Design Output
HumaStar 80
1     Title............................................................................................................................................................................ 2
2     Purpose ..................................................................................................................................................................... 2
3     Area of Application ................................................................................................................................................... 2
      3.1           Delivery Format ................................................................................................................................................................... 2
      3.2           Service Manual .................................................................................................................................................................... 2
      3.3           Spare Parts List ..................................................................................................................................................................... 2
4     Referenced Documents ............................................................................................................................................ 2
5     Specifications ............................................................................................................................................................ 3
6     Classification and Dangerous Goods Aspects ......................................................................................................... 5
7     Storage ...................................................................................................................................................................... 5
8     Release, On hold ....................................................................................................................................................... 5
      2.1           Description of Test Methods ........................................................................................................................................... 5
      2.2           QC Specifications for Product Release.......................................................................................................................... 5
9     Maintenance ............................................................................................................................................................. 5
      9.1           General remarks .................................................................................................................................................................. 5
      9.2           Maintenance Procedure.................................................................................................................................................... 5
      9.3           Safety recommendations ................................................................................................................................................. 5
10    Documentation ......................................................................................................................................................... 5
11    Attachment (CoA) ..................................................................................................................................................... 6
Form: 4.2-01.06-02                                                                                                                                                                                    1/6
Rev. 005 | valid of 30.06.2011
1. Title
Design Output und product specification for the HumaStar 80.
2. Purpose
To specify the HumaStar 80 in its design and function.
3. Area of Application
The HumaStar80 is an automatic Clinical Chemistry Analyzer specially designed and developed to perform clinical
chemistry tests. The instrument performs spectroscopic measurements at preset wavelengths of analyze
concentrations and enzyme activities using various reagents. It can perform any combination of tests up to 54
samples per work plan. The analyzer automatically performs all reagent and sample pipetting, incubations,
photometric measurements and calculations. Programming and operating the analyzer is simple and made easy by
Windows ™. The software, which is supplied with the analyzer, should be installed on a PC connected to the
instrument.
The software allows to program and permanently store the tests in the PC memory, up to 9 test profiles, calibrators
and controls. Routine work plans are created by assigning patient´s data and tests and/or profiles to sample.
The analyzer can perform end-point (one or two reagents, monochromatic or dichromatic), differential mode, fixed
time and kinetic mode measurements. Calibration can be made using a factor or using calibrators. Up to nine
standards/calibrators can be programmed.
Samples can be distributed in up to three racks containing 24, 18, 12 positions each. Up to 20 reagents (plus 1
container for dilution) can be distributed in one row.
Quality control results can be permanently stored and can be examined as a list or chart format.
     3.1 Delivery Format
The instrument is delivered in 1 (one) box containing:
             Quantity                                    Description                             Cat.-no.:
                 1                  Analyzer                                               116880
                 1                  Control unit HS 80 (PC)                                18991P
                 1                  Sheet with instructions for unpacking
                                    Box containing accessories
                                    Contents of box:
                   2                Reagent tray                                           16885/52
                   1                Sample tray                                            16885/511
                   40               Reagent bottles of 45 ml with caps                     16885/53
                   40               Reaction wells segment                                 16885/54
                   500              Sample cup of 1.2 ml                                   16885/55
                   20               Kodak cup for the R2- of 2,5ml                         16885/202
                   1                Halogen lamp 12V 20W                                   16885/48
                   2                Fuses of 5 A                                           18750/14
                   1                Standard power cables                                  18999
                   1                Tube kit
                   1                Wash station                                           16885/59
                   1                CD software                                            16880/4
                   1                HumaStar80 User manual                                 16880/1
                   1                Setting CD                                             16880/4S
     3.2 Service Manual
The Service Manual is available with Cat. # 16880/2
     3.3 Spare Parts List
A separate Spare Parts List is available with Cat. # 18960
4   Referenced Documents
User Manual, Service Manual, Spare Parts List, Warranty Guidelines, written QC procedure
Design Output for HumaStar 80                                                                                  2/6
Rev. 005
5. Specifications
General characteristics
         Processing capacity: up to 54 positions (including samples, calibrators and controls) per tray in a work
         plan.
