket (hard grounded normal state)

USB interface yes no

Order-no. T005 34 266 99 T005 33 776 99

59
Soldering and Desoldering Stations

New products enlarge the WX family. A new WXD 2 desoldering station and a new WXDP desoldering iron.
These tools are ideal for professional rework applications of the latest electronic components in the industrial
operation. Typically for the WX stations: soldering and desoldering parameters can be saved easily on the iron.
The WXDP 120 heats up within 35 sec. only. With stand-by function.

WXD 2010
Desoldering station, 2 chan-
nels digital and electronically
controlled with desoldering
iron WXDP 120 3
Soldering- and desoldering
tools with intelligent
WX technology 1
Connection to external
compressed air supply for
high vacuum 4
Energy effective: automatic
stand-by mode for tools
Patented, ESD safe glass 2
display. Simple and fast
setting of soldering parameter. Order-no. Model Description
T005 34 286 99 WXD 2010 Set Solder- and Desoldering station,
2 channels 200 W (255 W)
Scope of supply:
1 T005 34 266 99 WXD 2 Power Unit
2 T005 13 201 99 WXDP 120 Desoldering iron 120 W, 24 V
3 T005 15 172 99 WDH 70 Safety rest with dry cleaner
XDS Nozzle-series
4 T005 13 250 99 XDS 1 Nozzle
page 197
T005 87 658 01 PDN Desoldering pliers

4 7

WXD 2020 1

Soldering and desoldering 3


station, 2 channels with
WXDP 120 and soldering 5
iron WXP 120 2 6

Order-no. Model Description


T005 34 296 99 WXD 2020 Set Solder- and Desoldering station,
2 channels 200 W (255 W)
XT Soldering tip series Scope of supply:
page 172–173 1 T005 34 266 99 WXD 2 Power Unit
XDS Nozzle-series 2 T005 13 201 99 WXDP 120 Desoldering iron 120 W, 24 V
page 197 3 T005 13 250 99 XDS 1 Nozzle
4 T005 15 172 99 WDH 70 Safety rest with dry cleaner
5 T005 29 202 99 WXP 120 Soldering iron
6 T005 44 704 99 XT B Standard soldering tip, chisel 2,4 x 0,8 mm
7 T005 15 121 99 WDH 10 Safety rest with dry cleaner
T005 87 658 01 PDN Desoldering pliers

60
Soldering
4

Desoldering
WR 2000D
1
Power unit, 2 channels with
desoldering iron DSX 80 and 3
safety rest WDH 30.
Repair kit for soldering and
desoldering 2

DX Soldering tip
Order-no. Model Description
series page 194
T005 33 796 99 WR 2000D Desoldering station, 2 channels, 250 W

Scope of supply:
1 T005 33 776 99 WR 2 Power unit
2 T005 13 190 99 DSX 80 Desoldering iron 80 W / 24 V
3 T005 13 150 00 DX 113 HM Nozzle inner-Ø 1,2 mm
4 T005 15 152 99 WDH 30 Safety rest with dry cleaner
Power cable
Equipotential bonding (normal state hard grounded)

6
WR 2000ER
Power unit, 2 channels
with desoldering iron DSX 80,
soldering iron WP 65 and
safety rests WDH 10 & WDH 30.
Repair kit for soldering and 7
desoldering 1

XDS Nozzle Series


page 197 2
XNT Soldering tip 5 4 3
series page 168/169
Order-no. Model Description
T005 33 808 99 WR 2000ER Desoldering station 2 channels, 250 W

Scope of supply:
1
T005 33 776 99 WR 2 Power unit
2
T005 13 198 99 DSX 120 Desoldering iron 120 W / 24 V
3
T005 13 250 99 XDS 1 Nozzle
4
T005 29 215 99 WP 65 Soldering iron 65 W, 24 V
5
T005 44 851 99 XNT A Soldering tip
6
T005 15 121 99 WDH 10 Safety rest with dry cleaner
7
T005 15 152 99 WDH 30 Safety rest with dry cleaner
T005 87 658 01 PDN Desoldering pliers
Power cable
Equipotential bonding (normal state hard grounded)

61
Soldering
Hot Air Stations

More than just hot air...

Small power unit

Small and compact housing


This station is easy to integrate to the workplace and supports the
organization of soldering processes.

Best soldering results

Electronically controlled hot air station. Best soldering results


with inert gas or compressed air for component safe soldering
Fix solder joints
Easy handling of air volume and temperature parameters
Automatic tool recognition

62
Hot Air
Low running costs by safety rests
Foot switch for activating the hot air
Temperature sensor for process control
Control via PC possible

63
Hot Air

WR 2
max. power supply 250 W

Silver-Line Power-Response Standard-Line

WP 80 WMP LR 21
LT Soldering tips NT Soldering tips LT Soldering tips

MPR 80 WP 65
LT Soldering tips XNT Soldering tips
WTA 50
WTA Nozzles

WSP 150 WP 120


LHT Soldering tips XT Soldering tips
Desoldering iron

FE-Soldering iron WP 200


XHT Soldering tips
DXV 80
DX Nozzles
FE 75
LT Soldering tips
Hot air iron

FE 80 HAP 1
HT Soldering tips Hot air nozzles
DSX 80
DX Nozzles

Preheating plate
Wire stripper

DSX 120
WHP 80 WST 82 XDS Nozzles

64
Hot Air
WXA WAD 101
max. power supply 100 W

Available September 2013

Power-Response Active Tip WX Adapter

WX Adapter
for PC
T005 87 647 11
WXP 65
XNT Soldering tips

WX Adapter
for Zero Smog
T005 87 647 12
WXP 120
XT Soldering tips
WX Adapter
for Remote
control
T005 87 627 24
WXP 200
XHT Soldering tips Preheating WX
plate WHP 1000 Connection cable
WHP 3000 T005 87 647 10
600 W
WHP 3000
1200 W
WXHAP 200 W XHP 120
XHT Hot air nozzles 120 W Options for adapter connections
Available September 2013 Available September 2013 see page 14.

Fume Extraction

Zero Smog 4V
Zero Smog 6V
Zero Smog 20T

65
Hot Air

For every application we offer the optimal tool


From to 100 to 700 W
Wide nozzle program

ESD

Technical Data

WXA 2
Available September 2013
WR 2 WAD 101
Dimension (L x B x H) 170 x 151 x 130 mm 273 x 235 x 102 mm 166 x 134 x 101

Weight ca. 3,3 kg ca. 6,7 kg

Channels 1 2 1

Power supply 230 V 230 V 230 V

Power input 200 W 300 W 150 W

Protection class I I I

Fuse T 2,0 A Fuse: overcurrent release 1,6 A 230 V: T 630 mA / 120 V: T 1,0 A

Temperature range Adjustable Soldering- and desoldering irons Hot air 50°C – 550°C
50 °C - 550 °C continuously °C Version: Soldering iron 50°C – 550°C
(150 °F - 999 °F) 50°C – 550°C (150°F – 999°F) °F Version:
Temperature control range Temperature control range Hot air 122°F – 999°F
depends on tool depends on tool Soldering iron 122°F – 842°
WP 80 / WP 120
50°C – 450°C (150°F – 850°F)
WP 200
50°C – 550°C (150°F – 950°F)
WSP 150
50°C – 550°C (150°F – 950°F)
DSX 80 / DXV 80 / DSX 120
50°C – 450°C (150°F – 850°F)
HAP 1
50°C – 550°C (150°F – 999°F)

Temperature accuracy Hot air ± 30°C (± 54°F) ± 9°C (± 20°F)


Soldering iron ± 9°C (± 17°F)

Temperature accuracy HAP 1 ± 30°C (± 50°F)

Temperature stability ± 2°C (± 5°F)

Air volume 0 – 20 l/min. approx. 0 - 10 l/min

Pressure Pressure input, 400 kPa (58 psi), oilfree, dry compressed air or inert gas N2

Vacuum max 15 l/min

Order-no. T005 34 256 99 T005 33 776 99 T005 32 686 99

66
Hot Air
4
WXA 2010 Set
Power unit, 2 channels with
Hot air iron WXHAP 200 1
Best set for hot air tasks
Simultaneous operation of 2
soldering tools
All WX tools compatible

Hot air nozzles


page 198–204
2 Available September 2013
3

Order-no. Model Description


T005 34 306 99 WXA 2010 Power unit, 2 channels 200 W (255 W) / 230 V

Scope of supply:
1
T005 34 256 99 WXA 2 Power unit, 2 channels 200 W (255 W)
2
T005 27 119 99 WXHAP 200 Hot air iron 200 W
3
T005 87 278 22 R 06 Hot air nozzle R 06 round ø 3,0 mm
4
T005 15 152 99 WDH 30 Safety rest with dry cleaner
T005 87 278 21 R 04 Hot air nozzle R 04 round Ø 1,2 mm
Power cable
Equipotential bonding (normal state hard grounded)

WXA 2
Power unit, 2 channels
Available September 2013

Hot air nozzle


page 198–204
Order-no. Model Description
T005 34 256 99 WXA 2 Power unit, 2 channels 200 W (255 W) / 230 V

Scope of supply:
T005 34 256 99 WXA 2 Power unit, 2 channels 200 W (255 W) / 230 V

67
Hot Air

WR 2000A Set
3
Hot air station, 2 channels
with hot air iron HAP 1
Large hot air set
Simultanuous operation
of 2 soldering tools 1
All soldering tools upto
200 W connectable

Hot air nozzles 2


page 198–204
Order-no. Model Description
T005 33 786 99 WR 2000A Hot air station, 2 channels 300 W / 230 V

Scope of supply:
1 T005 33 776 99 WR 2 Power unit 300 W
2 T005 27 115 99 HAP 1 Hot air iron 100 W / 24 V
T005 87 278 22 R 06 Hot air nozzle R 06 round ø 3,0 mm
3 T005 15 152 99 WDH 30 Safety rest with dry cleaner
T005 87 278 21 R 04 Hot air nozzle R 04 round Ø 1,2 mm
Power cable
Equipotential bonding (normal state hard grounded)

68
Hot Air
WAD 101 Set 3

Hot air station, 1 channel


with HAP 1 soldering iron 4
Small hot air set
For hot air irons or soldering
irons upto 100 W 1

2
Hot air nozzles
page 198–204
Order-no. Model Description
T005 32 666 99 WAD 101 Hot air station, 1 channel 150 W / 230 V

Scope of supply:
1 T005 32 686 99 PU WAD101 Power Unit 150 W
2 T005 27 115 99 HAP 1 Hot air iron 100 W / 24 V
T005 87 278 22 R 06 Hot air nozzle R 06 round ø 3,0 mm
3 T005 15 027 99 KH 27 Safety rest with cleaning sponge
4 T005 87 278 21 R 04 Hot air nozzle round ø 1,2 mm

Accessories
Order-no. Description
T005 87 388 50 Adapter for foot switch
T005 13 120 99 Foot switch 1 step

69
Hot Air

The Weller WHA hot air stations are designed for soldering and desoldering sensitive SMD components with hot air.
The station use temperature and volume controlled hot air with Weller patented nozzle technology. 3 stations are
available: a digital hot air station with integrated turbine and vacuum (WHA 3000V and WHA 3000P) and an analog
hot air station without vacuum for easy applications (WHA 900). A wide range of different nozzles for common SMD
components are available.

WHA 3000V
With integrated vacuum 1
700 W Hot air station
For compressed air or 3
inert gas.

5
Hot air nozzles 4 2
page 198–204
Order-no. Model Description
T005 33 366 99 WHA 3000V Hot air station 700 W / 230 V

Scope of supply:
1 WHA 3000V Power unit 230 V for use with
compressed air or inert gas
2 HAP 3000 Hot air iron
3 T005 15 043 99 AKT 30 Safety rest with Stop & Go function
T005 87 577 70 Foot switch 2 steps
4 T005 15 049 99 Nozzle change tool
5 T005 87 507 21 NQ 30 Nozzle, 4 side heated, 17,5 x 23,5 mm

WHA 3000P
1
700 W Hot air station
With integrated vacuum 3
With integrated turbine

5
Hot air nozzles 4 2
page 198–204
Order-no. Model Description
T005 33 346 99 WHA 3000P Hot air station 700 W / 230 V

Scope of supply:
1 WHA 3000P Power Unit 230 V with integrated turbine
2 HAP 3000 Hot air iron
3 T005 15 043 99 AKT 30 Safety rest with Stop & Go function
T005 87 577 70 Foot switch 2 steps
4 T005 15 049 99 Nozzle change tool
5 T005 87 507 21 NQ 30 Nozzle, 4 side heated, 17,5 x 23,5 mm

70
Hot Air
WHA 900
700 W hot air station for
easy repair applications and
heating processes as e.g.
shrinking
Brushless turbine for ideal
hot air flow
Hot air temperature is
electronically controlled
Order-no. Model Description
T005 31 716 99 WHA 900 Hot air station 700 W / 230 V
Hot air nozzles
page 198–204 Scope of supply:
T005 15 048 99 Depositing rackNR, ND, NQ
T005 15 157 99 Rest for WHA 900
Optional:
T005 87 578 98 Horizontal rest for HAP 3

Attention: Hot air nozzles are not included in the scope of supply (see page 198-204).
Foot switch is not connectable to WHA 300 (T005 87 578 98)
"c
lic
k"

Optional horizontal rest for HAP 3

005 87 578 93 005 87 578 99


005 87 578 94

005 87 578 92

WHA 900 with Order-no. Model Description


Foot switch T005 31 716 70

WHA 900 as WHA 900 (see above) with foot switch for
activating the hot air

Scope of supply:
WHA 900 WHA 900 with connection for foot switch
Foot switch 1 step
6966 EK Hot air heat gun
For heat shrinking, drying or
to detect faulty components
on circuit boards.
Cooling is possible because
the air flow is independent
of the heater.
Temperature range ca.
400°C - 430°C
Order-no. Model Description
6966EK 6966EK Hot air heat gun 210 W / 230 V

Scope of supply:
Hot air heat gun 210 W
6964 0,2“ Reflector 0,2"
6957 1,5“ Reflector 1,5"
6958 Shrinking nozzle

Accessory:
6965A Rest for gun

71
Hot Air

WRK Reflow system


Reflow system with vacuum
pick-up
For desoldering of SMD
components 30 X 30 mm
Order-no. Model Description
T005 15 155 99 WRK Reflow system for SMD components with
external hot air
works with desoldering station WR 3M

Scope of supply:
Reflow housing:
once each 33 x 33 mm, 27 x 27 mm, 24 x 24 mm, 20 x 20 mm,
15,5 x 15,5 mm, 12,5 x 12,5 mm, 10 x 10 mm
Vacuum Pick-up 4,5 mm
Vacuum Pick-up 10 mm
Tripod Pick-up
Depositing rack for nozzles

Accessories
Order-no. Description
T005 15 154 99 Depositing rack for nozzles
T005 87 617 32 Reflow housing Set
10 x 10 mm, 12,5 x 12,5 mm, 15,5 x 15,5 mm
T005 87 617 31 Reflow housing Set 20 x 20 mm, 27 x 27 mm
T005 87 617 30 Reflow housing Set 33 x 33 mm, 24 x 24 mm
T005 87 137 99 Rubber insert Ø 4,5 mm, 10 pieces
T005 87 137 98 Rubber insert Ø 10,0 mm, 10 pieces

72
Hot Air
WRK Sets
Order-no. Model Description
T005 87 617 30 WRK Set Reflow Set 33 x 33 mm / 24 mm x 24 mm

Scope of supply:
Rubber insert,10,0 CSF, 3 pieces
Spring, 3 pieces
Vacuum Pick up Ø 10,0 mm
Reflow housing 33 x 33 mm
Reflow housing 24 x 24 mm
VAC-hose, WRK

Order-no. Model Description


T005 87 617 31 WRK Set Reflow Set 27 x 27 mm / 20 mm x 20 m

Scope of supply:
Rubber insert,10,0 CSF, 4 pieces.
Spring, 4 Stk.
Vacuum Pick up Ø 10,0 mm
Reflow housing 27 x 27 mm
Reflow housing 20 x 20 mm
VAC-hose, WVP-WRK

Order-no. Model Description


T005 87 617 32 WRK Set Reflow Set 18 x 18 mm / 15,5 mm x 15,5 mm /
12,5 x 12,5 mm / 10 mm x 10 mm

Scope of supply:
Rubber insert, 4,5 CSF/WVP, 3 pieces
Tripod
Vacuum Pick up Ø 4,5 mm
Reflow housing 18 x 18 mm
Reflow housing 15,5 x 15,5 mm
Reflow housing 12,5 x 12,5 mm
Reflow housing 10 x 10 mm
VAC-hose, WVP-WRK

73
BGA/QFP Rework Systems

74
75
Rework
BGA/QFP Rework Systems

Technical Data

ESD
WHA 3000P WHA 3000V WQB 4000SOPS

Dimensions
(B x L x H) mm: 240 x 270 x 170 240 x 270 x 101 692 x 580 x 680

Dimensions
(W x L x H) inch: 9,44 x 10,63 x 6,69 9,44 x 10,63 x 3,97 248 x 248 x 256

Mains supply voltage: 230 V 230 V 230 V

Power Output: 700 W 700 W 2300 W

Top heating: 700 W

Heating plate: large 1600 W (260 x 260 mm)


small 400 W (120 x 120 mm)
(switchable)

Compressed air supply: – 400 – 600 kPa 400 – 600 kPa


clean, dry compressed air clean, dry compressed air

Temperature accuracy: 50°C – 550°C 50°C – 550°C continuously variable 50°C – 400°C
+/ - 30°C (+ - 54°F) +/ - 30°C (+ - 54°F) Control accuracy ±10°C

Air volume hot air: continuously variable 5 – 50 l/min

Air consumption: 5 – 50 l/min 5 – 50 l/min 60 – 100 l/min

Safety Class: 1 (control unit and hand 1 (control unit and hand 1
piece hard grounded) piece hard grounded)

Order-no. T005 33 346 99 T005 33 366 99 T005 33 706 99

76
Rework
WHA 3000PS Set – The versatile system for repair and rework of fine pitch and BGA components
The WHA 3000P will perform demanding repair tasks on circuit boards with complex fine pitch surface mounted
components. The advanced control technology coupled with user-friendly operation, guarantees precision of repair
processes. While the sophisticated automatic operation mode guarantees repeatability of the process and increases
productivity and quality. Extensive range accessories compliment the machine to promote flexibility.
Further Accessories see page 82.
Patented Weller nozzle technology for maximum process control and user friendly operation. The powerful variable
speed controlled turbine generates an air volume of up to 50 litres/min. Hot Air Nozzle flows hot air at the compo-
nent. Memory space to store up to 10 thermal profiles to ensure process repeatability.
Manual operation or operation via PC software.

WHA 3000PS Set


 00 W Hot air station
7
Integrated turbine
Set with Infrared preheating
plate and circuit board holder

BGA Hot air nozzles


page 198–204
Order-no. Model Description
T005 33 556 99 WHA 3000PS Set Hot air station

Scope of supply:
1 T005 33 346 99 WHA 3000P 700 W Hot air station with integrated turbine
2 T005 33 165 99 WBHS Circuit board holder with pivoting stand
3 T005 33 386 99 WHP 3000 Infrared preheating plate, 600 W

WHA 3000P
 00 W
7
Hot air station with turbine

BGA Hot air nozzles


page 198–204
Order-no. Model Description
T005 33 346 99 WHA 3000P 700 W Hot air station with turbine

77
BGA/QFP Rework Systems

WBHS Circuit board holder with a pivoting stand for the HAP 3000 hot air pencil. Circuit boards upto 310 mm x 320
mm can be accommodated. The circuit board holder ensures that the hot air pencil is vertical to the printed circuit
board under repair and the pivoting stand allows the HAP 3000 hot air pencil to be raised and lowered precisely
onto the component being reworked.

WBHS
Circuit board holder with
a pivoting stand
For boards upto
310 x 320 mm
Order-no. Model Description
T005 33 165 99 WBHS Circuit board holder with a pivoting stand

WHA 3000VS Set


700 W
For use with inert gas

Hot air nozzles


page 198–204
Order-no. Model Description
T005 33 596 99 WHA 3000VS Set 700 W Hot air station

Scope of supply:
T005 33 366 99 WHA 3000V Hot air station 700 W for
use with inert gas
T005 33 165 99 WBHS Circuit board holder with pivoting stand
T005 33 386 99 WHP 3000 Infrared preheating plate, 600 W

78
Rework
WHP 3000
Infrared preheating plate
600 W, 230 V
Board size upto 120 x 190 mm
Temperature range 50°C – 400°C
Digital display for set and actual
temperature
Digitally controlled
3 Infrared high temperature ceramic
elements for fast and efficient heat up
2 heated zones can be selected
External sensor (accessory) connectable
RS 232-Interface cable e.g. for connec-
tion to WHA 3000 hot air station
Easy Fix board holder
(as WHP 200 see page 87)
K-type thermo couple socket
for monitoring
Order-no. Model Description
T005 33 386 99 WHP 3000 Infrared preheating plate 600 W / 230 V
ESD with Easy Fix board holder

WHP 3000
Infrared preheating plate
1200 W, 230 V
Board size upto 190 x 245 mm
Temperature range 50°C – 400°C
Digital display for set and actual
temperature
Digitally controlled
3 Infrared high temperature ceramic
elements for fast and efficient heat up
2 Easy Fix board holder
(as WHP 200 see page 87)
K-type thermo couple socket
for monitoring
Order-no. Model Description
T005 33 646 99 WHP 3000 Infrared preheating plate 1200 W / 230 V
ESD with Easy Fix board holder

Accessory:
T005 31 191 99 RS 232 Interface cable
T005 31 190 99 K-Thermoelement 0,5 mm
T005 33 165 99 WBHS Circuit board holder with pivoting stand
T005 33 164 99 WBH Circuit board holder without pivoting stand

79
BGA/QFP Rework Systems

Weller WQB Rework System


The WQB 4000SOPS rework system upgrades the Weller product range in the SMD tool sector. A well thought-out
design concept combines reliability and maximum process control with ease of use and technicaly advanced
solutions. Usefull accessories increase the possible uses of these repair work stations. For the universal circuit
board repair of BGA, QFP and SMD components, it is necessary to preheat the circuit board effectively from below
and from above to precisely heat the components to be repaired to the reflow temperature as well as to reliably
control the process. On the WQB 4000 the temperature regulated 2-Zone infrared bottom heater provides rapid
warm-up and homgeneous substrate temperatures. The hot air top heater, with digital control electronics for
temperature monitoring and regulation of the air flow rate, facilitates the finely metered supply of heat to
the components.

A temperature sensor placed directly in the hot air nozzle efficiently regulates the top heater and thus provides
maximum process control. On the digital programming unit all process steps can be programmed, saved and
if necessary protected against unauthorized use as required. The most important process parameters are optionally
displayed on the LC display during operation. Camera with two-color lighting for exact positioning.

80
Rework
WQB 4000SOPS
 300 W / 230 V
2
BGA/SMT Rework system
For components placing
with camera support placing
system

BGA Hot air nozzles


page 204
Order-no. Model Description
T005 33 706 99 WQB 4000SOPS BGA/SMT Rework system 2300 W / 230 V

Scope of supply:
Base unit with top heater, bottom heater, control electronics and pneumatic unit
Infrared radiation 1600 W
Positioning unit with digital camera and split optic
Circuit board holder with fine adjustment in X and Y direction
Temperature sensor PT 100
Nozzle change tool
Thermoelement type K 0,1 mm
5 pcs. Vacuum inserts Ø 4,5 mm
5 pcs. Vacuum inserts Ø 10,0 mm
Software WQB 4000 CONTROL and WQB 4000 SOPS
USB cable
Calibration tool
Vacuum pick up with 2 changeable vacuum inserts
Mains cable
2 m connecting tube for compressed air
Instruction manual
Max. PC board size 450 x 500 mm

81
BGA/QFP Rework Systems

Accessories for für WQB 4000SOPS, WQB


3000OPS, WQB 3000 and WHA 3000 PS / VS

Clamping set
Order-no. Description
T005 87 549 24 Clamping set for irregluar shaped circuit boards
(e.g. mobilephones, video/digital camera boards, etc.)

1 2

Support
Order-no. Description
1 T005 87 557 45 Support for large circuit boards
for WQB 3000, WQB 3000OPS, WQB 4000SOPS with iron angle
2 T005 87 667 29 Support for circuit boards for WQB 4000 with aluminium angle

Adjustable circuit
board stop
Order-no. Description
T005 87 548 73 WQB 3000 Adjustable circuit board stop
for WQB 3000 and WQB 4000

2 3
1

Downholder
Order-no. Description
1 T005 87 557 41 Spring-loaded downholder with magnet stand
for WQB 3000, WQB 3000SOPS, WBH, WBHS
2 T005 87 667 25 Spring loaded downholder with magnet stand for WQB 4000 with
aluminium angle. Angle downholder please order separately.
3 T005 87 667 26 Angle downholder (for WQB 4000 with aluminium angle)

T005 87 667 27 Set consists of: 2 x T005 87 667 25 & 1 x T005 87 667 26

82
Rework
Temperature sensor
Order-no. Description
T005 87 549 48 Temperature sensor
for WQB 3000, WQB 3000OPS, WQB 4000SOPS

Thermoelement
Order-no. Description
T005 87 557 82 Thermoelement type K, Ø 0,1 mm
T005 31 190 99 Thermoelement type K, Ø 0,5 mm

NQ-Adapter

Order-no. Description
T005 87 549 70 NQ adapter for WQB 2000/3000/4000

Vacuum insert
Order-no. Description
T005 87 137 99 Vacuum insert Ø 4,5 mm, 10 piece
T005 87 137 98 Vacuum insert Ø 10,0 mm, 10 piece

WPK Print Kit


Order-no. Description
T005 13 847 99 The right print kit for your component. On request

consits of: Print station complete with squeegee blade 70 x 25 mm


Matching print templates for your device on request.

83
Accessories for Temperature Measuring and Calibration

WCB 2 Measuring and Calibration Box


The WCB 2 is an external input unit for programming additional functions. It works with every digital Weller sta-
tion. The setting is fast and easy. Battery powered supply makes the box independent from any mains and easy to
transport. The WCB 2 has an PC interface (RS 232) and an integrated temperature gauge for thermo couple type K
(accessory). The functions are:

WCB 2
Measuring and Calibration Box
for WSD series
OFFSET: Correction value for soldering tip
temperature
SETBACK: Reduction on set temperature
after a specified period of time
LOCK: Locking the set temperature
°C/°F: Switching temperature display °C/°F
WINDOW: Setting a set value window.
If the actual temperature is within the set
value window a potential-free contact is
activated
Temperature measuring tips are available
for each soldering iron
Order-no. Model Description
T005 31 180 99 WCB 2 Calibration unit

Scope of supply:
Calibration unit
Battery 4 x 1,5 V

Accessories:
T005 31 184 99 Network adapter 230 V, 50 Hz
T005 31 190 99 Thermoelement type K, ø 0,5 mm
T005 31 191 99 Interface Cable RS 232

84
Accessories
WTT 1 Temperature Measuring Unit
The WTT 1 digital temperature measuring system has been specially designed for measuring the temperature of
soldering iron tips. The probe has a double sensor system and an own internal heat source. The measured tempe-
rature is fed to a control system that records the flow of heat in the probe and stabilises it with the aid of the
internal heat source. This design ensures that no heat is drawn by the probe from the object to be measured.
Erroneous measurements due to the large thermal load of the probe are thus prevented.
The measured temperature is indicated on a three-digit LED display to a resolution of 1°C. A red dot in the display
is used to indicate the measured value and simplifies the reading of the measured temperature. An adjustable pre-
heat temperature ensures a rapid response even at high temperatures. Different methods of equipotentioal bon-
ding and the ESD appropriate design of the control unit and probe supplement the quality of this measuring unit.

ESD

WTT 1
Temperature measuring system
Temperature range
50°C –500°C
Tolerance +/- 5°C
Dimensions 166 x 115 x 101 mm
(L x W x H)
Order-no. Model Description
T005 31 246 99 WTT 1 Temperature measuring system

Scope of supply:
Power unit
T005 29 109 99 Probe for WTT 1

Temperature
Measuring System
 onnection to WCB 2
C
calibration unit
For measuring soldering tip
temperature
Order-no. Model Description
T005 13 832 99 For connection to unit WCB 2 or all other
temperature measure instruments with
type K sensor port.

85
Accessories Preheating plates

Preheating plates are used to preheat circuit boards under repair to reduce the possibility of thermal damages and
to reduce the heat requirement of the soldering tool for speeding up the repair process.

WHP 80 Preheating plate


80 W, 24 V
Heating surface 80 x 50 mm
Temperature range 50°C – 200°C
For all Weller stations with min. 80 W
Size housing 150 x 120 x 65 mm
(L x B x H)

ESD

Order-no. Model Description


T005 27 028 99 WHP 80 Preheating plate 80 W, 24 V, 80 x 50 mm

WXHP 120 Preheating plate


120 W, 24 V
Preheating Size 80 x 50 mm
Temperature range 50°C – 200°C
Platinum sensor
Internal parameter storage
(Zero Tolerance)
Connectable to:
WX 1, WX 2, WXD 2 WXA 2
Size housing Available from September 2013
ESD

150 x 120 x 65 mm
(L x B x H) Order-no. Model Description
T005 27 029 99 WXHP 120 Preheating plate120 W, 24 V, 80 x 50 mm

WHP 1000 Preheating plate


1000 W, 230 V
Heating surface
Temperature range
RS 232 Interface e.g. for connection to
Weller hot air stations WHA 3000
Digital display for set and read temperature
Element Type K (accessory) connectable ESD

Order-no. Model Description


T005 33 648 99 WHP 1000 Preheating plate 1000 W, 230 V, 220 x 150 mm

86
WHP 200
Infrared preheating plate

Accessories
200 W, 230 V
Heating surface 120 x 60 mm
Temperature range 50°C - 400°C
Digital display for set and read temperature
Electronic temperature control
Infrared high temperature ceramic elements
for fast and efficient heat up Easy Fix
2 Easy Fix board holder board holder
ESD

ESD safe
Order-no. Model Description
T005 33 716 99 WHP 200 Preheating plate 200 W, 230 V, 120 x 60 mm
with easy fix board holder

WHP 3000
Infrared preheating plate
600 W, 230 V
Heating surface 120 x 190 mm
Temperature range 50°C - 400°C
Digital display for set and read temperature
Electronic temperature control
3 Infrared high temperature ceramic
elements for fast and efficient heat up
Two heated zones can be selected
Element Type K (accessory) connectable
RS 232 Interface e.g. for connection to
Weller hot air stations WHA 3000 ESD

2 Easy Fix board holder


(as WHP 200) Order-no. Model Description
T005 33 386 99 WHP 3000 Infrared preheating plate 600 W / 230 V
with Easy Fix board holder

WHP 3000
Infrared preheating plate
1200 W, 230 V
 eating surface 190 x 245 mm
H
Temperature range 50°C - 400°C
Digital display for set and read
temperature
Electronic temperature control
6 Infrared high temperature ceramic
elements for fast and efficient heat up
2 Easy Fix board holder ESD

(as WHP 200)


Order-no. Model Description
T005 33 646 99 WHP 3000 Infrared preheating plate 1200 W, 230 V
with Easy Fix board holder
Accessories:
T005 31 191 99 RS 232 Interface Cable
T005 31 190 99 Thermoelement Type K 0,5 mm
T005 33 165 99 WBHS PC board holder with pivoting stand
T005 33 164 99 WBH PC board holder without stand

87
Accessories PCB Board Holders

USB Microscope
Microscope with digital camera and USB
interface
Adjustable work stand
Application software
Resolution: 1280 x 1024 MP
Interface: USB 2.0
Magnification: 20X – 90X
Sensor 1/3“ Color CMOS
Video frame rate: up to 30 Fps
Illumination: 8 build-in Hightech LEDs
LED on/off controlled by software
Save file format: BMP, JPG, AVI
Dimensions: 100 mm (L) x 32 mm (D)
Cable length: approx. 1,8 m

Order-no. Model Description


ESD T005 13 835 99 USB Microscope with digital camera
and adjustable work stand
T005 13 839 99 USB Microscope with digital camera and
adjustable work stand, with polarisation filter

T005 13 834 99 Stand without arm

ESF 120ESD PCB board holder


Max. size 160 x 235 mm
Rotates through 360° in increments of 15°
Spring clamp
Cushioned arm for component fixing

Order-no. Model Description


ESD T005 15 026 99 ESF 120ESD PCB board holder

WBH 2 PCB board holder


Max. size 310 x 320 mm

Order-no. Model Description


T005 33 167 99 WBH2 Board holder without stand

88
Accessories
WBHS PCB
board holder with stand
Max. size 310 x 320 mm
Board positioning in X and Y directions
For single and doublesided boards
Stand to mount hot air pencil HAP 3000
Preheating plate WHP 3000 could be fitted
under the board holder

Order-no. Model Description


T005 33 165 99 WBHS PCB board holder with stand
for WHA 3000P + WHA 3000V

Stand of WBHS
Order-no. Description
T005 33 166 99 Stand of WBHS

WBH PCB board


holder without stand
Same as WBHS but
without stand
Order-no. Model Description
T005 33 164 99 WBH PCB board holder without stand

Accessories for WBHS, WBH, WQB


Order-no. Description
T005 87 548 73 Adjustable circuit boarder stop

T005 87 557 45 Support for large dimensioned circuit boards

T005 87 557 41 Downholder for circuit boards

T005 87 549 24 Clamping set for irregular shaped circuit boards


(e.g. mobile phones, video/digital camera boards, etc.)

89
Accessories Soldering Bathes
Rework preparation tool e.g. for tin coating of wire ends and cleaning of leads and wires from excess and dirt.
All soldering baths are suitable for leadfree solder.

W101 H Soldering Bath


100 W, 230 V ESD
Inside Ø 17,4 mm, depth 22 mm
Different temperatures available
Magnastat temperature control
Horizontal stand
For lead free solder
Order-no. Model Description
T005 61 093 99 W101 H Miniature soldering bath 100 W, 230 V

Scope of supply:
Miniature soldering bath with 330°C insert
and horizontal stand
Accessories:
T005 11 706 99 Insert for temperature 285°C
T005 11 707 99 Insert for temperature 330°C
T005 11 708 99 Insert for temperature 380°C
T005 11 709 99 Insert for temperature 450°C

WSB 80 Soldering Bath


80 W, 24 V
Inside Ø 20 mm, depth 25 mm
Temperature range 50°C – 450°C
Connectable to all Weller 80 W digital stations
V2A tray to guard against dripping solder
residue
Size housing: 150 x 120 x 65 mm
(L x B x H)
Heat-up time ~ 7 min
(50°C – 350°C) Order-no. Model Description
For lead free solder T005 27 040 99 WSB 80 Soldering bath 80 W, 24 V

WSB 150 Soldering Bath


150 W, 24 V
Soldering bath size: 58 x 33 x 19 mm (L x W x H)
Temperature range 50°C – 550°C
Connectable to all Weller 150 W digital stations
V2A tray to guard against dripping solder residue
Size housing: 150 x 120 x 65 mm (L x W x H)
Heat-up time ~ 10 min (50°C – 350°C)
For lead free solder
Order-no. Model Description
T005 27 042 99 WSB 150 WSB 150 Soldering bath 150 W, 24 V

WXSB 200 Soldering Bath


200 W, 24 V
Soldering bath size: 58 x 33 x 19 mm (L x W x H)
Temperature range 100°C – 500°C
Connectable to all WX tools
Heat-up time ~ 10 min (50°C – 350°C)
Size housing: 150 x 120 x 65 mm Available from September 2013
(L x W x H)
Order-no. Model Description
T005 27 043 99 WXSB 200 WXSB 200 Soldering bath 200 W, 24 V

90
Accessories
The Weller WST 82 temperature controlled thermal stripping tool is suitable for all 80 W Weller stations.
It strips off thermoplastic insulation materials by using precisely shaped stripping blades.
The stripping length is adjustable up to 30 mm. Optimal temperature control via power unit (accessory).

Thermal
stripping tool
WST 82 KIT1 3 7

Suitable for all 80 W


Weller stations
For ribbon cable and
round wire
Order-no. Model Description
T005 25 032 99 WST 82 KIT1 Thermal stripping tool 80 W, 24 V

Scope of supply:
Thermal stripping tool WST 82
T005 87 250 34 Brush
7 T005 87 257 42 Cutting knife set
3 T005 87 257 26 Knife Set AWG 12, 16, 24
T005 15 032 98 Safety rest

Thermal
stripping tool 2
WST 82 KIT2
Suitable for all 80 W 1
Weller stations 6
Flex cord for 1,5 - 3,5 m
working distance
For ribbon cable and
round wire
Order-no. Model Description
T005 25 031 99 WST 82 KIT2 Thermal stripping tool 80 W, 24 V
with flexcord for wider operation range

Scope of supply:
Thermal stripping tool WST 82
1 T005 87 250 34 Brush
6 T005 87 257 36 V-Knife Set 4,25 mm x 2 mm
2 T005 15 032 98 Safety rest

2 3 4 5 6 7

Accessories WST 82
Order-no. Description
2 T005 87 257 22 Universal knife set 9 mm x 2 mm
3 T005 87 257 26 Knife set AWG AWG 12, 16, 24 (2,0, 1,3, 0,51 mm)
4 T005 87 257 29 Knife set AWGAWG 12, 14, 24, 26 (2,0, 1,6, 0,51, 0,4 mm)
5 T005 87 257 32 Knife set AWG AWG 14, 18, 22, 26 (1,6, 1,02, 0,64, 0,4 mm)
6 T005 87 257 36 V-Knife set AWG 4,25 mm x 2 mm
7 T005 87 257 42 Cutting knife set, width 23 mm 23 mm

91
Accessories Desoldering Pumps

With the hand-held desoldering pumps a vacuum is produced by means of a piston, cylinder and spring force.
The piston is tensioned manually and secured automatically. The piston is moved back suddenly by pressing the
release button and a vacuum is created briefly so that the soldered joint is freed of liquid solder.

SA 21A
Manual desoldering pump
Length 200 mm
Metal housing
antistatic
Order-no. Model Description
SA21A SA 21A Manual desoldering pump

Accessories:
SA 21A1 Desoldering tip antistatic for SA 21A

PS 100A
Manual desoldering pump
Length 150 mm
Strong vacuum,
minimal rebound
Metal housing
antistatic
(with tip PS 1001A)

Order-no. Model Description


PS100A PS 100A Manual desoldering pump

Accessories:
PS 1001A Desoldering tip antistatic for PS 100A

PS 200A
Manual desoldering pump
Length 200 mm
Strong vacuum,
minimal rebound
Metal housing
antistatic
(with tip PS 2001A)

Order-no. Model Description


PS200A PS 200A Manual desoldering pump

Accessories:
PS 2001A Desoldering tip antistatic for PS 200A

92
Accessories
Vacuum-Pen
For easy pick and place of delicate SMD components. The vacuum pen avoids stress and damage to the leads.
The versatile compact sized pen is independent from compressed air or batteries.

WLSK 200 Vacuum-Pen

Order-no. Model Description


WLSK200 WLSK 200 Vacuum-Pen
including Tip 3,2 mm x 9,5mm
Accessories:
WLSK200T18 WLSKT 18 Replacement with tip, rubber 3,2 mm
WLSK200T38 WLSKT 38 Replacement with tip, rubber 9,5 mm
KDS260S KDS 260S Replacement rubber Ø 3,2 mm
KDS260M KDS 260S Replacement rubber Ø 6,3mm
KDS260L KDS 260L Replacement rubber Ø 9,5 mm

SD 1000 Solder Dispenser


For use of coils up to 1000 g
Length 95 mm, core Ø > 17 mm
Length 70 mm, core Ø > 12 mm
Length 84 mm, core Ø < 12 mm

Order-no. Model Description


T005 13 017 99 SD 1000 Solder Dispenser

ABW 2 Extension
for additional reel
For use of coils up to 1000 g
Length 95 mm, core Ø > 17 mm
Length 70 mm, core Ø > 12 mm
Length 84 mm core Ø < 12 mm

Order-no. Model Description


T005 13 013 99 ABW 2 Extension for additional reel, to be
fixed on SD 1000

93
Accessories Cleaning Tools
The solution for cleaning lead free solder!
When using lead free you will be experienced an increased in oxidation in the wettable area of the tip. These oxides
must be removed regularly otherwise it will make the tip completely unwettable and not usable anymore. When
cleaning the tip by means of the Weller WDC Dry Cleaner a special brass wool is used. First the surplus solder is
removed by tapping the tip on the soft edge of the collector box.The final cleaning is then done by pushing and tur-
ning the tip in the brass wool. After cleaning there is still a fine amount of solder on the tip avoiding fast oxidation
of the iron layer which is an advantage versus the cleaning by the wet sponge. The brass wool can be soaked in flux
which may improve the performance further. More informations for cleaning you can find on page 160/161.

WDC Dry cleaner


Minimisation of the erosion
 ouble soldering tip lifetime
D
Superior wetting properties
Reduced spring effect - less solder splashes

Order-no. Model Description


T005 15 124 99 WDC Dry cleaner for soldering tips
with brass cleaning wool

Accessories:
T005 13 840 99 Brass cleaning wool for WDC (2 pieces)
T005 13 824 99 Metal wool for WDC (2 pieces)

WDC 2 Dry cleaner


Order-no. Model Description
T005 15 125 99 WDC 2 Dry Cleaner for WDH safety rests
with brass cleaning wool

Accessories:
T005 13 841 99 Brass cleaning wool for WDC 2 (2 pieces)
T005 13 825 99 Metal wool for WDC 2 (2 pieces)

Cleaning sponge
Order-no. Description
T005 22 419 99 Cleaning sponge single-layer, 70 x 55 x 16 mm
T005 22 420 99 Cleaning sponge double-layer, 70 x 55 x 16 mm

Stainless steel brush


Order-no. Model Description
T005 13 827 99 Stainless steel brush (3 pieces)

94
Accessories
WPB 1 Polishing Bar
Cleaning only possible in cold state
of the soldering tip.
Further informations for cleaning
you can find on page 160/161

Order-no. Model Description


WPB1 WPB 1 Polishing Bar for removal of compacted oxidised
films on soldering tips.

WSW Lead free soldering wire


for longer tip lifetime
Soldering wire with integrated flux core
Superior wetting properties
Cost reduction due to reduction in tip
change frequency
Not flux soaked - no process pollution Available September 2013
Reduction of service costs for removing
of oxidised layers Type WSW SAC M1 WSW SAC L0 WSW SC L0 WSW SC M1
No-clean flux
Alloy Sn3.0Ag0.5Cu Sn3.0Ag0.5Cu Sn0.7Cu Sn0.7Cu
Flux content 3,5 %
Further informations for Temperature 217-221°C 217-221°C 227°C 227°C
cleaning you can find Flux M1 L0 L0 M1
on page 160–161. J-STD 004
Flux 3.5% 3.5% 3.5% 3.5%
content
Weight 500 gr 500 gr 500 gr 500 gr

Diameter Art.-Nr. Art.-Nr. Art.-Nr. Art.-Nr.

0,3 mm T005 13 865 99 T005 13 872 99 - -


0,5 mm T005 13 864 99 T005 13 870 99 T005 13 880 99 T005 13 876 99
0,8 mm T005 13 863 99 T005 13 869 99 T005 13 879 99 T005 13 875 99
1,0 mm T005 13 862 99 T005 13 868 99 T005 13 878 99 T005 13 874 99
1,2 mm T005 13 861 99 T005 13 867 99 T005 13 877 99 T005 13 873 99
1,6 mm T005 13 860 99 T005 13 866 99 - -
Gewicht 250 gr 250 gr 250 gr 250 gr
Diameter Art.-Nr. Art.-Nr. Art.-Nr. Art.-Nr.
0,8 mm T005 13 885 99 T005 13 887 99 - -
1,0 mm T005 13 886 99 T005 13 888 99 - -
Weight 100 gr 100 gr 100 gr 100 gr
Diameter Art.-Nr. Art.-Nr. Art.-Nr. Art.-Nr.
0,3 mm T005 13 881 99 T005 13 883 99 - -
0,5 mm T005 13 882 99 T005 13 884 99 - -

Tip-Activator
Cleaning only possible in hot
state of the soldering tip.
Further informations for cleaning
you can find on page 160–161.

Order-no. Model Description


T005 13 031 99 Tip-Activator For regeneration of oxidized tips

95
Accessories Cleaning Tools

WDC Dry cleaner 2

Further informations for 3


cleaning you can find on 4
page 160–161.
Order-no. Model Description
T005 15 126 99 WDC Dry cleaner

Scope of supply:
1 T005 15 124 99 WDC Weller Dry Cleaner
2 T005 13 031 99 Tip Activator
3 T005 13 827 99 Stainless steel brush
4 WPB 1 Polishing Bar

WDC 2 Dry cleaner 2

Further informations for


cleaning you can find on 4 3
page 160–161.
Order-no. Model Description
T005 15 127 99 WDC 2 Dry cleaner

Scope of supply:
1 T005 15 124 99 WDC 2 Weller Dry Cleaner
2 T005 13 031 99 Tip Activator
3 T005 13 827 99 Stainless steel brush
4 WPB 1 Polishing Bar

The desoldering wires consists of a copper net with flux.


The special surface treatment allows efficient solder removal.

Desoldering Wires
Order-no. Model Description
T005 13 010 99 Desoldering wire 1,6 m coil, width 1,5 mm
T005 13 011 99 Desoldering wire 1,6 m coil, width 2 mm
T005 13 012 99 Desoldering wire 1,6 m coil, width 2,5 mm

T005 13 028 99 Desoldering wire 15 m coil, width 2,5 mm

T005 13 026 99 Desoldering wire 30 m coil, width 1,5 mm


T005 13 027 99 Desoldering wire 30 m coil, width 2 mm

96
Accessories
Liquid flux
Without brush.
Typ 1.1.3.AF-SW32,
EN29 454
Remaining flux is not corrosive
DIN EN 61190 ROL0
Order-no. Description
Flux on base of resin
T005 13 831 99 Liquid flux (100 ml) for simple soldering applications with high
temperature and long soldering times (for example wire and dip)

Liquid flux
With brush
Solvent content 73 %
ROL1 related to Order-no. Description
IPC J-STD-004 T005 13 837 99 Liquid flux RMA (15 ml) especially for BGA and SMT rework.
Very reliable, avoids short cuts

The Spot-Mask is a material to protect connectors of PCBs from tinning during the reflow process.
For manual rework the Spot-Mask is easily applied and removed. Mechanical fixture after 6 min, hardened
after 2-3 hours by 20°C, 1 hour by 95°C.

Spot-Mask
Storable 12 months.
Suitable for lead free applications.

Order-no. Model Description


SM15748BK Spot-Mask Suitable for lead free applications, 250 ml

Extension cord

Order-no. Description
T005 32 099 99 Extension cord 2-wire, 4 m for,Soldering iron TCPS
T005 25 098 99 Extension cord 5-wire, 4 m, up to 50 W for
Soldering iron LR 21, MLR 21, WTA 50
T005 26 098 99 Extension cord 7-wire, 3 m, up to 80 W,
for Soldering iron WMP, WP 80, WSP 80

97
Why Fume Extraction ?

Many work environments today, including soldering, adhesives, It is important to use the correct safety equipment to remove
welding and laser applications, create particles and gases that these hazardous substances. Fine particles are more dangerous
can be harmful to the work place and the environment. Most to inhale than big particles as they get caught more easily and
people thought that the move to leadfree soldering would be block the alveoli in the lungs.
more nature friendly. In reality leadfree soldering smoke
emissions contain more breathable fine dust particles. To protect the operator it is important to use an extraction
More smaller particles are produced due to the higher working system that is able to separate these particles and gases and then
temperatures required and because more flux is used in the re-circulates the cleaned air back into the work place. This saves
soldering process. energy and reduces energy costs.

In many countries legal regulations governing clean air in the


work place require that hazardous substances are removed from The smaller the particles are, the deeper they penetrate into
the air in order to avoid harmful effects on people and machines. the respiratory system
The deeper the particles penetrate, the higher are the
health risks
The smallest particles travels via alveoli into the bloodstream

Fine dust accumulation in


the human body

Fibres 10 µm
Pollen 10 µm

Bacteria
Pigments 5 µm Fine dust filter F7 / M5

Smog
Asbestos dust > 1µm Wide band gas filter E 12
Viruses > 0,5 µm

Gas Gasfilter

90 minutes soldering with leadfree solder wire

before after

98
Fume Extraction
Pollution concentration Filter process

Increasing soldering temperature causes higher WFE, WFE P WFE 2X Zero Smog 20T
pollutant concentration of small particles! Zero Smog 4V
Zero Smog 6V
WFE 2ES
600

Leadfree solder 340 °C 2. + 3. 1.


500

400

2. or 3. 2. or 3.
Million particles pro m3

300

Leadfree solder 310 °C


200 1.

