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480 Plus 2 A

480

Uploaded by

Raskipus
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
62 views85 pages

480 Plus 2 A

480

Uploaded by

Raskipus
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 85

Presented By

Dallas Ft Worth Austin Houston


NicolScales.com

800.225.8181
Contact Us

Nicol Scales & Measurement is an ISO Accredited Calibration


Company that has provided calibration, repair and sales of all types
of weighing and measurement products since 1931.
480 Legend Series
Digital Weight Indicator
Version 1.05

Technical Manual

le
p onib ol
Dis Españ/spanishs
en lake.commateriale ol
rice s los spañ
Visite ver todo les en E
pa ra ponib
S dis
RLW

PN 119201 Rev K
Contents
1.0 Introduction..................................................................................................................................... 1
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Front Panel Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 LED Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 Front Panel Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7.1 Numeric Keypad - Editing Procedure for Numeric Values (480 Plus Only) . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.1 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.2 Status Lights While in Various Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.3 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.4 Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.5 Acquire Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8.6 Preset Tare (Keyed Tare). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.7 Display Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.8 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.9 Toggle Gross/Net Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.10 View Audit Trail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8.11 Enter New Unit ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8.12 Display Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8.13 Display or Change Time and Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8.14 Display, Edit and Set Setpoint Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8.15 View Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8.16 Enter User Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.0 Installation .................................................................................................................................... 10
2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.1 Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Battery Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5 Option Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7 Enclosure Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.7.1 Seal the Indicator (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.8 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.0 Configuration ................................................................................................................................ 20
3.1 User Menu Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.1 Setpoint Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.2 Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.3 Ethernet Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.4 USB Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.5 Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.1.6 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.1.7 MISC Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems. All rights reserved.
Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
Version 1.05, January 14, 2016

Contents i
3.2 Configuration Using the Front Panel (Legal for Trade). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.1 Configuration Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2.2 Adaptive Filter and Rolling Filter Sub-menu Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.3 Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2.4 Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2.5 Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.2.6 Digital Input Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.2.7 Analog Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.2.8 Password Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2.9 USBMEM Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2.10 Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2.11 User Menu Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.3 Revolution® Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.0 Calibration .................................................................................................................................... 46
4.1 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.3 Revolution Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.4 More About Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.4.1 Adjusting Final Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.0 Revolution ..................................................................................................................................... 49
5.1 Connecting to the Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2 Saving and Transferring Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2.1 Saving Indicator Data to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2.2 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.3 Reflash Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.1 480/482 Legend Series Flash Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.2 480/482 Legend Series Firmware Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.0 EDP Commands............................................................................................................................. 51
6.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1.3 The RESETCONFIGURATION Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1.5 Soft Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1.6 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.0 Print Formatting ............................................................................................................................ 57
7.1 Print Formatting Tokens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.1 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.0 Setpoints ....................................................................................................................................... 59
8.1 Batch and Continuous Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.0 Appendix ....................................................................................................................................... 60
9.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.1.1 Displayed Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.1.2 Using the XE EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.2 Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.2.1 P EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.2.2 ZZ EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.3 Continuous Data (Stream) Output Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9.4 Local/Remote Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.5 Audit Trail Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.6 Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.7 Internal Battery Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Rice Lake continually offers web-based video training on a growing selection


of product-related topics at no cost. Visit www.ricelake.com/webinars

ii 480 Legend Series


9.8 USB Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.8.1 HOST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.8.2 Flash Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.8.3 USB Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.9 Ethernet Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.10 Conversion Factors for Secondary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.11 Digital Filtering (DIGFIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.11.1 Sample Rate (SMPRAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.11.2 Adaptive Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.11.3 Rolling Averaging Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9.12 Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9.13 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9.14 Regulatory Mode Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.15 ASCII Character Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.16 Front Panel Display Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.17 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Contents iii
iv 480 Legend Series
1.0 Introduction
This manual is intended for use by service technicians responsible for installing and servicing 480 digital weight
indicators. This manual applies to indicators using Version 1.05 of the 480 software.
Configuration and calibration of the indicator can be accomplished using the Revolution® configuration utility or
the indicator front panel keys. See Section 3.2 on page 32 for information about configuration methods.
Manuals can be viewed or downloaded from the Rice Lake Weighing Systems website at
www.ricelake.com.
An Operation Manual is available on the website, that provides basic operating instructions for users.
Warranty information can be found on the website at www.ricelake.com/warranties

1.1 Safety
Safety Symbol Definitions
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and
WARNING includes hazards that are exposed when guards are removed.

Indicates information about procedures that, if not observed, could result in damage to equipment or
Important corruption to and loss of data.

Safety Precautions
Do not operate or work on this equipment unless you have read and understand the instructions and
warnings in this manual. Failure to follow the instructions or heed the warnings could result in injury or
death. Contact any Rice Lake Weighing Systems dealer for replacement manuals. Proper care is your
responsibility.

General Safety

WARNING

Failure to heed may result in serious injury or death.


Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be
performed by qualified service personnel only.
Do not allow minors (children) or inexperienced persons to operate this unit.
Do not operate without the enclosure completely assembled.
Do not use for purposes other than weight taking.
Do not place fingers into slots or possible pinch points.
Do not use this product if any of the components are cracked.
Do not exceed the rated specification of the unit. See Section 9.17 on page 75.
Do not make alterations or modifications to the unit.
Do not remove or obscure warning labels.
Do not submerge.
Before opening the unit, ensure the power cord is disconnected from the outlet.

Introduction 1
1.2 Overview
The 480 is a single-channel digital weight indicator housed in a NEMA Type 4X/IP66-rated stainless steel
enclosure. The indicator front panel consists of a large (.8 in/20 mm), six-digit, seven-segment LED display, with a
seven-button keypad (480) or an 18-button full numeric keypad (480 Plus).
Features
• Auto switching AC power supply 115 VAC to 230 VAC (50-60 Hz)
• Drives up to ten 350 ohmor twenty 700 ohm load cells
• Supports four and six wire load cell connections
• Two communications ports with demand or continuous (COM 2 only) outputs
• Unit ID, operator can enter up to six numeric digits
• Accumulator with report and clear
• Time and date
• Audit trail tracking
• Optional Ethernet/USB connects to PC or printer in operation mode, or flash drive to save/load
configuration
• Optional analog output module provides 0–10/2-10 VDC or 0–20/4–20 mA tracking of gross/net weight
• Optional digital I/O card, four outputs/two inputs for setpoints and key functions
Supported Applications
• Custom Ticket Printing: gross, net and setpoint format can be customized up to 300 characters and print
time and date, unit id and consecutive ticket number.
• Basic Weighing: Gross or net mode with operator menu to other functions.
• Accumulation: Weights are totaled, with armed print function.
• Batching: Up to eight batch steps with latched or continuous outputs for gross, net or delay setpoint.
Actions include trip high or low, wait for standstill, print, accumulate and tare.
• Keyed Tare: Preset tare value can be entered when the gross weight is at zero.
• Local/Remote: Remote unit displays weight and transmits key press commands to the local unit.

1.3 Operating Modes


The 480 has four modes of operation.
Weigh Mode
Weigh mode is the default mode of the indicator. The indicator displays gross or net weights as required, using the
annunciators described in Section 1.6 on page 4 to indicate scale status and the type of weight value displayed.
Configuration Mode
Most of the procedures described in this manual, including calibration, require the indicator to be in configuration
mode.
To enter configuration mode:
1. Remove the setup switch access screw from the back of the enclosure. See Figure 2-1 on page 10.
2. Insert a non-conductive tool into the access hole and press the configuration switch. Indicator display
changes to show CONFIG.
User Menu Setup Mode
The user menu setup mode is used to access the accumulator functions, audit trail, display the tare, unit id, time and
date, setpoints, data communications parameters, print formats and view the firmware version.
It is accessible by pressing the Menu key on the front panel.
See Section 3.1 for more information about the user setup mode.
Test Mode
Test mode provides a number of diagnostic functions for the 480 indicator. See Section 9.13 on page 70 for more
information about entering and using test mode.

2 480 Legend Series


1.4 Front Panel Keypad
See Section 1.7 for information about using the front panel keys in configuration mode.

Numeric Keypad – Enter numeric


values. See Section 1.7.1 on
page 5.

PRELIMINARY The up, down, enter, left and right


arrows by the keys describe the
functions assigned in the
operating modes.
Keys are also used to navigate
through menus, select digits within
numeric values and increment/
decrement values.

Figure 1-1. 480 Front Panel, Showing LED Annunciators and Key Functions (480Plus Shown)
1.5 Keypad Functions
Key Function
Turns the unit on/off.
If power mode is set to manual, the Power button must be used to turn the unit on and off. If
Note
POWER power mode is set to auto, the unit will automatically power on when it’s plugged in and the only
way to turn it off is to unplug power. See Section 3.1.7.

MENU
The Menu key is used to access the User Setup menu.

ZERO
Sets the current gross weight to zero, provided the amount of weight to be removed or added is within the
specified zero range and the scale is not in motion. The zero band is defaulted to two percent of full scale, but can
be configured for up to 100 percent of full scale.
Also used as a move up key to navigate to different menu levels or used to increment a number when editing a
value.
Switches the weight display to an alternate unit. The alternate unit is defined in the Configuration menu, and could
UNIT be kg, g, lb, oz, tn or t.
Also used as a scroll left key to navigate to different menus or to toggle to another digit when editing a value.
Sends on-demand print format out the serial port, provided the conditions for standstill are met. Print may be
PRINT
displayed while printing.
Also used as a scroll right key to navigate to different menus or to toggle to another digit when editing a value.
TARE Performs one of several predetermined Tare functions dependent on the mode of operation selected in the
TAREFN parameter. See Section 1.8.7 for more information on viewing stored tares.
Also acts as an enter key for numeric or parameter entry.
GROSS Switches the display mode from gross to net, or from net to gross. If a tare value has been entered or acquired,
NET the net value is the gross weight minus the tare.
B/N
Gross mode is shown by the Gross/Brutto annunciator; net mode is shown by the Net annunciator.
Also used as a move down key to navigate to different menu levels or to decrement a number when editing a
value.

During a numeric entry, sets the currently selected digit to 0, then selects one digit to the right.

Introduction 3
1.6 LED Annunciators
The 480 display uses a set of eight LED annunciators to provide additional information about the value being
displayed.
LED Description
Gross/Brutto LED
Gross weight display mode (or Brutto in OIML mode)
Net LED
Net weight display mode
Zero (Center of Zero) LED
The Center of Zero LED indicates that the current gross weight reading is within +/- 0.25 display divisions of the
acquired zero, or is within the center of zero band.
A display division is the resolution of the displayed weight value, or the smallest incremental increase or decrease
that can be displayed or printed.
Standstill LED
Scale is at standstill or within the specified motion band. Some operations, including zero, tare and print, can only
be done when the standstill LED is on.
lb/kg LED
Displays which unit of measure is being used.
lb and kg annunciators indicate the units associated with the displayed value: lb = pounds, kg = kilograms.
The displayed units can also be set to short tons (tn), metric tons (t), ounces (oz), grams (g) or none (no units
information displayed). The lb and kg LEDs function as primary and secondary units annunciators. If neither
primary nor secondary units are lb or kg, the lb annunciator is lit for primary units and kg is lit for secondary units.
T LED
Indicates that a push-button tare weight has been acquired and stored in memory.
PT LED
Indicates that a preset tare weight has been keyed in or entered and stored in memory.
Table 1-1. LED Annunciators
See Section 3.2.3 for more information about configuring primary and secondary display units.

1.7 Front Panel Navigation


Move Up/Increment Value

ZERO

ENTER Value
TARE PRINT Move Right/Next
Move Left/Previous UNIT

Power On/Off
GROSS MENU Access User Setup
NET
B/N

POWER
Move Down/Decrement Value

Figure 1-2. Front Panel Key Functions


Four front panel keys are used as directional keys to navigate through the menus (see Figure 1-2).
• Unit ( ) and Print ( ) scroll left and right on the same menu level.
• Zero ( ) and Gross/Net ( ) move up and down to different menu levels.
• The Tare key serves as an enter key ( ) for selecting parameter values within the menus.
• The Menu key allows front panel access to user setup and configuration mode.

4 480 Legend Series


Navigating Through Levels
1st Level 1st Level
Parameter Parameter

2nd Level 2nd Level


Parameter Parameter

Default value Value Value Value

When moving through values below the first menu level, press to return to the level above.
Figure 1-3. Menu Navigation
To select a parameter, press or to scroll left or right until the desired menu group appears on the display, then
press to move down to the desired sub-menu or parameter. When moving through the menu parameters, the
present value appears first on the display.
Edit Parameter Values
To change a parameter value, scroll left or right to view the values for that parameter. When the desired value
appears on the display, press Tare to select the value and move back up one level. To edit numerical values, use
the navigation keys to select the digit and to increment or decrement the value.
00 0 0 00
When editing numeric values, press or to change the
digit selected. Press or to increment or decrement the
value of the selected digit. Press to save the value entered
and return to the level above.
Figure 1-4. Editing Procedure for Numeric Values

1.7.1 Numeric Keypad - Editing Procedure for Numeric Values (480 Plus Only)

Figure 1-5. Numeric Keypad for the 480Plus

With the numeric keypad option, numeric values can be edited with the numbers on the keypad rather than using
the navigation arrows. Numeric keys are functional only if the display is prompting for an input with a flashing
digit.
1. When editing numeric values, insert the required value using the numeric keypad.
2. Press Tare to save the value entered and return to the level above.
• Press to set the currently selected digit to 0.

• Press to enter a decimal point.


When editing fractional numeric values, the decimal point must be positioned in accordance with the primary
Note units formatting, otherwise the keyed number may be rejected by the software.

Introduction 5
1.8 Indicator Operations
Basic 480 operations are summarized below.

1.8.1 Menu
Press MENU , Menu will be displayed.
Press , then or to select the following parameters.
• Audit Trail (See Section 1.8.10)
• Display Tare (See Section 1.8.7)
• Unit ID (See Section 1.8.11)
• Accumulator (See Section 1.8.12)
• Time and Date (See Section 1.8.13)
• Setpoints (See Section 1.8.14)
• Serial (See Section 3.1.2)
• Print Formats (See Section 7.0)
• USB (See Section 9.8)
• Ethernet (See Section 9.9)
• Version (See Section 1.8.15)
• Miscellaneous (Power Option) (See Section 3.1.7)
See Section 3.1 for more information.
Press repeatedly to return to the weigh mode.
Note
Menus may be password protected. See Section 1.8.16 to setup a password.

1.8.2 Status Lights While in Various Menus


Sub-menu levels are indicated by the LEDs as shown below.

First sub-menu level


Second sub-menu level
Third sub-menu level
Fourth sub-menu level

1.8.3 Zero Scale


1. In gross mode, remove all weight from the scale and wait for the LED to light.
ZERO
2. Press . The LED lights to indicate the scale is zeroed.

1.8.4 Toggle Units


Press UNIT to toggle between primary and secondary units. The current unit LED will be lit.

1.8.5 Acquire Tare


1. Place container on scale and wait for the LED to light.
2. Press TARE to acquire the tare weight of the container. Net weight is displayed and the T LED lights to
show the tare value was entered.
See Section 9.14 for Regulatory Mode Functions.

6 480 Legend Series


1.8.6 Preset Tare (Keyed Tare)
1. With the scale empty and display showing zero weight, press TARE . 000000 is displayed with the focused
digit flashing.
2. Edit the value using the following method; or with the 480 PLUS, use the keypad. See Section 1.7 on page 4.
• Press or to select the digit.
• Press or to increment or decrement the value.
3. Press TARE when the value is correct. The display will change to the Net mode and the PT LED lights to
show the preset tare was entered.

1.8.7 Display Tare


When a stored tare value is displayed, the gross and net LEDs will be off and the will be lit.
To display a stored tare:
1. Press MENU .
2. Press to AUDIT.
3. Press to TARE and press .
4. Press repeatedly to return to weighing mode.
If there is no tare in the system, 0 will displayed and the Gross and Net LED will be off.
See Section 9.14 for more information pertaining to the regulatory mode of operation.

1.8.8 Print Ticket


1. Press PRINT to print either the gross or net format.
2. Wait for the LED to light.
3. Press PRINT to send data to the serial port.

If the LED is not lit and PRINT is pressed, the print action will take place only if the scale comes out of
motion within three seconds. If the scale stays in motion for over three seconds, the PRINT press is ignored.

1.8.9 Toggle Gross/Net Mode


1. Press GROSS
NET to switch the display mode between gross and net. If a tare value has been entered or acquired,
B/N

the net value is the gross weight minus the tare.


Gross mode — Gross/Brutto LED is lit.
Net mode — Net LED is lit.

1.8.10 View Audit Trail


See Section 3.1 on page 22 for audit trail settings.
1. Press MENU .
2. Press to AUDIT.
3. Press . The audit trail CALIB is displayed.
4. Press then or to CNT, TIME or DATE.
5. Press to view selected parameter.
6. Press twice to return to CALIB.
7. Press to the audit trail CONFIG and repeat steps 5 and 6 to view configuration number.
8. Press repeatedly to return to weighing mode.

Introduction 7
1.8.11 Enter New Unit ID
1. Press MENU .
2. Press to AUDIT.
3. Press until display reads UNIT ID.
4. Press to view the current value.
5. Edit the value using the following method; or with the 480 PLUS, use the keypad. See Section 1.7 on page 4.
• Press or to select the digit.
• Press or to increment or decrement the value.
TARE
6. Press when the value is correct.
7. Press repeatedly to return to weighing mode.

1.8.12 Display Accumulator


1. Press MENU .
2. Press to AUDIT.
3. Press until display reads ACCUM.
4. Press to display VIEW.
5. Press or to select desired parameter (VIEW, TIME, DATE, PRINT, CLR Y).
TARE
• For VIEW, TIME or DATE, press to view the value. Press or to return to selected parameter.

