@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
SPRING STRUT
PN : A2104001020200
A2104001025200
HIGHLIGHTS
HIGHLIGHTS
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COMPONENT MAINTENANCE MANUAL
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DISASSEMBLY
TASK 36-14-16-000-801-A01 Mar 01/09
Subtask 36-14-16-000-001-A01 Mar 01/09
TASK 36-14-16-000-802-A01 Mar 01/09
Subtask 36-14-16-000-002-A01 Mar 01/09
CLEANING
TASK 36-14-16-100-801-A01 Mar 01/09
Subtask 36-14-16-100-001-A01 Mar 01/09
INSPECTION/CHECK
TASK 36-14-16-210-801-A01 Mar 01/09
Subtask 36-14-16-200-001-A01 Mar 01/09
REPAIR
TASK 36-14-16-300-801-A01 R Jul 01/09
Subtask 36-14-16-300-001-A01 Mar 01/09
ASSEMBLY
L.E.C.
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L.E.C.
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COMPONENT MAINTENANCE MANUAL
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SBL
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INTRODUCTION
TASK 36-14-16-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
FIN Functional Item Number
INTRO
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INTRO
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TASK 36-14-16-870-802-A01
General
1. Technical Data
Length: 4 in (101.6 mm)
Height: 0.5 in (12.7 mm)
Weight: 0.551 lb (0.25kg)
Technical Data
TABLE 1
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TASK 36-14-16-870-803-A01
Description and Operation
1. The spring strut consists of a spring housing (60) and a spring rod (40) incorporating an internal
spring (50), the housing and rod are attached by a headed pin (30) which slides in a slot.
The strut has a compressing action and the length movement is governed by the slot in the housing.
On installation, to a ventilation valve with an actuator fitted, the spring rod (40) is set to the center
of slot when valve is closed, so that a continuous load is being applied to the butterfly valve.
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F_CM_361416_1_0010101_01_00
Spring Strut
FIGURE-36-14-16-991-001-A01
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TASK 36-14-16-700-801-A01
Functional Test
1. Reason for the Job
Self explanatory.
2. Procedure
Subtask 36-14-16-700-001-A01
A. Functional Test
(1) Check strut for full freedom of movement, extending to 3.44/3.52 in. (87.4/89.4 mm)
between attachment holes. Ensure that spring is under compression of 0.06 in. (1.5 mm)
minimum when strut is fully extended.
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DISASSEMBLY
TASK 36-14-16-000-801-A01
Checks before Disassembly
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 36-14-16-210-801-A01 TASK 36-14-16-210-801-A01-Metal Component
TASK 36-14-16-100-801-A01 TASK 36-14-16-100-801-A01-Cleaning
Referenced Information
TABLE 1
3. Procedure
Subtask 36-14-16-000-001-A01
A. Checks before Disassembly
(1) Examine the history or defect card, (if there is one), to find any defective areas which you
must look at. You must clean and examine the components (Refer to TASK
36-14-16-210-801-A01TASK 36-14-16-100-801-A01) to find the condition and/or the cause
of the problem (if there is one). The procedure that follows is for the complete disassembly.
Do all the operations an a clean, soft work surface to prevent damage to the components.
(2) Locking devices such as cotter pins, peened pins and bolts, are to be discarded and must
not be re-used.
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TASK 36-14-16-000-802-A01
Detailed Disassembly
1. Reason for the Job
Self explanatory.
2. Procedure
Subtask 36-14-16-000-002-A01
A. Detailed Disassembly
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CLEANING
TASK 36-14-16-100-801-A01
Cleaning
1. General
NOTE : Use Genklene Material No. 11-577 to clean all components not painted.
NOTE : Use dry Cleaning Solvent Material No. 11-524 to clean all the components.
NOTE : If necessary, use Titanine Material No. 11-576 to remove dirt, from the components.
NOTE : Dry the parts with a jet of dry and clean compressed air. If necessary remove traces of dry
Cleaning Solvent Material No. 11-524 with Material No. 19-003 Lint-Free Cotton Cloth.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1
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3. Procedure
Subtask 36-14-16-100-001-A01
A. Sealed Bearings
(1) Use Material No. 19-003 Lint-Free Cotton Cloth to clean any traces of dirt or grease from
the external surfaces of the sealed bearings.
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INSPECTION/CHECK
TASK 36-14-16-210-801-A01
Metal Component
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 36-14-16-820-805-A01 TASK 36-14-16-820-805-A01-Fits and Clearance
Referenced Information
TABLE 1
3. Procedure
Subtask 36-14-16-200-001-A01
A. Metal Component
(1) Cleanliness.
(2) Distortion.
(3) Cracks - should serviceability be suspect the part to either magnetic (ferrous) or penetrant
dye (non-ferrous) flaw detection.
(4) Scoring or abrasions.
(5) Evidance of wear. Refer to TASK 36-14-16-820-805-A01 charts for permissible wear limits.
(6) Deterioration of protective treatment - corrosion.