100

Particle size in µm
0
0,1 0,5 2,5 12,5
Filter drawings not true to original

Filter classes and recommended applications

Medium filtration efficiency Em %


1. Fine dust filter against particle size 0,12 µm
For standard applications with a small amount of flux and polluti-
on gases with high solid content, Weller® FT offers filter classes 100 >99,5 %
M 5 or F 7. 90
97 %

80
2. Compact filter consisting of: 70
EPA filter 60
95 %
Filter particles up to 0,3 μm. 50
Weller® FT offers EPA (Efficiency Particulate Air) filters of class E 40
12, medium filtration efficiency 99,5%. 30
20
Wide band gas filter 10
Wide band gas filter 0
For cleaning harmful fumes and vapours. The Weller® FT wide
Filter class M 5 F 7 E 12
band gas filter consists of 50% active carbon and 50% Puratex.
Harmful gases with a high molecular weight are cleaned by the
active carbon. Puratex it suitable for absorbing gases of lower
molecular weight. Because of its composition, Puratex is able to
convert a large number of chemical pollutants by means of mole-
cular modification into non-polluting gases.

3. Gas filter (option)


The gas filter is used for extracting adhesive fumes and solvents.
Experience has shown that filtering suspended particles is not so
vital in this respect. The gas filter is filled with 50% active carbon
and 50% Puratex. The EPA E 12 is omitted.

99
Solutions for Fume Extraction – For clean air

Weller FT offers two extraction solutions:

Volume Extraction
ESD

Larger areas can be covered


Low maintenance
Mobile
Quick & easy installation
Economic for 1 to 8 work places
Remote control

More suitable for applications involving, for example, solder


baths, hot air soldering, micro solders and gluing work.
Weller® FT offers various mobile systems that purify the air up
to a maximum of 8 workplaces.

Weller® FT Easy-Click-60 Example for installation

Set up your volume extraction solution


with our configurator
www.weller.eu

Tip Extraction
ESD

Less investment per work place


Collect pollution direct at source
Up to 20 collection points with one system
(200 m apart)
Ergonomic friendly with easy access to work piece
No noise
Minimal air movement

Weller® FT FE (Fume extraction) soldering irons have a


smoke tube integrated into the handle. When soldering the
tube is positioned directly above the joint and collects any
fumes produced. Fume extraction attachments can be retro
fitted to non fume extraction

100
Fume Extraction
Volume extraction with extraction arms
Low underpressure
High volume flow rate

For 1 extraction arm ø 60


- Volume flow rate = 50 – 80 [m3/h]
- Underpressure = 300 – 700 [Pa]

For 6 extraction arms ø 60


- Volume flow rate = 300 – 480 [m3/h]
- Underpressure = 300 – 700 [Pa]

Weller® FT Easy-Click-60 connection elements for quick and easy


installation for volume extraction

The tube is positioned directly above the joint and


collects any fumes produced.
High underpressure
Low volume flow rate

For 1 FE soldering iron


- Volume flow rate = 1 – 1,5 [m3/h]
- Underpressure = 10.000 [Pa]

For 25 soldering irons


- Volume flow rate = 25 – 30 [m3/h]
- Underpressure = 10.000 [Pa]

101
Volume Extraction

WFE 2ES WFE 2X

Spare filter Sloped nozzle Accessory

Fine dust filter M 5 Sloped nozzle


T005 87 627 03

Pre filter box

Pocket filter
EPA Filter H12 Funnel nozzle for pre filter box
and active carbon
T005 87 627 01
Filter for WFE 2X
Set (M 5 + H 12) T005 36 590 99
Exhaust hood

Trolley
with wheels
Extraction arms Sets

Hanging deviar

KIT 1 WF Nozzle KIT 1 S WF KIT 1 WF KIT 1 WF 32 KIT 1 WF 60


sloped 60 mm Funnel

Remote control

Accessories Installation

Extraction arm Extraction arm 32 Adapter Kit WFV Stop valve Extraction hose Adapter
mm incl. nozzle 50-60 mm 1 m, 3 m, 5 m 40/60

102
Fume Extraction
Zero Smog 4V Zero Smog 6V

Remote control Spare filter Filter

Fine dust filter M 5


T005 87 359 37 (2S, 4V)
T005 87 358 37 (4S, 6V) Pre filter box
WX Adapter for
Remote control WX
T005 87 627 24 Connection cable
T005 87 647 10
Fine dust filter F 7
T005 87 359 38 (2S, 4V)
T005 87 358 36 (4S, 6V) Pocket filter F7
Adapter

Filtering for
sticky particles
ø 75 mm on Easy-Click 60 Compact filter
T005 87 359 36 (2S, 4V)
T005 87 358 38 (4S, 6V)

End cap
Compact filter
for adhesive fumes
Easy-Click 60, T005 87 358 95 (2S, 4V)
60 mm T005 87 358 35 (4S, 6V)

Female adapter Male adapter T-piece with 2 male Hose connector, Hose connector,
and 1 female adapter angle straight

103
Volume Extraction

Technical data

WFE 2ES WFE 2X

Dimensions L x B x H (mm): 320 x 320 x 395 460 x 610 x 210

Weight 9 kg 15 kg

Voltage 230V, 50Hz / 120 V, 60 Hz 100-240 V, 60 Hz

Sound level in 1m 55 dB (A) 54 dB (A)

Electrical power 115 VA 175 VA

Max. vacuum 1800 Pa 2.300 Pa

Max. capacity 180 m3/h 100 m3/h

Fine dust filter Fine dust filter M 5 Fine dust filter F 7

Filter EPA Filter E 12 and active carbon Compact filter EPA filter E 12
(*Set incl. filter M 5) and 50% active carbon, 50% Puratex

104
Fume Extraction
Zero Smog 4V Zero Smog 6V

Dimensions L x B x H (mm): 320 x 320 x 395 450 x 450 x 650

Weight 19 kg 40 kg

Voltage 230 V / 50 Hz (120 V / 60 Hz) 230 V / 50 Hz

Sound level in 1m 48 dB (A) 51 dB (A)

Electrical power 275 VA 460 VA

Max. vacuum 2700 Pa 2800 Pa

Max. capacity 230 m3/h 615 m3/h

Fine dust filter Fine dust filter F 7 Fine dust filter F 7

Filter Compact filter EPA filter E 12 Compact filter EPA filter E 12


(50% active carbon, 50% Puratex) (50% active carbon, 50% Puratex)

105
Volume Extraction

Low maintenance
Flexible
Quick and easy installation
For different applications

ESD

For applications where volume extraction is more suitable, e.g. solder baths, hot air soldering, micro solders and
gluing work, Weller offers the mobile systems Zero Smog 4V and Zero Smog 6V. The units purify the air upto 8
workplaces. A wide range of accessory is available for each system.

 onstant flow control (CFC)


C
Efficiency test via USB port
Acoustical and optical filter alarm

Zero Smog 4V
For upto 4 workplaces
Order-no. Model Description
T005 36 606 99 Zero Smog 4V Mobile fume extraction unit 230 V / 50 Hz,
for volume extraction with built in turbine

Scope of supply:
Fume extraction unit 230 V / 50 Hz
Filter (EPA filter E 12 and wide band gas filter
50% active carbon / 50% Puratex)
Fine dust filter F 7

 onstant flow control (CFC)


C
Efficiency test via USB port
Acoustical and optical filter alarm

Zero Smog 4V
Includes adhesive fume filter
For upto 4 workplaces
Order-no. Model Description
T005 36 616 99 Zero Smog 4V Mobile fume extraction unit 230 V / 50 Hz
for volume extraction with built in turbine with
adhesive fume filter

Scope of supply:
Fume extraction unit 230 V / 50 Hz
Filter for adhesive fumes (wide band gas filter
50% active carbon / 50% Puratex)
Fine dust filter F 7

106
Fume Extraction
Zero Smog 4V
Kit 1 sloped nozzle
F or upto 4 workplaces
Set with 1 Extraction arm
and Sloped nozzle
Order-no. Model Description
T005 36 636 99 Zero Smog 4V Mobile fume extraction kit 230 V / 50 Hz
Kit 1 for 1 workplace - upgrading to 4 workplaces
sloped nozzle possible with further accessories

Scope of supply:
T005 36 606 99 Zero Smog 4V Fume extraction unit 230 V / 50 Hz
Compact filter (EPA filter E 12 and wide band gas
filter 50% active carbon / 50% Puratex)
Fine dust filter F 7
T005 36 572 99 Kit 1 WF Sloped 60 for volume extraction
(50% Active carbon , 50% Puratex)

Consists of:
T005 36 578 99 Extraction arm
T005 36 577 99 Sloped nozzle
T005 36 574 99 WFV 60 Stop valve incl. bench mounting brackets
T005 36 575 99 Bench mounting bracket
T005 36 576 99 Extraction hose

Zero Smog 4V
Kit 2 sloped nozzle
F or upto 4 workplaces
Set with 2 Extraction arms
and Sloped nozzle
Order-no. Model Description
T005 36 656 99 Zero Smog 4V Mobile fume extraction kit 230 V / 50 Hz
Kit 2 for 2 workplaces - upgrading to 4 workplaces
sloped nozzle possible with further accessories

Scope of supply:
T005 36 606 99 Zero Smog 4V Fume extraction unit 230 V / 50 Hz
Compact filter (EPA filter E 12 and wide band gas
filter 50% active carbon / 50% Puratex)
Fine dust filter F 7
2 x T005 36 572 99 KIT 1 WF Sloped 60 for volume extraction

Consists of:
2 x T005 36 578 99 Extraction arm
2 x T005 36 577 99 Sloped nozzle
2 x T005 36 574 99 WFV 60 Stop valve incl. bench mounting brackets
2 x T005 36 575 99 Bench mounting bracket
2 x T005 36 576 99 Extraction hose

107
Volume Extraction

Zero Smog 4V
Kit 1 Funnel nozzle
F or upto 4 workplaces
Set with 1 Extraction arm
and funnel nozzle
Order-no. Model Description
T005 36 626 99 Zero Smog 4V Mobile fume extraction kit 230 V / 50 Hz
Kit 1 for 1 workplace - upgrading to 4 workplaces
Funnel nozzle possible with further accessories

Scope of supply:
T005 36 606 99 Zero Smog 4V Fume extraction unit 230 V / 50 Hz
Compact filter (EPA filter E 12 and wide band gas
filter 50% active carbon / 50% Puratex)
Fine dust filter F 7
T005 36 571 99 Kit 1 WF Funnel 60 for volume extraction

Consists of:
T005 36 578 99 Extraction arm
T005 36 573 99 Funnel nozzle
T005 36 574 99 WFV 60 Stop valve incl. bench mounting brackets
T005 36 575 99 Bench mounting bracket
T005 36 576 99 Extraction hose

Zero Smog 4V
Kit 2 Funnel nozzle
F or upto 4 workplaces
Set with 2 Extraction arm
and funnel nozzle
Order-no. Model Description
T005 36 646 99 Zero Smog 4V Mobile fume extraction kit 230 V / 50 Hz
Kit 2 for 2 workplace - upgrading to 4 workplaces
Funnel nozzle possible with further accessories

Scope of supply:
T005 36 606 99 Zero Smog 4V Fume extraction unit 230 V / 50 Hz
Compact filter (EPA filter E 12 and wide band gas
filter 50% active carbon / 50% Puratex)
Fine dust filter F 7
2 x T005 36 571 99 KIT 1 WF Funnel 60 for volume extraction

Consists of:
2 x T005 36 578 99 Extraction arm
2 x T005 36 573 99 Funnel nozzle
2 x T005 36 574 99 WFV 60 Stop valve incl. bench mounting brackets
2 x T005 36 575 99 Bench mounting bracket
2 x T005 36 576 99 Extraction hose

108
Fume Extraction
WFE 2ES Set
For max. 2 workplaces
S et with 1 Extraction arm
and Funnel nozzle
Economy solution
Order-no. Model Description
T005 36 516 89 WFE 2ES Set Mobile solution for volume extraction
for max. 2 workplaces, quick and easy
to install for 1 workplace

Scope of supply:
T005 36 506 99 WFE 2ES Fume extraction unit - Compact filter, consists of:
EPA filter E 12, active carbonate foam,
Fine dust filter M 5
T005 36 571 99 KIT 1 WF Funnel 60 for volume extraction

Consists of:
T005 36 578 99 Extraction arm
T005 36 573 99 Funnel nozzle
T005 36 574 99 WFV 60 Stop valve incl. bench mounting brackets
T005 36 575 99 Bench mounting bracket
T005 36 576 99 Extraction hose

WFE 2ES
F or max. 2 workplaces
Economy solution

Order-no. Model Description


T005 36 506 99 WFE 2ES Fume extraction unit 230 V
with EPA filter E 12 active filter,
fine dust filter M 5

T005 36 506 70 WFE 2ES WFE 2ES with wide band gas filter
for adhesive fumes

109
Volume Extraction

WFE 2X Kit
F or max. 2 workplaces
Set with 1 Extraction arm
Order-no. Model Description
and Sloped nozzle
T005 36 587 99 WFE 2X Kit 1S Mobile fume extraction unit 100-240 V with
Sloped stativ extraction arm for 1 workplace
Scope of supply:
T005 36 588 99 WFE 2X Fume extraction unit 100-240 V / 50/60 Hz
T005 36 579 99 Easy-Click-60 2 joint aluminium arm with
sloped nozzle, length 1,2 m
Consists of:
T005 36 598 99 Stativ extraction arm without valve
T005 36 575 99 Bench mounting bracket
T005 36 576 99 Extraction hose
T005 36 577 99 Sloped nozzle
Extraction arm 70 cm

WFE 2X Kit 1
F or max. 2 workplaces
Order-no. Model Description
Set with 1 extraction arm
T005 36 589 99 WFE 2X Kit 1 Mobile fume extraction unit 100-240 V with
Sloped stativ extraction arm for 1 workplace
Scope of supply:
T005 36 588 99 WFE 2X Fume extraction unit 100-240 V / 50/60 Hz
T005 36 719 99 in the scope of supply
Consists of:
Stop valve
Bench mounting bracket
Extraction hose flexible 3 m
Extraction arm ø 60 mm with funnel
Funnel nozzle

WFE 2X
For max. 2 workplaces

Order-no. Model Description


T005 36 588 99 WFE 2X Fume Extraction Unit 230 V / 50 Hz
for volume extraction
Scope of supply:
WFE 2X Fume extraction unit 100-240 V / 50/60 Hz
Active carbon (EPA Filter E 12, wide band gas filter
(50% Active carbon / 50% Puratex)

110
Fume Extraction
 onstant flow control (CFC)
C
Efficiency test via USB port
Acoustical and optical filter alarm

Zero Smog 6V
F or upto 6 workplaces
1 connection included
Further connections must
be ordered separately
Order-no. Model Description
T005 36 666 99 Zero Smog 6V Mobile fume extraction unit 230 V / 50 Hz,
for volume extraction with built in turbine

Scope of supply:
Fume extraction unit 230 V / 50 Hz
T005 87 358 38 Compact filter, consists of EPA filter E 12 and wide
band gas filter (50% Active carbon, 50% Puratex)
T005 87 358 37 Fine dust filter F 7

 onstant flow control (CFC)


C
Efficiency test via USB port
Acoustical and optical filter alarm

Zero Smog 6V
F ume extraction with
adhesive fume filter
For upto 6 workplaces
1 connection included
Further connections must
be ordered separately
Order-no. Model Description
T005 36 667 99 Zero Smog 6V Mobile fume extraction unit 230 V / 50 Hz,
for volume extraction with built in turbine and
adhesive fume filter

Scope of supply:
Fume extraction unit 230 V / 50 Hz
T005 87 358 35 Compact filter for adhesive fumes
(wide band gas filter 50% active carbon / 50% Puratex)
T005 87 358 37 Fine dust filter F 7

111
Accessoires Volume Extraction: Extraction Arm Sets

ESD

Easy Click 60
Kit 1 WF 32
Microscope extraction arm
With sloped nozzle
Order-no. Model Description
T005 87 627 70 Kit 1 WF 32 Easy-Click-60 Microscope Extraction arm Ø 32 mm,
Set flexible, length 1 m
Consists of:
T005 36 574 99 Stop valve with bench mounting brackets
T005 36 576 99 Extraction hose flexible 3 m
T005 36 580 99 Extraction arm ø 32 mm

Easy Click 60
Kit 1 WF Funnel
With funnel
Order-no. Model Description
T005 36 571 99 Kit 1 WF Easy-Click-60 Extraction arm with funnel,
width 230 mm, height 100 mm, Set flexible,
Ø 60 mm, length 1 m
Consists of:
T005 36 574 99 Stop valve with bench mounting brackets
T005 36 576 99 Extraction hose flexible 3 m
T005 36 578 99 Extraction arm ø 60 mm
T005 36 573 99 Funnel nozzle

Easy Click 60
Kit 1 WF Nozzle
With sloped nozzle Order-no. Model Description
T005 36 572 99 Kit 1 WF Easy-Click-60 Extraction arm with sloped nozzle,
60 mm, length 1 m
Consists of:
T005 36 574 99 Stop valve with bench mounting brackets
T005 36 576 99 Extraction hose flexible 3 m
T005 36 578 99 Extraction arm ø 60 mm
T005 36 577 99 Sloped nozzle

112
Fume Extraction
Easy Click 60
Kit 1S WF Nozzle
With sloped nozzle
With 2 joint arms
Order-no. Model Description
T005 36 579 99 Kit 1S WF Easy-Click-60 2 joint aluminium arm with sloped
sloped nozzle nozzle, length 1,5 m
Consists of:
T005 36 598 99 2 joint arms
T005 36 575 99 Bench mounting brackets
T005 36 576 99 Extraction hose flexible 3 m
Extraction arm ø 60 mm, 0,7 m
T005 36 577 99 Sloped nozzle

Easy Click 60
Kit 1S WF Funnel
With funnel nozzle
With 1 joint arms Order-no. Model Description
T005 87 627 63 Kit 1S WF Easy-Click-60 Extraction arm with funnel nozzle
funnel nozzle with stop valve, length 1,20 m
Consists of:
T005 87 627 47 1 joint arm with stop valve and bench
mounting brackets
T005 36 576 99 Extraction hose flexible 3 m
Extraction arm ø 60 mm, 0,7 m
T005 36 573 99 Funnel nozzle

113
Accessories Volume Extraction: Extraction Arms

Easy Click 60
Extraction arm
Order-no. Description
T005 36 578 99 Extraction arm, flexible, Ø 60 mm for sloped
and funnel nozzles, length 1 m

T005 87 627 77 Extraction arm, flexible, Ø 60 mm for sloped und


and funnel nozzles, length 1,5 m.

on request Extraction arm, flexible, Ø 60 mm for sloped and


funnel nozzles, length 0,7 m

Easy Click 60
WF 32
Ø 32 mm

Order-no. Description
T005 36 580 99 ESD microscope extraction arm, flexible, Ø 32 mm

Easy Click 60
Joint extraction arm
With single pivot arm
ESD

Order-no. Description
T005 87 627 47 Aluminium stativ extraction arm ESD safe.

Easy Click 60
Joint extraction arm ESD

With dual pivot arm


ESD

Order-no. Description
T005 36 598 99 Aluminium stativ extraction arm, ESD safe

114
300 mm

200 mm

100 mm

100 mm

200 mm

300 mm

300 mm

200 mm

100 mm

100 mm

200 mm

300 mm
0 mm

0 mm

Fume Extraction
100 mm

200 mm

Easy Click 60 300 mm

Funnel nozzle

300 mm

200 mm

100 mm

100 mm

200 mm

300 mm
Order-no. Model Description
T005 36 573 99 WF 60 Funnel nozzle for flexible extraction arm,
width 230 mm, high 100 mm

Easy Click 60
Sloped nozzle
Order-no. Model Description
T005 36 577 99 WF 60 Sloped nozzle for flexible extraction arm

Exhaust hood
Bestell-Nr. Beschreibung
T005 87 358 45 Exhaust hood, 200 x 100 mm (7.87 x 3.93 in),
recommended for use with hot air soldering
operations uses extraction hose 60. Metal black.

Remote control
1 2

Order-no. Description
1 T005 87 359 09 For WFE 2S, WFE 4S, Zero Smog 4V,
WFE 20D, Zero Smog 20T
2 T005 36 593 99 For WFE 2X

RS 232
Interface cable
Order-no. Description
T005 31 191 99 Interface cable RS 232, 2 m (78.74 in) for remote
control or monitoring by PC (type 1:1)
(T005 87 359 09)
Order-no. Description
T005 87 627 24 Adapter Remote control Zero Smog 4V

Order-no. Description
T005 87 647 10 Cable WX
Connection table see page 103

115
Accessories Volume Extraction

Pre filter box


For WFE 2X
Order-no. Description
T005 87 627 57 Pre filter box for WFE 2X,
Pre filter for large fine dust quantities

T005 87 627 58 Pocket filtering F 7 for Pre filter box (5 pieces)

Hanging Bracket
for WFE 2X
Order-no. Description
T005 36 591 99 Hanging Bracket for WFE 2X.
For fixing WFE 2X on the work table.

116
Fume Extraction
Trolley with wheels
For WFE 2X
For mobile use
Order-no. Description
T005 36 592 99 Trolley with wheels for WFE 2X

Exhaust connector
For Zero Smog 6V
Order-no. Description
T005 87 358 40 Exhaust connector DN 100 for Zero Smog 6V
and WFE 4S

Exhaust connector
For Zero Smog 4V
Zero Smog 6V Order-no. Description
T005 87 359 15 Exhaust connector DN 75
for WFE 2S, Zero Smog 4V, Zero Smog 6V
and WFE 4S

117
Accessories Installation Volume Extraction

Easy Click 60
Extension hose
1 m, 3 m, 5 m ESD

Order-no. Description
T005 87 354 27 Extension hose 1 m
T005 36 576 99 Extension hose 3 m
T005 87 627 56 Extension hose 5 m

Extension hose 60
Sold by metre
Order-no. Description
T005 87 620 36 Extension hose, heavy construction,
sold by metre (max. length 15 m)

Hose connection
60 mm
Order-no. Description
T005 87 627 68 Hose connection 60 mm for flexible hose,
sold by the metre T005 87 620 36.

Easy Click 60
Female adapter
Order-no. Description
T005 87 627 72 Female adapter for installation e.g. stop valve on
fume extraction units

Easy Click 60
Male adapter
Order-no. Description
T005 87 627 55 Male adapter for hose extension, Ø 60 mm

118
Fume Extraction
Easy Click 60
Hose connector, straight
Order-no. Description
T005 87 627 67 Hose connector, straight for WFE 2S / WFE 4S,
Zero Smog 4V / Zero Smog 6V and pre filter box

Easy Click 60
Hose connector,
angle 90°
Order-no. Description
T005 87 627 69 Hose connector, angle 90° for WFE 2S / WFE 4S,
Zero Smog 4V / Zero Smog 6V and pre filter box

Easy Click 60
WFV 60 Stop valve
Order-no. Description
T005 36 574 99 WFV 60 Stop valve incl. bench mounting brackets

Easy Click 60
WFV 60 A

Order-no. Description
T005 87 627 46 WFV 60 A Stop valve 230 V

Easy Click 60
WFV 60
Stop valve
Order-no. Description
T005 87 627 65 WFV 60 Stop valve for extraction arm

Easy Click 60
Butterfly valve
Spare Order-no. Description
T005 87 628 08 Butterfly valve for WFV 60 stop valve

119
Accessories Installation Volume Extraction

Easy Click 60
T-piece
Order-no. Description
T005 87 627 66 T-piece with 2 male connections and
1 female connection

Easy Click 60
End Cap
Order-no. Description
T005 87 627 74 End Cap 60 mm click connections

Hose adapter
ø 50 mm
Order-no. Description
T005 87 627 53 Hose adapter for WFE 2ES
–with Silicon O-Ring, Ø 50 mm

Bench mounting
brackets
Order-no. Description
T005 36 575 99 Bench mounting brackets (2 clamp)

120
Fume Extraction
Adapter
ø 75 mm
Order-no. Description
T005 87 627 71 Adapter ø 75 mm for Easy-Click 60

Adapter
40/60
Order-no. Description
T005 87 627 50 40/60 Adapter for Easy Click 60 Extraction arms
on 50 mm WFEMP50 power socket

Hose clamp
50 – 70 mm
Order-no. Description
T005 87 358 79 Hose clamps 50 – 70 mm, 2 pieces,
for securing extraction hose 50 mm

121
Accessories Fume Extraction
F5

Fine dust filter M 5


F or WFE 2S,
Zero Smog 4V
10 pieces Order-no. Description
T005 87 359 37 Fine dust filter for WFE 2S, Zero Smog 4V

F7

Fine dust filter F 7


F or WFE 2S,
Zero Smog 4V
10 pieces Order-no. Description
T005 87 359 38 Fine dust filter for WFE 2S, Zero Smog 4V

Compact filter
For WFE 2S,
Zero Smog 4V

Order-no. Description
T005 87 359 36 Compact filter for WFE 2S, Zero Smog 4V,
EPA filter E 12 EN 1822
and 50% active carbon, 50% Puratex

Wide band gas filter


For WFE 2S,
Zero Smog 4V
From October 2013 supplied
in cardboard housing Order-no. Description
T005 87 358 95 Compact filter for adhesive fume, wide band gas
filter (50% active carbon, 50% Puratex)

Filterset E 12
For WFE 2ES,
WFE 2CS Order-no. Description
T005 87 627 01 Filterset E 12 with 10 Prefilter M 5,
EPA Filter E 12, wide band gas filter
(10% active carbon)

122
Fume Extraction
F5

Fine dust filter M 5


For WFE 2ES / CS
10 pieces
Order-no. Description
T005 87 627 03 Fine dust filter M 5

Compact filter
For WFE 2X
Order-no. Description
T005 36 590 99 EPA Filter E 12, wide band gas filter
(50% active carbon / 50% Puratex)

Pocket filter F 7
for WFE 2X
For Pre filter box WFE 2X
Order-no. Description
T005 87 627 58 Pocket filter for Pre filter box for WFE 2X

Pocket filter F 7
For WFE 2S / WFE 4S,
Zero Smog 4V /
Zero Smog 6V Order-no. Description
T005 87 358 60 Pocket filter F 7.
For applications with a high fine dust rate.

Filtring ash
For Pre filter box
For WFE 2S / WFE 4S,
Zero Smog 4V /
Zero Smog 6V Order-no. Description
T005 87 359 24 Filtering fine dust for sticky particles
(e.g. large quantities of liquid flux)

123
Accessories Fume Extraction

F5

Fine dust filter M 5


For Zero Smog 20T / WFE 20D
and Zero Smog 6V / WFE 4S
10 pieces
Order-no. Description
T005 87 358 37 Fine dust filter M 5

F7

Fine dust filter F 7


For Zero Smog 20T / WFE 20D
and Zero Smog 6V / WFE 4S
10 pieces
Order-no. Description
T005 87 358 36 Fine dust filter F 7

Compact filter
For Zero Smog 20T / WFE 20D
and Zero Smog 6V / WFE 4S
Order-no. Description
T005 87 358 38 Compact filter
EPA filter E 12, wide band gas filter
(50% active carbon, 50% Puratex)

Adhesive fume filter


For Zero Smog 6V / WFE 4S
For adhesive fumes
Order-no. Description
T005 87 358 35 Compact filter for adhesive fumes,
wide band gas filter
(50% active carbon, 50% Puratex)

124
Fume Extraction
Pipe System 75 Volume Extraction
Volume extraction systems require a large volume of air to be extracted and the level of vacuum is of lesser impor-
tance. This means that a relatively large diameter pipe system is required. If the pipe diameter was too small the
flow resistance would increase and extraction capacity reduced. The pipe system 75 allows installations up to 30 m
with the WFE 4S uses in a stand alone system. The pipe sections are designed to stick together and have internal
sealing bushes. *PEHD = Polyethylen high density, PE = Polyethylen.

Pipe 2 m
Order-no. Description
T005 87 358 70 Pipe 2 m, with seal at one end, plastic,
PEHD black

Right angle pipe 90°


Order-no. Description
T005 87 358 69 Right angle pipe, 90°, 0,2 m, with seal at one end,
plastic, PEHD black

T-piece
2 x 90°
Order-no. Description
T005 87 358 71 T-piece, 2 x 90°, 0,5 m, with 3 seals, plastic,
PEHD black

End seal
Order-no. Description
T005 87 358 55 End seal, PE, transparent

Pipe clamps
Order-no. Description
T005 87 358 64 Pipe clamps, PE, grey

Adapter
Order-no. Description
T005 87 358 63 Adapter PEHD pipe system 75 to pipe system 50,
with seals 2 seals
T005 87 358 56 Adapter PEHD pipe system 75 to pipe system 50,
without seals

125
Tip Extraction

WFE WFE P

Spare filter Safety rests Attachments and


Accessories

FE-Attachment
Compressed air KHP 81
cleaning filter

Extraction hose 5 mm

KHE 81
Locking clip
Top
Oben
Compact filter
Top KHE / KHP 81
Oben
Additional
safety rest
FE-Attachment

FE Soldering Irons
Compact filter FE 75
for adhesive fumes LT Soldering tips
Top FE-Clip-Set Pipe Ø 6mm
Oben

Top
Oben

Fine dust filter F 7 FE 80


HT Soldering tips FE-Clip-Set Pipe Ø 4,5 mm

Pipe system 50 and Accessories

Branch
Pipe 2 m Right angle pipe 0°, 0,2 m T-piece 2 x 90°, 0,5 m 2 x 45°, 0,3 m

Double socket End seal Pipe clamps

126
Fume Extraction
Zero Smog 20T

Interface cable Remote control Exhaust connector

WX Adapter for
Zero Smog 20T WX
DN 100
with remote control Connection cable
T005 87 627 24 T005 87 647 10

Accessories Spare filter

Extraction hose 40, Extension hose Fine dust filter M 5


1 m complete with 5,0 m, DN 17
2 connecting elements

Fine dust filter F 7

Extraction hose 40, Connection nipple DN 17 +


sold by metre Nut G 3/8“ for connection nipple

Compact filter
Connetion element Adapter DN 17 for connection
extension hose 17 with 5 mm
hose of FE iron

End cap

Connection nipple for 5 mm hose of


FE iron for direct connection to pipe system

127
Aspirazione
Tip Extraction
dei fumi in punta

The Weller FT Zero Smog Systems put an end to air pollution caused by soldering, adhesives and laser work. In all
of these applications fumes or fine particles are released into the work place atmosphere which are hazardous to
the staff exposed to them. The Weller Zero Smog Systems’ combination of pumps, electronic controls and filters
removes this hazard.

Tip Extraction
Weller FT FE soldering irons have an integral smoke tube mounted in the handle. It is positioned directly above the
joint during the soldering process to collect any fumes generated. Fume extraction irons can be connected to Weller
Zero Smog Systems WFE and WFE P bench mounted units driving up to 2 irons or Zero Smog 20T mobile unit driving
up to 20 irons. Fume extraction attachments can be retro fitted to non fume extraction Weller soldering irons.

ESD

WFE
For 2 soldering irons
Compressed air operated
Order-no. Model Description
T005 36 402 99 WFE Portable fume extraction unit for tip suction,
compressed air operated
low sound level

Scope of supply:
Fume extraction unit
Compressed air cleaning filter
Compact filter (EPA filter E 12 and wide band gas filter
50% active carbon / 50% Puratex)
Fine dust filter F 7

WFE P
For 2 soldering irons
With built in pump

Order-no. Model Description


T005 36 386 99 WFE P Portable fume extraction unit for tip suction with
low sound level built in pump (do not use for 24 h continuous
operation)

Scope of supply:
Fume extraction unit 230 V / 50 Hz
Compact filter (EPA filter E 12 and wide band gas filter
50% active carbon / 50% Puratex)
Fine dust filter F 7

128
Fume Extraction
Zero Smog 20T
For 20 soldering irons

Order-no. Model Description


T005 36 4706 99 Zero Smog 20T Fume extraction unit 230 V / 50 Hz,
low sound level for tip suction with built in turbine

Scope of supply:
Fume extraction unit 230 V / 50 Hz
Compact filter (EPA filter E12 and wide band gas filter
50% active carbon / 50% Puratex)
Fine dust filter F 7

Specifications Zero Smog 20T


Dimensions L x B x H 450 x 450 x 695 mm
Weight 45 kg
Mains supply voltage T005 36 706 99: 230 V / 50 Hz
T005 36 702 99: 120 V / 60 Hz
Electrical power rating 530 VA
Fuse T 3, 15 A
Maximum vacuum 10.000 Pa
Maximum quantity supplied 100 m3/h
Noise emission level 51 dB(A)
Pre filter Stage 1 Pre filter mat class F7
Combined filter Stage 2,3 Combined E12 high efficiency submicron filter
(99.95 % particle separation upto 0.12 µm) and wide
band gas filter (50 % activated carbon, 50 % Puratex)
RS232 port All system functions can be operated and remotely
monitored via the RS232 port.
USB port The USB port can be used to load firmware updates,
run efficiency tests and log data. Do not leave the USB
medium inserted for longer than 2 minutes. After this
time expires, the USB module will switch off
automatically.

129
Accessories Tip Extraction

FE 75 Set
Order-no. Model Description
T005 33 151 99 FE 75 Set FE-Soldering iron Set 80 W / 24 V

Scope of supply:
T005 29 166 99 FE 75 FE-Soldering iron 80 W / 24 V with soldering tip LT B
T005 15 020 99 KH 20 Safety rest
T005 87 447 28 Funnel for FE 75
T005 25 409 99 Cleaning brush for FE tube

FE 80
Order-no. Model Description
T005 26 162 99 FE 80 FE-Soldering iron 80 W / 24 V

Scope of supply:
FE 80 FE-Soldering iron 80 W / 24 V with soldering tip HT B
T005 87 337 59 Funnel for FE 80
T005 25 409 99 Cleaning brush for FE tube
Please order related safety rest KH 20 separately!

Accessories for FE-soldering irons

Safety rest KH 20
Order-no. Description
T005 15 020 99 KH 20 Safety rest

Locking clip
Order-no. Description
T005 36 352 99 Locking clip for extraction hose

Extraction hose
Order-no. Description
T005 25 410 00 Extraction hose (spare), by metre, 5 mm

130
FE attachments

Fume Extraction
A range of FE attachments is available to fit to Weller soldering and desoldering irons to convert standard
products to fume extraction versions. The attachments are supplied with all necessary fittings and hoses.
The performance of the retro fitted tools is not affected.

Order-no. Description
T005 25 125 99 FE-attachment for LR 21, LR 82, TCPS, W 61, W 101,
WP 200, WXP 200
WSP 150

T005 28 126 99 FE-attachment for WSF 80D5/D8 for AKS safety rest

T005 13 125 99 FE-attachment for DS 22, DS 80 and DSX 80 desoldering iron

Universal FE attachments
For Weller soldering irons WP 80, WSP 80, WMP, WMRP, MLR 21 or soldering irons with handle diameter Ø 10-13 mm.
Clip will be fasten with an O-ring to the soldering iron.

Order-no. Description
T005 29 186 99 FE-attachment with tube Ø 6 mm
for WSP 80, WP 80, MLR 21, WMP, WP 120

T005 29 214 99 FE-attachment with tube, Ø 6 mm


for WP 65 and WP 120

T005 29 185 99 FE-attachment with tube Ø 4,5 mm, for WMRP and WSP 80,
WP 80, MLR 21, MLR 80, WMP, for fine soldering applications

T005 87 448 75 FE-Clip-Set for FE-attachment, tube Ø 4,5 mm


T005 87 448 76 FE-Clip-Set for FE-attachment, tube Ø 6,0 mm

T005 87 657 98 FE-Add-on kit, attachment tube Ø 6 mm WXP 120


T005 87 657 99 FE-Add-on kit, attachment tube Ø 6 mm WXP 65

Safety rest WDH 50


With Stop+Go function

Order-no. Model Description


T005 15 156 99 WDH 50 Safety rest with Stop+Go function for WMRP iron
with FE-attachment

131
Accessories Tip Extraction

Compressed air
cleaning filter
Top
Oben

For WFE and WFE P


Order-no. Description
T005 87 357 57 Compressed air cleaning filter (active carbon)

Compact filter
Top
Oben

For WFE and WFE P


Order-no. Description
T005 36 410 99 Compact filter (EPA filter E 12 and wide band
gas filter 50% active carbon / 50% Puratex)

Compact filter
For adhesive fumes Top
Oben

For WFE and WFE P


Order-no. Description
T005 36 407 99 Compact filter (EPA filter E 12 and wide band
gas filter 100% active carbon

Fine dust filter F 7


For WFE and WFE P Top
Oben

3 pieces
Order-no. Description
T005 36 421 99 Fine dust filter F7

Compact filter
For Zero Smog 20T / WFE 20D
Order-no. Description
T005 87 358 38 Compact filter (EPA filter E 12 and wide band
gas filter 50% active carbon / 50% Puratex)

132
F5

Fume Extraction
Fine dust filter M 5
For Zero Smog 20T / WFE 20D
10 pieces Order-no. Description
T005 87 358 37 Fine dust filter M 5 for Zero Smog 20T / WFD 20D

F7

Fine dust filter F 7


ForZero Smog 20T / WFE 20D
10 pieces
Order-no. Description
T005 87 358 36 Fine dust filter F 7 for Zero Smog 20T / WFD 20D

Pipe System 50
Tip extraction systems demand a high value and constant level of vacuum across the installation, the volume of air
extracted is of lesser importance. To achieve this it is necessary to use a pipe system with Zero Smog 20T small
diameter. The Weller FT pipe system 50 allows extraction installations of up to 200 m when used with the WFE 20D
unit in a stand alone system. The pipe sections are designed to stick together and have internal sealing bushes.
In a central system, the FE irons are connected directly to the fume extraction units.
*PEHD = Polyethylen high density

Pipe 50, 2 m
Order-no. Description
T005 36 323 99 Pipe 2 m, with seal at one end, plastic, PEHD black

Right angle
pipe 50, 90°
Order-no. Description
T005 36 322 99 Right angle pipe 90°, 0,2 m, with seal at one end, PEHD black

T-piece 50
2 x 90°
Order-no. Description
T005 36 344 99 T-piece 2 x 90°, 0,5 m, with 3 seals, plastic, PEHD black

Branch 50
2 x 45°
Order-no. Description
T005 36 321 99 Branch 2 x 45°, 0,3 m, with 2 seals, plastic, PEHD black

133
Accessories Tip Extraction

Pipe clamps 50
Order-no. Description
T005 36 329 99 Pipe clamps for 50 pipe system, grey

End seal 50
Order-no. Description
T005 36 324 99 End seal, PE, transparent

Double socket 50
Order-no. Description
T005 36 319 99 Double socket for pipe system 50, PEHD black

Extraction hose 40
Order-no. Description
T005 36 316 99 Extraction hose 40, 1 m, Ø 40 mm,
complete with 2 connecting elements

Extraction hose 40
Order-no. Description
T005 36 414 00 Extraction hose 40, Ø 40 mm,
without connecting elements, sold by metre

134
Fume Extraction
Connection
element 40-50
Order-no. Description
T005 36 415 99 Connection element 40-50

Extension hose
DN 17
Order-no. Description
T005 36 326 99 Extension hose DN 17, 5 m

Order-no. Description
T005 36 338 99 Connection nipple for extraction hose 5 mm (T005 25 410 00)

End cap
Order-no. Description
T005 87 350 50 End cap for connection nipple (T005 36 338 99)

Adapter
Order-no. Description
T005 36 343 99 Adapter for connection extension hose 17 with 5 mm
extraction hose (T005 36 326 99), 5 mm

Connection
nipple
Order-no. Description
T005 87 358 65 Connection nipple on extension hose DN 17 (T005 36 326 99)
Nut G 3/8“
Order-no. Description
T005 87 358 66 Nut G 3/8“ for connection nipple (T005 87 358 99), 3 pieces

Connection
adapter Order-no. Description

T005 87 628 10 Connection adapter for Zero Smog 20 T

135
Accessories Tip Extraction

Safety Rests with Stop+Go function for FE Irons with WFE or WFE P
The Weller safety rests with Stop+Go function are recommended accessories for FE irons using
the WFE or WFE P extraction units. A fibre optic sensor switches the extraction unit on when the
FE iron is removed from the safety rest and when the FE iron is replaced in the safety rest, after
a short delay to gather the fumes from any solder on the tip it switches the unit off. This reduces
running costs.

ESD

KHP
Order-no. Model Description
T005 15 086 99 KHP Basic unit pneumatic (for WFE) safety rest with
Stop+Go function with fibre optic sensor for
FE 75 and FE 80

KHE
Order-no. Model Description
T005 15 076 99 KHE Basic unit electric (for WFE P) safety rest with
Stop+Go function with fibre optic sensor for
FE 75 and FE 80

KHE/P
Order-no. Model Description
T005 15 080 99 KHE/P Second safety rest with fibre optic sensor for
extending to 2 workplaces

KHP 81
Order-no. Model Description
T005 15 168 99 KHP 81 Basic unit electric (for WFE) safety rest with
Stop+Go function with fibre optic sensor for
WSP 80, WP 80, WP 120

136
Fume Extraction
KHE 81
Order-no. Model Description
T005 15 167 99 KHE 81 Basic unit electric (for WFE P) safety rest with
Stop+Go function for soldering irons WSP 80,
WP 80, WP 120 with fibre optic sensor

KHE / KHP 81
Order-no. Model Description
T005 15 161 72 WDH 10T OPTO Second safety rest for KHE / KHP with fibre optic
sensor for extending to 2 workplaces

KH 6
Order-no. Model Description
T005 15 006 99 KH 6 Safety rest for FE 75, FE 80

WDH 30
Order-no. Model Description
T005 15 152 99 WDH 30 Safety rest for FE 75, FE 80 and LR 21, LR 82 and
TCPS with FE attachment

137
Lötstationen
Weller Safety Rests – Overview

Tools AK 51 AKT 30 KH 4 KH 6 KH 18 KH 20 KH 20 KH 20 KH 25P KH 27 KHE/KHP KHE 81 /


+ FE 75 + FE 80 KHP 81
funnel funnel
Power-Response
WP 65 page 142
WP 120 page 144
WP 200 page 145
WXP 65 page 142
WXP 120 page 143
WXP 200 page 145

Silver-Line
FE 75 page 126 / 130 / 148
FE 80 page 126 / 130 / 149
MPR 80 page 147
WP 80 page 146
WSP 80 page 146
WSP 150 page 147

Active Tip
WMRP page 140
WMRT page 141
WXMP page 140
WXMT page 141

Standard-Line
LR 21 page 149
WTA 50 page 158

Magnastat controlled low voltage soldering irons


TCPS page 150
W 61 page 151
W 101 page 151

Desoldering irons
DSX 80 page 154
DXV 80 page 155
WXDP 120 page 157
DSX 120 page 157
WXDV 120 page 155
Hot air irons
HAP 1 page 158
HAP 200 page 159
HAP 3000 page 70
WXHAP 200 page 159
Inert gas soldering irons
WP 80IG/120IG page 37

Solder feeder system


WSFP 5/8 page 39

Standard safety rest Safety rest with Alternative safety rest


Stop & Go function

138
Accessory
WDH 10 WDH 10T WDH 10P WDH 20 WDH 20T WDH 30 WDH 30T WDH 31 WDH 40 WDH 50 WDH 51 WDH 60 WDH 70 WPH 80 WMRTH

139
Lötstationen
Active–Tip Heating Technology

Quick tip exchange without any tools


E xtremely short heating time 100°C/sec
Energy saving by standby function
Optimal reaction time

ESD

Optimum for soldering applications


Optimal tool where heating element and sensor are integrated in the soldering tip. By lowering the soldering joint
temperature a faster reaction time is possible. With this tool the performance is exactly at the solder joint.

WXMP Set
40 W (55 W with RT 11), 12 V
F or WX stations 3
Fine slim soldering iron. Ideal
for microscope work.
High performance by integra-
ted active soldering tip. 1
2

RT Soldering Order-no. Model Description


tip series T005 29 204 99 WXMP Set Micro soldering iron WXMP with safety rest
page 164/165
Scope of supply
1 T005 29 203 99 WXMP Micro soldering iron WXMP 40 W, 12 V
with Active–Tip Heating Technology
2 T005 44 603 99 RT 3 Standard soldering tip, chisel 1,3 x 0,4 mm
3 T005 15 171 99 WDH 51 Safety rest with dry cleaner

WMRP Set
40 W (55 W with RT 11), 12 V
Fine slim soldering iron. Ideal for
microscope work. 3
High performance by integrated
active soldering tip.
1 4
RT Soldering tip series 2
page 164/165
Order-no. Model Description
T005 29 190 99 WMRP Set Micro soldering iron WMRP with safety rest

Scope of supply
1 T005 29 171 99 WMRP Micro soldering iron WMRP 40 W, 12 V mit
with Active–Tip Heating Technology
2 T005 44 603 99 RT 3 Standard soldering tip, chisel 1,3 x 0,4 mm
3 T005 15 156 99 WDH 50 Safety rest with dry cleaner
Accessory
4 T005 87 518 16  racket can be plugged sidewards into
B
the rest and hold 2 RT tips

140
Soldering
WXMT Set
3

Desoldering
 x 40 W, 12 V
2
For WX stations
Slim tweezers. Ideal for
soldering and desoldering of
very small SMD components.

RTW Soldering 2 1
tip series
page 166/167 Order-no. Model Description
T005 13 178 99 WXMT Set Micro desoldering tweezers WXMT
with safety rest

Scope of supply
1 T005 13 177 99 WXMT Micro desoldering tweezers 2 x 40 W, 12 V
(hand piece without tips) with
Active–Tip Heating Technology

2 T005 44 652 99 RTW 2 Soldering tiplet, 0,7 x 0,4 mm, 45°


3 T005 15 169 99 WDH 60 Safety rest with dry cleaner

WMRT Set
3
 x 40 W, 12 V
2
For rework stations WR 3M
Slim tweezers. Ideal for
soldering and desoldering of
very small SMD components.
1
RTW Soldering 2
tip series
page 166/167 Order-no. Model Description
T005 13 173 99 WMRT Set Micro desoldering tweezers WMRT
with safety rest

Scope of supply
1 T005 13 174 99 WMRT Micro desoldering tweezers 2 x 40 W, 12 V
(hand piece without tips)
with Active–Tip Heating Technology
2 T005 44 652 99 RTW 2 Soldering tiplet, 0,7 mm x 0,4 mm, 45°
3 T005 15 146 99 WMRTH Safety rest

141
Lötstationen Technology
Power-Heating

Beneficial soldering tip prices


Max. heating transfer
Soldering tip in optimized sensor position
Fast reaction time

ESD

Power-Response Heating Technology


Due to an optimized sensor position a high perfomance is given. With a wide range of beneficial soldering tips these
tools are an alternative to the micro soldering irons.

WXP 65 Set 3

 5 W, 24 V
6
Small fast soldering iron with 1
65 W for for WX stations.
Qualified for fine solder jobs
with high heating demand.
2
XNT Soldering
tip series Order-no. Model Description
page 168/169 T005 29 212 99 WXP 65 Set Soldering iron WXP 65 with safety rest

Scope of supply
1 T005 29 211 99 WXP 65 Soldering iron 65 W, 24 V
with Power-Response Heating Technology
2 T005 44 851 99 XNT A Standard soldering tip, Chisel, 1,6 x 0,4 mm
3 T005 15 121 99 WDH 10 Safety rest with dry cleaner
Optional:
T005 29 211 70 WXP 65 Set WXP 65 Set with cable 2,5 m

WP 65 Set
3
 5 W, 24 V
6
Small fast soldering iron
with 65 W. Qualified for
fine solder jobs with high
heating demand. 1

XNT Soldering 2
tip series
page 168/169 Order-no. Model Description
T005 29 216 99 WP 65 Set Set Soldering iron WP 65 with safety rest

Scope of supply
1 T005 29 215 99 WP 65 Soldering iron 65 W, 24 V
with Power-Response Heating Technology
2 T005 44 851 99 XNT A Standard soldering tip, Chisel, 1,6 x 0,4 mm
3 T005 15 121 99 WDH 10 Safety rest with dry cleaner

Accessory for both sets:


T005 87 657 58 Barrel

142
Soldering
WXP 120 Set
 20 W, 24 V
1 3
Allrounder with 120 watts.
For soldering applications
from small to large compo- 1
nents with high temperature
demand.
2
XT Soldering
tip series Order-no. Model Description
page 172/173 T005 29 202 99 WXP 120 Set Soldering iron WXP 120 with safety rest

Scope of supply
1 T005 29 201 99 WXP 120 Soldering iron 120 W, 24 V
with Power-Response Heating Technology
2 T005 44 704 99 XT B Standard soldering tip, XT B, Chisel 2,4 x 0,8 mm
3 T005 15 121 99 WDH 10 Safety rest with dry cleaner

Accessory
T005 87 657 11 Barrel

WXP 120 Solar


 20 W, 24 V
1 1
For solar modules
2,5 m connection cable
2
XT Soldering
tip series Order-no. Model Description
page 172/173 T005 29 210 99 WXP 120 Solar Soldering iron WXP 120

Scope of supply
1 T005 29 201 99 WXP 120 Soldering iron 120 W, 24 V
with Power-Response Heating Technology
2 T005 44 730 99 XTDDH 45° Soldering tip 4 mm slopped

Accessory:
T005 87 657 11 Barrel

143
Power-Response Heating Technology

WP 120 Set
 20 W, 24 V
1 3
Allrounder with 120 watts.
For soldering applications
from small to large compo-
nents with high temperature 1
demand.

