SM Ai16
SM Ai16
M523A0000y / SM_AI16
User Manual
This manual provides information for the assembly, wiring, configuration and
maintenance of the SM_AI16 module.
SE-M523-USR
www.schneider-electric.com
10/12/2019                                                                                           User Manual – SM_AI16
Change Control
                   Rev           Date                                            Description
              01         10-12-2019         Initial edition
General Information
             The Saitel platform and all its components have been developed in accordance to the requirements
             for a quality management system, complying with the ISO 9001:2015 Norm.
Reference Documents
              Manual                                    Document Code
              Easergy Builder user manual               FTE-S856-MSS
Baseline 11.06.12_6904
                                                                       19.06.24.12.22.30
              Linux                              Lnx
Content
              1     SAFETY & HEALTH ................................................................................................4
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Content
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1.1 Introduction
                     Information of Security
Important information
             Read these instructions carefully and look at the equipment to become familiar with the device
             before trying to install, operate, service or maintain it. In this manual you can find different types of
             messages associated with situations that have different level of risk for people and / or for the
             equipment.
                                                          DANGER
               DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
               injury.
                                                           WARNING
               WARNING indicates a hazardous situation which, if not avoided, could result in death or
               serious injury.
                                                              NOTICE
               NOTICE is used to address practices not related to physical injury. The safety alert symbol shall
               not be used with this signal word.
To Keep in Mind
             Electrical equipment should be installed, operated, serviced, and maintained only by qualified
             personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
             the use of this material.
             A qualified person is who fulfill with requirements in paragraph 1.21.2.
                     Presentation
             This manual provides information for a safe handling, commissioning and testing. This Safety
             chapter also includes descriptions of the labels on the equipment.
             Documentation for equipment ordered from Schneider Electric is dispatched separately from
             manufactured goods and may not be received at the same time. Therefore, this guide is provided
             to ensure that printed information which may be present on the equipment is fully understood by
             the recipient.
              The technical data in this safety guide is typical only, see the technical data section of the user
              manual for specific details of a particular equipment.
                            Before carrying out any work on the equipment the user should be familiar with the
                            contents of this Safety chapter and the ratings on the equipment’s rating label.
                            THE SAFETY SECTION MUST BE READ BEFORE STARTING ANY WORK ON
                            THE EQUIPMENT.
              The information in this section is intended to get that equipment is properly installed and handled in
              order to maintain it in safety conditions. It is assumed that everyone who will be associated with the
              equipment will be familiar with the contents of that Safety section.
              When electrical equipment is in operation, dangerous voltages will be present in certain parts of the
              equipment. Failure to observe warning notices, an incorrect or improper use may endanger
              personnel and equipment and also cause personal injury or physical damage.
                                                            WARNING
                  Before working with the terminal of connection, the device must be turned off and disconnected
                  of the feeding.
              Proper and safe operation of the equipment depends on appropriate shipping and handling, proper
              storage, installation and commissioning, and on careful operation, maintenance and servicing. For
              this reason only qualified personnel may work on or operate the equipment.
              Qualified personnel are individuals who:
• Have read and understood the information on the device and its user manual.
              •     Are familiar with the installation, commissioning, and operation of the equipment and of the
                    system to which it is being connected.
              •     Are able to safely perform switching operations in accordance with accepted safety engineering
                    practices and are authorized to energize and de-energize equipment and to isolate, ground,
                    and label it.
              •     Are trained in the care and use of safety apparatus in accordance with safety engineering
                    practices.
              Before the equipment is installed or commissioned, the user must understand the following
              symbols, which may be used on the equipment or referred to in the user documentation.
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Table 1 – Symbols
             There are several acquisition blocks in Saitel DP that use dangerous tensions (> 50 V). The user is
             responsible to check that the characteristics of each device are adapted and convenient for his
             installation. The user should read the instructions of installation before proceeding to the use or
             maintenance of the devices. Not following these instructions can be dangerous for the people and
             the devices.
             Not following these instructions can be dangerous for the people and the devices.
                                                              DANGER
                 Devices that handle dangerous tensions are marked with a sticker on the front label (size: 12,5
                 mm). This label must be visible all the time while the module is installed on the backplane.
              •     SM_DO16R and SM_DO32T: These modules do not handle high voltages, they will not be
                    marked at the factory. These modules must be marked to inform about the risk when some
                    equipment that manage voltage higher than 50 V are connected to digital outputs.
              It is recommended to install the RTU inside a cabinet with a key. This cabinet only should be
              opened by a qualified person.
                                                                    WARNING
                  If this type of cabinet isn't available, a barrier must be installed in order to avoid an accidental
                  contact with these dangerous elements. This barrier only should can be removed using a
                  special tool.
                  If the barrier has to be removed in order to access to equipment, personnel responsible for the
                  task must be sure that the barrier is installed again when the task is finished.
                  While the RTU is accessible for a user, all people must follow all instructions to prevent
                  electrical risk or discharges.
                  Not following these instructions can give like result that the device do not work properly
                  or even can damage to the people or devices.
                             An electrical risk symbol with enough size must be included on the cabinet’s door or
                             on the barrier.