• To PRINT or CLEAR, press , then press TARE to print or clear the accumulator. Press to return to
selected parameter
6. Press repeatedly to return to weighing mode.
See Section 3.1 for the accumulator menu structure.
If the accumulated value exceeds 999999, display shows EE ACC. The value will still be correct and will print
Note correctly up to 1,000,000,000.

1.8.13 Display or Change Time and Date


To set the date and time:
1. Press MENU .
2. Press to AUDIT.
3. Press until display reads TIMDAT (Time/Date).
4. Press and select time or date with or .
5. Press to view the current setting.
6. To edit the value of the time, in 24 hour or 12 hour format (hh.mm.ss), use the following method.
• Press or to select hours, minutes, or seconds – the selected value will be flashing
• Press or to increment or decrement the value.
TARE
7. Press when the value is correct.
Use the same procedure to enter the date in the same format configured for the indicator.
See Section 3.2.5 for available formats.
8. Press repeatedly to return to weighing mode.
The time and date are backed up with an internal battery. If the main power is interrupted, time and date will
Note not be lost.

When in 12 hour format, the PT LED indicates pm setting.

8 480 Legend Series


1.8.14 Display, Edit and Set Setpoint Value
See Section 8.0 on page 59 more information.
1. Press MENU .
2. Press to AUDIT.
3. Press until display reads SETPNT.
4. Press and navigate across to desired setpoint number (1-8).
5. Press and navigate across to select USER.
6. Press and navigate across to select VALUE or ENABLE.
7. Press to view and edit the value.
• To edit Value, use the following method; or with the 480 PLUS, use the keypad. See Section 1.7 on page 4.
- Press or to select the digit.
- Press or to increment or decrement the value.
TARE
- Press when the value is correct.
• To edit ENABLE:
- Press or to select On/Off.
TARE
- Press when the value is correct.
8. Press repeatedly to return to weighing mode.
See Section 3.1.1 for the SETPNT menu layout.

1.8.15 View Firmware Version


1. Press MENU .
2. Press . AUDIT is displayed.
3. Press until display reads VERS.
4. Press . FIRMW is displayed.
5. Press to view version.
6. Press repeatedly to return to weighing mode.

1.8.16 Enter User Password


1. Remove the setup switch access screw from the back of the enclosure. See Figure 2-1 on page 10.
2. Insert a non-conductive tool into the access hole and press the configuration switch. Indicator display
changes to show CONFIG.
3. Press or until PASWRD is displayed.
4. Press . CNFG is displayed.
5. Press to USER.
6. Press . 000000 is displayed.
7. To edit the password, use the following method; or with the 480 PLUS, use the keypad. See Section 1.7 on
page 4
• Press or to select the digit.
• Press or to increment or decrement the value.
TARE
• Press when the value is correct.
8. Press to return to PASWRD.
9. Press to CONFIG.
10. Press to return to weighing mode.
When entering a user function, the operator will now be required to enter the password.
Important Enter 999999 to reset password, this will also reset the configuration back to default values.

Introduction 9
2.0 Installation
2.1 Unpacking
Immediately after unpacking, visually inspect the 480 to ensure all components are included and undamaged. The
shipping carton should contain the indicator, this manual, and a parts kit. If any parts were damaged in shipment,
notify Rice Lake Weighing Systems and the shipper immediately.
See Section 2.8 on page 18 for parts kit contents.

2.2 Enclosure Disassembly


The indicator enclosure must be opened to connect the scale load cell cable and any other interface connection.
WARNING Before opening the unit, ensure the power cord is disconnected from the power outlet.

Ensure power to the indicator is disconnected, then place the indicator face-down on an anti-static work mat.
Remove the screws that hold the backplate to the enclosure body. Then lift the backplate away from the enclosure
and turn it over to access boards.
The display cable will still be attached. Be careful when lifting and turning over the backplate so it does
Important not become damaged or dislodged.

2.3 Cable Connections


The 480 provides four cord grips for cabling into the indicator: one for the power cord, three to accommodate load
cell, communications, digital inputs and outputs, and analog output cables. Two of the three free cord grips come
with a plug installed to prevent moisture from entering the enclosure. Depending on the application, remove the
plug from any cord grip that will be used and install cables as required. Figure 2-1 shows the recommended
assignments for the 480 cord grips.

Setup switch
access screw

Back of indicator

Load cell cable Communications Power cord


cord grip (open) access cord grip
(plugged)
Figure 2-1. Recommended Cord Grip Assignments
When installing cords through cord grips, ensure the cord grip is tightened snuggly to prevent moisture
Important from entering the enclosure.

10 480 Legend Series


2.3.1 Cable Grounding
Except for the power cord, all cables routed through the cord grips should be grounded against the indicator
enclosure. Do the following to ground shielded cables:
• Use the ground clamp screws to install grounding clamps on the grounding bar. Do not tighten screws yet.
There is a larger clamp available in the parts kit; the larger clamp is for a cable diameter of 0.25 inch, the
smaller clamp is for a cable diameter of 0.18 inch
• Route cables through cord grips and grounding clamps to determine cable lengths required to reach cable
connectors. Mark cables to remove insulation and shield as described below:
• For cables with foil shielding, strip insulation and foil from the cable 1/2inch (15 mm) past the
grounding clamp (see Figure 2-2). Fold the foil shield back on the cable where the cable passes through
the clamp. Ensure silver (conductive) side of foil is turned outward for contact with the grounding clamp.
• For cables with braided shielding, strip cable insulation and braided shield from a point just past the
grounding clamp. Strip another 1/2 inch (15 mm) of insulation to only expose the braid where the cable
passes through the clamp (see Figure 2-2).
• For load cell cables, cut the shield wire just past the grounding clamp. Shield wire function is provided
by contact between the cable shield and the grounding clamp.
• Route stripped cables through cord grips and grounding clamps. Ensure shields contact grounding
clamps as shown in Figure 2-2. Tighten ground clamp screws.

Ground
clamp screw

Grounding
clamp

Grounding
bracket
Grounding
clamp Ground
clamp screw 480 Indicator
back panel
Shield wire (cut)
side out
Silver

Braid

Length of foil before


folding back on
cable insulation

Cut insulation here Cut insulation here


for foil sheilded cables
Foil Insulated Wire Braided Cable

Figure 2-2. Grounding Clamp Attachment for Foil-Shielded and Braided Cabling

Cable Connections 11
2.3.2 Wiring

CPU Board
A/D Board
Option Card Bracket

20mA Comm 2
Connection
Relay (DIO) Board
Power Supply Comm 1 & 2
Connection

Power Supply, CPU and A/D Board

Analog Output Board

Analog Output 1 I/O 15


Connection

Ethernet/USB Board

Digital I/O Connection

Analog Output and Relay Board Options

Ethernet RJ45 Plug

USB 5-Pin Plug

Ethernet/USB Board Option

Battery and Battery Holder

Charger Board

Battery Option
Figure 2-3. 480 Board Options

12 480 Legend Series


Key
Standard
Battery
Option
PN 131323 CPU Board PN 131318
A/D Board PN 131319

Battery Charger J2
J10
PN 131317

Power Supply
PN 131316

J1
J7 to display board

J9

J15

J5 Sense Jumpers
J3 J4
J16
J2
J6
J14 J17 J13

Sig+
SIG-
SEN+
SEN-
EXC+
EXC-
N

L
GND

Load Cell Connection


RXD1
TXD1
GND
RXD2
TXD2
GND

20mA_Out
GND

Power Supply
RS-232
Connection 20mA
Connection

Ethernet/USB Board Relay Board


PN 164600 PN 131342 Analog Output
Heartbeat
Mode Select
Jumpers
JMP2
JMP3 JMP1
PN 131341
LED A2 A1 A0
IN1 IN2
+5V
J3
RL4

J4 OUT
RL4_ON
LED1
RL1_ON
Activity
RL2_ON RL3_ON
RL3
RL1

RL2

J1
USB RJ45
5-Pin Plug Ethernet J2
J2 Jack J2
+5V_OUT

I_OUT
RETURN
V_OUT
RETURN
R1_NO

R2_NO

R3_NO

R4_NO
R1_NC
R1_C

R2_C

R3_C

R4_C

GND
IN1+

IN2+
IN-

IN-

Analog Output Terminal


I/O Terminal

Battery and Battery Charger are optional.


Note
Analog, Ethernet/USB and Relay boards require an option card bracket (PN131340) for mounting.
Relay Board Information:
To use outputs 1-4 and inputs 1-2, short jumper A1 (JP2)
To use outputs 5-8 and inputs 3-4, short jumpers A0 (JP1) and A1 (JP2)
Output relay rating of relay 2 AMPS at 30 VDC dry contact relay closure
Digital Input is opto-isolated, activated with 5-24VDC.

Figure 2-4. Wiring Diagram

Cable Connections 13
2.4 Battery Operation
The 480 can be equipped with an optional internal Lithium-Ion battery to provide up to:
• 18 hours of continuous use (single load cell, 350 ohms, no options)
• 15 hours of continuous use (four load cell, 350 ohms, no options)
When operated on AC power, the internal battery is automatically charged by means of an internal battery charger circuit.
Battery life depends on several factors, including number of load cells, frequency of use, options installed,
temperature and other accessories being used. Battery charge time is approximately 16 hours to 100 percent.
To extend battery life, the indicator features a sleep mode that allows the indicator to go into a low power mode
while it’s operating on battery power. See Section 9.6 on page 65 for more information about the sleep mode.
When installing a 480 with a battery option, it is recommended that the CPU board jumper 4 be removed.
Note Removing jumper 4 will maximize the life of the battery when the indicator is turned off due to reduced
standby current. See the Power parameter in Section 3-8 on page 31 for more information.
When the Standby parameter is set to any setting other than NONE, any key press will work to wake the
indicator from standby.

14 480 Legend Series


2.5 Option Card Installation
Use the following instructions to install or replace the Analog Output Module (PN 131341), Relay Board (PN
131342) or Ethernet/USB option card (PN 164600).
1. Disconnect power to the indicator.
2. Remove backplate as described in Section 2.2 on page 10.
3. If not already in place, install an option card bracket (PN 131340). See Figure 2-3.
4. Mount the analog output module, relay card or the Ethernet/USB option card on the option card bracket. See
Figure 2-3. The Ethernet/USB option card has to be installed on the option card bracket above the A/D card,
not in the location near the power supply.
5. Connect the option card ribbon to the option card(s).
6. Connect the option card ribbon to J9 on the CPU board.
7. Connect output cables, as needed, to the option card(s).
Either option card position can be used for the Analog Output Module, or the Relay Card.
Note
The Ethernet/USB Option Card must be installed in the location above the A/D Card, not next to the Power
Supply.

2.6 Board Removal


If you must remove any 480 board, use the following procedure:
1. Disconnect power to the indicator.
2. Remove backplate as described in Section 2.2 on page 10.
3. Disconnect all cables from the board.
4. Label connections for re-installation of board.
5. Remove the four screws from the board, then lift the board off the backplate.
To install a board, reverse the above procedure. Be sure to reinstall cable ties to secure all cables inside the
indicator enclosure.
Note When removing lower boards, the upper boards and option bracket, if installed, will need to be removed first.

Option Card Installation 15


2.7 Enclosure Reassembly
Once cabling is complete, position the backplate over the enclosure and reinstall the backplate screws. Use the
torque pattern shown in Figure 2-5 to prevent distorting the backplate gasket. Torque screws to 10 in-lb (1 N-m).
11 1 3
10 Step 1.
Torque 1-4 in the order shown
1 3
7 6
4 2

5 8 Step 2. 7 6
4 2 Torque 5-8 in the order shown
5 8

9 12
11 10
Step 3.
Torque in-lb Nm
Torque 9-12 in the order shown
Backplate screws 10 1 9 12
Cable Glands 22 2.5
Cable Gland Caps 13.3 1.5
Vent 5-7 0.6-0.8

Table 2-1. Torque Values


Figure 2-5. 480 Enclosure Backplate
Torqued screws may become less tight as the gasket is compressed during the torque pattern; a second
Note torque is required using the same pattern and torque value.

16 480 Legend Series


2.7.1 Seal the Indicator (Optional)
Note For access to configuration parameters, the setup switch must be pressed.

Prevents Service Access


Insert a lead wire seal through three fillister screws. This prevents access to the electronics, electrical contacts and
Legal for Trade configuration parameters.

11 - Screw, Pan Cross Head


8-32NC

1 - Screw, 1/4'' drilled


fillister head

1 - Screw, 8-32 drilled


fillister head

Without A/D cover


1 - Screw, 8-32 drilled
fillister head
Figure 2-6. Sealing the Indicator to Prevent Access

Important Only use the 1/4 inch screw in the top hole for sealing, using the longer one will damage the CPU board.

Allows Service Access – Optional


The calibration cover is used for inserting a lead wire seal through both fillister screws and the plastic cover. The
cover allows access to the electronics and electrical contacts, while preventing access into Legal for Trade
configuration parameters.
There is an alternative cover over the A/D to ensure the A/D and load cell connection cannot be changed after the
unit is sealed. This cover is secured to the A/D with the bottom fillister screw in the calibration cover.
There is also an audit trail counter to track calibration and configuration changes made to legally relevant
parameters.
Place the calibration cover on the backplate and secure with the existing fillister head screws and o-rings to seal the
indicator for Legal for Trade approval.
Setup Switch Calibration Cover
Access for Hardware Sealing

12 - Screw, Pan Cross Head


8-32NC

1 - Screw, 8-32 drilled


fillister head
1 - Screw, 4-40 drilled
fillister head
With A/D cover
Figure 2-7. Sealing the Indicator to Allow Access Option

Enclosure Reassembly 17
2.8 Replacement Parts
3 2 1

7
32
11
7 4
11
7 18 19

6 11
8

16

17
10
Representation only.
Actual boards may
look different.
23

20 24

25
9 22 21
28
29
3

27

31 15

14
30
13

Figure 2-8. Replacement Parts

18 480 Legend Series


Item Item
No. Part No. Description QTY No. Part No. Description QTY

1 131322 Battery bracket (Opt) 1 31 164577 Knob & washer, M6 thread 2


2 131323 Battery, rechargeable (Opt) 1 32 164579 Cover, A/D Sealing (optional) 1
3 131321 Backplate, back plane base 1 164604 Ethernet cable with cord grip, 6 ft 1
4 14626 Nut, Kep 8-32 NC Hex 4 164602 USB Cable, Type A Female, 20 cm 1
6 131328 Screw, 4-40 x 0.3125 1 167707 USB Cable, Type A Male, 200 cm 1
7 131333 Ground clamp, 3/16 Ø 3 167708 USB Cable, Type B Male, 200 cm 1
164580 Ground Clamp, 1/4 Ø 1 88733 Vent, breather vent 1
8 131334 Ground wire, insulated 2 88734 Nut, breather vent 1
9 131340 Bracket for option module 1 103462 2-position screw terminal 1
10 131341 Analog output, 0-10VDC, 4-20 mA 1 76513 4-position screw terminal 1
131342 Relay board, 2 inputs, 4 relays 1 76514 6-position screw terminal 2
164600 USB/Ethernet TCP/IP 1 157223 15-position screw terminal 1
11 22085 Screw, 4-40 x 0.188 8 155230 Ribbon cable CPU to display 1
13 131345 Overlay, 480 6-key 1 155231 Ribbon cable CPU to A/D 1
159612 Overlay, 480Plus, numeric keypad 1 155232 Ribbon cable PS to CPU Board 1
14 131343 Enclosure, front 1 155233 Ribbon cable CPU to Option 1
15 131346 Display board, LED 7 segment 1 155234 Pwr cord 115VAC, NEMA 5-15 plug 1
16 131316 Power supply, 85-265 VAC 1 155235 Pwr cord 230VAC, Euro CEE 7/7 1
17 131317 Battery charger, VDC to VDC (Opt) 1 Table 2-2. Parts List
18 131318 Board assembly, CPU 1
19 131319 Board, assembly, A/D 1
Part No. Description Qty
20 131324 Screw, 4-40 drilled fillister head 1
94422 Label, Capacity 1
21 131325 Screw, 8-32 drilled fillister head 1
53374 Label, Annunicators 1
22 131335 O-ring 2
14862 Screw, 8-32NCx3/8 8
23 15626 Cord-grip, PG9 4 45042 Washer,Bonded Sealing #8 x 0.375 8
24 30375 Seal ring, nylon PG9 4 76514 Conn, 6-Pin for LC and RS-232 ports 2
25 131336 Calibration cover (Opt) 1 103462 Conn, 2- Pin for 20 mA port 1
27 131344 Gasket, backplate 1 131325 Screw, Fillister 8-32NC x ¼ 1
28 14862 Screw, 8-32NC x 3/8 4 131320 Screw, Fillister 8-32NC x ½ 1
29 45042 Washer, bonded sealing 8 x 0.375 4 Table 2-3. Parts Kit (PN 131314)
30 164912 Tilt Stand 1
Table 2-2. Parts List

Replacement Parts 19
3.0 Configuration
There are two types of configuration parameters in the 480: Legal for Trade configuration and non-legal
configuration (or operator parameters). Legal for Trade configuration requires pressing the setup switch (see
Section 3.2). Non-legal configuration parameters do not require pressing the setup switch, but may be password
protected.
The following sections provide graphic representations of the 480 menu structures. In the actual menu structure,
the settings chosen under each parameter are arranged horizontally. To save page space, menu choices are shown in
vertical columns. The factory default setting appears at the top of each column in bold type. Most menu diagrams
are accompanied by a table that describes all parameters and parameter values associated with that menu.
Note Parameter level is indicated by the left LED position, levels 1-4.

