Mcdonnell & Miller Service Parts Catalog
Mcdonnell & Miller Service Parts Catalog
MM-701E
                          PS-850                      5
                          Series
                                                                                    PSE-800 Series                 5
                          RB Series                   6
                                                            • Combination Low Water Cut-Off/
                                                              Pump Controllers for Steam Boilers
                    751P/752P Series                  5
                                                                                    42/42A and                   18
 • For Steam Boilers                                                                42S/42S-A
61 7
                                                                                    93/193                       20
                             63                       8
                                                                                    94/194                       22
                             64                      10
764 12
                                                                                    150/157
                             67                      14                             150S/157S                    24
767 16 1575 29
                             69                      17
                                                                                    157S-RBP                     28
                                                                                                                   1
Table of Contents
water FeederS For SerieS Page water FeederS For SerieS Page
                                                                     25-A          34
                   101-A                   32
                                                                     221           35
    • Mechanical   47/47-2                 40
                                                                     551-S         36
                   247/247-2               42
                                                                     847           37
                   51/51-2                 44
851 38
                   51-S/51-S-2             46
                                                                     851-S         39
53/53-2 48
                                                 VaLVeS
                                                   • Test-N-Check®   TC-4          50
2
Table of Contents
remote SenSorS For SerieS Page FLoat aCtuated For SerieS Page
RS 51 27-W 53
PneumatiC aCtuated
                       PFC             52
Liquid FLow For SerieS Page Liquid FLow For SerieS Page
FS4-3-T 56 FS7-4E 63
FS5 57 FS7-4W 63
FS8-W 58
                                            air FLow
                       FS-251          59
                                                             AF1             64
                       FS-254          59
                                                             AFE-1           65
  • High Sensitivity   FS1             60
                                                             AF2             66
                       FS1-W           60
                                                             AF3             67
                       FS6             61
FS6-W 61
                                                                              3
    GENERAL INFORMATION   LIQUID LEVEL CONTROLS   FLOW SWITCHES   BOILER CONTROLS
4
                                                                                    notes
                                                                                            Boiler Control Replacement Parts
Boiler Control Replacement Parts
Replacement Probes
                                                                                                              BOILER CONTROLS
PA-800
 For               Repl. Probe   Part                        Weight
 Model             Model No.     Number    Description       lbs. (kg)
PA-800-U
 For               Repl. Probe   Part                           Weight
 Model             Model No.     Number    Description          lbs. (kg)
                                                                                                          5
                  Boiler Control Replacement Parts
                  Replacement Probes
BOILER CONTROLS
                  PA-800-RX2
                      For                Repl. Probe    Part                     Weight
                      Model              Model No.      Number   Description     lbs. (kg)
PA-RB-122
PS-852-SP-24
RB-120
751P-MT-SP-120
752P-MT-SP-24
                  6
Boiler Control Replacement Parts
Low Water Cut-Offs – Float Type
For Steam Boilers
                                                                                                                    BOILER CONTROLS
Series 61
Low Water Cut-Offs
Series 61
model 6667
3 4 5 6
                                                     2
                             1
                                                                                                                7
                  Boiler Control Replacement Parts
                  Low Water Cut-Offs – Float Type
                  For Hot Water Boilers
BOILER CONTROLS
                  Series 63
                  Low Water Cut-Offs
Series 63
                      63
                                    63-HD                142600         Head mechanism         7.0 (3.2)
                                                                        w/ No. 2 switch
                      63-B
                      63-BM
                                    63-M-HD              143200         63-HD w/manual reset   7.0 (3.2)    model 63-hd
                      63-M
                  Head mechanisms include a gasket and bolts.
