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Toyota Hilux 8G

The document discusses the fuse and relay locations for a Toyota Hilux 8G model produced from 2015-2022. It provides diagrams and descriptions of the various fuse boxes and relays in the passenger compartment and their purposes.

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Brahim
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0% found this document useful (0 votes)
2K views28 pages

Toyota Hilux 8G

The document discusses the fuse and relay locations for a Toyota Hilux 8G model produced from 2015-2022. It provides diagrams and descriptions of the various fuse boxes and relays in the passenger compartment and their purposes.

Uploaded by

Brahim
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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com

Toyota Hilux 8G (Fortuner) – fuse and


relay
The 8th generation Toyota Hilux was produced in 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022 with
the designation AN120 / AN130. During this time, the model has undergone restaling. In this publication,
we will show the locations of the electronic control units, describe in detail the purpose of fuses and
relays Toyota Hilux 8 with box diagrams and photo examples of their execution. Highlight the cigarette
lighter fuse. This information will be useful to owners of Toyota Fortuner, since these cars are made on
a common basis.

This vehicle has been supplied all over the world, therefore, a different design of the units is possible.
Check the purpose of the elements with your diagrams on the box cover.

Passenger compartment

Location

General layout of boxes in the cabin

LHD
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RHD

Assignment
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1. Relay box No. 1

2. Headlight range control unit

3. Network gateway block

4. Fuse Box / Body ECM

5. Start-stop system control unit

6. LHD: Phone Transceiver

7. Four-wheel drive control unit

8. The engine control unit

9. Intelligent Entry Receiver / Central locking receiver

10. Transmission control unit

11. Relay box No. 2

12. Turbine control unit

13. Relay box No. 3

14. LHD: Navigation control unit

15. Relay box No. 4

16. Selector lever lock control unit

17. Air conditioner amplifier

18. Airbag control unit

19. Steering lock actuator

20. Distribution connector

21. RHD: Double Door Lock Relay

Fuse box

It is located at the bottom of the dashboard on the left side.

RHD
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LHD

Photo example of execution


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Example of a diagram from the box cover


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Diagram

Designation

1 25A DOOR NO.2 – Window regulators

2 25A DOOR R / L – Window regulators


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3 25A DOOR R / R – Window regulators

4 30A DOOR NO.1 – Window regulators

10A ETCS – 1GR-FE, 1KD-FTV, 2KD-FTV, 1TR-FE, 2TR-FE, 5L-E: Multiport fuel injection
system / sequential multiport fuel injection system

25A EFI-MAIN NO.1 – 1GD-FTV, 2GD-FTV: ABS, A / C, Hill Descent Assist, Multiport
Fuel Injection System / Sequential Multiport Fuel Injection System, Hill Assist, TRC,
5 VSC

25A EFI-MAIN NO.1 – 1GR-FE, 1KD-FTV, 2KD-FTV, 1TR-FE, 2TR-FE, 5L-E: ABS, air
conditioning, hill descent assist, multiport fuel injection system / sequential multiport
injection system fuel, lift assist, TRC, VSC

25A EFI-MAIN NO.2 – 1GD-FTV, 2GD-FTV: Multiport fuel injection system / sequential
6 multiport fuel injection system

10A TURN & HAZ – Direction indicators (hazard warning lights), instrument cluster,
central locking, smart entry and start system, immobilizer, start system, steering lock,
7 anti-theft system, wireless control system

30A AM2 NO.2 – Multiport fuel injection system / sequential multiport fuel injection
system, intelligent entry and start system, immobilizer, start system, steering lock,
8 wireless control system

9 40A HTR – Air Conditioning, Charging System

40A AM1 – Intelligent Entry and Start System, Immobilizer, Start System, Steering
10 Lock, Wireless Control System

10A TAIL – 1GR-FE, 1KD-FTV, 2KD-FTV, 1TR-FE, 2TR-FE, 5L-E: Side light, backlight,
automatic light control, charging system, smart entry and start system, front fog
light, immobilizer , key buzzer, light buzzer, rear fog light, start system, steering lock,
wireless control system

11 10A ECU-ALT NO.2 – 1GD-FTV, 2GD-FTV: Central locking, windows, anti-theft system

12 10A FOG FR / DRL – Front fog light, headlights, lights, side light

10A ECU-ALT NO.2 – 1GR-FE, 1KD-FTV, 2KD-FTV, 1TR-FE, 2TR-FE, 5L-E: central locking,
Power windows, anti-theft system

10A TAIL – 1GD-FTV, 2GD-FTV: Side light, backlight, automatic light control, charging
system, smart entry and start system, front fog light, immobilizer, key buzzer, light
13 buzzer, rear fog light, start system, steering lock , wireless control system
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14 10A OBD – Diagnostic connector

