480 Plus 2 A
480 Plus 2 A
800.225.8181
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Technical Manual
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PN 119201 Rev K
Contents
1.0 Introduction..................................................................................................................................... 1
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Front Panel Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 LED Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 Front Panel Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7.1 Numeric Keypad - Editing Procedure for Numeric Values (480 Plus Only) . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.1 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.2 Status Lights While in Various Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.3 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.4 Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.5 Acquire Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.6 Preset Tare (Keyed Tare). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.7 Display Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.8 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.9 Toggle Gross/Net Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.10 View Audit Trail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.11 Enter New Unit ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8.12 Display Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8.13 Display or Change Time and Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8.14 Display, Edit and Set Setpoint Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8.15 View Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8.16 Enter User Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.0 Installation .................................................................................................................................... 10
2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.1 Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Battery Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5 Option Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7 Enclosure Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.7.1 Seal the Indicator (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.8 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.0 Configuration ................................................................................................................................ 20
3.1 User Menu Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.1 Setpoint Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.2 Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.3 Ethernet Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.4 USB Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.5 Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.1.6 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.1.7 MISC Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems. All rights reserved.
Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
Version 1.05, January 14, 2016
Contents i
3.2 Configuration Using the Front Panel (Legal for Trade). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.1 Configuration Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2.2 Adaptive Filter and Rolling Filter Sub-menu Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.3 Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2.4 Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2.5 Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.2.6 Digital Input Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.2.7 Analog Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.2.8 Password Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2.9 USBMEM Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2.10 Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2.11 User Menu Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.3 Revolution® Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.0 Calibration .................................................................................................................................... 46
4.1 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.3 Revolution Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.4 More About Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.4.1 Adjusting Final Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.0 Revolution ..................................................................................................................................... 49
5.1 Connecting to the Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2 Saving and Transferring Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2.1 Saving Indicator Data to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2.2 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.3 Reflash Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.1 480/482 Legend Series Flash Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.2 480/482 Legend Series Firmware Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.0 EDP Commands............................................................................................................................. 51
6.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1.3 The RESETCONFIGURATION Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1.5 Soft Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1.6 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.0 Print Formatting ............................................................................................................................ 57
7.1 Print Formatting Tokens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.1 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.0 Setpoints ....................................................................................................................................... 59
8.1 Batch and Continuous Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.0 Appendix ....................................................................................................................................... 60
9.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.1.1 Displayed Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.1.2 Using the XE EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.2 Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.2.1 P EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.2.2 ZZ EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.3 Continuous Data (Stream) Output Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9.4 Local/Remote Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.5 Audit Trail Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.6 Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.7 Internal Battery Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Contents iii
iv 480 Legend Series
1.0 Introduction
This manual is intended for use by service technicians responsible for installing and servicing 480 digital weight
indicators. This manual applies to indicators using Version 1.05 of the 480 software.
Configuration and calibration of the indicator can be accomplished using the Revolution® configuration utility or
the indicator front panel keys. See Section 3.2 on page 32 for information about configuration methods.
Manuals can be viewed or downloaded from the Rice Lake Weighing Systems website at
www.ricelake.com.
An Operation Manual is available on the website, that provides basic operating instructions for users.
Warranty information can be found on the website at www.ricelake.com/warranties
1.1 Safety
Safety Symbol Definitions
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and
WARNING includes hazards that are exposed when guards are removed.
Indicates information about procedures that, if not observed, could result in damage to equipment or
Important corruption to and loss of data.
Safety Precautions
Do not operate or work on this equipment unless you have read and understand the instructions and
warnings in this manual. Failure to follow the instructions or heed the warnings could result in injury or
death. Contact any Rice Lake Weighing Systems dealer for replacement manuals. Proper care is your
responsibility.
General Safety
WARNING
Introduction 1
1.2 Overview
The 480 is a single-channel digital weight indicator housed in a NEMA Type 4X/IP66-rated stainless steel
enclosure. The indicator front panel consists of a large (.8 in/20 mm), six-digit, seven-segment LED display, with a
seven-button keypad (480) or an 18-button full numeric keypad (480 Plus).
Features
• Auto switching AC power supply 115 VAC to 230 VAC (50-60 Hz)
• Drives up to ten 350 ohmor twenty 700 ohm load cells
• Supports four and six wire load cell connections
• Two communications ports with demand or continuous (COM 2 only) outputs
• Unit ID, operator can enter up to six numeric digits
• Accumulator with report and clear
• Time and date
• Audit trail tracking
• Optional Ethernet/USB connects to PC or printer in operation mode, or flash drive to save/load
configuration
• Optional analog output module provides 0–10/2-10 VDC or 0–20/4–20 mA tracking of gross/net weight
• Optional digital I/O card, four outputs/two inputs for setpoints and key functions
Supported Applications
• Custom Ticket Printing: gross, net and setpoint format can be customized up to 300 characters and print
time and date, unit id and consecutive ticket number.
• Basic Weighing: Gross or net mode with operator menu to other functions.
• Accumulation: Weights are totaled, with armed print function.
• Batching: Up to eight batch steps with latched or continuous outputs for gross, net or delay setpoint.
Actions include trip high or low, wait for standstill, print, accumulate and tare.
• Keyed Tare: Preset tare value can be entered when the gross weight is at zero.
• Local/Remote: Remote unit displays weight and transmits key press commands to the local unit.
Figure 1-1. 480 Front Panel, Showing LED Annunciators and Key Functions (480Plus Shown)
1.5 Keypad Functions
Key Function
Turns the unit on/off.