                  8
Boiler Control Replacement Parts
Low Water Cut-Offs – Float Type
For Hot Water Boilers
                                                      BOILER CONTROLS
Series 63 (continued)
Low Water Cut-Offs
Components
                                  1
                                  2
                                          4
                             5
                                                  9
                  Boiler Control Replacement Parts
                  Low Water Cut-Offs – Float Type
                  For Hot Water Boilers
BOILER CONTROLS
                  Series 64
                  Low Water Cut-Offs
                  10
Boiler Control Replacement Parts
Low Water Cut-Offs – Float Type
For Hot Water Boilers
                                                           BOILER CONTROLS
Series 64 (continued)
Low Water Cut-Offs
Components
                        11
 8           9
1 3 5 6 7
10
                                  4
                        2
                                                      11
                  Boiler Control Replacement Parts
                  Low Water Cut-Offs – Float Type
                  For Hot Water Boilers
BOILER CONTROLS
                  Series 764
                  Low Water Cut-Offs
                                                                                                            model 64-hd
                  Components (shown on page 13)
                       Item       Part             Model                                         Weight
                       Number     Number           Number        Description                    lbs. (kg)
                  12
Boiler Control Replacement Parts
Low Water Cut-Offs – Float Type
For Hot Water Boilers
                                                           BOILER CONTROLS
Series 764 (continued)
Low Water Cut-Offs
Components
1 3 5 6 7
                                  4
                     2
                                                      13
                  Boiler Control Replacement Parts
                  Low Water Cut-Offs – Float Type
                  For Steam Boilers
BOILER CONTROLS
                  Series 67
                  Low Water Cut-Offs
                       67
                                                                                                                 Series 67
                       67-LQHU        6667               153825            Head mechanism        1.5 (0.7)
                                                                                                             model 67-Lqhu
                  Components (shown on page 15)                                                              (without quick
                                                                                                             hook-up fittings)
                       Item      Part          Model                                              Weight
                       Number    Number        Number             Description                    lbs. (kg)
model 6667mV
                  14
Boiler Control Replacement Parts
Low Water Cut-Offs – Float Type
For Steam Boilers
                                                                        BOILER CONTROLS
Series 67 (continued)
Low Water Cut-Offs
Components
                                            Model 6667
 2
4 5 6 7
                                                                   15
                  Boiler Control Replacement Parts
                  Low Water Cut-Offs – Float Type
                  For Steam Boilers
BOILER CONTROLS
                  Series 767
                  Low Water Cut-Offs
                  Components
                       Item     Part         Model                                                  Weight
                       Number   Number       Number                Description                     lbs. (kg)
Model 6667
2 3 4 5
                  16
Boiler Control Replacement Parts
Low Water Cut-Offs – Float Type
For Steam Boilers
                                                                                                                  BOILER CONTROLS
Series 69
Low Water Cut-Offs
Replacement Head Mechanisms
 For         Repl. Head        Part                                   Weight
 Model       Model No.         Number     Description                lbs. (kg)
69
 69-J
                                                                                                Series 69
 169
369
469
569
 369-MV
Components                                                                                     model 6667
                                                   9                              8   6   7
        2            3
                          4
                     1                  5
                                                                                                             17
                  Boiler Control Replacement Parts
                  Combination Low Water Cut-Off/Pump Controllers
                  For Steam Boilers
BOILER CONTROLS
Series 42S
model Swa-42S
                  18
Boiler Control Replacement Parts
Combination Low Water Cut-Off/Pump Controllers
For Steam Boilers
                                                          BOILER CONTROLS
Series 42 and 42S (continued)
Low Water Cut-Off/Pump Controllers
Components
                                     5
                3
                                                     19
                  Boiler Control Replacement Parts
                  Combination Low Water Cut-Off/Pump Controllers
                  For Steam Boilers
BOILER CONTROLS
                  #5 Switch
                    1              344800              SA91-30B          Burner Switch                     0.1 (.05)
                                                                         Contact Assembly
                                                                         (Red dot on terminal panel)
                                                                         (Includes 1A terminal panel)
                       2           345000              SA91-30P          Pump Switch                       0.1 (.05)
                                                                         Contact Assembly
                                                                         (Blue dot on terminal panel)
                                                                         (Includes 2A terminal panel)
                  20
Boiler Control Replacement Parts
Combination Low Water Cut-Off/ – Pump Controllers
For Steam Boilers
                                                                                    BOILER CONTROLS
Series 93 & 193 (continued)
Low Water Cut-Off/Pump Controllers
Components
                      4   5   6   7
1A 3
              3
         2
                                                                           2
7B Switch
1A 2A
1 2
5 Switch
                                                                               21
                  Boiler Control Replacement Parts
                  Combination Low Water Cut-Off/Pump Controllers
                  For Steam Boilers
BOILER CONTROLS
                  #5 Switch
                    1              344800              SA91-30B          Burner Switch                    0.1 (.05)
                                                                         Contact Assembly
                                                                         (Red dot on terminal panel)
                                                                         (Includes 1A terminal panel)
                       2           345000              SA91-30P          Pump Switch                      0.1 (.05)
                                                                         Contact Assembly
                                                                         (Blue dot on terminal panel)
                                                                         (Includes 2A terminal panel)
                  #7B Switch
                    1              344800              SA91-30B          Burner Switch                    0.1 (.05)     Series 194
                                                                         Contact Assembly
                                                                         (Red dot on terminal panel)
                                                                         (Includes 1A terminal panel)
                       2           309000              7B-1R             Resistor/Slide                   0.1 (.05)
                                                                         Wire Assembly
                       3           345150              SA7-30            Terminal Panel                   0.5 (.23)
                  22
Boiler Control Replacement Parts
Combination Low Water Cut-Off/ – Pump Controllers
For Steam Boilers
                                                                                                     BOILER CONTROLS
Series 94 & 194 (continued)
Low Water Cut-Off/Pump Controllers
4 5 6 7
1A 3
                       3
               2                                                                            2
7B Switch
1A 2A
1 2
5 Switch
                                                                                                23
                  Boiler Control Replacement Parts
                  Low Water Cut-Off/Pump
                  Controllers For Steam Boilers
BOILER CONTROLS
                  ‘MD’Models
                  The ‘MD’ model should be used as a replacement
                  head when the boiler operating pressure is less than
                  50 psi. These were created to provide a control with
                  factory settings to compensate for the narrowing of
                  setpoints. The larger differential between pump on
                  and burner off reduces the potential for nuisance
                  burner shutdown.