10A EFI NO.1 – ABS, air conditioning, hill descent assist, multiport fuel injection
system / sequential multiport fuel injection system, lift assist system, start-stop
15 system, TRC, VSC

5A IG2 NO.1 – Multiport fuel injection system / sequential multiport fuel injection
16 system

5A METER – Instrument Cluster, 4WD, ABS, Air Conditioning, Audio System, Charging
System, Central Locking, Descent Assist System, Multiport Fuel Injection System /
Sequential Multiport Fuel Injection System, Intelligent Entry and Start System,
Headlights, Headlight Range Control, Headlamp Washers , lift assist system, lighting,
immobilizer, interior lighting, key buzzer, lane keeping system, light buzzer,
navigation, collision avoidance system, monitor, seat belt indicator, airbags, starting
system, steering lock, start-stop system , side light, telematics system, anti-theft
system, tire pressure monitoring system, TRC, direction indicators (alarm), VSC,
17 wireless control system

18 5A A / BAG – Airbags

5A IG2 NO.3 – Charging system, multiport fuel injection system / sequential multiport
19 fuel injection system, immobilizer, body ECM, telematics system

20 10A SFT LOCK-ACC – Lock the gear selector

21 15A P / OUTLET NO.1 – Socket (cigarette lighter)

5A IG2 NO.2 – Intelligent Entry and Start System, Immobilizer, Start System, Steering
22 Lock, Wireless Control System

23 25A WIPER – Wiper

10A IG1 NO.1 – Audio system, reversing lamps, charging system, instrument cluster,
multiport fuel injection system / sequential multiport fuel injection system, lane
24 keeping system, navigation, monitor

25 –

26 10A IG1 NO.3 – ABS, downhill assist, uphill assist, start-stop system, TRC, VSC

10A IG1 NO.4 – Air conditioning, audio system, automatic lighting control, charging
system, instrument cluster, central locking, multiport fuel injection system /
sequential multiport fuel injection system, intelligent entry and start system, front
fog lights, headlights, automatic headlight range control , headlight cleaners, lighting,
27 immobilizer, interior lighting, heated mirrors, electrical control unit
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28 15A WASHER – Washer for glass

29 10A IG1 NO.2 – Charging system, Gearbox selector lock

The fuse number 21, 15A, is responsible for the cigarette lighter.

Relay box No. 1

It is located on the left (LHD) pillar under the protective compartment. To access, remove the sill trim.
An example is available on the diagram.

Photo for example


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Diagram from the box cover


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Relay box 1 diagram


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Appointment

1 25A DCU NO.1 – Transfer pump

2 20A DCU NO.2 – Transfer pump

3 20A NOX PM – Nitrogen oxide sensor

4 7,5A DCU-B – Transfer pump

10A DEF-S – Heated mirrors, multiport fuel injection system / sequential


5 multiport fuel injection system

6 10A FOG RR – Rear fog light

7 15A DEICER – Heated brush parking area

25A DEF – Heated rear window, heated mirrors, multiport fuel injection system /
8 sequential multiport fuel injection system

Relay
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R1 Transfer pump (DCU-MAIN)

R2 Nitrogen Oxide Sensor (NOX PM)

R3 Heated area for parking brushes (DEICER)

R4 Rear fog light (FOG RR)

R5 –

R6 Inverter (INV)

R7 Heated rear window, heated mirrors (DEF)

Relay box No. 2

Installed behind the glove compartment, at the end of the dashboard.

LHD
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RHD
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Example of a diagram from the box cover


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Decoding

5A ACC – 4WD, ABS, air conditioning, audio system, charging system, clock,
instrument cluster, central locking, descent assist system, multiport fuel injection
system / sequential multiport fuel injection system, intelligent entry and start system,
headlights, automatic headlight range control , headlight wipers, lift assist, lights,
immobilizer, interior lighting, key buzzer, lane control system, light buzzer, ECU,
navigation, anti-collision system, monitor, power mirrors, seat belt indicator, airbags
security, starting system, steering lock, start-stop system, side light, telematics
system, anti-theft system, tire pressure monitoring system, TRC, direction indicators
1 (alarm), VSC, wireless control system

2 10A A / C – Air Conditioning

10A C / OPN NO.2 – Multiport fuel injection system / sequential multiport fuel
3 injection system

7,5A STA / WIPER-S – Starting system, multiport fuel injection system / sequential
4 multiport fuel injection system

5 –

6 20A 4WD-IG – All wheel drive

15A S / HTR – Before Aug 2017: Heated seats

7 15A S / HTR / S / VENT – From Aug 2017: Heated seats

8 10A IG1 NO.5 – Air Conditioning, Lane Keeping Assist, Collision Avoidance System
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Relay

R1 Heater (HTR)

R2 Ignition (IG1 NO.2)

R3 Ignition (IG2)