                                                                 NOTICE
                  Terminals will not be accessible to the user directly once it has made the installation of the
                  device. The cabinet will have to remain closed with key or the screen of installed protection.
              The cabinet or installation must have a general switch placed just in the cable entry of the
              installation (see paragraph 1.7.1 )
              For the cleaning of the device it is only necessary using a dry cloth by the surface when it detects
              excessive presence of dust or any element deposited on the surface.
                                                                    WARNING
                  Don’t use liquid products of cleanliness due to the presence of active parts.
              Because of the variety of uses of the product, the managers of the application and use of this
              device of control will have to take the measures to ensure the fulfillment of all the requests of
              security and provision of each application. The requests do reference to the applicable laws,
              regulations, codes and standard.
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1.5 Earthing
                                                                 WARNING
                 Before energizer the device, it has to be placed to earth properly such as it indicates in sections
                 1.5.1 and 1.5.2 .
                 When installing the device, ground is the first thing that should be connected and the last one
                 that should be disconnected.
• Improve the behavior in EMC and derive perturbations to earth (functional Earth).
                         Electrical Safety
             Only qualified personnel, with knowledge about hazards associate with electrical equipment can
             install Saitel DP. In general, the installation will be following IEC 61010-1 recommendations to be
             compliant with this norm.
                                                                 WARNING
                 All devices with high voltage must be disconnected before dismount a module.
             A dedicated connection with green/yellow wire should be used to assure electric continuity to the
             installation protective earth. Section of these wires must be enough in order to support 25 A
             (ground bonding test).
             Figure 2 – Yellow and Green cable for earthing.
             The design and installation of the cabinet is responsible for compliance with all the existing
             international and national electrical codes concerning protective grounding of any device.
                                                                 WARNING
                 According to Electrical Safety:
                                                                 WARNING
                Never connect modules on the backplanes if the power supply hasn’t been disconnected of all
                circuits with high voltages.
              The only modules with a ground connection are the power supplies (SM_PS and SM_PS40). Both
              must be connected to the ground of the cabinet.
                                                            WARNING
                The enclosure ONLY should be removed when is strictly necessary, because this action has a
                risk for the equipment:
• Before removing the enclosure, the operator must be equipotential with the equipment.
• Avoid touching the electronic. The board must be always manipulated for the edges.
• If the equipment has to be passed between two persons, both must be equipotential.
• Put the module always on an antistatic surface or on a surface equipotential with you.
                    •   During the storage and transport, the module will remain in the packaging.
                Not following these instructions can give like result that the device do not work properly
                or even can damage to the people or devices.
                        Protective Elements
              The cabinet's engineering and installation must include a general automatic switch next to the
              cables' input in the cabinet; once the door is opened, high voltages must be interrupted inside. This
              switch must be located at a place which is not accessible by a third person while the operator is
              using the boards in the cabinet.
              Moreover, the installation will incorporate a circuit breaker of 5A next to the cabinet protecting it
              from possible overcurrent in the power supply.
              Both switches will be labeled with the symbol O as "Off" and I as “On”.
                                                                 WARNING
                The connection / disconnection switch must be installed in a fixed element (for example the wall
                of the cabinet) and it mustn’t break any earthing wire.
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                       Environmental Conditions
             The protection degree of the device is IP20. It is designed only for his use in interiors. If it is
             necessary for his use in some external surroundings, it has to mount in a cabinet or specific
             accommodation that contributes a degree of protection IP54, protected against the dust and water.
             The electronic cards of the modules will be able to be tropicalized or no according to the option of
             setting chosen. The tropicalized used is the AVR80, of the company ABchimie. It can consult all the
             technical information of this type of finishing in http://www.abchimie.com/.
             Other data to take into account about the environmental are:
             •     Temperature range in operation: Between -40 ºC and 70 ºC. (IEC 60068-2-1 and IEC 60068-2-
                   2).
                       Storage Conditions
             The continuous exhibition to some high levels of humidity during the storage can cause damages
             to the electronic components and reduce the useful life of the device.
             We recommend that, in the enclosure of storage, the relative humidity do not exceed 50%.
             Once that the Saitel devices have been unpacked, recommend that they are energized inside the
             three following months. When it installs an electrical device, it has to leave sufficient time for the
             acclimatization to the temperature acclimatize of the environment, before the activation. Once the
             equipment has been unpacked, it is recommended that it be energized within the following three
             months.
                                                               NOTICE
                 On the “Technical data” zone, you can see relevant information about the input and output
                 voltage in the module. Any voltage greater than 50 V must be consider as a high voltage.
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Content
              2     GENERAL DESCRIPTION OF SM_AI16 ...............................................................14
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             The Saitel DP platform is a complete set of devices provided by Schneider Electric for real-time
             control applications and power line automation. It is a high-technology platform which gives a
             solution to the business areas of Schneider Electric.
             The following figures show a Saitel DP in chassis (left) and in backplane (right).
             Figure 4 - Saitel DP in Chassis and Backplane
             Saitel DP’s design has been optimized to meet the most demanding requirements of multiple
             sectors:
• Safety and reliability requirements for power, gas, water, residual water supply, etc.
• Local monitoring and control with data sharing capabilities of plant-distributed devices.