If power mode is set to manual, the Power button must be used to turn the unit on and off. If
Note
POWER power mode is set to auto, the unit will automatically power on when it’s plugged in and the only
way to turn it off is to unplug power. See Section 3.1.7.
MENU
The Menu key is used to access the User Setup menu.
ZERO
Sets the current gross weight to zero, provided the amount of weight to be removed or added is within the
specified zero range and the scale is not in motion. The zero band is defaulted to two percent of full scale, but can
be configured for up to 100 percent of full scale.
Also used as a move up key to navigate to different menu levels or used to increment a number when editing a
value.
Switches the weight display to an alternate unit. The alternate unit is defined in the Configuration menu, and could
UNIT be kg, g, lb, oz, tn or t.
Also used as a scroll left key to navigate to different menus or to toggle to another digit when editing a value.
Sends on-demand print format out the serial port, provided the conditions for standstill are met. Print may be
PRINT
displayed while printing.
Also used as a scroll right key to navigate to different menus or to toggle to another digit when editing a value.
TARE Performs one of several predetermined Tare functions dependent on the mode of operation selected in the
TAREFN parameter. See Section 1.8.7 for more information on viewing stored tares.
Also acts as an enter key for numeric or parameter entry.
GROSS Switches the display mode from gross to net, or from net to gross. If a tare value has been entered or acquired,
NET the net value is the gross weight minus the tare.
B/N
Gross mode is shown by the Gross/Brutto annunciator; net mode is shown by the Net annunciator.
Also used as a move down key to navigate to different menu levels or to decrement a number when editing a
value.
During a numeric entry, sets the currently selected digit to 0, then selects one digit to the right.
Introduction 3
1.6 LED Annunciators
The 480 display uses a set of eight LED annunciators to provide additional information about the value being
displayed.
LED Description
Gross/Brutto LED
Gross weight display mode (or Brutto in OIML mode)
Net LED
Net weight display mode
Zero (Center of Zero) LED
The Center of Zero LED indicates that the current gross weight reading is within +/- 0.25 display divisions of the
acquired zero, or is within the center of zero band.
A display division is the resolution of the displayed weight value, or the smallest incremental increase or decrease
that can be displayed or printed.
Standstill LED
Scale is at standstill or within the specified motion band. Some operations, including zero, tare and print, can only
be done when the standstill LED is on.
lb/kg LED
Displays which unit of measure is being used.
lb and kg annunciators indicate the units associated with the displayed value: lb = pounds, kg = kilograms.
The displayed units can also be set to short tons (tn), metric tons (t), ounces (oz), grams (g) or none (no units
information displayed). The lb and kg LEDs function as primary and secondary units annunciators. If neither
primary nor secondary units are lb or kg, the lb annunciator is lit for primary units and kg is lit for secondary units.
T LED
Indicates that a push-button tare weight has been acquired and stored in memory.
PT LED
Indicates that a preset tare weight has been keyed in or entered and stored in memory.
Table 1-1. LED Annunciators
See Section 3.2.3 for more information about configuring primary and secondary display units.
ZERO
ENTER Value
TARE PRINT Move Right/Next
Move Left/Previous UNIT
Power On/Off
GROSS MENU Access User Setup
NET
B/N
POWER
Move Down/Decrement Value
When moving through values below the first menu level, press to return to the level above.
Figure 1-3. Menu Navigation
To select a parameter, press or to scroll left or right until the desired menu group appears on the display, then
press to move down to the desired sub-menu or parameter. When moving through the menu parameters, the
present value appears first on the display.
Edit Parameter Values
To change a parameter value, scroll left or right to view the values for that parameter. When the desired value
appears on the display, press Tare to select the value and move back up one level. To edit numerical values, use
the navigation keys to select the digit and to increment or decrement the value.
00 0 0 00
When editing numeric values, press or to change the
digit selected. Press or to increment or decrement the
value of the selected digit. Press to save the value entered
and return to the level above.
Figure 1-4. Editing Procedure for Numeric Values
1.7.1 Numeric Keypad - Editing Procedure for Numeric Values (480 Plus Only)
With the numeric keypad option, numeric values can be edited with the numbers on the keypad rather than using
the navigation arrows. Numeric keys are functional only if the display is prompting for an input with a flashing
digit.
1. When editing numeric values, insert the required value using the numeric keypad.
2. Press Tare to save the value entered and return to the level above.
• Press to set the currently selected digit to 0.
Introduction 5
1.8 Indicator Operations
Basic 480 operations are summarized below.
1.8.1 Menu
Press MENU , Menu will be displayed.
Press , then or to select the following parameters.
• Audit Trail (See Section 1.8.10)
• Display Tare (See Section 1.8.7)
• Unit ID (See Section 1.8.11)
• Accumulator (See Section 1.8.12)
• Time and Date (See Section 1.8.13)
• Setpoints (See Section 1.8.14)
• Serial (See Section 3.1.2)
• Print Formats (See Section 7.0)
• USB (See Section 9.8)
• Ethernet (See Section 9.9)
• Version (See Section 1.8.15)
• Miscellaneous (Power Option) (See Section 3.1.7)
See Section 3.1 for more information.
Press repeatedly to return to the weigh mode.
Note
Menus may be password protected. See Section 1.8.16 to setup a password.