R4 LHD: Heated steering wheel (STRG HTR)

R5 Air conditioner (A / C COMP)

Relay box No. 3

Diagram

LHD

RHD

Assignment
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R1 Auxiliary heater (PTC HTR NO.1)

R2 Auxiliary heater (PTC HTR NO.3)

R3 Auxiliary heater (PTC HTR NO.2)

R4 Liquid heater (VISCOUS)

R5 –

R6 Central locking (D / L NO.1)

R7 Central locking (D / L NO.2)

R8 RHD: Central locking (D / L NO.2)

R9 RHD: –

Relay box No. 4

Diagram

Designation

R1 Daytime running lights (DRL)

R2 Anti-theft system (S-HORN)

R3 Front fog light (FOG FR)

R4 Side light (TAIL)


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R5 Interior lighting (DOME CUT)

R6 Ignition (IG1 NO.1)

Additional elements

Diagram

Decoding

1. The receiver for the tire pressure monitoring system (in models with a single cab, it is located
above the rear window)

2. Transfer pump control unit

Engine compartment

Location

General arrangement of boxes under the hood

LHD
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RHD

Appointment

1. Fuse and relay box


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2. LHD: Headlight wiper relay

3. Glow plug control unit

4. Air control unit

5. Injector control unit

6. Brake Actuator (VSC)

7. Brake actuator (without VSC)

Fuse and relay box

Located on the left side of the engine compartment, next to the battery.

Photo – example

Diagram
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Protected components

1 –

2 –

3 –

4 20A INV – Socket (inverter)

5 10A ECU-ALT NO.1 – Double lock

6 –

10A STOP – From August 2017: Brake lights, ABS, TRC, VSC, multiport fuel
injection system / sequential multiport fuel injection system, charging system,
downhill assist system, intelligent entry and start system, uphill assist system,
immobilizer, Gear selector lock, starting system, steering lock, wireless control
7 system

10A STOP – Before Aug 2017: Stop lamps, ABS, TRC, VSC, multiport fuel
8
injection system / sequential multiport fuel injection system, charging system,
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downhill assist system, intelligent entry and start system, uphill assist system,
immobilizer, Gear selector lock, starting system, steering lock, wireless control
system

10A STRG HTR – From Aug 2017: Heated steering wheel

9 10A 4WD-ALT – All wheel drive

10A ECU-B NO.1 – 4WD, Multiport Fuel Injection System / Sequential


Multiport Fuel Injection System, ABS, Air Conditioning, Audio System,
Charging System, Clock, Instrument Cluster, Central Locking, Dual Lock,
Descent Assist, Intelligent System entry and start, headlights, headlight range
control, headlight cleaners, lift assist, lights, immobilizer, interior lighting, key
buzzer, lane keep assist, light buzzer, navigation, collision avoidance system,
monitor, seat belt indicator, airbags , starting system, steering lock, start-stop
system, side light, telematics system, anti-theft system, tire pressure
monitoring system, TRC, direction indicators (alarm), VSC, wireless control
10 system

11 20A RADIO – Audio system, navigation, monitor

10A DOME – Immobilizer, smart entry and start system, interior lighting, start
12 system, steering lock, anti-theft system, wireless control system

13 10A H-LP RH-LO – Low beam right

14 10A H-LP LH-LO – Left low beam, headlight range control, headlight washers

15 10A H-LP RH-HI – High beam right

16 10A H-LP LH-HI – High beam left

17 7,5A S-HORN – Anti-theft system

18 7,5A MAYDAY – Telematics system

10A HORN – Horn, smart entry and start system, immobilizer, start system,
19 steering lock, anti-theft system, wireless control system

7.5A EFI-B – Multiport fuel injection system / sequential multiport fuel


20 injection system

21 7,5A ALT-S / ICS – Charging system

7.5A SMART – Intelligent Entry and Start System, Immobilizer, Start System,
22 Steering Lock, Wireless Control System
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10A ECU-B NO.3 – Air Conditioning, Multiport Fuel Injection System /


Sequential Multiport Fuel Injection System, Intelligent Entry and Start System,
Immobilizer, Heated Mirrors, Body ECM, Starting System, Steering Lock, Anti-
23 theft System, Wireless Control System

1GR-FE, 1TR-FE, 2TR-FE: Air fuel ratio sensor

20A A / F HTR – 1GD-FTV, 2GD-FTV, 1KD-FTV, 2KD-FTV, 5L-E: Multiport fuel


24 injection system / sequential multiport fuel injection system

10A STRG LOCK / AM2 N1 – Multiport fuel injection system / sequential


multiport fuel injection system, intelligent entry and start system,
25 immobilizer, start system, steering lock, wireless control system

15A INJ – 1GR-FE, 1TR-FE, 2TR-FE: Instrument cluster, multiport fuel injection
system / sequential multiport fuel injection system, ignition