XT Soldering tip 2
series page 172/173
Order-no. Model Description
T005 29 194 99 WP 120 Set Soldering iron WP 120 with safety rest

Scope of supply
1 T005 29 193 99 WP 120 Soldering iron 120 W, 24 V
with Power-Response Heating Technology
2 T005 44 704 99 XT B Standard soldering tip, XT B, Chisel 2,4 x 0,8 mm
3 T005 15 161 99 WDH 10T Safety rest with Stop & Go function with dry cleaner

Accessory
T005 87 657 09 Spare barrel

WP 120 Solar
1
 20 W, 24 V
1
For solar modules
2,5 m connection cable
2

XT Soldering Order-no. Model Description


tip series T005 29 207 99 WP 120 Solar Soldering iron WP 120 with safety rest,
page 172/173 with 2,5 m connection cable
Scope of supply
1 T005 29 207 99 WP 120 Solar Soldering iron 120 W, 24 V
with Power-Response Heating Technology
2 T005 44 730 99 XTDDH 45° XTDDH 45° 4 mm slopped

Accessory
T005 87 637 43 Spare barrel

144
Soldering
WXP 200 Set
 00 W, 24 V
2 3
High Power soldering iron
compatible to the WX stations.
Ideal for applications with a
high temperature demand e.g.
LED backpanels or 1
HF shieldings 2

XHT Soldering tip


series page 176
Order-no. Model Description
T005 29 206 99 WXP 200 Set Soldering iron WXP 200 with safety rest

Scope of supply
1 T005 29 205 99 WXP 200 Soldering iron 200 W, 24 V
with Power-Response Heating Technology
2 T005 44 801 99 XHT D Standard soldering tip, 5,0 x 1,2 mm
3 T005 15 158 99 WDH 31 Safety rest with dry cleaner

Accessory
T005 87 637 25 Barrel

WP 200 Set 3

 00 W, 24 V
2
High Power soldering iron.
Ideal for applications with
a high temperature demand
e.g. LED backpanels or HF 1
shieldings 2

XHT Soldering tip


series page 176
Order-no. Model Description
T005 29 200 99 WP 200 Set Soldering iron WP 200 with safety rest

Scope of supply
1 T005 29 199 99 WP 200 Soldering iron 200 W, 24 V
with Power-Response Heating Technology
2 T005 44 801 99 XHT D Standard soldering tip, 5,0 x 1,2 mm
3 T005 15 158 99 WDH 31 Safety rest with dry cleaner

Accessory
T005 87 637 25 Barrel

145
Lötstationen
Silver-Line Heating Technology

Effective heat transfer


Wide soldering tip range
Universal use

ESD

Silver-Line Heating Technology


Approved heating technology with effective heat transfer. For all purpose industrial applications.
A wide range of soldering tips are available.

WSP 80 Set
3
 0 W, 24 V
8
Fast and precise reach of
soldering temperature.
Slim iron design
For all purpose soldering jobs
2
LT Soldering tip 1
series page 177-180
Order-no. Model Description
T005 33 125 99 WSP 80 Set Soldering iron WSP 80 with safety rest

Scope of supply
1 T005 29 161 99 WSP 80 Soldering iron 80 W, 24 V
with Silver-Line Heating Technology
2 T005 44 405 99 LT B Soldering tip chisel 2,4 x 0,8 mm
3 T005 15 170 99 KH 18 Safety rest with sponge
Accessory
T005 87 447 10 Barrel for WSP 80 (spare)

WP 80 Set
3
80 W, 24 V
Soldering iron WP 80 with
short tip-to-grip design.
Comfortable safety rest with
4 step varying inclination

LT Soldering tip 2 1
series page 177-180
Order-no. Model Description
T005 29 181 99 WP 80 Set Soldering iron WP 80 with safety rest

Scope of supply
1 T005 29 180 99 WP 80 Soldering iron 80 W, 24 V
with Silver-Line Heating Technology
2 T005 44 405 99 LT B Soldering tip chisel 2,4 x 0,8 mm
3 T005 15 121 99 WDH 10 Safety rest with dry cleaner
Accessory
T005 87 448 46  arrel long, 55 mm
B
T005 87 448 45 Barrel short, 40 mm

146
Soldering
3

WSP 150 Set


150 W, 24 V
For soldering applications with 1
high temperature demand
2
LHT Soldering tip
series page 183
Order-no. Model Description
T005 29 189 99 WSP 150 Set Soldering iron WSP 150 with safety rest

Scope of supply
1 T005 29 170 99 WSP 150 Soldering iron 150 W, 24 V
with Silver-Line Heating Technology
2 T005 44 450 99 LHT F Soldering tip chisel 9,3 x 2,0 mm
3 T005 15 152 99 WDH 30 Safety rest with dry cleaner

MPR 80 Set
80 W, 24 V
S oldering iron with an
adjustable head up to 40°
1
LT Soldering tip 2
series page 177-180
Order-no. Model Description
T005 33 131 99 MPR 80 Set Soldering iron MPR 80 with safety rest

Scope of supply
1 T005 29 163 99 MPR 80 Soldering iron 80 W, 24 V,
with Silver-Line Heating Technology
2 T005 44 405 99 LT B Soldering tip chisel 2,4 x 0,8 mm
3 T005 15 033 99 KH 25P Safety rest with sponge

Accessory
T005 87 447 10 Barrel for WSP 80 (spare)

147
Silver-Line Heating Technology

Weller FE soldering irons are specifically designed for tip extraction applications (tip extraction see page 126).
The fume extraction tube is integrated to the iron and positioned above the soldering tip. Regardless the
iron is ergonomical and allows precise work. The FE soldering irons are controlled electronically and can be
connected to all Weller soldering sations except WX stations. Different perfomances and the wide range of
Weller soldering tips gives a multi-puropse applications to the FE irons. Weller FE soldering irons are delivered
with a 5,0 mm heat resistant fume extraction hose (2,5 mm). Irons are ESD safe.

ESD

FE 75 Set
80 W, 24 V
For tip extraction 1

LT Soldering tip
series page 177-180
Order-no. Model Description
T005 33 151 99 FE 75 Set Soldering iron FE 75 with safety rest

Scope of supply
1 T005 29 166 99 FE 75 FE-Soldering iron 80 W, 24 V
with Silver-Line Heating Transfer
2 T005 44 405 99 LT B Soldering tip chisel 2,4 x 0,8 mm
3 T005 15 020 99 KH 20 Safety rest with sponge
T005 87 447 28 Funnel for FE 75
T005 25 409 99 Cleaning brush for extraction tube

Accessory
T005 87 447 10 Barrel for FE 75 (spare)

148
Soldering
FE 80
80 W, 24 V
For tip extraction

HT Soldering tip
series page 185
Order-no. Model Description
T005 26 162 99 FE 80 FE-Soldering iron

Scope of supply
T005 26 162 99 FE 80 FE-Soldering iron 80 W, 24 V
with Silver-Line Heating Transfer
T005 44 261 99 HT 2 Soldering tip
T005 87 337 58 Funnel for FE 80
T005 25 409 99 Cleaning brush for extraction tube

Accessory
T005 15 152 99 WDH 30 Safety rest

3
LR 21 Set
50 W, 24 V
For standard soldering
applications
2 1
LT Soldering tip
series page 177-180
Order-no. Model Description
T005 29 187 99 LR 21 Set Soldering iron LR 21 with safety rest

Scope of supply
1 T005 25 106 99 LR 21 Soldering iron 50 W, 24 V
with LT-B soldering tip adapter
2 T005 44 415 99 LT M Standard soldering tip, LT M, 3,2 mm X 1,2 mm
3 T005 15 152 99 WDH 30 Safety rest with dry cleaner

149
Magnastat Soldering Iron

The Magnastat system operates through a ferro-magnetic senor device which changes its characteristics whe specific
temperatures are reached. This causes it to either attract or repel a permanant magnet which operates a power sup-
ply switch. In this way power to the heating element can be quickly switched on or off to either provide extra power.

Magnastat Controlled Low Voltage Soldering Iron

TCPS
 0 W, 24 V
5
3 wire silicone cord and
plug for Weller WTCP 51
Magnastat soldering station.
Hard grounded

LT Soldering tip Order-no. Model Description


series page 177-180 T00 532 105 99 TCPS Magnastat Soldering iron 50 W, 24 V
with adapter PT 7 (370°C) and soldering tip LT M

TCP 24
 0 W, 24 V
5
2 wire silicone cord
without plug
No grounding possible

LT Soldering tip Order-no. Model Description


series page 177-180 T005 10 001 99 TCP 24 Magnastat Soldering iron 50 W, 24 V,
with adapter PT 7 (370°C) and soldering tip LT M

TCP 42
 5 W, 24 V
4
2 wire cord (4 m) without plug

LT Soldering tip Order-no. Model Description


series page 177-180 T005 10 055 71 TCP 42 Magnastat Soldering iron 45 W, 24 V,
with adapter PT 7 (370°C) and soldering tip LT M

TCP 12
 m cord with battery
3
clamps e.g. for car battery

LT Soldering tip Order-no. Model Description


series page 177-180 T005 10 053 99 TCP 12 Magnastat Soldering iron 30/40 W, 12/14 V,
with adapter PT 7 (370°C) and soldering tip LT M

150
Soldering
Magnastat controlled line voltage soldering irons

W 61
60 W, 230 V

CT 5 Soldering Order-no. Model Description


tip series page 188 T005 61 036 99 W 61 Line voltage soldering iron 60 W, 230 V,
Magnastat controlled

W101
 00 W, 230 V
1
Complete with soldering tip
CT6E7 and safety rest

CT 6 Soldering
tip series page 189
Order-no. Model Description
T005 61 046 99 W 101 Low voltage soldering iron 100 W, 230 V,
Magnastat controlled

W 101SP
 00 W, 230 V
1
Complete with welding wedge
Teflon coated 50 x 40 x 4 mm,
twist lock and safety rest

Welding wedge spare


page 189 Order-no. Model Description
T005 61 096 99 W 101SP Line voltage soldering iron 100 W, 230 V,
Magnastat controlled with welding wedge
(260°C-295°C)

W 201
 00 W, 230 V
2
Complete with soldering tip
CT2F7 and safety rest

CT 2 Soldering tip
series page 190
Order-no. Model Description
T005 61 056 99 W 201 Line voltage soldering iron 200 W, 230 V,
Magnastat controlled

151
Unregulated Line Voltage Soldering Iron

Robust heating elements of special steel between natural mica-leaves, embedded in cast ceramics and first-class
material make the Weller SPI irons outstanding in technology and life-time. Ideal for professional applications in
crafts and schools.

SPI 16
 5 W, 230 V
1
Heating up time approx. 180 sec.
Tip temperature approx. 360°C

SPI 16-Soldering tip


series page 191
Order-no. Model Description
T005 64 005 99 SPI 16 Line voltage soldering iron
unregulated 15 W, 230 V

Scope of supply
Complete with soldering tip 4SPI15212 chisel tip 1,2 mm and safety rest

SPI 27
 5 W, 230 V
2
Heating up time approx. 180 sec.
Tip temperature approx. 410°C

SPI 27-Soldering tip


series page 191
Order-no. Model Description
T005 64 021 99 SPI 27 Line voltage soldering iron
unregulated 25 W, 230 V

Scope of supply
Complete with soldering tip 4SPI26206 chisel tip 1,2 mm and safety rest

152
Soldering
SPI 41
 0 W, 230 V
4
Heating up time approx. 180 sec.
Tip temperature approx. 450°C

SPI 41-Soldering tip


series page 191
Order-no. Model Description
T005 64 037 99 SPI 41 Line voltage soldering iron
unregulated 40 W, 230 V

Scope of supply
Complete with soldering tip 4SPI402224 chisel tip 2,0 mm and safety rest

SPI 81w
 0 W, 230 V
8
Heating up time approx. 180 sec.
Tip temperature approx. 480°C

SPI 81-Soldering tip


series page 191
Order-no. Model Description
T005 64 053 99 SPI 81 Line voltage soldering iron
unregulated 80 W, 230 V

Scope of supply
Complete with soldering tip 4SPI80237 chisel tip 5,0 mm and safety rest

153
Desoldering Iron

The desoldering irons of the X-series feature a novel threadless desoldering nozzle fixture system whereby the nozzle
is inserted into the head and locked into place by applying a 1/4 turn. This patented feature allows the desoldering
nozzles to be quickly and easily exchanged and also improves the rate of thermal transfer from the desoldering head
to the desoldering nozzle providing the tools with a faster heating up time and recovery rate. Together with a 80
watts heating element the desoldering iron is qualified for solder joints where a high temperature is required.

Desoldering iron with external solder collector (DSX 80) for SMD components. Same working position as usual
soldering irons. Electronic temperature control. Micro finger switch for activating the vacuum pump.
Various desoldering nozzles as well as CSF desoldering heads are available.

ESD

DSX 80 Set
 0 W, 24 V
8
With external solder collector 1
Same working position as usual
soldering irons

3/4
DX Desoldering
nozzle series
page 194 Order-no. Model Description
T005 13 183 99 DSX 80 Set Desoldering iron set 80 W, 24 V
with threadless nozzle fixture system

Scope of supply
1 T005 13 190 99 DSX 80 Desoldering iron 80 W, 24 V
2 T005 15 152 99 WDH 30 Safety rest
3 T005 13 142 00 DX 112 Nozzle inner ø 1,0 mm
4 T005 13 143 00 DX 113 Nozzle inner ø 1,2 mm
T005 13 500 99 Cleaning Set
T005 13 603 99 Gaskets for glastube (10 pieces)

Accessory
Order-no. Description
T005 13 604 99 Filter for glastube (10 pieces)

154
Inline desoldering iron with internal solder reservoir for vertical handling. Electronic temperature control.
Micro finger switch controls quick start of fast action vacuum pump. Different nozzles and CSF heads are available.

Desoldering
2
7
8
5
DXV 80 Set
 0 W, 24 V
8
Internal solder reservoir
For vertical applications
1
6
DX Nozzle series 3/4
page 194
Order-no. Model Description
T005 13 182 99 DXV 80 Set Inline desoldering iron 80 W, 24 V
with threadless nozzle fixture system

Scope of supply
1 T005 13 180 99 DXV 80 Inline desoldering iron 80 W, 24 V
2 T005 15 153 99 WDH 40 Safety rest
3 T005 13 142 00 DX 112 Nozzle inner ø 1,0 mm
4 T005 13 143 00 DX 113 Nozzle inner ø 1,2 mm
5 T005 13 500 99 Cleaning Set
6 T005 87 418 15 Filter cartridge for DXV 80 (5 pieces)
7 T005 87 418 23 Brush for heating element
8 T005 87 067 94 Cone cleaner

WXDV 120 Set


 20 W, 24 V
1
Temperature range
100°C - 350°C, 120 W, 24 V 1
Heat-up time ca. 35 sec. Available from September 2013

(50°C - 350°C / 122° F- 662°F)


Setback capable Order-no. Model Description
Blue LED indication light T005 13 205 99 WXDV 120 Desoldering iron 120 W, 24 V
Integrated tin collector
Internal parameter storage Lieferumfang
(Zero Tolerance) 1 T005 13 204 99 WXDV 120 Desoldering iron 120 W, 24 V
Connectable to WXD 2 2 T005 15 153 99 WDH 40 Safety rest
T005 87 658 01 PDN Pliers for desoldering nozzles
T005 13 252 00 XDS 3 Nozzle
XDS Nozzle series T005 13 254 00 XDS 5 Nozzle
page 197 T005 87 657 73 Cleaning Set
T005 87 657 72 Cone cleaner
T005 87 418 19 Filter cartridge (5 pieces)

155
Desoldering Irons

Maintenance set for


Desoldering Irons and nozzles
For cleaning nozzles and for
nozzle exchange

Order-no. Description
T005 87 658 01 PDN Pliers for desoldering nozzles

Order-no. Description
T005 87 637 73 Cleaning set for WXDP 120 and WSDV 120
T005 13 500 99 Cleaning set for DSX 80 und DXV 80

Order-no. Description
T005 87 657 78 Glas tube for WXDP 120
T005 13 605 99 Glas tube for DSX 120 and DSX 80 (4 pieces)

Order-no. Description
T005 87 657 72 Cone cleaner for WXDP 120 / WXDV 120 / DSX 120
T005 87 067 94 Cone cleaner for DSX 80 and DXV 80

Order-no. Description
T005 13 500 99 Cleaning set complete

Scope of supply
T005 87 488 61 Handle
T005 13 501 99 Spare needle set, 0,6 mm / 0,9 mm / 1,4 mm / 1,9 mm

Accessory
T005 13 502 99 Spare needle set, 1 x 1,9 mm, 3 x 0,9 mm
T005 13 503 99 Spare needle set, 1 x 1,9 mm, 3 x 0,5 mm
T005 13 504 99 Spare needle set, 1 x 1,9 mm, 3 x 1,4 mm

156
Desoldering
New products enlarge the WX family. A new WXD 2 desoldering station and a new WXDP desoldering iron.
These tools are ideal for professional rework applications of the latest electronic components in the industrial
operation. Typically for the WX stations: soldering and desoldering parameters can be saved easily on the iron.
The WXDP 120 heats up within 35 sec. only. With stand-by function.

WXDP 120 Set


2
 20 W, 24 V High power
1
desoldering iron
Heat up time 35 sec only
Set-back function
Push and pull technolgy:
cartridge change with one
hand possible 1
Programmable, intelligent
WX desoldering iron
Order-no. Model Description
T005 13 202 99 WXDP 120 Set Desoldering iron 120 W, 24 V
XDS-Nozzles with excenter fixture
page 197 Scope of supply
1 T005 13 201 99 WXDP 120 Desoldering iron 120 W, 24 V
2 T005 15 172 99 WDH 70 Safety rest with dry cleaner
3 T005 87 657 78 Glas tube with strap
T005 87 657 72 Cone cleaner
T005 87 657 73 Filter ø 17 für Glasrohr (10 pieces)
T005 87 657 73 Cleaning set WXDP / DSX 120
T005 87 658 01 PDN Pliers desoldering nozzles

DSX 120
 20 W, 24 V High power
1
desoldering iron
Heat up time 35 sec only, 1
set-back function

2
XDS-Nozzles
page 197 Order-no. Model Description
1 T005 13 198 99 DSX 120 Desoldering iron 120 W, 24 V
with excenter fixture, without safety rest.
Safety rest must be ordered separately.
2 Scope of supply
T005 13 604 99 XDS 1 Nozzle

Accessory
T005 15 152 99 WDH 30 Safety rest with dry cleaner

157
Hot Air Irons

WTA 50 Set 3

Tweezers 50 W, 24 V
F or desoldering of
SMD components
2 1
WTA tips
page 185
Order-no. Model Description
T005 33 133 99 WTA 50 Set Tweezers WTA 50 with safety rest

Scope of supply
1 T005 13 171 99 WTA 50 Tweezers 2 x 25 W, 24 V
2 T005 44 141 99 WTA 1 Tip set, bent 45°, 0,5 mm X 0,5 mm
3 T005 15 042 99 AK 51 Safety rest

The hot air irons HAP 1 and HAP 200 work with a temperature range from 50°-550°C. They provide a directional hot
air flow that is adjustable. Finger switch controls adjustable pump. Different nozzles are available.

ESD

3
HAP 1 Set
 00 W, 24 V
1
Temperature range
50°C to 550°C
Hot air flow ionic free
Activated by finger switch
1
Hot air nozzles 2
page 198–204
Order-no. Model Description
T005 27 118 99 HAP 1 Set Hot air iron set 100 W, 24 V

Scope of supply
1 T005 27 115 99 HAP 1 Hot air iron 100 W / 24 V
with Hot air nozzle R 06 round ø 3,0 mm
2 T005 87 278 21 R 04 Hot air nozzle round ø 1,2 mm
3 T005 15 152 99 WDH 30 Safety rest with dry cleaner

The hot air iron HAP 200 works with the rework station WR 3M only.

158
Hot Air
3
HAP 200 Set
 00 W, 24 V
2
Temperature range
50°C to 550°C
Activated by finger switch 1

Hot air nozzles 2


page 198–204
Order-no. Model Description
T005 27 117 99 HAP 200 Set Hot air iron set 200 W, 24 V

Scope of supply
1 T005 27 116 99 HAP 200 Hot air iron 200 W / 24 V
2 T005 87 278 21 R 04 Hot air nozzle round ø 1,2 mm
3 T005 15 152 99 WDH 30 Safety rest with dry cleaner
T005 87 617 28 Adapter M6 for HAP 200
4 T005 87 278 22 R 06 Hot air nozzle ø 3,0 mm

WXHAP 200 Set 3

 00 W, 24 V
2
Temperature range
50°C to 550°C
Blue LED light ESD

Internal Parameter storage


(zero tolerance) 1
Hot air flow ionic free Available from September 2013

Hot air nozzles Order-no. Model Description


page 198–204 T005 27 120 99 WXHAP 200 Set Hot air soldering iron set 200 W, 24 V

Scope of supply
1 T005 27 119 99 WXHAP 200 Hot air iron 200 W / 24 V
with hot air nozzle R 06 round ø 3,0 mm
2 T005 15 152 99 WDH 30 Safety rest with dry cleaner
4 T005 87 278 22 R 06 Hot air nozzle ø 3,0 mm
T005 87 278 21 R 04 Hot air nozzle round ø 1,2 mm
T005 87 617 28 Adapter M6 for WXHAP 200

159
Recommended treatment of Soldering Tips

Solutions for cleaning challenges with lead free solder!

When using lead free it will be experienced an increased oxidati-


on in the wettable area of the tip. These oxides must be removed
regularly otherwise it will make the tip completely unwettable
and not usable anymore. When cleaning the tip by means of the
Weller WDC Dry Cleaner a special brass wool is used. First the
surplus solder is removed by tapping the tip on the soft edge of
the collector box.The final cleaning is then done by pushing
and turning the tip in the brass wool. After cleaning there is still
a fine layer of solder on the tip avoiding fast oxidation of the iron
layer which is an advantage versus the cleaning by the wet spon-
ge. The brass wool can be soaked in flux which may improve
even the performance.

Why dry cleaning?


Best cleaning effect
Soldering tip will be cleaned but stays wetted
Flux will be removed
Safe from oxidation
Less temperature shock

Individual cleaning methods


Wet cleaning with cleaning sponge Dry cleaning with steel or brass wool

To ensure continued pleasure of our products it is essential to use only


genuine Weller parts.

Weller‘s soldering tip and heater form a unit and therefore a perfect
heating system to produce high quality solder joints. Perfect interac-
tion between the heater and soldering tip protects the soldering iron
from irreparable damage. Other tips often damage the heating system.
A manufacturer‘s warranty is given only if genuine Weller replacement
parts are used.
Genuine Weller tips can be identified by the Weller marking on the shaft
of the tip as well as the Genuine Weller seal on the packging.

160
Soldering Tips
Use all possiblities and accessories for lowering
the soldering tip temperature
 Stand-by mode
 Auto-off mode
 Safety rests with Stop & Go function
 Tools with Acceleration sensor

High power infra-red preheating plate After use wet the soldering tip again - with Weller WSW
Support for hand soldering processes without Always use the lowest possible tip temperature and add suffici-
risking overheating ent solder to the tip before placing the iron back to the safety
rest.

Tip activator
Regeneration of oxidized tips. Use when tip is hot. Dry cleaning with WDC
Soldering tip will be cleaned but stays wetted.
Flux will be removed.
Best treatment for soldering tips.

Polishing bar WPB 1


Removes compact oxid films and regenerates tip surfaces when
tip is cold.

161
Weller Summary Soldering Tips
Soldering Tips

Soldering Tools XT XTR LTR ET XHT XNT RT RTW LT NT LHT HT WTA PT
Page Page Page Page
Page Page Page Page Page 177/ Page Page Page Page Page
172 / 173 175 182 184 176 168 / 169 164 / 165 166 / 167 178/179/180 170 183 185 185 186 / 187

Fast response
WP 65

Page 142

120
WP Page 144

WP 200
Page 145
WXP 65
Page 142

120
WXP Page 143

WXP 200
Page 145

Silver-Line

FE 75
Page 130 /148 / 126
FE 80

Page 130, 149, 126
MPR 80

Page 147
WP 80

Page 146
WSP 80

Page 146
WSP 150

Page 147

Active-Tip
WMRP

Page 140
WMRT

Page 141
WXMP

Page 140
WXMT

Page 141

Standard-Line
LR 21
Page 149 with Ad.
LR 82

WTA 50

Page 158

Unregulated Line Voltage Soldering Irons


SPI 16,27,41,81

Page 152, 153

Magnastat Controlled Line Voltage Soldering Irons



TCPS,TCP with Ad.
12,TCP 24
Page 150


W 61,101,201
Page 151

Desoldering Irons
DS 22,80,DSV 80

DSX

80
Page 154

DXV 80
Page 155

WXDP 120
Page 157

DSX 120 Page 157


WXDV 120 Page 155
Hot Air Irons

HAP 1,HAP 200
Page 158 / 159

HAP 3000
Page 70

WXHAP 200 Page 159


Gas Powered Soldering Irons

Pyropen Jr.
Page 43

Pyropen and P. Piezo
Page 42

WP 60
Page 43

Inert Gas Soldering Irons



WSP 80IG
Page 37
WSP 120IG
Page 37

Heating Elements
HER 120
Page 35


HER 80
Page 35

162
Soldering Tips
CT SPI DS DX F R D Q NR ND NQ NQT XDS 60 70 71 XT soldering
Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page head

188 / 189 / 190 191 195 194 198 198 199 199 200 201 202 203 197 192 193 192 Page 173 / 174

163
Soldering Tips

RT Soldering Tip Series


Soldering Tips for Soldering irons WMRP, WXMP

WMRP / WXMP
■■ Excellent heat transfer and sensors
Fine slim soldering iron. Ideal for microscope work.
■■ Soldering tips can be changed
High performance by integrated active soldering tip.
quickly and easily
■■ Excellent reaction time
40 W (55 W with RT 11), 12 V ■■ Extremely short heating time

Chisel TypeRT
RT Øa b Order-no. Type Øa b Order-no.
mm mm mm mm

RT 1SC 0,4 0,15 T005 44 612 99 RT 1SCMS 0,4 0,15 T005 44 615 99
a

c b RT 1SCNW* 0,3 0,1 T005 44 626 99 RT 1SCNWMS* 0,3 0,1 T005 44 626 71

RT 3 1,3 0,4 T005 44 603 99 RT 3MS 1,3 0,4 T005 44 616 99

RT 4 1,5 0,4 T005 44 604 99 RT 4MS 1,5 0,4 T005 44 618 99

RT 8 2,2 0,4 T005 44 608 99 RT 8MS 2,2 0,4 T005 44 622 99

RT 9 0,8 0,4 T005 44 609 99 RT 9MS 0,8 0,4 T005 44 623 99

RT 11 3,6 0,9 T005 44 611 99 RT 11MS 3,6 0,9 T005 44 631 99

RT 5 30° 0,8 0,4 T005 44 605 99 RT 5MS 30° 0,8 0,4 T005 44 619 99

RT 3XMS 30° 1,3 0,5 T005 44 603 73

Sloped Type a Order-no. Type a Order-no.


mm mm

RT 6 45° 1,2 T005 44 606 99 RT 6MS 45° 1,2 T005 44 620 99

* none wettable MS tips: separate grounded

164
Soldering Tips
Conical Type Øa Order-no. Type Øa Order-no.
mm mm

RT 1 0,2 T005 44 601 99 RT 1MS 0,2 T005 44 614 99

a
RT 1NW* 0,1 T005 44 625 99 RT 1NWMS* 0,1 T005 44 625 71

RT 2 0,8 T005 44 602 99 RT 2MS 0,8 T005 44 617 99

RT 12MS 25° 0,5 T005 44 632 99

RT 13MS 30° 0,4 T005 44 633 99

Gull Wing Type Øa b Order-no. Type Øa b Order-no.


mm mm mm mm

RT 10GW 1,2 2,0 T005 44 610 99 RT 10GWMS 1,2 2,0 T005 44 624 99
b
c a

Knife Type Øa Order-no. Type Øa Order-no.


mm mm

RT 7 45° 2,2 T005 44 607 99 RT 7MS 45° 2,2 T005 44 621 99

MS tips: separate grounded

Measuring tip Type Order-no.

Measuring tip T005 44 613 99

* none wettable

MS handles and MS soldering tips have to be used together.


MS soldering tips are for use with MS handles only (WXMP MS / WMRP MS)

MS handles for RT MS soldering tips


T005 29 213 99 WXMP MS soldering iron handle packed
T005 29 217 99 WXMP MS soldering iron with safety rest WDH 51
T005 29 192 99 WMRP MS soldering iron handle packed

165
Soldering Tips

RTW Soldering Tip Series


Soldering tips for desoldering tweezers WMRT, WXMT

WXMT / WMRT
Slim tweezers. Ideal for soldering and desoldering
■■ Excellent heat transfer and sensors
of very small SMD components.
■■ Solder tips can be changed
2 x 40 W, 12 V quickly and easily
■■ Excellent reaction time
■■ Extremely short heating time

RTW = tweezers
Chisel Type Øa b Order-no. Type Øa b Order-no.
RTW mm mm mm mm

RTW 2 45° 0,7 0,4 T005 44 652 99 RTW 2MS45° 0,7 0,4 T005 44 657 99
a

b
RTW 3 45° 3,0 1,0 T005 44 653 99 RTW 3MS 45° 3,0 1,0 T005 44 658 99

RTW 4 45° 6,0 1,0 T005 44 654 99 RTW 4MS 45° 6,0 1,0 T005 44 659 99

RTW 9 3,0 1,0 T005 44 666 99 RTW 9MS 3,0 1,0 T005 44 669 99

RTW 11 6,0 1,0 T005 44 667 99 RTW 11MS 6,0 1,0 T005 44 670 99

RTW 10 10,0 1,0 T005 44 668 99 RTW 10MS 10,0 1,0 T005 44 671 99

RTW 8 1,3 0,4 T005 44 664 99 RTW 8MS 1,3 0,4 T005 44 665 99

RTW 7NWMS* 0,8 0,4 T005 44 663 71

166
Soldering Tips
Conical Type Øa Order-no. Type Øa Order-no.
mm mm

RTW 1 45° 0,4 T005 44 651 99 RTW 1MS 45° 0,4 T005 44 655 99

a
RTW 6NW* 45° 0,2 T005 44 656 99 RTW 6NWMS* 45° 0,2 T005 44 656 71

* none wettable
MS tips: separate grounded

MS handles and MS soldering tips have to be used together.


MS soldering tips are for use with MS handles only (WXMT MS / WMRT MS)

MS handles for RTW MS soldering tips


T005 29 213 99 WXMT MS Micro tweezers handle packed
T005 29 217 99 WXMT MS Micro tweezers with safety rest WDH 60
T005 29 192 99 WMRT MS Micro tweezers handle without tips

167
Soldering Tips

XNT Soldering Tip Series


Soldering Tips for Soldering irons WXP 65, WP 65

WXP 65 / WP 65
■■ Interchangeable soldering tips
Small fast soldering iron. Suitable for fine solder at low prices
jobs with high heating demand. ■■ Maximum heat transfer
■■ Heater with improved sensor position
65 W, 24 V ■■ Fast recovery time

Chisel Type Øa b c Order-no. Type Øa b c Order-no.


XNT mm mm mm mm mm mm

XNT 1SCNW* 0,3 0,1 27,0 T005 44 881 99 XNT C 3,2 0,8 27,0 T005 44 858 99
a T005 44 881 10 T005 44 858 10
c b
XNT 1SC 0,4 0,15 27,0 T005 44 862 99 XNT D 4,0 0,8 28,0 T005 44 853 99
T005 44 862 10 T005 44 853 10

XNT H 0,8 0,4 28,0 T005 44 859 99 XNT HX 30° 0,8 0,4 36,5 T005 44 873 99
T005 44 859 10 T005 44 873 10

XNT K 1,2 0,4 28,0 T005 44 860 99 XNT 4X 45° 1,2 0,4 34,6 T005 44 874 99
T005 44 860 10 T005 44 874 10

XNT A 1,6 0,4 28,0 T005 44 851 99 XNT AX 1,6 0,8 28,0 T005 44 864 99
T005 44 851 10 T005 44 864 10

XNT 6 1,6 0,4 29,5 T005 44 856 99 XNT BX 2,4 0,8 36,5 T005 44 882 99
T005 44 856 10 T005 44 882 10

XNT B 2,4 0,8 27,0 T005 44 857 99 XNT MX 3,2 0,8 37,5 T005 44 883 99
T005 44 857 10 T005 44 883 10

Sloped Type a Order-no. Type a Order-no.


mm mm

XNT 4 1,2 T005 44 855 99 XNT CC 45° 3,2 T005 44 886 99


T005 44 855 10 T005 44 886 10
a
XNT AA 45° 1,6 T005 44 884 99 XNT F 45° 1,2 T005 44 887 99
T005 44 884 10 T005 44 887 10

XNT BB 45° 2,4 T005 44 885 99


T005 44 885 10

Conical Typ Øa c Order-no. Typ Øa c Order-no.


mm mm mm mm

XNT 1 0,5 27,0 T005 44 850 99 XNT S 0,4 37,5 T005 44 868 99
T005 44 850 10 T005 44 868 10

Type Øa c Order-no.
Knife mm mm

XNT KN 2,0 33,0 T005 44 863 99


T005 44 863 10

c a ■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces
* none wettable

168
Type b c Order-no.
Gull Wing XNT mm mm

Soldering Tips
XNT GW 1 2,0 33,0 T005 44 854 99
b T005 44 854 10

c a XNT GW 1,5 27,5 T005 44 880 99


T005 44 880 10

Round Type Øa c Order-no. Type Øa c Order-no.


mm mm mm mm

XNT 1S 0,2 28,5 T005 44 852 99 XNT 1X 0,4 28,0 T005 44 865 99
T005 44 852 10 T005 44 865 10
c a
XNT 1LX 0,2 T005 44 872 99 XNT 1SLX 45° 0,4 39,5 T005 44 875 99
T005 44 872 10 T005 44 875 10

SMT Type Øa b c Order-no. Type Øa b c Order-no.


mm mm mm mm mm mm

XNT SMT 01 10,4 0,6 7,1 T005 44 876 99 XNT SMT 03 20,8 0,6 7,1 T005 44 878 99

XNT SMT 02 16,8 0,6 7,1 T005 44 877 99

High Speed

High Speed heat transfer Weller


High Speed
High Speed soldering tips provide enhanced solder tip
heat transfer to the solder area.

12 s 24 s
Weller
standard tip

Heat transfer
to the solder area
12 s 24 s 35°C 200°C

High Speed Type Øa b c Order-no. Type Øa b c Order-no.


mm mm mm mm mm mm

XNT 1 HS 0,5 27,0 T005 44 888 99 XNT S HS 0,4 T005 44 896 99


T005 44 888 10 T005 44 896 10

XNT 1S HS 0,2 28,5 T005 44 889 99 XNT AS HS 1,6 T005 44 897 99


T005 44 889 10 T005 44 897 10

XNT 4 HS 1,2 T005 44 890 99 XNT 1L HS 0,2 T005 44 898 99


T005 44 890 10 T005 44 898 10

XNT 6 HS 1,6 0,4 29,5 T005 44 891 99 XNT 1LX HS 0,2


T005 44 8 99 99
T005 44 891 10 T005 44 8 99 10

XNT H HS 0,8 0,4 28,0 T005 44 892 99 XNT HX HS 30° 0,8 0,4 36,5 T005 44 900 99
T005 44 892 10 T005 44 900 10

XNT K HS 1,2 0,4 28,0 T005 44 893 99 XNT 4XHS 45° 1,2 0,4 34,6 T005 44 901 99
T005 44 893 10 T005 44 901 10

XNT AX HS 1,6 0,8 28,0 T005 44 894 99 XNT 1SLX HS 45° 0,4 39,5 T005 44 902 99
T005 44 894 10 T005 44 902 10

XNT 1X HS 0,4 28,0 T005 44 895 99 XNT F HS45° 1,2 T005 44 903 99
T005 44 895 10 T005 44 903 10

Type Øa c Order-no. Type Order-no.


Accessories mm mm

Measuring tip 0,6 31,3 T005 44 861 99 Barrel T005 87 657 58

XNT Screw M4 26,0 T005 44 879 99 Barrel for bent T005 87 657 67

169
Soldering Tips

NT Soldering Tip Series


Soldering Tips for WMP

Order-no. Model Description Width A Thickness B Length L

NT 1SC NT 1SC Chisel tip slim 0,4 mm 0,15 mm 14 mm

NT H NT H Chisel tip 0,8 mm 0,4 mm 8,4 mm


NT K NT K Chisel tip 1,2 mm 0,4 mm 8,4 mm
NT A NT A Chisel tip 1,6 mm 0,4 mm 9,5 mm
NT 6 NT 6 Chisel tip 1,6 mm 0,7 mm 7,4 mm
NT B NT B Chisel tip 2,4 mm 0,8 mm 7,8 mm
NT C NT C Chisel tip 3,2 mm 0,8 mm 8,2 mm
NT D NT D Chisel tip 4,0 mm 0,8 mm 8,6 mm

NT AX NT AX Chisel tip bent 1,6 mm 0,4 mm 8,2 mm

NT 1S NT 1S Round tip slim Ø 0,25 mm 8,5 mm

NT 1 NT 1 Round tip Ø 0,50 mm 7,4 mm

NT 1X NT 1X Round tip Ø 0,4 mm 8,6 mm


bent 45°

NT 4 NT 4 Round tip Ø 1,2 mm 9,9 mm


sloped 45°

NT GW NT GW Gullwing tip 2,0 mm 3,0 mm 13,4 mm

NT MS NT MS NT Measuring tip for thermoelement Ø 0,5 mm

170
Soldering Tips
Continuation page 170, further soldering tips for WMP

Order-no. Description

T005 87 517 17 Silicon pad for changing bent NT tips

T005 87 517 10 Tip changing tool for changing straight NT tips

171
Soldering Tips

XT Soldering Tip Series


Soldering Tips for Soldering irons WP 120 and WXP 120

WXP 120 / WP 120


■■ Interchangeable soldering tips
All-rounder with 120 watts. For soldering applications from at low prices
small to large components with higher heat demand. ■■ Maximum heat transfer
■■ Heater with improved sensor position
120 W, 24 V ■■ Fast reaction time

Chisel Type Øa b c Order-no. Type Øa b c Order-no.


XT mm mm mm mm mm mm

XT H 0,8 0,4 36,5 T005 44 713 99 XT D 4,6 0,8 34,5 T005 44 706 99
a T005 44 713 10 T005 44 706 10
c b
XT A 1,6 0,7 36,5 T005 44 703 99 XT CSL 3,2 0,45 36,0 T005 44 742 99
T005 44 703 10 T005 44 742 10

XT AL 1,6 1,0 39,5 T005 44 701 99 XT E 5,9 1,2 34,5 T005 44 707 99
T005 44 701 10 T005 44 707 10

XT ASL 1,6 0,45 36,5 T005 44 740 99 XT DL 4,6 0,8 39,5 T005 44 736 99
T005 44 740 10

XT M 3,2 1,2 39,5 T005 44 702 99 XT MX 3,2 0,8 53,5 T005 44 745 99
T005 44 702 10 T005 44 745 10

XT B 2,4 0,8 36,0 T005 44 704 99 XT HX 0,8 0,4 51,5 T005 44 737 99
T005 44 704 10

XT BSL 2,4 0,45 36,0 T005 44 741 99 XT AX 30° 1,6 0,7 51,5 T005 44 743 99
T005 44 741 10 T005 44 743 10

XT B SL 2,5 0,8 36,3 T005 44 738 99 XT BX 30° 2,4 0,8 51,5 T005 44 744 99
T005 44 738 10 T005 44 744 10

XT C 3,2 0,8 36,0 T005 44 705 99


T005 44 705 10

Round Type Øa c Order-no. Type Øa c Order-no.


mm mm mm mm

XT BS 2,4 36,5 T005 44 715 99 XT DS 5,0 34,5 T005 44 717 99


T005 44 715 10 T005 44 717 10
c a
XT CS 3,2 36,5 T005 44 716 99
T005 44 716 10

Sloped Type a c Order-no. Type a c Order-no.


mm mm mm mm

XT F 30° 1,2 36,5 T005 44 718 99 XT CC 45° 3,2 36,5 T005 44 710 99
T005 44 718 10 T005 44 710 10
c a
XT AA 60° 1,6 36,5 T005 44 708 99 XT DDH 45 45° 4,0 40,5 T005 44 730 99
T005 44 708 10 T005 44 730 10

XT BB 45° 2,4 36,5 T005 44 709 99 XT AA 60 ° 1,6 36,5 T005 44 708 99


T005 44 709 10 T005 44 708 10

172
Soldering Tips
Gull Wing Type Øa b c Order-no. Type Øa b c Order-no.
XT mm mm mm mm mm mm

XT GW1 2,3 3,2 36,5 T005 44 712 99 XT GW3 0,8 0,9 41,5 T005 44 711 99
b T005 44 712 10 T005 44 711 10
c a
XT GW2 3,5 4,8 36,5 T005 44 735 99

Knife Type Øa c Order-no.


mm mm

XT KN 60 ° 2,0 45,0 T005 44 711 99


T005 44 714 10

Conical Type Øa c Order-no.


mm mm

XT O 1,0 36,5 T005 44 714 99


T005 44 714 10
c a

Soldering head Type a b Order-no.


mm mm

XT Soldering 10,0 4,0 T005 44 731 99


head + adapter

Soldering head 10,0 4,0 T005 44 731 90


XT Soldering 20,0 4,0 T005 44 732 99
head + adapter

Soldering head 20,0 4,0 T005 44 732 90


XT Soldering 33,0 4,0 T005 44 733 99
head + adapter

Soldering head 33,0 4,0 T005 44 733 90

■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces

173
Soldering Tips

XT Soldering Tip Series


Soldering Tips for Soldering irons WP 120 and WXP 120
The XT soldering head is an ideal tool for tin coating, soldering and desoldering different components.
The additional required barrel must be ordered separately.

Accessories Type a c Order-no. Type Order-no.


mm mm

Measuring tip 0,5 40,0 T005 44 722 99 Barrel WXP 120 T005 87 657 11
WP 120 T005 87 637 09

XT Adapter M4 36,0 T005 44 719 99 Barrel for bent WXP 120 T005 87 657 66
WP 120 T005 87 658 02

XT Adater M5 36,0 T005 44 720 99

■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces

174
Soldering Tips
XTR Soldering Tip Series
Soldering tip with twist lock. For use with robot heating element HER 120 and HERX 120.

Order-no. Model Description Width A Thickness B Length L

T005 44 723 99 XTR A Chisel tip, (1 piece) 1,6 mm 0,7 mm 36,0 mm


T005 44 723 10 (10 pieces)

T005 44 724 99 XTR B Chisel tip, (1 piece) 2,4 mm 0,8 mm 35,0 mm


T005 44 724 10 (10 pieces)

T005 44 725 99 XTR C Chisel tip, (1 piece) 3,2 mm 0,8 mm 35,0 mm


T005 44 725 10 (10 pieces)

T005 44 726 99 XTR D Chisel tip, ( 1 piece) 4,6 mm 0,8 mm 34,5 mm


T005 44 726 10 (10 pieces)

T005 44 727 99 XTR E Chisel tip, (1 piece) 5,9 mm 1,2 mm 34,5 mm


T005 44 727 10 (10 pieces)

T005 44 728 99 XTR M Chisel tip, (1 piece) 3,2 mm 1,2 mm 39,0 mm


T005 44 728 10 (10 pieces)

175
Soldering Tips
Lötspitzen

XHT Soldering Tip Series


Soldering Tips for Soldering irons WP 200,WXP 200

WXP 200 / WP 200


High Power soldering iron. Ideal for applications with highest ■■ Interchangeable soldering tips
heat demand e.g. LED backpanels or RF shieldings. at low prices
■■ Maximum heat transfer
200 W, 24 V ■■ Heater with improved sensor position
■■ Fast reaction time

Chisel Øa Øa
Type
XHT mm
b
mm
c
mm
Order-no. Type
mm
b
mm
c
mm
Order-no.

XHT C 3,2 1,2 48,0 T005 44 804 99 XHT E 7,6 1,5 48,0 T005 44 802 99
a

c b 5,0 1,2 48,0 T005 44 801 99 9,3 2,0 48,0 T005 44 805 99
XHT D XHT F

Accessories Type a b c Order-no.


mm mm mm

Measuring tip 1,25 6,0 55,0 T005 44 803 99

Barrel T005 87 637 25

Further soldering tip dimensions


on request.
176
Soldering Tips
LT Soldering Tip Series
Soldering Tips for Soldering irons WP 80, WSP 80, MPR 80 and FE 75,
TCP-Soldering irons , LR 21, MLR 21 with adapter

WSP 80 / WP 80
Approved heating technology with effective heat transfer. ■■ For universal applications
For all purpose industrial applications. A wide range of soldering ■■ Effective heat transfer
tips are available. ■■ Extensive range of soldering tips
■■ High quality heater core
■■ Soldering tip with low material
use and therefore lower cost

Chisel Type Øa b c Order-no. Type Øa b c Order-no.


LT mm mm mm mm mm mm

LT 1SC 0,4 0,15 15,0 T005 44 494 99 LT DLL 4,6 1,2 12,5 T005 44 448 99
a T005 44 494 10 T005 44 448 10
c b
LT 1SCNW* 0,3 0,1 15,0 T005 44 497 99 LT K 1,2 0,4 20,0 T005 44 438 99
T005 44 438 10
T005 44 413 11
LT A 1,6 0,7 12,5 T005 44 440 99 LT L 2,0 1,0 20,0 T005 44 414 99
T005 44 440 10 T005 44 414 10
T005 44 403 11 T005 44 414 11
LT ASL 1,6 0,45 12,5 T005 44 516 99 LT M 3,2 1,2 20,0 T005 44 415 99
T005 44 516 11 T005 44 415 10
T005 44 415 11
LT B 2,4 0,8 12,5 T005 44 405 99 LT HX 30° 0,8 0,4 17,5 T005 44 420 99
T005 44 405 10 T005 44 420 11
T005 44 405 11
LT BSL 2,4 0,45 12,5 T005 44 517 99 LT ALX 30° 1,6 0,7 17,5 T005 44 443 99
T005 44 517 11 T005 44 443 10

LT H 0,8 0,4 12,5 T005 44 437 99 LT BX 30° 2,4 0,8 17,5 T005 44 442 99
T005 44 437 10 T005 44 442 10
T005 44 412 11
LT HSL 0,8 0,4 12,5 T005 44 518 99 LT AX 30° 1,6 0,8 14,1 T005 44 427 99
T005 44 518 11 T005 44 427 10

LT C 3,2 0,8 12,5 T005 44 407 99 LT 4X 30° 1,2 0,4 17,2 T005 44 428 99
T005 44 407 10 T005 44 428 10
T005 44 407 11
LT D 4,6 0,8 12,5 T005 44 409 99 LT MX 30° 3,2 1,2 20,0 T005 44 469 99
T005 44 409 10
T005 44 409 11

Round Type Øa c Order-no. Type Øa c Order-no.


mm mm mm mm

LT 1S 0,2 15,0 T005 44 436 99 LT 1A 0,5 13,0 T005 44 489 99


T005 44 402 10 T005 44 489 10
T005 44 489 11
c a
LT 1SNW* 0,1 15,0 T005 44 496 99 LT AS 1,6 12,5 T005 44 404 99
T005 44 404 10
T005 44 404 11
LT 1SA 0,5 15,0 T005 44 488 99 LT CS 3,2 12,5 T005 44 411 99
T005 44 411 10

LT 1 0,25 13,0 T005 44 435 99 LT 1SLX 30° 0,4 22,0 T005 44 426 99
T005 44 435 10 T005 44 426 10
T005 44 401 11
LT 1LNW* 0,1 25,4 T005 44 498 99 LT 1X 30° 0,4 13,0 T005 44 425 99
T005 44 425 10

* none wettable

177
Soldering Tips

Continuation page 177, further soldering tips for WP 80, WSP 80, MPR 80, FE 75 and TCP irons

Knife Type Øa c Order-no.


mm mm

LT KN 2,0 16,5 T005 44 479 99


T005 44 479 10

c a
LT KNSL 45° 2,0 16,5 T005 44 519 99

Sloped Type a c Order-no. Type a c Order-no.


mm mm mm mm

LT 4 45° 1,2 15,0 T005 44 439 99 LT DD 45° 4,0 20,0 T005 44 478 99
T005 44 439 10 T005 44 478 10
T005 44 421 11
c a LT F 45° 1,2 12,5 T005 44 408 99 LT DD 45° 4,6 17,0 T005 44 486 99
T005 44 408 10 T005 44 486 10
T005 44 408 11 T005 44 486 11
LT AA 60° 1,6 12,5 T005 44 487 99 LT 11CP 45° 1,2 15,0 T005 44 421 71
T005 44 487 10

LT BB 60° 2,4 17,0 T005 44 444 99 LT 22CP 45° 2,0 20,0 T005 44 408 73
T005 44 444 10

LT BB 45° 2,4 17,0 T005 44 484 99 LT 33CP 45° 3,0 20,0 T005 44 408 77

LT CC 60° 3,2 17,0 T005 44 445 99 LT 44CP 45° 4,0 20,0 T005 44 408 81
T005 44 445 10

LT CC 45° 3,2 17,0 T005 44 485 99

Conical Type Øa c Order-no. Type Øa c Order-no.


mm mm mm mm

LT 1L 0,2 25,4 T005 44 423 99 LT T 0,6 13,0 T005 44 482 99


T005 44 423 10 T005 44 482 10
T005 44 423 11 T005 44 482 11
a
LT 1LNW* 0,1 25,4 T005 44 498 99 LT O 0,8 17,0 T005 44 481 99
T005 44 515 10

LT S 0,4 21,0 T005 44 406 99 LT 1LX 35° 0,2 25,4 T005 44 424 99
T005 44 406 10 T005 44 424 10
T005 44 406 11 T005 44 424 11

Gull Wing Type Øa b c Order-no.


mm mm mm

LT GW1 2,3 3,2 17,8 T005 44 410 99


b T005 44 410 10
T005 44 410 11
c a LT GW2 3,5 4,8 17,8 T005 44 511 99
T005 44 511 10

■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces
* none wettable

178
Soldering Tips
Continuation page 177/178, further soldering tips for WP 80, WSP 80, MPR 80, FE 75 and TCP irons

High Speed

High Speed heat transfer Weller


High Speed
High Speed soldering tips provide enhanced solder tip
heat transfer to the solder area.