                  24
Boiler Control Replacement Parts
Low Water Cut-Off/Pump Controllers
For Steam Boilers
                                                                                            BOILER CONTROLS
Series 150, 150S
Series 157, 157S
(continued)
                                                                                       25
                  Boiler Control Replacement Parts
                  Low Water Cut-Off/Pump Controllers
BOILER CONTROLS
                   IMPORTANT:
                   • Snap switches must be replaced as an assembly.
                   • We recommend complete head replacement to eliminate the need for field adjustment
                     of the switch assembly.
                   • Series 150S and 157S replacement switch assemblies are not interchangeable with
                     Series 150 and 157 mercury switch controls.
                  Note:
                  Manual reset models with date code 03K (October 2003)
                  or older require the purchase of a new head.
                         All
                        159S        SWA-159S          310470        Snap-action                0.5 (.23)
                       Models                                       switch assembly
                                                                                                              model Swa-159S
Switch assemblies include a mounting bracket and color-coded terminal connection wires.
                  26
Boiler Control Replacement Parts
Low Water Cut-Off/Pump Controllers
                                                                                                                                               BOILER CONTROLS
For Steam Boilers
Series 150, 150S
Series 157, 157S (continued)
                                                      7
                                                                                            Series 150 Head Gasket
                                                                                                  and Casting
                           R
                                                                                        3            CATALOGUE NO.
                                                                                                         150-14H
                                                                                                       P.N. 325500
RAISED FLANGE
                                                                                                          FLAT
                                                                                                     FLANGE GASKET
                                                                                        4            CATALOGUE NO.
                                                                                                         150-14
            2                                                                                          P.N. 325400
FLAT FLANGE
Series 150S
Components
 Item     Model             Part                                           Weight
 Number   Number            Number            Description                  lbs. (kg)
                                                                                                                                          27
                  Boiler Control Replacement Parts
                  Low Water Cut-Off/Pump Controllers
                  For Steam Boilers
BOILER CONTROLS
                                                                                               2
                                                                                                              1
                  Components
                       Item     Model      Part                                   Weight
                       Number   Number     Number   Description                  lbs. (kg)
model 157S-rBP
                  28
Boiler Control Replacement Parts
Low Water Cut-Off/Pump Controllers
For Steam Boilers
                                                                               BOILER CONTROLS
Series 1575
Components
Item   Model    Part                                 Weight
Number Number   Number Description                   lbs. (kg)
                                                                  1
1     150E-CU   310490 Control unit, automatic reset 2.07 (.96)
                                                                          29
     BOILER CONTROLS
30
                   notes
                           Notes
Boiler Control Replacement Parts
Water Feeders – Electric
                                                                                        BOILER CONTROLS
Series wF2 and wFe uni-match®
Electric Water Feeders
Components
 Item       Part         Model                             Weight     uni-match®
 Number     Number       Number    Description            lbs. (kg)
                                                                                   31
                  Boiler Control Replacement Parts
                  Water Feeders – Electric
BOILER CONTROLS
                  Series 101-a
                  Electric Water Feeders
                  Components
                       Item         Part              Model                                          Weight
                       Number       Number            Number           Description                  lbs. (kg)   Series 101-a
                                                                                          1
                                                                   4
                                                  3
                  32
Boiler Control Replacement Parts
Water Feeders – Make-Up
                                                                                                             BOILER CONTROLS
Series 21
Make-Up Water Feeders
Components
 Item         Part              Model                                            Weight
 Number       Number            Number         Description                      lbs. (kg)
                                                                           11
                       10                           3
2 4
                                           7
                                                                           9
                                                                                                        33
                  Boiler Control Replacement Parts
                  Water Feeders – Make-Up
BOILER CONTROLS
                  Series 25-a
                  Make-Up Water Feeders
                                                                                                4                5
                                                        12
                                         1      2
                                                                   3
                                                                                                                         10
                                                                                                             6
11
8 7
                  34
Boiler Control Replacement Parts
Water Feeders – Make-Up
                                                                                           BOILER CONTROLS
Series 221
Make-Up Water Feeders
Components
 Item     Part          Model                                 Weight
 Number   Number        Number     Description               lbs. (kg)
                   10
                                             3          11
                                                        4
                        2
                                     7
                                                        9
                                                                                      35
                  Boiler Control Replacement Parts
                  Water Feeders – Make-Up
BOILER CONTROLS
                  Series 551-S
                  Make-Up Water Feeders
                  Replacement Head Mechanisms
                       For               Repl. Head                  Part                                                  Weight
                       Series            Model No.                   Number                 Description                   lbs. (kg)
                                                                1                                                                      NOTE:
                                                                                  2                                                    One time float and bellows
                                                                                                                                       replacement is required
                                                                                              4                                        when replacing bellows or
                                                                                                                                       float assemblies with date
                                                                                                                                       codes before February 2005
                                                                                                                                       (05B).