30A ST NO.2 – 2GD-FTV with start-stop system: intelligent entry and start
26 system, immobilizer, start system, steering lock, wireless control system

10A ECU-B NO.2 – Intelligent Entry and Start System, Immobilizer, Start
27 System, Steering Lock, Wireless Control System

25A ECU-B NO.4 – automatic light control, central locking, intelligent entry
and start system, front fog light, headlights, lights, immobilizer, interior
lighting, power windows, rear fog light, start system, steering lock, side light,
28 anti-theft system, wireless control system

29 –

30 30A D / C CUT – Fuses: “ECU-B NO.1”, “RADIO”, “DOME”

31 7,5A ODS – Front passenger classification system

30A P / SEAT – Before Aug 2017: Power Seats

32 30A P / SEAT (D) – From Aug 2017: Power Seats

33 30A PTC HTR NO.2 – Auxiliary heater

34

35 50A ABS NO.1 – ABS, TRC, VSC, descent assist system, ascent assist system

36 30A ABS NO.2 – ABS, TRC, VSC, descent assist system, ascent assist system
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30A R / B I / P-ALT – Fuses: “IG1 NO.2” Relay: “4WD-IG”, “S / HTR”, “S / HTR /


37 S / VENT”, “IG1 NO.5”

38 –

39 –

40 50A PTC HTR NO.1 – Auxiliary heater

41 80A GLOW – Glow plugs

42 60A J / B-B – Fuses: “EFI-MAIN NO.1” Relay, “EFI-MAIN

43 30A H-LP CLN – Headlight cleaners

44 30A CDS FAN / PTC HTR NO.3 – Air conditioning, auxiliary heater, cooling fan

50A R / B FLOOR-ALT – Fuses: “DEF” Relay, “DEF”, “FOG RR”, “DEICER”, “DEF-
45 S”

140A ALT – Fuses: “P / W” Relay, “ACC” Relay, “R / B FLOOR-ALT”, “R / BI / P-


ALT”, “4WD-ALT”, “INV”, “ABS NO. 1 “,” ABS NO.2 “,” STOP “,” P / SEAT “,” P /
SEAT (D) “,” H-LP CLN “,” STRG HTR “,” ECU-ALT NO.1 “, “PTC HTR NO.1”, “PTC
HTR NO.2”, “CDS FAN / PTC HTR NO.3”, “HTR”, “DOOR R / L”, “DOOR NO.1”,
“DOOR R / R “,” DOOR NO.2 “,” FOG FR / DRL “,” TAIL “,” OBD “,” ECU-ALT
46 NO.2 “,” AM1 “,” P / OUTLET NO.1 “,” SFT LOCK- ACC “

47 40A BBC NO.3 – Start-stop system

48

49 40A BBC NO.1 – Start-stop system

30A ST NO.1 – 1GR-FE, 1TR-FE, 2TR-FE: smart entry and start system,
immobilizer, start system, steering lock, wireless control system

50A ST NO.1 – 1GD-FTV, 2GD-FTV, 1KD-FTV, 2KD-FTV, 5L-E: smart entry and
start system, immobilizer, start system, steering wheel lock, wireless control
50 system

51 –

52 –

53 50A AIR PMP – Secondary air pump


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50A DCU-MAIN – “DCU-MAIN” relay, fuses: “DCU NO.1”, “DCU NO.2”, “DCU-
B”, “NOX PM”

40A H-LP MAIN – “H-LP” relay, “DIMMER” relay, fuses: “H-LP LH-LO”, “H-LP
54 RH-LO”, “H-LP LH-HI”, “H- LP RH-HI “

Relay

R1 Dimmer

R2 Headlights (H-LP)

R3 1GD-FTV, 2GD-FTV, 1KD-FTV, 2KD-FTV, 5L-E: Starter (ST NO.1)

1GR-FE, 1TR-FE, 2TR-FE: Starter (ST NO.1)

R4 2GD-FTV with start-stop system: Starter (ST NO.2)

R5 Brake Light / Cooling Fan (STOP / CDS FAN)

1GR-FE, 1TR-FE, 2TR-FE: Injectors (INJ)

R6 1GD-FTV, 2GD-FTV, 1KD-FTV, 2KD-FTV, 5L-E: Injectors (EDU)

R7 Sound signal

1GD-FTV, 2GD-FTV, 1KD-FTV, 2KD-FTV, 5L-E: Glow plugs (GLOW)

1GR-FE, 1TR-FE, 2TR-FE: Fuel pump / Secondary air pump (FUEL PMP / AIR
R8 PMP HTR)

R9 1GR-FE, 1TR-FE, 2TR-FE: Air Fuel Ratio Sensor (A / F HTR)

Some models can accommodate an additional fuse box.


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Scheme from the cover


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