DTC231
selec                       Operating Instructions
                                                                         SAFETY PRECAUTIONS
                                                                       All safety related codifications, symbols and instructions
                                                                                                                                      3. Since this is a built-in-type equipment (finds place in main
                                                                                                                                         control panel), its output terminals get connected to host
                                                                                                                                         equipment. Such equipment shall also comply with basic
                                                                                                                                                                                                                 For bigger loads, use interposing relay / contactor
                                                                                                                                                                                                                               L                                             N
OP496-V01
                                                                  that appear in this operating manual or on the equipment must                                                                                                                      TC
                                                                  be strictly followed to ensure the safety of the operating             EMI/EMC and other safety requirements like BSEN61326-1
                                                                                                                                         and BSEN 61010 respectively.                                                                  TC                 Contactor
                                                                  personnel as well as the instrument.
                                                                       If the equipment is not handled in a manner specified by       4. Thermal dissipation of equipment is met through                                           C        NO
                                                                  the manufacturer it might impair the protection provided by the        ventilation holes provided on chassis of equipment. Such                                                          R             C
                                                                  equipment.                                                             ventilation holes shall not be obstructed else it can lead to a                              MOV
                                                                                                                                                                                                                                                          Snubber
                                                                                                                                         safety hazard.                                                                                    C
                                                                         Read complete instructions prior to installation and         5. The output terminals shall be strictly loaded to the                                                             LOAD
                                                                  operation of the unit.                                                 manufacturer specified values / range.
                                                                                                                                             MECHANICAL INSTALLATION                                           ELECTRICAL PRECAUTIONS DURING USE
                                                                      WARNING : Risk of electric shock.
                                                                                                                                                                                                                     Electrical noise generated by switching of inductive
                                                        72 x 72                                                                                                                                                   loads can create momentary disruption, erratic display,
                                                                  WIRING GUIDELINES
                                                                                                                                                                                                                  latch up, data loss or permanent damage to the
                PARAMETER                 SPECIFICATIONS              WARNING :                                                                                                                                   instrument.
            Display               3 digit,                        1. To prevent the risk of electric shock power supply to the                                                                                    To reduce noise :
                                                                                                                                       B                                                   D   F
                                  7 segment digital display          equipment must be kept OFF while doing the wiring                                                                                         a) Use of snubber circuits across loads as shown above,
                                                                     arrangement. Do not touch the terminals while power is                                                                                       is recommended.
            LED Indications       R : Control output ON              being supplied.                                                                                                                           b) Use separate shielded wires for inputs.
                                                                                                                                                A                                                    G
                                                                  2. To eliminate electromagnetic interference use short wire                             E                 C
            Keys                  3 keys for digital setting
                                                                     with adequate ratings; twists of the same in equal size shall     MODEL        DIM       A         B         C    D       E     F    G            TERMINAL CONNECTIONS
            INPUT SPECIFICATIONS                                     be made. For the input and output signal lines, be sure to
                                                                                                                                           DTC231             72        72      83.7   67      4.5   69   69                                                    TC +
                                                                     use shielded wires and keep them away from each other.                                                                                                            L (+)     1        8
            Input Signal          Thermocouple (J, K)             3. Cable used for connection to power source, must have a           1. Prepare the panel cutout with proper dimensions as shown                                          -
                                                                                                                                                                                                                                       N( )      2        9
                                                                     cross section of 1mm2 or greater. These wires shall have            above.                                                                                                                 TC
                                                                                                                                                                                                                                                                     -
            Sampling time         250 ms                             insulation capacity made of at least 1.5kV.                      2. Fit the unit into the panel with the help of clamp given.                                              3         10
                                                                  4. When extending the thermocouple lead wires, always use           3. The equipment in its installed state must not come in close                                            4         11
            Input Filter (FTC)    0.2 to 10.0 sec                    thermocouple compensation wires for wiring.                         proximity to any heating sources, caustic vapors, oils,
                                                                  5. A better anti-noise effect can be expected by using                 steam, or other unwanted process by-products.                                                          5         12
                                                                                                                                                                                                                                           NO
            Resolution            Fixed 1° resolution                standard power supply cable for the instrument.                  4. Use the specified size of crimp terminals (M3.5 screws) to                                             6         13
                                  o
                                                                                                                                         wire the terminal block. Tighten the screws on the terminal
            Temperature Unit      C / °F selectable               MAINTENANCE                                                                                                                                                                   7         14
                                                                                                                                         block using the tightening torque within the range of 1.2                                    COM
                                                                  1. The equipment should be cleaned regularly to avoid                  N.m.
            Indication Accuracy   0.25% of FS ±1°C
                                                                     blockage of ventilating parts.                                   5. Do not connect anything to unused terminals.                                  Use only the correct thermocouple wire or
                                  (20 min of warm up time)
                                                                  2. Clean the equipment with a clean soft cloth. Do not use                                                                                           compensating cable from the probe to instrument
                                                                     Isopropyl alcohol or any other cleaning agent.                                                                                                    terminals avoiding joints in the cable if possible.