                                                                                                               4
                                                                                                                           6
                                            Round Boss            Hex Boss                                 5
                                         Pilot Action Style    Cartridge Style
                                         Pre August 1995      After August 1995
                                                                                                                   8
                                                                                                                          7
                                * Units manufactured prior to August 1995 have a round
                                  port pilot valve and a strainer assembly. These valve
                                  and strainer assemblies can be replaced with the
                                  current hex port cartridge valve and strainer assembly.
                  36
Boiler Control Replacement Parts
Water Feeders – Make-Up
                                                                                                                        BOILER CONTROLS
Series 847
Make-Up Water Feeders
Components
 Item               Part                     Model                                         Weight
 Number             Number                   Number            Description                lbs. (kg)
                                   2
                1
10
4 4 9
                                                                                      6
                 Round Boss                Hex Boss
                                                                                           5
              Pilot Action Style        Cartridge Style
              Pre August 1995          After August 1995
                                                                      8
                                                                                      7
     * Units manufactured prior to August 1995 have a round
       port pilot valve and a strainer assembly. These valve
       and strainer assemblies can be replaced with the
       current hex port cartridge valve and strainer assembly.
                                                                                                                   37
                  Boiler Control Replacement Parts
                  Water Feeders – Make-Up
BOILER CONTROLS
                  Series 851
                  Make-Up Water Feeders
                  Components
                       Item            Part                  Model                                                Weight
                       Number          Number                Number             Description                      lbs. (kg)
                                                      2
                                   1
9 11
                                                                          4                    4
                                                                                                                    10
                                                                                                         6
                                    Round Boss            Hex Boss                                           5
                                 Pilot Action Style    Cartridge Style
                                 Pre August 1995      After August 1995
                                                                                          8              7
                        * Units manufactured prior to August 1995 have a round
                          port pilot valve and a strainer assembly. These valve
                          and strainer assemblies can be replaced with the
                          current hex port cartridge valve and strainer assembly.