12 s 24 s
Weller
standard tip

Heat transfer
to the solder area
12 s 24 s 35°C 200°C

Type Øa b c Order-no. Type Øa b c Order-no.


High Speed LT mm mm mm mm mm mm

LT 1 HS 0,25 13,0 T005 44 520 99 LT 1SLX HS 30° 0,4 22,0 T005 44 531 99
T005 44 520 10 T005 44 531 10
T005 44 520 11
LT 1S HS 0,2 15,0 T005 44 521 99 LT AX HS 30° 1,6 0,8 14,1 T005 44 532 99
T005 44 521 10 T005 44 532 10
T005 44 52 111
LT AS HS 1,6 12,5 T005 44 522 99 LT 4X HS 30° 1,2 0,4 17,2 T005 44 533 99
T005 44 522 10 T005 44 533 10
T005 44 522 11
LT S HS 0,4 21,0 T005 44 523 99 LT O HS 0,8 17,0 T005 44 534 99
T005 44 523 10 T005 44 534 10
T005 44 523 11
LT F HS 45° 1,2 12,5 T005 44 524 99 LT T HS 0,6 13,0 T005 44 535 99
T005 44 524 10 T005 44 535 11
T005 44 524 11
LT K HS 1,2 0,4 20,0 T005 44 525 99 LT 1SA HS 0,5 15,0 T005 44 536 99
T005 44 525 10
T005 44 525 11
LT HX HS 30° 0,8 0,4 17,5 T005 44 526 99 LT 1A HS 0,5 14,0 T005 44 537 99
T005 44 526 10 T005 44 537 10
T005 44 526 11 T005 44 537 11

LT 4 HS 45° 1,2 15,0 T005 44 527 99 LT O HS 1,4 17,0 T005 44 538 99


T005 44 527 10
T005 44 527 11
LT ASL HS 1,6 0,45 12,5 T005 44 539 99
LT 1L HS 0,2 25,4 T005 44 528 99 T005 44 539 11
T005 44 528 10
T005 44 528 11
LT 1LX HS 35° 0,2 25,4 T005 44 529 99 LT HSL HS 0,8 0,4 12,5 T005 44 540 99
T005 44 529 10 T005 44 540 11
T005 44 529 11
LT 1X HS 30° 0,4 13,0 T005 44 530 99
T005 44 530 10

Accessories Type a c Order-no.


mm mm

Measuring tip 0,5 13,0 T005 44 416 99


MLR 80/ WSP 80

Screw M4 8,0 T005 44 449 99


external thread

ET-LT Adapter T005 87 207 81

■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces
* none wettable

179
Soldering Tips

MT-LT Adapter
All TCP, LR 21 soldering irons are delivered with adapter.

Order-no. Description

T005 44 121 99 MT-LT Adapter for use with


LT soldering tip series (see page 87)

T005 87 207 95 Barrel for MT-LT Adapter

Caution: Not qualified for lead free solder bath or other electronic solder.
Soldering tips for high melting solder for WP 80, WSP 80, MPR 80 and FE 75

Order-no. Model Description Width A Thickness B Length L

T005 44 430 99 LT H HPB Chisel tip, (1 piece) 0,8 mm 0,4 mm 13,5 mm


T005 44 430 10 (10 pieces)

T005 44 431 99 LT A HPB Chisel tip, (1 piece) 1,6 mm 0,7 mm 13,5 mm


T005 44 431 10 (10 pieces)

T005 44 432 99 LT B HPB Chisel tip, (1 piece) 2,4 mm 0,8 mm 13,5 mm


T005 44 432 10 (10 pieces)

T005 44 483 99 LT D HPB Chisel tip, (1 piece) 4,6 mm 0,8 mm 13,5 mm

* for HPB solder = solder with high consumption of lead

180
Soldering Tips
For quick change of hot soldering tips for soldering irons WP 80 / WSP 80.
If not in use place soldering iron with barrel in the safety rest

Barrel

Order-no. Description

T005 87 447 10 Barrel for WSP 80 spare part

T005 87 448 45 Barrel short (40 mm) for WP 80, spare part, (standard for WP 80)

T005 87 448 46 Barrel long (55 mm) for WP 80, spare part

For WSP 80, WSP 80IG and WP 80, WP 120, WP 120 IG, WXP 120,
barrel and screw M4 has to be ordered separately.

SMD Soldering Tip Series

Order-no. Model Description Width A Thickness B Length L

T005 44 501 99 SMT01 for PAD-Cleaning 10,4 mm 0,6 mm 7,1 mm


T005 44 429 99 SMT for PAD-Cleaning 10,5 mm 0,6 mm 7,5 mm
T005 44 502 99 SMT02 for PAD-Cleaning 16,8 mm 0,6 mm 7,1 mm
T005 44 503 99 SMT03 for PAD-Cleaning 20,8 mm 0,6 mm 7,1 mm
T005 44 467 89 SMT for PAD-Cleaning 35,0 mm 3,0 mm 4,0 mm

T005 44 504 99 SMT04 for Chip 1,8 mm 3,4 mm 1,8 mm


T005 44 505 99 SMT05 for Chip 1,5 mm 2,3 mm 1,8 mm
T005 44 506 99 SMT06 for Chip 2,5 mm 1,7 mm 1,4 mm
T005 44 507 99 SMT07 for Chip 2,3 mm 4,5 mm 1,8 mm

T005 44 508 99 SMT08 for DIP 4,6 mm 5,1 mm 2,3 mm


T005 44 509 99 SMT09 for DIP 10,4 mm 5,1 mm 2,3 mm
T005 44 510 99 SMT10 for DIP 11,5 mm 6,9 mm 2,3 mm

181
Soldering Tips

SMT Adapter + Tips


for LR 21, WP 80, WSP 80, WSP 80FE, WSP 80IG and MPR 80
Order-no. Model Description

T005 44 417 99 SMT SMT Adapter for WSP 80

SMTA SMTA SMT Adapter for LR 21

SMT0504A SMT0504A A/1, for components 1,0 x 1,2 mm, 12 x 1,0 mm, 1,2 x 1,2 mm, 1,6 x 0,8 mm

SMT1206D SMT1206D D/1, for components 3,2 x 1,6 mm, 3,2 x 2,5 mm

SMT8K SMT8K K/2, for components 5,0 x 4,0 mm

For use with soldering robot application with heating element HER 80

LT Soldering Tips with twist lock


Order-no. Model Description Width A Thickness B Length L

T005 44 441 99 LTR A Chisel tip (1 piece) 1,6 mm 0,8 mm 17,0 mm


T005 44 441 10 (10 pieces)

T005 44 422 99 LTR B Chisel tip 1,5 mm


wettable (1 piece) 2,4 mm 0,8 mm 17,0 mm
T005 44 422 10 (10 pieces)
T005 44 422 71 (1 piece) none wettable 2,4 mm 0,8 mm 17,0 mm

T005 44 433 99 LTR C Chisel tip (1 piece) 3,2 mm 0,8 mm 17,0 mm


T005 44 433 10 (10 pieces) 3,2 mm 0,8 mm 17,0 mm

Special tips on request

182
Soldering Tips
LHT Soldering Tip Series

Soldering Tips for Soldering irons WSP 150


Order-no. Model Description Width A Thickness B

T005 44 455 99 LHT C Chisel tip 3,2 mm 1,2 mm


T005 44 452 99 LHT D Chisel tip 4,7 mm 1,8 mm
T005 44 451 99 LHT E Chisel tip 6,7 mm 1,8 mm
T005 44 450 99 LHT F Chisel tip 9,3 mm 1,8 mm

T005 44 513 99 LHT CX Chisel tip bent 3,2 mm 1,2 mm


T005 44 462 99 LHT DX Chisel tip bent 5,0 mm 2,0 mm
T005 44 461 99 LHT EX Chisel tip bent 7,0 mm 2,0 mm
T005 44 460 99 LHT FX Chisel tip bent 9,2 mm 2,0 mm

T005 44 456 99 LHT D 45° Sloped 45° for solar cell production 1,8 mm

T005 44 454 99 LHT Screw in tip with outside thread M6

T005 44 453 99 LHT Measuring tip for thermoelement Ø 0,5 mm

T005 87 447 95 Box nut WSP 150

183
Soldering Tips

ET Soldering Tip Series

Soldering Tips for Soldering irons LR 21

Order-no. Model Description Width A Thickness B

4ETS ET S Longform Conical Ø 0,4 mm


4ETO ET O Longform Conical Ø 0,8 mm

4ETR ET R Chisel tip slim 1,6 mm 0,7 mm

4ETH ET H Chisel tip 0,8 mm 0,4 mm


4ETA ET A Chisel tip 1,6 mm 0,7 mm
4ETB ET B Chisel tip 2,4 mm 0,8 mm
4ETC ET C Chisel tip 3,2 mm 0,8 mm
4ETD ET D Chisel tip 4,6 mm 0,8 mm
4ETE ET E Chisel tip 5,6 mm 1,2 mm

4ETK ET K Chisel tip long 1,2 mm 0,4 mm


4ETL ET L Chisel tip long 2,0 mm 1,0 mm
4ETM ET M Chisel tip long 3,2 mm 1,2 mm

4ETF ET F Round tip sloped 45° Ø 1,2 mm


4ETBB ET BB Round tip sloped 45° Ø 2,4 mm
4ETCC ET CC Round tip sloped 45° Ø 3,2 mm

4ETP ET P Round tip blunt Ø 0,8 mm


4ETBS ET BS Round tip blunt Ø 2,4 mm
4ETCS ET CS Round tip blunt Ø 3,2 mm

T005 41 039 99 ET SMD Chip soldering / desoldering tip, component size 2,5 mm x 1,5 mm
T005 41 040 99 ET SMD Chip soldering / desoldering tip, component size 3,8 mm x 1,5 mm

T005 41 045 99 ET GW Gullwing tip

T005 41 703 99 Screw in tip with M5 outside thread

T005 24 750 99 ET Measuring tip for thermoelement Ø 0,5 mm

T005 10 311 99 Barrel

ET-LT Adapter
Soldering tips of the LT series are used with an adapter in the soldering iron LR 21.

Order-no. Model Description

T005 87 207 81 ET-LT Adaptor with barrel for use with LT series tips
with LR 21 and FE 50 soldering irons

T005 87 207 94 Spare barrel for ET-LT Adapter

■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces

184
Soldering Tips
HT Soldering Tip Series

Soldering Tips for Soldering irons LR 82 and FE 80

Order-no. Model Description Width A Thickness B

T005 44 260 99 HT 1 Chisel tip 3,2 mm 1,0 mm


T005 44 261 99 HT 2 Chisel tip 5,2 mm 1,2 mm
T005 44 262 99 HT 3 Chisel tip 7,0 mm 1,2 mm

T005 44 267 99 HT C Chisel tip long 3,2 mm 1,0 mm


T005 44 268 99 HT D Chisel tip long 4,6 mm 1,0 mm
T005 44 269 99 HT E Chisel tip long 5,6 mm 1,0 mm

T005 44 264 99 HT BS Round tip Ø 2,4 mm


T005 44 265 99 HT CS Round tip Ø 3,2 mm
T005 44 266 99 HT DS Round tip Ø 5,0 mm

T005 44 270 99 HT Screw in tip with outside thread M8nde

T005 44 263 99 HT Measuring tip for thermoelement Ø 0,5 mm

T005 26 202 99 Barrel

WTA Soldering Tip Series

Tweezer Tips for WTA 50

Order-no. Model Description Width A Thickness B

T005 44 145 99 WTA 1S Tip set bent 45° 0,5 mm 0,5 mm


T005 44 141 99 WTA 1 Tip set bent 45° 1,0 mm 0,5 mm
T005 44 146 99 WTA 2 Tip set bent 45° 3,0 mm 0,5 mm
T005 44 147 99 WTA 3 Tip set bent 45° 6,0 mm 0,5 mm
T005 44 143 99 WTA 4 Tip set bent 45° 12,5 mm 0,5 mm
T005 44 144 99 WTA 5 Tip set bent 45° 18,5 mm 0,5 mm

T005 44 152 99 WTA 11 Tip set for vertical use 1,0 mm 0,5 mm
T005 44 153 99 WTA 12 Tip set for vertical use 3,0 mm 0,5 mm

T005 44 149 99 WT Measuring tip for thermoelement Ø 0,5 mm

185
Soldering Tips

PT Soldering Tip Series

Soldering Tips for TCPS, TCP 12, TCP 24


Order-no. Model Description Width A Dicke B

4PTR7 PT R7 Chisel tip slim 370°C 1,6 mm 0,7 mm


4PTR8 PT R8 Chisel tip slim 425°C 1,6 mm 0,7 mm

4PTH6 PT H6 Chisel tip 310°C 0,8 mm 0,4 mm


4PTH7 PT H7 Chisel tip 370°C 0,8 mm 0,4 mm
4PTH8 PT H8 Chisel tip 425°C 0,8 mm 0,4 mm

4PTA6 PT A6 Chisel tip 310°C 1,6 mm 0,7 mm


4PTA7 PT A7 Chisel tip 370°C 1,6 mm 0,7 mm
4PTA8 PT A8 Chisel tip 425°C 1,6 mm 0,7 mm

4PTB6 PT B6 Chisel tip 310°C 2,4 mm 0,8 mm


4PTB7 PT B7 Chisel tip 370°C 2,4 mm 0,8 mm
4PTB8 PT B8 Chisel tip 425°C 2,4 mm 0,8 mm
4PTB9 PT B9 Chisel tip 480°C 2,4 mm 0,8 mm

4PTC7 PT C7 Chisel tip 370°C 3,2 mm 0,8 mm


4PTC8 PT C8 Chisel tip 425°C 3,2 mm 0,8 mm
4PTC9 PT C9 Chisel tip 480°C 3,2 mm 0,8 mm

4PTD7 PT D7 Chisel tip 370°C 4,6 mm 0,8 mm


4PTD8 PT D8 Chisel tip 425°C 4,6 mm 0,8 mm
4PTD9 PT D9 Chisel tip 480°C 4,6 mm 0,8 mm
4PTE8 PT E8 Chisel tip 425°C 5,6 mm 1,2 mm
4PTE9 PT E9 Chisel tip 480°C 5,6 mm 1,2 mm

4PTK6 PT K6 Chisel tip long 310°C 1,2 mm 0,4 mm


4PTK7 PT K7 Chisel tip long 370°C 1,2 mm 0,4 mm
4PTK8 PT K8 Chisel tip long 425°C 1,2 mm 0,4 mm

4PTL6 PT L6 Chisel tip long 310°C 2,0 mm 1,0 mm


4PTL7 PT L7 Chisel tip long 370°C 2,0 mm 1,0 mm
4PTL8 PT L8 Chisel tip long 425°C 2,0 mm 1,0 mm

4PTM7 PT M7 Chisel tip long 370°C 3,2 mm 1,2 mm


4PTM8 PT M8 Chisel tip long 425°C 3,2 mm 1,2 mm
4PTM9 PT M9 Chisel tip long 480°C 3,2 mm 1,2 mm

T005 41 307 99 PT MX7 Chisel tip bent, 3,2 mm 1,2 mm


1 side wettable 370°C

4PTCS7 PT CS7 Round tip 370°C Ø 3,2 mm


4PTDS7 PT DS7 Round tip 370°C Ø 5,0 mm

4PTS7 PT S7 Round tip long 370°C Ø 0,4 mm


4PTS8 PT S8 Round tip long 425°C Ø 0,4 mm

4PTO6 PT O6 Round tip long 310°C Ø 0,8 mm


4PTO7 PT O7 Round tip long 370°C Ø 0,8 mm
4PTO8 PT O8 Round tip long 425°C Ø 0,8 mm

186
Soldering Tips
Continuation page 186, further soldering tips for TCPS, TCP 12, TCP 24

Order-no. Model Description Width A Thickness B

4PTF7 PT F7 Round tip sloped 370°C Ø 1,2 mm


4PTF8 PT F8 Round tip sloped 425°C Ø 1,2 mm

4PTAA7 PT AA7 Round tip sloped 370°C Ø 1,6 mm


4PTAA8 PT AA8 Round tip sloped 425°C Ø 1,6 mm
4PTAA9 PT AA9 Round tip sloped 480°C Ø 1,6 mm

4PTBB7 PT BB7 Round tip sloped 370°C Ø 2,4 mm


4PTBB8 PT BB8 Round tip sloped 425°C Ø 2,4 mm
4PTBB9 PT BB9 Round tip sloped 480°C Ø 2,4 mm

4PTCC7 PT CC7 Round tip sloped 370°C Ø 3,2 mm


4PTCC8 PT CC8 Round tip sloped 425°C Ø 3,2 mm
4PTCC9 PT CC9 Round tip sloped 480°C Ø 3,2 mm

4PTDD7 PT DD7 Round tip sloped 370°C Ø 5,0 mm


4PTDD8 PT DD8 Round tip sloped 425°C Ø 5,0 mm
4PTDD9 PT DD9 Round tip sloped 480°C Ø 5,0 mm

If other soldering tip dimensions are required, please use LT tips with the PT/LT adapter.

Soldering tips of LT soldering tip series are used with an adapter


in soldering iron TCPS, TCP 12 and TCP 24.
All TCP and LR 21 soldering irons are delivered with the adapter.

PT-LT Adapter for TCPS, TCP 12,TCP 24


Order-no. Model Description

T005 87 207 86 PT6-LT PT6-LT-adapter with barrel 310°C


T005 87 207 87 PT7-LT PT7-LT-adapter with barrel 370°C
T005 87 207 88 PT8-LT PT8-LT-adapter with barrel 425°C
T005 87 207 89 PT9-LT PT9-LT-adapter with barrel 480°C

T005 87 207 94 Spare barrel for PT/LT adapter

187
Soldering Tips

CT5 Soldering Tip Series

Soldering Tips for W 61


Order-no. Model Description Width A

4CT5A6 CT5 A6 Chisel tip 310°C 1,6 mm


4CT5A7 CT5 A7 Chisel tip 370°C 1,6 mm
4CT5A8 CT5 A8 Chisel tip 425°C 1,6 mm

4CT5B7 CT5 B7 Chisel tip 370°C 2,4 mm


4CT5B8 CT5 B8 Chisel tip 425°C 2,4 mm

4CT5C6 CT5 C6 Chisel tip 310°C 3,2 mm


4CT5C7 CT5 C7 Chisel tip 370°C 3,2 mm
4CT5C8 CT5 C8 Chisel tip 425°C 3,2 mm

4CT5D7 CT5 D7 Chisel tip 370°C 4,7 mm


4CT5D8 CT5 D8 Chisel tip 425°C 4,7 mm

T005 42 107 99 CT5 AX7 Chisel tip bent 370°C 1,6 mm


T005 42 108 99 CT5 AX8 Chisel tip bent 425°C 1,6 mm

T005 42 117 99 CT5 BX7 Chisel tip bent 370°C 2,4 mm

T005 42 128 99 CT5 CX8 Chisel tip bent 425°C 3,2 mm

T005 42 138 99 CT5 DX8 Chisel tip bent 425°C 5,0 mm

■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces

188
Soldering Tips
CT6 Soldering Tip Series

Soldering Tips for W 101


Order-no. Model Description Width A

4CT6C7 CT6 C7 Chisel tip 370°C 3,2 mm


4CT6C8 CT6 C8 Chisel tip 425°C 3,2 mm

4CT6D7 CT6 D7 Chisel tip 370°C 5,0 mm


4CT6D8 CT6 D8 Chisel tip 425°C 5,0 mm

4CT6E7 CT6 E7 Chisel tip 370°C 7,0 mm


4CT6E8 CT6 E8 Chisel tip 425°C 7,0 mm

T005 42 307 99 CT6 CX7 Chisel tip bent 370°C 3,2 mm

T005 42 318 99 CT6 DX8 Chisel tip bent 425°C 5,0 mm

Welding wedge
Order-no. Description

T005 11 767 99 Welding wedge Teflon-coated,50 x 40 x 4 mm


(260°C–295°C) for W 101SP with twist lock

T005 11 767 74 Welding wedge PTFE-coated, 50 x 40 x 4 mm


for W 201 (260°C – 295°C)

Adapter
For use with LHT tips (page 183) and soldering iron W 101

Order-no. Model Description

T005 61 046 67 CT6-7 Adapter for LHT tips, 370°


T005 61 046 68 CT6-8 Adapter for LHT tips, 425°
T005 61 046 69 CT6-9 Adapter for LHT tips, 480°

189
Soldering Tips

CT2 Soldering Tip Series

Soldering Tips for W 201


Order-no. Model Description Width A

T005 42 407 99 CT2 E7 Chisel tip 370°C 7,0 mm


T005 42 408 99 CT2 E8 Chisel tip 425°C 7,0 mm

T005 42 417 99 CT2 F7 Chisel tip 370°C 10,0 mm


T005 42 418 99 CT2 F8 Chisel tip 425°C 10,0 mm

T005 42 428 99 CT2 G8 Chisel tip 425°C 11,0 mm

T005 42 507 99 CT2 EX7 Chisel tip bent 370°C 7,0 mm


T005 42 508 99 CT2 EX8 Chisel tip bent 425°C 7,0 mm

T005 42 517 99 CT2 FX7 Chisel tip bent 370°C 10,0 mm


T005 42 518 99 CT2 FX8 Chisel tip bent 425°C 10,0 mm

■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces

190
Soldering Tips
SPI Soldering Tip Series

Soldering tips for soldering iron SPI 16


Order-no. Model Description Width A

4SPI15 210 SPI15 210 Needle tip 0,4 mm


4SPI15 213 SPI15 213 Needle tip 0,8 mm

4SPI15 212 SPI15 212 Chisel tip 1,2 mm


4SPI15 211 SPI15 211 Chisel tip 2,0 mm

Soldering tips for soldering iron SPI 27


Order-no. Model Description Width A

4SPI26206 SPI26 206 Chisel tip 1,2 mm


4SPI26200 SPI26 200 Chisel tip 2,0 mm
4SPI26201 SPI26 201 Chisel tip 3,0 mm

Soldering tips for soldering iron SPI 41


Order-no. Model Description Width A

4SPI40224 SPI40 224 Chisel tip 2,0 mm


4SPI40225 SPI40 225 Chisel tip 3,0 mm
4SPI40220 SPI40 220 Chisel tip 5,0 mm

4SPI40226 SPI40 226 Chisel tip bent 2,0 mm

Soldering tips for soldering iron SPI 81


Order-no. Model Description Width A

4SPI80234 SPI80 234 Chisel tip 3,0 mm


4SPI80235 SPI80 235 Chisel tip 5,0 mm
4SPI80230 SPI80 230 Chisel tip 7,0 mm
4SPI80231 SPI80 231 Chisel tip 9,5 mm

4SPI80237 SPI80 237 Chisel tip bent 5,0 mm


4SPI80232 SPI80 232 Chisel tip bent 7,0 mm

191
Soldering Tips

Soldering Tips for WP 60


Order-no. Model Description Width A

T005 16 134 99 60-01-05 Needle tip Ø 0,5 mm


T005 16 443 99 60-01-01 Needle tip Ø 1,0 mm

T005 16 444 99 60-01-02 Chisel tip 2,4 mm


T005 16 446 99 60-01-04 Chisel tip 5,0 mm

T005 16 445 99 60-01-03 Round tip sloped 45° Ø 2,0 mm

T005 16 447 99 60-01-52 Hot air nozzle Ø 4,7 mm

T005 16 135 99 60-01-06 Knife 45° 5,0 mm

T005 16 448 99 60-07U Ejector unit

T005 16 450 99 60-02 Protective cap for WP 60 (spare part)

Soldering Tips for Pyropen Jr.


Order-no. Model Description Width A

T005 16 165 99 71-01-01 Needle tip Ø 1,0 mm

T005 16 166 99 71-01-02 Chisel tip 2,0 mm


T005 16 161 99 71-01-04 Chisel tip 5,0 mm

T005 16 167 99 71-01-03 Round tip sloped 45° Ø 2,0 mm

T005 16 168 99 71-01-50 Hot air nozzle Ø 1,5 mm


T005 16 169 99 71-01-52 Hot air nozzle Ø 4,7 mm

T005 16 172 99 71-07U Ejector unit

■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces

192
Soldering Tips
Soldering Tips for Pyropen and Pyropen Piezo
Order-no. Model Description Diameter Ø Width A

T005 16 120 99 70-01-01 Needle tip Ø 1,0 mm


T005 16 124 99 70-01-05 Needle tip extra slim Ø 0,5 mm

T005 16 129 99 70-01-10 Needle tip bent 30° Ø 1,0 mm

T005 16 121 99 70-01-02 Chisel tip 3,0 mm


T005 16 132 99 70-01-13 Chisel tip 5,0 mm
T005 16 130 99 70-01-11 Chisel tip 7,7 mm

T005 16 122 99 70-01-03 Round tip sloped Ø 2,0 mm


T005 16 123 99 70-01-04 Round tip sloped Ø 3,0 mm
T005 16 125 99 70-01-06 Round tip sloped, conical Ø 2,0 mm
T005 16 127 99 70-01-08 Round tip sloped 35° Ø 2,0 mm

T005 16 140 99 70-01-50 Hot air nozzle Ø 1,7 mm


T005 16 141 99 70-01-51 Hot air nozzle Ø 3,3 mm
T005 16 142 99 70-01-52 Hot air nozzle Ø 4,9 mm
T005 16 143 99 70-01-53 Hot air nozzle Ø 7,0 mm

T005 16 151 99 70-07TU Ejector unit, not for Piezo


T005 16 150 99 70-07SU Solder ejector, not for Piezo

T005 16 159 99 70-01-55 Reflector for Ø 6,0 mm 18,0 mm


heat shrinking
T005 16 158 99 70-01-54 Reflector for Ø 8,0 mm 22,0 mm
heat shrinking

193
Desoldering Nozzles

DX Desoldering Nozzle series

The DX series tools feature a novel threadless desoldering nozzle fixture system whereby the nozzle is inserted into the head and
locked into place by applying a 1/4 turn. This patented feature allows the desoldering nozzles to be quickly and easily exchanged
and also improves the rate of thermal transfer from the desoldering head to the desoldering nozzle providing the tools with a
faster heat up time and recovery rate. Additionally, because there are no threads in the head to block, maintenance and costs are
reduced.

Desoldering nozzles with threadless fixture system for DSX 80 and DXV 80
Order-no. Model Description Outer Ø Inner Ø Nozzle Length

T005 13 140 00 DX 110 Nozzle (1 piece) 1,9 mm 0,7 mm 25 mm


T005 13 140 10 (10 pieces)

T005 13 141 00 DX 111 Nozzle (1 piece) 2,5 mm 0,7 mm 25 mm


T005 13 141 10 (10 pieces)

T005 13 142 00 DX 112 Nozzle (1 piece) 2,3 mm 1,0 mm 25 mm


T005 13 142 10 (10 pieces)

T005 13 143 00 DX 113 Nozzle (1 piece) 2,5 mm 1,2 mm 25 mm


T005 13 143 10 (10 pieces)

T005 13 150 00 DX 113HM Nozzle (1 piece) 2,5 mm 1,2 mm 25 mm


with improved thermal transfer
T005 13 150 10 (10 pieces)

T005 13 144 00 DX 114 Nozzle (1 piece) 3,3 mm 1,8 mm 25 mm


T005 13 144 10 (10 pieces)

T005 13 145 00 DX 115 Nozzle (1 piece) 1,9 mm 0,7 mm 29 mm


T005 13 145 10 (10 pieces)

T005 13 146 00 DX 116 Nozzle (1 piece) 2,7 mm 1,2 mm 29 mm


T005 13 146 10 (10 pieces)

T005 13 147 00 DX 117 Nozzle (1 piece) 2,9 mm 1,5 mm 25 mm


T005 13 147 10 (10 pieces)

T005 13 148 00 DX 118 Nozzle (1 piece) 1,5 mm 0,7 mm 23 mm


T005 13 148 10 (10 pieces)

T005 13 151 00 DX 119 Needle tiplet (1 piece) with 1,1 mm 0,7 mm 33 mm


unwettable stainless steel tube
for removal of solder bridges
in connection with hot air pencil
T005 13 151 10 (10 pieces)

T005 13 152 00 DX 120 Nozzle (1 piece) without inside 2,5 mm 1,1 mm 22 mm


tube for cleaning SMD pads.
T005 13 152 10 (10 pieces)

T005 13 153 99 Measuring nozzle 3,3 mm 0,55 mm 21,5 mm

T005 87 067 94 Conus insert cleaning tool

T005 13 790 99 Nozzle -Set DX 110 - DX 115

194
Desoldering Nozzles
DS Desoldering nozzles

Desoldering nozzles with thread for DS 22, DS 80 and DSV 80

Order-no. Model Description Outer Ø Inner Ø Nozzle Length

T005 13 510 99* DS 110 Nozzle 1,9 mm 0,7 mm 18 mm

T005 13 532 99* DS 110HM Nozzle 1,9 mm 0,7 mm 18 mm


with improved heat transfer

T005 13 511 99* DS 111 Nozzle 2,5 mm 0,7 mm 18 mm

T005 13 512 99* DS 112 Nozzle 2,3 mm 1,0 mm 18 mm

T005 13 533 99* DS 112HM Nozzle 1,9 mm 0,9 mm 18 mm


with improved heat transfer

T005 13 513 99* DS 113 Nozzle 2,5 mm 1,2 mm 18 mm

T005 13 530 99* DS 113HM Nozzle 2,5 mm 1,2 mm 18 mm


with improved heat transfer

T005 13 514 99* DS 114 Nozzle 3,3 mm 1,8 mm 18 mm

T005 13 515 99* DS 115 Nozzle 1,9 mm 0,7 mm 24,5 mm

T005 13 516 99* DS 116 Nozzle 2,7 mm 1,2 mm 24,5 mm

T005 13 550 99* DS 117 Nozzle 2,9 mm 1,5 mm 18 mm

T005 13 551 99* DS 118 Nozzle 1,5 mm 0,7 mm 18 mm

T005 13 527 99* DS 119 Needle tiplet with unwettable 1,9 mm 0,7 mm 26 mm
stainless steel tube for removal of
solder bridges in connection
with hot air pencil

T005 13 552 99* DS 120 Nozzle without inside tube, 2,5 mm 1,1 mm 15,5 mm
for cleaning SMD pads

T005 24 749 99* Measuring nozzle 3,3 mm 0,55 mm 18 mm

T005 13 770 99* Nozzle-Set DS 110 - DS 115

*Discontinuation

195
Desoldering Nozzles

Cleaning set for DS + DX nozzles


Order-no. Description

T005 13 500 99 Cleaning set complete


for cleaning desoldering nozzles and for nozzle exchange

consists of:
T005 87 488 61 Handle
T005 13 501 99 Replacement needle set 0,6 mm / 0,9 mm / 1,4 mm / 1,9 mm

consists of:
T005 13 502 99 Replacement needle set je 1 x 1,9 mm,3 x 0,9 mm
T005 13 503 99 Replacement needle set ,je 1 x 1,9 mm,3 x 0,5 mm

Cone Cleaner
T005 87 067 94 Cone insert – Cleaning tool

ESD

Order-no. Description

T005 87 658 01 PDN Pliers for changing nozzles

• For DX, XDS and XDSL nozzles


• Simple, safe and fast change of Weller desoldering nozzles.
• Especially designed grip for changing the nozzle without damaging the soldering tool.
• Ergonomic design for easy handling.
• ESD safe soft grip. For all ESD work places.
• Save and easy embracement for professional desoldering nozzle change.
fachgerechten Wechsel der Entlötdüse
• Highest Weller product quality for long lifetime. Made in Germany.
• Fast cleaning process saves maintenance costs.

196
XDS Desoldering nozzle series

Desoldering Nozzles
Desoldering nozzles for DSX 120, WXDP 120, WXDV 120
Order-no. Model Description Inner Ø Outer Ø Nozzle Length

T005 13 250 99 XDS 1 Nozzle (1 piece) 1,4 mm 2,5 mm 10,5 mm


T005 13 250 10 (10 pieces)

T005 13 251 99 XDS 2 Nozzle (1 piece) 3,0 mm 5,3 mm 10,5 mm


T005 13 251 10 (10 pieces)

T005 13 252 99 XDS 3 Nozzle (1 piece) 1,0 mm 2,3 mm 10,5 mm


T005 13 252 10 (10 pieces)

T005 13 253 99 XDS 4 Nozzle (1 piece) 1,2 mm 2,5 mm 10,5 mm


T005 13 253 10 (10 pieces)

T005 13 254 99 XDS 5 Nozzle (1 piece) 1,8 mm 3,3 mm 10,5 mm


T005 13 254 10 (10 pieces)

T005 13 255 99 XDS 6 Nozzle (1 piece) 0,7 mm 1,9 mm 16,5 mm


T005 13 255 10 (10 pieces)

T005 13 256 99 XDS 7 Nozzle (1 piece) 1,2 mm 2,7 mm 16,5 mm


T005 13 256 10 (10 pieces)

T005 13 257 99 XDS 8 Nozzle (1 piece) 1,5 mm 2,9 mm 10,5 mm


T005 13 257 10 (10 pieces)

T005 13 258 99 XDS 9 Measuring tip (1 piece)

T005 13 259 99 XDSL 1 Nozzle (1 Stück) 1,4 mm 2,5 mm 10,5 mm


T005 13 259 10 (10 Stück)

T005 13 260 99 XDSL 2 Nozzle (1 piece) 3,0 mm 5,3 mm 10,5 mm


T005 13 260 10 (10 piece)

T005 13 261 99 XDSL 3 Nozzle (1 Stück) 1,0 mm 2,3 mm 10,5 mm


T005 13 261 10 (10 Stück)

T005 13 262 99 XDSL 4 Nozzle (1 piece) 1,2 mm 2,5 mm 10,5 mm


T005 13 262 10 (10 Stück)

T005 13 263 99 XDSL 5 Nozzle (1 piece) 1,8 mm 3,3 mm 10,5 mm


T005 13 263 10 (10 Stück)

T005 13 264 99 XDSL 6 Nozzle (1 piece) 0,7 mm 1,9 mm 16,5 mm


T005 13 264 10 (10 piece)

T005 13 265 99 XDSL 7 Nozzle (1 Stück) 1,2 mm 2,7 mm 16,5 mm


T005 13 265 10 (10 piece)

T005 13 266 99 XDSL 8 Nozzle (1 piece) 1,5mm 2,9 mm 10,5 mm


T005 13 266 10 (10 piece)

■■ T005XXXXX99 = 1 Piece
Maintenance tool for XDS Nozzles ■■ T005XXXXX10 = 10 Pieces

Order-no. Description

T005 87 657 73 Cleaning Set complete

T005 87 657 72 Cone Cleaner

197
Hot Air Nozzles

Hot air nozzles for HAP 1, HAP 200 and WXHAP 200

Order-no. Model Description Width A Thickness B

T005 87 617 28 Adapter M6 for HAP 200

T005 87 277 74 F02 Flat nozzle 8,0 mm 1,5 mm

T005 87 277 73 F04 Flat nozzle 10,5 mm 1,5 mm

T005 87 277 72 F06 Flat nozzle 12,0 mm 1,5 mm

Hot air nozzles for HAP 1, HAP 200 and WXHAP 200

Order-no. Model Description Diameter D Distance C Length C

T005 87 278 23 R02 Round nozzle Ø 0,8 mm

T005 87 278 21 R04 Round nozzle Ø 1,2 mm

T005 87 278 22 R06 Round nozzle Ø 3,0 mm

T005 87 277 87 R10 Round nozzle long Ø 2,0 mm 50 mm

T005 87 277 86 R08 Round nozzle long Ø 2,0 mm 50 mm


bent

T005 87 277 76 FD2 Dual nozzle Ø 1,5 mm 8 mm

T005 87 277 75 FD4 Dual nozzle Ø 1,5 mm 10 mm

198
Hot Air Nozzles
Hot air nozzles for HAP 1, HAP 200 and WXHAP 200
2 sides heated (Type D, Length X =heated side)
Order-no. Model Description Length X Width Y

T005 87 277 79 D04 Hot air nozzle, 2 sides heated 10,5 mm 10,5 mm
with pre-heating plate

T005 87 277 82 D06 Hot air nozzle, 2 sides heated 13,0 mm 10,0 mm
with pre-heating plate

T005 87 277 81 D08 Hot air nozzle, 2 sides heated 15,0 mm 10,0 mm
with pre-heating plate

T005 87 277 84 D10 Hot air nozzle, 2 sides heated 18,0 mm 10,0 mm
with pre-heating plate

Hot air nozzles for HAP 1, HAP 200 and WXHAP 200
4 sides heated (Type Q)
Order-no. Model Description Length X Width Y

T005 87 277 77 Q02 Hot air nozzle, 4 sides heated 6,0 mm 6,5 mm

T005 87 277 78 Q04 Hot air nozzle, 4 sides heated 6,0 mm 9,0 mm

T005 87 277 80 Q06 Hot air nozzle, 4 sides heated 15,0 mm 10,0 mm
with pre-heating plate

T005 87 277 83 Q08 Hot air nozzle, 4 sides heated 12,5 mm 15,0 mm
with pre-heating plate

T005 87 278 12 SK709 Hot air nozzle, 4 sides heated 12,0 mm 12,0 mm
with pre-heating plate

T005 87 277 85 Q10 Hot air nozzle, 4 sides heated 18,0 mm 18,0 mm
with pre-heating plate

T005 87 278 08 R01 Measuring nozzle for calibration

199
Hot Air Nozzles
"c
lic
k"

The ND and NQ nozzles have an integrated pre-heating plate


for pre-heating components by means of contact heat.
Air outlet slots are located around the plate with a width
of approx. 1 mm for the hot air.
005 87 578 93 005 87 578 99
005 87 578 94

005 87 578 92

Hot air nozzles for HAP 3000 (WHA 3000P / V),


HAP 2 (WHA 2000) and HAP 3 (WHA 700, WHA 300)
Order-no. Model Description Diameter Ø

T005 87 368 81 NR04 Round nozzle, without vacuum Ø 2,5 mm

T005 87 368 67 NR05 Round nozzle, without vacuum Ø 4,0 mm

T005 87 368 70 NR10 Round nozzle, without vacuum Ø 7,0 mm

T005 87 507 70 NRV07 Hot air nozzle Ø 7,0 mm


with vacuum for small components

T005 87 507 72 NRV10 Hot air nozzle Ø 10,0 mm


with vacuum for small components

T005 87 507 74 NRV12 Hot air nozzle Ø 12 mm


with vacuum for small components

T005 87 368 82 NR02 Round nozzle, bent Ø 1,7 mm x 45°


without vacuum

T005 87 507 65 NR06 Round nozzle, bent Ø 6,0 mm x 45°


without vacuum

T005 87 368 83 DR05 Dual nozzle round, without vacuum 2 x Ø 2,5 mm

200
Hot Air Nozzles
2 sides heated (Type ND, Width X = heated side)

Order-no. Model Description Length X Width Y

T005 87 368 43 ND05 Hot air nozzle, 2 sides heated 10,7 mm 10,7 mm

T005 87 368 42 ND 10 Hot air nozzle, 2 sides heated 14,0 mm 10,0 mm

T005 87 368 41 ND 15 Hot air nozzle, 2 sides heated 19,0 mm 12,0 mm

T005 87 368 40 ND 20 Hot air nozzle, 2 sides heated 21,5 mm 14,8 mm

T005 87 369 32 ND SK535/A Hot air nozzle, without edge 8,5 mm 20,0 mm
for thin components

T005 87 369 33 ND SK535/B Hot air nozzle, without edge 10,5 mm 20,0 mm
for thin components

T005 87 507 34 ND SK699 Hot air nozzle, without edge 12,5 mm 20,0 mm
for thin components

T005 87 369 34 ND SK535/C Hot air nozzle, without edge 14,0 mm 20,0 mm
for thin components

201
Hot Air Nozzles

Four sides heated (Type NQ)


Order-no. Model Description Length X Width Y

T005 87 368 39 NQ05 Hot air nozzle, 4 sides heated 10,7 mm 10,7 mm

T005 87 368 38 NQ15 Hot air nozzle, 4 sides heated 14,5 mm 10,0 mm

T005 87 368 18 NQ10 Hot air nozzle, 4 sides heated 14,8 mm 14,8 mm

T005 87 368 37 NQ20 Hot air nozzle, 4 sides heated 15,5 mm 13,0 mm

T005 87 368 14 NQ25 Hot air nozzle, 4 sides heated 18,0 mm 18,0 mm

T005 87 507 21 NQ30 Hot air nozzle, 4 sides heated 17,5 mm 23,5 mm

T005 87 368 07 NQ35 Hot air nozzle, 4 sides heated 20,5 mm 20,5 mm

T005 87 368 80 NQ Hot air nozzle, 4 sides heated 24,0 mm 12,0 mm

T005 87 368 04 NQ40 Hot air nozzle, 4 sides heated 26,0 mm 26,0 mm

T005 87 368 33 NQ45 Hot air nozzle, 4 sides heated 31,3 mm 31,3 mm

T005 87 368 91 NQ50 Hot air nozzle, 4 sides heated 36,0 mm 36,0 mm

T005 87 368 90 NQ55 Hot air nozzle, 4 sides heated 43,0 mm 43,0 mm

202
Hot Air Nozzles
4 sides heated (Type NQ) continuation
Order-no. Model Description Length X Width Y

T005 87 507 41 NQT 10 Hot air nozzle, 4 sides heated, 14,8 mm 14,8 mm
without protruding edge for
thin components

T005 87 507 42 NQT25 Hot air nozzle, 4 sides heated, 18,0 mm 18,0 mm
without protruding edge for
thin components

T005 87 507 39 NQT Hot air nozzle, 4 sides heated, 22,0 mm 22,0 mm
without protruding edge for
thin components

T005 87 368 75 NA 20 Measuring nozzle for calibration

Special tips on request

Pre heating nozzle for HAP 3


Order-no. Description

T005 87 578 92 Pre heating nozzle for HAP 3

Multi rest
Order-no. Description

T005 15 048 99 Multi rest for nozzle NR, ND NQ

Rubber insert for CSF heads (spare)


Order-no. Description

T005 87 137 99 Ø 4,5 mm, 10 pieces


T005 87 137 98 Ø 10,0 mm, 10 pieces

203
Hot Air Nozzles

The patented hot air nozzles of the WQB rework systems,


coupled with digital control of the hot air temperature and
its flow rate provide an even convective heating of the com-
ponent. This in turn ensures reatability of the reflow process.

Hot air nozzle for WQB 4000SOPS


Order-no. Nozzle housing inside Nozzle housing outside

T005 87 479 47 7,6 x 7,99 mm 8,6 x 8,9 mm


T005 87 479 43 6,5 x 6,5 mm 7,5 x 7,5 mm
T005 87 479 45 8,5 x 8,5 mm 9,5 x 9,5 mm
T005 87 479 61 8,5 x 10,6 mm 9,5 x 11,6 mm
T005 87 549 67 10,0 x 10,0 mm 11,0 x 11,0 mm
T005 87 478 48 12,0 x 12,0 mm 13,0 x 13,0 mm
T005 87 479 04 13,5 x 13,5 mm 14,3 x 14,3 mm
T005 87 479 35 15,5 x 15,5 mm 16,5 x 16,5 mm
T005 87 478 93 15,0 x 11,0 mm 16,0 x 12,0 mm
T005 87 548 36 18,5 x 10,0 mm 19,5 x 11,0 mm
T005 87 479 77 15,5 x 23,5 mm 16,5 x 24,5 mm
T005 87 478 33 18,0 x 18,0 mm 20,0 x 20,0 mm
T005 87 547 70 21,0 x 21,0 mm 23,0 x 23,0 mm
T005 87 548 20 22,0 x 22,0 mm 24,0 x 24,0 mm
T005 87 477 64 25,0 x 25,0 mm 27,0 x 27,0 mm
T005 87 479 93 27,0 x 23,0 mm 29,0 x 25,0 mm
T005 87 478 50 27,0 x 27,0 mm 29,0 x 29,0 mm
T005 87 479 27 29,0 x 29,0 mm 31,0 x 31,0 mm
T005 87 479 99 28,0 x 32,0 mm 30,0 x 34,0 mm
T005 87 479 06 33,0 x 33,0 mm 35,0 x 35,0 mm
T005 87 548 87 35,0 x 35,0 mm 37,0 x 37,0 mm
T005 87 477 53 37,0 x 37,0 mm 39,0 x 39,0 mm
T005 87 478 71 39,5 x 39,5 mm 41,5 x 41,5 mm
T005 87 478 74 42,0 x 42,0 mm 44,0 x 44,0 mm
T005 87 549 03 45,0 x 11,0 mm 47,0 x 13,0 mm
T005 87 477 63 46,0 x 46,0 mm 48,0 x 48,0 mm
T005 87 479 16 47,0 x 47,0 mm 49,0 x 49,0 mm
T005 87 479 41 49,0 x 49,0 mm 51,0 x 51,0 mm
T005 87 479 85 57,0 x 18,5 mm 59,0 x 20,0 mm

Special sizes on request

204
205
Hot Air Nozzles
Electric Screwdriver

“Power is nothing without control...“

Flexible solutions

Wide accessory program - analog or digital power


units, torque tester, tool connection cables as well as
a large bit portfolio

206
Electric Screwdriver
Operational safety and environment pollution

Noise level as of standard conversations


(below emission level in hospitals during day duty)
Ergonomic unit
Light and compact
ESD safe
No emission
No harmful carbon dust due to brushless motor

ESD

Low running costs

Brushless, maintenance free motor


Compatible units
Analog and digital power units, clutch systems or
electronic screwdrivers - all tools are compatible and
for different applications

207
Electric Srewdriver

WTS A WTS D
Digital Power Unit Digital Power Unit

Photo similar Photo similar Photo similar Photo similar Photo similar

WBTS12L WBTS35L WTBS35ECL WBTS12P WBTS35P

Accessories

WAH12
WCAB5M

WAH35

WCAB5MS

WBAL

W TT5

208
Electric Screwdriver
Technical data

WTS A WTS D

Mains supply voltage 100 - 240 VAC

Speed control from 60% to 100% of nominal speed

Display no LED

Operation panel Simply rotary dial adjustment Text display

Torque range display no yes

Order-No. T005 39 016 99 T005 39 006 99

Photo similar Photo similar Photo similar Photo similar Photo similar
WBTS12L WBTS35L WBTS35ECL WBTS12P WBTS35P

Rotational speed 650 UpM 800 UpM 800 UpM 650 UpM 800 UpM

Start Lever start Lever start Lever start Push to start Push to start

Torque range 0,05 - 1,2Nm 0,5 - 3,5 Nm 0,5 - 3,5 Nm 0,05 - 1,2Nm 0,5 - 3,5Nm

For use with 1/4“ bits 1/4“ 1/4“ 1/4“ 1/4“ 1/4“

Brushless, maitenance yes yes yes yes yes


free motor

Right and left rotation yes yes yes yes yes

Low noise <55dBA <55dBA <55dBA <55dBA <55dBA

209
Electric screwdriver

WTS A
S imply rotary dial adjustment
Soft start capability
- ramp from 0 to 2 sec.
ESD compliant housing
Order-No. Model Description

T005 39 016 99 WTS A Analogue Power Unit

WTS D
E asy operation with text
display and simple program-
ming, multiple languages
Soft start capability - ramp
from 0 to 2 sec.
Suitable for complex
tightening applications
ESD compliant housing
Order-No. Model Description

T005 39 006 99 WTS D Digital Power Unit, recommended


ECL Electric Screwdriver

210
Electric Screwdriver
WBTS12L Electric Screwdriver
Lever start
Torque setting via clutch Photo similar
spring compression
Order-No. Model Description

T005 39 091 99 WBTS12L Electric Screwdriver with lever start


and 8-pin interface cable, connecting cable 2,5 m

WBTS35L Electric Screwdriver


Lever start
Torque setting via clutch
Photo similar
spring compression
Order-No. Model Description

T005 39 093 99 WBTS35L E lectric Screwdriver with lever start


and 8-pin interface cable, connecting cable 2,5 m

WBTS35ECL Electric Screwdriver


L ever start
Torque setting via
Photo similar
digital controller
Order-No. Model Description

T005 39 095 99 WBTS35ECL Electric Screwdriver with lever start


and 8-pin interface cable, connecting cable 2,5 m

WBTS12P Electric Screwdriver


P ush to start
Torque setting via clutch
Photo similar
spring compression
Order-No. Model Description

T005 39 092 99 WBTS12P Electric Screwdriver push to start


and 8-pin interface cable, connecting cable 2,5 m

WBTS35P Electric Screwdriver


Push to start
Torque setting via clutch Photo similar
spring compression
Order-No. Model Description

T005 39 094 99 WBTS35P Electric Screwdriver push to start


and 8-pin interface cable, connecting cable 2,5 m

211
Accessories

WAH12 Angle head


Especially for tight work spaces

Order-No. Model Description

T005 87 677 01 WAH12 90° Angle head for WBTS12L

WAH35 Angle head


Especially for tight work spaces

Order-No. Model Description

T005 87 677 02 WAH35 90° Angle head for WBTS35L

WBAL Balancer
Working load limit from
0,4 to 1,0 kg

Order-No. Model Description

T005 87 677 03 WBAL Balancer

212
Electric Screwdriver
WCAB5M Connecting cable
Flexible connecting cable

Order-No. Model Description

T005 87 677 04 WCAB5M Connecting cable 5 m, 8-pin

WCAB5MS Connecting cable


F lexible connecting cable
with twist
Order-No. Model Description

T005 87 677 05 WCAB5MS Connecting cable with twist 5 m, 8-pin

WTT5 Torque tester


Tester for screwdriver calibration
3 units of torque measurements
Automatic shut down
2 Display mode selectable
Battery powered or power supply

Order-No. Model Description

T005 87 677 06 WTT5 Torque tester from 0,2 until 5 Nm

213
Suitable Bits and Drive

Phillips®-Bits
A
 /4“ Hex Insert Bits -
1
Limited Clearance B

Order-No. Point Size Overall Length Turned Length (A) Turned OD (B)
Inch mm Inch mm Inch mm

446-0X 0 1 25 7/16 11 0,108 4,06

446-1X 1 1 25 7/16 11 0,108 4,06

446-2X 2 1 25 7/16 11 0,108 4,06

Pozidriv® Bits A
1/4“ Hex Insert Bits B

Order-No. Point Size Overall Length Turned Length (A) Turned OD (B)
Inch mm Inch mm Inch mm

440-1-PZDX 1 1 25

440-2-PZDX 2 1 25

440-215-PZDX 2 11/2 38

440-22-PZDX 2 2 51

440-3-PZDX 3 1 25

440-4-PZDX 4 11/4 32

446-1-PZDX * 1 1 25 7/16 11 0,18 4,6

446-2-PZDX * 2 1 25 7/16 11 0,18 4,6

214
Slotted Bits

Electric Screwdriver
 /4“ Hex Insert Bits -
1
Limited Clearance

Order-No. Screw Size Length Blade Thickness Blade Width


Inch mm Inch mm Inch mm

445-000X 1F-2R 1 25 ,021 ,53 ,125 3,2

445-00X 2F-3R 1 25 ,025 ,64 ,140 3,6

445-0X 3F-4R 1 25 ,030 ,76 ,154 3,9

445-10X 4F-5R 1 25 ,034 ,86 ,185 4,7

445-20X 5F-6R 1 25 ,036 ,91 ,216 5,5

445-30X 6F-7R 1 25 ,038 ,97 ,248 6,3

Torx® Bits
1/4“ Hex Insert Bits

Order-No. Point Size Overall Length


Inch mm

440-TX-05X T-5 1 25

440-TX-06X T-6 1 25

440-TX-07X T-7 1 25

440-TX-08X T-8 1 25

440-TX-09X T-9 1 25

440-TX-10X T-10 1 25

440-TX-15X T-15 1 25

440-TX-20X T-20 1 25

440-TX-25X T-25 1 25

440-TX-27X T-27 1 25

440-TX-30X T-30 1 25

440-TX-40X T-40 1 25

215
Suitable Bits and Drive

Socket Head Bits


1/4“ Hex Insert Bits - Metric

Order-No. Point Size Overall Length


Inch mm

185-1.5MM 1,5 mm 1 25

185-2MM 2,0 mm 1 25

185-2.5MM 2,5 mm 1 25

185-3MM 3,0 mm 1 25

185-4MM 4,0 mm 1 5/16 33

185-5MM 5,0 mm 1 5/16 33

185-6MM 6,0 mm 1 5/16 33

185-7MM 7,0 mm 1 1/4 32

185-8MM 8,0 mm 1 1/4 32

185-9MM 9,0 mm 1 1/4 32

185-10MM 10,0 mm 1 1/4 32

Bit Holder
Hex Drive for 1/4“ Hex Inserts

Order-No. Size Overall Length mm

M-490-2 2 51 Magnetic

M-490-NR 2 31/32 75 Magnetic; No lock ring

M-490 2 31/32 75 Magnetic

M-497 3 3/32 Magnetic; 3/8“ (9,5 mm) reduced dia.