See Section 1.7 on page 4 for navigation methods.

A menu map is provided on the following page for reference.

20 480 Legend Series


(Press Menu Key to enter, also available when Configuration switch is pressed)
MENU
AUDIT TARE UNITID ACCUM TIMDAT SETPNT SERIAL ETHNET USB PFRMAT VERS MISC
CALIB CONFIG Enter Enter VIEW TIME BATCHG SETPT1-8 COM-1 COM-2 STREAM DHCP IPADRS NETMSK DFTGWY MAC SERVER CLIENT DEVICE TRIGER GFMT FIRMW POWER BKLGHT BAT
CNT CNT Tare ID TIME DATE OFF USER SUPVSR TRIGER TRIGER NONE ON Enter Enter Enter View TRIGER TRIGER HOSTPC DEMAND NFMT LR MANUAL OFF BAT LEVEL
TIME TIME DATE AUTO VALUE KIND BAUD BAUD LOCAL OFF Value Value Value Only TIMOUT TIMOUT DRIVE COMAND ACCFMT AUTO ON
DATE DATE PRINT MANUAL ENABLE TRIP BITS BITS REMOTE TERMIN TERMIN PRINTR SPFMT AUTO
CLR Y WAITSS SBITS SBITS SFMT SFMT
Shaded Menus PUSHPR
Indicate lower
TERMIN TERMIN PORT PORT
level values,
PUSHAC EOLDLY EOLDLY EOLDLY RMOTIP
selections or PUSHTR ECHO ECHO ECHO EOLDLY
settings are DIGOUT PRNMSG PRNMSG ECHO
not shown. BATSEQ STRUR
PREACT
HYSTER
(Press Configuration Switch to enter)
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU
CNFG USER SAVE LOAD ADTEST NWGMNT WGMNST DIGIN DIGOUT ALGOUT DEFLT See Menu Above
Enter Enter Raw A/D TOTAL 999999 1-4 1-4 0 Press G/N
Value Value Counts OVRCAP VIEW HI 25%
LOW 50%
100%

SOURCE OFFSET ERRACT MIN MAX MINNEG MAXNEG TWZERO TWSPAN OUTPUT
GROSS 0% FULLSC Enter Enter NO NO Enter Enter CURENT
NET 20% HOLD Value Value YES YES Value Value VOLTAGE
ZEROSC
DIGIN1-4
OFF ZERO TARE NT-GRS UNITS DPSTAR PRINT CLRCN KBDLOC HOLD CLRTAR ACCUM CLRACC BATSTR BATSTP BATRES BATPUS BATRUN NET GROSS PRI SEC

PWRUPM REGULA CONSNU CONSTU ACCUM RTZGRD DATE TIME SLEEP STDBY WGTHRH DDTHRH
GO NTEP 0- 0- OFF Enter DATFMT DATSEP TIMFMT TIMSEP NEVER 1 SEC 0-FS 0-
DELAY OIML 999999 999999 ON Value MMDDYY SLASH 24 HOUR COLON 1 MIN 2 SEC 999999
CANADA DDMMYY DASH 12 HOUR COMMA 2 MIN 3SEC
NONE YYMMDD SEMI 5 MIN 5 SEC
YYDDMM 10 MIN 10 SEC
60 SEC
WZERO WVAL WSPAN REZERO OFF
CAL EDIT Enter CAL EDIT “ZERO”
“ENTER” Enter Value “ENTER” Enter Press
Press Value Press Value Enter
Enter Enter

PRIMAR SECNDR
DECPNT DSPDIV UNITS DECPNT DSPDIV UNITS
888888 1d LB 888888 1d LB Menu Navigation
8.88888 2d KG 8.88888 2d KG
88.8888 5d OZ 88.8888 5d OZ Edit Numeric Values
TN
888.888 10d TN 888.888 10d
T
8888.88 20d T 8888.88 20d G 00 0 0 00
88888.8 50d G 88888.8 50d
When editing numeric values, press or to change the
GRADS ZTRKBN ZRANGE INIZR MOTBN OVRLOA DSPRAT SMPRAT DIGFIL ADPFIL ROLFIL TAREFN digit selected. Press or to increment or decrement the
Enter Enter Enter Enter Enter FS-2% 0.10 SEC 5 HZ ADPFIL AFSENS AFTHRH BOTH value of the selected digit. Press to save the value entered
RFSTG1-3 RFSENS RFTHRH
Value Value Value Value Value FS-1D 0.25 SEC 10 HZ ROLFIL LIGHT Enter NOTARE and return to the level above.
2 8OUT NONE
FS-9D 0.50 SEC 20 HZ OFF MEDIUM Value 4 16OUT 2 dd PBTARE
HEAVY KEYED Level Layout
FS 0.75 SEC 40 HZ 8 32OUT 5 dd
1.00 SEC 16 64OUT 10 dd Level 1 All level are scrolled through using or .
NONE 32 128OUT 20 dd Level four is shown as a vertical
Level 2
64 2OUT 50 dd list for illustration purpose only.
Level 3
1 4OUT 100 dd Level 4

21
200 dd
250 dd
3.1 User Menu Setup
Press the Menu key to access the menu parameters.
The menu key can be pushed while in the weigh mode. The configuration parameters can be accessed by
Note pressing the setup switch while in the User Menu. See Section 3.2 for configuration setup.

MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST

AUDIT TARE UNITID ACCUM TIMDAT

CALIB CONFIG 0 000000 VIEW TIME

TIME DATE
CNT CNT
DATE
TIME TIME
PRINT
DATE DATE
CLR Y

SETPNT SERIAL ETHNET USB PFRMAT VERS MISC

See See See See See See See


Figure 3-2 Figure 3-3 Figure 3-4 Figure 3-5 Figure 3-6 Figure 3-7 Figure 3-8

Figure 3-1. Menu Key User Menu

Parameter Choices Description


AUDIT CALIB View audit trail including the time and date of last configuration or calibration.
CONFIG Options: CNT, TIME, DATE
TARE 0 View the Tare value.
UNITID 0 – 999999 View and edit the Unit ID (up to a 6 digit number)
ACCUM VIEW View the current accumulator value.
TIME
DATE View the time and date of the last accumulation.
PRINT Print or clear the accumulator data.
CLR Y
TIMDAT View/set time and date as currently programmed in the indicator.
TIME See Section 1.8.13.
DATE Format date as MMDDYY, DDMMYY, YYMMDD or YYDDMM.
SETPNT BATCHG See Section 3.1.1.
SETPNT1-8
SERIAL COM-1 Configure serial ports.
COM-2
STREAM See Section 3.1.2.
ETHNET DHCP Configure optional Ethernet ports.
IPADR
NETMSK See Section Section 3.1.3.
DFTGWY
MAC
SERVER
CLIENT
USB DEVICE Configure optional USB port.
TRIGER
See Section 3.1.4.
Table 3-1. Menu Key Parameters

22 480 Legend Series


Parameter Choices Description
PFRMAT GFMT View or configure the print format used for gross, net ticket, accumulator and setpoint
NFMT print tickets. See Section 7.0 on page 57 for more information.
ACCFMT
SPFMT See Section 3.1.5.
VERS FIRMW Displays the firmware and legally relevant firmware currently installed.
LR
MISC POWER Set miscellaneous parameters, see Section 3.1.7.
BKLGHT
BAT
Table 3-1. Menu Key Parameters (Continued)

3.1.1 Setpoint Menu


For more information on setpoints, see Section 8.0 on page 59.
MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST

... ACCUM TIMDAT SETPNT SERIAL ETHNET ...

BATCHG SETPT1-8

OFF USER SUPVSR


AUTO
VALUE ENABLE KIND TRIP WAITSS PUSHPR PUSHAC
MANUAL

000000 OFF OFF HIGHER OFF OFF OFF

ON GROSS LOWER ON ON ON

NET

-GROSS

-NET

DELAY

PUSHTR DIGOUT BATSEQ PREACT HYSTER

OFF NONE OFF 000000 000000

ON 1-8 ON

Figure 3-2. Setpoint Setup Menu

Parameter Choices Description


SETPT1-8 USER Setpoint options that do not require a user password, see sub-menu below.
SUPVSR Setpoint options that require a user password, see sub-menu below.
BATCHG OFF Set to OFF batching is disabled. Set to AUTO or MANUAL to allow a batch sequence to run.
AUTO MANUAL requires a batch start signal (BATSTRT digital input or BATSTART serial command)
MANUAL before the batch sequence can run. AUTO allows batch sequences to repeat continuously,
after receiving a single batch start signal.
Table 3-2. Setpoint Setup Menu Parameters

User Menu Setup 23


Parameter Choices Description
User submenus
VALUE number Display and edit the setpoint target value.
• For weight-based setpoints: specifies the target weight value, 0 – 999999.
• For time-based setpoints (delay): specifies, in 0.1-second intervals, a time value in the
range 0 – 65535.
ENABLE OFF Enable or disable the setpoint.
ON
Supervisor Submenus
KIND Specifies the setpoint kind and determines whether function is based on GROSS or NET
weight or based on time value for delay.
OFF Setpoint turned off/ignored.
GROSS Gross setpoint. Performs functions based on the gross weight. The target weight entered is
considered a positive gross weight.
NET Net setpoint. Performs functions based on the net weight. The target weight entered is
considered a positive net weight value.
-GROSS Negative gross weight. Performs functions based on the gross weight. The target weight
entered is considered a negative gross weight.
-NET Negative net weight. Performs functions based on the net weight. The target weight entered is
considered a negative net weight value.
DELAY Delays the batch sequence for a specified time. The length of the delay (in tenths of a second)
is specified by the VALUE parameter.
TRIP HIGHER Trips the setpoint when the weight is higher or lower than the setpoint value.
LOWER If batch sequence is off (Continuous Setpoint) with:
• TRIP = HIGHER – the associated digital output will become active when the weight value
is higher than the setpoint value
• TRIP = LOWER – the output is active when the weight is below the setpoint value.
If batch sequence is on (Batching Setpoint) with:
• TRIP = HIGHER – the associated digital output is active until the setpoint value is reached
or exceeded
• TRIP = LOWER – the output is active until the weight goes below the setpoint value.
WAITSS OFF Wait for Standstill – Value must be stable to satisfy this action.
ON
PUSHPR OFF Push Print – Specify ON to perform a print operation when the setpoint is satisfied. This action
ON does not wait for standstill, it prints as soon as the setpoint is satisfied.
To wait for standstill before printing, set the WAITSS parameter to ON.
This action uses the Setpoint Print Format.
PUSHAC OFF Push Accumulator – Specify ON to update the accumulator when the setpoint is satisfied. This
ON action does not wait for standstill, it accumulates as soon as the setpoint is satisfied.
To wait for standstill before accumulating, also set the WAITSS parameter to ON.
PUSHTR OFF Push Tare – Specify ON to perform an acquire tare operation when the setpoint is satisfied.
ON This action does not wait for standstill, it tares the weight as soon as the setpoint is satisfied.
To wait for standstill before performing the tare, also set the WAITSS parameter to ON.

Note
PUSHTR acquires the tare regardless of the value specified for the REGULAT
parameter on the PROGRAM menu.
DIGOUT NONE Digital Output – specify the digital output associated with this setpoint.
1-8
Note
To use outputs 1-4 and inputs 1-2, short jumper A1 (JP2)
To use outputs 5-8 and inputs 3-4, short jumpers A0 (JP1) and A1 (JP2)
BATSEQ OFF Determines if the setpoint is a continuously running setpoint (OFF), or part of a batch sequence
ON (ON).
PREACT number Allows a setpoint to shut off before the setpoint is satisfied to allow for material in suspension.
HYSTER number Specifies a band around the setpoint value that must be exceeded before the setpoint, once
off, can trip on.
Table 3-2. Setpoint Setup Menu Parameters (Continued)

24 480 Legend Series


3.1.2 Serial Menu
See Section 9.3 for information about the 480 serial data format.
MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST

... ACCUM TIMDAT SETPNT SERIAL PFRMAT ...


COM-1

TRIGER BAUD BITS SBITS TERMIN EOLDLY ECHO PRNMSG

DEMAND 9600 8NONE 1 STOP CR-LF 000 ON OFF

PRN 19200 7EVEN 2 STOP CR OFF ON

NONE 38400 7ODD


COMAND 1200

2400

4800

COM-2 STREAM

TRIGER BAUD BITS SBITS TERMIN NONE

LOCAL
NONE 9600 8NONE 1 STOP CR-LF
REMOTE
PRN 19200 7EVEN 2 STOP CR
STR1 38400 7ODD

STR2 1200

STR3 2400

STR4 4800

STR5

EOLDLY ECHO PRNMSG STRUR

000 OFF OFF STRLFT

ON ON STRIND

Figure 3-3. Serial Menu

User Menu Setup 25


Parameter Choices Description
COM-1 TRIGER Specifies settings for COM-1.
BAUD
BITS
SBITS
TERMIN
EOLDLY
ECHO
PRNMSG
COM-2 TRIGER Specifies settings for COM-2.
BAUD
BITS
SBITS
TERMIN
EOLDLY
ECHO
PRNMSG
STRUR
STREAM Specifies the operating mode of the indicator. See Section 9.4 on page 65.
NONE Indicator operates normally, COM-2 will not stream, even if the TRIGER is set to a streaming
parameter (STR1-5)
LOCAL Indicator operates normally, data streaming occurs on COM-2 if the TRIGER is set to stream
data (STR1-5)
REMOTE Indicator acts as a Serial Data scale, displaying values based on a received steam of Serial
Data into COM-2. It also sends keypress commands back through COM-2 to the Local
indicator.
Submenus COM-1 and COM-2
TRIGER Specifies the ports mechanism for triggering a transmission of data.
(COM-1) DEMAND Demand port – printing is performed by pressing the Print key or when a KPRINT EDP
command is received. This port will also allow operation and EDP commands.
PRN Printer Port – printing is performed by pressing the Print key. The port does not allow
operation of EDP commands.
NONE Port is inactive.
COMAND Command port – allows operation of EDP commands, but will not print.
TRIGER NONE Port is inactive.
(COM-2) PRN Printer Port – Printing is performed by pressing the Print key. The port does not allow
operation of EDP commands.
STR1 Port is used to transmit a continuous stream of data according to RLWS stream format.**
STR2 Port is used to transmit a continuous stream of data according to Toledo8142 stream
format.*
STR3 Port is used to transmit a continuous stream of data according to Cardinal738 stream
format.*
STR4 Port is used to transmit a continuous stream of data according to Weightronix WI-120
stream format.*
STR5 Port is used to transmit a continuous stream of data according to consolidated stream
format.*
*STREAM must be set to local to enable streaming.
Note See Section 9.3 on page 62 for more information on Stream formats.
Com-2 streams simultaneously on both the RS-232 and 20mA outputs.
BAUD 9600 Baud rate. Selects the transmission speed of data.
19200
38400
1200
2400
4800
BITS 8NONE Selects number of data bits and parity of data.
7EVEN
7ODD
Table 3-3. Serial Menu Parameters

26 480 Legend Series


Parameter Choices Description
SBITS 1 STOP Stop bits – Sets the number of stop bits to 1 or 2.
2 STOP
TERMIN CR/LF Termination character – selects line termination character(s) for data sent.
CR
EOLDLY 000000 End-of-line delay – specifies, in 0.1 second intervals, the delay between transmitted lines of
0 – 255 data.

Note An end-of-line delay may be required for continuous transmission at slower


baud rates to ensure the receiving buffer is empty before another string is
transmitted.
ECHO ON Specifies whether characters received by the port are echoed back to the sending unit.
OFF Note Port 1 default is ON, Port 2 default is OFF

PRNMSG OFF Print displays when a demand print is performed.


ON
STRUR Com 2 only – defines the stream data update rate when one of the stream formats is
selected.
STRLFT Stream Legal for Trade – the weight information in the data stream is updated at the same
rate as the indicator's display.
STRIND Stream industrial – the weight information in the data stream is updated at up to the A/D
sample rate.
Table 3-3. Serial Menu Parameters (Continued)

User Menu Setup 27


3.1.3 Ethernet Menu
MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST

... SERIAL ETHNET USB ...