                  38
Boiler Control Replacement Parts
Water Feeders – Make-Up
                                                                                                           BOILER CONTROLS
Series 851-S
Make-Up Water Feeders
Components
 Item     Part          Model                                               Weight
 Number   Number        Number              Description                    lbs. (kg)
                    2
           1
               11                               13
                                   4            4
                                                                      12
                                            5
                                                         6
                                                             7
                                                 8
                                       10
                                                                                                      39
                  Boiler Control Replacement Parts
                  Combination Mechanical Water Feeder/
                  Low Water Cut-Offs
BOILER CONTROLS
                  Series 47/47-2
                  Mechanical Water Feeder/Low Water Cut-Offs
                  Components
                       Item       Part           Model                                             Weight
                       Number     Number         Number            Description                    lbs. (kg)
                                                                                                              Series 47
                       1          310453         CTRD-101          Cartridge and strainer kit     .35 (.16)
                  40
Boiler Control Replacement Parts
Combination Mechanical Water Feeder/
Low Water Cut-Offs
                                                                                BOILER CONTROLS
Series 47/47-2 (continued)
Mechanical Water Feeder/Low Water Cut-Offs
Components
11
                     12                                                8
                                                                       9
                                                       7
                                                   6
                                                               6
         10
                                                           5
                                             14
                             15
                     13
                                                                   3
                                                                       2
1 4
17
16
                                                                           41
                  Boiler Control Replacement Parts
                  Combination Mechanical Water Feeder/
                  Low Water Cut-Offs
BOILER CONTROLS
                  Series 247/247-2
                  Mechanical Water Feeder/Low Water Cut-Offs
                  Components
                       Item           Part              Model                                              Weight
                       Number         Number            Number             Description                    lbs. (kg)
                                                                                                                      Series 247
                       1              310453            CTRD-101           Cartridge & strainer kit       .35 (.16)
                  42
Boiler Control Replacement Parts
Combination Mechanical Water Feeder/
Low Water Cut-Offs
                                                                              BOILER CONTROLS
Series 247/247-2 (continued)
Mechanical Water Feeder/Low Water Cut-Offs
Components
                                                                 8
                                                                 9
                                    6
                                                         6
                                                 5
                               10
11
                                                             3
                                                                     2
1 4
                                                                         43
                  Boiler Control Replacement Parts
                  Combination Mechanical Water Feeder/
                  Low Water Cut-Offs
BOILER CONTROLS
                  Series 51/51-2
                  Water Feeder/Low Water Cut-Offs
                  44
Boiler Control Replacement Parts
Combination Mechanical Water Feeder/
Low Water Cut-Offs
                                                                                                              BOILER CONTROLS
Series 51/51-2 (continued)
Water Feeder/Low Water Cut-Offs
Components
                                                                                            1
                                                                                            2
                                                       4
                                                                                        6
8 10
                                                                                    9
                 Round Boss            Hex Boss                                                     11
              Pilot Action Style    Cartridge Style
              Pre August 1995      After August 1995
 Note: One time float and bellows replacement is required when replacing
 bellows or float assemblies with date codes before February, 2005 (05B).
                                                                                                         45
                  Boiler Control Replacement Parts
                  Combination Mechanical Water Feeder/
                  Low Water Cut-Offs
BOILER CONTROLS
                  Series 51-S/51-S-2
                  Water Feeder/Low Water Cut-Offs
                  46
Boiler Control Replacement Parts
Combination Mechanical Water Feeder/
Low Water Cut-Offs
                                                                                                                    BOILER CONTROLS
Series 51-S/51-S-2 (continued)
Water Feeder/Low Water Cut-Offs
Components
                                                                                     1
                                                                                     2
                                                                                         8
                                                                                                      9
                                                                                                          11
                                                                                                 12
                                                                                10
13
 Note: One time float and bellows replacement is required when replacing
 bellows or float assemblies with date codes before February, 2005 (05B).
                                                                                                               47
                  Boiler Control Replacement Parts
                  Combination Mechanical Water Feeder/
                  Low Water Cut-Offs
BOILER CONTROLS
                  Series 53/53-2
                  Water Feeder/Low Water Cut-Offs
model 53-2m-hd
                  48
Boiler Control Replacement Parts
Combination Mechanical Water Feeder/
Low Water Cut-Offs
                                                                                                                       BOILER CONTROLS
Series 53/53-2 (continued)
Water Feeder/Low Water Cut-Offs
Components
                                                                                            1
                                                                                            2
                                     4
                                                                                    8
10
11
 Note: One time float and bellows replacement is required when replacing
 bellows or float assemblies with date codes before February, 2005 (05B).
                                                                                                                  49
                  Boiler Control Replacement Parts
                  Valves
BOILER CONTROLS
                  Components
                                                                                              Series tC-4
                       Item     Part     Model                                     Weight     upper Valve
                       Number   Number   Number   Description                     lbs. (kg)
                                                                                               Series tC-4
                                                                                              Lower Valve
                  50
Liquid Level Control Replacement Parts
                                                                                       remote Sensor
                                                                                       model rS-1-LP
                    4
                                                                            2
           2
                                                                                   1
                                                                                                         51
                        Liquid Level Control Replacement Parts
Pneumatic Actuated
                        Series PFC
                        Liquid Level Controls
                        Components
                             Item     Part          Model                                  Weight
                             Number   Number        Number      Description               lbs. (kg)
                                                                    1
                                                                    2
LIQUID LEVEL CONTROLS
                        52
Liquid Level Control Replacement Parts
Float Actuated
Series 27-w
Liquid Level Controls
Components
 Item          Part     Model                          Weight     Series 27-w
 Number        Number   Number    Description         lbs. (kg)
                                                                                53
     Notes
notes
54
Flow Switch Replacement Parts
Flow Switches – Liquid
Series FS4-3
General Purpose Liquid Flow Switches
Components
  For                 Item      Part     Model                                                                  Weight
  Model               Number    Number   Number         Description                                             lbs. (kg)
  All models
  (except those below)
                      1         310451   FS4-15SS       Stainless steel paddle kit                               0.1 (.05)                        Series FS4-3
                                                                                                                                                                           FLOW SWITCHES
  FS4-3D
                      4         304300   FS1-17         SPDT switch (next to                                     0.3 (.14)
                                                        adjustment screw)
Note: Paddle kits include screws and washers.