216
Electric Screwdriver
Slotted Drive
1/4“ Hex Power Drive

Order-No. Screw Size Length Blade Thickness Blade Width / Body Ø


Inch mm Inch mm Inch mm

320-000X 1F-2R 1 15/16 49 ,022 ,56 ,122 3,10

326-000X 1F-2R 2 3/4 70 ,022 ,56 ,122 3,10

320-00X 2F-3R 1 15/16 49 ,026 ,66 ,134 3,40

326-00X 2F-3R 2 3/4 70 ,026 ,66 ,134 3,40

320-0X 3F-4R 1 15/16 49 ,030 ,76 ,151 3,84

326-0X 3F-4R 2 3/4 70 ,030 ,76 ,151 3,84

320-1X 4F 6R 1 15/16 49 ,034 ,86 ,187 4,75

326-1X 4F-5R 2 3/4 70 ,034 ,86 ,187 4,75

320-20X 5F-6R 1 15/16 49 ,036 ,91 ,215 5,46

326-20X 5F-6R 2 3/4 70 ,036 ,91 ,215 5,46

320-2X 5F-6R 1 15/16 49 ,036 ,91 ,250 6,35

326-2X 5F-6R 2 3/4 70 ,036 ,91 ,250 6,35

217
Suitable Bits and Drive

Socket Head Drive


1/4“ Hex Power Drive - Metric

Order-No. Point Size Overall Length


Inch mm

AM-1.5MM 1,5 mm 1 15/16 49

AM-2MM 2,0 mm 1 15/16 49

AM-2.5MM 2,5 mm 1 15/16 49

AM-3MM 3,0 mm 1 15/16 49

AM-3MM-3 3,0 mm 3 76

AM-3MM-4 3,0 mm 4 102

AM-4MM 4,0 mm 1 15/16 49

AM-5MM 5,0 mm 1 15/16 49

AM-5MM-4 5,0 mm 4 102

AM-6MM 6,0 mm 1 15/16 49

AM-6MM-4 6,0 mm 4 102

AM-7MM 7,0 mm 1 15/16 49

AM-8MM 8,0 mm 1 15/16 49

AM-10MM 10,0 mm 1 15/16 49

Pozidriv®-Drive
1/4“ Hex Power Drive

Order-No. Size Overall Length Body Ø Turned Length


Inch mm Inch mm Inch mm

491-PZDX 1 1 15/10 49 3/10 4,6 1 1/4 32

491-A-PZDX 1 2 3/4 70 3/16 48 2 51

492-PZDX 2 1 15/16 49 1/4 6,4 1 1/4 32

492-A-PZDX 2 2 3/4 70 1/4 6,4 2 51

493-PZDX 3 1 15/16 49 5/16 7,9 1 25

493-A-PZDX 3 2 3/4 70 5/16 7,9 1 3/4 44

218
Electric Screwdriver
Torx® Drive
1/4“ Hex Power Drive

Order-No. Driver Size Body Ø Overall Length


mm Inch mm

49-TX-05 T5 3,0 1 15/16 49

49-A-TX-05 T-5 3,0 2 3/4 70

49-TX-06 T-6 3,0 1 15/16 49

49-A-TX-06 T-6 3,0 2 3/4 70

49-TX-07 T-7 3,0 1 15/16 49

49-A-TX-07 T-7 3,0 2 3/4 70

49-A-TX-08 T-8 3,0 2 3/4 70

49-TX-09 T-9 3,0 1 15/16 49

49-A-TX-09 T-9 3,0 2 3/4 70

49-TX-10 T-10 3,8 1 15/16 49

49-A-TX-10 T-10 3,8 2 3/4 70

49-TX-15 T-15 3,8 1 15/16 49

49-A-TX-15 T-15 3,8 2 3/4 70

49-TX-20 T-20 4,3 1 15/16 49

49-A-TX-20 T-20 4,3 2 3/4 70

49-TX-25 T 25 4,0 1 15/16 49

49-B-TX-25 T-25 4,9 3 1/2 89

49-TX-27 T-27 5,5 1 15/16 49

49-B-TX-27 T 27 5,5 3 1/2 89

49-TX-30 T-30 6,0 1 15/16 49

49-B-TX-30 T-30 6,0 3 1/2 89

49-TX-40 T 40 7,8 1 15/16 49

49-B-TX-40 T-40 7,8 3 1/2 89

219
Suitable Bits and Drive

Phillips® Drive
1/4“ Hex Power Drive

Order-No. Point Size Overall Length Body Ø Turned Length


Inch mm Inch mm Inch mm

4910X 0 1 15/16 49 1/8 3,2 1 1/4 32

4910-AX 0 2 3/4 70 1/8 3,2 2 51

491X 1 1 15/16 49 3/16 4,8 1 1/4 32

491-AX 1 2 3/4 70 3/16 4,8 2 51

492X 2 1 15/16 49 1/4 6,4 1 1/4 32

492-AX 2 2 3/4 70 1/4 6,4 2 51

493X 3 1 15/16 49 5/16 7,9 1 25

493-AX 3 2 3/4 70 5/16 7,9 1 3/4 44

220
221
Electric Screwdriver
Dispensers, Syringes Adapters, Needles

Less is more ...

222
Dispensers
Easy handling

reduced sources of errors due to manual control


dispensing time via potentiometer
protection against pollution
vacuum technology for drop stop

Easy equipment selection

the adequate dispenser for every application


2 versions of dispenser, 1 or 2 channel
tremendous economy of consumables
quick overview and selection of accessories

223
Dispensers

KDS824A
S hot time duration adjustable
from 0,01 to 99,99 seconds
Vacuum feature prevents
dripping
Electrically actuated foot
pedal
One channel without time
controlled air
Order No. Model Description

T0053163699 KDS824A Deluxe Shot Meter


230V/120V

KDS834A
 ot time duration adjustable
H
from 0,01 to 99,99 seconds
Vacuum feature prevent
dripping
Electrically actuated foot
pedal
Order No. Model Description

T0053165699 KDS834A Economy Shot Meter


230V/120V

KDS806V
 asic ON-OFF function
B
Foot actuated for excellent
ergonomics
Works on compressed air
input only, no electricity
required
0 -100 PSI regulator and
gauge
Vacuum feature prevents
dripping
Order No. Model Description

KDS806V KDS806V Foot Valve with Vacuum

224
Dispensers
Vacuum Pick-up wand

KDS301
 ttaches to the air accessory
A
port of the KDS824A
A finger control on the wand
allows an easily pick up of
small components
Comes with three sizes
of conductive suction
cups KDS260S (3,2 mm),
KDS260M (6,3 mm),
KDS260L (9,5 mm)

Order No. Model Description

KDS301 KDS301 Vacuum Pick-up Wand

Spare Parts Suction Cups KDS301

Order No. Model Description

KDS260S KDS260S Suction Cup Small 3,2 mm for KDS301

KDS260M KDS260M Suction Cup Medium 6,3 mm for KDS301

KDS260L KDS260L Suction Cup Large 9,5 mm for KDS301

225
Syringe Adapters

Unique design works with all manufacturer´s syringes


360° swivel on adapter head for ease of motion
Use with single component, two part, self-leveling and non-self-leveling
materials

Syringe Adapters

Metal Adapters Assemblies (universal)


 etal syringe adapter with
M
6“ (2 m) air line and fitting
Plugs directly into any shot
meters
Fittes all syringes usual in
trade

Order No. Size Airline Diameter Pack quantity


Inch mm

KDS805S6 5CC 3/32“ 2,4 1

KDS810S6 10CC 3/32“ 2,4 1

Miscellaneous Accessories

Order No. Description

KDS816 Syringe Holder Stand

226
Dispensers
Needles

Stainless Steel Plastic Hub


Dispensing Needles
Order No. Description Gauge Inside Ø Outside Ø Length Colour Pack quantity
Inch mm Inch mm Inch mm

KDS1412P Threaded Hub Needle 14 0,067 1,70 0,083 2,11 1/2 12,70 dark green 50
KDS141P Threaded Hub Needle 14 0,067 1,70 0,083 2,11 1 25,40 dark green 50

KDS1512P Threaded Hub Needle 15 0,060 1,52 0,072 1,83 1/2 12,70 orange 50

KDS1612P Threaded Hub Needle 16 0,053 1,35 0,064 1,63 1/2 12,70 purple 50
KDS161P Threaded Hub Needle 16 0,053 1,35 0,064 1,63 1 25,40 purple 50
KDS16112P Threaded Hub Needle 16 0,053 1,35 0,064 1,63 1 1/2 38,10 purple 50

KDS1712P Threaded Hub Needle 17 0,045 1,14 0,060 1,52 1/2 12,70 white 50

KDS1812P Threaded Hub Needle 18 0,038 0,97 0,050 1,27 1/2 12,70 pink 50
KDS181P Threaded Hub Needle 18 0,038 0,97 0,050 1,27 1 25,40 pink 50

KDS1912P Threaded Hub Needle 19 0,032 0,81 0,042 1,07 1/2 12,70 brown 50
KDS191P Threaded Hub Needle 19 0,032 0,81 0,042 1,07 1 25,40 brown 50

KDS2012P Threaded Hub Needle 20 0,026 0,66 0,035 0,89 1/2 12,70 yellow 50
KDS201P Threaded Hub Needle 20 0,026 0,66 0,035 0,89 1 25,40 yellow 50

KDS2112P Threaded Hub Needle 21 0,023 0,58 0,032 0,89 1/2 12,70 green 50

KDS2212P Threaded Hub Needle 22 0,019 0,48 0,028 0,71 1/2 12,70 black 50
KDS221P Threaded Hub Needle 22 0,019 0,48 0,028 0,71 1 25,40 black 50

KDS2312P Threaded Hub Needle 23 0,017 0,43 0,025 0,64 1/2 12,70 light blue 50

KDS2512P Threaded Hub Needle 25 0,012 0,30 0,020 0,51 1/2 12,70 blue 50

KDS3012P Threaded Hub Needle 30 0,006 0,15 0,012 0,30 1/2 12,70 lavender 50

KDS660 Pieces Needle Kit 500

KDSSAMPLEPACK Needle Sample Pack 5

Packages 1.000 pcs. on request

227
Needles

Tapered Tip Needles


Order No. Description Gauge Inside Ø Colour Pack quantity
Inch mm

KDS14TNP Taper Tip Needle 14 0,063 1,60 salmon 50

KDS16TNP Taper Tip Needle 16 0,048 1,22 grey 50

KDS18TNP Taper Tip Needle 18 0,034 0,86 green 50

KDS20TNP Taper Tip Needle 20 0,024 0,61 pink 50

KDS22TNP Taper Tip Needle 22 0,017 0,43 blue 50

228
Dispensers
Miscellaneous Accessories
Order No. Description Pack quantity

KDS825 Panel Mount Coupler 1

KDS900 Male Connector large Barb 5

KDS901 Female Connector for KDS301 1

TAL332CH Air-line for syring adapter 1

APC5132CM Air-line for KDS301 1

229
Contents

Erem Tools Precision Made in Switzerland 232 – 233

Tweezers 234 – 257


Erem impresses 236 – 237
Special applications 238 – 239
Tweezers with pointed tips 240 – 247
Tweezers with flat round tips 248
Tweezers with ergonomic handles 249
SMD tweezers 250 – 252
Locking gripping tweezers 253
Wafer tweezers 254 – 255
Cutting tweezers 255
Stripping tweezers 256
Extraction tweezers 257

Cutters 258 – 299


Erem impresses 262 – 263
Choosing the right tool 264 – 269
Special applications 270 – 271
Series 600 Micro cutters 272 – 275
Series 2400 MagicSense cutters 276 – 279
Series 500 Medium cutters 280 – 285
Series 800 Maxi cutters 286 – 289
Tungsten-carbide cutters 290 – 293
Special applications 294 – 295
Pneumatic side cutters and tip cutters 296 – 297
Distance cutters 298 – 299

230
Pliers 300 – 313
Erem pliers 302 – 307
Stripping pliers 308 – 309
Forming pliers 310 – 313

Special tools 314 – 323


IC and SMD tools 316 – 317
Fibre optic tools 318 – 319
Vacuum micromanipulator 320 – 323

Kits 324 – 332

231
Tweezers

Precision Made in Switzerland


The quality and performance of our Erem precision tools
are the product of more than 40 years of development and
know-how. Made in Switzerland, Erem tools are the result
of constant product development and innovation to meet
customer demands and the requirements of modern manu-
facturing techniques.

Constantly changing market developments encourage Erem


to design and manufacture forward looking tools for appli­
cations in the fields of electronics, aviation / aero-space,
biology, medical accessories, the watch industry and tele-
communications.

Erem tools enjoy the deserved high reputation of Swiss


­precision manufacture and our expertise, combined with
ease of use and operator comfort make them an ideal
­partner in global manufacturing processes.

Since
1963
The genuine Swiss
pliers & tweezers

232
233
233
Tweezers
Tweezers

Erem manufacture a wide range


of tweezers.
The combination of expert manufacture, symmetry and
balance give Erem tweezers their renowned reputation
for precision and the highest quality.

Pointed tips for precision work


Ergonomically shaped handles prevent hand fatigue
Large selection of matching SMD tweezers and cutting
tweezers for individual applications

234
235
Tweezers
Erem impresses

Erem manufactures a wide range of Erem can make to order tweezers for
precision tweezers. The range covers ­specialised applications. The combination
tweezers made from hardened steel, of precision-manufactured, ­symmetrical
stainless steel, non-magnetic acid resis- tips and perfect balance make Erem
tant stainless steel, titanium, brass, nickel ­t weezers outstanding high-precision tools
silver and nickel-plated tweezers. Tweezer of the highest quality.
tips can be serrated or smooth metal, or
made from synthetic ESD safe material to
­prevent damage to fragile surfaces.

In addition to SMD and stripping twee-


zers, the range includes special gripping
tweezers, which enable particularly fine
wires or insulated optical fibres to be held
and manipulated.

Material

The choice of which tweezers to use Hardened steel


will depend as much on the material it is
made from as the function it carries out: Tweezers made from hardened steel are
typified by their particularly hard tips,
which ensure great durability. The twee-
zers are magnetic and the material is not
non-rusting.

Stainless steel Titanium

Tweezers made from stainless steel have Titanium tweezers are light weight and
robust tips and are non-rusting. The mate- resistant to high temperatures.
rial is less hard than hardened steel.

Stainless-steel tweezers have the identifi-


cation letter „S“ in their order numbers.

Erem special stainless steel

This alloy is non-magnetic. The tweezers


are non-rusting, acid-proof and heat-
resistant up to 300°C (512°F).

Tweezers made from special stainless steel


tweezers have the identification letter
„SA“ in their order numbers.

236
Tweezers
Coating

Only Erem offers tweezers with a special Advantages:


Pyroplast coating.
Heat-resistant up to 500°C (932°F), al- The Pyroplast coating is not available
most twice as high as Teflon® or Cralon on all Erem tweezers.
No capillary effect on tips, e.g. while
soldering (non-stick property) It is made to order and requires a
No contamination caused by positive minimum order quantity.
or negative charge
Water-resistant Please contact your nearest sales office
Radiation-resistant for more information.
Thickness of coating 60-80 µ

Ergonomic

Erem has developed a series of tweezers


with ergonomic handles to reduce the
risk of Repetitive Strain Injuries (RSI) to the
hands.

The identification letter in the order num-


ber is „E“.

Erem also offers two further inno- Advantages:


vative tweezers with ergonomically
shaped handles: Ergonomically shaped handles reduce
Carpal Tunnel Syndrome (CTS) and early
E15AGW cutting tweezers with hand fatigue
­hardened cutting edges for increased Two-color, thermally insulated soft-grip
service life handles made from soft foam material
EOODSA precision tweezers with ensure high user comfort
straight strong tips which are Manufactured from non-magnetic,
­inside-serrated for secure handling acid-proof and stainless steel alloy
ESD-safe

Teflon® is a registered Trademark of E.I. Dupont de Nemours and Company

237
Special applications

The quality and performance of Erem


precision tweezers are the result of
more than 40 years of development and
know-how.

Erem is one of the leaders in the develop-


ment of high-precision tools for a wide
variety of applications in electronics, ae-
ronautical engineering, light engineering,
telecommunications, laboratory techno-
logy, medicine and the jewelry, watchma-
king and goldsmith industries.

Tweezers for biology and laboratory applications

Erem micro-tweezers are suitable for


use in biology (e.g. model 5MBS, 5FSA
or M5S).

These tweezers with very pointed tips


enable confined spaces to be accessed
and offer excellent visibility when perfor-
ming precision work and when working
under a microscope.

High precision tweezers are particularly


suitable for analysis applications and the
handling of tissues, fine threads and other
very small objects.

238
Tweezers
Tweezers for use in the jewelry industry

These stainless steel tweezers with ­Teflon®


coated tips (e.g. type 2ASASLT) are
particularly suited for use in the jewelry
industry. They are robust and the Teflon®
coated tips are non stick.

Titanium tweezers type like 3CTA are also


ideal for this application. Their lightweight
maintains fingertip control over extended
working periods and their resistance to
high temperatures allows them to be used
where gas flames might be encountered.

Tweezers for use in light engineering and dental applications

Erem offers special gripping pliers for


appli-cations in light engineering. The
lockable gripping tweezers type 940AS
can withstand a tensile force of 5 kg and
can securely hold small wires.

The stainless steel construction allows the


tweezers to be sterilised in an autoclave.

239
Tweezers

Precision tweezers: Pointed tips straight

For applications in microelectronics, jewelry-


making, watchmaking, medicine and laboratory
technology
Suitable for delicate standard applications and
precision work on small components or wires
For all models with the suffix SA or SASL in
the o
­ rder number: Special stainless steel, non-­
magnetic, non-rusting, acid-proof, heat-resistant
For all models with the suffix S in the order
­number: Stainless steel, robust tips, non-rusting,
non-reflecting surface

80 mm/3.150 Inch
Model Description

M5S 6g Micro-tweezers, very pointed tips, e.g. for precision


0.21 oz. work under a microscope.

108 mm/4.252 Inch


Model Description

ACSA 16 g Precision tweezers with serrated finger grips for secure


0.56 oz. handling. For precise bending and holding of components
or wires.

20AS 12 g Precision tweezers with serrated finger grips and inside-


0.42 oz. serrated tips for secure handling. Guide pin to avoid
overlapping of tips. For precise bending and holding of
components or wires.

240
Tweezers
Precision tweezers: Pointed tips straight

110 mm/4.331 Inch


Model Description

3CS 11 g Precision tweezers with long tips for precision work on


0.39 oz. printed-circuit boards.

3CSA 11 g Precision tweezers, standard model for delicate work.


0.39 oz.

3CSASL 11 g Same as 3CSA, but economy model.


0.39 oz.

3CTA 8g Model same as 3CSA, but made from titanium:


0.28 oz. non-magnetic, very heat-resistant and very light.

53CSA 11 g Precision tweezers with anti-crush feature.


0.39 oz. Prevents damage to sensitive components.
Tweezers relieved at front for secure handling.

120 mm/4.724 Inch


Model Description

3SA 14 g Precision tweezers with pointed tips for work in


0.49 oz.microelectronics.

3SASL 14 g Same as 3SA, but economy model.


0.49 oz.

1SA 14 g Precision tweezers with pointed tips for standard


0.49 oz. applications..

1SASL 14 g Same as 1SA, but economy model.


0.49 oz.

OOSA 20 g Precision tweezers with pointed tips. Very robust.


0.71 oz. Suitable for standard applications, e.g. for assembly
in electronics.

241
Tweezers

Precision tweezers: Pointed tips straight

120 mm/4.724 Inch


Model Description

OOSASL* 20 g Same as OOSA, but economy model.


0.71 oz.

OOCSA 18 g Model same as 00SA, but with shorter tips.


0.64 oz.

OOBSA 20 g Model same as 00SA, but with serrated finger grips for
0.71 oz.secure handling.

OODSA 20 g Model same as 00SA, but with serrated finger grips and
0.71 oz. inside-serrated tips for secure handling.

64SA 17 g Precision tweezers with pointed tips and serrated finger


0.60 oz. grips for secure handling.

11N 17 g Precision tweezers with medium-pointed tips for use on


0.60 oz.soft components. Nickel-silver, non-magnetic.

AAZ* 16 g Precision tweezers with medium-pointed tips,


0.56 oz. nickel-plated. Suitable for electronic assembly tasks.

125 mm/4.921 Inch


Model Description

AAS 16 g Precision tweezers with fine but robust tips.


0.56 oz.

AASA 16 g Precision tweezers with fine but robust tips


0.56 oz. for standard applications.

AASASL* 16 g Same as AASA, but economy model.


0.56 oz.

*Not available in North America

242
Tweezers
Precision tweezers: Pointed tips straight

125 mm/4.921 Inch


Model Description

AM 17 g Precision tweezers made from brass. The soft


0.60 oz. metal protects sensitive components against damage.
No sparks.

130 mm/5.118 Inch


Model Description

249SA 20 g Precision tweezers with pointed synthetic tips (PPS) and


0.71 oz. serrated finger grips for secure handling. Volume resistance
16 Ω/cm. Heat-resistant up to 250°C (480°F). Resistant
to acids and molten soldering tin. Water-repellent.

249CER* 24 g Same as 249SA, but with ceramic tips. Heat-resistant up


0.84 oz. to 900°C (1500°F).

140 mm/5.512 Inch


Model Description

RRS 30 g Precision tweezers with strong tips for


1.05 oz. heavy-duty applications.

SSSA 11 g Precision tweezers with long, narrow grips and low


0.39 oz. tension, responds to minimal pressure. The long grips
allow precision work close to heat sources.

150 mm/5.906 Inch


Model Description

29SA 26 g Reverse-action tweezers with wide, rounded tips. For hol-


0.92 oz. ding parts by reverse clamping action. Insulated handles,
e.g. for protecting against heat.

160 mm/6.299 Inch


Model Description

21SA 23 g Precision tweezers with medium-pointed tips and serrated


0.81 oz. finger grips and inside-serrated tips for secure handling.
Very robust. The long grips allow precision work close to
heat sources.

*Not available in North America


243
Tweezers

Precision tweezers: Pointed tips straight relieved

For precision work e.g. under a microscope


Relieved shape facilitates excellent access to
the most confined spaces
For all models with the suffix SA or SASL in
the o
­ rder number: Special stainless steel, non-­
magnetic, non-rusting, acid-proof, heat-resistant
For all models with the suffix S in the order
­number: Stainless steel, robust tips, non-rusting,
non-reflecting surface

90 mm/3.543 Inch
Model Description

M4AS* 9g Micro-tweezers, very pointed tips, e.g. for working


0.32 oz. under a microscope.

110 mm/4.331 Inch


Model Description

4SA 13 g Precision tweezers with very pointed tips.


0.46 oz.

4SASL 13 g Same as 4SA, but economy model.


0.46 oz.

*Not available in North America

244
Tweezers
Precision tweezers: Pointed tips straight relieved

115 mm/4.528 Inch


Model Description

5MBS* 12 g Precision tweezers with extremely pointed tips (~ 0.03 x


0.42 oz. 0.07 mm/.002 Inch) for use in dissection procedures and
working under a microscope. For use on soft materials only.

5FSA* 12 g Precision tweezers with extremely pointed tips (~ 0.05 x


0.42 oz. 0.1 mm/.003 Inch) for use in dissection procedures and
working under a microscope. For use on soft materials only.

5SA 12 g Precision tweezers with very pointed tips, suitable


0.42 oz. for very fine wires.

5SASL 12 g Same as 5SA, but economy model.


0.42 oz.

2SA 16 g Precision tweezers with medium-pointed tips.


0.56 oz.

2SASL 16 g Same as 2SA, but economy model.


0.56 oz.

120 mm/4.724 Inch


Model Description

258SA 15 g Precision tweezers with pointed synthetic tips (PPS) and


0.53 oz. serrated finger grips for secure handling. Volume resistance
16 Ω/cm. Heat-resistant up to 250°C (480°F). Resistant to
acids and molten soldering tin. Water-repellent.

*Not available in North America

245
Tweezers

Precision tweezers: Pointed tips bent

For applications in biology, medicine, laboratory


technology and microelectronics
Bent shape facilitates access to confined spaces
For all models with the suffix SA or SASL in the
order number: Special stainless steel, non-
magnetic, non-rusting, acid-proof, heat-resistant
For all models with the suffix S in the order
number: Stainless steel, robust tips, non-rusting,
non-reflecting surface

110 mm/4.331 Inch


Model Description

3CBS 15 g Precision tweezers, curved 40°, with pointed


0.53 oz. tips, for precision work such as assembly on
printed-circuit boards.

115 mm/4.528 Inch


Model Description

5CSA 12 g Precision tweezers, curved 30°, relieved. Pointed tips.


0.42 oz. Relieved shape at front of handle provides excellent
visibility of the area to be worked on.

5BSA 12 g Precision tweezers, curved 30°, relieved. Pointed tips.


0.42 oz. Relieved shape at front of handle provides excellent
visibility of the area to be worked on.

51SA 12 g Precision tweezers, curved 30°, relieved. Very pointed tips.


0.42 oz. Relieved shape at front of handle provides excellent
visibility of the area to be worked on.

246
Tweezers
Precision tweezers: Pointed tips bent

115 mm/4.528 Inch


Model Description

51SASL 12 g Same as 51SA, but economy model.


0.42 oz.

5ASA 12 g Precision tweezers, lightly curved 15°, relieved.


0.42 oz. Very pointed tips, e.g. for installing small components.

5ASASL 12 g Same as 5ASA, but economy model.


0.42 oz.

120 mm/4.724 Inch


Model Description

7SA 15 g Precision tweezers, curved, relieved, with pointed tips.


0.53 oz. Excellent handling in confined spaces.

7SASL 15 g Same as 7SA, but economy model.


0.53 oz.

140 mm/5.512 Inch


Model Description

65ASA 11 g Precision tweezers, curved 50°. Very pointed tips.


0.39 oz. For working with extra-small chips and other miniature
components.

150 mm/5.906 Inch


Model Description

24SA 22 g Precision tweezers, curved 40°, with robust pointed tips.


0.78 oz. Serrated finger grips and inside-serrated tips for secure
handling. Guide pin to avoid overlapping of tips. Ideally
suitable for soldering and assembly jobs.

30SA 26 g Reverse-action tweezers, curved 30°, with robust pointed


0.92 oz. tips.
Fibreglass handles for protection against heat.
Reverse clamping action for comfortably holding parts.
Particularly suitable for soldering and assembly jobs.

247
Tweezers

Precision tweezers: Flat round tips straight

Suitable for all standard gripping applications


and assembly jobs on printed-circuit boards, e.g.
in the goldsmith and jewelry industries
For all models with the suffix SA or SASL in the
order number: Special stainless steel, non-
magnetic, non-rusting, acid-proof, heat-resistant

120 mm/4.724 Inch


Model Description

2ASA 15 g Precision tweezers with flat rounded tips for gripping


0.53 oz. small components. Tip width 2 mm/.078 Inch.

2ASASL 15 g Same as 2ASA, but economy model.


0.53 oz.

2ASASLT* 16 g Same as 2ASA, but with Teflon®-coated tips for


0.56 oz. non-stick holding of self-adhesive parts.

2ASARU 16 g Same as 2ASA, but with coated tips for non-stick


0.56 oz.holding of self-adhesive parts.

25SA 15 g Precision tweezers with flat, round tips slightly wider


0.53 oz. than the 2ASARU model. Serrated finger grips for secure
handling. For standard gripping jobs.

52ASA 15 g Precision tweezers with pointed, rounded and flexibly


0.53 oz.movable tips. Prevents damage to sensitive components.

*Not available in North America

248
Tweezers
Precision tweezers with ergonomic handles

This series offers models with thin shaped tips


to suit every application
Ergonomically shaped handles reduce hand fatigue
and facilitates comfortable working
Thermally insulated, soft foam handles, ESD-safe
For all models with the suffix SA in the order
number: Special stainless steel, non-magnetic,
non-rusting, acid-proof, heat-resistant

120 mm/4.724 Inch


Model Description

E5SA 25 g Ergonomic precision tweezers with straight, very


0.88 oz.pointed tips for gripping fine wires.

E3CSA 25 g Ergonomic precision tweezers with long, straight and pointed


0.88 oz.tips, e.g. for assembly jobs on printed-circuit boards.

EOOSA 30 g Ergonomic precision tweezers with straight, strong tips for


1.05 oz.standard applications. Very robust.

EOODSA 30 g Model same as EOOSA, but with inside-serrated tips.


1.05 oz.

E7SA 28 g Ergonomic precision tweezers with curved strong tips,


0.99 oz. e.g. for working in confined spaces.

E2ASA 28 g Ergonomic precision tweezers with straight, flat


0.99 oz. and rounded tips for simple gripping jobs. Tip width
2 mm/.078 Inch.

E15AGW 30 g Cutting tweezers, carbon-steel tips.


1.05 oz.

249
Tweezers

SMD tweezers

High-quality precision tweezers for SMD jobs


with different designs (chip, MELFs, mini MELFs)
Blunted edges prevent damage to printed-circuit
boards

SMD tweezers – Angled tips

Suitable for perfect handling of chips and miniature


components
Suitable for assembling SMD printed-circuit boards
or ceramic substrates
Bent shape facilitates optimum access to confined
spaces and provides excellent visibility of the area
to be worked on
For all models with the suffix CA in the order
number: Special stainless steel, non-magnetic,
non-rusting, acid-proof, heat-resistant

115 mm/4.528 Inch


Model Description

102ACA 15 g SMD tweezers, angled 45°, with pointed tips for vertical
0.53 oz.application.

102ACAX 14 g Model same as 102ACA, but reverse clamping


0.49 oz. action for easy holding.

103ACA 15 g SMD tweezers, angled 45°, with slightly wider


0.53 oz.tips for vertical application.

250
Tweezers
SMD tweezers – Round tips straight

Suitable for gripping and holding round


components and wires
Blunted edges prevent damage to printed-circuit
boards
For all models with the suffix SA in the order
number: Special stainless steel, non-magnetic,
non-rusting, acid-proof, heat-resistant

110 mm/4.331 Inch


Model Description

39SA 15 g SMD tweezers with round tips, dia. 0.3 mm/.011 Inch.
0.53 oz. Serrated finger grips for secure handling. For gripping
small wires and cylindrical components.

40SA 15 g SMD tweezers with round tips, dia. 0.4 mm/.015 Inch.
0.53 oz. Serrated finger grips for secure handling. For gripping
small wires and cylindrical components.

120 mm/4.724 Inch


Model Description

150SAMF 13 g SMD tweezers with round, very narrow tips, dia. 1.2 – 2.5 mm/
0.46 oz. .047 – .098 Inch. Serrated finger grips for secure handling.
For gripping cylindrical components, mini MELFs, etc.

150SAD 13 g SMD tweezers with round tips, dia. 1.5 – 3 mm/


0.46 oz. .059
–.118 Inch.Serrated finger grips for secure handling.
For gripping cylindrical components, mini MELFs, etc.

150SA 13 g SMD tweezers with round tips, dia. 1.5 – 3 mm/


0.46 oz. .059 –.118 Inch. Serrated finger grips for secure handling.
For gripping cylindrical components.

151SA 13 g SMD tweezers with round tips, dia. 3 – 6 mm/


0.46 oz. .118 –.236 Inch. Serrated finger grips for secure handling.
For gripping cylindrical components.

251
Tweezers

SMD tweezers – Round tips bent

Suitable for gripping fine wires and cylindrical


­components
Blunted edges prevent damage to printed-circuit
boards
For all models with the suffix SA in the order
number: Special stainless steel, non-magnetic,
­non-rusting, acid-proof, heat-resistant

115 mm/4.528 Inch


Model Description

32BSA 17 g SMD tweezers, angled 45°, with round tips,


0.60 oz.dia. 5 mm/.197 Inch.

32BSA20* 17 g SMD tweezers, angled 45°, with round tips,


0.60 oz. dia. 2 mm/.078

32BSA25 17 g MD tweezers, angled 45°, with round tips,


0.60 oz.dia. 2.5 mm/.098 Inch.

150SAMB 13 g MD tweezers, angled 40°, with round tips,


0.46 oz. dia. 1.2 – 2.5 mm/ .047 – .098 Inch.
Serrated finger grips for secure handling.

*Not available in North America

252
Tweezers
Locking Gripping Tweezers

Gripping tweezers enable the user to hold and


manipulate particularly fine wires with a diameter
from 0.3 mm/.011 Inch or insulated optical fibres
with a diameter of between 1.5 mm/.059 Inch and
5 mm/.197 Inch
Suitable as a ligature clamp in dentistry
Can be disinfected and sterilized

120 mm/4.724 Inch


Model Description

940AS* 17 g Gripping tweezers with locking mechanism.


0.60 oz. The ring-shaped tip provides for secure handling
up to a tensile force of 5 kg.

*Not available in North America

253
Tweezers

Wafer tweezers

Suitable for 3“ to 6“ wafers


Serrated finger grips for secure handling
Wafer tweezers are available to order in various
sizes and coatings
For all models with the suffix SA in the order
number: Special stainless steel, non-magnetic, A = Paddle width
­non-rusting, acid-proof, heat-resistant B = Paddle depth

125 mm/4.921 Inch Dimensions in mm/Inch


Model A B Description

91SA 15 g 12 7 Standard wafer tweezers for 3” and 4” wafers.


0.53 oz. .472 .276

130 mm/5.118 Inch Dimensions in mm/Inch


Model A B Description

600ASA 23 g 19,5 8 Wafer tweezers with flat lower paddle and


0.81 oz. .768 .315 6 upper fingers for protecting wafers against
damage. For 6” wafers.

608ASA 23 g 30 8,5 Model same as 600ASA,


0.81 oz. 1.181 .276 but 30 mm/1.181 Inch wide.

600JSA 24 g 20 8 Wafer tweezers with free-floating Teflon®


0.84 oz. .787 .315 upper paddle for secure, damage-free gripping.
For 4” – 6” wafers.

254
Tweezers
Wafer tweezers

150 mm/5.906 Inch Dimensions in mm/Inch


Model A B Description

141SAP 30 g 30 8 Wafer tweezers with polyester tips for


1.05 oz. 1.181 .315 protecting Si, GaAs or Ti wafers against
damage. For 4” – 6” wafers.

Cutting tweezers

Suitable for cutting fine, soft wires and small


­components
Delivers high-precision cuts
Hardened cutting edges for long service life
For all models with the suffix S in the order
­number: Stainless steel, robust tips, non-rusting,
non-reflecting surface

115 mm/4.528 Inch


Model Description

15AGS 21 g Cutting tweezers with narrow oblique head.


0.74 oz. For soft wires up to dia. 0.25 mm/.010 Inch.

15AGW 26 g SCutting tweezers with narrow oblique head.


0.92 oz. For soft wires up to dia. 0.25 mm/.010 Inch.

255
Tweezers

Stripping tweezers

Suitable for stripping fine wires with PVC


or Teflon® insulation
Non-reflecting surface
Please send a wire sample when ordering

120 mm/4.724 Inch


Model Description

29Y30* 22 g Miniature stripping tweezers, dia. 0.25 mm/.010 Inch (AWG 30).
0.78 oz. Stainless steel. Serrated finger grips for secure handling.

29Y32* 22 g Miniature stripping tweezers, dia. 0.2 mm/.007 Inch (AWG 32).
0.78 oz.Stainless steel. Serrated finger grips for secure handling.

29Y34* 22 g Miniature stripping tweezers, dia. 0.16 mm/.006 Inch (AWG 34).
0.78 oz.Stainless steel. Serrated finger grips for secure handling.

29Y36* 22 g Miniature stripping tweezers, dia. 0.13 mm/.005 Inch (AWG 36).
0.78 oz. Stainless steel. Serrated finger grips for secure handling.

29Y40* 22 g Miniature stripping tweezers, dia. 0.08 mm/.003 Inch (AWG 40).
0.78 oz.Stainless steel. Serrated finger grips for secure handling.

120 mm/4.724 Inch


Model Description

29W30 28 g Stripping tweezers with synthetic fibre handle. For wires


0.99 oz. of dia. 0.25 – 0.3 mm/.010 – .011 Inch (AWG 30 – 28).
For standard and Teflon® insulation.

XB29W301 Spare blade for 29W30

*Not available in North America

256
Tweezers
Extraction tweezers

A = Outside diameter of pin


B = Inside diameter of pin

Suitable for extracting contacts from the rear


of a plug connector

120 mm/4.724 Inch Dimensions in mm/Inch


Model ØA Ø B Description

024C 15 g 12 7 Extraction tweezers for Sub-D connectors.


0.53 oz. .472 .276 Stainless steel.

257
Side Cutters and Tip Cutters

Erem offers a wide range of precision side and


tip cutters for almost every application
Special tool steel is hardened with an unique Swiss technology
This particular hardening process guarantees high durability

258
259
259
Side Cutters and Tip Cutters
Side Cutters and Tip Cutters

ESD-safe

The interchangeable foam-cushion handles


are ESD-safe and are fitted as standard on all
Erem cutters and pliers.

conductive static dissipating antistatic insulating


10∞ 100 105 1012 1020 Ω/cm2

EMI/RF Erem cutters and pliers


Sources:DOD/CECC

Internal patented Erem


Magic Spring
Reduce costs by long life
Constant spring force
Guarantees more than 1 million operations

High precision
screw joint
Smooth jaw action with no play
Smooth cutting operation with no jaw
overlapping

Erem Cut: Options for


semi flush, full flush or
super flush cuts

260
Side Cutters and Tip Cutters
Ergonomically shaped handles
for high comfort,
better grip and added safety

EMOS maximum opening stop

limits the cutting-edge tips from opening


more than 5 mm/.197 Inch. The limited extent
to which the handles can open prevent user
hand fatigue.

Erem cutting-edge protection


for tip cutters
All tip cutters are fitted with a special stop
system which prevents the cutting edges
from overlapping.

Induction-hardened cutting edges Safety device for holding wire scraps


in Rockwell hardness 63 – 65 HR This safety device for side cutters holds
wire scraps securely after cutting.
for exceptionally long life ­Available on most Series 500, 600 and
2400 cutters (oval head). Order suffix
„W“, e.g. 595EW.

261
Erem impresses

Erem Technology Handle

Special tool steel Erem cutters and pliers with


ergonomic handles
Erem electronics tools are made from
bright steel. They are not drop forged. Work Related Upper Limb Disorder
The special tool steel is made using (WRULD) can be caused by positional
an unique Swiss processing technique. fatigue or nerve damage brought about
by the repeated use of non-ergonomic
hand tools, otherwise known as Repetiti-
ve Strain Injuries (RSI).
The bright tool steel gives additional High precision screw joint
strength and toughness to the tools WRULDS is a direct consequence of
­pro-moting a long service life. This self locking screw joint system gives insufficient ergonomics in manufactu-
a smooth cutting and opening action ring processes and working practices. To
and ensures that there is no blade overlap reduce the factors which cause WRULDS,
or play. Erem has developed a range of tools with
ergonomic handles (Series 2400 Magic-
Sense).

Precision cutting and reduced shock The handle shape and special m ­ aterials
to components. ensure a soft feel, operating comfort
and safety. The specially shaped handles
The internal patented Erem ensure that the gripping pressure is evenly
Magic Spring spread over the entire palm of the hand.
The thumb and fingers automatically find
The Magic Spring system used in Erem EMOS maximum opening stop their best position. The effort that has to
precision tools is unique. It is integral to be exerted by the user is reduced, thereby
the cutting head and provides a constant The unique EMOS (Erem Maximum Ope- reducing hand fatigue.
closing and re-opening force. It is guaran- ning Stop) system prevents the tips from
teed for 1 million operations. opening more than 5 mm/.197 Inch. It re- The anti-slip surface provides excellent
duces user fatigue by preventing excessive grip. The material is highly resistant to
hand spread. perspiration, water, oil and chemicals.
The handles are ESD-safe and are easily
The Magic Spring system is highly reliable, interchangeable.
makes the tools easy to use and reduces
operator fatigue. Comfortable and fatigue free working.

262
Side Cutters and Tip Cutters
Erem Cut Erem Service

Cut shape Rockwell hardness Re-sharpening

There are three blade options, which The cutting blades of Erem cutters are Erem is your service partner. All Erem side
determine the shape left on a lead after hardened to Rockwell 63-65 HRc by an and tip cutters except those with carbide
cutting. (see also P. 35) induction heating process. Continuous insert blades can be re-sharpened up-to
process control ensures that the blades three times.Carriage charges will apply.
achieve the correct level of hardening and
Semi Flush SF
Semi Flush SF 1. Semi-flush are not embrittled.
Semi Flush SF
The re-sharpened tool is as good as new,
Flush F its life is extended and costs are reduced.
Flush F 2. Flush This level of hardening plus the high-gra-
Flush F
de tool steel used in the manufacture of
er Full Flush FF the tools and continuous process control
er Full Flush FF
er Full Flush FF 3. Super full flush promote an exceptionally long service life.
Replacement parts

Erem cutters and pliers and their com-


ponent parts are warranted against manu-
Cutting edge facturing defects. Magic springs, precision
joint components are available as spare
Erem cutters are noted for their ease of parts.
use, one of the reasons for this is the
ability of the blade to cut equally well over
its full length. This promotes operator The warranty and availability of spares
comfort and reduces fatigue. guarantee long service life.

Semi-flush cutters offer the best perfor-


mance and the longest service life. Super
full flush cutters leave a flat wire end with
minimal effort and prevent components
from being subjected to load.

High level of user comfort thanks to


­special cutting edge.

ESD-safe
The ergonomic, interchangeable molded
handles are ESD-safe and are fitted as
standard on all Erem cutters and pliers.

Erem cut Super Standard cut


full flush: perfect „Super full flush“
flush cut

263
Choosing the right tool

Selection criteria

Erem offers a wide selection of precisi- When choosing the right cutter,
on side and tip cutters for virtually any it is important to take
­application. Size
Cut
Head shape
Cutting capacity
into consideration.

Size

Erem offers the right head size to suit eve-


ry application. There are three main sizes:
Micro, M ­ edium and Maxi.

Each head size is available in different


Head width head shapes.

Head thickness

Classification of cutter heads

Micro Medium Maxi

Series 600 Series 2400 MagicSense Series 500 Series 800

Size
Head width 9.0 mm/.354 Inch Head width 11.0 mm/.433 Inch Head width 11.0 mm/.433 Inch Head width 13.5 mm/.531 Inch
Head thickness 6.0 mm/.236 Inch Head thickness 6.0 mm/.236 Inch Head thickness 6.5 mm/.256 Inch Head thickness 7.5 mm/.295 Inch

Miniature cutter for appli- Medium-size cutter. Combines robustness, visibility and The strongest and most
cations in microelectronics ­accessibility. Large variety of head shapes for precision robust head size for ­general
and for fine wires. Offers a working in hard-to-reach areas. The Series 2400 MagicSense cutting applications in
large variety of head shapes offers an optimised ergonomic shape and an improved grade electronics, cuts large wire
for very good access even of hardness. diameters.
to hard-to-reach areas.

264
Side Cutters and Tip Cutters
Cut

There are three blade options, which


determine the shape left on a lead after
cutting.

Erem cut Super Standard cut


full flush: perfect ­„Super full flush“
Semi-flush flush cut

Semi Flush SF
This cut leaves a pyramidal tip at the end of the
wire. It is particularly suitable for standard jobs
where the final shape does not play a significant
Flush F role. Cutters with this cut are suitable for both
soft copper wires and very hard wires such as
stainless steel.

Semi SF
Full Flush FF

Flush

Flush F This cut leaves a much smaller tip at the end


of the wire than the semi-flush cut – without
reducing the cutting capacity. The cutting edges
r Full Flush FF are finer than on semi-flush cutters. The effort
exerted when cutting is less and the load on the
component is reduced. Flush wire ends reduce
Semi Flush SF the effort needed to fit components on printed-
circuit boards. Erem guarantees precise cutting
even after frequent use.

Flush F

Super full flush

r Full Flush FF Only Erem offers you a super full flush cut.
This cut provides absolutely flush wire ends.
No rework is needed. Cutters with this cut
are absolutely precision-ground and sharpened.
The effort exerted when cutting is low, as is
the load on the component caused by the cut.
Soldering tags in soldering-bath procedures
are prevented. Cutters of this type are used in
­microelectronics, space travel or medical tech-
nology. These ­cutters are suitable for soft wires.

265
Choosing the right tool

Head shape

Erem offers the right head shape to suit


your application. The head shapes differ in
terms of shape and design. There are six
basic shapes:

Shape Tip cutter Tip cutter Tip cutter


Straight relieved head Pointed relieved head Angled narrow head

Visibility and accessibility


Cutting at the outermost tip of
the cutter
This head is suitable for This is the narrowest head The angled head provides
horizontal and vertical shape. The underside is for precise cuts at different
cuts. The long tips facilitate relieved and facilitates working angles.
­cutting in hard-to-reach optimum access even to
areas. extremely hard-to-reach
areas.