DHCP IPADRS NETMSK DFTGWY MAC SERVER CLIENT

ON 0.0.0.0 0.0.0.0 0.0.0.0 00.00.00.00.00.00

OFF

TRIGER TIMOUT TERMIN SFMT PORT EOLDLY ECHO

DEMAND 0 CR/LF STR - 1 10001 0 OFF

COMAND 0 - 65535 CR STR - 2 1 - 65535 0 - 255 ON

STRLFT STR - 3

STRIND STR - 4

STR - 5

TRIGER TIMOUT TERMIN SFMT RMPORT RMOTIP EOLDLY ECHO

DEMAND 0 CR/LF STR - 1 1 0.0.0.0 0 OFF


COMAND 0 - 65535 CR STR - 2 1 - 65535 0 - 255 ON

STRLFT STR - 3

STRIND STR - 4

STR - 5

Figure 3-4. Ethernet Menu Layout

Parameter Choices Description


DHCP ON Dynamic Host Configuration Protocol (DHCP)
OFF ON – Dynamic allocation of IP address
OFF – Static allocation of IP address
IPADRR 0.0.0.0 IP address – a four field value, the range of each field is 0-255
NETMSK 0.0.0.0 SUBNET mask – a four field value, the range of each field is 0-255
DFTGWY 0.0.0.0 Default gateway – a four field value, the range of each field is 0-255
MAC 00.00.00.00.00.00 View the MAC address in hexadecimal base (read only)
SERVER See Submenu below.
CLIENT See Submenu below.
Table 3-4. Ethernet Menu Parameters

28 480 Legend Series


Parameter Choices Description
SERVER/CLIENT Submenu
TRIGER Selects the operation of the port.
DEMAND Allows operation of EDP commands and will print.
COMAND Allows operation of EDP commands only, does not print.
STRLFT Stream legal for trade scale data – data is transmitted at the configured display update
rate. Will also accept EDP commands and print.
STRIND Stream industrial scale data – data is transmitted up to the configured A/D sample rate.
Will also accept EDP commands and print.
TIMOUT 0 Timeout – inactivity disconnect timeout. A connection (either client or server) is closed if
0-65535 there is no activity before the timeout expires. Time is in seconds. A timeout value of 0
disables the inactivity disconnect.
TERMIN CR/LF Termination. Selects the termination character(s) for data sent from the port.
CR
SFMT STR1-5 Stream format – specifies the stream format used for streaming output of scale data
(TRIGER=STRLFT or STRIND). See Section 9.3 on page 62.
PORT 10001 The TCP port number of the 480 server.
1-65535 Server level only.
RMOTIP 0.0.0.0 Remote Host IP address – IP address of the Remote Host (Server) the 480 Client will
connect to.
Client level only.
RMPORT 1 Remote Host TCP Port number – The TCP Port of the Remote Host (Server) the 480 Client
1-65535 will connect to
Client level only.
EOLDLY 0 Port end-of-line delay – specifies (in 0.1 second intervals) the delay between transmitted
0-255 lines of data.
ECHO OFF Specifies whether characters received by the port are echoed back to the sending unit.
ON
Table 3-4. Ethernet Menu Parameters (Continued)

3.1.4 USB Menu


MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST

... ETHNET USB PFRMAT ...


DEVICE TRIGER

HOSTPC COMAND
DRIVE DEMAND

PRINTR

Figure 3-5. USB Menu Layout


Parameter Choices Description
DEVICE HOSTPC The port is assigned to a HOSTPC, the protocol is a demand type similar to serial
communications demand mode, meaning that the port supports EDP commands and Printing.
DRIVE The port is assigned to a flash drive, the data is written in a FAT32 system, no special driver is
required.
Use the USBMEM Load and Save functions, found in the Configuration Menu (Section 3.2.1 on
page 33), to load configuration data to or from a flash drive.
PRINTR When set to PRINTR mode, the USB port can be connected to a USB printer using an
appropriate USB cable. See Section 9.8 on page 66.
TRIGER COMAND Allows operation of EDP commands only. Does not print.
DEMAND Allows operation of EDP commands and prints.

Table 3-5. USB Menu

User Menu Setup 29


3.1.5 Print Format Menu
See Section 7.0 for information about custom print formatting.
MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST

... ACCUM TIMDAT SETPNT SERIAL PFRMAT ...

GFMT NFMT ACCFMT SPFMT

Press to insert a space


before the active character
Display first 6
Scroll left in format string characters of format Scroll right in format string

Display and edit


Decrement ASCII value of active character active character and Increment ASCII value of active character
ASCII value

Delete active
character

Figure 3-6. Print Format Menu


Parameter Description
GFMT Gross demand print format string
Default – GROSS<G><NL2><TD><NL>
NFMT Net demand print format string
Default – GROSS<G><NL>TARE<SP><T><NL>NET<SP2><N><NL2><TD><NL>
ACCFMT Accumulator demand print format string
Default – ACCUM <A><NL><DA><SP><TI><NL>
SPFMT Setpoint print format
Default – <SCV><SP><SPM><NL>
Table 3-6. Print Format Parameters

Note Format strings are case sensitive and must be entered in upper case.

3.1.6 Version Menu


The VERS menu is used to view the firmware version .

MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST

... PFRMAT VERS MISC ...


FIRMW LR Legally
Relevant
VERSION VERSION

Figure 3-7. Firmware Version User Menu

Parameter Description
FIRMW Displays Firmware Version
LR Displays legally relevant firmware version
Table 3-7. Firmware Version Menu Parameters

30 480 Legend Series


3.1.7 MISC Menu
MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST

MISC

POWER BKLGHT BAT

AUTO OFF BAT LEVEL


MANUAL ON

AUTO 10 SEC

30 SEC

1 MIN

5 MIN

10 MIN

Figure 3-8. Misc. Menu

Parameter Choices Description


POWER AUTO The power up functionality depends on whether the battery option is installed:
• If the battery option is not installed, the indicator turns on automatically when connected
to AC power. It turns off by disconnecting the AC power or by pressing the power key.
• If the battery option is installed, and CPU Jumper 4 is connected, the indicator turns on
automatically when connected to AC power. It turns off by disconnecting the AC power or
by pressing the power key. This configuration is not recommended due to increased
leakage current from the battery when the indicator is turned off.
• If the battery option is installed, and CPU Jumper 4 is disconnected, the indicator only
turns on and off by pressing the power key.
MANUAL Indicator powers On/Off by pressing Power key.
BKLGHT OFF Allows control of the LCD backlight.
ON OFF – backlight always off.
AUTO ON – backlight always on.
AUTO - backlight will turn off after the configured amount of time, if no buttons are pressed
and there is no change in the weight. Once either of these occurs, the backlight will turn on.
Auto time Options: 10 sec, 30 sec, 1 min, 5 min,10 min.
BAT LEVEL Allows reading the battery level in mV units.
Note
If there is not a battery option installed, NOBATT will display.
When the battery is charging, CHRNG will display.
Table 3-8. MISC Menu Parameters

User Menu Setup 31


3.2 Configuration Using the Front Panel (Legal for Trade)
The 480 indicator can be configured using a series of menus accessed through the indicator front panel when the
indicator is in configuration mode.
When the indicator is placed in configuration mode, CONFIG is shown on the display. The CONFIG menu is the
first of eight main menus used to configure the indicator. Detailed descriptions of these menus are given in
Section 3.2.1 on page 33. When configuration is complete, return to CONFIG and press the (Zero) key to exit
configuration mode and save changes. Then replace the configuration switch access screw.
To place the indicator into the configuration mode, a configuration switch is accessed by removing the setup switch
access head screw on the enclosure back, see Figure 2-1 on page 10. The switch is activated by inserting a
non-conductive tool into the access hole after pressing the menu switch.
1. Remove setup switch access screw from back of indicator.
2. Using a non-conductive tool, press the button located in the access hole. This allows access to configuration
menus.

Required
Menu Password* Menu Function
CONFIG Configuration Config Graduations (scale capacity), Configure zero tracking, zero range, motion band,
overload, tare function, sample rate and digital filtering parameters.
FORMAT Format Config Set primary and secondary units.
CALIBR Calibration Config Calibrate the indicator. See Section 4.0 on page 46 for calibration procedures.
PROGRM Program Config Set power-up and regulatory modes, consecutive numbering and sleep
parameters.
DIG IN Digital Input User Assign digital input functions. Used only if the Relay option is installed.
ALGOUT Analog Output Config Configure the analog output module. Used only if analog output option is
installed.
PASWRD Password Config Enable and edit configuration and user passwords.
USBMEM USB Memory Config Allows the saving and loading of configuration settings from a USB flash
memory device.
TEST Test Config Used to test A/D, test and set Digital I/O, reset the indicator to default settings
and set over and under weighment characteristics.
MENU Menu User Non Legal for Trade settings, such as Audit Trail, view Tare, set Unit ID, view/
print Accumulator, set Time/Date, and Non Legal for Trade setting for
Communication Port, Setpoints and Print Format parameters. See Section 3.1.

Note
Can be accessed without pressing the Setup Switch, by pressing
the Menu key on the front panel.
* Password required for all menus if a password for that level has been entered. See Section 3.2.8.
Table 3-9. 480 Menu Summary

32 480 Legend Series


3.2.1 Configuration Menu Structures and Parameter Descriptions

CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

GRADS ZTRKBN ZRANGE INIZR MOTBAN OVRLOA DSPRAT SMPRAT

010000 0 dd 2% 0% 0.1 d FS-2% 0.10 SEC 5 HZ

FS-1D 0.25 SEC 10 HZ

FS-9D 0.50 SEC 20 HZ

FS 0.75 SEC 40 HZ
1.00 SEC

NONE

DIGFIL ADPFIL ROLFIL TAREFN

See See
ADPFIL Figure 3-10 Figure 3-10 BOTH

ROLFIL NOTARE

OFF PBTARE

KEYED

Figure 3-9. Configuration Menu

Parameter Choices Description


GRADS 10000 Graduations – specifies the number of full scale graduations. The value entered must be in
1 – 100000 the range 1-100 000 and should be consistent with legal requirements and environmental
limits on system resolution.
ZTRKBN 0 dd Zero track band – automatically zeros the scale when within the range specified, as long as
0.0 – 3.0dd the input is within the configured zero range (ZRANGE parameter). Selections are ± display
divisions. Maximum legal value varies depending on local regulations.
ZRANGE 2% Zero range – selects the range within which the scale can be zeroed. The 2% selection is ±
1% – 100% 2% around the calibrated zero point, for a total range of 4%. Indicator must be at standstill
to zero the scale.
INIZR 0% Initial Zero Range at power up – see Error messages HINOFF and LINOFF in Section 9.1.1
0 – 100% If on power up the weight value is between the ±% range specified of Calibrated Zero, the
indicator will zero off that weight. If outside that range, the indicator will display HINOFF or
LINOFF, depending on whether the initial reading is above or below the range.
Note If not set at zero, hopper/scale MUST be empty when powered up.
MOTBAN 0.1d Motion band – sets the level, in display divisions, at which scale motion is detected. If
0.0d – 100d motion is not detected, the standstill symbol lights.
Some operations, including print, tare and zero, require the scale to be at standstill.
Maximum legal value varies depending on local regulations.

Note
Setting the MOTBAN setting to 0.0 disables motion sensing, the scale will
always be considered stable.
Table 3-10. Configuration Menu Parameters

Configuration Using the Front Panel (Legal for Trade) 33


Parameter Choices Description
OVRLOA FS+2% Overload – determines the point at which the display blanks and an out-of-range error
FS+1D message is displayed. Maximum legal value varies depending on local regulations.
FS+9D
FS
DSPRAT 0.1SEC Display rate – sets the update rate for displayed values. Values are in seconds (SEC).
0.25 SEC
0.5 SEC
0.75 SEC
1 SEC
NONE No display filtering – the display is updated at up to the A/D sample rate.
SMPRAT 5HZ A/D Sample rate – selects measurement rate, in samples per second, of the
10HZ analog-to-digital converter. Lower sample rate values provide greater signal noise immunity.
20HZ
40HZ
DIGFIL ADPFIL Adaptive Filter – selects the adaptive digital filter. See Figure 3-10.
ROLFIL Rolling Average Filter - selects the rolling average filter. See Figure 3-10.
OFF OFF- Disables the digital filter.
See Section 9.11 on page 68 for more information on Digital Filtering.
TAREFN Tare function – enables or disables push-button and keyed tares.
BOTH Both push-button and keyed tares are enabled
NOTARE No tare allowed (gross mode only)
PBTARE Push-button tare enabled
KEYED Keyed tare enabled
Table 3-10. Configuration Menu Parameters (Continued)

3.2.2 Adaptive Filter and Rolling Filter Sub-menu Parameters

CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

ADPFIL ROLFIL

AFSENS AFTHRH RFSTG1 RFSTG2 RFSTG3 RFSENS RFTHRH

LIGHT 000002 2 2 2 8OUT NONE

MEDIUM 4 4 4 16OUT 2 dd

HEAVY 8 8 8 32OUT 5 dd
16 16 16 64OUT 10 dd
32 32 32 128OUT 20 dd
64 64 64 2OUT 50 dd
1 1 1 4OUT 100 dd

200 dd

250 dd

Figure 3-10. Adaptive Filter and Rolling Averaging Filter Sub-menu

34 480 Legend Series


Parameter Choices Description

ADPFIL Sub-menu
AFSENS LIGHT Digital filter cutout sensitivity – the light setting responds quickly to small weight changes and
MEDIUM is less stable. The heavy setting responds slowly to small weight changes and is more stable.
HEAVY Use the heavy setting in an unstable environment.
AFTHRH 000002 Digital filter cutout threshold – specifies the filter threshold, in weight value. When a weight
change exceeds the value set for threshold, digital filtering is suspended. A setting of zero
disables the filter. The decimal point in the entered value is assumed, so if the display division
is 1lb, a value of 1 is equal to 1lb. If the dd is 0.1lb, a value of 1 is equal to 0.1lb.
ROLFIL Sub-menu
RFSTG1 2, 4, 8, 16, Rolling filter stages – the number of A/D samples that are averaged in each stage.
RFSTG2 32, 64, 1 A higher number gives a more stable display by minimizing the effect of a few noisy readings,
RFSTG3 but slows down the settling rate of the indicator. See Section 9.11 on page 68 for more
information on digital filtering.
RFSENS 8OUT Rolling filter cutout sensitivity – specifies the number of consecutive readings that must fall
16OUT outside the rolling filter threshold (RFTHRH parameter) before digital filtering is suspended. If
32OUT NONE is selected, the filter is always enabled.
64OUT
128OUT
2OUT
4OUT
RFTHRH NONE Rolling filter cutout threshold – specifies the rolling filter threshold, in display divisions. When a
2 dd specified number of consecutive scale readings (RFSENS parameter) fall outside of this
5 dd threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.
10 dd
20 dd
50 dd
100 dd
200 dd
250 dd
Table 3-11. Adaptive Filter and Rolling Filter Submenu Parameters

Configuration Using the Front Panel (Legal for Trade) 35


3.2.3 Format Menu
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

PRIMAR SECNDR

DECPNT DSPDIV UNITS DECPNT DSPDIV UNITS

888888 1d LB 88888.8 5d KG

8.88888 2d KG 888888 10d OZ

88.8888 5d OZ 8.88888 20d TN

888.888 10d TN 88.8888 50d T

8888.88 20d T 888.888 1d G

88888.8 50d G 8888.88 2d LB

Figure 3-11. Format Menu

Parameter Choices Description


PRIMAR DECPNT Primary Units – specifies the capacity, decimal position, display divisions, and units used.
DSPDIV
SECNDR UNITS Secondary Units – specifies the capacity, decimal position, display divisions, units and
conversion multiplier used. See below for submenu parameter descriptions.
Sub-menus
DECPNT 888888 Decimal point location – specifies the location of the decimal point in the primary unit
8.88888 display. Value should be consistent with local legal requirements.
88.8888
888.888 Primary default – 888888
8888.88
Secondary default – 88888.8
88888.8
DSPDIV 1 Enter divisions (external) in primary units, the scale resolution will be determined by the
2 formula CAP/DIV = Resolution.
5
10 Primary default – 1
20
Secondary default – 5
50
UNITS lb Specifies primary units for displayed and printed weight. Values are: lb = pound;
kg kg = kilogram; OZ = ounce; TN = short ton; T = metric ton; G = gram
OZ
TN Primary default – lb
T
Secondary default – kg
G
Note
Indicators sold outside North America are configured with kg for both
primary and secondary units.
Table 3-12. Format Menu Parameters

36 480 Legend Series


3.2.4 Calibration Menu
See Section 4.0 on page 46 for Calibration procedures.

CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

WZERO WVAL WSPAN REZERO

CAL EDIT 000000 CAL EDIT ZERO

ENTER
Display and edit Display and edit ENTER Display and edit
Press Enter to zero calibration test weight value
Press Enter to span calibration Press Enter to
capture the mV value capture the span mV value remove offset from
zero mV value
net mV value zero and span
calibrations
Note EDIT is the current calibrated value that can be edited.

Figure 3-12. Calibration Menu

Parameter Choices Description


WZERO Do not adjust this value after WSPAN has been set.
CAL Press to display ENTER, then press to capture the zero value.
EDIT Press to display the current captured zero mV value. The value may be edited as required.
Press to save the edited value.
WVAL number Press to display and edit the test weight value.
WSPAN CAL Press to display ENTER, then press to capture the net span value.
EDIT Press to display the current captured net span mV value. The value may be edited as
required. Press to save the edited value.
REZERO ZERO Press to remove the weight of the testing apparatus like hooks or chains used during the
(Flashing) calibration process.
Always use this parameter after WZERO and WSPAN have been set to recapture a new zero
value. See Section 4.1 on page 46 for more information about using this parameter.
Table 3-13. Calibration Menu Parameters

Configuration Using the Front Panel (Legal for Trade) 37


3.2.5 Program Menu
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

PWRUPM REGULA CONSNU CONSTU ACCUM RTZGRD DATE

GO NTEP 000000 000000 OFF 0 DATFMT DATSEP

DELAY OIML 0-999999 0-999999 ON


MMDDYY SLASH
CANADA
DDMMYY DASH
NONE
YYMMDD SEMI

YYDDMM

TIME SLEEP STDBY WGTHRH DDTHRH

TIMFMT TIMSEP NEVER 1 SEC 0-FS 0-999999

1 MIN 2 SEC
24 HOUR COLON
2 MIN 3 SEC
12 HOUR COMMA
5 MIN 5 SEC

10 MIN 10 SEC

60 SEC

OFF

Figure 3-13. Program Menu

38 480 Legend Series


Parameter Choices Description
PWRUPM GO Power up mode – when set to GO, the indicator goes into operation immediately after a brief
DELAY power up display test.
When set to DELAY, the indicator performs a power up display test and then enters a 30 second
warm-up period. If no motion is detected during the warm-up period, the indicator becomes
operational when the warm-up period ends; if motion is detected, the delay timer is reset and the
warm-up period repeated.
REGULA NTEP Regulatory mode – specifies the regulatory agency having jurisdiction over the scale site.
OIML
CANADA OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than zero.
NONE NONE allows tares to be acquired at any weight value.
OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at no
load. NONE allows tares to be cleared at any weight value.
NTEP and OIML modes allow a new tare to be acquired even if a tare is already present. In
CANADA mode, the previous tare must be cleared before a new tare can be acquired.
NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as
long as the current weight is within the specified ZRANGE. In OIML mode, the scale must be in
gross mode before it can be zeroed; pressing the ZERO key in net mode clears the tare.
CONSNU 000000 Consecutive numbering. Allows sequential numbering for print operations. The consecutive
0 – 999999 number value will increment following each print operation when the print format used contains
the <CN>, or consecutive number formatting token. This value is read only.