            FUNCTIONAL SPECIFICATIONS                                                                                                 EMC GUIDELINES                                                                   Failure to use the correct wire type will lead to
                                                                     INSTALLATION GUIDELINES                                          1. Use proper input power cables with shortest connections                       inaccurate readings.
            Control Method        ON-OFF control                                                                                         and twisted type.                                                             Ensure that the input sensor connected at the
                                                                  1. This equipment, being built-in-type, normally becomes a          2. Layout of connecting cables shall be away from any                            terminals and the input type set in the temperature
            Hysteresis Width      0.1 to 99.9°C                      part of main control panel and in such case the terminals do                                                                                      controller configuration are the same.
                                                                                                                                         internal EMI source.
                                                                     not remain accessible to the end user after installation and
            OUTPUT                                                   Internal wiring.
                                                                                                                                      LOAD CONNECTIONS                                                                 FRONT PANEL DESCRIPTION
            CONTROL OUTPUT        Relay contact (SPST)            2. Do not allow pieces of metal, wire clippings, or fine metallic
                                                                                                                                      1. The service life of the output relays depends on the
            Relay                 10A@250V AC / 30V DC,              fillings from installation to enter the product or else it may
                                                                                                                                         switching capacity and switching conditions. Consider the                                                              DTC231
                                  Resistive                          lead to a safety hazard that may in turn endanger life or
                                                                                                                                         actual application conditions and use the product within the
                                                                     cause electrical shock to the operator.                                                                                                                           R
            POWER SUPPLY                                                                                                                 rated load and electrical service life.                                              2
                                                                  3. Circuit breaker or mains switch must be installed between
                                                                     power source and supply terminals to facilitate power 'ON'       2. Although the relay output is rated at 5/10 amps it is always
            Supply Voltage        85 to 270V AC/DC                                                                                       necessary to use an interposing relay or contactor that will                         3
                                                                     or ‘OFF’ function. However this switch or breaker must be
                                  (AC : 50 / 60 Hz )                                                                                     switch the load. This avoids damage to the controller in the
                                                                     installed in a convenient position normally accessible to the
                                                                     operator.                                                           event of a fault short developing on the power output circuit.
            Power Consumption     4 VA max                                                                                            3. Always use a separate fused supply for the “power load
                                                                  4. Use and store the temperature controller within the
            Temperature           Operating : 0 to 50°C              specified ambient temperature and humidity ranges as                circuit”and do not take this from the live and neutral
                                                                                                                                         terminals supplying power to the controller.                            1   Process-value (PV)/ 1) Displays a process value (PV).
                                  Storage : -20 to 75°C              mentioned in this manual.                                                                                                                                           2) Displays the parameter symbols
                                                                                                                                                                                                                     Parameter name
                                                                                                                                                                                                                                            at parameter setting mode for
                                                                                                                                        For load current less than 0.5A                                              display
            Humidity              95% RH (non-condensing)               CAUTION                                                                                                                                                             1 sec. and then parameter values.
                                                                                                                                                                                                                                         3) Displays PV error conditions.
                                                                                                                                                      L                                        N                                            (refer Table 2)
            Weight                170 g                           1. When powering up for the first time, disconnect the
                                                                     output connections.                                                                                     TC                                                                 4) Displays a set value (SV)
                                                                                                                                                                                                                     Set-value (SV)
                                                                                                                                                              TC                                                                                   when key pressed.
                                                                  2. Fuse Protection : The unit is normally supplied without a
                                                                                                                                                                                  LOAD                                                          The LED is lit when the control
                                                                     power switch and fuses. Make wiring so that the fuse is                              C        NO                                           2
                                                                                                                                                                                                                     Control output
                                                                                                                                                                                                                     indication                 output is ON
                                                                     placed between the mains power supply switch and the                                                         R    C
                                                                     controller. (2 pole breaker fuse - rating : 275V AC,1A for                           MOV                                                                                   1) Auto tune : Blinking at faster speed.
                                                                                                                                                                                                                3 Tune                          2) Self tune : Blinking at slower speed.
                                                                     electrical circuitry is highly recommended)                                                                Snubber
                                                                                                                                                                                                               Doc. name : OP INST DTC231                      OP496-V01(Page 1 of 2)
      USER GUIDE                                                     CONFIGURATION INSTRUCTIONS                                                                                                           CALIBRATION CERTIFICATE
1. Display Bias : This function is used to adjust the PV              KEY
   value in cases where it is necessary for PV value to            FUNCTIONS
                                                                                                              ONLINE                                     CONFIGURATION MENU                           Date :
   agree with another recorder or indicator, or when the
   sensor cannot be mounted in correct location.                                       Ø
                                                                                       Press for 3s to enter configuration menu Ø
                                                                                                                                To view previous parameter Model No :
2. Filter Time Constant : The input filter is used to filter                                                                               Ø
                                                                                                                                           To view next parameter
   out quick changes that occur to the process variable                                                                                    Ø
                                                                                                                                           Press for 3s to exit configuration menu Claimed Accuracy : 0.25% of FS ±1°C
   in a dynamic or quick responding application which                                                         (20 min of warm up time)
   causes erratic control.                                                             Ø
                                                                                       To view SP (Set point)
      The digital filter also aids in controlling processes
   where the electrical noise affects the input signal.              +                 Ø
                                                                                       To increment / decrement SP Ø
                                                                                                                   To increment / decrement Parameter value Sources calibrated against :
      Larger the value of FTC entered, greater the filter
                                                                              /
   added and the slower the controller reacts to the                                   Ø
   process and vice versa.                                               +             Press for 3s to enter protection level
                                                                                                                                                                                                     Multimeter calibration report no :
3. ON/OFF control action (For Reverse Mode) :                        OPERATIONAL MENU
      The relay is ‘ON’ up to the set temperature and cuts
   ‘OFF' above the set temperature. As the temperature
                                                                                                                                                           POWER ON                                  The calibration of this unit has been verified at the
   of the system drops, the relay is switched ‘ON' at a
                                                                                                                                                                                                     following values :
   temperature slightly lower than the set point.