                                                                                      COMM
                                                                                          ON
                                                                                                                              1"       2"       3"        6"
                                                    3
                                                                        NORM
                                                                NORM                 SED
                                                                               CLO
                                                                       OPEN
                                                                                                  CO RM
                                                                                                   NO
                                                                                                            4
                                                                                                    M
                                                                                                      M
                                                                                                       ON
                                                                                           OP
                                                                                             EN
                                                                               NO SED
                                                                               CL
                                                                                 RM
                                                                                 O
                                                                                                                             (25mm)
                                  2                                                                                                   (51mm)
                                                                                                                                                                  1
                                                                                                                                               (76mm)
(152mm)
               FLO
                  W
                                                                                                                                                                      55
                Flow Switch Replacement Parts
                Flow Switches – Liquid
                Series FS4-3t
                General Purpose Liquid Flow Switches
                Components
                     Item         Part            Model                                             Weight
                     Number       Number          Number                Description                lbs. (kg)
                               FLO
                                  W                                1"            1"         1/2"
Paddle Kit
FS4-3t
                56
Flow Switch Replacement Parts
Flow Switches – Liquid
Series FS5
General Purpose Liquid Flow Switches
Components
 Item        Part          Model                   Weight
 Number      Number        Number   Description   lbs. (kg)
Series FS5
                                                                                FLOW SWITCHES
                       1
Series FS5
                                                                           57
                Flow Switch Replacement Parts
                Series FS8-w
                General Purpose Liquid Flow Switches
                Components
                     Item        Part              Model                                                    Weight
                     Number      Number            Number       Description                                lbs. (kg)
                                               2
                                                                  (25mm)
                                                                           (51mm)
                                                                                    (76mm)             3
(152mm)
                58
Flow Switch Replacement Parts
Series FS250
General Purpose Liquid Flow Switches
Components
  Item           Part            Model                                        Weight
  Number         Number          Number         Description                  lbs. (kg)
                                                                                                                                          FLOW SWITCHES
                                                                                                                         FS254
                                                                                          (25mm)
                                                                                                   (51mm)
                                                                                                            (76mm)               3
(152mm)
                                                                                                                                     59
                Flow Switch Replacement Parts
                Flow Switches – Liquid
                                                                                                  Series FS1-w
                                                                                        1
                                           2
                                                                                        2
                60
Flow Switch Replacement Parts
                                                                                                    FLOW SWITCHES
                                                                                Series FS6-w
                                                                     1
                         2
                                                                     2
                                                                                               61
                Flow Switch Replacement Parts
                Flow Switches – Liquid
FS7-4
                     FS7-4
FLOW SWITCHES
                                                                                                                                 5
                                                                     1
                                                                                                     3 4
1" 6"
(25mm)
                                              2
                                              6
                                                                                                        (152mm)
                                                                                                                                12"
                                                                                       Series FS7-4 & FS7-4S Paddle           (305mm)
                                   Series FS7-4, FS7-4L & FS7-4S                                    Kit               Series FS7-4L Paddle Kit
                62
Flow Switch Replacement Parts
Flow Switches – Liquid
  FS7-4E
               3           306700      FS7-28      Bronze paddle kit            0.1 (.05)
  FS7-4W
                                                                                                                            FLOW SWITCHES
  FS7-4SE
               4           306800      FS7-28S     Stainless steel paddle kit   0.1 (.05)
  FS7-4SW
  FS7-4W
               5           307200      FS7-W-43    Gasket                       0.1 (.05)
  FS7-4SW
Note: Paddle kits include screws and washers.
1 1
                                                                                                  3 4
                                                                           5
                                                                                             1"         6"
(25mm)
2 (152mm)
                                                                                                                       63
                Flow Switch Replacement Parts
                Flow Switches – Air
                Series aF1
                Air Flow Switches
                Components
                     Item      Part          Model                                                  Weight
                     Number    Number        Number             Description                        lbs. (kg)
                                                                         3
                                                                         4
                64
Flow Switch Replacement Parts
Flow Switches – Air
Series aFe-1
Air Flow Switches
Components
  Item         Part               Model                              Weight
  Number       Number             Number        Description         lbs. (kg)
                                                                                                    FLOW SWITCHES
Note: Paddle kits include screws and washers.