             •   One of the most remarkable features of Saitel DP is its modular design. All I/O, CPU, power
                 supply and communication modules have an identical format, sharing the same enclosure.
             Figure 5 - Saitel DP architecture
               The SM_AI16 module supports up to 16 configurable analog inputs, with 2 removable terminal
               blocks to connect 8 analog inputs.
• A controller block
               •      An indication block
               Figure 6 – SM_AI16 Front view
                                                                NOTICE
                   From revision C0 and later, this module allows be inserted and removed from a live
                   backplane (hot-swaping). In addition, the module provides protection against overvoltage,
                   undervoltage, overcurrent and inrush current.
               Each analog input block admits eight channels in differential configuration, which perform the
               following functions:
               •      Multirange voltage inputs, with the possibility of injecting current signals using an external
                      resistor (250 Ω). Accuracy of 0.1% between input terminals (included in the terminal blocks).
               •      Double input protection against electromagnetic disturbance; by surge arrester (in common and
                      differential mode) and TVS (in differential mode)
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Controller Block
                   The controller block performs all the analog inputs preprocessing, which allows configuring the
                   following parameters separately:
• Input range.
• Measurement scaling.
                   •   The parameters below can also be configured in the real-time database for analog inputs:
                             o   Scaling at engineering units.
                             o   Up to 4 out-of-range alarms.
                             o   Change threshold and event generation.
2.3 Interfaces
Depending on the ordering options, A1 or A2, the following interfaces are available on the front:
Ordering options:
• A2: Use flat ribbon and external terminal blocks for field connections.
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Content
             3       PHYSICAL MOUNTING & INSTALLING ...............................................................19
3.1 Installation
              Handling
                                                                    WARNING
                  The electrostatic discharges may damage semi-conducive devices within the module, if the
                  connector pins are in contact with the backplane.
              •     You should handle the module from the front side, as far as possible from the backplane
                    connectors.
• You should keep the module in its antistatic bag or packaging box, when unused.
             When using a power supply such as the SM_PS or SM_PS40 module, it must be located in the
             position 1 (slot1 left-hand side). In redundant-power supply configurations, there must be two
             reserved positions for the two power supply modules. These positions must be 1 and 2.
Remaining modules can be located in any position (slot) within the chassis.
              Modules must be grouped to minimize the adverse effects caused by noise and heat, therefore,
              modules, and more specifically the CPU modules, must be placed as far as possible from the
              modules which operate at alternating currents or high currents.
              If the system has redundant CPUs, both control modules must be put together in the backplane
                                                                  WARNING
                  The voltage input for the backplane is 5.4 ± 0.2 VDC. The external voltage input isn't protected
                  against overvoltage nor polarity inversion, so an incorrect wiring or an incorrect adjustment of
                  the supply voltage could damage electronic.
              The SM_PS and SM_PS40 modules (power-supplies) are scalable to supply power to the modules
              connected to the backplane, as required. When using auxiliary power supplies, it is necessary to
              scale them depending on the installed Saitel DP modules.
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             The consumption of all modules will be added plus a safety margin (between 20% and 50% of the
             full power). The power supply efficiency typically, 70 - 90% shall also be considered, in order to
             protect the chassis and power supply from overloading.
             The maximum power requirement for each SM_AI16 module is: 2.4 W.
             Mounting Procedure
             To mount the module in the backplane, please follow the following instructions:
             •   Mount the module at the desired position within the backplane and verify that the rear rails are
                 properly mounted using the pre-drilled holes on the backplane.
             •   Firmly press the module to assure the connector fits in the backplane connector properly.
                 Check whether the module is correctly mounted to the backplane base.
• Fix the module to the backplane using the screw located at the top.
             Configuration Switches
             The module’s identification and Profibus communication speed can be set using the microswitches
             on the module's rear panel. Each microswitch has the following functions:
             The module’s identification must be unique, selecting between 1 and 96 using microswitches 1 to
             7. The address 0 and from 97 to 127 are reserved and never can be assigned. In other case,
             several messages are generated when the system boot.
             The address definition will be as follows:
                              P1*20 + P2*21 + P3*22 + P4*23 + P5*24 + P6*25 + P7*26
             Assuming Px is the value assigned to the position of microswitch x (0 is OFF and 1 is ON). For
             example, if switches 2, 4 and 5 are in the ON position, the Profibus address of the module is 26.
             The Profibus communication speed must be the same for all Saitel DP modules, which is
             determined by the speed of the master, configured by software, in the control module. The speed is
             set using microswitches 9, 10 and 11 as shown in the following table:
                                                     NOTICE
               For optimal system performance is recommended to set the Profibus rate to 1.5
               Mbaud. Microswitches 8 and 12 are reserved and must be set to OFF.
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                                                        NOTICE
                  The resistor shown in the previous picture, only is necessary if you need measure
                  current instead of voltage.
               Figure below shows the electrical diagram for this terminal block:
               Figure 13 – TB_AI8/N – Electrical diagram
TB_AI8/N by Weidmüller
                Manufacturer                      Weidmüller
                Reference (code)                  TB_AI8N (7508000585)
                Assembly                          DIN rail
                Rated voltage UN                  60 VRMS/VDC (max).