                                                                                                                                                                                                         SENSOR              VERIFICATION
  HYSTERESIS :                                                                                                                                                                  DTC231                  SELECTION             VALUE (°C)
  The difference between the temperature at which                                                                                                                                                                                  ~25.0
  relay switches ‘ON’ and at which the relay switches                                 Press      key for 3 sec.                                    R
  ‘OFF’ is the hysteresis or dead band.                                                                                                                                                                        K                  ~475.0
                Temp.           overshoot                                                                                                                                                                                         ~975.0
                                            Hysteresis
               set point                                                                                                                                                                                 The thermocouple curves are linearized in this
   Reverse                                                                                                                                                                                           microprocessor based product; and hence the values
                                                                                                Level 1
                                                                                                                                                                                                     interpolated across the input range are also equally
                                                                Display                             Default
                                                                                  Description                         Range                                                                          accurate ; at every point in the curve.
                                                               (For 1sec)                           Value
                Output     ON     OFF ON          Time                       Input type                       J/K                                                                                        Unit is accepted as accuracy is within the specified
                                                                             (Refer Table 1)
                Temp.                       Hysteresis                                                                                                                                               limit of claimed accuracy and certificate is valid upto
               set point
                                                                             Temperature unit                 °C/°F                                    Press   +   keys for 3 sec.                   one year from the date of issue.
                                                                             Set point low limit              Min range of sensor
   Forward                                                                                                                                                                                           CHECKED BY :
                                                                                                              selected to SP.H
                                                                             Set point                        SP.L to Max range                            Protection Level
                 Output    OFF     ON OFF         Time                       high limit                       of sensor selected     Display                          Default
                                                                                                                                                   Description                            Range
                                                                                                                                    (For 1sec)                        Value
                                                                             Filter time                      0.2 to
                                                                             constant                                                             Lock setpoint                          UNK/LCK
                                                                             (Refer user                      10.0 sec
                                                                             guide)                                                               Lock                                   UNK/LCK
                                                                                                                                                  configuration
                                                                             Control action                   RE/FD                               menu
                                                                             Hysteresis                       0.1 to 99.9°          NOTE
                                                                             Display bias                                            1. Locking parameters (LV1 / SP) will not permit
                                                                             (Refer                           -19.9 to
                                                                                                              19.9°                     change in the value of respective level parameters.
                                                                             user guide)                                             2. Continuous operation of / keys for SP or + /
                                                                             Factory default                                            for other parameters makes update speed faster in
                                                                             (Reset all)                      NO/YES                    3 stages after 3 seconds.
                                                                Table 1 : INPUT RANGE                                                Table 2 : ERROR DISPLAY
                                                                                                                                     When an error has occurred, the display indicates error
                                                                FOR THERMOCOUPLE                                                                                                                   (Specifications are subject to change, since development is
                                                                                                                                     codes as given below.
                                                                                                                                                                                 Control Output     a continuous process.)
                                                                 INPUT TYPE                               RANGE                       Error             Description
                                                                                                                                                                                    Status
                                                                                           Resolution : 1             UNIT                                                                          Selec Controls Pvt. Ltd., India
                                                                                                                                                 Sensor break /
                                                                                                                                                 Over range condition                    OFF        Factory Address :
                                                                         J                  -199 to 750                  °C
                                                                                                                                                 Sensor reverse /                                   EL-27/1, Electronic Zone, TTC Industrial Area, MIDC, Mahape,
                                                                                            -199 to 999                  °F                                                              OFF
                                                                                                                                                 Under range condition                              Navi Mumbai - 400 710, INDIA.
                                                                                            -199 to 999                  °C                                                                         Tel. No. : +91-22-41 418 419/430 | Fax No. : +91-22-28471733
                                                                       K                                                                                                                            Toll free : 1800 227 353 (BSNL/MTNL Subscribers only)
                                                                                            -199 to 999                  °F
                                                                                                                                                                                                    Website : www.selec.com | Email : sales@selec.com
                                                                                                                                                                                                   Doc. name : OP INST DTC231           OP496-V01(Page 2 of 2)