                                                                                               65
                Flow Switch Replacement Parts
                Flow Switches – Air
                Series aF2
                Air Flow Switches
                Components
                     Item      Part               Model                              Weight
                     Number    Number             Number        Description         lbs. (kg)
                66
Flow Switch Replacement Parts
Flow Switches – Air
Series aF3
Air Flow Switches
Components
  Item           Part             Model                              Weight
  Number         Number           Number        Description         lbs. (kg)
                                                                                                  FLOW SWITCHES
                                                     1
                                                                                             67
                    Warranty & Return Policy
                    Warranty Policy                                                Return Goods Policy
                    McDonnell & Miller warrants for a period of two (2) years      Unused material may be returned for credit only with the
                    from the date of manufacture or one (1) year from date of      written or oral consent of McDonnell & Miller. This
                    installation, whichever comes first, that all McDonnell &      consent is in the form of an RGA number issued by
                    Miller and all Hoffman Specialty products furnished by it      McDonnell & Miller, and is subject to the following conditions.
                    are free from defects in materials and workmanship.
                                                                                   1. Materials must be unused, of current design, and in
                    McDonnell & Miller’s liability for any breach of this             original cartons.
                    Warranty shall be limited solely to replacement or repair
                                                                                   2. Credit will be issued based upon either a referenced
                    at the sole option of McDonnell & Miller, of any part or
                                                                                      invoice or product date code if an invoice is not
                    parts found to be defective during the Warranty Period
                                                                                      referenced. Requestor is to supply copy of the
                    providing the Product is properly installed and is being
                                                                                      referenced invoice if requested.
                    used for its intended purpose. Buyer must notify
                    McDonnell & Miller of any breach of this warranty, within      3. A 25% restocking charge will apply.
                    the aforementioned Warranty Period by notifying the            4. Unauthorized material returned to McDonnell & Miller
                    McDonnell & Miller representative with responsibility for         will be either refused or sent back to the sender freight
                    servicing the Buyer’s account. Further, product alleged to        collect by a carrier chosen by McDonnell & Miller.
                    be defective must be shipped by buyer to McDonnell &
                    Miller’s representative, transportation charges prepaid.       5. If material is received but subsequently found not to
                                                                                      have met the above conditions, it will be sent back to
                    It is expressly agreed that this shall be the sole and            the sender freight collect by a carrier chosen by
                    exclusive remedy of the buyer, under no circumstances             McDonnell & Miller.
                    shall McDonnell & Miller be liable for any costs. loss,
                    expense, damages, special damages, incidental damages          6. Products which are obsolete or made to special order
                    or consequential damages arising directly or indirectly           are not returnable.
                    form the design, manufacture, sale, or use or repair of
                    the product whether based upon warranty, contract,
                    negligence or strict liability. In no event will liability
                    exceed the purchase price of the product.
                    The warranty and limits of liability contained herein are in
                    lieu of all other warranties and liabilities expressed or
                    implied. All implied warranties or merchantability and
                    fitness for a particular purpose are hereby disclaimed by
                    McDonnell & Miller and excluded from the warranty.
                    McDonnell & Miller neither assumes nor authorizes any
                    person to assume for it, any other Warranty obligation in
                    connection with the sale of the Product. This Warranty
                    shall not apply to any product or parts of products which
                    (a) have been repaired or altered outside of authorized
                    McDonnell & Miller facilities; (b) have been subject to
                    misuse, negligence or accident; or (c) have been used in
                    a manner contrary to McDonnell & Miller instructions.
                    In the case of Products not manufactured by McDonnell &
                    Miller, there is no warranty from McDonnell & Miller, but
                    McDonnell & Miller will extend to the buyer any Warranty
                    from McDonnell & Miller’s supplier of such products
                    Warranty Procedure
WARRANTY & RETURN
                    68
Date Codes
McDonnell & Miller controls manufactured after 1972        See chart for more specific information on maintenance
feature a stamped date code, so you can easily check the   and replacement intervals. Below are guides to help you
life expectancy and recommended replacement intervals.     quickly locate and translate the date code on McDonnell
If a control has no date stamp replace it!                 & Miller controls.
                                                                                  41   =   2014
                                                                                  51   =   2015
                                                                                  61   =   2016
                                                                                  71   =   2017        K21
                                                                                  81   =   2018    Translatesto
                                                                                  91   =   2019    October 2012
                                                                                                                   69
                          Recommended Maintenance
                                                                                 IMPORTANT
                               • Product repairs made with non-McDonnell & Miller              manufacture.