                Number of wires                   32
                Dimensions                        90 x 70 mm
                Maximum current capacity          1.5 A (per branch)
                Field connector                   16-way PCB terminal connector
                Connector type                    PCB header with fixing screws
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             Figure below shows the electrical diagram for this terminal block:
             Figure 15 – TB_AI8N – Electrical diagram
                                                                        NOTICE
                 The 250Ω-resistor for conversion isn’t included in the terminal block.
             •      ST1 and ST2: Indicate whether there is a hardware malfunction in the specific block.
             This module integrates a watchdog mechanism to detect hardware malfunctions in the two input
             blocks. Furthermore, the user may also define up to 4 different alarm levels, that is, lower-level and
             high-level alarms.
             The front indicators inform about the module status according to the following table:
                                       Blinking                           On                               Off
                  DIA   RUN     STx   Description
                                      If the address is correct, the type of the module is different to the configured for this address (and a module
                                      with correct type and this address isn’t inserted on the bus). (1)
                                      Module not configured or disconnected. If the module is connected, the address is between 1 and 96 but this
                                      address haven’t been configured. (2)
                                      It lights briefly during startup. If it remains on, an malfunction has been detected in the firmware or during the
                                      startup process. (3)
• (1): Check the type of the module and the selected address (rear switches).
              •   (2): Check that the module is properly inserted in the bus and that the assigned address is
                  correct.
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Content
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                                                        NOTICE
              From here onward, the user is supposed to be familiar with the general use of Easergy Builder.
              For additional information about this tool, please refer to the Easergy Builder manual.
             In the Workspace of Easergy Builder, create a new RTU using       button or pressing right button
             of the mouse in an empty area of the RTUs tree:
             Figure 16 – Create a new RTU
             Pressing button   next to the graphical of the backplane, you can add, remove or change the I/O
             modules included on the default configuration.
             Figure 17 – Modify the I/O modules
             The user needs understand some basic concepts about Saitel DP before configuring the
             acquisition:
                1. An Backplane is a set of I/O modules connected to a CPU and a Power Supply.
                2. An SM is a Saitel DP input/output module.
                3. Each I/O module is allocated to a unique address in the backplane.
                4. The Addressing Procedure is is carried out manually through the switches of each
                   module. In Easergy it is necessary to match this address with the one shown by said
                   switches. More information in 3.1.4 .
              This window allows to add or remove module in the backplane. Use button             to add new modules
              and       to remove a module.
              Figure 19 – Adding new I/O modules
              The address for each module is displayed under its picture and it can be changed using        . The
              address for each module must be the same that is indicated with its rear switches.
              Figure 20 – Change address
              Use button      to configure the time parameters of the polling and digital filtering:
              Figure 21 – Profibus configuration
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To create a new configuration, select RTU in the tree and pulse right button of the mouse or use
                 button.
             Figure 22 – New Configuration
             If the field "Create acquisition points defined in the RTU" is marked, all points of the local
             acquisition of the acquisition blocks included in the default acquisition configuration associated with
             the RTU will be included in coreDb.
             For example, if a SM_CPU866e has a backplane with a SM_DO16R module, if "Create
             acquisition points defined in the RTU", following points are generated:
Within the configuration, pressing double in laq we can change the address of the modules again.
             The local acquisition Device for Saitel DP is named “laq” and it is created by default for each Saitel
             DP configuration.
             Figure 24 – Configuring local acquisition for Saitel DP
             The laq Device supports communication between inputs and the outputs managed by the
             acquisition blocks and coreDb points. The first step to configure the acquisition settings is including
             all I/O modules in the backplane.
                                                                                                 R&D Digital Seville
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              SM_AI16 Signals
             The following figure shows a configuration panel when a backplane consists of a SM_CPU866e
             and a SM_AI16 module. By selecting the SM_AI16 module you can see the following window:
              Figure 26 – SM_AI16 Module configuration
              This module includes 16 analog signals to be configured. Each signal has associated the following
              fields:
              •   AI x: Signal description. This value can be changed although it does not affect the signal’s
                  identification, as its identification label, which is automatically attached, is internal and cannot
                  be changed. This is applicable to all signal descriptions in all modules.
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               •   EGU: Flag indicating whether engineering units are considered. El value “N” indicates
                   “engineering units” (the Bin output will be between EMIN and EMAX) and the value “Y”
                   indicates “counts”. These signals when configured in counts can take a value between:
• EMin: Minimum value expressed in engineering units. The range is: -32768 to 32767.
• EMax: Maximum value expressed in engineering units. The range is: -32768 to 32767.
               •   The “AC FILTER” field is associated to a band rejection filter at 50/60 Hz to avoid the
                   damaging effects of network noise. If no filter needs to be used, set NONE.
2 BBB CC DDDD
• 2: The first number of its coordinate for all Saitel DP local acquisition signals will be 2.
               •   BBB: Three digits to indicate the point address according to the previous communication
                   protocol. In the case of Profibus-DP, the address range is from 000 to 125.
               •   DDDD: Number of the signal within each type, that is, it does not need to match the physical
                   position. The first signal of a type will be 0000, the second will be 0001 ..., with all the types of
                   the previous point.