Note
The initial value of this parameter is set to the start up value specified on the
CONSTU parameter. Changing CONSTU immediately resets the consecutive
number used for printing.
CONSTU 000000 Consecutive number start up value. Specifies the initial consecutive number (CONSNU) value
0 – 999999 used when the indicator is reset or configured.

Note
Consecutive numbering starts with number entered.
Example: If 100 is entered the first ticketed printed will be 100.
ACCUM OFF Turns the accumulator on and off. Stores the accumulated weight, time and date of last
ON accumulation.
RTZGRD 0 Return to zero grads to re-arm the accumulator. Default = 0.
0 – 999999
Defines the number of graduations from Zero that the weight has to go below before the
accumulator will be re-armed.
DATE DATFMT Allows selection of date format and date separator. See Date sub-menu for parameter
DATSEP descriptions.
TIME TIMFMT Allows selection of time format and separator. See Time sub-menu for parameter descriptions.
TIMSEP
SLEEP NEVER Sleep mode. When weight is stable, no buttons have been pressed, and the weight is below the
1MIN sleep weight threshold (WGTHRH), the indicator will enter the sleep mode in the time defined in
2MIN the SLEEP Parameter. A NEVER setting will disable the sleep mode.
5MIN See Section 9.6 on page 65.
10MIN
Note
The SLEEP mode will only operate if the indicator is operating on Internal Battery
Power - disconnected from AC power.
Setting the WGTHRH or DDTHRH parameters to 0 also disables sleep mode.
Tare is removed if the indicator goes into sleep mode.
STDBY 1SEC Controls the Standby mode.
5SEC When in the sleep mode, at the number of STDBY seconds set, the indicator will wake if:
10SEC • there is weight on the scale of more than the WGTHRH value
15SEC • the weight has is changed greater than DDTHRH value
30SEC • it detects that a button is being pressed
60SEC
OFF
Table 3-14. Program Menu Parameters

Configuration Using the Front Panel (Legal for Trade) 39


Parameter Choices Description
WGTHRH 0 – FS Controls the Weight Threshold of the Sleep Mode.
(in primary If the weight is above WGTHRH, the indicator will not go into sleep mode.
units ) If the weight is below WGTHRH, it will go into sleep mode if the weight remains stable and no
buttons are pressed, for the time set in the Sleep mode parameter.
DDTHRH 999999 Controls the weight change detection feature of SLEEP mode, once the indicator detects that
(in display the weight level on the scale is changed more than DDTHRH it will wake up.
divisions )
DATE sub-menus
DATFMT MMDDYY Specifies the format used to display or print the date.
DDMMYY
YYMMDD
YYDDMM
DATSEP SLASH Specifies the date separator character.
DASH
SEMI
TIME sub-menus
TIMFMT 24HOUR Specifies the format used to display or print the time.
12HOUR
TIMSEP COLON Specifies the time separator character.
COMMA
Table 3-14. Program Menu Parameters (Continued)

40 480 Legend Series


3.2.6 Digital Input Menu

CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

DIGIN1-4

OFF KBDLOC BATPUS

ZERO HOLD BATRUN

TARE CLRTAR NET

NT-GRS ACCUM GROSS

UNITS CLRACC PRI

DPSTAR BATSTR SEC

PRINT BATSTP

CLRCN BATRES

Figure 3-14. Digital Input Menu

Parameter Choices Description


DIGIN1 Specifies the function activated by digital inputs 1, 2, 3 and 4.
DIGIN2 OFF Sets the Digital Input to perform no function.
DIGIN3
DIGIN4 ZERO Same function as the front panel key.
TARE Same function as the front panel key.
NT-GRS Net-Gross – same function as the front panel key.
UNITS Same function as the front panel key.
DSPTAR Displays the current tare value.
PRINT Same function as the front panel key.
CLRCN Resets the consecutive number to the value specified on the CONSTU parameter (PROGRM
menu).
KBDLOC Disables the keypad while the digital input is held active.
HOLD Holds the current display. Releasing this input returns to normal display update mode.
CLRTAR Clears the tare.
ACCUM Displays the accumulator.
CLRACC Clears the accumulator.
BATSTR Starts a batch process.
BATSTP Stops a batch; any restart starts the batch at the beginning.
BATRES Resets the batch process so the pointers are aimed at first batching setpoint.
BATPUS Pauses a batch, but allows it to restart at the point where it was paused.
BATRUN A switch that allows a batch to be started. It must be active to allow any batch to run.
If not active, and a BATSTRT input is activated, the batch will abort or reset.
NET Puts the scale in net mode.
GROSS Puts the scale in gross mode.
PRI Puts the scale in primary units.
SEC Puts the scale in secondary units.
Table 3-15. Digital Input Menu Parameters

Configuration Using the Front Panel (Legal for Trade) 41


3.2.7 Analog Output Menu
If the analog output option is installed, configure all other indicator functions and calibrate the indicator (see
Section 4.0 on page 46) before configuring the analog output. See Section 9.12 on page 70 for analog output
calibration procedures.
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

SOURCE OFFSET ERRACT MIN MAX

GROSS 0% FULLSC 000000 010000

NET 20% HOLD

ZEROSC

MINNEG MAXNEG TWZERO TWSPAN OUTPUT

NO NO 000000 000000 CURENT

YES YES VOLTAG

Figure 3-15. Analog Output Menu

Parameter Choices Description


SOURCE GROSS Specifies the weigh data, gross or net, tracked by the analog output.
NET
OFFSET 0 Zero offset in %. Select 0% for 0–10 V / 0-20 mA; select 20% for 2-10 V / 4-20 mA output.
20 Set OFFSET after calibrating 0-20 mA.
ERRACT Error action – specifies how the analog output responds to system error conditions.
FULLSC Set to full value (10 V or 20 mA).
HOLD Hold current value.
ZEROSC Set to zero value (0 V or 0 mA) or (2 V or 4 mA)
MIN 000000 Specifies the minimum weight value tracked by the analog output. Specify a weight value (in
0 – 999999 primary units) in the range 0 – 999999.
MAX 010000 Specifies the maximum weight value tracked by the analog output. Specify a weight value (in
0 – 999999 primary units) in the range 0 – 999999.
MINNEG NO YES implies that the value in MIN is a negative value. NO is the default and implies that MIN is
Yes a positive value.
MAXNEG NO YES implies that the value in MAX is a negative value. NO is the default and implies that MAX is
Yes a positive value.
TWZERO 000000 Tweak zero – adjust the analog output zero calibration. Use a multimeter to monitor the analog
0 – 65535 output value. Press or to select the digit to edit. Press or to edit the selected
(flashing) digit. Press to save the new value.
TWSPAN 000000 Tweak span – adjust the analog output span calibration. Use a multimeter to monitor the
0 – 65535 analog output value. Press or to select the digit to edit. Press or to edit the
selected (flashing) digit. Press to save the new value.
OUTPUT Defines the output type.
CURENT 0-20 mA or 4-20 mA, depends on OFFSET.
VOLTAG 0-10 V or 2-10 V, depends on OFFSET.
Table 3-16. Analog Output Menu Parameters

42 480 Legend Series


3.2.8 Password Menu
The PASSW menu is used to edit or set passwords.
CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

CNFG USER

000000 000000

Figure 3-16. Password Menu

Parameter Choices Description


CNFG 0 Edit configuration password. 0 = no password
0 – 999998
If enabled, the configuration password is used for electronic sealing of the
Note
indicator. When configuration password has been entered, the existing
configuration password is required to edit. Entering this menu requires the
SETUP switch to be pressed.
USER 0 Edit user password. 0 = no password
0 – 999998
If enabled, the user password restricts access to the setpoint, serial and print
Note
formatting menus. Once a user password has been entered, the existing user
password is required to edit parameters.
Table 3-17. Password Menu Parameters

Important Enter 999999 to reset password, this will also reset the configuration back to default values.

3.2.9 USBMEM Menu


Note USBMEM features will be available in future versions.

CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

SAVE LOAD

Figure 3-17. USBMEM Menu

Parameter Choices Description


SAVE Save the configuration parameters to a file on a flash drive.
LOAD Load the configuration parameters from a file on a flash drive.

Table 3-18. USBMEM Menu Parameters


For more information on using a flash drive to load and save configuration settings, see Section 9.8 on
Note page 66.

Configuration Using the Front Panel (Legal for Trade) 43


3.2.10 Test Menu
Note Access to this menu requires the configuration password if it has been enabled.

CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU

ADTEST NWGMNT WGMNST DIGIN DIGOUT ALGOUT DEFLT

Raw A/D TOTAL 999999 1-4 1-4 0


Counts
OVERCAP 25%
VIEW HI
50%
LO
100%

Figure 3-18. Test Menu


Digital output relay test.
Note
HI = Active = ON
LO = Inactive = OFF
Parameter Choices Description
ADTEST Displays raw A/D counts.
NWGMNT TOTAL The number of weighments that exceed value set in WGMNST.
OVECAP The number of weighments that exceed the capacity of the scale as set in the config and
format menus. See Table 3-10 and Table 3-12.
WGMNST 0 – 999999 Weighment Threshold – Sets the weight threshold over which WGMNST/Over value will be
counted.
DIGIN 1–4 Access to display status. Allows selection of each Digital Input to display its current state, HI
VIEW or LO.
Note If the setting cannot viewed, that option is not installed.

DIGOUT 1–8 Access to each of the Digital Output and to manually set them individually to HI or LO. HI is
HI active.
LO
Note If the setting cannot viewed, that option is not installed.

ALGOUT 0 Allows analog output to be manually set to certain output values for calibration and test of
25% external equipment
50% The analog output must not be in an error state as that will override these
100% Note
settings. When the display division has a decimal, the test outputs will be
offset by the decimal place.
If the setting cannot viewed, that option is not installed.
DEFLT Resets all parameters to factory defaults. At DEFLT, press Gross/Net, indicator will display
SAVING and cycle power.
Table 3-19. Test Menu Parameters

3.2.11 User Menu Setup


See Section 3.1 on page 22.

44 480 Legend Series


3.3 Revolution® Configuration
The Revolution configuration utility provides another method for configuring the 480 indicator. Revolution runs on
a computer to set configuration parameters for the indicator. When Revolution configuration is complete,
configuration data is downloaded to the indicator. Revolution supports both uploading and downloading of
indicator configuration data. This capability allows configuration data to be retrieved from one indicator, edited
and then downloaded to another indicator with an identical hardware configuration. See Section 4.3 on page 47 and
Section 5.0 on page 49 for more information about using Revolution.

Revolution® Configuration 45
4.0 Calibration
The 480 can be calibrated using the front panel or the Revolution® configuration utility. Each method consists of
the following steps:
• Zero calibration
• Entering the test weight value
• Span calibration
• Optional rezero calibration for test weights using hooks or chains.
The following sections describe the calibration procedure for each of the calibration methods.
4.1 Front Panel Calibration
The CALIBR sub-menu is used to calibrate the 480. See Section 3.2.4 for the calibration menu structure and
parameter descriptions. To calibrate the indicator using the front panel:
1. Remove the setup switch access screw from the back of the enclosure.
2. Insert a non-conductive tool into the access hole and press the configuration switch. Indicator display
changes to show CONFIG (see Figure 2-1).
3. Press until CALIBR is displayed.
4. Remove all weight from the scale platform. If the test weights require hooks or chains, place the hooks or
chains on the scale for zero calibration.
5. Press to WZERO.
6. Press to CAL or press to view or edit the existing value.
7. Press to ENTER.
8. Press to calibrate zero. The indicator displays *CAL* while calibration is in progress. When complete, the
mV value for the zero calibration is displayed.
9. Press to save the zero calibration value and go to CAL.
10. Press to WZERO.
11. Press to WVAL.
12. Press to show the test weight value.
13. Press to edit value using the procedure shown in Section 1.7 on page 4 to enter the actual value of the test
weights to be used for the span calibration. Press to store the entered WVAL value.
14. Press to WVAL.
15. Press to WSPAN.
16. Press to CAL or press to view or edit the existing value.
17. Press to ENTER.
18. Place test weights on the scale and press to calibrate span. The indicator displays *CAL* while calibration
is in progress. When complete, the net millivolt value of the test weight for the span calibration is displayed.
Note Net mV value is equal to the raw mV value at the span minus the mV value captured for zero.

19. Press to save value and go to CAL.


20. Press to WSPAN. If using chains or hooks for your test weights, proceed with step 21.
If no chains or hooks were used, proceed with step 23.
21. Press to REZERO. The REZERO function is used to remove a calibration offset when hooks or chains are
used to hang the test weights.
22. Remove the hooks or chains used during calibration and remove the test weights from the scale. Press .
ZERO will flash. With all weight removed, press to rezero the scale. This function adjusts the zero and
span calibration values. The indicator displays *CAL* while the zero and span calibrations are adjusted.
23. Press to return to the CALIBR menu.
24. Remove all weight from the scale. Press until the display reads CONFIG. Press to exit configuration
mode.

46 480 Legend Series


4.2 EDP Command Calibration
To calibrate the indicator using EDP commands, the indicator COM 1 port must be connected to a terminal or
computer. See Section 6.0 on page 51 for more information about using EDP commands.
Once the indicator is connected to the sending device, use the following steps:
1. Place the indicator in configuration mode (display reads CONFIG) and remove all weight from the scale
platform. If your test weights require hooks or chains, place them on the scale for zero calibration.
2. Send the SC.WZERO EDP command to calibrate zero. The indicator displays *CAL* while calibration is in
progress.
3. Place test weights on the scale and use the SC.WVAL command to enter the test weight value in the
following format:
WVAL=nnnnnn<CR>
4. Send the SC.WSPAN EDP command to calibrate span. The indicator displays *CAL* while calibration is in
progress.
5. To remove an offset value, clear all weight from the scale, including items used to hang test weights, and then
send the SC.REZERO EDP command. The indicator displays *CAL* while the zero and span calibrations are
adjusted.
6. Send the KUPARROW EDP command to exit configuration mode.

4.3 Revolution Calibration


To calibrate the indicator using Revolution, the indicator COM 1 port must be connected to a PC running the
Revolution configuration utility.
Use the following procedure to calibrate the indicator:
1. Select Calibration Wizard from the Revolution tools menu.
2. Revolution uploads calibration data from the indicator and presents the information in the calibration wizard,
as shown in Figure 4-1.

Figure 4-1. Revolution Calibration Display


3. Enter the Value of Test Weight to be used for span calibration and click OK.
4. The zero calibration dialog box prompts to remove all weight from the scale. Clear the scale and click OK to
begin zero calibration.
Note If the test weights require hooks or chains, place them on the scale for zero calibration.

5. When zero calibration is complete, the span calibration dialog box prompts to place test weights on the scale
for span calibration. Place test weights on the scale and click OK.
6. When calibration is complete, the New Settings fields of the indicator calibration display are filled in. Click
Exit to save the new values and return to the Revolution main menu; to restore the previous calibration values,
click Restore Settings.

EDP Command Calibration 47


4.4 More About Calibration
The following provides additional information about WVAL and how to manually tweak a calibration up or down.
WVAL
When a WVAL number is entered that uses a decimal point, the value will be rounded when displayed.
Example:
A precision value such as 2455.23 is entered by the operator, but when the operator returns to the WVAL
display, the number is rounded to 2455. A higher precision value can be entered for WVAL when the Display
division is greater than 1, such as X2, X5 or X10.
Millivolt Values
Zero is the dead weight millivolt value and Span is the test weight millivolt value, so the total millivolts equals Zero
plus Span.
4.4.1 Adjusting Final Calibration
Calibration may be affected by environmental factors including wind, vibration and angular loading.
Example:
A strain test may determine that at 2000 lb the calibration is 2 lb high. In this case, final calibration can be
tweaked by changing WVAL to 999 lb. This adjustment provides a linear correction of 1 lb per 1000 lb.
To adjust the final calibration, return to the WVAL prompt and press to show the test weight value. Press or
to adjust calibration up or down. Press to save the value. Press to return to the CALIBR menu.

48 480 Legend Series


5.0 Revolution
The Revolution® utility provides a suite of functions used to support configuration, calibration, customization and
backup of the 480 software.
Calibration values and scale configuration can both be saved and restored to the 480 using Revolution.
Hardware and Software Requirements
• Minimum system requirements: 166 MHz, x86-compatible, with 32MB RAM (64MB for NT4/2000/XP),
40MB disk space
• Recommended system: 233 MHz, x86-compatible or greater, with 64MB RAM, 300 MB disk space
Revolution runs on most Windows® operating systems, including Windows Vista SP2, Windows 7 SP1, Windows
8.1 and Windows 10 (both 32 bit and 64 bit architectures are supported).
System requirements to run Revolution are as follows:
• 1 GHz CPU (x86-32 bit or x86-64 bit)
• 512 MB RAM
• 850 MB disk space (32 bit) or 2 GB disk space (64 bit)

5.1 Connecting to the Indicator


Connect the PC serial port to com 1 of the 480, then click Connect in the toolbar. Revolution attempts to establish
communications to the indicator. If communications settings need to be adjusted, select Options… from the Tools
menu.
Downloading to the Indicator
The Download Configuration function on the Revolution Communications menu allows a Revolution configuration
file (with or without scale calibration data) or ticket formats to be downloaded to a connected indicator in
configuration mode.
The Download Section function on the Communications menu allows the download of only the currently displayed
object, such as a scale configuration.
Because less data is transferred using the Download Section, it is typically faster than a full configuration download,
but there is an increased possibility that the download may fail due to dependencies on other objects. If the
download fails, try performing a complete download using the Download Configuration function.
Uploading Configuration to Revolution
The Upload Configuration function on the Revolution Communications menu allows the existing configuration of a
connected indicator to be saved to a file on the PC. Once saved, the configuration file provides a backup that can be
quickly restored to the indicator if needed. Alternatively, the file can be edited within Revolution and downloaded
back to the indicator.

