Print-Toyota Service Information 11/3/17, 9(18 pm
Print Exit
REAR SUSPENSION REAR LEAF SPRING(for 4WD and Pre-Runner) INSTALLATION
CAUTION / NOTICE / HINT
HINT:
· Use the same procedure for the RH and LH sides.
· The procedure listed below is for the LH side.
PROCEDURE
1.INSTALL REAR LEAF SPRING ASSEMBLY LH 48220
a. Install the rear leaf spring assembly LH to the vehicle body.
2.INSTALL REAR UPPER SPRING SHACKLE BUSH 48210A
a. Install 2 new rear upper spring shackle bushes to the vehicle frame.
3.INSTALL NO. 2 REAR SPRING SHACKLE SUB-ASSEMBLY
a. Install the No. 2 rear spring shackle sub-assembly to the rear leaf spring assembly LH and vehicle frame.
4.TEMPORARILY INSTALL SPRING SHACKLE INNER PLATE
a.
*a Bottom of Vehicle
Temporarily install the spring shackle inner plate to the No. 2 rear spring shackle sub-assembly with the 2
washers and 2 nuts shown in the illustration.
HINT:
After stabilizing the suspension, tighten the nuts.
https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…/manual/repair/contents/RM100000000LIC3.html?PUB_TYPE=RM&MODE=1 Page 1 of 3
Print-Toyota Service Information 11/3/17, 9(18 pm
5.TEMPORARILY INSTALL REAR LEAF SPRING PIN BOLT
a. Temporarily install the rear leaf spring pin bolt with the washer and nut.
HINT:
· The pin bolt can be installed from either side of the spring.
· After stabilizing the suspension, tighten the nut.
6.TEMPORARILY INSTALL REAR SPRING U BOLT 48046A
a. Temporarily install the spring U bolt seat sub-assembly and rear spring bumper with the 2 rear spring U
bolts, 4 washers and 4 nuts.
HINT:
When tightening the U bolts, tighten the nuts in diagonal pairs.
7.INSTALL REAR SHOCK ABSORBER ASSEMBLY LH 48540
Click hereSuspension>REAR SUSPENSION>REAR SHOCK ABSORBER(for 4WD and Pre-Runner)>INSTALLATION
8.CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY 46430
a. Connect the No. 3 parking brake cable assembly with the bolt.
Torque:
14 N*m (143 kgf*cm, 10 ft.*lbf)
9.STABILIZE SUSPENSION
Click hereSuspension>REAR SUSPENSION>REAR SHOCK ABSORBER(for 4WD and Pre-Runner)>INSTALLATION
10.TIGHTEN SPRING SHACKLE INNER PLATE
a. Tighten the spring shackle inner plate with the 2 nuts.
Torque:
60 N*m (612 kgf*cm, 44 ft.*lbf)
11.TIGHTEN REAR SPRING PIN BOLT
a. Tighten the rear spring pin nut.
Torque:
120 N*m (1224 kgf*cm, 89 ft.*lbf)
12.TIGHTEN SPRING U BOLT SEAT SUB-ASSEMBLY LH 48047
a. Tighten the set nut.
Torque:
68 N*m (693 kgf*cm, 50 ft.*lbf)
https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000LIC3.html?PUB_TYPE=RM&MODE=1 Page 2 of 3
Print-Toyota Service Information 11/3/17, 9(18 pm
13.INSTALL REAR WHEEL
Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL>INSTALLATION
14.INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (w/ Automatic 89408C
Headlight Beam Level Control System)
Click hereVehicle Exterior>LIGHTING (EXT)>HEIGHT CONTROL SENSOR>INSTALLATION
© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.
https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000LIC3.html?PUB_TYPE=RM&MODE=1 Page 3 of 3