Series 600 Micro 670E*, 670EP*, 670EPF* 622NB, 632NCF, 676E, 776E
(P. 265) (P. 264)

Series 2400 MagicSense 2470E 2475E, 2482E


(P. 269) (P. 269)

Series 500 Medium 570E, 573E** 592E, 792E 555E, 572E, 582E (P. 53)
(P. 275) (P. 274) 575E, 593AE (P. 273)

Series 800 Maxi 884E


(P. 278)

* Very short head


** Straight head for vertical working

Erem cutting-edge protection for tip cutters


Erem tip cutters are equipped with cutting-edge
protection.A special stop system prevents the cutting
edges from overlapping.

266
Side Cutters and Tip Cutters
Tip cutter Side cutter Side cutter
Angled wide head Tapered head Oval head

High cutting capacity


Cutting over the full length
of the cutter
The angled head provides The jaws of the cutter have This is the most widely used
for precise cuts at different straight edges and taper head shape, it is robust
working angles. to a point. This head shape and size for size offers the
allows access to difficult ­highest cutting capacity.
to reach areas but reduces
the cutting capacity in
­comparison to the same
size oval head cutter.

622NA 612N, 622N, 632N


(P. 264) (P. 263)

2403E, 2404E 2477E 2412E, 2422E, 2432E


(P. 48) (P. 268) (P. 267)

503E, 504E 577E, 595E 512E, 512N, 522N,


(P. 52) (P. 272) 532N, 599E (P. 271)

886E 812N, 822N, 896E


(P. 278) (P. 277)

Erem offers carbide cutters (see P. 39) for cutting high-hardness


wire (piano wire).

267
Choosing the right tool

Wire quality

Piano wire, stainless spring steel wire, material 1.4310, tensile strength 2000–2400 MPa

Hard wire, stainless steel wire, material 1.4301, tensile strength 1800 MPa

Medium-hard wire, stainless steel wire, material 1.4301, tensile strength 800 MPa

Soft wire, copper, aluminium, tensile strength 250 MPa

Model Cut Cutting capability

mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0
Semi Flush SF Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078
Semi Flush SF
Semi Flush SF
612N Semi-flush
Flush F
Flush F
622N Flush F
Flush
Semi Flush SF
632N
Super Full Flush FF
Super Full Flush FF Super full flush
Super Full Flush FF
Flush F
622NA Flush
Semi Flush SF
Super Full Flush FF
Semi Flush SF
Semi Flush SF
Flush F
622NB
Semi Flush SF
Flush
Flush F
Flush F
676E
Super Full Flush FF Flush
Flush F
776E
Super Full Flush FF
Super Full Flush FF Super full flush
Semi Flush SF
Super Full Flush FF
632NCF Super full flush Only for soft materials: silicone, rubber, etc.
Semi Flush SF
Flush F
670E Flush
Semi Flush SF
Flush F
670EP
Super Full Flush FF Flush For micro-package contacts
Flush F
670EPF
Super Full Flush FF Flush Only for micro pitches under 0.5 mm / .019 Inch

Super Full Flush FF

mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0
Series 2400 MagicSense Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078
Semi Flush SF
Semi Flush SF
Semi Flush SF
2412E Semi-flush
Flush F
Flush F
2422E Flush F
Flush
Semi Flush SF
2432E
Super Full Flush FF
Super Full Flush FF Super full flush
Super Full Flush FF
Flush F
2477E Flush
Semi Flush SF
Super Full Flush FF
Semi Flush SF
2403E Flush
30° F Flush
Semi Flush SF
Flush F
2404E 30°
Super Full Flush FF Flush
Semi Flush SF
Flush F
2482E 45°
Super Full Flush FF Flush
Semi Flush SF
Flush F
2475E 45°
Super Full Flush FF Flush
Flush F
2470E
Super Full Flush FF Flush

Super Full Flush FF

268
Side Cutters and Tip Cutters
Model Cut Cutting capability

Series 500 Medium mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0
Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078
Semi Flush SF
512N Semi-flush
Semi Flush SF
Semi Flush SF
512E Flush F
Semi Flush SF
Semi-flush
Semi Flush SF
Flush F
522N Flush F Flush
Super Full Flush FF
Flush F
Flush F
599E
Super Full Flush FF Flush
Super Full Flush FF
Semi Flush SF
532N
Super
SuperFull
FullFlush
Flush FF
FF Super full flush
Semi Flush SF
Flush F
595E Flush
Semi Flush SF
Flush F
577E
Super Full Flush FF Flush
Semi Flush SF
Flush F
503E
Super Full Flush FF Flush
Semi Flush SF
Flush F
504AE
Super Full Flush FF Flush
Semi Flush SF
Flush F
555E 35°
Super Full Flush FF Flush
Semi Flush SF
Flush F
572E 40°
Super Full Flush FF Flush
Semi Flush SF
Flush F
582E 45°
Super Full Flush FF Flush
Semi Flush SF
Flush F
582EW
Super Full Flush FF Flush
Semi Flush SF
Flush F
593AE 30°
Super Full Flush FF
Semi Flush SF
Flush
Semi Flush SF
Flush F
575E 45°
Super Full Flush FF Flush
Flush F
Flush F
592E
Super Full Flush FF Flush
Semi Flush SF
792E
Super Full Flush FF
Super Full Flush FF Super full flush
Flush F
570E Flush
Semi Flush SF
Super Full Flush FF

Flush F
573E Flush
For vertical cutting
Super Full Flush FF
mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0
Series 800 Maxi
Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078
Semi Flush SF
812N Semi-flush
Semi Flush SF
Semi Flush SF
896E Flush F
Semi-flush
Semi Flush SF
Flush F
822N Flush F
Flush
Super Full Flush FF
Flush F
886E
Super Full Flush FF Flush
Super Full Flush FF
Semi Flush SF
Super Full Flush FF

Flush F
884E Flush

Super Full Flush FF

Tungsten-carbide cutters
Semi Flush SF mm 0,03 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0
Inch .0001 .003 .007 .011 .015 .019 .023 .027 .031 .035 .039 .043 .047 .051 .055 .059 .062 .066 .070 .074 .078
622TX Flush F Flush
Semi Flush SF
599T Semi Flush SF
Super Full Flush FF Semi-flush

599TF Flush
Flush F
F
Flush
Semi Flush SF
595T Semi Flush SF
Super Full Flush FF Semi-flush
Super Full Flush FF
Semi Flush SF
Flush F
595TF Flush F Flush
Semi Flush SF
2476TX1 Flush F
Super Full Flush FF Flush
Super Full Flush FF
Semi Flush SF
Flush F
576TX1
Super Full Flush FF Flush
Semi Flush SF
Flush F
2476 TX
Super Full Flush FF Flush
Flush F
576TX
Super Full Flush FF Flush

503ETSemi Flush SF
30°FF
Super Full Flush Semi-flush

503ETF
Semi Flush SF
30°F
Flush
Semi-flush

Flush F
Super Full Flush FF

Super Full Flush FF

269
Special applications

Side cutters for use in medical device manufacturing

The 632NCF miniature side cutter is ideally


suitable for soft material such as silicone
tubes in medical device applications,
precision connector seals or miniature
rubber seals.

The miniature cutter is also the ideal tool


for cutting soft synthetic parts, e.g. in the
manufacture of hearing aids.

The cutting edges of the 632NCF side


cutter are precision-ground to an extre-
mely high level. This enables the ­cutter to
deliver a razor-like full-flush cut.

Tip cutters to remove fine pitch SMD ICs

A simple method to remove SMD ICs is to


cut each of the individual leads to remove
the device and then reflow the joint with
a soldering iron and remove the compo-
nent lead from the board.

The solder left on the board can then be


removed with a desoldering tool or desol-
der braid and a new component fitted.

The 670EP and 670EPF have fine pointed


tapered and relieved heads that are able
to fit between individual leads and cut
them without causing damage to the
printed circuit.

270
Side Cutters and Tip Cutters
Tungsten-carbide cutter for the preparation of cardio-vascular stents

A stent is a vascular-wall prop. It is a


lattice-shaped tube made of stainless steel
or nickel-titanium. It serves to hold open
constricted coronary blood vessels and
improves the flow of blood through the
vessels.

It is important in stent manufacture that


the cut end of any wire in the lattice is as
flat as possible, otherwise it will be neces-
sary rework the stents.

These side cutters have fine polished car-


bide cutting blades to accurately cut the
lattice and reduce the need for rework.

High precision side cutter for cutting stainless wires

The 599TFO has wear resistant tungs-


ten carbide cutting edges and all round
­capability. It is able to cut VectranTM brai-
ded wires, fibre optics, Kevlar® and small
stainless steel braids and wires.

A further application lies in telecommuni-


cations, i.e. working on fibre-optic cables,
Kevlar® silks and piano wires.

VectranTM is a Trademark of Kurary Co., Ltd.


Kevlar® is a registered Trademark of E.I. Dupont de Nemours and Company

271
Side Cutters and Tip Cutters

Series 600 Micro

Miniature cutters Made from high grade tool steel with


Offers a wide variety of head shapes cutting edges hardened to 63-65HRc
for access in difficult to reach areas Non reflecting surface, ESD safe,
Suitable for SMD and leads ­resharpenable
(670EP, 670EPF)

272
Side Cutters and Tip Cutters
Series 600 Micro

D
A = length of cutting edges
B = head width
C = head thickness
D = head length

Tip cutter Tip cutter Side cutter Side cutter


Straight short Pointed Tapered head Oval head
relieved head relieved head

Visibility and accessibility Robustness, high cutting capacity

Side cutter – oval head

110 mm/4.331 Inch This is the most widely used head shape.
48 g/1.69 oz. Fits for all cutting applications where easy access
is given
It is robust and size for size offers the highest
cutting capacity.

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


A B C D Hard wire Medium hardness Copper wire

Semi Flush SF
612N 9 9 6 15 0.5 0.8 1.3
Semi Flush SF Semi-flush .354 .354 .236 .590 .019 .031 .051
Flush F

622N Semi Flush SF 9 9 6 15 – 0.8 1.3


Flush F
Super Full Flush FF .354 .354 .236 .590 .031 .051
Flush F
Flush
Super Full Flush FF

632N 9 9 6 15 – 0.7 1.3


Super Full Flush FF
.354 .354 .236 .590 .027 .051
Super full flush

Wire quality, see P. 38

273
Side Cutters and Tip Cutters

Series 600 Micro

Side cutter – tapered head

110 mm/4.331 Inch The jaws of the cutter have straight edges and taper
48 g/1.69 oz to a point.
This head shape allows access to difficult to reach
areas but reduces the cutting capacity in comparison
to the same size oval head cutter.

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


Semi Flush SF A B C D Medium hardness Copper wire

622NA
Flush F 9 9 6 15 0.7 1.0
.354 .354 .236 .590 .027 .039
Flush
Super Full Flush FF

Tip cutter – pointed relieved head

110 mm/4.331 Inch This is the narrowest head shape.


48 g/1.69 oz. The underside is relieved and facilitates optimum
­access even to extremely hard-to-reach areas.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
622NB 9 9 6 15 0.6 0.8
Semi Flush SF Flush .354 .354 .236 .590 .023 .031
Super Full Flush FF

676E
Semi Flush SF
Flush F
9 9 6 15 Model same as 622NB,
.354 .354 .236 .590 but with short, robust head
Flush F Flush
Super Full Flush FF

776E Semi Flush SF 9 9 6 15 0.6 0.8


Super Full Flush FF
.354 .354 .236 .590 .023 .031
FlushSuper
F full flush

632NCF 9 9 6 15 For soft material such as small silicone tubes,


Super Full Flush FF
.354 .354 .236 .590 miniature rubber seals or for cutting soft
Super full flush synthetic parts

274
Side Cutters and Tip Cutters
Series 600 Micro

Tip cutter – straight short relieved head

110 mm/4.331 Inch Suitable for cutting SMD and


48 g/1.69 oz. micro-package contacts.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
670E 9 9 6 18 0.5 0.8
Semi Flush SF Flush .354 .354 .236 .709 .019 .031
Super Full Flush FF

670EP
Flush F
9 9 6 18 0.4 0.6
.354 .354 .236 .709 .015 .023
Flush High-precision working on SMD and micro-package
Super Full Flush FF
Semi Flush SF contacts up to 0.25 mm/.010 Inch

670EPF*
Flush F
9 9 6 18 Model same as 670EP, but smaller version only for
.354 .354 .236 .709 micro pitches under 0.5 mm/.019 Inch (see also P. 40)
Flush
Super Full Flush FF

*Not available in North America

275
Side Cutters and Tip Cutters

Series 2400 MagicSense

Medium-size cutter Improved induction-hardened ­


Combines robustness, visibility and cutting edges up to 64 – 65 HRc
­accessibility. for an ­extremely long service life
Large variety of head shapes for precisi- Cutting edges made from special
on working in hard-to-reach areas. tool steel
The optimised ergonomic shape of the Non-reflecting surface, ESD-safe
Series 2400 MagicSense prevents hand nd resharpenable
fatigue

276
Side Cutters and Tip Cutters
Series 2400 MagicSense

D
A = length of cutting edges
B = head width
C = head thickness
D = head length

Tip cutter Tip cutter Tip cutter Side cutter Side cutter
Straight long Angled Angled Tapered head Oval head
relieved head narrow head wide head

Visibility and accessibility Robustness, high cutting capacity

Side cutter – oval head

130 mm/5.118 Inch This is the most widely used head shape.
70 g/2.47 oz. Fits for all cutting applications where easy access
is given
It is robust and size for size offers the highest
cutting capacity.

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


A B C D Hard wire Medium hardness Copper wire

Semi Flush SF
2412E 12 11 6 19 0.5 1.0 1.6
Semi Flush SF Semi-flush .472 .433 .236 .748 .019 .039 .062
Flush F

2422E Semi Flush SF 12 11 6 19 – 1.0 1.6


Flush F
Super Full Flush FF .472 .433 .236 .748 .039 .062
Flush F
Flush
Super Full Flush FF

2432E 12 11 6 19 – 0.8 1.6


Super Full Flush FF
472 .433 .236 .748 .039 .062
Super full flush.

Wire quality, see P. 38


Optional: Safety device for wire scraps. Order suffix „W“, e.g. 2412W.

277
Side Cutters and Tip Cutters

Series 2400 MagicSense

Side cutter – tapered head

127 mm/5.999 Inch The jaws of the cutter have straight edges and taper
70 g/2.47 oz. to a point.
This head shape allows access to difficult to reach
areas but reduces the cutting capacity in comparison
to the same size oval head cutter.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
2477E 12 11 6 19 1.0 1.3
Flush .472 .472 .433 .236 .039 .051
Super Full Flush FF

Tip cutter – angled wide head

127 mm/5.118 Inch The angled head provides for precise cuts at different
70 g/2.47 oz. working angles.
30°

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
2403E 9 11 6 19 1.0 1.6
Flush .354 .433 .236 .748 .039 .062
SuperSemi Flush FF
Full Flush SF
Wide, robust head, fine cut

Flush F
2404E 9 11 6 20 0.8 1.3
Flush .354 .433 .236 .787 .031 .051
Super Full Flush FF
 Model same as 2403E, but with
pointed rounded head

278
Side Cutters and Tip Cutters
Series 2400 MagicSense

Tip cutter – angled narrow head

135 mm/5.315 Inch The angled head provides for precise cuts at
72 g/2.54 oz. different working angles.
45°

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
2482E 6 11 6 26 0.6 1.2
Flush .236 .433 .236 1.024 .023 .047
Super Full Flush FF
Suitable for working on printed-circuit boards, component

Semi Flush SF connections, can be used in both 90° and 180° applications

2475E
Flush F
4 11 6 22 0.4 0.6
.157 .433 .236 .866 .015 .023
Flush Suitable for fine cutting work on hybrid circuits
Super Full Flush FF
of miniature components

Tip cutter – straight long relieved head

140 mm/5.512 Inch This head is suitable for horizontal and vertical cuts.
72 g/2.54 oz. The long tips facilitate cutting in hard-to-reach areas.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
2470E 4 11 6 29 0.4 0.6
Flush .157 .433 .236 1.142 .015 .023
Super Full Flush FF

Safety device for wire scraps only possible on 2412EW,


2422EW, 2432EW, 2477EW, 2482EW models.

279
Side Cutters and Tip Cutters

Series 500 Medium

Medium size, robust, precision cutters Cutting edges hardened to


 Wide range of head shapes Rockwell 63-65 HRc
 Manufactured from high grade Non reflecting surface, ESD safe
tool steel and resharpenable

280
Side Cutters and Tip Cutters
Series 500 Medium

D
A = length of cutting edges
B = head width
C = head thickness
D = head length

Tip cutter Tip cutter Tip cutter Tip cutter Side cutter Side cutter
Straight long Pointed Angled Angled Tapered head Oval head
relieved head relieved head narrow head wide head

Visibility and accessibility Robustness, high cutting capacity

Side cutter – oval head

115 mm/4.527 Inch This is the most widely used head shape.
67 g/2.36 oz. Fits for all cutting applications where easy access
is given
It is robust and size for size offers the highest
cutting capacity.

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


A B C D Hard wire Medium hardness Copper wire

Semi Flush SF
512N 12 11 6.5 19 0.5 1.0 1.6
Semi-flush .472 .433 .256 .748 .019 .039 .062
Flush F

512E
Semi Flush SF 12 11 6.5 19 Model same as 512N, but with burnished head
Super Full Flush FF
.472 .433 .256 .748
Semi Flush SFF Semi-flush
Flush

522N 12 11 6.5 19 – 1.0 1.6


FlushFF
Super Full Flush F
.472 .433 .256 .748 .039 .062
Semi Flush SF Flush
Super Full Flush FF

599E
Semi Flush SF
Flush F 10 11 6.5 17 – 1.0 1.6
.472 .433 .256 .669 .039 .062
Flush F Flush Short, robust head
Super Full Flush FF

532N
Super Full Flush FF
12 11 6.5 19 – 0.8 1.6
.472 .433 .256 .748 .039 .062
Super full flush

Wire quality, see P. 38 Optional: Safety device for wire scraps. Order suffix „W“, e.g. 512NW.

281
Side Cutters and Tip Cutters

Series 500 Medium

Side cutter – tapered head

115 mm/4.527 Inch The jaws of the cutter have straight edges and taper
67 g/2.36 oz. to a point.
This head shape allows access to difficult to reach
areas but reduces the cutting capacity in comparison
to the same size oval head cutter.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
595E 12 11 6.5 19 1.0 1.3
Flush .472 .433 .256 .748 .039 .051
Super Full Flush FF
Semi Flush SF Tapered head

577E
Flush F 10 11 6.5 17 1.0 1.3
.472 .433 .256 .669 .039 .051
Flush Tapered, short head
Super Full Flush FF

Tip cutter – angled wide head

110 mm/4.331 Inch The angled head provides for precise cuts at
67 g/2.36 oz. different working angles.
30°

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
503E 9 11 6.5 19 1.0 1.6
Flush .354 .433 .256 .748 .039 .062
Super Full Flush FF
Semi Flush SF Wide, robust head

504AE 9 11 6.5 19 0.8 1.3


Flush F
.354 .433 .256 .748 .031 .051
Flush Model same as 503E, but with pointed rounded head
Super Full Flush FF

282
Side Cutters and Tip Cutters
Series 500 Medium

Tip cutter – angled narrow head

120 mm/4.724 Inch The angled head provides for precise cuts at different
68 g/2.40 oz. working angles.
35° Narrow, robust head, suitable for working with high
cutting force in confined areas.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
555E 6 11 6.5 24 0.6 1.3
Flush .236 .433 .256 .945 .023 .051
Super Full Flush FF

115 mm/4.527 Inch Relieved cutting edge for easy access.


68 g/2.40 oz.
40°

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
572E 6 11 6.5 21 0.6 1.3
Flush .236 .433 .256 .827 .023 .051
Super Full Flush FF

115 mm/4.527 Inch Suitable for working on printed-circuit boards,


68 g/2.40 oz. ­component connections, can be used in both
40° 90° and 180° applications.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
582E 6 11 6.5 26 0.6 1.3
Flush .236 .433 .256 1.024 .023 .051
Super Full Flush FF

115 mm/4.527 Inch Model same as 582E, but with safety device
67 g/2.36 oz. for wire scraps.
45°

Model Semi Flush SF


Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
582EW 6 11 6.5 26 0.6 1.3
Flush .236 .433 .256 1.024 .023 .051
Super Full Flush FF

283
Side Cutters and Tip Cutters

Series 500 Medium

Tip cutter – angled narrow head

115 mm/4.527 Inch Ideal rework tool, suitable for cutting DIL contacts
68 g/2.40 oz. at front and rear and densely printed circuit boards.
30°

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
593AE 4 11 6.5 26 0.4 1.0
Flush .157 .433 .256 1.024 .015 .039
Super Full Flush FF

110 mm/4.331 Inch Suitable for fine cutting work on hybrid circuits
67 g/2.36 oz. or miniature components.
45°

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
575E 4 11 6.5 22 0.2 0.6
Flush .157 .433 .256 .866 .007 .023
Super Full Flush FF

Tip cutter – pointed relieved head

115 mm/4.527 Inch This is the narrowest head shape.


67 g/2.36 oz.  The underside is relieved and facilitates optimum
­access even to extremely hard-to-reach areas.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Semi Flush SF
Flush F
592E 12 11 6.5 19 0.4 0.8
Flush F Flush .472 .433 .256 .748 .015 .031
Super Full Flush FF

792E
Super Full Flush FF
12 11 6.5 19 0.4 0.6
.472 .433 .256 .748 .015 .023
Super full flush

284
Side Cutters and Tip Cutters
Series 500 Medium

Tip cutter – straight long relieved head

120 mm/4.724 Inch This head is suitable for horizontal and vertical cuts.
67 g/2.36 oz. The long tips facilitate cutting in hard-to-reach areas.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
570E 4 11 6.5 29 0.6 1.2
Flush .157 .433 .256 1.142 .023 .047
Super Full Flush FF
For cutting at extreme tips

Tip cutter – straight head for vertical use

120 mm/4.724 Inch


67 g/2.36 oz.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
573E 4 11 6.5 29 0.4 0.6
Flush .157 .433 .256 1.142 .015 .023
Super Full Flush FF

285
Side Cutters and Tip Cutters

Series 800 Maxi Maxi-sized cutter for general cut-


ting applications in electronics
Cuts large wire diameters
Non-reflecting surface, ESD-safe and
Made from high grade tool steel, resharpenable
­cutting edges hardened to Rockwell
63-65 HRc

286
Side Cutters and Tip Cutters
Series 800 Maxi

D
A = length of cutting edges
B = head width
C = head thickness
D = head length

Tip cutter Side cutter Side cutter


Pointed Tapered head Oval head
relieved head

Visibility and accessibility Robustness, high cutting capacity

Side cutter – oval head

120 mm/4.724 Inch This is the most widely used head shape.
67 g /2.36 oz. Fits for all cutting applications where easy access
is given
It is robust and size for size offers the highest
cutting capacity.

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


A B C D Hard wire Medium hardness Copper wire

Semi Flush SF
812N 15 13.5 7.5 21 0.6 1.2 1.8
Semi-flush .590 .531 .295 .827 .023 .047 .070
Flush F

896E Semi Flush SF


15 13,5 7,5 21 ø 0,6 ø 1,2 ø 1,8
Super Full Flush FF .590 .531 .295 .827 .023 .047 .070
Semi Flush SF Semi-flush Suitable for cutting hard wires, Kovar, connector pins
Flush F

822N Flush F
15 13.5 7.5 21 – 1.2 1.8
Super Full Flush FF
.590 .531 .295 .827 .047 .070
Flush
Super Full Flush FF

Wire quality, see P. 38

287
Side Cutters and Tip Cutters

Series 800 Maxi

Side cutter – tapered head

120 mm/4.724 Inch The jaws of the cutter have straight edges and taper
83 g/2.93 oz. to a point.
This head shape allows access to difficult to reach
areas but reduces the cutting capacity in comparison
to the same size oval head cutter.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
886E 15 13.5 7.5 21 1.0 1.8
Flush .590 .531 .295 .827 .039 .070
Super Full Flush FF

Tip cutter – pointed relieved head

120 mm/4.724 Inch This is the narrowest head shape.


81 g/2.86 oz. The underside is relieved and facilitates optimum
­access even to extremely hard-to-reach areas.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Medium hardness Copper wire
Flush F
884E 15 13.5 7.5 21 0.8 1.6
Flush .590 .531 .295 .827 .031 .062
Super Full Flush FF

288
Series 800 Maxi

289
Side Cutters and Tip Cutters
Side Cutters and Tip Cutters

Tungsten-carbide cutters
Medium sized precision cutters Suitable for cutting hard and
Wear resistant tungsten carbide tough wires e.g. piano wire, nickel
edged cutting blades and diode leads
Manufactured from high grade Non reflecting surface, ESD safe and
tool steel resharpenable

290
Side Cutters and Tip Cutters
Tungsten-carbide cutters

D
A = length of cutting edges
B = head width
C = head thickness
D = head length

Tip cutter Tip cutter Side cutter Side cutter


Pointed Angled Tapered head Oval head
relieved head wide head

Visibility and accessibility Robustness, high cutting capacity

Side cutter – oval head

115 mm/4.527 Inch This is the most widely used head shape.
67 g/2.36 oz. Fits for all cutting applications where easy
access is given
It is robust and size for size offers the highest
cutting capacity.

Model
Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C D Piano wire Hard wire Medium hardness Copper wire
Flush F
622TX 8 9 6 15 0.2 0.4 0.6 1.2
Flush .315 .354 .236 .590 .007 .015 .023 .047
Super Full Flush FF
Miniature cutter

599T
Semi Flush SF 12 11 6.5 19 0.6 0.8 1.0 1.5
.472 .433 .256 .748 .023 .031 .039 .059
Semi Flush SFF Semi-flush
Flush

599TF FlushFFF
12 11 6.5 19 0.6 0.8 1.0 1.5
Super Full Flush
.472 .433 .256 .748 .023 .031 .039 .059
Flush
Super Full Flush FF

Wire quality, see P. 38

291
Side Cutters and Tip Cutters

Tungsten-carbide cutters

Side cutter – tapered head

115 mm/4.527 Inch The jaws of the cutter have straight edges and taper
67 g/2.36 oz. to a point.
This head shape allows access to difficult to reach
areas but reduces the cutting capacity in comparison
to the same size oval head cutter.

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


A B C D Piano wire Hard wire Medium hardness Copper wire
Semi Flush SF
595T 12 11 6.5 19 0.4 0.6 0.8 1.5
Semi Flush SFSemi-flush .472 .433 .256 .748 .015 .023 .031 .059
Flush F

595TF Flush F
12 11 6.5 19 0.4 0.6 0.8 1.5
Super Full Flush FF
.472 .433 .256 .748 .015 .023 .031 .059
Semi Flush SF Flush
Super Full Flush FF

2476TX1Flush
F
11 11 6 19 0.3 0.4 0.5 1.0
.433 .433 .236 .748 .011 .015 .019 .039
Semi Flush SF Flush Series 2400 MagicSense model (Length: 130 mm / 5.118 Inch)
Super Full Flush FF

576TX1 Flush
F
11 11 6.5 19 0.3 0.4 0.5 1.0
.433 .433 .256 .748 .011 .015 .019 .039
Flush
Super Full Flush FF

292
Side Cutters and Tip Cutters
Tungsten-carbide cutters

Tip cutter – pointed relieved head

115 mm/4.527 Inch This is the narrowest head shape.


67 g/2.36 oz.  The underside is relieved and facilitates optimum
­access even to extremely hard-to-reach areas.

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


Semi Flush SF A B C D Piano wire Hard wire Medium hardness Copper wire

2476TX 11 11 6 19 0.1 0.2 0.3 1.0


Flush F
.433 .433 .236 .748 .003 .007 .011 .039
Semi Flush SF Flush Series 2400 MagicSense model
Super Full Flush FF

576TX 11 11 6.5 19 0.1 0.2 0.3 1.0


Flush F
.433 .433 .256 .748 .003 .007 .011 .039
Flush
Super Full Flush FF

Tip cutter – angled wide head

110 mm/4.331 Inch The angled head provides for precise cuts at
67 g/2.36 oz. different working angles.
30°

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


A B C D Piano wire Hard wire Medium hardness Copper wire

503ET
Semi Flush SF 9 11 6.5 19 0.4 0.6 0.8 1.2
.354 .433 .256 .748 .015 .023 .031 .047
Semi Flush
FlushSFF
Semi-flush

503ETF 9 11 6.5 20 0.4 0.6 0.8 1.2


Flush
Super Full Flush FFF
.354 .433 .256 .787 .015 .023 .031 .047
Flush
Super Full Flush FF

293
Side Cutters and Tip Cutters

Special applications

D
A = length of cutting edges
B = head width
C = head thickness
D = head length

Special applications – Special tool steel, ESD-safe

120 mm/4.724 Inch Side cutter with compound action.


100 g/3.53 oz.

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


A B C Copper wire
Semi Flush SF
147A 12 10.5 7.5 1.8 For cutting hard wires
Semi-flush .472 .413 .295 .070 with minimal effort
Flush F

Super Full Flush FF


147AT 12 10.5 7.5 1.8 Model same as 147A, but with
Semi Flush SF
.472 .413 .295 .070 cutting edges made from tungsten
Flush F
Semi-flush carbide, model on request

Super Full Flush FF

115 mm/4.527 Inch Side cutter, suitable for cutting printed-circuit boards.
79 g/2.79 oz.

Model Semi Flush SF Cut Max. cutting capability in mm/Inch


Max. D Max. B
Flush F
1884EPCM 1.5 2.0
Flush .059 .078
Super Full Flush FF

*Not available in North America

294
Side Cutters and Tip Cutters
Special applications

110 mm/4.331 Inch Side cutter, suitable for precision cuts on soft
48 g/1.69 oz. ­materials, e.g. small silicone tubes in medical
­applications, precision connector seals, miniature
­rubber seals, soft synthetic parts.
Semi Flush SF

Model Flush F Cut Dimensions in mm/Inch


A B C
Super Full Flush FF
632NCF 9 9 6
Super full flush .354 .354 .236

115 mm/4.527 Inch Side cutter, suitable for cutting Kevlar® silks.
67 g/2.36 oz.

Model Dimensions in mm/Inch


A B C D

599FO 12 11 6.5 19
.472 .433 .256 .748

115 mm/4.527 Inch Side cutter with cutting edges made from
67 g/2.36 oz. tungsten carbide.

Model Cut Dimensions in mm/Inch


A B C D
Semi Flush SF
599TFO 12 10.5 6.5 19 Model same as 599FO, but with cutting edges
Semi-flush .472 .413 .256 .748 made from tungsten carbide. Suitable for cutting
Flush F
Kevlar® silks, VectranTM-sheathed wires, optical
fibres and small stainless wires
Super Full Flush FF

295
Side Cutters and Tip Cutters

Pneumatic side cutters and tip cutters

Pneumatic cutter
Handy, light and precise
E xtremely versatile thanks to a selection
of different cutting heads
Easily interchangeable cutting heads
Suitable for cutting conventional components,
soft metals or small plastic parts

Pneumatic side cutters and tip cutters

130 mm/5.118 Inch Pneumatic-cutter housing


130 g/4.59 oz.

Model Dimensions in mm/Inch Diameter


D

1500 BSF 28 Requires 4 – 6 bar oil-free clean compressed air

Cutting heads for 1500BSF


A

B B A = length of cutting edges


B = head width
C
C C = head thickness

Side cutter – oval head

35 g/1.16 oz. This is the standard head shape.


 It is used for all cutting jobs in easy-to-reach areas.
The oval head provides for a high cutting capacity
and is characterised by its robustness.

Model Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter


A B C Copper wire
Semi Flush SF
1512N 10 10.5 6.5 1.6
Semi Flush SFSemi-flush .394 .413 .256 .062
Flush F

1522N 10 10.5 6.5 1.6


Flush F
Super Full Flush FF .394 .413 .256 .062
Flush
Super Full Flush FF

Wire quality, see P. 38

296
Side Cutters and Tip Cutters
Pneumatic side cutters and tip cutters

Side cutter – tapered head

35 g/1.16 oz. The edges of the cutter head are straight and taper
to a point, allowing access to hard to reach areas.

Model Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C Copper wire
Flush F
1522NA 9 10.5 6.5 1.4
Flush .354 .413 .256 .055
Super Full Flush FF

Side cutter – pointed relieved head

32 g/1.12 oz.
This is the narrowest head shape.
 The underside is relieved and facilitates optimum
­access even to extremely hard-to-reach areas.

Model Semi Flush SF


Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C Copper wire

Flush F
1522NB 9 10.5 6.5 1.2
Flush .354 .413 .256 .047
Super Full Flush FF

Tip cutter – angled head

38 g/1.34 oz. The angled head provides for precise cuts at


30° different working angles.

Model Semi Flush SF


Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A B C Copper wire
Flush F
1503E 12 10.5 6.5 1.2
Flush .472 .413 .256 .047
Super Full Flush FF

297
Side Cutters and Tip Cutters

Distance cutters

Erem distance cutters are available with fixed


and variable cutting lengths
The tips are polished so as to prevent
board damage
For cutting wires to the right length and for
fixing components

D
B
C

The protective stop screw D improves the


­performance of Erem distance cutters:
– Clearance B larger than the wire diameter
= cut wire is ejected.
– Clearance B smaller than the wire diameter
= cut wire is held.
Adjust protective stop screw D so that cutting A = jaw length
edge C does not hit the opposite side. E = width of tips
This increases the lifetime of the cutting edge. F = cutting length

Fixed cutting length (F)

120 mm/4.724 Inch Special tool steel


67 g/2.36 oz. ESD-safe
Fixed cutting length (= F)
Reduces mechanical shock on components

Model
Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A E F Copper wire
Flush F
530E06** 20 3 0.6 1.2 Cuts copper wire to a length of 0.6 mm/.023 Inch
Semi Flush SF
Flush .787 .118 .023 .047
Super Full Flush FF

Flush F
530E08 20 3 0.8 1.2 Cuts copper wire to a length of 0.8 mm/.031 Inch
Semi Flush SF
Flush .787 .118 .031 .047
Super Full Flush FF
Flush F
530E10 20 3 1.0 1.2 Cuts copper wire to a length of 1.0 mm/.039 Inch
Semi Flush SF
Flush .787 .118 .039 .047
Super Full Flush FF
Flush F
530E12* 20 3 1.2 1.2 Cuts copper wire to a length of 1.2 mm/.047 Inch
Semi Flush SF
Flush .787 .118 .047 .047
Super Full Flush FF
Flush F
530E13* 20 3 1.3 1.2 Cuts copper wire to a length of 1.3 mm/.051 Inch
Semi Flush SF
Flush .787 .118 .051 .047
Super Full Flush FF
Flush F
530E15 20 3 1.5 1.2 Cuts copper wire to a length of 1.5 mm/.059 Inch
Flush .787 .118 .059 .047
Super Full Flush FF

Wire quality, see P. 38 *Not available in North America **Order as 539E060 in North America

298
Side Cutters and Tip Cutters
Distance cutters
Model
Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A E F Copper wire
Flush F
530E18* 20 3 1.8 1.2 Cuts copper wire to a length of 1.8 mm/.070 Inc
Semi Flush SF
Flush .787 .118 .070 .047
Super Full Flush FF

Flush F
530E20* 20 3 2.0 1.2 Cuts copper wire to a length of 2.0 mm/.078 Inch
Flush .787 .118 .078 .047
Super Full Flush FF

120 mm/4.724 Inch Special tool steel


67 g/2.36 oz. ESD-safe
45° Fixed length distance cutter
Tapered 45°

Model
Semi Flush SF
Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A E F Copper wire
Flush F
549E 20 3 1.5 1.2 Cuts wire to a length of 1.5 mm/.059 Inch
Semi Flush SF
Flush .787 .118 .059 .047
Super Full Flush FF

Flush F
549E10* 20 3 1.0 1.2 Cuts wire to a length of 1.0 mm/.039 Inch
Semi Flush SF
Flush .787 .118 .039 .047
Super Full Flush FF
Flush F
549E12* 20 3 1.2 1.2 Cuts wire to a length of 1.2 mm/.047 Inch
Flush .787 .118 .047 .047
Super Full Flush FF

Variable cutting length (V)


120 mm/4.724 Inch Special tool steel
70 g/2.47 oz. ESD-safe
Variable cutting length (= V)
With protective stop screw

Model
Semi Flush SF
Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A E V Copper wire
Flush F
530E15A* 20 4.5 1.2 – 6 1.2 Variable cutting length from
Flush .787 .177 .047 – .236 .047 1.2 mm to 6 mm/ 047 to .236 Inch
Super Full Flush FF

115 mm/4.527 Inch Special tool steel


70 g/2.47 oz. ESD-safe
Variable cutting length (= V)
With protective stop screw
Interchangeable plastic stop protects the
printed-circuit board against damage

Model
Semi Flush SF Cut Dimensions in mm/Inch Max. cutting capability in mm/Inch Diameter
A E V Copper wire
Flush F
573EB 20 4.5 0–5 0.8 Variable cutting length from
Flush .787 .177 0 – .197 .031 0 mm to 5 mm/ 0 to .197 Inch
Super Full Flush FF

*Not available in North America

299
Pliers

Good grip due to precise produced tips even at


the thinnest part
The choice of materials used for production of the pliers and a
special hardening process is very important.

300
301
Pliers
Pliers

Erem pliers, stripping pliers, forming pliers


Gripping and bending pliers with
­standard and ergonomic handles
MagicSense – moulded handle for
increase comfort
Wide variety of head shapes
Special tool steel, non-reflecting
­surface, ESD-safe

Internal patented Erem


Magic Spring
lange Lebensdauer
Constant spring force
Guarantees more than 1 million operations

High precision
screw joint
Smooth jaw action with no play
Smooth cutting operation with no
jaw overlapping

Precision ground jaws

302
Pliers
Ergonomically shaped handles
for high comfort,
better grip and added safety

EMOS maximum
opening stop

limits the cutting-edge tips from ­opening


more than 5 mm/.197 Inch. The limited
­extent to which the handles can open pre-
vent user hand fatigue.

ESD-safe

The interchangeable foam-cushion handles


are ESD-safe and are fitted as standard on all
Erem cutters and pliers.

conductive static dissipating antistatic insulating


10∞ 100 10 5
1012 1020 W/cm2

EMI/RF Erem cutters and pliers


Sources: DOD/CECC

303
Pliers

Erem Pliers

Pliers for miniature and standard electronics


Special tool steel, non-reflecting surface, ESD-safe
High grade tool steel

A = jaw length
B = head width
C = head thickness
E = width of tips
G = total height of both tips

Round nose pliers

120 mm/4.724 Inch Round nose pliers with very precise, smooth jaws.
62 g/2.18 oz. Suitable for forming, bending, laying and feeding
in wires.

Model Shape Dimensions in mm/Inch


A B C Eø G

543E* 23 9 6.5 0.8 1.6


.905 .354 .256 .031 .062

*Order as 543 in North America

Needle nose pliers

120 mm/4.724 Inch Needle nose pliers with very precise, smooth and
62 g/2.18 oz. rounded jaws.
Suitable for forming, bending, laying and feeding
in wires.

Model Shape Dimensions in mm/Inch


A B C E G

547 23 9 6.5 0.9 1.2


.905 .354 .256 .035 .047

304
Pliers
Erem pliers
Flat nose pliers

120 mm/4.724 Inch Flat nose pliers with smooth jaws and
67 g/2.36 oz. precision-machined edges.
Suitable for gripping flat workpieces.

Model Shape Dimensions in mm/Inch


A B C E G

542E* 23 9 6.5 2.4 1.4


.905 .354 .256 .094 .055

*Order as 542 in North America

125 mm/4.921 Inch Flat nose pliers with replaceable nylon jaws.
67 g/2.36 oz. Nylon jaws prevent nicking and scratching.
 Suitable for forming precious metals and
component connections.

Model Shape Dimensions in mm/Inch


A B C E G

531E* 23 9 6.5 5 3
.905 .354 .256 .197 .118

*Order as 531 in North America

Chain nose pliers

120 mm/4.724 Inch Chain nose pliers with narrow half-round jaws.
67 g/2.36 oz. For securely handling components.

Model Shape Dimensions in mm/Inch


A B C E G

544E* 23 9 6.5 1 1.4


.905 .354 .256 .039 .055

*Order as 544 in North America

120 mm/4.724 Inch


67 g/2.36 oz.

Model Shape Dimensions in mm/Inch


A B C E G

544D 23 9 6.5 1 1.4 Inside-serrated jaws for secure handling


.905 .354 .256 .039 .055

305
Pliers

Series 2400 MagicSense pliers

Pliers for miniature and standard electronics


Optimized ergonomically shaped handles for incre-
ased comfort
Special tool steel, non-reflecting surface, ESD-safe

A = jaw length
B = head width
C = head thickness
E = width of tips
G = total height of both tips

Needle nose pliers

146 mm/5.748 Inch Needle nose pliers with very precise, smooth
72 g/2.54 oz. and rounded jaws.

Model Shape Dimensions in mm/Inch


A B C E G

2411P 33.5 11 6 1 1.2


1.319 .433 .236 .039 .047

2411PD 35.5 11 6 1 1.2 Model same as 2411P, but with inside-


1.319 .433 .236 .039 .047 serrated jaws for secure handling

306
Pliers
Series 2400 MagicSense pliers

Flat nose pliers

146 mm/5.748 Inch Flat nose pliers with smooth jaws and
72 g/2.54 oz. precision-machined edges.
Suitable for gripping flat workpieces.

Model Shape Dimensions in mm/Inch


A B C E G

2442P 33.5 11 6 3.4 1.2


1.319 .433 .236 .139 .047

Round nose pliers

146 mm/5.748 Inch Round nose pliers with very precise, smooth jaws.
72 g/2.54 oz. Suitable for bending wires.

Model Shape Dimensions in mm/Inch


A B C Eø G

2443P 33.5 11 6 0.8 1.6


1.319 .433 .236 .031 .062

307
Stripping pliers

High precision stripping pliers

Robust, high-precision tools for use in


­electronics and aeronautical engineering
The required diameter is set by means
of screws
Screwdriver and key are included
Interchangeable blades
ESD-safe
Special designs also available on request

Front stripping

120 mm/4.724 Inch Suitable for all types of insulation and optical fibres.
75 g/2.65 oz. Integral side cutting blade.

A = jaw length
E = width of tips
G = total height of both tips
H = length of cutting blade

Model Dimensions in mm/Inch


A E G H Wire diameter

510AE 21 5 4 7 0.25 mm – 1.02 mm (AWG 30 – 18)


.827 .197 .157 .276 .010 Inch – .040 Inch

308
Stripping pliers
High precision stripping pliers

Front stripping

120 mm /4.724 Inch Unique precision for damage-free stripping of


80 g/2.82 oz fine wires.
Suitable for all types of insulation, Teflon®, Tefzel
and optical fibres.

A = jaw length
E = width of tips
F = depth of interchangeable blade
G = total height of both tips
H = length of cutting blade

Model Dimensions in mm/Inch


A E F G H Wire diameter

552E 23 6.5 1 11 9 0.06 mm – 0.6 mm (AWG 42 – 24)


.905 .256 .039 .433 .354 .002 Inch – .023 Inch

Side stripping

120 mm /4.724 Inch Unique precision for damage-free stripping of


80 g/2.82 oz fine wires.
Suitable for all types of insulation, Teflon®, Tefzel
and optical fibres.

A = jaw length
E = width of tips
F = depth of interchangeable blade
G = total height of both tips
H = length of cutting blade

Model Dimensions in mm/Inch


A E F G H Wire diameter

552S 21 6.5 6.7 11 9 0.06 mm – 0.6 mm (AWG 42 – 24)


.827 .256 .264 .433 .354 .002 Inch – .023 Inch

309
Forming pliers

Forming pliers for passive components

Safe bending, forming and preparation


of component connections
High grade tool steel
Non-reflecting surface
ESD-safe

120 mm/4.724 Inch Suitable for component connections, U-shape.


70 g/2.47 oz.

A = jaw length
D = height of tips
E = width of tips
F = length of forming tool

Model Dimensions in mm/Inch Max. connection diameter


A D E F Diodes Capacitors Resistors

554E* 13 10 10 10 0.65 mm 0.7 mm 1/2 W


.512 .394 .394 .394 .025 Inch .027 Inch

*Order as 554 in North America

120 mm/4.724 Inch Suitable for component connections, U-shape,


70 g/2.47 oz. axial forming.
Narrow head shape.

A = jaw length
D = height of tips
E = width of tips
F = length of forming tool

Model Dimensions in mm/Inch Max. connection diameter


A D E F Diodes Capacitors Resistors

554A 23 5.6 2.5 4.5 0.65 mm 0.7 mm 1/2 W


.905 .220 .098 .177 .025 Inch .027 Inch

310
Forming pliers
Forming pliers for passive components

120 mm/4.724 Inch Suitable for secure assembly.


70 g/2.47 oz. Forms the two opposing Us in one operation.

A = jaw length
D = height of tips
E = width of tips
F = length of forming tool

Model Dimensions in mm/Inch Max. connection diameter


A D E F Diodes Capacitors Resistors

554TX 20 6.5 6.5 4 0.65 mm 0.7 mm 1/2 W


.787 .256 .256 .157 .025 Inch .027 Inch

120 mm/4.724 Inch For cutting and bending components into


67 g/2.36 oz. two operations to a predefined length.

A = jaw length
D = height of tips
E = width of tips
F = length of forming tool

Model Dimensions in mm/Inch Max. connection diameter


A D E F Diodes Capacitors Resistors

50788 23 4 3 0.65 mm 0.7 mm 1/2 W


.905 .157 .118 .025 Inch .027 Inch

120 mm/4.724 Inch For cutting and bending different types


67 g/2.36 oz. of components with two outputs.

A = jaw length
D = height of tips
E = width of tips
F = length of forming tool

Model Dimensions in mm/Inch Max. connection diameter


A D E F Diodes Capacitors Resistors

50789Z 23 3.3 3.5 0.65 mm 0.7 mm 1/2 W


.905 .130 .138 .025 Inch .027 Inch

311
Forming pliers

High precision forming tools for active components

Safe bending, forming and preparation of


component connections, specially for integra-
ted components and power transistors
High grade tool steel
Non-reflecting surface
ESD-safe

120 mm/4.724 Inch Suitable for bending flat components, contacts, pow-
85 g/3.00 oz. er transistors, Triac connections to a right angle.

Model Dimensions in mm/Inch


K max. M

500103A* 15 3 – 12
.590 .118 – .472

120 mm/4.724 Inch Suitable for cutting and bending Series TO compo-
85 g/3.00 oz. nents, diodes and mechanical parts to a right angle.
Easily adjustable with interchangeable cutting edges.

Model Dimensions in mm/Inch


K max. M

500210E 11 3.8 – 15
.433 .149 – .590

*Not available in North America

312
Forming pliers
High precision forming tools for active components

120 mm/4.724 Inch 3 connections, suitable for bending components


85 g/3.00 oz. of Series TO 126, 218, 220 and power transistors
through 90° in two rows.
Adjusted by means of a screw.

Model Dimensions in mm/Inch


K max. M I

500104A 13 3.5 – 15 2.54


.512 .138 – .590 .100

High precision forming pliers for Flat Packs, Quads

120 mm /4.724 Inch Suitable for bending flat components, contacts, pow-
100 g/3.53 oz. er transistors, Triac connections to a right angle.

Model Dimensions in mm/Inch


A K max. M

80013C 17 13 2.8
.669 .512 .110

High precision forming pliers for DIL pins

120 mm/4.724 Inch Suitable for cutting and bending DIL pins through
98 g/3.46 oz. 90° in one operation.
Up to max. 20 DIL pins.

Model Dimensions in mm/Inch


E F

809IC 25 0.9
.984 .035
or

313
Special tools

IC and SMD tools, Fibre optic tools,


Vacuum micromanipulator
IC and SMD tools with precise fine adjustment for inserting, ext-
racting, straightening and cutting IC and SMD components
High-precision tools for optical fibres for professional stripping,
suitable for cutting Kevlar® silks, VectranTM-sheathed wires, etc.
Vacuum system for precise handling of tiny SMD components and
silicon wafers, suitable for assembly and laboratory work

314
315
Special tools
IC and SMD tools

IC and SMD tools

IC and SMD tools for inserting, ­


extracting, straightening and cutting
IC and SMD components
Non-reflecting surface
ESD-safer

Inserting and extracting

120 mm/4.724 Inch One screwdriver included for fine adjustments.

Model Dimensions in mm/Inch


E 505C 505BGC 505BG

505C 20 Pins:
.787
505BGC 36
1.417
505BG 36
1.417 Width:

Straightening

130 mm/5.118 Inch Practical straightening tool, suitable for


120 g/4.24 oz. straightening contacts, DIL/IC connections.
Up to 16 connections possible.

Model Dimensions in mm/Inch


A E G

808G 23 42 1
.905 1.653 .039

316
Special tools
IC and SMD tools
Cutting

110 mm/4.331 Inch High-precision tip cutter.


48 g/1.69 oz. For connections of SMD micro-packages up to 0.25 mm/
.010 Inch, also for pitches smaller than 1/20”.
For µ pitches below 0.5 mm/.019 Inch, you will need
the 670EPF model.
Please send component when ordering.