5.2 Saving and Transferring Data


Revolution has a module to save and transfer data. It is the preferred method over using ProComm or Hyper
Note Terminal.
5.2.1Saving Indicator Data to a Personal Computer
Configuration data can be saved to a computer connected to the selected port. The PC must be running a
communications program such as PROCOMMPLUS®.
When configuring the indicator, ensure that the values set for the baud and bits parameters on the serial menu
match the baud rate, bits and parity settings configured for the serial port on the PC.
To save all configuration data, first put the communications program into data capture mode, then place the
indicator in configuration mode and send the DUMPALL command to the indicator. The 480 responds by sending
all configuration parameters to the PC as ASCII-formatted text.
5.2.2 Downloading Configuration Data from PC to Indicator
Configuration data saved on a PC or disc can be downloaded from the PC to an indicator. This procedure is useful
when a number of indicators with similar configurations are set up or when an indicator is replaced.

Connecting to the Indicator 49


To download configuration data, connect the PC to the selected port as described in Section 5.2.1. Place the
indicator in configuration mode and use the PC communications software to send the saved configuration data to
the indicator. When transfer is complete, calibrate the indicator as described in Section 4.0.

5.3 Reflash Indicator


The 480/482 flash loader program must be downloaded on the PC being used.

Note Reflash cable (PN 165379) is required for this process.

5.3.1 480/482 Legend Series Flash Loader


1. Download the 480/482 Legend Series Flash Loader file from the website at: www.ricelake.com.
2. Save the file to a PC or select open from the pop-up.
3. Double click on the file Setup480FlashLoader.exe. An open file box will display.
4. Select RUN. The license agreement box will display.
5. Check the box to accept the license. A box will display showing the installation.
6. When installation is complete, select FINISH.
5.3.2 480/482 Legend Series Firmware Update
1. Download the latest firmware .hex file to a PC from: www.ricelake.com
2. Remove the back of the indicator. See Section 2.2 on page 10.
3. Connect the flash cable (PN 165379) between the PC and the indicator by plugging into J14 on the CPU
board.
If there are option cards in place, they will need to be removed to gain access to the CPU board connection.
Note See Section 2.5 on page 15.
Ensure the cable is plugged in correctly, otherwise the reflash will not work. The indicator display will shut
down when the flash cable is plugged in.
4. Open the 480FlashLoader.exe program.
5. Select the serial port the 480 is connected to on the PC.
6. Navigate to the .hex file needed to be loaded.
7. Click the Load key in the program to start the reflash.

50 480 Legend Series


6.0 EDP Commands
Note EDP commands are case sensitive. Commands must be entered in upper case.
The 480 indicator can be controlled by a computer or remote keyboard connected to one of the indicator’s
communication ports. Control is provided by a set of EDP commands that can simulate front panel key press
functions, display and change setup parameters, and perform reporting functions. This section describes the EDP
command set.
6.1 The EDP Command Set
The EDP command set can be divided into five groups: key press commands, reporting commands, the
RESETCONFIGURATION special function command, parameter setting commands and transmit weight data
commands.
When the indicator processes an EDP command, it responds with the message OK. The OK response verifies that
the command was received and has been executed. If the command is unrecognized or cannot be executed, the
indicator responds with ??.
The following sections list the commands and command syntax used for each of these groups.
6.1.1 Key Press Commands
Key press EDP commands (see Table 6-1) simulate pressing the keys on the front panel of the indicator. Most
commands can be used in both setup and weighing mode. Several of the commands serve as pseudo keys,
providing functions that are not represented by a key on the front panel.
For example, to enter a 15 pound tare weight using EDP commands:
1. Type K1 and press Enter (or Return).
2. Type K5 and press Enter.
3. Type KTARE and press Enter. The display shifts to net mode when the tare is entered.
Command Function
KZERO In normal mode, press the ZERO key.
KGROSSNET In normal mode, press the GROSS/NET key.
KGROSS Go to gross mode.
KNET Go to net mode.
KTARE Press the TARE key.
KUNITS In weighing mode, press the UNIT key.
KPRIM Go to primary units.
KSEC Go to secondary units.
KPRINT In normal mode, press the PRINT key.
KDISPACCUM Displays current accumulator value.
KCLRACCUM Clears accumulator.
KDISPTARE Displays tare.
KMENU Presses the MENU key.
KCLRCN Reset consecutive number.
KCLRTAR Clear tare from system.
KLEFTARROW In setup mode, move left in the menu.
KRIGHTARROW In setup mode, move right in the menu.
KUPARROW In setup mode, move up in the menu.
KDOWNARROW In setup mode, move down in the menu.
KSAVE In setup mode, saves the current configuration. Command works only if a parameter has been changed.
KLOCK Lock specified front panel key. For example, to lock the ZERO key, enter KLOCK=KZERO. Setting for KLOCK
is lost when power cycles.
KUNLOCK Unlock specified front panel key. For example, to unlock the PRINT key, enter KUNLOCK=KPRINT.
KCLR Press the CLEAR key.
KDATE Displays date.
KTIME Displays time.
KTIMEDATE Displays time and date.
Table 6-1. Serial Key Press Commands

The EDP Command Set 51


6.1.2 Reporting Commands
Reporting commands (see Table 6-2) send specific information to the selected port. These commands can be used
in both setup mode and weigh mode.
Command Function
DUMPALL Lists all parameter values.
DUMPAUDIT Lists audit data information.
P Writes current displayed weight with units identifier. See Section 9.2 on page 61 for more information.
ZZ Writes current weight and annunciator status. See Section 9.2 on page 61 for more information.
S Writes one frame of stream format.
VERSION Returns the currently installed firmware version.
Table 6-2. EDP Reporting Commands

6.1.3 The RESETCONFIGURATION Command


The RESETCONFIGURATION command can be used to restore all configuration parameters to their default
values. Before issuing this command, the indicator must be placed in configuration mode.
This command is equivalent to using the DEFLT function on the TEST menu. See Section 9.1.2 for more
information about test mode and using the TEST menu.

Note All load cell calibration settings are lost when the RESETCONFIGURATION command is run.

6.1.4 Parameter Setting Commands


Parameter setting commands allow the display or change of the current value for a particular configuration
parameter.
Current configuration parameter settings can be displayed in either setup mode or weigh mode using the following
syntax:
command<ENTER>
Most parameter values can be changed in setup mode only; setpoint parameters listed in Table 6-10 can be changed
when in weighing mode.
Use the following command syntax when changing parameter values: command=value<ENTER>, where value is
either a number or a parameter value. Use no spaces before or after the equal (=) sign. If an incorrect command is
typed, the display reads ??.
6.1.5 Soft Reset
The command RS will reset the indicator without losing configuration and calibration. It does reset consecutive
number and count mode.
Command Description Values
SC.GRADS Graduations 1-100000
SC.ZTRKBND Zero track band 0.0-3.0
SC.ZRANGE Zero range 1 - 100 (example: to make it 5%, enter "SC.ZRANGE=5").
SC.INIZR Initial zero range 0-100 (if set to zero , no initial zero is performed)
SC.MOTBAND Motion band 0.0 - 100 (in display divisions)
Example: to enter 5 divisions, send "SC.MOTBAND=5.0".
SC.OVRLOAD Overload FS+2%, FS+1D, FS+9D, FS
SC.DSPRAT Display Rate 0.1 SEC, 0.25 SEC, 0.5 SEC, 0.75 SEC, 1 SEC, NONE
SC.SMPRAT Sample rate 5HZ, 40HZ, 20HZ, 10HZ
SC.DIGFIL Select Digital Filter Type ADAPTIVE, ROLLING, OFF
SC.AFILTER.SENSITIVITY Adaptive digital filter cutout LIGHT, MEDIUM, HEAVY
sensitivity
SC.AFILTER.THRESHOLD Adaptive digital filter cutout 0 – 999999
threshold
SC.RFILTER.SENSITIVITY Digital filter cutout sensitivity 2OUT, 4OUT, 8OUT, 16OUT, 32OUT, 64OUT, 128OUT
SC.RFILTER.THRESHOLD Digital filter cutout threshold NONE, 2DD, 5DD, 10DD, 20DD, 50DD, 100DD, 200DD, 250DD
SC.RFILTER.STAGE1-3 Digital filtering 1, 2, 4, 8, 16, 32, 64
SC.TAREFN Tare function BOTH, NOTARE, PBTARE, KEYED
Table 6-3. CONFIG EDP Commands

52 480 Legend Series


Command Description Values
SC.PRI.DECPNT Primary units decimal position 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888
SC.PRI.DSPDIV Primary units display divisions 1D, 2D, 5D, 10D, 20D , 50D
SC.PRI.UNITS Primary units LB, KG, OZ, TN, T, G
SC.SEC.DECPNT Secondary units decimal position 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888
SC.SEC.DSPDIV Secondary units display divisions 1D, 2D, 5D, 10D, 20D , 50D
SC.SEC.UNITS Secondary units LB, KG, OZ, TN, T, G
Table 6-4. FORMAT EDP Commands

Command Description Values


SC.WZERO Zero calibration —
SC.WVAL Test weight value value
SC.WSPAN Span calibration —
SC.REZERO Rezero —
SC.LC.CD Read or set dead load counts value
SC.LC.CW Read or set span counts value
Table 6-5. CALIBR EDP Commands

Command Description Values


PWRUPMD Power up mode GO, DELAY
REGULAT Regulatory compliance NTEP, OIML, CANADA, NONE
CONSNUM Consecutive number 0 – 999999
CONSTUP Consecutive number start-up value 0 – 999999
ACCUM Accumulator ON/OFF
ACCUM.RTZGRADS Return to zero trigger in grads 0 – 10000
DATEFMT Date format MMDDYY, DDMMYY, YYMMDD, YYDDMM
DATESEP Date separator SLASH, DASH, SEMI
TIMEFMT Time format 12HOUR, 24HOUR
TIMESEP Time separator COLON, COMMA
UID Unit ID Value 0 – 999999
POWER Power switch mode AUTO, MANUAL
SLEEP Sleep mode setting NEVER, 1, 2, 5, 10
STDBY Standby setting OFF, 1SEC, 2SEC, 3SEC, 5SEC, 10SEC, 60SEC
WGTHRH Sleep Mode Weight Threshold 0-999999
DDTHRH Sleep Mode Display Division Threshold 0-999999
Table 6-6. PROGRM EDP Commands

Command Description Values


DIGIN1 Digital input function OFF, ZERO, TARE, NT-GRS, UNITS, DSPTAR, PRINT, CLRCN,
DIGIN2 KBDLOC, HOLD, CLRTAR, ACCUM, CLRACC, BATSTR, BATSTP,
DIGIN3 BATRES, BATPUS, BATRUN, NET, GROSS, PRI, SEC
DIGIN4
Table 6-7. DIG IN EDP Commands

Command Description Values


DON Digital Channel Specify Channel
DOFF
Table 6-8. DIG OUT Commands

The EDP Command Set 53


Command Description Values
ALG.SOURCE Analog output source GROSS, NET
ALG.OFFSET Zero offset 0%, 20%
ALG.ERRACT Error action FULLSC, HOLD, ZEROSC
ALG.MIN Minimum value tracked 0 – 999999
ALG.MAX Maximum value tracked 0 – 999999
ALG.MINNEG Minimum negative NO, YES
ALG.MAXNEG Maximum negative NO, YES
ALG.TWZERO Zero calibration 0 – 65535
ALG.TWSPAN Span calibration 0 – 65535
ALG.OUTPUT Voltage or current output CURRENT, VOLTAGE
Table 6-9. ALGOUT EDP Commands

Command
(n = setpoint number) Description Values
SP.BATCHG Batching OFF, AUTO, MANUAL
SP.ENABLE#n Setpoint enable OFF, ON
SP.KIND#n Setpoint kind GROSS, NET, -GROSS, -NET, OFF, DELAY
SP.VALUE#n Setpoint value number
SP.TRIP#n Trip HIGHER, LOWER
SP.PREACT#n Band value number
SP.HYSTER#n Hysteresis number
SP.PUSHPR#n Perform print when setpoint is satisfied OFF, ON
SP.PUSHAC#n Updates accumulator and performs a print OFF, ON
when setpoint is satisfied
SP.PUSHTR#n Perform Tare when setpoint is satisfied OFF, ON
SP.DIGOUT#n Digital outputs NONE, 1 – 8
SP.BATSEQ#n Batch type setpoint OFF, ON
SP.WAITSS#n Value must be stable OFF, ON
Table 6-10. SETPNTS 1–8 EDP Commands

Command
(p = port number) Description Values
EDP.TRIGER#p EDP port trigger Port 1 – COMAND, DEMAND, PRN, NONE
Port 2 – NONE, PRN, STR-1, STR-2, STR-3, STR-4, STR-5
EDP.BAUD#p EDP port baud rate 1200, 2400, 4800, 9600, 19200, 38400
EDP.BITS#p EDP port data bits/parity 8NONE, 7EVEN, 7ODD
EDP.SBITS#p EDP port stop bits 1STOP, 2STOP
EDP.TERMIN#p EDP port termination character CR/LF, CR
EDP.EOLDLY#p EDP port end-of-line delay 0 – 255 (0.1-second intervals)
EDP.ECHO#p EDP port echo ON, OFF
EDP.PRNMSG#p Enable print message when a OFF, ON
demand print is performed
EDP.STRUR#p Legal for Trade or industrial stream STRLFT,STRIND
EDP.STREAM Specifies the operating mode of NONE, LOCAL, REMOTE
the indicator (see Section 9.4)
Table 6-11. SERIAL EDP Commands

54 480 Legend Series


Ethernet Functionality
The Ethernet port works in COMMAND mode meaning that it is possible to send any EDP command to the
indicator and receive a response from the indicator accordingly. It is not possible to print from the port.
Command Description Values
ETH.DHCP Dynamic Host Configuration Protocol ON – Dynamic allocation of IP address
(DHCP) OFF – Static allocation of IP address
ETH.IPADDRESS Source IP address, a 4 field value The range of each field is 0-255
(0-255).(0-255).(0-255).(0-255)
ETH.NETMASK SUBNET mask, a 4 field value The range of each field is 0-255
(0-255).(0-255).(0-255).(0-255)
ETH.DEFAULTGATEWAY Default gate way, a 4 field value Range of each field is 0-255
(0-255).(0-255).(0-255).(0-255)
ETH.MAC Returns the MAC address, read only 6 fields, 8 bit each, in hexadecimal base
ETH.SERVER.PORT The ethernet server TCP port 1-65535
ETH.SERVER.ECHO Sets the Server Port Echo ON, OFF
ETH.SERVER.TRIGGER Server Port Trigger DEMAND, COMAND, STRLFT, STRIND
ETH.SERVER.TIMEOUT Server Inactivity Timeout in seconds 0-65535
ETH.SERVER.TERMIN Server Line Termination CR or CR/LF
ETH.SERVER.SFMT Server Stream Format STR-1, STR-2, STR-3, STR-4, STR-5
ETH.SERVER.EOLDLY Server End of Line Delay 0-255
ETH.CLIENT.REMOTESERVERIP Client Remote Server IP Address Range of each field is 0-255
(0-255).(0-255).(0-255).(0-255)
ETH.CLIENT.REMOTESERVERPORT Client Remote Server TCP Port number 1-65535
ETH.CLIENT.TRIGGER Client Port Trigger DEMAND, COMAND, STRLFT, STRIND
ETH.CLIENT.TIMEOUT Client Inactivity Timeout in seconds 0-65535
ETH.CLIENT.TERMIN Client Line Termination CR or CR/LF
ETH.CLIENT.SFMT Client Stream Format STR-1, STR-2, STR-3, STR-4, STR-5
ETH.CLIENT.EOLDLY Client End of Line Delay 0-255
ETH.CLIENT.ECHO Sets the Client Echo ON, OFF

Table 6-12. Ethernet Commands

Command Description Default Values


GFMT Gross demand print format string GROSS<G><NL2><TD><NL>
NFMT Net demand print format string GROSS<G><NL>TARE<SP><T><NL>NET<SP2><N><NL2><TD><NL>
ACCFMT Accumulator demand print format string ACCUM <A><NL><DA> <TI><NL>
SPFMT Setpoint print format <SCV><SP><SPM><NL>
Table 6-13. PFORMT EDP Commands

Command Description Values


POWER Determines if indicator automatically powers on AUTO
when plugged in or if power key must be pressed. MANUAL
Read only in Weighing Mode.
BKLGHT Controls the LCD backlight display. ON, OFF, AUTO
Read only in Weighing Mode.
BKLGHT.AUTO Controls the LCD backlight display auto off time. 10SEC, 30SEC, 1MIN, 5MIN, 10MIN
Read only in Weighing Mode.
BAT Reads the battery level. Read only. Current battery level in millivolts.
USB.DEVICE Select the USB Device. HOST, DRIVE, PRINTER
USB.TRIGGER Set the USB Port Trigger. DEMAND, COMAND
Table 6-14. MISC Commands

The EDP Command Set 55


6.1.6 Normal Mode Commands
The serial transmit weight data commands (see Table 6-15) transmit data to the selected port on demand. The SX
and EX commands are valid only in weigh mode; all other commands are valid in either setup or weigh mode.
Command Description Response Format
UID View and set unit ID when in setup mode. nnnnnn
In Weigh mode, the value can be changed temporarily. It
will reverts to last saved value at next power up.
DATESET View or set date. The response will be in the format, and uses the
separators as defined in configuration. To Set, first
query the date, then send DATESET=, in exactly the
same format (except use only 2 digits for the year).
TIMESET View or set time. The response will be in the format, and uses the
separators as defined in configuration. To Set, first
query the time, then send TIMESET= followed by the
time in exactly the same format as the query,
including seconds, and AM or PM if 12 hour.
SX Start streaming on Port 2. OK or ??
The Trigger Mode of Port 2 must be set to one
Note
of the five stream modes for this command to
function.
EX Stop streaming on Port 2 OK or ??
The Trigger Mode of Port 2 must be set to one
Note
of the five stream modes for this command to
function.
RS Soft reboot —
XA Transmit accumulator value nnnnnn UU
XG Transmit gross weight in displayed units Where nnnnnn is the weight value, UU is the units.
XN Transmit net weight in displayed units
XT Transmit tare weight in displayed units
XG2 Transmit gross weight in non-displayed units
XN2 Transmit net weight in non-displayed units
XT2 Transmit tare weight in non-displayed units
XE Query system error conditions nnnnn nnnnn
See Section 9.0 for detailed information about the XE
command response format.
Table 6-15. Normal Mode Commands

56 480 Legend Series


7.0 Print Formatting
The 480 provides multiple print formats, GFMT, NFMT, ACCFMT and SPFMT, that determine the format of the
printed output when the Print key is pressed. If a tare has been entered or acquired, NFMT is used; otherwise,
GFMT is used.
Each print format can be customized to include up to 300 characters of information, such as company name and
address, on printed tickets. Use the indicator front panel (PFORMT menu) to customize the print formats.
Display will only show capital letters. Press the down arrow to view the ASCII character decimal value on the
Note second menu level. Refer to Table 9-6 on page 72 and Table 9-7 on page 73 to view the ASCII character
charts.