               Information in CoreDb
               Each SM_AI’s signal is associated to a coreDb register in the status and command table using its
               laq coordinate as source:
Status Table
               Figure 27 – Status points
Analog Points
                Figure 28 – Analog points
                These points and other diagnostic points (D001_STS_COMM and D001_STS_DIAG) can be
                created automatically when the module is included in the backplane, but they can be created
                manually using the claq’s wizard.
                In order to include a point manually, please create a new point, select laq as Source Device, click
                right-button on the field Source Coordinates and select Launch Point wizard:
                Select the module in which it wants to create these points and then select the point to be created.
                Only not created point will be shown in the list.
                The following diagnostic points can be added for a SM_AI16 module:
• STS_COMM: Module offline. Value 1 indicates that there is not communication with the module
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• SM_CPU866  webTool
             •   SM_CPU866e  webApp
             The calibration is done separately for each channel.
             To calibrate a specific SM_AI16 module, press “Calibrate” button on the table. Then, the following
             screen appears:
             Figure 32 – SM_AI16 module calibration
              Each input must be calibrated separately, by pressing the “Start” button which is associated to
              each signal in the “Calibration” column.
              When calibration starts, the following message is shown:
              When the calibrator is connected to terminals AI1+ (red cable) and AI1- (black cable), the system
              will wait for the calibrator to supply 0 V. Then, press “Ok”. Subsequently, the system asks the user
              to wait while the input is calibrated for 0 V.
              Then, the following message is shown:
              As described for the previous step, supply 5 V through the calibrator and then press “Ok”. The
              system will start the calibration for this voltage level.
              When the operation finishes, the following message will appear:
The calibration values depend on the signal range assigned in Easergy Builder.
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             For example, following picture shows a tab corresponding to a SM_AI16 module. All its signals are
             displayed with the value and quality information.
             Figure 34 – SM_AI16 module calibration
             To start the calibration of an analog input, just click on the “calibrate” button for the signal to
             calibrate. A window will pop with the instruction that the user must follow. Please consider that if
             the point has no good quality or it is blocked, calibration will not start.
              webApp vs webTool
             webApp and Webtool are remote user interfaces for consulting, monitoring and maintenance tasks.
             Once the username and password have been entered, you can access to the main window and,
             depending on the web tool, several sections are available.
              •     webApp is used with SM_CPU866e
                                                                NOTICE
                  webApp has been designed to work only with the cyber security brick. This functionality is not
                  available in systems that don’t include the cyber security brick and doesn’t work in systems without
                  the external web server either. Pages are loaded dynamically according to the user’s roles.
When use webApp, the following message is shown previously to access the tool:
              Using webApp
              Saitel webApp includes an access management allowing to control users who can login in the tool.
              To access webApp, write https://< CPU IP address> in the navigation address bar, where <CPU
              IP address> must be changed for the correct IP address.
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             Write the Username and Password in order to access the webApp’s main window.
             This screen contains 5 menus:
• Home
• Diagnostic
• Maintenance
             •   Settings
Home Tab
             •   Device Information. It is possible to add the names of the operators who have used or
                 configured the equipment or a specific custom note that can be viewed each time a connection
                 is established to this RTU. This information can be changed using button “Edit”, next to “Device
                 information”.
             •   Location. The GPS coordinates for the RTU location (place, latitude, longitude, and altitude)
                 should be entered here by the installer. Location is not set automatically. The image must be
                 included manually by clicking button      on the map.
             •   Image associated to the RTU. It could be useful to include a location map corresponding to the
                 GPS coordinates. Use button         on the graphic zone to do it.
             •   Notes. This zone allows the user to include notes that are shown to other users. Use button
                            too add new notes.
               •   Factory information: This zone shows the manufacturer, model and the version of the
                   software loaded on the HU module. Using button        next to the text “Factory Information”, it is
                   also possible to include an image of the particular RTU or CPU for identification purposes.
Monitoring and Control
               On the other hand, the “Monitoring and control  Data” allows to monitor the information of each
               coreDb table:
• Command page: For sending change of state commands based on the digital data.
               For all types of points, each page has the same format. If the user locks the signal and click in
               in the “value” column, the value of the correspondent signal can be changed.
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             If the user locks the signal and click in       in the “quality” column, the value of the correspondent
             signal can be changed.
             Each code of quality bit has a different meaning. See next tables to know the description of each
             one.
             Table 5 Local quality bits
0x00000000 OK
0x00000040 The point has not yet been written into the database (No refresh)
0x00000100 The value of the item has exceeded Highest Limit Alarm.
0x00000200 The value of the item has exceeded High Limit Alarm.
0x00000400 The value of the point has fallen down of Low Limit Alarm.
0x00000800 The value of the point has fallen down of Lowest Limit Alarm.
0x00000000 OK
0x00400000 The point has not yet been written into the database.
                                                             NOTICE
                If more than one error is detected for a signal, the hexadecimal value monitored for quality bits
                will result from the sum of all. For example:
                0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has
                been a carry on a counter or a roll-over. The value 0x00000003 would appear monitored.
Maintenance
               In the “Maintenance” section, the acquisition module can be calibrated. For more detailed
               information go to section 4.3.