                                 parts will invalidate our warranty as well as any
                                                                                         •     Use of water treatment can diminish product
                                 agency recognitions. Without this recognition the
                                                                                               life. In such cases, components should be
                                 product would no longer be eligible for use in listed
                                                                                               replaced on a more frequent basis.
                                 end-use equipment.
                                                                                             • Visually inspect the inside of the float
                               • Previously used controls should never be
                                                                                               chamber during the annual inspection.
                                 installed on a new system. Always install new
                                                                                               Partial disassembly may be required.
                                 controls on a new boiler or system.
                               • A more frequent replacement interval may be
                                 necessary based on the condition of the unit
                                 at time of inspection. McDonnell & Miller’s
                                 warranty is one (1) year from date of
                                 installation or two (2) years from the
                                 date of
                           Inspect all controls annually, and replace, repair or         McDonnell & Miller products must also be maintained
                           clean, as needed. All chambered units are to be blown         in accordance with the following ASME Code.
                           down per manufacturers instructions and local code
                           requirements. These requirements are to be determined
                           by the local service company, and are based on water
                           quality and system operation variables. Refer to the
                           installation instructions provided with the product for
                           specific assembly and test procedures.
                          70
Replacement Guidelines
Recommended
Replacement Intervals
                                                                                        Recommended
                                                                                         Replacement
                                                           Recommended                      Interval
      Product                   Series                      Maintenance                   (Maximum)
                           1575, 150S, 157S,           Blow down and test daily            15 years
                              158S, 159S                  inspect annually.
                              69, 169, 269,            Inspect and test annually.         10 years
                                369, 469
                                 67, 767            Blow down weekly. Inspect and         10 years
                                                            test annually.
                                 61, 63,            Blow down weekly. Inspect and         10 years
 Low Water Cut-Offs              64, 764                    test annually.
                                  42S                Blow down daily. Inspect and         10 years
                                                            test annually.
                                 93, 94,               Blow down and test daily.          15 years
                                193, 194               Inspect and test annually.
                        750, 751P/752P, PSE-800        Inspect and test annually.         15 years
                                RB-122E
                                 RB-24E                Inspect and test annually.         10 years
                            WFE/Uni-Match     ®
                                                       Inspect and test annually.         10 years
                         21, 221, 25-A, 51-S, 53,      Inspect and test annually.         15 years
   Water Feeders
                               851-S, 3155
  Inspect Annually
                           101-A, 47, 51, 247        Blow down weekly. Inspect and        10 years
                            847, 551-S, 851         replace cartridge valve annually.
                                  PFC                  Inspect and test annually.         15 years
Liquid Level Controls                                     Blow down weekly
                                  27-W                 Inspect and test annually.          5 years
    Replacement                   14-B                 Inspect and test annually.         10 years
 Blow Down Valves
    Replacement           751P/752P, PSE-800             Self cleaning probes.            10 years
      Probes                   RB-122E                     Inspect 5 years.
 Replacement Head         25-A, 42S, 51, 51-S,         Inspect and test annually.          5 years
  Mechanisms for          53, 61, 63, 64, 67, 93
Commercial/Industrial       94, 150S, 157S,
   Applications                 193, 194
                                                       Inspect and test annually.         10 years
   Flow Switches           FS1, FS4-3, FS5,
                          FS43T, FS6, FS7-4,
                                                                                                            REPLACEMENT GUIDELINES
                                                                                                       71
 Notes
notes
notes
notes
We’re a global team unified in a common purpose: creating advanced technology solutions to
the world’s water challenges. Developing new technologies that will improve the way water is
used, conserved, and re-used in the future is central to our work. Our products and services move,
treat, analyze, monitor and return water to the environment, in public utility, industrial, residential
and commercial building services, and agricultural settings. With its October 2016 acquisition of
Sensus, Xylem added smart metering, network technologies and advanced data analytics for water,
gas and electric utilities to its portfolio of solutions. In more than 150 countries, we have strong,
long-standing relationships with customers who know us for our powerful combination of leading
product brands and applications expertise with a strong focus on developing comprehensive,
sustainable solutions.
                                Xylem Inc.
                                8200 N. Austin Avenue
                                Morton Grove, Illinois 60053
                                Phone: (847) 966-3700
                                Fax: (847) 965-8379
                                www.mcdonnellmiller.com
                                McDonnell & Miller is a trademark of Xylem Inc. or one of its subsidiaries.
                                © 2017 Xylem Inc. MM-701E November 2017