7.1 Print Formatting Tokens


Table 7-1 lists tokens that can be used to configure the print formats. Tokens included in the format strings must be
enclosed between < and > delimiters. Any characters outside of the delimiters are printed as text on the ticket. Text
characters can include any ASCII character that can be printed by the output device.
Token Description
<G> Gross weight in displayed units.
<G2> Gross weight in non-displayed units. ***
<N> Net weight in displayed units.
<N2> Net weight in non-displayed units. ***
<T> Tare weight in displayed units.
<T2> Tare weight in non-displayed units. ***
<A> Accumulated weight in displayed units.
<AC> Number of accumulator events (5 digit counter).
<AD> Date of last accumulator event.
<AT> Time of last accumulator event.
<UID> Unit ID number
<CN> Consecutive number
<NLnn> New line (nn = number of termination (<CR/LF> or <CR>) characters).*
<SPnn> Space (nn = number of spaces).*
<SU> Toggle weight data format (formatted/unformatted). ** ***
<TI> Time
<DA> Date (prints 4 digit year)
<TD> Time & Date
<SCV> Setpoint captured value.
<STV> Setpoint target value.
<SPM> Setpoint mode (Net or Gross)
<SN> Setpoint number
Gross, net, and tare weights are 9 digits in length, including sign (10 digits with decimal point)
followed by a space and a two-digit units identifier. Total field length with units identifier is 12
(or 13) characters.
UID and consecutive number (CN) fields are 6 characters in length.
* If nn is not specified, 1 is assumed. Value must be in the range 1–99.
** After receiving an SU command, the indicator sends unformatted data until the next SU
command is received. Unformatted data omits decimal points, and leading and trailing
characters.
*** Not available if regulatory mode is set to OIML.
Table 7-1. Print Format Tokens

Print Formatting Tokens 57


The default 480 print formats are shown in Table 7-2:

Format Default Format String When Used


GFMT GROSS<G><NL2><TD><NL> Weigh mode – no tare in system
NFMT GROSS<G><NL>TARE<SP><T><NL>NET<SP2><N> Weigh mode – tare in system
<NL2><TD><NL>
ACCFMT ACCUM <A><NL><DA><SP><TI><NL> Accumulator demand print format string
SPFMT <SCV><SP><SPM><NL> Setpoint print operation with PSHPRNT=ON
Table 7-2. GFMT and NFMT Formats
The <G2>, <N2> and <T2> tokens (Table 7-1) print the gross, net and tare weights in the units not currently
Note displayed on the indicator.
The 300 character limit of each print format string includes the output field length of the print formatting
tokens, not the token length. For example, if the indicator is configured to show a decimal point, the <G> token
generates an output field of 13 characters: the 10 character weight value (including decimal point), one space,
and a two-digit units identifier.
PT (preset tare) is added to the tare weight if tare was keyed in.

7.2 Customizing Print Formats


The following sections describe procedures for customizing the GFMT, NFMT, ACCFMT and SPFMT formats
using the front panel (PFORMT menu). See Figure 3-6 for print format menu structure.
7.2.1 Using the Front Panel
Use the PFORMT menu to customize the print formats.
Using the PFORMT menu (see Figure 3-6), edit the print format strings by changing the decimal values of the
ASCII characters in the format string.
Some characters cannot be displayed on the 480 front panel (see the ASCII character charts on page 72 and
Note
page 73) and are shown as blanks. The 480 can send or receive any ASCII character; the character printed
depends on the particular ASCII character set implemented for the receiving device.

MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST

... ACCUM TIMDAT SETPNT SERIAL PFRMAT ...

GFMT NFMT ACCFMT SPFMT

Press to insert a space


before the active character
Display first 6
Scroll left in format string characters of format Scroll right in format string

Display and edit


Decrement ASCII value of active character active character and Increment ASCII value of active character
ASCII value

Delete active
character

Figure 7-1. Print Format Menu

58 480 Legend Series


8.0 Setpoints
The 480 indicator provides eight configurable setpoints for control of both indicator and external equipment
functions. Setpoints can be configured to perform actions or functions based on specified parameter conditions.
Parameters associated with various setpoint kinds can, for example, be configured to perform functions (print, tare,
accumulate), to change the state of a digital output controlling indicator or external equipment functions, or to
make conditional decisions.

Note Weight-based setpoints are tripped by values specified in primary units only.

Important Firmware versions 1.00 and 1.01 require having a relay board installed for the setpoints to operate.

8.1 Batch and Continuous Setpoints


480 setpoints can be either continuous or batch.
Continuous setpoints are free-running; the indicator constantly monitors the condition of free-running setpoints at
each A/D update. The specified setpoint action or function is performed when the designated setpoint parameter
conditions are met. A digital output or function assigned to a free-running setpoint continuously changes state,
becoming active or inactive, as defined by the setpoint parameters.
Batch setpoint (BATSEQ = ON) is a digital output associated with a batch setpoint is active until the setpoint condition
is met. Then it is latched for the remainder of the batch sequence.
To use batch setpoints, set the batching (BATCHG) parameter on the setpoints (SETPTS) menu. This parameter
defines whether a batch sequence is automatic or manual. AUTO sequences repeat continuously after receiving a
single batch start signal, while MANUAL sequences only run through once for each Batch Start signal. The batch
start signal can be initiated by a digital input (set to BATSTR), or an EDP command (BATSTART).
For a setpoint to be used as part of a batch sequence, its batch sequence (BATSEQ) parameter must be set to ON. If
a setpoint is defined and enabled, but its Batch Sequence parameter is set to OFF, the setpoint operates as a
continuous setpoint even during batch sequences.
In applications that contain both batch setpoint routines and continuous setpoints, it is good practice to keep
Note continuous setpoints separate from the batch sequence.
Do not assign them the same digital output.

Batch and Continuous Setpoints 59


9.0 Appendix
9.1 Error Messages
The 480 indicator provides a number of error messages. When an error occurs, the message is shown on the
indicator LED display.
9.1.1 Displayed Error Messages
The 480 provides a number of front panel error messages to assist in problem diagnosis. Table 9-1 lists these
messages and their meanings.
Error Message Description Solution
E A/D A/D physical error Call Rice Lake Weighing Systems Service at 800-472-6703.
EEEROM EEPROM physical error
EVIREE Virgin EEPROM Use TEST menu to perform DEFLT (restore defaults) procedure, then
recalibrate load cells.
EPCKSM Parameter checksum error
EACKSM A/D calibration checksum error A/D converter requires recalibration. Call Rice Lake Weighing
Systems Service.
EFCKSM Printer format checksum error Call Rice Lake Weighing Systems Service at 800-472-6703.
ELCKSM Load cell calibration checksum error Recalibrate load cells.
EIDATA Internal RAM checksum error Call Rice Lake Weighing Systems Service at 800-472-6703.
E REF A/D reference error A/D converter requires recalibration. Call Rice Lake Weighing
Systems Service.
ERROR Internal program error Check configuration.
Call Rice Lake Weighing Systems Service if unable to clear error by
cycling power or if error recurs.
OVERFL Overflow error Weight value too large to be displayed.
------ Gross > overload limit Gross value exceeds overload limit. Check configuration or signal
------
------ input level. Overload can be caused by input signal > 45 mV or
common mode voltage > 950 mV.

------ Gross < 20d behind zero Gross value is more than 20 divisions behind zero (OIML).

RNGERR GRADS > 100,000 Only shows up in configuration mode.


WVAL > 100,000
EEPERR EEPROM error Call Rice Lake Weighing Systems for service at 800-472-6703.
HINOFF? High offset Zero load at powerup is more than initial zero range (INIZR) setting of
calibration zero – remove the extra load.
LINOFF Low offset Zero load at power up is less than initial zero range (INIZR) setting of
calibration zero – add the missing load.
NOBATT No battery The RTC lost time/date tracking at previous power off state due to
low battery or no battery condition. The printer, accumulator and
audit functions will fail to get time and date.
Refers to internal coin battery only, not the
Note rechargeable battery option.

EUCKSM Configuration checksum The checksum value of configuration has changed from that stored
in memory.
OIMLER OIML parameter error Parameter set incorrectly for use in the OIML mode.
Example: Primary units set for lb or oz.
EE-ACC Accumulator error Error with the accumulator such as attempting to display an
accumulated value greater than six digits.

Table 9-1. 480 Error Messages


Shorting the excitation voltage shuts the excitation voltage off. The only way to restore excitation voltage is to
Note cycle power.

60 480 Legend Series


9.1.2 Using the XE EDP Command
The XE EDP command can be used to remotely query the 480 for the error conditions shown on the front panel.
The XE command returns two five digit numbers in the format:
xxxxx yyyyy
where xxxxx contains a decimal representation of any existing error conditions as described in Table 9-2.
If more than one error condition exists, the number returned is the sum of the values representing the error
conditions. For example, if the XE command returns the number 1040, this value represents the sum of an A/D
reference error (1024) and an A/D calibration checksum error (16).
The second number returned (yyyyy) uses the same bit assignments as shown in Table 9-2 to indicate whether the
test for the error condition was run. For example, the value yyyyy = 50815 represents the decimal equivalent of the
binary value 1100 0110 0111 1111. Using the bit assignments in Table 9-2, this value indicates all tests were run.

Error
Code Description Binary Value
1 EEPROM Error 0000 0000 0000 0001
2 Virgin EEPROM 0000 0000 0000 0010
4 Config Parameter Checksum 0000 0000 0000 0100
8 Load Cell Checksum 0000 0000 0000 1000
16 A/D Calibration Checksum 0000 0000 0001 0000
32 Print Formats Checksum 0000 0000 0010 0000
64 XA Internal RAM Error 0000 0000 0100 0000
128 External RAM Error 0000 0000 1000 0000
256 Reserved 0000 0001 0000 0000
512 ADC Physical Error 0000 0010 0000 0000
1024 ADC Reference 0000 0100 0000 0000
2048 Count Error 0000 1000 0000 0000
4096 Reserved 0001 0000 0000 0000
8192 Display Range 0010 0000 0000 0000
16384 ADC Range 0100 0000 0000 0000
32768 Gross Limit 1000 0000 0000 0000
0x10000 - 0x80000000 Reserved
Table 9-2. Error Codes Returned on XE Command

9.2 Status Messages


Two EDP commands, P and ZZ, can be used to provide status about the indicator. These commands are described
in the following sections.
9.2.1 P EDP Command
The P EDP command returns the current displayed weight value, along with the units identifier. If the indicator is
in an underrange or overload condition, the weight value is replaced with &&&&&& (overload) or :::::: (underrange).
9.2.2 ZZ EDP Command
The ZZ EDP command can be used to remotely query which annunciators are currently displayed on the indicator
front panel. The ZZ command returns the currently displayed weight and a decimal number representing the LED
annunciators currently lit. The format of the returned data is:
wwwwww uu zzz
where wwwwww uu is the current displayed weight and units, and zzz is the annunciator status value (see Table 9-3).
If more than one annunciator is lit, ZZZ is the sum of the values representing the active annunciators.

Status Messages 61
Example:
If the annunciator status value returned on the ZZ command is 145, the gross, standstill and lb annunciators are lit.
The number 145 represents the sum of the values for the standstill annunciator (128), gross mode annunciator (16)
and the lb/primary units annunciator (1).
Decimal
Value Annunciator
1 lb/primary units
2 kg/secondary units
4 Tare entered
8 Keyed tare entered
16 Gross
32 Net
64 Center of zero
128 Standstill
Table 9-3. Status Codes Returned on the ZZ Command

9.3 Continuous Data (Stream) Output Formats


When the trigger setting for COM-2 is set to one of the stream formats (STR1-STR5), or the Ethernet client or
server trigger setting is STRLFT or STRIND, data is continuously streamed from the appropriate port in one of the
five fixed formats that follow.

<STX> <POL> <wwwwwww> <UNIT> <G/N> <S> <TERM>

ASCII 02 G = Gross <CR> <LF>


decimal N = Net or <CR>

Polarity: L = pounds Status:


<space> = Positive K = kilograms <space> = valid
<–> = Negative T = tons I = Invalid
G = grams M = Motion
Weight: 7 digits, right-justified, dummy O = ounces O = Over/under range
zeroes, decimal point with no leading Z = COZ
zeroes except for leading zero immediately
preceding the decimal point. Leading
zeroes transmitted as spaces.

Figure 9-1. STR-1 Rice Lake Stream Data Format

Note Set format 5 if receiving device cannot read a status bit Z.

62 480 Legend Series


<STX> <SWA> <SWB> <SWC> <wwwwww> <tttttt> <CR>

STX (02h) Status Word B <CR> entered at end


of string.
Status Word A Status Word C

Six digits, right justified, dummy zeros, decimal Tare Weight: Six digits, right justified,
point with no leading zeroes except for immediately dummy zeros, decimal point with no
preceding the decimal point. Leading zeroes leading zeroes except for immediately
transmitted as spaces. preceding the decimal point.
Leading zeroes transmitted as spaces.

Status Word A:
7 6 5 4 3 2 1 0
Parity 0 1 MUL1 MUL0 DP2 DP1 DP0

Even parity bit. DP2 DP1 DP0 Fixed Zero/Dec. Pt. Location
Requires EDP Port setup. 0 0 0 x 100 (2 fixed zeroes)
0 0 1 x 10 (1 fixed zero)
010x1 (No decimal point)
Disp. Div. 0 1 1 x 0.1 (1 decimal place)
MUL1 MUL0 Multiplier 1 0 0 x 0.01 (2 decimal places)
0 1 x1 1 0 1 x 0.001 (3 decimal places) Status Word C: ASCII 20h (space)
1 0 x2 1 1 0 x 0.0001 (4 decimal places) 7 6 5 4 3 2 1 0
1 1 x5 1 1 1 x 0.00001 (5 decimal places)
Parity 0 1 0 0 0 0 0

Status Word B: Even parity bit:


7 6 5 4 3 2 1 0 Requires EDP Port setup.

Parity 0 1

0 = Gross Display Mode


Even parity bit: 1 = Net Display Mode
Requires EDP Port
setup. 0 = Positive indicated weight value
1 = Negative indicated weight value
0 = In range
1 = Out of range
0 = lb 0 = Stable
1 = kg 1 = Motion
Figure 9-2. STR-2 Toledo Stream Data Format

Continuous Data (Stream) Output Formats 63


<CR> <POL> <wwwwww> <S> <SP> <UNIT> <SP> <G/N> <SP> <SP> <ETX>

Carriage Space Space g for Gross Hex value of <03>


Return Character Character n for Net is entered in string

Polarity: Status: lb = pound Space character


<+> for positive <space> = valid or invalid kg = kilogram (2)
"–" for negative m = motion g = gram
o = over/under range tn = ton (short)
t = ton (metric)
Six digits, right justified, floating decimal oz = ounce
(follows weight if not embeded), <space> = none
leading zeroes are present.
Figure 9-3. STR-3:Cardinal Stream Data Format

<SP> <G/N> <POL> <wwwwww> <SP> <UNIT> <TERM>

Space Space <CR><LF>


or
g for Gross
<CR>
n for Net

lb = pound
Polarity: kg = kilogram
<+> for positive g = gram
"–" for negative tn = ton (short)
t = ton (metric)
Six digits, right justified, floating decimal, oz = ounce
leading zeros are present <space> = none
Figure 9-4. STR-4 Weightronix Stream Data Format

<STX> <POL> <wwwwwww> <UNIT> <G/N> <S> <TERM>

ASCII 02 G = Gross <CR> <LF>


decimal N = Net or <CR>

Polarity: L = pounds Status:


<space> = Positive K = kilograms <space> = valid
<–> = Negative T = tons I = Invalid
G = grams M = Motion
Weight: 7 digits, right-justified, dummy O = ounces O = Over/under range
zeroes, decimal point with no leading
zeroes except for leading zero immediately
preceding the decimal point. Leading
zeroes transmitted as spaces.
Figure 9-5. STR-5: Consolidated Controls Stream Data Format

Note Port 1 cannot be set to stream.