               Using WebTool
               Saitel Webtool is the tool used for maintenance and monitoring of Saitel RTUs which is supplied
               with the baseline software platform. The values of all the coreDb signals in real-time can be
               monitored through the Saitel webtool as well as the quality data related to these values.
               Saitel webTool has an access control that allows differentiating the users who are able to connect.
               To get the window access, please write https://< CPU IP address> in the navigation address bar.
               If the browser has been correctly configured, and the remote equipment is connected to the PC,
               the login window will prompt:
               Figure 40 – Login window of Saitel webTool
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             Once the username and the password are introduced in the login window, the main workspace is
             displayed:
             Figure 41 – Initial screen of Saitel Webtool
             •   Information about the user who opened the session (Login: admin).
             This window shows:
• Information about the user who opened the session (Login: admin).
             •   The main menu is located on the left side of the screen. Each button gives access to all the
                 information of the RTU:
                      o    Information: General information about the CPU configuration.
                      o    Monitoring: Gives access to the coreDb tables and the values for each register and
                           field.
                      o    Bins: Gives access to the devices that have been configured in the RTU.
                      o    Network configuration: Gives information about the physical devices and rooters.
             Information
             Clicking Information on the main menu, you can see general information about the system.
             The following real-time information can be monitored on this menu:
• System’s Configuration
• Hardware Status
• Synchronization Status
             •   Software Versions
             Figure 42 – Information section
              Monitoring
              The top area of the screen includes the following information for any signal type (go to “Monitoring
               Status”, “Monitoring  Command”, “Monitoring  Analog” or “Monitoring  Setpoint”):
              For each kind of modules, the information will be included in different tables. In the case of the
              SM_AI16 module, the information for the acquisition points can be found in the Status and Analog
              screen.
              Table 7 – Diagnostic points for SM_AI16
Coordinate Description
Name DDDD
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             •     Value: Current value of the signal. This value is retrieved from the signal’s source and it is
                   updated in Saitel Webtool according to the refresh period specified in the RT field.
• QF: Current quality flags of the value displayed for this signal
                                                              NOTICE
                 If the value of the quality bit associated to the signal is “Unrefreshed” (0x00000040) or “Invalid”
                 (0x00000080), the signal value will be “???”.
             Clinking in “Set”, the value and the quality flag can be modified.
             Figure 45 – Set Value screen
             Each code of quality bit has a different meaning. See next tables to know the description of each
             one.
             Table 8 - Local quality bits
0x00000000 OK
0x00000040 The point has not yet been written into the database (No refresh)
0x00000100 The value of the item has exceeded Highest Limit Alarm.
0x00000200 The value of the item has exceeded High Limit Alarm.
0x00000400 The value of the point has fallen down of Low Limit Alarm.
0x00000800 The value of the point has fallen down of Lowest Limit Alarm.
0x00000000 OK
0x00400000 The point has not yet been written into the database.
                                                                NOTICE
                   If more than one error is detected for a signal, the hexadecimal value monitored for quality bits
                   will result from the sum of all. For example:
                   0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has
                   been a carry on a counter or a roll-over. The value 0x00000003 would appear monitored.
               •     Blocked: This checkbox indicates whether the signal’s source is blocked or not, that is, if the
                     signal’s value is refreshed with the changes made to the source’s value. If blocked, the number
                     displayed in the VALUE field can be edited. This change can be sent to the CPU using the SET
                     button. Therefore, the signal’s value in coreDb will be modified. If it is unblocked, the value can
                     also be changed, although it will be a temporary change as it will be restored automatically in
                     the next refresh.
               •     For security reasons, the sources of command and setpoint signals cannot be blocked, so this
                     field is not included in the corresponding screens.
Bins
               Clicking Bins, you can view all the Devices configured in the RTU. This screen can be used to
               calibrate the analog signals. For more details, go to section 4.3.
Network Configuration
               Information about the network devices and the routers configured in the system. For more
               information about these elements, please refer to the WebTool manual.
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             Once the backplane is configured, the CPU module (866 or 866e) already knows the type of
             acquisition blocks that are been installed and their corresponding addresses.
             To update the software of the SM_AI16 module, you need:
             •   SM_AI16 module must be correctly addressed and working fine in the backplane (LED Run
                 must be blinking).
             •   ST_AI16_C0.bin file with the new version. This file must be available in the flash folder of the
                 CPU. If not, you can contact Schneider Electric in order to ask for it. Use an SFTP client and
                 transfer this binary file into the CPU flash folder.
             The console tool can be executed using any commercial tool for serial or SSH connection. In this
             manual, PuTTy software is used.
             Open a serial connection as follow:
             Figure 46 – PuTTY configuration
             SSH connection via Ethernet can be used too. More information about the console use in the CPU
             user manual. In the following picture, CPU866e is used:
             Figure 47 – SSH connection
                                                                NOTICE
                If the baseline includes the cybersecurity brick, you need to login in the console with Installer.
                No other user has permissions to execute this operation. Please, consult the CPU user manual
                for more information.
              If the file ST_AI16_C0.bin is available in the flash folder, use the following command to upgrade the
              software of SM_AI16 modules:
              Table 10 – Upgrading SM_AI16 software.