If the LED is not lit and PRINT is pressed, the print action will take place only if the scale comes out of
motion within three seconds. If the scale stays in motion for over three seconds, the PRINT press is ignored.
Introduction 7
1.8.11 Enter New Unit ID
1. Press MENU .
2. Press to AUDIT.
3. Press until display reads UNIT ID.
4. Press to view the current value.
5. Edit the value using the following method; or with the 480 PLUS, use the keypad. See Section 1.7 on page 4.
• Press or to select the digit.
• Press or to increment or decrement the value.
TARE
6. Press when the value is correct.
7. Press repeatedly to return to weighing mode.
• To PRINT or CLEAR, press , then press TARE to print or clear the accumulator. Press to return to
selected parameter
6. Press repeatedly to return to weighing mode.
See Section 3.1 for the accumulator menu structure.
If the accumulated value exceeds 999999, display shows EE ACC. The value will still be correct and will print
Note correctly up to 1,000,000,000.
Introduction 9
2.0 Installation
2.1 Unpacking
Immediately after unpacking, visually inspect the 480 to ensure all components are included and undamaged. The
shipping carton should contain the indicator, this manual, and a parts kit. If any parts were damaged in shipment,
notify Rice Lake Weighing Systems and the shipper immediately.
See Section 2.8 on page 18 for parts kit contents.
Ensure power to the indicator is disconnected, then place the indicator face-down on an anti-static work mat.
Remove the screws that hold the backplate to the enclosure body. Then lift the backplate away from the enclosure
and turn it over to access boards.
The display cable will still be attached. Be careful when lifting and turning over the backplate so it does
Important not become damaged or dislodged.
Setup switch
access screw
Back of indicator
Ground
clamp screw
Grounding
clamp
Grounding
bracket
Grounding
clamp Ground
clamp screw 480 Indicator
back panel
Shield wire (cut)
side out
Silver
Braid
Figure 2-2. Grounding Clamp Attachment for Foil-Shielded and Braided Cabling
Cable Connections 11
2.3.2 Wiring
CPU Board
A/D Board
Option Card Bracket
20mA Comm 2
Connection
Relay (DIO) Board
Power Supply Comm 1 & 2
Connection
Ethernet/USB Board
Charger Board
Battery Option
Figure 2-3. 480 Board Options
Battery Charger J2
J10
PN 131317
Power Supply
PN 131316
J1
J7 to display board
J9
J15
J5 Sense Jumpers
J3 J4
J16
J2
J6
J14 J17 J13
Sig+
SIG-
SEN+
SEN-
EXC+
EXC-
N
L
GND
20mA_Out
GND
Power Supply
RS-232
Connection 20mA
Connection
J4 OUT
RL4_ON
LED1
RL1_ON
Activity
RL2_ON RL3_ON
RL3
RL1
RL2
J1
USB RJ45
5-Pin Plug Ethernet J2
J2 Jack J2
+5V_OUT
I_OUT
RETURN
V_OUT
RETURN
R1_NO
R2_NO
R3_NO
R4_NO
R1_NC
R1_C
R2_C
R3_C
R4_C
GND
IN1+
IN2+
IN-
IN-
Cable Connections 13
2.4 Battery Operation
The 480 can be equipped with an optional internal Lithium-Ion battery to provide up to:
• 18 hours of continuous use (single load cell, 350 ohms, no options)
• 15 hours of continuous use (four load cell, 350 ohms, no options)
When operated on AC power, the internal battery is automatically charged by means of an internal battery charger circuit.
Battery life depends on several factors, including number of load cells, frequency of use, options installed,
temperature and other accessories being used. Battery charge time is approximately 16 hours to 100 percent.
To extend battery life, the indicator features a sleep mode that allows the indicator to go into a low power mode
while it’s operating on battery power. See Section 9.6 on page 65 for more information about the sleep mode.
When installing a 480 with a battery option, it is recommended that the CPU board jumper 4 be removed.
Note Removing jumper 4 will maximize the life of the battery when the indicator is turned off due to reduced
standby current. See the Power parameter in Section 3-8 on page 31 for more information.
When the Standby parameter is set to any setting other than NONE, any key press will work to wake the
indicator from standby.
5 8 Step 2. 7 6
4 2 Torque 5-8 in the order shown
5 8
9 12
11 10
Step 3.
Torque in-lb Nm
Torque 9-12 in the order shown
Backplate screws 10 1 9 12
Cable Glands 22 2.5
Cable Gland Caps 13.3 1.5
Vent 5-7 0.6-0.8
Important Only use the 1/4 inch screw in the top hole for sealing, using the longer one will damage the CPU board.
Enclosure Reassembly 17
2.8 Replacement Parts
3 2 1
7
32
11
7 4
11
7 18 19
6 11
8
16
17
10
Representation only.
Actual boards may
look different.
23
20 24
25
9 22 21
28
29
3
27
31 15
14
30
13
Replacement Parts 19
3.0 Configuration
There are two types of configuration parameters in the 480: Legal for Trade configuration and non-legal
configuration (or operator parameters). Legal for Trade configuration requires pressing the setup switch (see
Section 3.2). Non-legal configuration parameters do not require pressing the setup switch, but may be password
protected.
The following sections provide graphic representations of the 480 menu structures. In the actual menu structure,
the settings chosen under each parameter are arranged horizontally. To save page space, menu choices are shown in
vertical columns. The factory default setting appears at the top of each column in bold type. Most menu diagrams
are accompanied by a table that describes all parameters and parameter values associated with that menu.