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REPAIR
TASK 36-14-16-300-801-A01
Repair
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
Epoxide Primer Mat. No. 16-504
Polyurethane Finish Mat. No. 16-511
Consumable Materials
TABLE 1
3. Procedure
Subtask 36-14-16-300-001-A01
A. General
(1) Repair will usually be by renewal of any damaged or worn items with a new spare part.
(2) For type of protective finish refer to TABLE 2.
IPL FIG. AND ITEM DESCRIPTION MATERIAL PROTECTIVE
NO. SPECIFICATION FINISH
1 - 60A Housing S. 98 Phosphate - Parker
GM internal only.
Cadmium plate plus
Epoxide Primer Mat.
No. 16-504
elsewhere.
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ASSEMBLY
TASK 36-14-16-400-801-A01
Detailed Assembly
1. General
A. Renew all locking devices, with a dual inspection of all such locking during the assembly
procedure.
-
NOTE : Coat spring and internal surfaces with synthetic grease Material No. 04-522 on
assembly.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
synthetic grease Material No. 04-522
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 36-14-16-820-805-A01 TASK 36-14-16-820-805-A01-Fits and Clearance
Referenced Information
TABLE 2
3. Procedure
Subtask 36-14-16-400-001-A01
A. Detailed Assembly
(1) Detailed Assembly
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TASK 36-14-16-820-804-A01
Fits and Clearance Introduction
1. General
A. How to use the Fits and Clearances Table (See Sample TABLE 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1
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TASK 36-14-16-820-805-A01
Fits and Clearance
1. Chart Table
ORIGINAL MFR LIMITS IN-SERVICE WEAR LIMITS
IPL DIMENSION (INCH) ASSEMBLY DIMENSION MAXIMUM
FIGURE MM CLEARANCE LIMITS (INCH) MM ALLOWABLE
AND (INCH) MM CLEARANCE
ITEM MIN MAX MIN MAX MIN MAX (INCH)
NUMBER MM
OD 1- 40 0.3432 0.3436 0.3420
(8.717) (8.727) 0.0002 0.0015 (8.687) 0.0040
ID 1-60 0.3438 0.3477 (0.005) (0.038) FOOTNOTE0.3460 (0.101)
(8.732) (8.755) (8.788)
OD 1- 30 0.1840 0.1860 0.1830
(4.674) (4.724) 0.0015 0.0042 (4.648) 0.0080
ID 1- 40 0.1875 0.1882 (0.038) (0.106) FOOTNOTE0.1920 (0.203)
1- 60 (4.762) (4.780) (4.851)
Only apply while there is a thickness of chromeplating on the bearing surfaces.
Chart
TABLE 1
2. Spring Loading
IPL FIG. ITEM NO. DESIGNATION FREE LENGTH IN COMPRESSED
(MM) LENGTH IN (MM)
1- 50 Spring 1.20 in. (30.48 mm) 0.93 to 0/98 in. (24.5
to 25.8 mm) with load
of 3 kg applied
Spring Loading
TABLE 2
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TASK 36-14-16-550-801-A01
Storage including Transportations
1. General
A. The component should be stored in its original packing if available. Avoid damage caused by
excessive weight, if stacked storage is used. For the weight of the component refer to
Description/Operation - Data
B. Store the packed component in a clean dry, well ventilated room. Keep the storage temperature
between 18 deg. C (64 deg. F) and 28 deg. C (82 deg. F), preferably nearer the lower limit. If
rubber parts are installed on the component, the temperature should not exceed +20 deg. C
(+68 deg. F).
C. The relative humidity should be between 25% and 65%.
D. Do not store the packed component in the vicinity of corrosive fluids or near heat or ozone
generating sources.
E. Position package so that the identification label can be checked easily.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 36-14-16-870-802-A01 TASK 36-14-16-870-802-A01-General
Referenced Information
TABLE 1
3. Procedure
Subtask 36-14-16-530-001-A01
A. Packing
(1) Pack the component either in the original packing, or in a suitable container, in accordance
with Air Transport Association Specification Number 300 (ATA 300).
(2) If a container is used, provide cushioning material and bracing to prevent accidental
damage. For dimensions of the component refer to Description/Operation TASK
36-14-16-870-802-A01.
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Subtask 36-14-16-550-001-A01
B. Identification Label
(1) Affix an identification label to the component so that it is easily discernable both before
and after packing. If necessary, an additional identification label must be affixed to the
outside of the package.
(2) The identification label must contain all relevant details, including the date of receipt into
storage and dates of condition checks during storage.
NOTE : If the identification label is missing, the components cannot be approved for
installation or storage.
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INTRODUCTION
TASK 36-14-16-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing The same as the Production
01 to 39 Production Part not to drawing Part.
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and Number for Product Support
not storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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IPL INTRO
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IPL INTRO
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IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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F_PL_361416_01_0_01_00
STRUT ASSY-SPRING
Figure 01 / FIGURE-36-14-16-950-801-01
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