                                                                NOTICE
                The name of these files can be different depending on the version of the modules.
              <nº of slave> could be a specific number or 0. If you use 0 as number of slave, all installed
              modules of this type (depending on the software file) will be updated.
              <Module nº> could be a specific number between 1 and 96. It corresponds with the address of the
              SM_AI16 module to be updated.
              If the path isn’t indicated in the <software file> the file must be stored in /flash/cfgFiles if you are
              using SM_CPU866 or /mnt/flash/cfgFiles if SM_CPU866e.
                                                       Pag 49
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       Hardware Specifications
       Number of inputs                              16 (2 blocks with 8 outputs each)
       Type of inputs                                Voltage
                                                     Current (using an external resistor of 250 Ω)
       Consumption                                   2.4 W
       Weight                                        638 g
       Dimensions                                    245 x 170 x 45 mm
       Protection                                    Module: Overvoltage, undervoltage, overcurrent, inrush current and short-circuit
                                                     Inputs: Double protection:
       Accuracy                                      0.1%
       Isolation                                     Between acquisition blocks: By optocoupler 2.5 kVRMS
                                                     Between acquisition and control blocks: By optocoupler 2.5 kVRMS
       Transient voltage protection (DO and Pol)     Peak pulse power dissipation up to 4.2 J (for 2 ms).
       Interfaces
       A1 option (Terminals)                       Two 20-way terminal block
                                                   Recommended wire: Low voltage computer with 20 x 0.14 by EMELEC
       A2 option (Flat ribbon)                     Two 20-way flat ribbon
       Software
       Line noise filtering                        80 dB rejection for 50/60 Hz
       Preprocessing                               Digital filtering
                                                   Range limits detection.
                                                   Value change detection.
                                                   Zero-values suppression.
                                                   Measurement scaling (Gain and offset).
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       CE Mark
       Standards, Directives    LVD – Low Voltage Directive                Directive 2014/35/UE
       and harmonized norms.
                                EMC – Electromagnetic Compatibility        Directive 2014/30/UE
                                RoHS 2                                     Directive 2011/65/EU, according to royal legislative decree
                                                                           (RD) 219/2013
                                WEEE – Waste Electrical and Electronic     Directive 2012/19/UE according to RD 110/2015
                                Equipment
       EMC tests according to
                                EN 60870-2-1:1996
                                IEC/TS 61000-6-5:2015
       Emission EMC tests       Radiated emissions
                                EN 55022:2010 + AC:2011                    From 30 to 1000 MHz (Class A)
                                Conducted emissions
                                EN 55022: 2010 + AC:2011                   From 0.15 to 30 MHz (Class A)
       Immunity EMC tests       Electrostatic discharges (ESD)
                                EN 61000-4-2:2010                          Air ±8 kV / Direct and indirect contact ±6 kV
                                Radiated, radio-frequency,
                                electromagnetic field
                                EN 61000-4-3:2006                          From 80 to 2700 MHz (Level: 10 V/m).
                                Electrical fast transient/burst
                                EN61000-4-4:2004 / A1 + Corr (2010)        Power and communications: ±4 kV, 5kHz.
                                Surge
                                EN 61000-4-5:2006 + Corr (2010)            ±4 kV symmetric and asymmetric
                                Conducted disturbances, radio-
                                frequency fields
                                EN 61000-4-6:2007                          0.15 – 80 MHz 80% AM (Level: 10 and 3 VRMS).
                                Magnetic field
                                EN 61000-4-8:2010.                         100 A/m, 1000 A/m (50 Hz).
                                Immunity to conducted disturbances,
                                induced by radio-frequency fields
                                EN 61000-4-16:1998                         Power: 30 V (50 Hz), 300 V (50 Hz)
                                Damped oscillatory wave
                                EN 61000-4-18:2007 + A1:2010               Power: ±1 kV (symmetrical), ±2.5 kV (asymmetrical)
       Electric Safety          Insulation coordination for measuring relays and protection equipment. Requirements and tests
                                IEC 60255-5:2000 / EN 60255-5:2001 / UNE EN 60255-5:2002 (Paragraph 6)
       RoHS                     Directive 2011/65/UE                       Verification of Lead, Cadmium, Mercury, Chrome and
                                                                           Bromine
       Environmental tests      Cold - EN 60068-2-1:2007                   -40 ºC during 16 h (100 h)
                                Dry heat - EN 60068-2-2:2007               +85 ºC during 16 h (100 h)
                                Damp heat - EN 60068-2-30:2005             +25 ºC a +55 ºC with 95% RH (2 cycles of 24h each)
Ordering Options
Index of Figures
Figure 1 – Barrier of protection for elements with dangerous voltages. ....................................................................... 9
Figure 2 – Yellow and Green cable for earthing. ........................................................................................................10
Figure 3 – Technical label. ..........................................................................................................................................12
Figure 4 - Saitel DP in Chassis and Backplane ..........................................................................................................16
Figure 5 - Saitel DP architecture.................................................................................................................................16
Figure 6 – SM_AI16 Front view ..................................................................................................................................17
Figure 7 -SM_AI16 P/N Description............................................................................................................................18
Figure 8 – Backplane positions...................................................................................................................................21
Figure 9 – Profibus switches for module configuration ...............................................................................................22
Figure 10 – SM_AI16 direct connection (option A1) ...................................................................................................23
Figure 11 – SM_AI16 - Field connection schematics (option C2) ..............................................................................24
Figure 12 – TB_AI8/N Normalized terminal block ......................................................................................................24
Figure 13 – TB_AI8/N – Electrical diagram ................................................................................................................25
Figure 14 – TB_AI8N Normalized terminal block .......................................................................................................25