Note Parameter level is indicated by the left LED position, levels 1-4.
SOURCE OFFSET ERRACT MIN MAX MINNEG MAXNEG TWZERO TWSPAN OUTPUT
GROSS 0% FULLSC Enter Enter NO NO Enter Enter CURENT
NET 20% HOLD Value Value YES YES Value Value VOLTAGE
ZEROSC
DIGIN1-4
OFF ZERO TARE NT-GRS UNITS DPSTAR PRINT CLRCN KBDLOC HOLD CLRTAR ACCUM CLRACC BATSTR BATSTP BATRES BATPUS BATRUN NET GROSS PRI SEC
PWRUPM REGULA CONSNU CONSTU ACCUM RTZGRD DATE TIME SLEEP STDBY WGTHRH DDTHRH
GO NTEP 0- 0- OFF Enter DATFMT DATSEP TIMFMT TIMSEP NEVER 1 SEC 0-FS 0-
DELAY OIML 999999 999999 ON Value MMDDYY SLASH 24 HOUR COLON 1 MIN 2 SEC 999999
CANADA DDMMYY DASH 12 HOUR COMMA 2 MIN 3SEC
NONE YYMMDD SEMI 5 MIN 5 SEC
YYDDMM 10 MIN 10 SEC
60 SEC
WZERO WVAL WSPAN REZERO OFF
CAL EDIT Enter CAL EDIT “ZERO”
“ENTER” Enter Value “ENTER” Enter Press
Press Value Press Value Enter
Enter Enter
PRIMAR SECNDR
DECPNT DSPDIV UNITS DECPNT DSPDIV UNITS
888888 1d LB 888888 1d LB Menu Navigation
8.88888 2d KG 8.88888 2d KG
88.8888 5d OZ 88.8888 5d OZ Edit Numeric Values
TN
888.888 10d TN 888.888 10d
T
8888.88 20d T 8888.88 20d G 00 0 0 00
88888.8 50d G 88888.8 50d
When editing numeric values, press or to change the
GRADS ZTRKBN ZRANGE INIZR MOTBN OVRLOA DSPRAT SMPRAT DIGFIL ADPFIL ROLFIL TAREFN digit selected. Press or to increment or decrement the
Enter Enter Enter Enter Enter FS-2% 0.10 SEC 5 HZ ADPFIL AFSENS AFTHRH BOTH value of the selected digit. Press to save the value entered
RFSTG1-3 RFSENS RFTHRH
Value Value Value Value Value FS-1D 0.25 SEC 10 HZ ROLFIL LIGHT Enter NOTARE and return to the level above.
2 8OUT NONE
FS-9D 0.50 SEC 20 HZ OFF MEDIUM Value 4 16OUT 2 dd PBTARE
HEAVY KEYED Level Layout
FS 0.75 SEC 40 HZ 8 32OUT 5 dd
1.00 SEC 16 64OUT 10 dd Level 1 All level are scrolled through using or .
NONE 32 128OUT 20 dd Level four is shown as a vertical
Level 2
64 2OUT 50 dd list for illustration purpose only.
Level 3
1 4OUT 100 dd Level 4
21
200 dd
250 dd
3.1 User Menu Setup
Press the Menu key to access the menu parameters.
The menu key can be pushed while in the weigh mode. The configuration parameters can be accessed by
Note pressing the setup switch while in the User Menu. See Section 3.2 for configuration setup.
MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST
TIME DATE
CNT CNT
DATE
TIME TIME
PRINT
DATE DATE
CLR Y
BATCHG SETPT1-8
ON GROSS LOWER ON ON ON
NET
-GROSS
-NET
DELAY
ON 1-8 ON
Note
PUSHTR acquires the tare regardless of the value specified for the REGULAT
parameter on the PROGRAM menu.
DIGOUT NONE Digital Output – specify the digital output associated with this setpoint.
1-8
Note
To use outputs 1-4 and inputs 1-2, short jumper A1 (JP2)
To use outputs 5-8 and inputs 3-4, short jumpers A0 (JP1) and A1 (JP2)
BATSEQ OFF Determines if the setpoint is a continuously running setpoint (OFF), or part of a batch sequence
ON (ON).
PREACT number Allows a setpoint to shut off before the setpoint is satisfied to allow for material in suspension.
HYSTER number Specifies a band around the setpoint value that must be exceeded before the setpoint, once
off, can trip on.
Table 3-2. Setpoint Setup Menu Parameters (Continued)
2400
4800
COM-2 STREAM
LOCAL
NONE 9600 8NONE 1 STOP CR-LF
REMOTE
PRN 19200 7EVEN 2 STOP CR
STR1 38400 7ODD
STR2 1200
STR3 2400
STR4 4800
STR5
ON ON STRIND
OFF
STRLFT STR - 3
STRIND STR - 4
STR - 5
STRLFT STR - 3
STRIND STR - 4
STR - 5
HOSTPC COMAND
DRIVE DEMAND
PRINTR
Delete active
character
Note Format strings are case sensitive and must be entered in upper case.
MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST
Parameter Description
FIRMW Displays Firmware Version
LR Displays legally relevant firmware version
Table 3-7. Firmware Version Menu Parameters
MISC
AUTO 10 SEC
30 SEC
1 MIN
5 MIN
10 MIN
Required
Menu Password* Menu Function
CONFIG Configuration Config Graduations (scale capacity), Configure zero tracking, zero range, motion band,
overload, tare function, sample rate and digital filtering parameters.
FORMAT Format Config Set primary and secondary units.
CALIBR Calibration Config Calibrate the indicator. See Section 4.0 on page 46 for calibration procedures.
PROGRM Program Config Set power-up and regulatory modes, consecutive numbering and sleep
parameters.
DIG IN Digital Input User Assign digital input functions. Used only if the Relay option is installed.
ALGOUT Analog Output Config Configure the analog output module. Used only if analog output option is
installed.
PASWRD Password Config Enable and edit configuration and user passwords.
USBMEM USB Memory Config Allows the saving and loading of configuration settings from a USB flash
memory device.
TEST Test Config Used to test A/D, test and set Digital I/O, reset the indicator to default settings
and set over and under weighment characteristics.
MENU Menu User Non Legal for Trade settings, such as Audit Trail, view Tare, set Unit ID, view/
print Accumulator, set Time/Date, and Non Legal for Trade setting for
Communication Port, Setpoints and Print Format parameters. See Section 3.1.
Note
Can be accessed without pressing the Setup Switch, by pressing
the Menu key on the front panel.
* Password required for all menus if a password for that level has been entered. See Section 3.2.8.
Table 3-9. 480 Menu Summary
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU
FS 0.75 SEC 40 HZ
1.00 SEC
NONE
See See
ADPFIL Figure 3-10 Figure 3-10 BOTH
ROLFIL NOTARE
OFF PBTARE
KEYED
Note
Setting the MOTBAN setting to 0.0 disables motion sensing, the scale will
always be considered stable.
Table 3-10. Configuration Menu Parameters
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU
ADPFIL ROLFIL
MEDIUM 4 4 4 16OUT 2 dd
HEAVY 8 8 8 32OUT 5 dd
16 16 16 64OUT 10 dd
32 32 32 128OUT 20 dd
64 64 64 2OUT 50 dd
1 1 1 4OUT 100 dd
200 dd
250 dd
ADPFIL Sub-menu
AFSENS LIGHT Digital filter cutout sensitivity – the light setting responds quickly to small weight changes and
MEDIUM is less stable. The heavy setting responds slowly to small weight changes and is more stable.
HEAVY Use the heavy setting in an unstable environment.
AFTHRH 000002 Digital filter cutout threshold – specifies the filter threshold, in weight value. When a weight
change exceeds the value set for threshold, digital filtering is suspended. A setting of zero
disables the filter. The decimal point in the entered value is assumed, so if the display division
is 1lb, a value of 1 is equal to 1lb. If the dd is 0.1lb, a value of 1 is equal to 0.1lb.
ROLFIL Sub-menu
RFSTG1 2, 4, 8, 16, Rolling filter stages – the number of A/D samples that are averaged in each stage.
RFSTG2 32, 64, 1 A higher number gives a more stable display by minimizing the effect of a few noisy readings,
RFSTG3 but slows down the settling rate of the indicator. See Section 9.11 on page 68 for more
information on digital filtering.
RFSENS 8OUT Rolling filter cutout sensitivity – specifies the number of consecutive readings that must fall
16OUT outside the rolling filter threshold (RFTHRH parameter) before digital filtering is suspended. If
32OUT NONE is selected, the filter is always enabled.
64OUT
128OUT
2OUT
4OUT
RFTHRH NONE Rolling filter cutout threshold – specifies the rolling filter threshold, in display divisions. When a
2 dd specified number of consecutive scale readings (RFSENS parameter) fall outside of this
5 dd threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.
10 dd
20 dd
50 dd
100 dd
200 dd
250 dd
Table 3-11. Adaptive Filter and Rolling Filter Submenu Parameters
PRIMAR SECNDR
888888 1d LB 88888.8 5d KG
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU
ENTER
Display and edit Display and edit ENTER Display and edit
Press Enter to zero calibration test weight value
Press Enter to span calibration Press Enter to
capture the mV value capture the span mV value remove offset from
zero mV value
net mV value zero and span
calibrations
Note EDIT is the current calibrated value that can be edited.
YYDDMM
1 MIN 2 SEC
24 HOUR COLON
2 MIN 3 SEC
12 HOUR COMMA
5 MIN 5 SEC
10 MIN 10 SEC
60 SEC
OFF
Note
The initial value of this parameter is set to the start up value specified on the
CONSTU parameter. Changing CONSTU immediately resets the consecutive
number used for printing.
CONSTU 000000 Consecutive number start up value. Specifies the initial consecutive number (CONSNU) value
0 – 999999 used when the indicator is reset or configured.
Note
Consecutive numbering starts with number entered.
Example: If 100 is entered the first ticketed printed will be 100.
ACCUM OFF Turns the accumulator on and off. Stores the accumulated weight, time and date of last
ON accumulation.
RTZGRD 0 Return to zero grads to re-arm the accumulator. Default = 0.
0 – 999999
Defines the number of graduations from Zero that the weight has to go below before the
accumulator will be re-armed.
DATE DATFMT Allows selection of date format and date separator. See Date sub-menu for parameter
DATSEP descriptions.
TIME TIMFMT Allows selection of time format and separator. See Time sub-menu for parameter descriptions.