Model Cut Dimensions in mm/Inch


Semi Flush SF
A D E

Flush F
670EP 10 3 2
Flush .394 .118 .079
Super Full Flush FF

115 mm/4.527 Inch High-precision tip cutter, bent.


67 g/2.36 oz. Practical rework tool.
For cutting DIL contacts directly on the component.
Ideal for densely printed boards.

Model Cut Dimensions in mm/Inch


Semi Flush SF
A D

Flush F
593AE 20 4
Flush .787 .157
Super Full Flush FF

Kit for SMD work For SMD assembly and repair applications.
6-piece tool kit with monitored discharging
ESD handles.
Special tool steel, non-reflecting surface,
resharpenable (cutter).
 High-quality precision tweezers, non-magnetic.
In an ESD-safe plastic case.

Model Description

3900KC Kit for SMD work


contents:
51SA Precision tweezers with very pointed tips, bent 30°, relieved; length 115 mm/4.527 Inch
102ACA SMD tweezers with angled tips and blunted edges, suitable for vertical working with small components;
length 115 mm/4.527 Inch
103ACA SMD tweezers with angled tips and blunted edges for vertical working with small components;
length 115 mm/4.527 Inch
150SAMB SMD tweezers with bent tips 40°, serrated finger grips for gripping small cylindrical parts,
dia. 1.2 – 2.5 mm/.047 – .108 Inch; length 120 mm/4.724 Inch
150SAMF SMD tweezers with straight tips and serrated finger grips for gripping small cylindrical parts,
dia. 1.2 – 2.5 mm/.047 – .108 Inch; length 120 mm/4.724 Inch
670EP High-precision tip cutter for connections of SMD micro-packages up to 0.25 mm/.010 Inch

317
Fibre optic tools

High precision tools for optical fibres

Suitable for simple and precise


stripping of optical fibres
High grade tool steel
Non-reflecting surface
ESD-safe

Side stripping Suitable for all types of insulation, Teflon®, Tefzel


and optical fibres.
120 mm /4.724 Inch Unlimited stripping length thanks to side stripping.
80 g/2.82 oz. Diameter is set by means of two screws.
Replaceable cutting blade.

A = jaw length
E = width of tips
F = depth of interchangeable blades
G = total height of both tips
H = length of cutting blade

Model Dimensions in mm/Inch


A E F G H Wire diameter

552S 21 6.5 6.7 11 9 0.06 mm – 0.60 mm (AWG 42 – 24)


.827 .256 .264 .433 .354 .002 Inch – .023 Inch

Holding / gripping

120 mm/4.724 Inch Stainless-steel tweezers with synthetic tips (PPS).


20 g/0.71 oz. Non-reflecting surface.
Non-magnetic.

Model Description

249SA Precision tweezers with pointed synthetic tips (PPS) to protect optical fibres and serrated finger grips for
secure handling. Volume resistance 16 Ω/cm. Heat-resistant up to 250°C (480°F). Resistant to acids and
molten soldering tin. Water-repellent.

318
Special tools
High precision tools for optical fibres

Cutting

115 mm/4.527 Inch Side cutter, suitable for cutting Kevlar® silks,
67 g/2.36 oz. ­VectranTM-sheathed wires, optical fibres and
small stainless wires.

A A = length of cutting edges


B = head width
B B C = head thickness
C

Model Dimensions in mm/Inch


A B C

599FO 15 10.5 6.5


.590 .413 .256

115 mm/4.527 Inch Side cutter, suitable for cutting Kevlar® silks,
67 g/2.36 oz. VectranTM-sheathed wires, optical fibres and
small stainless wires.

Model Cut Dimensions in mm/Inch


A B C
Semi Flush SF
599TFO 15 10.5 6.5
Semi-flush .590 .413 .256
Flush F

Super Full Flush FF

319
Vacuum micromanipulator

Vacuum micromanipulator

Professional vacuum system for precise


handling of tiny SMD components and
silicon wafers
Suitable for assembly and laboratory
work

Advantages of the vacuum micromanipulator:

Easy picking up of components or silicone wafers


Immediate set-down/release of parts
Full 360° rotating system
Direct axial switch for vacuum
Ergonomic shape reduces hand and wrist fatigue
ESD-safe

3200 2040Z / 2044Z / 2041Z

3000 ESD
2052E

3303 / 3305Z /
3231 3310Z / 3315 /
3330

3740
(optional)
3232 2040Z / 2044Z / 2041Z

2052E

Handle

140 mm/5.512 Inch Ergonomic handle with axial switch, serrated finger
35 g/1.23 oz. grip for secure handling.

Model Dimensions in mm/Inch

3000ESD* Dia. 10 mm Handle


.394 Inch

*Not available in North America

320
Special tools
Inserts for 3000ESD housing

Adapters

Model Description

3200* 25 mm 15 g Stainless-steel adapter, rotatable through 360°,


.984 Inch 0.53 oz. straight suction tip for direct working or as an
adapter for suction tips or suction cups

3231* 5 mm 5g Adapter fix, for working with Series 3300


.197 Inch 0.17 oz. suction tips

3232* 15 mm total 3g Adapter fix, for direct working or as an adapter for


.590 Inch 0.10 oz. suction tips 20442/20412 or suction cup 2052E

Suction tips, straight


Polyethylene suction tip.
For working with 3200 or 3232 adapter.

Model Outside diameter Inside diameter

2044Z* 1.3 mm 0.9 mm


.051 Inch .035 Inch

2041Z* 2.0 mm 1.4 mm


.078 Inch .015 Inch

*Not available in North America

321
Vacuum micromanipulator

Inserts for 3000ESD housing

Suction needles
Stainless-steel suction needle.
Bent 45°.
For working with 3200 or 3232 adapter.

Model Outside diameter Inside diameter

3303* 0.30 mm 0.16 mm


.011 Inch .006 Inch

3305Z* 0.50 mm 0.25 mm


.020 Inch .019 Inch

3310Z* 1.0 mm 0.65 mm


.039 Inch .025 Inch

Suction cups
Silicone suction cup.
For working with 3200 or 3232 adapter.

Model Diameter

2052E* 4.5 mm
.177 Inch

*Not available in North America

322
Special tools
Inserts for 3000ESD housing

Accessories

Model Description

3714Z* Diaphragm pump 230 V, 5 l/min, max. vacuum –250 mbar

3008ESD* Tube, flexible, 1.8 m/70.866 Inch, ESD-safe

3717* Filter for tube 3008ESD

3740* Table holder for 3000ESD (without accessories)

Vacuum kit
Complete accessories for easy pick-up
and i­mmediate set-down of components
or silicon wafers.
Set for laboratory work.
In an ESD-safe plastic case.

Model Description

3000KCESD* Vacuum kit

contents:

3000ESD Handle
3200 Adapter, rotatable through 360°
3231 Adapter fix
3305Z, 3310Z, 3315 Suction needles
2052E Suction cup, dia. 4.5 mm / .177 Inch
KDS 260L Suction cup, dia. 9.5 mm / .374 Inch
3740 Table holder
3714Z Diaphragm pump 230 V
3008ESD Tube, flexible
3717 Filter
102ACA SMD tweezers, 115 mm / 4.527 Inch, with bent tips and blunted
edges. For vertical working with small components. Stainless steel,
non-reflecting surface, non-magnetic.

*Not available in North America

323
Kits

Swiss high precision tools in a kit

Large selection of tool kits with high-quality


precision tools
Optimum combination of suitable precision tools
for many a­ pplications, e.g. in microelectronics,
medicine or biology
Precision tools in an ESD-safe plastic case with
padded foam inlay

324
325
Kits
Kits

Swiss high precision tools in a kit

Erem Toolset Universal

For use in electronics assembly, the watchmaking


industry, medicine or dentistry.
11-piece tool kit with monitored discharging
ESD handles.
Special tool steel, non-reflecting surface,
resharpenable (cutter).
High-quality precision tweezers, non-magnetic, for
assembly work in electronics and light engineering.
Precision screwdriver with hardened, durable tips,
for precision working in confined areas.
In an ESD-safe plastic case.

Model Description

3600KU* Erem Toolset Universal

contents:

XP600 Precision-screwdriver set for electronics 4 regular screwdrivers: 1.5 x 60 mm/.059 x 2.362 Inch, 2.0 x
60 mm/.078 x 2.362 Inch, 2.5 x 60 mm/.098 x 2.362 Inch, 3.0 x
60 mm/.118 x 2.362 Inch, 2 Phillips screwdrivers No. 0 and No. 00

2412E Series 2400 MagicSense side cutter, Robust head for universal use, hard wire 0.5 mm/.019 Inch,
semi-flush, oval head medium hardness 1.0 mm/.039 Inch, Cu 1.6 mm/.066 Inch

2442P Series 2400 MagicSense flat nose pliers With smooth jaws, precision-machined edges,
e.g. for gripping flat workpieces

622NB Tip cutter, flush, relieved, Miniature cutter for excellent access, flush,
long, fine head medium hardness 0.6 mm/.023 Inch, Cu 0.8 mm/.031 Inch

AASA Precision tweezers Pointed tips straight, special stainless steel, non-magnetic

2ASASL Precision tweezers With flat rounded tips, tip widths 2 mm/.078 Inch,
special stainless steel, non-magnetic

*Not available in North America

326
Kits
Swiss high precision tools in a kit

Erem Toolset SMD

For SMD assembly and repair applications.


6-piece tool kit with monitored discharging
ESD handles.
Special tool steel, non-reflecting surface,
­resharpenable (cutter).
High-quality precision tweezers, non-magnetic,
for SMD work.
In an ESD-safe plastic case.

Model Description

3900KC Erem Toolset SMD

contents:

51SA Precision tweezers With very pointed tips, angled 30°, relieved

102ACA SMD precision tweezers Tip width 0.5 mm/.019 Inch, angled 45°

103ACA SMD precision tweezers Tip width 1 mm/.039 Inch, angled 45°

150SAMB SMD precision tweezers With round tips, dia. 1.2 mm – 2.5 mm/.047 Inch – .098
Inch, ­angled 40°, serrated finger grips for gripping cylindrical
­components

150SAMF SMD precision tweezers With round, very narrow tips, dia. 1.2 mm – 2.5 mm/
.047 Inch – .098 Inch, serrated finger grips

670EP Miniature tip cutter, flush, For SMD and micro-package contacts up to
relieved head 0.25 mm/.010 Inch

*Not available in North America

327
Kits

Swiss high precision tools in a kit

Erem 2400 MagicSense

For use in electronics, PCB assembly, wire and


­connection handling.
3-piece tool kit.
MagicSense moulded handle with soft touch
for increased comfort and grip.
Induction-hardened cutting edges in Rockwell
­hardness 64-65 HRc, high grade of hardness for
exceptionally long life.
High grade tool steel, non-reflecting surface,
ESD-safe, resharpenable.
In an ESD-safe plastic case.

Model Description

2400KMS* Erem 2400 MagicSense

contents:

2412E Series 2400 MagicSense side cutter, Robust head for universal use, hard wire 0.5 mm/.019 Inch,
semi-flush, oval head medium hardness 1.0 mm/.039 Inch, Cu 1.6 mm/.062 Inch

2482E Series 2400 MagicSense tip cutter, Angled 45°, ideally suitable for working on printed-circuit
flush, narrow head boards, component connections, can be used in both 90°
and 180° applications

2411P Series 2400 MagicSense needle nose pliers Smooth, rounded jaws

*Not available in North America

328
Kits
Swiss high precision tweezers in a kit

Erem Tweezers Prime Selection

High-quality precision tweezers for use in


­microelectronics, light engineering,
laboratory work, biology and medicine.
3-piece tweezer kit.
Special stainless steel, non-magnetic, non-
rusting, acid-proof.
In an ESD-safe plastic case.

Model Description

3300TPS* Erem Tweezers Prime Selection

contents:

3SA Precision tweezers With pointed tips straight

2ASA Precision tweezers With flat rounded tips for gripping smaller components,
tip width 2 mm/.078 Inch

7SA Precision tweezers Curved, relieved, with pointed tips

*Not available in North America

329
Kits

Swiss high precision tweezers in a kit

Erem SMD Tweezers – Universal

High-quality precision tweezers for SMD work


with assorted shapes of chip, SOT, MELFs, mini
MELFs, flatpacks.
4-piece tweezer kit.
Blunted edges prevent PCB damage.
Special stainless steel, non-magnetic, non-rusting,
acid-proof.
In an ESD-safe plastic case.

Model Description

3400TSMDU* Erem SMD Tweezers – Universal

contents:

103ACA SMD precision tweezers Angled 45°, tip width 0.5 mm/.019 Inch

150SAMF SMD precision tweezers With round tips, angled 40°, serrated finger grips for secure
­handling, for gripping cylindrical components

102ACAX SMD precision tweezers With angled pointed tips for vertical use, reverse clamping
action for easy handling

7SA Precision tweezers Curved, relieved, with pointed tips

*Not available in North America

330
Kits
Swiss high precision tweezers in a kit

Erem Premium Tweezers

High-quality precision tweezers for microelectronics,


light engineering and SMD work.
5-piece tweezer kit.
Blunted edges prevent PCB damage.
Special stainless steel, non-magnetic, non-rusting,
acid-proof.
In an ESD-safe plastic case.

Model Description

3500TP* Erem Premium Tweezers

contents:

3SA Precision tweezers With pointed tips straight

2ASA Precision tweezers With flat rounded tips for gripping small components,
tip width 2 mm/.078 Inch

7SA Precision tweezers Curved, relieved, with pointed tips

102ACA SMD precision tweezers Tip width 0.5 mm/.019 Inch, angled 45°

15AGW Cutting tweezers With narrow oblique head, for soft wires, hardened cutting
edges for increased service life

*Not available in North America

331
Kits

Swiss high precision tools in a kit

Vacuum kit

Complete accessories for easy pick-up and


immediate set-down of components or silicon
wafers.
Set for laboratory work.
In an ESD-safe plastic case.

Model Description

3000KCESD* Vacuum kit

contents:

3000ESD Handle Size: 400 x 320 x 150 mm/15.748 x 12.598 x 5.905 Inch, 2.2 kg,
with axial switch, ergonomic, serrated finger grip

3200 Adapter, rotatable through 360° Stainless-steel adapter, rotatable through 360°, straight suction tip
for direct working or as an adapter for section tips or suction cups

3231 Adapter fix For working with 3300 suction tips

3305Z, 3310Z, 3315 Suction needles, 45°, stainless steel


For working 3231 adapter

2052E Suction cup, For working with 3200 or 3232 adapter


dia. 4.5 mm/.177 Inch, silicone

KDS 260L Suction cup, dia. 9.5 mm/.374 Inch

3740 Table holder

3714Z Diaphragm pump 230 V, 5 l/min, max. vacuum –250 mbar

3008ESD Tube, flexible, 1.8 m, ESD-safe

3717 Filter for tube 3008ESD

102ACA SMD tweezers 115 mm/4.527 Inch, with curved tips and blunted edges,
for ­vertical working with small components, stainless steel,
non-reflecting surface, non-magnetic

*Not available in North America

332
333
Kits
Knives, Shearcutters, Screwdriver, Kits

334
335
Knives & Blades

Knives
Order No. Description Size
Inch mm

XN100 Knife, Light duty for soft material 5 13/16 148

XN200 Knife, Medium duty for hard material 5 3/4 146

XN210 Knife, Heavy duty plastic handle for coars jobs 5 7/16 137

XNS100 Light and medium duty knife set


contains 10 assorted blades:
XN100, XN200, XNB103 (2 pcs.), XNB105 (2 pcs.),
XNB101, XNB203, XNB205 (2 pcs.), XNB201

Blades for XN100


Order No. Description Pack
quantity

XNB101 Blade, Standard 5

XNB103 Blade, Fine pointed 5


XNB103B Blade, Fine pointed 100

XNB105 Blade, Stencil 5

Blades for XN200 and XN210


Order No. Description Pack
quantity

XNB201 Blade, Chisel 5

XNB203 Blade, General purpose 5

XNB205 Blade, Pointed 5

336
Shearcutters & Pliers

Shearcutter – general purpose


Cutting copper wire to 0,8 mm diameter

Order No. Description Size


Inch mm

170M Shearcutter, red handles 5 127

175M Shearcutter with safety clips, red handles 5 127

Sheet metal Snip


Order No. Description Size
Inch mm

86NCG Snip, electronic 6 1/ 2 165

Wire Stripper & Cutters


Order No. Description Size
Inch mm

100XV Wire Stripper & Cutter, adjustable 5 127

101SNV Wire Stripper & Cutter, spring-opening 5 127

337
Screwdriver & Nutdriver Sets

Mini Screwdriver Set with Slotted/Phillips Screwdrivers

Order No. Description

M60 Mini Screwdriver Set with Slotted/Phillips Screwdrivers (7 pcs.)

Offset Ratches Screwdriver Set

Order No. Description

XL75 Offset Ratches Screwdriver Set

338
Screwdriver Set for slotted Screws – Inch Size

Order No. Description Length Colour


Inch mm
PS88 Screwdriver Set for Slotted Screws – Inch Size
consists of:
P3321* Screwdriver, Midget 3/32“ (2,38 mm) 3 1/ 2 89 green
P181* Screwdriver, Midget 1/8“ (3,18 mm) 3 1/ 2 89 red
P5321* Screwdriver, Midget 5/32“ (3,97 mm) 3 1/ 2 89 black
P3161* Screwdriver, Midget 3/16“ (4,76 mm) 3 1/ 2 89 orange
P141 Screwdriver, Midget 1/8“ (3,18 mm) 3 1/ 2 89 amber
P0* Screwdriver, Philips Nr. 0 3 1/ 2 89 blue
P1* Screwdriver, Philips Nr. 1 3 1/ 2 89 brown
P2* Screwdriver, Philips Nr. 2 3 1/ 2 89 amber
TA2* Torque amplifier handle black

Screwdriver Set for Hex Socket Screws – Inch Size

Order No. Description Length


Inch mm
PS89 Screwdriver Set for Hex Socket Screws – Inch Size
consists of:
P18* Screwdriver, Midget, Hex, 0,028“ (0,71 mm) 3 1/ 2 89
P19* Screwdriver, Midget, Hex, 0,035“ (0,89 mm) 3 1/ 2 89
P20* Screwdriver, Midget, Hex, 0,050“ (1,27 mm) 3 1/ 2 89
P21* Screwdriver, Midget, Hex, 1/16“ (1,59 mm) 3 1/ 2 89
P22* Screwdriver, Midget, Hex, 5/64“ (1,98 mm) 3 1/ 2 89
P23* Screwdriver, Midget, Hex, 3/32“ (2,38 mm) 3 1/ 2 89
P764* Screwdriver, Midget, Hex, 7/64“ (2,78 mm) 3 1/ 2 89
P24* Screwdriver, Midget, Hex, 1/8“ (3,18 mm) 3 1/ 2 89
TA2* Torque amplifier handle, black

*Discontinued

339
Screwdriver & Nutdriver Sets

Compact Convertible Hex Socket Srewdriver Set – Metric Size

Order No. Description Length


Inch mm
PS90MM Compact Convertible Hex Socket Srewdriver Set – Metric Size
consists of:
P71* Screwdriver, Midget, Hex, 1,27 mm 3 1/ 2 89
P72* Screwdriver, Midget, Hex, 1,5 mm 3 1/ 2 89
P73* Screwdriver, Midget, Hex, 0,89 mm 3 1/ 2 89
P74* Screwdriver, Midget, Hex, 2,5 mm 3 1/ 2 89
P75* Screwdriver, Midget, Hex, 3 mm 3 1/ 2 89
P76* Screwdriver, Midget, Hex, 4 mm 3 1/ 2 89
P77* Screwdriver, Midget, Hex, 5 mm 3 1/ 2 89
P78* Screwdriver, Midget, Hex, 0,89 mm 3 1/ 2 89
TA2* Torque amplifier handle, black

Nutdriver Set – Inch Sizes

Order No. Description Length Colour


Inch mm
PS120 Nutdriver Set – Inch Size
consists of:
P3* Nutdriver, Midget, 3/32“ (2,38 mm) 3 1/2 89 blue
P4* Nutdriver, Midget, 1/18“ (3,18 mm) 3 1/2 89 red
P5* Nutdriver, Midget, 5/32“ (3,97 mm) 3 1/2 89 amber
P6* Nutdriver, Midget, 3/16“ (4,76 mm) 3 1/2 89 black
P7* Nutdriver, Midget, 7/32“ (5,56 mm) 3 1/2 89 brown
P8* Nutdriver, Midget, 1/4“ (6,35 mm) 3 1/2 89 rred
P9* Nutdriver, Midget, 9/32“ (7,14 mm) 3 1/2 89 orange
P10* Nutdriver, Midget, 5/16“ (7,94 mm) 3 1/2 89 amber
P11* Nutdriver, Midget, 11/32“ (8,73 mm) 3 1/2 89 green
P12* Nutdriver, Midget, 3/8“ (9,53 mm) 3 1/2 89 blue
TA2* Torque amplifier handle black

*Discontinued

340
Compact Convertible Nutdriver Set – Metric Sizes

Order No. Description Length


Inch mm
PS121MM Compact Convertible Nutdriver Set – Metric Size
consists of:
P3MM* Nutdriver, Midget, 3 mm (0,118“) 3 1/ 2 89
P35MM* Nutdriver, Midget, 3,5 mm (0,138“) 3 1/ 2 89
P4MM* Nutdriver, Midget, 4 mm (0,157“) 3 1/ 2 89
P45MM* Nutdriver, Midget, 4,5 mm (0,177“) 3 1/ 2 89
P5MM* Nutdriver, Midget, 5 mm (0,197“) 3 1/ 2 89
P55MM* Nutdriver, Midget, 5,5 mm (0,217“) 3 1/ 2 89
P6MM* Nutdriver, Midget, 6 mm (0,236“) 3 1/ 2 89
P7MM* Nutdriver, Midget, 7 mm (0,276“) 3 1/ 2 89
P8MM Nutdriver, Midget, 8 mm (0,315“) 3 1/ 2 89
P10MM Nutdriver, Midget, 10 mm (0,394“) 3 1/ 2 89
TA2* Torque amplifier handle, black

*Discontinued

341
Series 99 Service Kits & Sets

Order No. Description

99MP Multi-purpose Tool Kit, Roll Kit


consists of:
991X Regular Handle
994 T-Handle
99X5 Extension, 4“
99820 Blade, Screwdriver, Phillips No. 0
99821 Blade, Screwdriver, Phillips No. 1
99822 Blade, Screwdriver, Phillips No. 2
996 Blade, Nutdriver, 3/16“
997 Blade, Nutdriver, 7/32“
998 Blade, Nutdriver, 1/4“
998M Blade, Nutdriver, magnetic, 1/4“
999 Blade, Nutdriver, 9/32“
9910 Blade, Nutdriver, 5/16“
9911 Blade, Nutdriver, 11/32“
9912 Blade, Nutdriver, 3/8“
9914 Blade, Nutdriver, 7/16“
9916 Blade, Nutdriver, 1/2“
9920 Blade, Screwdriver, Allen Hex Type, 0,050“
9921 Blade, Screwdriver, Allen Hex Type, 1/16“
9922 Blade, Screwdriver, Allen Hex Type, 5/64“
9923 Blade, Screwdriver, Allen Hex Type, 3/32“
99764 Blade, Screwdriver, Allen Hex Type, 7/64“
9924 Blade, Screwdriver, Allen Hex Type, 1/8“
99964 Blade, Screwdriver, Allen Hex Type, 9/64“
9925 Blade, Screwdriver, Allen Hex Type, 5/32“
9926 Blade, Screwdriver, Allen Hex Type, 3/16“
9961 Blade, Bristol 6-flute Multiple Spline, 0,048“
9962 Blade, Bristol 6-flute Multiple Spline, 0,060“
9963 Blade, Bristol 4-flute Multiple Spline, 0,069“
9964 Blade, Bristol 6-flute Multiple Spline, 0,072“
9965 Blade, Bristol 4-flute Multiple Spline, 0,076“
9966 Blade, Bristol 6-flute Multiple Spline, 0,096“
9967 Blade, Bristol 6-flute Multiple Spline, 0,111“
9968 Blade, Bristol 6-flute Multiple Spline, 0,145“
9969 Blade, Bristol 6-flute Multiple Spline, 0,183“
99125 Blade, Screwdriver, Slotted, 1/8“
99811 Blade, Screwdriver, Slotted, 3/16“
99250 Blade, Screwdriver, Slotted, 1/4“
99312 Blade, Screwdriver, Slotted, 5/16“
9938 Reamer, 1/8“ x 3/8“

342
Order No. Description

99SPC Personal Computer Repair Kit


consists of:
E1 IC-Inserter
X1 IC-Extractor
T1 Tweezer
R1 Gripping Tool
99820 Blade, Screwdriver, Phillips No. 0
99821 Blade, Screwdriver, Phillips No. 1
9910XTD Torx Blade No. 10
9915XTD Torx Blade No. 15
996 Blade, Nutdriver, 3/16“
998 Blade, Nutdriver, 1/4“
99811 Blade, Screwdriver, Slotted, 3/16“

Order No. Description

99PS40 Allen Hex Type Screwdriver Set – Inch Size


consists of:
991X Regular Handle
99X5 Extension 4“
9920 Blade, Screwdriver, Allen Hex Type, 0,050“
9921 Blade, Screwdriver, Allen Hex Type, 1/16“
9922 Blade, Screwdriver, Allen Hex Type, 5/64“
9923 Blade, Screwdriver, Allen Hex Type, 3/32“
99764 Blade, Screwdriver, Allen Hex Type, 7/64“
9924 Blade, Screwdriver, Allen Hex Type, 1/8“
99964 Blade, Screwdriver, Allen Hex Type, 9/64“
9925 Blade, Screwdriver, Allen Hex Type, 5/32“
9926 Blade, Screwdriver, Allen Hex Type, 3/16“

343
Series 99 Service Kits & Sets

Order No. Description

99PS41MM Allen Hex Type Screwdriver Set – Metric Size


consists of:
991X Regular Handle
99X5 Extension 4“
9971MM Blade, Screwdriver, Allen Hex Type, 1,27 mm
9972MM Blade, Screwdriver, Allen Hex Type, 1,5 mm
9973MM Blade, Screwdriver, Allen Hex Type, 2 mm
9974MM Blade, Screwdriver, Allen Hex Type, 2,5 mm
9975MM Blade, Screwdriver, Allen Hex Type, 3 mm
9976MM Blade, Screwdriver, Allen Hex Type, 4 mm
9977MM Blade, Screwdriver, Allen Hex Type, 5 mm

Order No. Description

99PS40BP Ballpoint Allen Hex Socket Type Screwdriver Set – Inch


consists of:
991X Extension 4“
99X5 Verlängerung, 102 mm
9920BP Blade, Screwdriver, Allen Hex Type, Ballpoint, 0,05“
9921BP Blade, Screwdriver, Allen Hex Type, Ballpoint, 1/16“
9922BP Blade, Screwdriver, Allen Hex Type, Ballpoint, 5/64“
9923BP Blade, Screwdriver, Allen Hex Type, Ballpoint, 3/32“
99764BP Blade, Screwdriver, Allen Hex Type, Ballpoint, 7/64“
9924BP Blade, Screwdriver, Allen Hex Type, Ballpoint, 1/8“
99964BP Blade, Screwdriver, Allen Hex Type, Ballpoint, 9/64“
9925BP Blade, Screwdriver, Allen Hex Type, Ballpoint, 5/32“
9926BP Blade, Screwdriver, Allen Hex Type, Ballpoint, 3/16“

344
Order No. Description

99PS41MMBP Ballpoint Allen Hex Socket Type Screwdriver Set – Metric Size
consists of:
991X Regular Handle
99X5 Extension 4“
9971MMBP Blade, Screwdriver, Allen Hex Type, Ballpoint, 1,27 mm
9972MMBP Blade, Screwdriver, Allen Hex Type, Ballpoint, 1,5 mm
9973MMBP Blade, Screwdriver, Allen Hex Type, Ballpoint, 2 mm
9974MMBP Blade, Screwdriver, Allen Hex Type, Ballpoint, 2,5 mm
9975MMBP Blade, Screwdriver, Allen Hex Type, Ballpoint, 3 mm
9976MMBP Blade, Screwdriver, Allen Hex Type, Ballpoint, 4 mm
9977MMBP Blade, Screwdriver, Allen Hex Type, Ballpoint, 5 mm

Order No. Description

99PS50 Screwdriver & Nutdriver Set


consists of:
991X Regular Handle
99X5 Extension 4“
99821 Blade, Screwdriver, Phillips No. 0
99822 Blade, Screwdriver, Phillips No. 1
996 Blade, Nutdriver, 3/16“
997 Blade, Nutdriver, 7/32“
998 Blade, Nutdriver, 1/4“
999 Blade, Nutdriver, 9/32“
9910 Blade, Nutdriver, 5/16“
9911 Blade, Nutdriver, 11/32“
9912 Blade, Nutdriver, 3/8“
99811 Blade, Screwdriver, Slotted, 3/16“
99250 Blade, Screwdriver, Slotted, 1/4“

345
Series 99 Service Kits & Sets

Order No. Description

99PS51MM Interchangeable Shank, Nutdriver Set – Metric Size


consists of:
991X Regular Handle
99X5 Extension 4“
994MM Blade, Nutdriver, 4 mm
9945MM Blade, Nutdriver, 4,5 mm
995MM Blade, Nutdriver, 5 mm
9955MM Blade, Nutdriver, 5,5 mm
996MM Blade, Nutdriver, 6 mm
997MM Blade, Nutdriver, 7 mm
998MM Blade, Nutdriver, 8 mm
999MM Blade, Nutdriver, 9 mm
9910MM Blade, Nutdriver, 10 mm
9911MM Blade, Nutdriver, 11 mm

Order No. Description

99PS60 Bristol Multiple Spline Socket Screwdriver Set


consists of:
991X Regular Handle
99X5 Extension 4“
9961 Blade, Bristol 6-flute Multiple Spline, 0,048“
9962 Blade, Bristol 6-flute Multiple Spline, 0,060“
9963 Blade, Bristol 4-flute Multiple Spline, 0,069“
9964 Blade, Bristol 6-flute Multiple Spline, 0,072“
9965 Blade, Bristol 4-flute Multiple Spline, 0,076“
9966 Blade, Bristol 6-flute Multiple Spline, 0,096“
9967 Blade, Bristol 6-flute Multiple Spline, 0,111“
9968 Blade, Bristol 6-flute Multiple Spline, 0,145“
9969 Blade, Bristol 6-flute Multiple Spline, 0,183“

346
Order No. Description

99XTD7 Torx Screwdriver Tool Set


consists of:
991X Regular Handle
9910XTD Torx Blade No. 10
9915XTD Torx Blade No. 15
9920XTD Torx Blade No. 20
9925XTD Torx Blade No. 25
9927XTD Torx Blade No. 27
9930XTD Torx Blade No. 30

Single Tools for Service Kits and Set

Order No. Description

99831 Screwdriver, Pozidriv No. 1


99832 Screwdriver, Pozidriv No. 2
996XTD Torx Blade No. 6
998XTD Torx Blade No. 8

347
Tool Cases

Final appearance may vary

Order No. Description Order No. Description

T0044130000 TCE150ST Tool Case synthetic material


with special tools out of Apex Tools
product lines – Metric Size
consists of:
991X Regular Handle 99250 Blade, Screwdriver, Slotted, 1/4“
994R T-Ratching Handle 99312 Blade, Screwdriver Slotted, 5/16“
99X5 Extension 4“ 9938 Reamer, 1/8“ x 3/8“
9971MM Blade, Screwdriver, Allen Hex, 1,27 mm Erop330 Tip Cutter, 130 mm, 40°
9972MM Blade, Screwdriver, Allen Hex, 1,5 mm 542E Flat Nose Plier
9973MM Blade, Screwdriver, Allen Hex, 2 mm 543E Round Nose Plier
9974MM Blade, Screwdriver, Allen Hex, 2,5 mm 2211P Needle Nose Plier
9975MM Blade, Screwdriver, Allen Hex, 3 mm 170M Shearcutter, red handles
9976MM Blade, Screwdriver, Allen Hex, 4 mm 812N Side Cutter
9977MM Blade, Screwdriver, Allen Hex, 5 mm 612N Side Cutter
994MM Blade, Nutdriver, 4 mm 86CG Snip electronic
9945MM Blade, Nutdriver, 4,5 mm SX101 Phillips Screwdriver, Stubby No.1
995MM Blade, Nutdriver, 5 mm SX102 Phillips Screwdriver, Stubby No.2
9955MM Blade, Nutdriver, 5,5 mm XST101 Phillips Screwdriver, Super-tru-tip No.1
996MM Blade, Nutdriver, 6 mm 0056103699 Soldering Iron W61, 60W
997MM Blade, Nutdriver, 7 mm 0051304199 DS7N Desoldering head for W 61
998MM Blade, Nutdriver, 8 mm XL75 Offset Ratches, Screwdriver Set
999MM Blade, Nutdriver, 9 mm 103S Wire Stripper & Cutter, Cam Stop Adjustable
99820 Blade, Screwdriver, Phillips No.0 0016100402 Hand File Cut 2, 100 mm
99821 Blade, Screwdriver, Phillips No.1 AC16C Wrench, 150 mm
99822 Blade, Screwdriver, Phillips No.2 0054002599 RL 60/40 - 100 solder
99811 Blade, Screwdriver, Slotted, 3/16“ 0060403504 Y35CM Ultralock, Measuring Tape 5 m

348
Order No. Description Order No. Description

TC100ST Tool Case with USA Standard Assortment –


Inch Size
consists of:
991X Regular Handle 57CG Plier, Needle Nose, 16“
991R Ratching Handle 59CG Plier, Special Purpose, 8“
994R T-Ratching Handle 86CG Electronic Snip, cushion grip, 6,5“
99X5 Extension 4“ 103S Wire Stripper & Cutter, Cam Stop Adjustable
99X10 Extension 7“ M60 Mini Screwdriver Set (7 pcs.)
9961 Blade, Bristol 6-flute Multiple Spline, 0,048“ XL75 Offset Ratches, Screwdriver Set
9962 Blade, Bristol 6-flute Multiple Spline, 0,060“ 600 4-way Pocket Tool Screwdriver/Nutdriver
9963 Blade, Bristol 4-flute Multiple Spline, 0,069“ SB1 Convertible Blade
9964 Blade, Bristol 6-flute Multiple Spline, 0,072“ R3323 Screwdriver, Round Blade,
9965 Blade, Bristol 4-flute Multiple Spline, 0,076“ Pocket Clip Style, 3/32“ x 3“
9966 Blade, Bristol 6-flute Multiple Spline, 0,096“ R181 Screwdriver, Round Blade,
9967 Blade, Bristol 6-flute Multiple Spline, 0,111“ Pocket Clip Style, 1/8“ x 2“
9968 Blade, Bristol 6-flute Multiple Spline, 0,145“ R184 Screwdriver, Round Blade, Regular, 1/8“ x 2“
9969 Blade, Bristol 6-flute Multiple Spline, 0,183“ R3164 Screwdriver, Round Blade, Regular, 3/16“ x 4“
9920 Blade, Screwdriver, Allen Hex Type, 0,050“ R3166 Screwdriver, Round Blade, Regular, 3/16“ x 6“
9921 Blade, Screwdriver, Allen Hex Type, 1/16“ R144 Screwdriver, Round Blade, Regular, 1/4“ x 4“
9922 Blade, Screwdriver, Allen Hex Type, 5/64“ R146 Screwdriver, Round Blade, Regular, 1/4“ x 6“
9923 Blade, Screwdriver, Allen Hex Type, 3/32“ SX101 Screwdriver, Phillips, Stubby No.1
99764 Blade, Screwdriver, Allen Hex Type, 7/64“ XST100 Screwdriver, Phillips, Super-tru-tip No.0
9924 Blade, Screwdriver, Allen Hex Type, 1/8“ XST101 Screwdriver, Phillips, Super-tru-tip No.1
99964 Blade, Screwdriver, Allen Hex Type, 9/64“ XST102 Screwdriver, Phillips, Super-tru-tip No.2
9925 Blade, Screwdriver, Allen Hex Type, 5/32“ S3161 Screwdriver, Square Blade, Stubby, 3/8“
9926 Blade, Screwdriver, Allen Hex Type, 3/16“ S5161 Screwdriver, Square Blade, Stubby, 5/16“
99125 Blade, Screwdriver, Slotted, 1/8“ S388 Screwdriver, Square Blade, Regular, 3/8“
99811 Blade, Screwdriver, Slotted, 3/16“ S5166 Screwdriver, Square Blade, Regular, 5/16“
99250 Blade, Screwdriver, Slotted, 1/4“ P18 Screwdriver, Allen Hex Type, 0,028“
99312 Blade, Screwdriver, Slotted, 5/16“ P19 Screwdriver, Allen Hex Type, 0,035“
99820 Blade, Screwdriver, Phillips No.0 HS6 Nutdriver, Hollow, 3/16“
99821 Blade, Screwdriver, Phillips No.1 HS8 Nutdriver, Hollow, 1/4“
99822 Blade, Screwdriver, Phillips No.2 HS10 Nutdriver, Hollow, 5/16“
9938 Reamer, 1/8“ x 3/8“ HS11 Nutdriver, Hollow, 11/32“
42H Seizer, Straight Nose, Serrated jaw HS12 Nutdriver, Hollow, 3/8“
46CG Wrench, adjustable, 6“ HS14 Nutdriver, Hollow, 7/16“
50CG Plier, adjustable, 6“ HS16 Nutdriver, Hollow, 1/2“
51CG Plier, Long Nose, 7“ HS18 Nutdriver, Hollow, 9/16“
53CG Plier, adjustable, 4“ 998M Blade, Nutdriver, 1/4“, magnetic
54CG Plier, diagonal, 4“ 9910M Blade, Nutdriver, 5/16“, magnetic
66CG Plier, diagonal, 6“ PS120 Nutdriver Set

349
Tool Cases

Order No. Description Order No. Description

TCMB100ST Tool Case with Tools – Inch Size


consists of:
991X Regular Handle 59CG Plier, Special Purpose, 8“
991R Ratching Handle 86CG Electronic Snip, cushion grip, 6,5“
994R T-Ratching Handle 103S Wire Stripper & Cutter, Cam Stop Adjustable
99X5 Extension 4“ K22 Electricians` knife
99X10 Extension 7“ M60 Mini Screwdriver Set (7 pcs.)
9961 Blade, Bristol 6-flute Multiple Spline, 0,048“ XL75 Offset Ratches, Screwdriver Set
9962 Blade, Bristol 6-flute Multiple Spline, 0,060“ 600 4-way Pocket Tool Screwdriver/Nutdriver
9963 Blade, Bristol 4-flute Multiple Spline, 0,069“ SB1 Convertible Blade
9964 Blade, Bristol 6-flute Multiple Spline, 0,072“ R3323 Screwdriver, Round Blade,
9965 Blade, Bristol 4-flute Multiple Spline, 0,076“ Pocket Clip Style, 3/32“ x 3“
9966 Blade, Bristol 6-flute Multiple Spline, 0,096“ R181 Screwdriver, Round Blade,
9967 Blade, Bristol 6-flute Multiple Spline, 0,111“ Pocket Clip Style, 1/8“ x 2“
9968 Blade, Bristol 6-flute Multiple Spline, 0,145“ R184 Screwdriver, Round Blade, Regular, 1/8“ x 2“
9969 Blade, Bristol 6-flute Multiple Spline, 0,183“ R5325 Screwdriver, Round Blade, Regular, 5/32“
9920 Blade, Screwdriver, Allen Hex Type, 0,050“ R3164 Screwdriver, Round Blade, Regular, 3/16“ x 4“
9921 Blade, Screwdriver, Allen Hex Type, 1/16“ R3166 Screwdriver, Round Blade, Regular, 3/16“ x 6“
9922 Blade, Screwdriver, Allen Hex Type, 5/64“ R144 Screwdriver, Round Blade, Regular, 1/4“ x 4“
9923 Blade, Screwdriver, Allen Hex Type, 3/32“ R146 Screwdriver, Round Blade, Regular, 1/4“ x 6“
99764 Blade, Screwdriver, Allen Hex Type, 7/64“ SX101 Screwdriver, Phillips, Stubby No.1
9924 Blade, Screwdriver, Allen Hex Type, 1/8“ XST100 Screwdriver, Phillips, Super-tru-tip No.0
99964 Blade, Screwdriver, Allen Hex Type, 9/64“ XST101 Screwdriver, Phillips, Super-tru-tip No.1
9925 Blade, Screwdriver, Allen Hex Type, 5/32“ XST102 Screwdriver, Phillips, Super-tru-tip No.2
9926 Blade, Screwdriver, Allen Hex Type, 3/16“ S3161 Screwdriver, Square Blade, Stubby, 3/8“
99125 Blade, Screwdriver, Slotted, 1/8“ S5161 Screwdriver, Square Blade, Stubby, 5/16“
99811 Blade, Screwdriver, Slotted, 3/16“ S388 Screwdriver, Square Blade, Regular, 3/8“
99250 Blade, Screwdriver, Slotted, 1/4“ S5166 Screwdriver, Square Blade, Regular, 5/16“
99312 Blade, Screwdriver, Slotted, 5/16“ P18 Screwdriver, Allen Hex Type, 0,028“
99820 Blade, Screwdriver, Phillips No.0 P19 Screwdriver, Allen Hex Type, 0,035“
99821 Blade, Screwdriver, Phillips No.1 HS6 Nutdriver, Hollow, 3/16“
99822 Blade, Screwdriver, Phillips No.2 HS8 Nutdriver, Hollow, 1/4“
9938 Reamer 1/8“ x 3/8“ HS10 Nutdriver, Hollow, 5/16“
42H Seizer, Straight Nose, Serrated jaw HS11 Nutdriver, Hollow, 11/32“
46CG Wrench, adjustable, 6“ HS12 Nutdriver, Hollow, 3/8“
50CG Plier, adjustable, 6“ HS14 Nutdriver, Hollow, 7/16“
51CG Plier, Long Nose, 7“ HS16 Nutdriver, Hollow, 1/2“
53CG Plier, adjustable, 4“ HS18 Nutdriver, Hollow, 9/16“
54CG Plier, diagonal, 4“ 998M Blade, Nutdriver, 1/4“, magnetic
66CG Plier, diagonal, 6“ 9910M Blade, Nutdriver, 5/16“, magnetic
57CG Plier, Needle-Nose, 16“ PS120 Nutdriver Set

350
Specials

Offset Ratchet Screwdriver Set

Order No. Description

XL70 Offset Ratchet Screwdriver Set


consists of:
XL3 Allen Hex Screw Bit 0,050“ (1,27 mm)
XL4 Allen Hex Screw Bit 1/16“ (1,54 mm)
XL5 Allen Hex Screw Bit 5/64“ (1,98 mm)
XL6 Allen Hex Screw Bit 3/32“ (2,38 mm)
XL7 Allen Hex Screw Bit 7/64“ (1,54 mm)
XL8 Allen Hex Screw Bit 1/8“ (3,17 mm)
XL9 Allen Hex Screw Bit 9/64“ (3,57 mm)
XL10 Allen Hex Screw Bit 5/32“ (3,97 mm)
XL12 Allen Hex Screw Bit 3/16“ (4,76 mm)
XL14 Allen Hex Screw Bit 7/32“ (5,56 mm)
XL16 Allen Hex Screw Bit 1/4“ (6 mm)
XL17 Slotted Screw Bit 1/4“ (6 mm)
XL18 Allen Hex Screw Bit 5/16“ (7,94 mm)
XL20 Phillips Screw Bit No. 1
XL21 Phillips Screw Bit No. 2
XL24 Adapter bit
XL25 Slotted Screw Bit 3/16“ (4,76 mm)
XL27 Offset Ratchet, reversible
XL50X Screwdriver Extension

351
Index Exploded Drawings

Model Page Model Page

DSX 80............................................................................ 353 WTCP 51......................................................................... 380


DSX 120.......................................................................... 353 WX 1............................................................................... 381
DXV 80............................................................................ 354 WX 2............................................................................... 381
DSXV 80.......................................................................... 354 WXA 2............................................................................. 382
FE 25............................................................................... 355 WXD 2............................................................................. 382
FE 50............................................................................... 355 WXDP 120....................................................................... 383
FE 50M............................................................................ 356 WXDV 120...................................................................... 383
FE 75............................................................................... 356 WXP 65........................................................................... 384
FE 80............................................................................... 357 WXP 120......................................................................... 384
HAP 200.......................................................................... 357 WXP 200......................................................................... 385
LR 21............................................................................... 358
MPR 80........................................................................... 358
PUD 151R........................................................................ 359
Pyropen + Pyropen Piezo................................................. 359
Pyropen JR....................................................................... 360
W 61 / W 101.................................................................. 360
WD 1 / WD 1000............................................................. 361
WD 1M / WD 1000M...................................................... 361
WD 2 / WD 2000............................................................. 362
WD 2M............................................................................ 363
WD 3M............................................................................ 362
WDD 161V...................................................................... 363
WDD 81V........................................................................ 364
WDH 10T / 20T............................................................... 364
WFE................................................................................. 365
WFE 2ES.......................................................................... 366
WFE 2S............................................................................ 365
WFE 4S............................................................................ 367
WFE P.............................................................................. 366
WHA 900......................................................................... 367
WHA 3000P..................................................................... 368
WHA 3000V.................................................................... 368
WHP 1000....................................................................... 369
WHP 3000....................................................................... 369
WMD 1S.......................................................................... 370
WMD 3 / WMD 3K2........................................................ 370
WMRT............................................................................. 371
WP 65............................................................................. 371
WP 80............................................................................. 372
WP 120........................................................................... 372
WP 200........................................................................... 373
WR 2............................................................................... 372
WR 3M............................................................................ 374
WS 51.............................................................................. 374
WS 81.............................................................................. 375
WSD 81........................................................................... 376
WSD 81i.......................................................................... 377
WSD 121......................................................................... 377
WSD 151......................................................................... 378
WSD 161......................................................................... 378
WSF 81D......................................................................... 379
WSP 80............................................................................ 379
WTA 50........................................................................... 380

352
DSX 120 DSX 80

353
Exploded Drawings
DSXV 80
DXV 80

354
FE 50 FE 25

355
Exploded Drawings
FE 50M
FE 75

356
357
u am: 1.2.2012
HAP 200
FE 80
MPR 80 LR 21

358
Gedruckt durch: Martinu am: 1.2.2012
Exploded Drawings
Pyropen + Pyropen Piezo PUD 151R

359
W 61, W 101 Pyropen JR.

360
5 11 343 99
5 11 342 99

120V 5 61 210 99 5 61 200 99 120V


230V 5 61 216 99 5 61 206 99 230V
5 10 203 99
5 10 203 99

5 11 300 99
5 11 301 99
Exploded Drawings

5 11 622 99

5 11 622 99

5 10 660 99

5 10 660 99

5 87 167 80
5 87 167 80

5 87 160 09
5 87 160 09

5 87 167 82 5 87 167 82

5 87 167 95 5 87 167 95

W101 W61
5 70 031 99 5 70 030 99

4D9R048/4

Gedruckt durch: Martinu am: 1.2.2012


WD 1M / WD 1000M WD 1 / WD 1000
Since 3. Quarter 2007 Since 3. Quarter 2007

361
WD 3M WD 2 / WD 2000

362
Since 3. Quarter 2007
Exploded Drawings
WDD 161V WD 2M
Since 3. Quarter 2007

363
Exploded Drawings
WDD 81V
WDH 10T / 20T

364
WFE 2S WFE

365
Exploded Drawings
WFE 2ES
WFE P

366
WHA 900 WFE 4S

367
WHA 3000P WHA 3000V

368
USA 5 70 048 99
DK 5 70 073 99
I 5 70 043 99
CH 5 70 072 99
GB 5 70 070 99
F D 5 70 040 99
USA 5 70 048 99
DK 5 70 073 99
I 5 70 043 99
CH 5 70 072 99
GB 5 70 070 99
F D 5 70 040 99

5 87 577 94 (230V)
5 87 578 03 (120V)
Exploded Drawings

5 87 577 91

5 87 578 17

5 87 117 18

5 87 577 98
5 87 577 92

5 87 578 15
5 87 367 94
5 87 578 16
5 87 578 14
5 87 577 98 T4A (230V) 5 87 578 18
5 87 578 08 T8A (120V)

5 87 577 92
5 87 117 95

5 87 577 95

513 703 99 T 3,15A (230V)


587 369 95 T 6,3A (120V)

5 15 049 99
5 87 578 11

515 049 99
5 15 043 99

5 87 577 96 (230V)
5 87 578 04 (120V)

515 043 99

5 87 577 96 (230V)
4D9R0829 5 87 578 04 (120V)
WHA 3000P
4D9R832
WHP 3000 WHP 1000
5 87 577 82

USA 5 70 048 99
DK 5 70 073 99
I 5 70 043 99
CH 5 70 072 99
GB 5 70 070 99
F D 5 70 040 99
5 87 577 83 (230V)
5 87 578 05 (120V)

5 87 577 84 (230V)
5 87 578 06 (120V)

5 87 577 85 (230V)
5 87 578 07 (120V)

5 87 577 86 (230V)
5 87 578 02 (120V)

5 87 577 88

369
WHP 3000
WMD 3 / WMD 3K2 WMD 1S

370
Exploded Drawings
WP 65 WMRT

371
Exploded Drawings
WP 80
WP 120

372
WR 2 WP 200

373
WS 51 consists of PU 81 and soldering iron WR 3M

374
valid from production date November 2005
Exploded Drawings

4D9R905
WR 3M
WS 81 WS 51
valid until production date October 2005 valid until production date October 2005