         Incubation 1: 21 to 9999 s
         Incubation 2: 0 to 180 s
         Unlimited replicates for blanks, calibrators and samples
         Calibration storing
         Patient data (name, age, sex, etc. ) files – demography data base
         QC
Sample tray
        Sample cup capacity: 1.2 ml maximum
        Tray capacity: 54 cups for samples, calibrators and controls
Reagent tray
        Tray capacity: 20 reagent bottles of about 45 ml
Reaction wells
         12 rows with 12 wells each
         Reaction well capacity: 1 ml maximum
Reservoirs
         Wash bottle: 0.5 l
         Waste bottle: 0.5 l
         Option: external waste tank
Programming
       Tests: unlimited
       Profiles: Up to 9 with an unlimited number of tests
       Calibrators
       Controls
       Filters
       Reagents
Analysis modes
         End point: 1 or 2 reagents
         Differential
         Fixed time
         Kinetic
         Multi Standard
Kinetic analysis
         Absorbance measurements during the programmed interval
         Linearity evaluation
         Use of factor or calibrator
Calibration types
         Factor
         Single calibrator: for one test (specific) or common to several test (multiple)
         Calibration curve
Calibration curve
         Up to 8 standards
         Axes: Linear and Logarithmic
         Calculation functions: Spline, Linear Regression, Square Regression, Polygonal
Design Output for HumaStar 80                                                                                       3/6
Rev. 005
Quality Control
         Analytical limits Control: Blank, Linearity, Factor
         Up to 3 control materials per test
         Levey-Jennings charts/shewart
Sample and reagent dispensing
        One single syringe pipetting up to 1000 µ (positive displacement), 1/16 µl steps
        Sample volume range: 2 to 200 µl in 1/16 µl steps
        Reagent 1 volume range: 30 to 1000 µl in 1/16 µl steps
        Reagent 2 volume range: 0 to 1000 µl in 1/16 µl steps
        Liquid detection: resistance Sensor
Temperature control
       3 thermostated areas
       Reagent pre-warmed in the transfer arm (+/-1°C)
       Reaction mixture thermostated in the reaction wells to 37°C ± n2°C
       Reaction mixture thermostated in the flow cuvette to 37°C ± 0.2°C
Optical system
         Principle: interference filter
         Readings: monochromatic or dichromatic
         Filters wheel with up to 8 filters and automatic filter selection
         Light source: halogen lamp (12 V and 20 W)
         Detector: Silicon Photodiode
         Absorbance range: -0.200 to 2.500 O. D.
         Spectral range: 320 to 690 nm
         Wavelength error: ± 2 nm
         Bandwidth: 8 ± 2 nm
         Resolution: 0.0001 O. D.
         Imprecision :       CV<1% @ 2.0 OD
Transfer system
         Continuous flow system, with peristaltic pump
         Capacity of the flow-through cuvette: 18 µl
         Automatic calibration
PC minimum requirement
The instrument should be connected a Personal Computer which needs the following requirements:
         Processor 2GHz
         256 Mbytes RAM
         Hard disk capacity> 20 GBytes
         Operating system: Windows™ 98, XP or Windows™ 7
              o For usage with Windows™ 7 use HS80 software version h1.12e or later)
         Drive for 3.5” 1.44 Mbytes disks
         CD-ROM
         Built-in network adapter
         Output: Serial port
         External printer
Physical dimensions
         Instrument without any components: 72 x 73 x 45 cm
         Space required for routine use: 105 x 93 x 85 cm
         Packaging: 87 x 86 x 89 cm
         Weight: Gross 79 kg, Net 42 kg
Electrical requirements
          115/230 VAC (±15%) (autosense)
          50/60 Hz
          350 VA
Design Output for HumaStar 80                                                                    4/6
Rev. 005
Assistance to users
         Automatic selection of the calibrators and controls required for a work plan
         Automatic selection of the reagents required for a work plan
         Dialogue screens (Windows) for programming, preparing work plans, presenting reports, etc.
         Automatic alert messages on the screen
Graphics
           Calibration and Kinetic curves
           Quality Control (Levey-Jennings)
6. Classification and Dangerous Goods Aspects
The instrument complies with the European regulations for in vitro diagnostic medical devices (98/79/EC ) and
bears the CE mark.
7. Storage
Store instrument at temperature -10 ... 50°C and humidity less than 80% relative humidity, non-condensing.
8. Release, On hold
     8.1 Description of Test Methods
Tests are performed by the quality control department according to written procedures.
Prior to each shipment randomly selected samples are subjected to a function test employing reagent kits and
serum samples.
Secondary packaging components are tested for correct amount, cleanness and suitability. Only released secondary
packaging components are employed for shipment.
     8.2 QC Specifications for Product Release
                 Specification                                   Result (tolerated range)
Results with control material                     within the 2 SD range
Software / PC connection                          Self Test o.k.
Mechanics                                         Self Test o.k.
Photometer                                        Self Test o.k.
9. Maintenance
     9.1 General remarks
Please follow carefully the instructions for maintenance as given in the User Manual.
     9.2 Maintenance Procedure
The exterior of the instrument may be cleaned with a soft cloth using plain water. If needed, a mild all-purpose
(nonabrasive) cleaner may be used. A 1.5% solution of chlorine bleach or 70% isopropyl alcohol may be used as a
disinfectant. Take special care not to spill any liquids onto the photometer section.
    9.3 Safety recommendations
The detailed installation procedure as well as safety and precaution remarks are described in the User Manual.
Before installation and operating the system, the User Manual has to be carefully read by the user.
10. Documentation
Documents and protocols are retained for the regulatory defined periods, respectively for the period defined by
HUMAN’s quality management system (SOP 4.2-01).
Design Output for HumaStar 80                                                                                5/6
Rev. 005
11. Attachment (CoA)
HumaStar 80                                                   Cat. No.:                    16880
                                                              Serial No.                    xxxx
                                                              Invent. date:               YYYY-MM
Description
Automated clinical chemistry batch analyzer
Storage Conditions:               Store at ambient conditions!
                                      QUALITY SPECIFICATIONS
1. Contents:                      Complete acc. pack list                         Within Specification
2. Function test                  Test according to intern SOP                    Within Specification
This product passed the quality control release criteria and has been released by the responsible Quality
Control Department of HUMAN GmbH.
Following release of the product, this certificate of analysis is electronically regenerated and valid
without signature.
Date of print: dd.mm.yyyy
Design Output for HumaStar 80                                                                         6/6
Rev. 005