TIMSEP
SLEEP NEVER Sleep mode. When weight is stable, no buttons have been pressed, and the weight is below the
1MIN sleep weight threshold (WGTHRH), the indicator will enter the sleep mode in the time defined in
2MIN the SLEEP Parameter. A NEVER setting will disable the sleep mode.
5MIN See Section 9.6 on page 65.
10MIN
Note
The SLEEP mode will only operate if the indicator is operating on Internal Battery
Power - disconnected from AC power.
Setting the WGTHRH or DDTHRH parameters to 0 also disables sleep mode.
Tare is removed if the indicator goes into sleep mode.
STDBY 1SEC Controls the Standby mode.
5SEC When in the sleep mode, at the number of STDBY seconds set, the indicator will wake if:
10SEC • there is weight on the scale of more than the WGTHRH value
15SEC • the weight has is changed greater than DDTHRH value
30SEC • it detects that a button is being pressed
60SEC
OFF
Table 3-14. Program Menu Parameters
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU
DIGIN1-4
PRINT BATSTP
CLRCN BATRES
ZEROSC
CNFG USER
000000 000000
Important Enter 999999 to reset password, this will also reset the configuration back to default values.
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU
SAVE LOAD
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU
DIGOUT 1–8 Access to each of the Digital Output and to manually set them individually to HI or LO. HI is
HI active.
LO
Note If the setting cannot viewed, that option is not installed.
ALGOUT 0 Allows analog output to be manually set to certain output values for calibration and test of
25% external equipment
50% The analog output must not be in an error state as that will override these
100% Note
settings. When the display division has a decimal, the test outputs will be
offset by the decimal place.
If the setting cannot viewed, that option is not installed.
DEFLT Resets all parameters to factory defaults. At DEFLT, press Gross/Net, indicator will display
SAVING and cycle power.
Table 3-19. Test Menu Parameters
Revolution® Configuration 45
4.0 Calibration
The 480 can be calibrated using the front panel or the Revolution® configuration utility. Each method consists of
the following steps:
• Zero calibration
• Entering the test weight value
• Span calibration
• Optional rezero calibration for test weights using hooks or chains.
The following sections describe the calibration procedure for each of the calibration methods.
4.1 Front Panel Calibration
The CALIBR sub-menu is used to calibrate the 480. See Section 3.2.4 for the calibration menu structure and
parameter descriptions. To calibrate the indicator using the front panel:
1. Remove the setup switch access screw from the back of the enclosure.
2. Insert a non-conductive tool into the access hole and press the configuration switch. Indicator display
changes to show CONFIG (see Figure 2-1).
3. Press until CALIBR is displayed.
4. Remove all weight from the scale platform. If the test weights require hooks or chains, place the hooks or
chains on the scale for zero calibration.
5. Press to WZERO.
6. Press to CAL or press to view or edit the existing value.
7. Press to ENTER.
8. Press to calibrate zero. The indicator displays *CAL* while calibration is in progress. When complete, the
mV value for the zero calibration is displayed.
9. Press to save the zero calibration value and go to CAL.
10. Press to WZERO.
11. Press to WVAL.
12. Press to show the test weight value.
13. Press to edit value using the procedure shown in Section 1.7 on page 4 to enter the actual value of the test
weights to be used for the span calibration. Press to store the entered WVAL value.
14. Press to WVAL.
15. Press to WSPAN.
16. Press to CAL or press to view or edit the existing value.
17. Press to ENTER.
18. Place test weights on the scale and press to calibrate span. The indicator displays *CAL* while calibration
is in progress. When complete, the net millivolt value of the test weight for the span calibration is displayed.
Note Net mV value is equal to the raw mV value at the span minus the mV value captured for zero.
5. When zero calibration is complete, the span calibration dialog box prompts to place test weights on the scale
for span calibration. Place test weights on the scale and click OK.
6. When calibration is complete, the New Settings fields of the indicator calibration display are filled in. Click
Exit to save the new values and return to the Revolution main menu; to restore the previous calibration values,
click Restore Settings.
Note All load cell calibration settings are lost when the RESETCONFIGURATION command is run.
Command
(n = setpoint number) Description Values
SP.BATCHG Batching OFF, AUTO, MANUAL
SP.ENABLE#n Setpoint enable OFF, ON
SP.KIND#n Setpoint kind GROSS, NET, -GROSS, -NET, OFF, DELAY
SP.VALUE#n Setpoint value number
SP.TRIP#n Trip HIGHER, LOWER
SP.PREACT#n Band value number
SP.HYSTER#n Hysteresis number
SP.PUSHPR#n Perform print when setpoint is satisfied OFF, ON
SP.PUSHAC#n Updates accumulator and performs a print OFF, ON
when setpoint is satisfied
SP.PUSHTR#n Perform Tare when setpoint is satisfied OFF, ON
SP.DIGOUT#n Digital outputs NONE, 1 – 8
SP.BATSEQ#n Batch type setpoint OFF, ON
SP.WAITSS#n Value must be stable OFF, ON
Table 6-10. SETPNTS 1–8 EDP Commands
Command
(p = port number) Description Values
EDP.TRIGER#p EDP port trigger Port 1 – COMAND, DEMAND, PRN, NONE
Port 2 – NONE, PRN, STR-1, STR-2, STR-3, STR-4, STR-5
EDP.BAUD#p EDP port baud rate 1200, 2400, 4800, 9600, 19200, 38400
EDP.BITS#p EDP port data bits/parity 8NONE, 7EVEN, 7ODD
EDP.SBITS#p EDP port stop bits 1STOP, 2STOP
EDP.TERMIN#p EDP port termination character CR/LF, CR
EDP.EOLDLY#p EDP port end-of-line delay 0 – 255 (0.1-second intervals)
EDP.ECHO#p EDP port echo ON, OFF
EDP.PRNMSG#p Enable print message when a OFF, ON
demand print is performed
EDP.STRUR#p Legal for Trade or industrial stream STRLFT,STRIND
EDP.STREAM Specifies the operating mode of NONE, LOCAL, REMOTE
the indicator (see Section 9.4)
Table 6-11. SERIAL EDP Commands
MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST
Delete active
character
Note Weight-based setpoints are tripped by values specified in primary units only.