375
WSD 81 WS 81 consists of PU 81 and soldering iron WSP 80

376
valid from production date November 2005
Exploded Drawings
WSD 121 WSD 81i

377
WSD 161 WSD 151

378
Exploded

USA 5 70 048 99
DK 5 70 073 99
I 5 70 043 99
CH 5 70 072 99 5 87 488 05
GB 5 70 070 99
F D 5 70 040 99
5 21 417 99 T800mA (230V)
(5 Stck)
5 87 157 20 T1,6A (120V)
(3 Stck)
Drawings

5 87 487 32

5 87 489 34
Explosionszeichnungen

5 87 489 64 (°F) USA


5 87 447 13 5 87 488 04 5 87 489 42 (°C)

5 87 447 29 (WSP)

5 87 447 57

5 87 489 66 (120V)
5 87 489 43 5 87 487 74 (230V)
5 22 419 99
5 87 489 70 USA
5 87 488 07

5 87 489 76 (120V)
5 87 489 44 (230V)

5 87 039 13
(4 Stck)
5 87 447 30 5 87 038 92 (WSP)
5 87 487 28
(4 Stck)
5 87 447 12 5 87 489 02

5 87 447 11

5 29 161 99 LT-Serie
WSP80 5 87 447 10

4D9R731/4
WSD 161
WSP 80 WSF 81D

5 87 328 83

5 87 328 84

5 87 328 82

5 87 328 85

5 87 328 81 P5
5 87 328 80 P8
5 87 489 02

5 87 328 78

LT-Serie

4D9R734_1

379
Exploded Drawings
WTA 50
WTCP 51

380
WX 2 WX 1

381
Exploded Drawings
WXA 2
WXD 2

382
WXDV 120 WXDP 120

383
Exploded Drawings
WXP 65
WXP 120

384
WXP 200

385
Numerical Index
Order No. Page Order No. Page Order No. Page Order No. Page
185-1.5MM......................................216 49-TX-07...........................................219 4PTK7...............................................186 KDS825............................................229
185-10MM.......................................216 49-TX-08...........................................219 4PTK8...............................................186 KDS900............................................229
185-10MM.......................................216 49-TX-09...........................................219 4PTL6...............................................186 KDS901............................................229
185-2.5MM......................................216 49-TX-10...........................................219 4PTL7...............................................186 KDSSAMPLEPACK.............................227
185-2MM.........................................216 49-TX-15...........................................219 4PTL8...............................................186 M-490..............................................216
185-3MM.........................................216 49-TX-20...........................................219 4PTM7..............................................186 M-490-2...........................................216
185-4MM.........................................216 49-TX-25...........................................219 4PTM8..............................................186 M-497..............................................216
185-5MM.........................................216 49-TX-27...........................................219 4PTM9..............................................186 NT1..................................................170
185-6MM.........................................216 49-TX-30...........................................219 4PTO6...............................................186 NT1S.................................................170
185-7MM.........................................216 49-TX-40...........................................219 4PTO7...............................................186 NT1SC..............................................170
185-8MM.........................................216 4CT5A6.............................................188 4PTO8...............................................186 NT1X................................................170
185-9MM.........................................216 4CT5A7.............................................188 4PTR7...............................................186 NT4..................................................170
320-000X.........................................217 4CT5A8.............................................188 4PTR8...............................................186 NT6..................................................170
320-00X...........................................217 4CT5B7.............................................188 4PTS7...............................................186 NTA..................................................170
320-0X.............................................217 4CT5B8.............................................188 4PTS8...............................................186 NTAX................................................170
320-1X.............................................217 4CT5C6.............................................188 4SPI15210........................................191 NTB..................................................170
320-20X...........................................217 4CT5C7.............................................188 4SPI15211........................................191 NTC..................................................170
320-2X.............................................217 4CT5C8.............................................188 4SPI15212........................................191 NTD..................................................170
326-000X.........................................217 4CT5D7............................................188 4SPI15213........................................191 NTGW...............................................170
326-00X...........................................217 4CT5D8............................................188 4SPI26200........................................191 NTH..................................................170
326-0X.............................................217 4CT6C7.............................................189 4SPI26201........................................191 NTK..................................................170
326-1X.............................................217 4CT6C8.............................................189 4SPI26206........................................191 NTMS...............................................170
326-20X...........................................217 4CT6D7............................................189 4SPI40220........................................191 PS100A...............................................92
326-2X.............................................217 4CT6D8............................................189 4SPI40224........................................191 PS2001A.............................................92
440-1-PZDX......................................217 4CT6D9............................................189 4SPI40225........................................191 PS200A...............................................92
440-215-PZDX..................................217 4CT6E7.............................................189 4SPI40226........................................191 SA21A................................................92
440-22-PZDX....................................217 4CT6E8.............................................189 4SPI80230........................................191 SA21A1..............................................92
440-2-PZDX......................................217 4ETA.................................................184 4SPI80231........................................191 SM15748BK.......................................97
440-3-PZDX......................................217 4ETB.................................................184 4SPI80232........................................191 SMT0504A........................................182
440-4-PZDX......................................217 4ETBB...............................................184 4SPI80234........................................191 SMT1206D........................................182
440-TX-05X.......................................215 4ETBS...............................................184 4SPI80235........................................191 SMT8K..............................................182
440-TX-06X.......................................215 4ETC.................................................184 4SPI80237........................................191 SMTA................................................182
440-TX-07X.......................................215 4ETCC...............................................184 6966EK...............................................71 T0051000199...................................150
440-TX-08X.......................................215 4ETCS...............................................184 AM-1.5MM.......................................218 T0051005399...................................150
440-TX-09X.......................................215 4ETD.................................................184 AM-10MM........................................218 T0051005571...................................150
440-TX-10X.......................................215 4ETDS...............................................184 AM-2.5MM.......................................218 T0051031199...................................184
440-TX-15X.......................................215 4ETE.................................................184 AM-2MM..........................................218 T0051170699.....................................90
440-TX-20X.......................................215 4ETF.................................................184 AM-3MM..........................................218 T0051170799.....................................90
440-TX-25X.......................................215 4ETH.................................................184 AM-3MM-3......................................218 T0051170899.....................................90
440-TX-27X.......................................215 4ETK.................................................184 AM-3MM-4......................................218 T0051170999.....................................90
440-TX-30X.......................................215 4ETL.................................................184 AM-4MM..........................................218 T0051176799...................................189
440-TX-40X.......................................215 4ETM................................................184 AM-5MM..........................................218 T0051301099.....................................96
445-000X.........................................215 4ETO.................................................184 AM-5MM-4......................................218 T0051301199.....................................96
445-00X...........................................215 4ETP.................................................184 AM-6MM..........................................218 T0051301299.....................................96
445-0X.............................................215 4ETR.................................................184 AM-6MM-4......................................218 T0051301399.....................................93
445-10X...........................................215 4ETS.................................................184 AM-7MM..........................................218 T0051301799.....................................93
445-20X...........................................215 4PTA6...............................................186 AM-8MM..........................................218 T0051302699.....................................96
445-30X...........................................215 4PTA7...............................................186 APC5132CM.....................................229 T0051302799.....................................96
446-0X.............................................214 4PTA8...............................................186 KDS1412P........................................227 T0051302899.....................................96
446-1-PZDX......................................214 4PTAA7............................................187 KDS141P..........................................227 T0051303199...............................95, 96
446-1X.............................................214 4PTAA8............................................187 KDS14TNP........................................228 T0051312099.........................39, 51, 69
446-2-PZDX......................................214 4PTAA9............................................187 KDS1512P........................................227 T0051312599...................................131
446-2X.............................................214 4PTB6...............................................186 KDS16112P......................................227 T0051314000...................................194
4910-AX...........................................220 4PTB7...............................................186 KDS1612P........................................227 T0051314100...................................194
4910X..............................................220 4PTB8...............................................186 KDS161P..........................................227 T0051314200...................................194
491-A-PZDX......................................218 4PTB9...............................................186 KDS16TNP........................................228 T0051314300...................................194
491-AX.............................................220 4PTBB7.............................................187 KDS1712P........................................227 T0051314400...................................194
491-PZDX.........................................218 4PTBB8.............................................187 KDS1812P........................................227 T0051314500...................................194
491X................................................220 4PTBB9.............................................187 KDS181P..........................................227 T0051314600...................................194
492-A-PZDX......................................218 4PTC7...............................................186 KDS18TNP........................................228 T0051314700...................................194
492-AX.............................................220 4PTC8...............................................186 KDS1912P........................................227 T0051314800...................................194
492-PZDX.........................................218 4PTC9...............................................186 KDS191P..........................................227 T0051315000...................................194
492X................................................220 4PTCC7.............................................187 KDS2012P........................................227 T0051315100...................................194
493-A-PZDX......................................218 4PTCC8.............................................187 KDS201P..........................................227 T0051315200...................................194
493-AX.............................................220 4PTCC9.............................................187 KDS20TNP........................................228 T0051315399...................................194
493-PZDX.........................................218 4PTCS7.............................................186 KDS2112P........................................227 T0051317199...................................158
493X................................................220 4PTD7...............................................186 KDS2212P........................................227 T0051317399...................................141
49-A-TX-05.......................................219 4PTD8...............................................186 KDS221P..........................................227 T0051317499...................................141
49-A-TX-06.......................................219 4PTD9...............................................186 KDS22TNP........................................228 T0051317799...................................141
49-A-TX-07.......................................219 4PTDD7............................................187 KDS2312P........................................227 T0051317899...................................141
49-A-TX-08.......................................219 4PTDD8............................................187 KDS2512P........................................227 T0051318099.............................50, 155
49-A-TX-09.......................................219 4PTDD9............................................187 KDS260L...........................................225 T0051318299...................................155
49-A-TX-10.......................................219 4PTDS7.............................................186 KDS260M.........................................225 T0051318399...................................154
49-A-TX-15.......................................219 4PTE8...............................................186 KDS260S..........................................225 T0051319099.................50, 53, 61, 154
49-A-TX-20.......................................219 4PTE9...............................................186 KDS301............................................225 T0051319899...................................157
49-B-TX-25.......................................219 4PTF7...............................................187 KDS3012P........................................227 T0051320199.............................60, 157
49-B-TX-27.......................................219 4PTF8...............................................187 KDS660............................................227 T0051320299...................................157
49-B-TX-30.......................................219 4PTH6...............................................186 KDS805S6........................................226 T0051320499...................................155
49-B-TX-40.......................................219 4PTH7...............................................186 KDS806V..........................................224 T0051320599...................................155
49-TX-05...........................................219 4PTH8...............................................186 KDS810S6........................................226 T0051325010...................................197
49-TX-06...........................................219 4PTK6...............................................186 KDS816............................................226 T0051325099...................................197

386
Order No. Page Order No. Page Order No. Page Order No. Page
T0051325110...................................197 T0051388199.....................................95 T0052616299...........................130, 149 T0053313199...................................147
T0051325199...................................197 T0051388299.....................................95 T0052620299...................................185 T0053313399...................................158
T0051325210...................................197 T0051388399.....................................95 T0052702899.....................................86 T0053315199...........................130, 148
T0051325299...................................197 T0051388499.....................................95 T0052702999.....................................86 T0053316499.....................................89
T0051325310...................................197 T0051388599.....................................95 T0052704099.....................................90 T0053316599.....................................89
T0051325399...................................197 T0051388699.....................................95 T0052704299.....................................90 T0053316699.....................................89
T0051325410...................................197 T0051388799.....................................95 T0052704399.....................................90 T0053316799.....................................88
T0051325499...................................197 T0051388899.....................................95 T0052711599.......................68, 69, 158 T0053334699.........................70, 76, 77
T0051325510...................................197 T0051500699...................................137 T0052711699...................................159 T0053336699.........................70, 76, 78
T0051325599...................................197 T0051502099...................................130 T0052711799.............................52, 159 T0053338699...................77, 78, 79, 87
T0051325610...................................197 T0051502699.....................................88 T0052711899...................................158 T0053355699.....................................77
T0051325699...................................197 T0051502799...............................28, 69 T0052711999..............................159,67 T0053359699.....................................78
T0051325710...................................197 T0051502899.....................................39 T0052712099...................................159 T0053364699...............................79, 87
T0051325799...................................197 T0051507699...................................136 T0052811699.....................................39 T0053364899.....................................86
T0051325899...................................197 T0051508099...................................136 T0052812199.....................................39 T0053366699.........................49, 50, 51
T0051325910...................................197 T0051508699...................................136 T0052812299.....................................39 T0053368399.....................................50
T0051325999...................................197 T0051512199..................16, 18, 19, 24, T0052812699...................................131 T0053368699.....................................50
T0051326010...................................197 ................................. 26, 51, 53, 60, 61 T0052820699...............................38, 39 T0053370699................................76,81
T0051326099...................................197 T0051512499...............................94, 96 T0052822699...............................38, 39 T0053371699.....................................87
T0051326110...................................197 T0051512699.....................................96 T0052910999.....................................85 T0053377699.........49, 53, 59, 61, 66, 68
T0051326199...................................197 T0051512799.....................................96 T0052916199.......................28, 29, 146 T0053378699.....................................68
T0051326210...................................197 T0051514799.....................................37 T0052916399...................................147 T0053380699.....................................53
T0051326299...................................197 T0051515299...................................137 T0052916699...........................130, 148 T0053400699.........................23, 24, 25
T0051326310...................................197 T0051515399.............................50, 155 T0052917099.............................28, 147 T0053402670.....................................24
T0051326399...................................197 T0051515599.....................................72 T0052917199...................................140 T0053402699.....................................24
T0051326410...................................197 T0051515699...................................131 T0052918099.................24, 50, 53, 146 T0053415699.....................................23
T0051326499...................................197 T0051516199.................24, 37, 50, 144 T0052918199...................................146 T0053417699...................15, 18, 19, 33
T0051326510...................................197 T0051516799...................................137 T0052918499...............................50, 51 T0053418699.....................................18
T0051326599...................................197 T0051516899...................................136 T0052918599...................................131 T0053419699.....................................18
T0051326610...................................197 T0051516999.............................17, 141 T0052918699...................................131 T0053420699...................15, 16, 17, 33
T0051326699...................................197 T0051517199.......................17, 18, 140 T0052918799...................................149 T0053425699...............................66, 67
T0051350099...................................196 T0051517299.............................60, 157 T0052918999...................................147 T0053426699...............................60, 59
T0051350199...................................196 T0051605999.....................................42 T0052919099...................................140 T0053427699.....................................19
T0051350299...................................196 T0051606099.....................................42 T0052919399.......................27, 51, 144 T0053428699.....................................60
T0051350399...................................196 T0051607599.....................................43 T0052919499...................................144 T0053429699.....................................60
T0051350499...................................156 T0051608799.....................................43 T0052919799.....................................37 T0053430699.....................................67
T0051351099...................................195 T0051612099...................................193 T0052919899.....................................37 T0053631699...................................134
T0051351199...................................195 T0051612199.............................193, 42 T0052919999...................................145 T0053631999...................................134
T0051351299...................................195 T0051612299...................................193 T0052920099...................................145 T0053632199...................................133
T0051351399...................................195 T0051612399...................................193 T0052920199.......................16, 18, 143 T0053632299...................................133
T0051351499...................................195 T0051612499...................................193 T0052920299.............................60, 143 T0053632399...................................133
T0051351599...................................195 T0051612599...................................193 T0052920399.......................17, 18, 140 T0053632499...................................134
T0051351699...................................195 T0051612799...................................193 T0052920499...................................140 T0053632699...................................135
T0051352799...................................195 T0051612999...................................193 T0052920599...................................145 T0053632999...................................134
T0051353099...................................195 T0051613099...................................193 T0052920699...................................145 T0053633899...................................135
T0051353299...................................195 T0051613299...................................193 T0052920799...................................144 T0053634399...................................135
T0051353399...................................195 T0051613499.............................43, 192 T0052921199.............................19, 142 T0053634499...................................133
T0051355099...................................195 T0051613599.............................43, 193 T0052921299...................................142 T0053635299...................................130
T0051355199...................................195 T0051614099...................................193 T0052921499...................................131 T0053638699...................................128
T0051355299...................................195 T0051614199...................................193 T0052921599.......................26, 61, 142 T0053640299...................................128
T0051360499...................................154 T0051614299.............................43, 193 T0052921699...................................142 T0053640799...................................132
T0051377099...................................195 T0051614399...................................193 T0053118099.....................................84 T0053641099...................................132
T0051379099...................................194 T0051615099...................................193 T0053118499.....................................84 T0053641400...................................134
T0051382499.....................................94 T0051615199...................................193 T0053118599.....................................25 T0053641599...................................135
T0051382599.....................................94 T0051615699.....................................42 T0053119099...................79, 83, 84, 87 T0053642199...................................132
T0051382799...............................94, 96 T0051615899...................................193 T0053119199.................79, 84, 87, 115 T0053650699...................................109
T0051383299.....................................85 T0051615999.............................42, 193 T0053124699.....................................85 T0053651689...................................109
T0051383599.....................................88 T0051616099...............................42, 43 T0053163699...................................224 T0053657199...........................108, 112
T0051384099.....................................94 T0051616199...................................192 T0053165699...................................224 T0053657299...........................107, 112
T0051384199.....................................94 T0051616599...................................192 T0053171670.....................................71 T0053657399...........................108, 109,
T0051384799.....................................83 T0051616699...................................192 T0053171699.....................................71 ..............................................112, 113, 115
T0051386099.....................................95 T0051616799...................................192 T0053210599.....................................31 T0053657499...........................107, 108,
T0051386199.....................................95 T0051616899...................................192 T0053220699.....................................31 ..............................................109, 112, 119
T0051386299 . ..................................95 T0051616999...................................192 T0053222499.....................................31 T0053657599 . ................................120
T0051386399.....................................95 T0051617299...................................192 T0053222699.....................................31 T0053657699...................................118
T0051386499.....................................95 T0051644399...................................192 T0053250699.....................................29 T0053657799...................................115
T0051386599 . ..................................95 T0051644499...................................192 T0053252699.....................................29 T0053657899...................................114
T0051386699 . ..................................95 T0051644599...................................192 T0053252699.....................................29 T0053657999...................................113
T0051386799.....................................95 T0051644699...................................192 T0053260699.....................................28 T0053658099...................................114
T0051386899.....................................95 T0051644799.............................43, 192 T0053262699.....................................28 T0053658899...................................110
T0051386999.....................................95 T0051644899...................................192 T0053266671...............................36, 37 T0053658999...................................110
T0051387099 . ..................................95 T0051645099.............................43, 192 T0053266699.....................................69 T0053659099...................................123
T0051387299.....................................95 T0052474999...................................195 T0053268699.....................................69 T0053659199...................................116
T0051387399.....................................95 T0052475099...................................184 T0053276699.....................................28 T0053659299...................................117
T0051387499.....................................95 T0052503199.....................................91 T0053277670.....................................27 T0053659399...................................115
T0051387599.....................................95 T0052503299.....................................91 T0053278670.....................................33 T0053659899...................................114
T0051387699.....................................95 T0052509899.....................................97 T0053293699.....................................41 T0053660699...................................106
T0051387799.....................................95 T0052510699...................................149 T0053295699.........................23, 26, 27 T0053661699...................................106
T0051387899.....................................95 T0052512599...................................131 T0053296699.....................................26 T0053663699...................................107
T0051387999.....................................95 T0052541000...................................130 T0053297699.....................................26 T0053665699...................................107
T0051388099.....................................95 T0052609899.....................................97 T0053312599...................................146 T0053666699...................................111

387
Numerical Index
Order No. Page Order No. Page Order No. Page Order No. Page
T0053666799...................................111 T0054441411...................................177 T0054448710...................................178 T0054453899...................................179
T0053670699...................................129 T0054441499...................................177 T0054448799...................................178 T0054453911...................................179
T0053900699...........................210, 209 T0054441510...................................177 T0054448899...................................177 T0054453999...................................179
T0053901699.............................209, 21 T0054441511...................................177 T0054448910...................................177 T0054454011...................................179
T0053909199...................................211 T0054441599...................................177 T0054448911...................................177 T0054454099...................................179
T0053909299...................................211 T0054441699...................................179 T0054449410...................................177 T0054460199...................................165
T0053909399...................................211 T0054441799...................................182 T0054449499...................................177 T0054460299...................................165
T0053909499...................................211 T0054442011...................................177 T0054449699...................................177 T0054460399...................................164
T0053909599...................................211 T0054442099...................................177 T0054449799...................................177 T0054460499...................................164
T0054103999...................................184 T0054442171...................................178 T0054449899...................................177 T0054460599...................................164
T0054104099...................................184 T0054442210...................................182 T0054450199...................................181 T0054460699...................................164
T0054104599...................................184 T0054442271...................................182 T0054450299...................................181 T0054460799...................................165
T0054130799...................................186 T0054442299.............................35, 182 T0054450399...................................181 T0054460899...................................164
T0054170399...................................184 T0054442311...................................178 T0054450499...................................181 T0054460999...................................164
T0054210799...................................188 T0054442399...................................178 T0054450599...................................181 T0054461099...................................165
T0054210899...................................188 T0054442410...................................178 T0054450699...................................181 T0054461199...................................164
T0054211799...................................188 T0054442499...................................178 T0054450799...................................181 T0054461299...................................164
T0054212899...................................188 T0054442510...................................177 T0054450899...................................181 T0054461399...................................165
T0054213899...................................188 T0054442599...................................177 T0054450999...................................181 T0054462499...................................165
T0054230799...................................189 T0054442610...................................177 T0054451099...................................181 T0054462599...................................165
T0054231899...................................189 T0054442699...................................177 T0054451110...................................178 T0054465199...................................167
T0054240799...................................190 T0054442710...................................177 T0054451199...................................178 T0054465299...................................166
T0054240899...................................190 T0054442799...................................177 T0054451399...................................183 T0054465399...................................166
T0054241799...................................190 T0054442810...................................177 T0054451611...................................177 T0054465499...................................166
T0054241899...................................190 T0054442899...................................177 T0054451611...................................177 T0054465699...................................167
T0054242899...................................190 T0054443010...................................180 T0054451699...................................177 T0054466699...................................166
T0054250799...................................190 T0054443099...................................180 T0054451711...................................177 T0054466799...................................166
T0054250899...................................190 T0054443110...................................180 T0054451711...................................177 T0054466899...................................166
T0054251799...................................190 T0054443199...................................180 T0054451799...................................177 T0054470110...................................172
T0054251899...................................190 T0054443210...................................180 T0054451811...................................177 T0054470199...................................172
T0054412199...................................180 T0054443299...................................180 T0054451811...................................177 T0054470210...................................172
T0054414199...................................185 T0054443310...................................182 T0054451899...................................177 T0054470299...................................172
T0054414399...................................185 T0054443399.............................35, 182 T0054451999...................................178 T0054470310...................................172
T0054414499...................................185 T0054443510...................................177 T0054451999...................................178 T0054470399...................................172
T0054414599...................................185 T0054443599...................................177 T0054452010...................................179 T0054470410...................................172
T0054414699...................................185 T0054443699...................................177 T0054452011...................................179 T0054470499...................................172
T0054414799...................................185 T0054443710...................................177 T0054452099...................................179 T0054470510...................................172
T0054414999...................................185 T0054443799...................................177 T0054452110...................................179 T0054470599...................................172
T0054415299...................................185 T0054443810...................................177 T0054452111...................................179 T0054470610...................................172
T0054415399...................................185 T0054443899...................................177 T0054452199...................................179 T0054470699...................................172
T0054426099...................................185 T0054443910...................................178 T0054452210...................................179 T0054470710...................................172
T0054426199...................................185 T0054443999...................................178 T0054452211...................................179 T0054470799...................................172
T0054426299...................................185 T0054444010...................................177 T0054452299...................................179 T0054470810...................................172
T0054426399...................................185 T0054444099...................................177 T0054452310...................................179 T0054470899...................................172
T0054426499...................................185 T0054444110...................................182 T0054452311...................................179 T0054470910...................................172
T0054426599...................................185 T0054444199.............................35, 182 T0054452399...................................179 T0054470999...................................172
T0054426699...................................185 T0054444210...................................177 T0054452410...................................179 T0054471010...................................172
T0054426799...................................185 T0054444299...................................177 T0054452411...................................179 T0054471099...................................172
T0054426899...................................185 T0054444310...................................177 T0054452499...................................179 T0054471110...................................173
T0054426999...................................185 T0054444399...................................177 T0054452510...................................179 T0054471199...................................173
T0054427099...................................185 T0054444410...................................178 T0054452511...................................179 T0054471210...................................173
T0054440111...................................177 T0054444499...................................178 T0054452599...................................179 T0054471299...................................173
T0054440311...................................177 T0054444510...................................178 T0054452610...................................179 T0054471310...................................172
T0054440410...................................177 T0054444599...................................178 T0054452611...................................179 T0054471399...................................172
T0054440411...................................177 T0054444810...................................177 T0054452699...................................179 T0054471410...................................173
T0054440499...................................177 T0054444899...................................177 T0054452710...................................179 T0054471499...................................173
T0054440510...................................177 T0054444999...................................179 T0054452711...................................179 T0054471510...................................172
T0054440511...................................177 T0054445099...................................183 T0054452799...................................179 T0054471599...................................172
T0054440599...................................177 T0054445199...................................183 T0054452810...................................179 T0054471610...................................172
T0054440610...................................178 T0054445299...................................183 T0054452811...................................179 T0054471699...................................172
T0054440611...................................178 T0054445399...................................183 T0054452899...................................179 T0054471710...................................172
T0054440699...................................178 T0054445499...................................183 T0054452910...................................179 T0054471799...................................172
T0054440710...................................177 T0054445599...................................183 T0054452911...................................179 T0054471810...................................172
T0054440711...................................177 T0054445699...................................183 T0054452999...................................179 T0054471899...................................172
T0054440799...................................177 T0054446099...................................183 T0054453010...................................179 T0054471999...................................174
T0054440810...................................178 T0054446199...................................183 T0054453099...................................179 T0054472099...................................174
T0054440811...................................178 T0054446299...................................183 T0054453110...................................179 T0054472299...................................174
T0054440873...................................178 T0054446789...................................181 T0054453199...................................179 T0054472310...................................175
T0054440877...................................178 T0054446999...................................177 T0054453210...................................179 T0054472399...................................175
T0054440881...................................178 T0054447810...................................178 T0054453299...................................179 T0054472499...................................175
T0054440899...................................178 T0054447899...................................178 T0054453310...................................179 T0054472599...................................175
T0054440910...................................177 T0054447910...................................178 T0054453399...................................179 T0054472699...................................175
T0054440911...................................177 T0054447999...................................178 T0054453410...................................179 T0054472799...................................175
T0054440999...................................177 T0054448199...................................178 T0054453499...................................179 T0054472899...................................175
T0054441010...................................178 T0054448210...................................178 T0054453510...................................179 T0054473010...................................172
T0054441011...................................178 T0054448211...................................178 T0054453511...................................179 T0054473099...................................172
T0054441099...................................178 T0054448299...................................178 T0054453599...................................179 T0054473190...................................173
T0054441110...................................177 T0054448399...................................180 T0054453699...................................179 T0054473190...................................173
T0054441199...................................177 T0054448499...................................178 T0054453710...................................179 T0054473199...................................173
T0054441211...................................177 T0054448610...................................178 T0054453711...................................179 T0054473290...................................173
T0054441311...................................177 T0054448699...................................178 T0054453799...................................179 T0054473299...................................173

388
Order No. Page Order No. Page Order No. Page Order No. Page
T0054473390...................................173 T0054489299...................................169 T0058735855...................................125 T0058751710...................................171
T0054473399...................................173 T0054489310...................................169 T0058735856...................................125 T0058751717...................................171
T0054474010...................................172 T0054489399...................................169 T0058735860...................................123 T0058751880.....................................41
T0054474099...................................172 T0054489410...................................169 T0058735863...................................125 T0058754770...................................204
T0054474110...................................172 T0054489499...................................169 T0058735864...................................125 T0058754820...................................204
T0054474199...................................172 T0054489510...................................169 T0058735865...................................135 T0058754836...................................204
T0054474210...................................172 T0054489599...................................169 T0058735866...................................135 T0058754873................................82,89
T0054474299...................................172 T0054489610...................................169 T0058735869...................................125 T0058754887...................................204
T0054474310...................................172 T0054489699...................................169 T0058735870...................................125 T0058754903...................................204
T0054474399...................................172 T0054489710...................................169 T0058735871...................................125 T0058754924................................82,89
T0054474410...................................172 T0054489799...................................169 T0058735879...................................121 T0058754948.....................................83
T0054474499...................................172 T0054489810...................................169 T0058735895...................................122 T0058754967...................................204
T0054474510...................................172 T0054489899...................................169 T0058735909...................................115 T0058754970.....................................83
T0054474599...................................172 T0054489910...................................169 T0058735915...................................117 T0058755741.....................................89
T0054480199...................................176 T0054489999...................................169 T0058735924...................................123 T0058755745.....................................89
T0054480299...................................176 T0054490010...................................169 T0058735936...................................122 T0058755782.....................................83
T0054480399...................................176 T0054490099...................................169 T0058735937...................................122 T0058757898.....................................71
T0054480499...................................176 T0054490110...................................169 T0058735938...................................122 T0058761728...................................198
T0054480599...................................176 T0054490199...................................169 T0058736804...................................202 T0058761730.....................................73
T0054485010...................................168 T0054490210...................................169 T0058736807...................................202 T0058761731.....................................73
T0054485099...................................168 T0054490299...................................169 T0058736814...................................202 T0058761732................................72,73
T0054485110...................................168 T0054490310...................................169 T0058736818...................................202 T0058762036...................................118
T0054485199...................................168 T0054490399...................................169 T0058736833...................................202 T0058762701...................................122
T0054485210...................................169 T0056103699...................................151 T0058736837...................................202 T0058762703...................................123
T0054485299...................................169 T0056104667...................................189 T0058736838...................................202 T0058762724.....................................14
T0054485310...................................168 T0056104668...................................189 T0058736839...................................202 T0058762746...................................119
T0054485399...................................168 T0056104669...................................189 T0058736840...................................201 T0058762747...................................114
T0054485410...................................169 T0056104699...................................151 T0058736841...................................201 T0058762750...................................121
T0054485499...................................169 T0056105699...................................151 T0058736842...................................201 T0058762753...................................120
T0054485510...................................168 T0056109399.....................................90 T0058736843...................................201 T0058762755...................................118
T0054485599...................................168 T0056109699...................................151 T0058736867...................................200 T0058762756...................................118
T0054485610...................................168 T0056400599...................................152 T0058736870...................................200 T0058762757...................................116
T0054485699...................................168 T0056402199...................................152 T0058736875...................................203 T0058762758...................................116
T0054485710...................................168 T0056403799...................................153 T0058736880...................................202 T0058762763...................................113
T0054485799...................................168 T0056405399...................................153 T0058736881...................................200 T0058762765...................................119
T0054485810...................................168 T0058706794...................156, 194, 196 T0058736882...................................200 T0058762766...................................120
T0054485899...................................168 T0058713798.......................72, 83, 203 T0058736883...................................200 T0058762767...................................119
T0054485910...................................168 T0058713799.......................72, 83, 203 T0058736890...................................202 T0058762768...................................118
T0054485999...................................168 T0058720781...........................179, 184 T0058736891...................................202 T0058762769...................................119
T0054486010...................................168 T0058720786...................................187 T0058738850...............................51, 69 T0058762770...................................112
T0054486099...................................168 T0058720787...................................187 T0058744710...................................181 T0058762771...................................121
T0054486199...................................169 T0058720788...................................187 T0058744713.....................................35 T0058762774...................................120
T0054486210...................................168 T0058720789...................................187 T0058744738.....................................35 T0058762808...................................119
T0054486299...................................168 T0058720794...........................184, 187 T0058744795...................................183 T0058762810...................................135
T0054486310...................................168 T0058720795...................................180 T0058744845...................................181 T0058763709...................................174
T0054486399...................................168 T0058725034.....................................91 T0058744846...................................181 T0058763725...................................176
T0054486410...................................168 T0058725722.....................................91 T0058744875...................................131 T0058763730.....................................35
T0054486499...................................168 T0058725726.....................................91 T0058744876...................................131 T0058763732.....................................37
T0054487210...................................169 T0058725729.....................................91 T0058747753...................................204 T0058764726.....................................14
T0054487299...................................169 T0058725732.....................................91 T0058747763...................................204 T0058765711............................143,174
T0054487310...................................168 T0058725736.....................................91 T0058747764...................................204 T0058765740.....................................35
T0054487399...................................168 T0058725742.....................................91 T0058747833...................................204 T0058765758............................142,169
T0054487410...................................168 T0058727772...................................198 T0058747848...................................204 T0058765798...................................131
T0054487499...................................168 T0058727773...................................198 T0058747850...................................204 T0058765799...................................131
T0054487510...................................169 T0058727774...................................198 T0058747871...................................204 T0058765801.......................51,156,196
T0054487599...................................169 T0058727775...................................198 T0058747874...................................204 T0058767701...................................212
T0054488010...................................169 T0058727776...................................198 T0058747893...................................204 T0058767702...................................212
T0054488099...................................169 T0058727777...................................199 T0058747904...................................204 T0058767703...................................212
T0054488110...................................168 T0058727778...................................199 T0058747906...................................204 T0058767704...................................213
T0054488199...................................168 T0058727779...................................199 T0058747916...................................204 T0058767705...................................213
T0054488210...................................168 T0058727780...................................199 T0058747927...................................204 T0058767706...................................213
T0054488299...................................168 T0058727781...................................199 T0058747935...................................204 TAL332CH.........................................229
T0054488310...................................168 T0058727782...................................199 T0058747941...................................204 WLSK200............................................93
T0054488399...................................168 T0058727783...................................199 T0058747943...................................204 WLSK200T18......................................93
T0054488410...................................168 T0058727784...................................199 T0058747945...................................204 WLSK200T38......................................93
T0054488499...................................168 T0058727785...................................199 T0058747947...................................204 WPB1.................................................95
T0054488510...................................168 T0058727786...................................198 T0058747961...................................204
T0054488599...................................168 T0058727787...................................198 T0058747977...................................204
T0054488610...................................168 T0058727808...................................199 T0058747985...................................204
T0054488699...................................168 T0058727821...................................198 T0058747993...................................204
T0054488710...................................168 T0058727822...................................198 T0058747999...................................204
T0054488799...................................168 T0058727823...................................198 T0058748861...................................196
T0054488810...................................169 T0058735050...................................135 T0058748990.....................................29
T0054488899...................................169 T0058735427...................................118 T0058750721...................................202
T0054488910...................................169 T0058735757...................................132 T0058750739...................................203
T0054488999...................................169 T0058735835...................................124 T0058750741...................................203
T0054489010...................................169 T0058735836...........................124, 133 T0058750742...................................203
T0054489099...................................169 T0058735837...........................124, 133 T0058750765...................................200
T0054489110...................................169 T0058735838...........................124, 133 T0058750770...................................200
T0054489199...................................169 T0058735840...................................117 T0058750772...................................200
T0054489210...................................169 T0058735845...................................115 T0058750774...................................200

389
Numerical Index
Order No. Page Order No. Page Order No. Page
547...................................................304 3310Z...............................322, 323, 332 5CSA................................................246
3200.................................321, 323, 332 3400TSMDU.....................................330 5FSA.................................................245
3231.................................321, 323, 332 3500TP.............................................331 5MBS................................................245
3232.................................................321 3600KU............................................326 5SA..................................................245
3303.................................................322 3714Z.......................................323, 332 5SASL...............................................245
3315.........................................323, 332 3900KC....................................317, 327 600ASA............................................254
3717.........................................323, 332 39SA................................................251 600JSA.............................................254
3740.........................................323, 332 3CBS.................................................246 608ASA............................................254
50788...............................................311 3CS...................................................241 612N................................................273
024C................................................257 3CSA................................................241 622N................................................273
102ACA...........................317, 323, 327, 3CSASL.............................................241 622NA..............................................274
........................................331, 332, 250 3CTA.................................................241 622NB......................................274, 326
102ACAX.................................250, 230, 3SA..................................329, 331, 241 622TX...............................................291
103ACA....................250, 317, 327, 330 3SASL...............................................241 632N................................................273
11N..................................................242 40SA................................................251 632NCF....................................274, 295
141SAP.............................................255 4SA..................................................244 64SA................................................242
147A................................................294 4SASL...............................................244 65ASA..............................................247
147AT...............................................294 500103A..........................................312 670E.................................................275
1500BSF...........................................296 500104A..........................................313 670EP...............................275, 317, 327
1503E...............................................297 500210E...........................................312 670EPF.............................................275
150SA..............................................251 503E.................................................282 676E.................................................274
150SAD............................................251 503ET...............................................293 776E.................................................274
150SAMB.........................317, 327, 352 503ETF.............................................293 792E.................................................274
150SAMF..................251, 317, 327, 330 504AE..............................................282 7SA..........................247, 329, 330, 331
1512N..............................................296 505C................................................316 7SASL...............................................247
151SA..............................................251 50789Z.............................................311 80013C............................................313
1522N..............................................296 510AE..............................................308 808G................................................316
1522NA............................................297 512E.................................................281 809IC...............................................313
1522NB............................................297 512N................................................281 812N................................................287
15AGS..............................................255 51SA................................246, 317, 327 822N................................................287
15AGW.............................................255 51SASL.............................................247 884E.................................................288
1884EPCM........................................294 522N................................................281 886E.................................................288
1SA..................................................241 52ASA..............................................248 896E.................................................287
1SASL...............................................241 530E06.............................................298 91SA................................................254
2041Z...............................................321 530E08.............................................298 940AS..............................................253
2044Z...............................................321 530E10.............................................298 AAS..................................................242
2052E...............................322, 323, 332 530E12.............................................298 AASA........................................242, 326
20AS................................................240 530E13.............................................298 AASASL............................................242
21SA................................................243 530E15.............................................298 AAZ..................................................242
2400KMS..........................................328 530E15.............................................298 ACSA................................................240
2403E...............................................278 530E18.............................................298 AM...................................................243
2404E...............................................278 530E20.............................................298 E15AGW...........................................249
2411P.......................................306, 328 531E.................................................305 E2ASA..............................................249
2411PD............................................306 532N................................................281 E3CSA...............................................249
2412E...............................326, 328, 377 53CSA..............................................241 E5SA.................................................249
2422E...............................................277 542E.................................................305 E7SA.................................................249
2432E...............................................277 543E.................................................304 EOODSA...........................................249
2442P.......................................307, 326 544D................................................305 EOOSA..............................................249
2443P...............................................307 544E.................................................305 KDS260L...........................................225
2470E...............................................279 549E.................................................299 M4AS...............................................244
2475E...............................................279 549E10.............................................299 M5S..................................................240
2476TX.............................................293 549E12.............................................299 OOBSA.............................................242
2476TX1...........................................292 552E.................................................309 OOCSA.............................................242
2477E...............................................278 552S.........................................309, 318 OODSA.............................................242
2482E.......................................328, 279 554A................................................310 OOSA................................................242
249CER.............................................243 554E.................................................310 OOSASL............................................242
249SA..............................................243 554TX...............................................311 RRS...................................................243
24SA................................................247 555E.................................................283 SSSA.................................................243
258SA..............................................245 570E.................................................285 XB29W301.......................................256
25SA................................................248 572E.................................................283 XP600...............................................326
29W30.............................................256 573E.................................................285
29Y30...............................................256 573EB...............................................299
29Y32...............................................256 575E.................................................284
29Y34...............................................256 576TX...............................................293
29Y36...............................................256 576TX1.............................................292
29Y40...............................................256 577E.................................................282
2ASA........................................329, 331 582E.................................................283
2ASARU............................................248 582EW.............................................283
2ASASL.....................................248, 326 592E.................................................284
2ASASLT...........................................248 593AE..............................................284
2SA..................................................245 595E.................................................282
2SASL...............................................245 595T.................................................292
3000ESD...........................................320 595TF...............................................292
3000KCESD..............................323, 332 599E.................................................281
3008ESD...................................323, 332 599FO......................................295, 319
30SA................................................247 599T.................................................291
32BSA..............................................252 599TF...............................................291
32BSA20..........................................252 599TFO.....................................295, 319
32BSA25..........................................252 5ASA................................................247
3300TPS...........................................329 5ASASL.............................................247
3305Z.......................................322, 323 5BSA................................................246

390
Numerical Index
Order No. Page Order No. Page Order No. Page Order No. Page
600...........................................349, 350 9920XTD..........................................347 P3.....................................................340 XN100..............................................336
994...................................342, 346, 348 9921BP............................................344 P3161...............................................339 XN200..............................................336
996...................................342, 343, 345 9922BP............................................344 P3321.........................................339, 34 XN210..............................................336
997...................................................342 9923BP............................................344 P35MM............................................341 XNB101............................................336
998...................................................345 9924BP............................................344 P3MM..............................................341 XNB103............................................336
999...........................................342, 345 9925BP............................................344 P4.....................................................340 XNB103B..........................................336
9910.........................................342, 345 9925XTD..........................................347 P45MM............................................341 XNB105............................................336
9911.........................................342, 345 9926BP............................................344 P4MM..............................................341 XNB201............................................336
9912.........................................342, 345 9927XTD..........................................347 P5.....................................................340 XNB203............................................336
9914.................................................342 9930XTD..........................................347 P5321...............................................339 XNB205............................................336
9916.................................................342 9945MM..................................346, 348 P55MM............................................341 XNS100............................................336
9920.................................................342 994MM....................................346, 348 P5MM..............................................341 XST100.....................................349, 350
9921.........................342, 343, 349, 350 994R................................348, 349, 350 P6.....................................................340 XST101.............................348, 349, 350
9921.........................342, 343, 349, 350 9955MM..................................346, 348 P6MM..............................................341 XST102.....................................349, 350
9922.........................342, 343, 349, 350 995MM....................................346, 348 P7.....................................................340
9922.........................342, 343, 349, 350 996MM....................................346, 348 P71...................................................340
9923.........................342, 343, 349, 350 996XTD............................................347 P72...................................................340
9923.........................342, 343, 349, 350 9971MM..................................344, 348 P73...................................................340
9924.........................342, 343, 349, 350 9971MMBP......................................345 P74...................................................340
9924.........................342, 343, 349, 350 9972MM..................................344, 348 P75...................................................340
9925.........................342, 343, 349, 350 9972MMBP......................................345 P76...................................................340
9926.........................342, 343, 349, 350 9973MM..................................344, 348 P764.................................................339
9938.................................348, 349, 350 9973MMBP......................................345 P77...................................................340
9961...........................342, 346.349.350 9973MMBP......................................345 P78...................................................340
9962.................................346, 349, 350 9974MM..................................344, 348 P7MM..............................................341
9963.................................346, 349, 350 9974MMBP .....................................345 P8.....................................................340
9964.................................346, 349, 350 9975MM..................................344, 348 P8MM..............................................341
9965.................................346, 349, 350 9975MMBP......................................345 P9.....................................................340
9966.................................346, 349, 350 99764BP..........................................344 PS120...............................340, 349, 350
9967.................................346, 349, 350 9976MM..................................344, 348 PS121MM.........................................341
9968.................................346, 349, 350 9976MMBP......................................345 PS88.................................................339
9969.................................346, 349, 350 9977MM..................................344, 348 PS89.................................................339
99125.......................................349, 350 9977MMBP......................................345 PS90MM...........................................340
99250...............................................345 997MM....................................346, 348 R1....................................................343
99312...............................348, 349, 350 998M...............................................349 R144........................................349, 350
99312...............................348, 349, 350 998MM....................................346, 348 R146........................................349, 350
99764.......................342, 343, 349, 350 998XTD............................................347 R181........................................349, 350
99764.......................342, 343, 349, 350 99964BP..........................................344 R184........................................349, 350
99811..............................343, 345, 348, 999MM....................................346, 348 R3164......................................349, 350
................................................349, 350 99MP...............................................342 R3166......................................349, 350
99820..............................342, 343, 348, 99PS40.............................................343 R3323......................................349, 350
................................................349, 350 99PS40.............................................343 R5325..............................................350
99821..............................342, 343, 345, 99PS40BP.........................................344 S3161.......................................349, 350
........................................348, 349, 350 99PS41MM.......................................344 S388.........................................349, 350
99822..............................342, 345, 348, 99PS41MMBP..................................345 S5161.......................................349, 350
................................................349, 350 99PS50.............................................345 S5166.......................................349, 350
99831...............................................347 99PS51MM.......................................346 SB1...........................................349, 350
99832...............................................347 99PS60.............................................346 SX101...............................348, 349, 350
99964.......................342, 343, 349, 350 99SPC...............................................343 SX102...............................................348
100XV..............................................337 99X10......................................349, 350 T0016100402...................................348
101S.................................................337 99X5.......................342, 343, 344, 345, T0044130000...................................348
101SNV............................................337 ................................346, 348, 349, 350 T0051304199...................................348
103S.................................348, 349, 350 99XTD7............................................347 T0054002599...................................348
170M.......................................337, 348 AC16C..............................................348 T0056103699...................................348
175M...............................................337 E1.....................................................343 T0060403504...................................348
2211P...............................................348 Erop330............................................348 T1.....................................................343
42H..........................................349, 350 HS10........................................349, 350 TA2...................................339, 340, 341
46CG........................................349, 350 HS11........................................349, 350 TC100ST...........................................349
50CG........................................349, 350 HS12........................................349, 350 TCMB100ST......................................350
51CG........................................349, 350 HS14........................................349, 350 X1....................................................343
53CG........................................349, 350 HS16........................................349, 350 XL10.................................................351
542E.........................................348, 305 HS18........................................349, 350 XL12.................................................351
543E.........................................348, 304 HS6..........................................349, 350 XL14.................................................351
54CG........................................349, 350 HS8..........................................349, 350 XL16.................................................351
57CG........................................349, 350 M60.................................338, 349, 350 XL17.................................................351
59CG........................................349, 350 P0.....................................................339 XL18.................................................351
612N........................................348, 273 P1.....................................................339 XL20.................................................351
66CG........................................349, 350 P10...................................................340 XL21.................................................351
812N........................................348, 287 P10MM............................................341 XL24.................................................351
86CG................................348, 349, 350 P11...................................................340 XL25.................................................351
86NCG..............................................337 P12...................................................340 XL27.................................................351
9910M.............................346, 349, 350 P141.................................................339 XL3...................................................351
9910MM..........................................346 P18...................................339, 349, 350 XL4...................................................351
9910XTD..................................343, 347 P181.................................................339 XL5...................................................351
9911MM..........................................346 P19...................................339, 349, 350 XL50X...............................................351
9915XTD..................................343, 347 P2.....................................................339 XL6...................................................351
991R........................................349, 350 P20...................................................339 XL7...................................................351
991X...............................342, 343, 344, P21...................................................339 XL70.................................................351
.......................................345, 346, 347, P22...................................................339 XL75.................................................338
........................................348, 349, 350 P23...................................................339 XL8...................................................351
9920BP............................................344 P24...................................................339 XL9...................................................351

391
Notes
Explosionszeichnungen

392
393
Notes
Explosionszeichnungen

394
GERMANY ITALY USA
Weller Tools GmbH Apex Tool S.r.l. Apex Tool Group, LLC
Carl-Benz-Straße 2 Viale Europa 80 1000 Lufkin Road
74354 Besigheim 20090 Cusago (MI) Apex, NC 27539-8160
Tel: +49 (0)7143 580-0 Tel: +39 (02)9033101 Tel: +1 (800)476-3030 Ext.
Fax: +49 (0)7143 580-108 Fax: +39 (02 )90394231 Fax: +1 (800)387-2640

GREAT BRITAIN SWITZERLAND CANADA


Apex Tool Group (UK Operations) Ltd Apex Tool Switzerland Sàrl Apex Tools – Canada
4th Floor Pennine House Rue de la Roselière 12 5925 McLaughlin Rd.
Washington, Tyne & Wear 1400 Yverdon-les-Bains Mississauga, Ontario L5R 1B8
NE37 1LY
Tel: +41 (0) 24 426 12 06 Tel: +1 (905) 501-4785
Tel: +44 (0) 191 419 7700 Fax: +41 (0) 24 425 09 77 Fax: +1 (905) 501-4786
Fax: +44 (0) 191 417 9421

FRANCE CHINA AUSTRALIA


Apex Tool Group S.N.C. Apex Tool Group Apex Tools Australia
25 Avenue Maurice Chevalier B.P. 46 A-8 Building P.O. Box 366
77832 Ozoir-la-Ferrière Cedex No. 38 Dongsheng Road 519 Nurigong Street
Heqing Industrial Park, Pudong Albury, N.S.W. 2640
Tel: +33 (0) 1.64.43.22.00 Shanghai 201201
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Tel: +86 (21)60880288 Fax: +61 (2)6021-7403
Fax: +86 (21)60880289

South East Asia


Apex Power Tools India Pvt Ltd
Gala No. 1, Plot No. 5
S.No. 234, 235 & 245
India land Global Industrial Park.
(Next to Tata Johnson Control)
Taluka- Mulsi , Phase –I
Hinjawadi Pune (411057)
Maharashtra, India
toolsindia@apextoolgroup.com

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T005 57 265 01 / 08.13 HOL 3.0 www.weller-tools.com

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