Figure 15 – TB_AI8N – Electrical diagram .................................................................................................................26
Figure 16 – Create a new RTU ...................................................................................................................................30
Figure 17 – Modify the I/O modules ...........................................................................................................................30
Figure 18 – Configuring backplane .............................................................................................................................30
Figure 19 – Adding new I/O modules .........................................................................................................................31
Figure 20 – Change address ......................................................................................................................................31
Figure 21 – Profibus configuration ..............................................................................................................................31
Figure 22 – New Configuration ...................................................................................................................................32
Figure 23 – Saitel DP local acquisition .......................................................................................................................32
Figure 24 – Configuring local acquisition for Saitel DP ..............................................................................................32
Figure 25 – Field signals and points in coreDb ..........................................................................................................33
Figure 26 – SM_AI16 Module configuration ...............................................................................................................33
Figure 27 – Status points ............................................................................................................................................34
Figure 28 – Analog points ...........................................................................................................................................35
Figure 29 – Point Wizard ............................................................................................................................................35
Figure 30 – Saitel WebTool Menu ..............................................................................................................................36
Figure 31 – laq Device in Saitel webTool ...................................................................................................................36
Figure 32 – SM_AI16 module calibration ...................................................................................................................36
Figure 33 – Saitel WebApp Menu ...............................................................................................................................38
Figure 34 – SM_AI16 module calibration ...................................................................................................................38
Figure 35 – Disclaimer information .............................................................................. Error! Bookmark not defined.
Figure 36 - Disclaimer information ..............................................................................................................................39
Figure 37 – Acces screen ...........................................................................................................................................40
Figure 38 – Home view ...............................................................................................................................................40
Figure 39 – Monitoring and Control view - System information..................................................................................41
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Index of Tables
Table 1 – Symbols ........................................................................................................................................................ 8
Table 2 - Switch positions ...........................................................................................................................................23
Table 3 - Technical Specifications of TB_AI8/N (Phöenix Contact) ...........................................................................24
Table 4 - Technical Specifications of TB_AI8N (Weidmüller) .....................................................................................25
Table 5 Local quality bits ............................................................................................................................................42
Table 6 Quality bits from the Device ...........................................................................................................................43
Table 7 – Diagnostic points for SM_AI16 ...................................................................................................................45
Table 8 - Local quality bits ..........................................................................................................................................46
Table 9 - Quality bits from the Device ........................................................................................................................47
Table 10 – Upgrading SM_AI16 software. ..................................................................................................................49
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Glossary
             A
             A: Ampere.
             AC: Alternate Current.
             AI: Analog Input.
             AO: Analog Output.
             B
             Bps: Bits per second.
             C
             ºC: Celsius degree.
             COM: Puerto de comunicaciones.
             CPU: Central Processing Unit.
             CTS: Clear to Send.
             D
             DC: Direct Current.
             DI: Digital Input.
             DO: Digital Output.
             DRAM: Dynamic Random Access Memory.
             E
             EMC: ElectroMagnetic Compatibility.
             EPROM: Erasable Programmable Read Only Memory
             F
             FTP: File Transfer Protocol.
             G
             g: Gram.
             GPS: Global Positioning System.
             H
             Hz: Hertz.
             I
             IED: Intelligent Electronic Device.
             I/O: Input / Output.
             IRIG: Inter Range Instrumentation Group.
                                                                 R&D Digital Seville
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              K
              KB: Kilobyte.
              kHz: Kilohertz.
              L
              LAN: Local Area Network.
              LED: Light Emitting Diode.
              M
              mA: Milliampere.
              MHz: Megahertz.
              MB: Megabyte.
              Mbps: Megabits per second.
              m: Meter.
              mm: Millimeter.
              ms: Millisecond.
              N
              N/A: Non-Application.
              P
              PC: Personal Computer.
              PPS: Pulses per Second.
              PS: Power Supply.
              PWR: Power.
              R
              RAM: Random Access Memory.
              RS-232: Communication standard.
              RS-485: Multipoint differential Bus.
              RTDB: Real Time DataBase.
              RTS: Request To Send.
              RTU: Remote Terminal Unit.
              Rx: Reception
              S
              s: Second.
              SCADA: Supervisory Control And Data Acquisition.
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             T
             TCP/IP: Transmission Control Protocol/Internet Protocol.
             TFTP: Trivial File Transfer Protocol.
             Tx: Transmission.
             V
             VAC: Volt of Alternate Current.
             VDC: Volt of Direct Current.
             W
             W: Watt.
Printed in:
Schneider Electric
C/ Charles Darwin s/n
Parque Científico y Tecnológico de la Cartuja
Seville, Spain
SE-M523-USR-01 12/2019
Pag 59