Important Firmware versions 1.00 and 1.01 require having a relay board installed for the setpoints to operate.
------ Gross < 20d behind zero Gross value is more than 20 divisions behind zero (OIML).
EUCKSM Configuration checksum The checksum value of configuration has changed from that stored
in memory.
OIMLER OIML parameter error Parameter set incorrectly for use in the OIML mode.
Example: Primary units set for lb or oz.
EE-ACC Accumulator error Error with the accumulator such as attempting to display an
accumulated value greater than six digits.
Error
Code Description Binary Value
1 EEPROM Error 0000 0000 0000 0001
2 Virgin EEPROM 0000 0000 0000 0010
4 Config Parameter Checksum 0000 0000 0000 0100
8 Load Cell Checksum 0000 0000 0000 1000
16 A/D Calibration Checksum 0000 0000 0001 0000
32 Print Formats Checksum 0000 0000 0010 0000
64 XA Internal RAM Error 0000 0000 0100 0000
128 External RAM Error 0000 0000 1000 0000
256 Reserved 0000 0001 0000 0000
512 ADC Physical Error 0000 0010 0000 0000
1024 ADC Reference 0000 0100 0000 0000
2048 Count Error 0000 1000 0000 0000
4096 Reserved 0001 0000 0000 0000
8192 Display Range 0010 0000 0000 0000
16384 ADC Range 0100 0000 0000 0000
32768 Gross Limit 1000 0000 0000 0000
0x10000 - 0x80000000 Reserved
Table 9-2. Error Codes Returned on XE Command
Status Messages 61
Example:
If the annunciator status value returned on the ZZ command is 145, the gross, standstill and lb annunciators are lit.
The number 145 represents the sum of the values for the standstill annunciator (128), gross mode annunciator (16)
and the lb/primary units annunciator (1).
Decimal
Value Annunciator
1 lb/primary units
2 kg/secondary units
4 Tare entered
8 Keyed tare entered
16 Gross
32 Net
64 Center of zero
128 Standstill
Table 9-3. Status Codes Returned on the ZZ Command
Six digits, right justified, dummy zeros, decimal Tare Weight: Six digits, right justified,
point with no leading zeroes except for immediately dummy zeros, decimal point with no
preceding the decimal point. Leading zeroes leading zeroes except for immediately
transmitted as spaces. preceding the decimal point.
Leading zeroes transmitted as spaces.
Status Word A:
7 6 5 4 3 2 1 0
Parity 0 1 MUL1 MUL0 DP2 DP1 DP0
Even parity bit. DP2 DP1 DP0 Fixed Zero/Dec. Pt. Location
Requires EDP Port setup. 0 0 0 x 100 (2 fixed zeroes)
0 0 1 x 10 (1 fixed zero)
010x1 (No decimal point)
Disp. Div. 0 1 1 x 0.1 (1 decimal place)
MUL1 MUL0 Multiplier 1 0 0 x 0.01 (2 decimal places)
0 1 x1 1 0 1 x 0.001 (3 decimal places) Status Word C: ASCII 20h (space)
1 0 x2 1 1 0 x 0.0001 (4 decimal places) 7 6 5 4 3 2 1 0
1 1 x5 1 1 1 x 0.00001 (5 decimal places)
Parity 0 1 0 0 0 0 0
Parity 0 1
lb = pound
Polarity: kg = kilogram
<+> for positive g = gram
"–" for negative tn = ton (short)
t = ton (metric)
Six digits, right justified, floating decimal, oz = ounce
leading zeros are present <space> = none
Figure 9-4. STR-4 Weightronix Stream Data Format
Local/Remote Operation 65
Example:
If the standby parameter set to 1 second, the weight threshold to 100, and the display division threshold is set to
10d, once in sleep mode, the indicator will wake up every second for about half a second to check to see if a key is
being pressed, the weight threshold is over 100 (WGTHRH), or the weight has change more than 10d (DDTHRH)
since the last time it checked.
Setting the standby parameter to a higher value reduces the amount of time the indicator is awake, this will increase
battery life.
An OFF setting stops the indicator from waking up. The only way to wake up the indicator is to press the Power key.
The Power key is the only key that will wake the indicator, unless the Standby parameter is set to any setting
Note other than NONE. Then any key press will work to wake the indicator from standby.
9.8.1 HOST
When set to HOST mode, the USB port can be connected to a USB connection on a PC. An HCC Driver is required
on the PC.
The HCC driver is available on a CD (PN 171153) that is included with the USB/Ethernet Option. Use the
documentation (PN 171152) for the option to install the driver on the PC.
When connected to a PC, the connection will appear to applications as another serial communications port. Using
the USB trigger parameter in the 482 user menu, it is possible to set the port to act as both a serial command port
and demand print port (DEMAND), or as a serial command port only (COMAND). All EDP serial commands can be
used through the USB HOSTPC port.The USB port cannot be used to stream data.
9.8.2 Flash Drive
When set to Drive mode, the USB port can be connected to a flash drive to allow the upload and download of the
indicator configuration parameters. The data is written to the drive in a FAT32 system format; no special drivers are
required.
To use with a flash drive, first configure the USB parameter in the user menu to DRIVE. Saving the configuration to
the drive, or loading it from the drive, can only be done in the configuration menu.
Ethernet Option 67
9.10 Conversion Factors for Secondary Units
The 480 has the capability to mathematically convert a weight into many different types of units and instantly
display those results with a press of the Unit key.
Secondary units can be specified on the Format menu using the SECNDR parameter.
Multipliers are preconfigured within the indicator.
Note
Ensure that the secondary decimal point position is set appropriately for the scale capacity in the secondary
units. If the converted value requires more digits than are available, the indicator will display an overflow
message (OVERFL).
For example, if the primary units are short tons, secondary units are pounds, and the secondary decimal point is set to
8888.88, the indicator will overflow if five tons or more are applied to the scale. With 5 tons applied, and a conversion
factor of 2,000, the secondary units display needs five digits to the left of the decimal point to display the 10,000 pound
secondary units value.
1. Enter configuration mode and go to the ALGOUT menu (see Figure 3-15).
• Set source to GROSS or NET, depending on the weight value to be tracked by the analog output
• Set OFFSET to 0% for 0–10V/0-20mA output, 20% for 2-10V/4–20 mA output
• Set MIN to lowest weight value to be tracked by the analog output
• Set MAX to highest weight value to be tracked by the analog output
Calibrate the minimum weight value for 0 mA, even if a 4-20 mA output will be used. After the calibration is
Note complete, select the 20% offset.
If set to a 20% offset, the lowest value tracked will be 4 mA. To use a value lower than 4mA, use the 0-20 mA
setting.
2. Connect multimeter to analog output:
• For voltage output, connect voltmeter leads to pins three and four
• For current output, connect ammeter leads to pins one and two
3. Adjust the zero calibration: Scroll to the TWZERO parameter. Check voltage or current reading on
multimeter. Press or to select the digit to edit and or to adjust the value of selected (flashing)
digit to set the zero value.
4. Adjust span calibration: Scroll to the TWSPAN parameter. Check voltage or current reading on multimeter.
Press or to select the digit to edit and or to adjust the value of selected (flashing) digit to set the
span value.
5. Final zero calibration: Return to the TWZERO parameter and verify that the zero calibration has not drifted.
Press or to select the digit to edit and or to adjust the value of selected (flashing) digit to set the
zero value.
6. Return to weigh mode. Analog output function can be verified using test weights.
1. Enter configuration mode by removing the setup switch access screw from the back of the enclosure.
2. Insert a non-conductive tool into the access hole to press the configuration switch. Indicator display
changes to show CONFIG.
3. Navigate over to TEST and then down into the TEST menu.
Figure 3-18 shows the Test Menu structure and Table 3-19 summarizes the test menu functions.
Note At zero weight, the push-button tare will prompt for a keyed tare when tare function is set to keyed or both.
- 9 E Q
. . : F R
/ ; G S
0 < H T
% 1 = I U
& 2 > J V
‘
3 ? K W
( 4 @ L X
) 5 A M Y
* 6 B N Z
+ 7 C O [
, 8 D P \
Figure 9-6. 480 Display Characters
CE
ES
UR
G
S
HT A
Input Overload
RFI Protection Signal, excitation, and sense lines OIML R76/2006-NL1-12.48
protected by capacitor bypass and European Test Certificate TC8322
ESD suppressors European EC Type-Approval T5692
Analog Output (Optional) Accuracy Class III nmax : 10 000
Type Fully isolated, voltage or current Measurement Canada
output,16-bit resolution. Approval AM-5892
Voltage output 0 –10 VDC Accuracy Class III/IIIHD nmax : 10 000
Voltage load resistance 1K minimum
Current output 0–20 mA or 4–20 mA
Current loop resistance 1200 maximum
Digital Specifications
Microprocessor ARM Cortex M3 STM32F103ZET6
Digital Filters Adaptive Filter and Rolling Averaging
Filter; software selectable
1
Calculated based on 350 x 10 load cells, 1x I/O card, 1x Analog card, 7 segment display.
2
The indicator was tested for EMC with a 380 load cell; the maximal approved impedance is therefore 380 x 3 = 1140k
3
Measured during EMC tests per OIML R76-2006 (10v/m) without any digital filter in s/w; sampling rate was 4.7Hz.
4
Measured on an indicator with a simulator; the nominal zero stability of the ADC is 5 nV/°C.
5
Measured on an indicator with a simulator; the nominal span stability of the ADC is 1ppm/°C.
6-7
Based on the internal ADC specifications.
8
Based on the internal DAC specifications.
Specifications 75
76 480 Legend Series
© Rice Lake Weighing Systems Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
230 W. Coleman St. • Rice Lake, WI 54868 • USA
U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319