64 480 Legend Series


9.4 Local/Remote Operation
For systems that require two locations, local/remote support provides function equivalent to that of a Legal for
Trade remote display with keypad. Scale data from the local indicator is also displayed at the remote unit, and
keypad input from the remote allows transactions to be initiated from either the local or remote unit.
To configure for local/remote operation, set STREAM to local or remote. Once the local unit scale has been
configured, use the SERIAL menu, serial commands or Revolution to set the serial parameters for local/remote
operation. See Table 3-3 on page 26 for comport options.

Serial Local Unit Remote Unit


Configuration
Parameter Parameter Value Function Parameter Value Function
STREAM Local Stream Continuous Data Remote Sets indicator to display the
weight data sent from the
Local Unit.
COM2.TRIGER Select STR-1 Streams the local unit Select STR-1 Transmits demand key
weight data to the presses, zero, gross/net,
remote unit tare, units
COM2.BAUD Local and remote must match
COM2.ECHO OFF OFF
Table 9-4. Local/Remote Configuration
Printing operation can be performed at the remote unit and/or at the local unit. When the operator presses the Print
key at the local unit, a printing ticket will be issued only locally. When the operator presses the Print key at the
remote unit, print will only occur at the remote unit.

9.5 Audit Trail Support


Audit trail support provides tracking information for configuration and calibration events. To prevent potential
misuse, all configuration and calibration changes are counted as change events.
Audit trail information can be printed from Revolution or by sending the DUMPAUDIT serial command. See
Figure 3-1 on page 22. Revolution can be used to display audit trail information. The audit trail display includes the
legally relevant (LR) version number (firmware version for the code that provides audit trail information), a
calibration count and, if REGULA=NTEP or Canada, a configuration count. The exact format of the information
shown depends on the regulatory agency specified for the REGULA (PROGRM menu) parameter.
See Section 1.8.10 on page 7 for steps to view the Audit Trail.
For NTEP and Measurement Canada modes, there are two numbers displayed: configuration and calibration. The
configuration number tracks changes to the legally relevant configuration parameter changes. The calibration
number tracks changes to the scale calibration.
In OIML mode, the only number displayed is audit trail. The audit trail number is incremental for any legally
relevant configuration parameter changes and all calibration changes. The last date the scale was calibrated is also
displayed.

9.6 Sleep Mode


Firmware version 1.03 and newer of the 480 features a sleep mode. It is designed to place the indicators into a low
power mode to reduce power consumption.
The sleep mode will only activate if the indicator is operating on its internal optional battery. If connected to
external AC power, the indicator will not go into sleep mode regardless of the parameter settings.
The indicator will enter the sleep mode, after the time specified in the SLEEP parameter, when no keypad activity is
detected and the displayed weight is below the weight threshold (WGTHRH). Setting the sleep parameter to never
disables the sleep mode.
Standby
While in sleep mode, at a time specified in the standby (STDBY) parameter, the indicator wakes up for about 0.5
seconds. The range of the standby time is 1 to 60 seconds. During the awake time, it checks for a change in weight
greater than the display division threshold (DDTHRH), or if the weight has gone above the weight threshold
(WGTHRH). It also checks to see if a key is being pressed and performs zero tracking.

Local/Remote Operation 65
Example:
If the standby parameter set to 1 second, the weight threshold to 100, and the display division threshold is set to
10d, once in sleep mode, the indicator will wake up every second for about half a second to check to see if a key is
being pressed, the weight threshold is over 100 (WGTHRH), or the weight has change more than 10d (DDTHRH)
since the last time it checked.
Setting the standby parameter to a higher value reduces the amount of time the indicator is awake, this will increase
battery life.
An OFF setting stops the indicator from waking up. The only way to wake up the indicator is to press the Power key.
The Power key is the only key that will wake the indicator, unless the Standby parameter is set to any setting
Note other than NONE. Then any key press will work to wake the indicator from standby.

9.7 Internal Battery Option


In Firmware version 1.03 and later, an optional internal rechargeable Li-ion battery is available. The battery can
replace the AC power when needed. Typical run time is 12 hours (single load cell, no options, with LED display).
The amount of time the indicator will operate on the battery depends on:
• Type of display (LED)
• If sleep mode is used or not
• How may load cells are attached
• What options are installed
The battery is automatically charged when the indicator is connected to AC power. It automatically switches to
battery power if the AC power is removed. The battery is designed to only be charged by connecting to AC power.
When operating on battery power, the indicator features a sleep mode that allows the indicator to go into a low
power mode. Using the sleep mode helps improve battery life. See Section 9.6 for more information about the sleep
mode.
When the battery life reaches 5-10 percent of capacity, the Lo Bat flashes on the display. When the battery life is
less than 5 percent, it will flash faster, at 0 percent, the indicator will turn off. Battery charge time is approximately
16 hours to 100 percent.

9.8 USB Option


In firmware version 1.03 and later, an optional Ethernet/USB board is supported.
The USB connection is capable of being either of the following:
• USB device (connected to a PC and appearing as an available communication port)
• USB host interface to a flash drive
• USB interface to printer
The mode of the USB option is selected in the User Menu.

9.8.1 HOST
When set to HOST mode, the USB port can be connected to a USB connection on a PC. An HCC Driver is required
on the PC.
The HCC driver is available on a CD (PN 171153) that is included with the USB/Ethernet Option. Use the
documentation (PN 171152) for the option to install the driver on the PC.
When connected to a PC, the connection will appear to applications as another serial communications port. Using
the USB trigger parameter in the 482 user menu, it is possible to set the port to act as both a serial command port
and demand print port (DEMAND), or as a serial command port only (COMAND). All EDP serial commands can be
used through the USB HOSTPC port.The USB port cannot be used to stream data.
9.8.2 Flash Drive
When set to Drive mode, the USB port can be connected to a flash drive to allow the upload and download of the
indicator configuration parameters. The data is written to the drive in a FAT32 system format; no special drivers are
required.
To use with a flash drive, first configure the USB parameter in the user menu to DRIVE. Saving the configuration to
the drive, or loading it from the drive, can only be done in the configuration menu.

66 480 Legend Series


Save the Configuration
1. Attach a flash drive to the USB port.
2. Enter the configuration menu and navigate go to USBMEM. See Section 3.2 on page 32.
3. Press , then press or to select SAVE. See Section 3.2.9 on page 43.
4. Press the Tare key. A copy of the configuration DUMPALL, will be written to the drive in an ASCII text
file with the name “480_<UID>.txt”, where <UID> is replaced with the unit ID configured in the indicator.
Load a Configuration File
1. Install the file on the flash drive. The file can be either of two formats, a configuration dumpall text file, or
a configuration file created by the Revolution indicator configuration utility. The file name must be
“480_<UID>.txt” for a text file, or “480_<UID>.rev” for a Revolution file, where <UID> is the currently
configured Unit ID of the indicator.
2. Attach the flash drive to the USB port.
3. Enter the configuration menu and navigate go to USBMEM. See Section 3.2 on page 32.
4. Press , then press or to select LOAD. See Section 3.2.9 on page 43
5. Press the Tare key. If a file is found on the flash drive with a <UID> that matches that currently in the
indicator, it will be loaded. If the loading of the file fails for any reason, an error will be displayed.
Edit and Save File on Flash Drive with Revolution
1. To open the file, select the appropriate 480 module and open it.
2. Use the Import function in the File menu to import the configuration parameters into Revolution.

9.8.3 USB Printing


When set to PRINTR mode, the USB port can be connected to a USB printer using an appropriate USB cable.
To configure (see Section 3.1.4 on page 29):
1. Set the USB port to PRINTR.
2. Set the trigger to DEMAND.
3. Press the Print key or call a remote print command to print to the USB printer.

9.9 Ethernet Option


In firmware version 1.03 and later, an optional Ethernet/USB board is supported.
With the Ethernet option installed, the 480 can either be connected directly to a PC via the Ethernet connection, or
to an Ethernet network.
The 480 Ethernet option will support two simultaneous connections, one as a server, the other a client. It can be set
up with a static, or DHCP-provided IP address. Both ports can be used to communicate to the indicator using all the
available serial EDP commands. Both ports can be set to print on demand and can stream data.
The server port has a configurable TCP port number, and can accept a single remote client connection.
The client port can be configured to connect to a remote server’s IP and TCP port number upon power up, or
whenever there is data to send.
Connection is made via a RJ45 connector inside the indicator on the Ethernet/USB option board.
For details on all the configurable parameters for the optional Ethernet ports, see Section 3.1.3 on page 28.

Ethernet Option 67
9.10 Conversion Factors for Secondary Units
The 480 has the capability to mathematically convert a weight into many different types of units and instantly
display those results with a press of the Unit key.
Secondary units can be specified on the Format menu using the SECNDR parameter.
Multipliers are preconfigured within the indicator.
Note
Ensure that the secondary decimal point position is set appropriately for the scale capacity in the secondary
units. If the converted value requires more digits than are available, the indicator will display an overflow
message (OVERFL).
For example, if the primary units are short tons, secondary units are pounds, and the secondary decimal point is set to
8888.88, the indicator will overflow if five tons or more are applied to the scale. With 5 tons applied, and a conversion
factor of 2,000, the secondary units display needs five digits to the left of the decimal point to display the 10,000 pound
secondary units value.

9.11 Digital Filtering (DIGFIL)


Digital filtering is used to create a stable scale reading in challenging environments. The 480 (firmware version
1.03 and later) allows selection of Adaptive Filtering (see Section 9.11.2), Rolling Filtering (see Section 9.11.3) or OFF
for no filtering.
The A/D sample rate must be selected first (see Section 9.11.1). Then select the type of digital filter using the
DIGFIL parameter.

9.11.1 Sample Rate (SMPRAT)


The A/D sample rate is the number of weight readings the indicator takes per second (SMPRAT). This can be 5, 10,
20 or 40 Hertz, or readings per second.
Set the A/D sample rate to the lowest setting required for the application. Lower settings result in better stability, so
5 Hertz is more stable than 40 Hertz.
9.11.2 Adaptive Filter
The adaptive filter has two settings, sensitivity (AFSENS) and threshold (AFTHRH). It maintains a running average
of the A/D readings when the weight change remains less than the defined Threshold value. The filter
automatically applies less value to each successive A/D reading the longer the weight change is less than the
Threshold value. The amount of value given to the most recent A/D reading is determined by the sensitivity setting.
Adaptive Filter Sensitivity (AFSENS)
Adaptive filter sensitivity (AFSENS) can be set to HEAVY, MEDIUM or LIGHT. A heavy setting will result in an output
that is more stable to weight changes, than that of light. However, small changes in weight data (a few grads) on the
scale base will not be seen as quickly.
If the difference in typical subsequent weight values on the scale will only be a few grads, use a light setting. On a
truck scale where the changes in subsequent weight values will be 100s of grads, a heavy setting will be more
appropriate. When the weight has not exceeded the Threshold ( AFTHRH ) setting, the effective response is
approximately 30 A/D cycles for LIGHT, 90 A/D cycles for MEDIUM and 180 A/D cycles for HEAVY.
Adaptive Filter Threshold (AFTHRH)
The adaptive filtering threshold (AFTHRH) should be set for the amount of observed instability in the system. This
parameter can be set in the range of 0 to 99999 and is entered as a weight value. When a new sampled weight value
is acquired, the adaptive filter compares the new value to the previous (filtered) output value.
If the difference between the new value and the previous output value is greater than the AFTHRH parameter the
adaptive filter is reset to the new weight value.
If the difference between the new value and the previous output value is less than the AFTHRH parameter, the two
values are averaged together using a weighted average. The weighted average is based on the amount of time the
system has been stable, and selected AFSENS sensitivity.
With the adaptive filter threshold set at zero, determine the amount of instability that is present. Enter this amount
of weight instability to set the threshold of the adaptive filter. The adaptive filter is set to OFF the AFTHRH
parameter is set to zero.

68 480 Legend Series


9.11.3 Rolling Averaging Filter
The rolling averaging filter uses mathematical averaging with three stages. These configurable stages control the
effect of a single A/D reading on the displayed weight. When an A/D reading is encountered that is outside a
predetermined band, the rolling averaging filter is overridden and the display jumps directly to the new value.
Filter Stages (RFSTG1-3)
The filter stages can each be set to a value of 1 to 64. The value assigned to each stage sets the number of readings
received from the preceding filter stage before averaging. Setting the filter stages to 1 effectively disables the
rolling filter.
A rolling average is passed to successive filtering stages for an overall filtering effect that is effectively a weighted
average of the product of the values assigned to the filter stages (RFSTG1 x RFSTG2 x RFSTG3) within a time frame
corresponding to the sum of the values (RFSTG1 + RFSTG2 + RFSTG3).
Filter Sensitivity (RFSENS) and Threshold (RFTHRH)
The rolling averaging filter can be used by itself to eliminate vibration effects, but heavy filtering also increases
settling time. The RFSENS and RFTHRH parameters can be used to temporarily override filter averaging and
improve settling time.
• RFSENS specifies the number of consecutive A/D readings that must fall outside the filter threshold
(RFTHRH) before filtering is suspended.
• RFTHRH sets a threshold value, in display divisions. When the specified number of consecutive A/D
readings (RFSENS) fall outside of this threshold, filtering is suspended. Set RFTHRH to NONE to turn off the
filter override.
Rolling Averaging Filter Parameters
1. In setup mode, set the rolling filter stage parameters (RFSTG1-3) to 1.
2. Set RFTHRH to NONE.
3. Return to weigh mode.
4. Remove all weight from the scale, then watch the indicator to determine the magnitude of vibration effects
on the scale.
5. Record the weight below which all but a few readings fall. This value is used to calculate the RFTHRH
parameter in step 8.
Example – if a heavy-capacity scale (10000x5lb) produces vibration-related readings of up to 50 lb, with
occasional spikes to 75 pound, record 50 pound as the threshold weight value.
6. Place the indicator in setup mode and set the filter stage parameters (RFSTG1-3) to eliminate the vibration
effects on the scale (leave RFTHRH set to NONE).
7. Find the lowest effect value for the RFSTG1-3 parameters.
If needed, the rolling filter cutout sensitivity (RFSENS) and the rolling filter cutout threshold (RFTHRH) can be used
to reset the averaging filter so the response to a rate change is faster.
8. Calculate the RFTHRH parameter value by converting the weight value recorded in step 5 to display
divisions (Threshold_Weight_Value / Display_Divisions).
In the example in step 5, with a threshold value of 50 pound, and a display divisions value of 5 pound,
RFTHRH should be set to 10 display divisions.
9. Set the RFSENS parameter high enough to ignore transient peaks. Longer transients (typically caused by
lower vibration frequencies) will cause more consecutive out-of-band readings, so RFSENS should be set
higher to counter low frequency transients.

Digital Filtering (DIGFIL) 69


9.12 Analog Output Calibration
The following calibration procedure requires a multimeter to measure voltage or current output from the analog
output module. See Figure 3-15 for analog output menu structure.
The analog output must be calibrated after the indicator itself has been configured (see Section 3.0) and
Note calibrated (see Section 4.0).

1. Enter configuration mode and go to the ALGOUT menu (see Figure 3-15).
• Set source to GROSS or NET, depending on the weight value to be tracked by the analog output
• Set OFFSET to 0% for 0–10V/0-20mA output, 20% for 2-10V/4–20 mA output
• Set MIN to lowest weight value to be tracked by the analog output
• Set MAX to highest weight value to be tracked by the analog output
Calibrate the minimum weight value for 0 mA, even if a 4-20 mA output will be used. After the calibration is
Note complete, select the 20% offset.
If set to a 20% offset, the lowest value tracked will be 4 mA. To use a value lower than 4mA, use the 0-20 mA
setting.
2. Connect multimeter to analog output:
• For voltage output, connect voltmeter leads to pins three and four
• For current output, connect ammeter leads to pins one and two
3. Adjust the zero calibration: Scroll to the TWZERO parameter. Check voltage or current reading on
multimeter. Press or to select the digit to edit and or to adjust the value of selected (flashing)
digit to set the zero value.
4. Adjust span calibration: Scroll to the TWSPAN parameter. Check voltage or current reading on multimeter.
Press or to select the digit to edit and or to adjust the value of selected (flashing) digit to set the
span value.
5. Final zero calibration: Return to the TWZERO parameter and verify that the zero calibration has not drifted.
Press or to select the digit to edit and or to adjust the value of selected (flashing) digit to set the
zero value.
6. Return to weigh mode. Analog output function can be verified using test weights.

9.13 Test Mode


In addition to weigh and setup modes, test mode provides a number of diagnostic functions for the 480, including:
• Display raw A/D count
• Reset configuration parameters to default values
• Number of weighments over threshold
• View the state of the digital inputs
• Control the state of the digital outputs
• Test the analog output

1. Enter configuration mode by removing the setup switch access screw from the back of the enclosure.
2. Insert a non-conductive tool into the access hole to press the configuration switch. Indicator display
changes to show CONFIG.
3. Navigate over to TEST and then down into the TEST menu.
Figure 3-18 shows the Test Menu structure and Table 3-19 summarizes the test menu functions.

70 480 Legend Series


9.14 Regulatory Mode Functions

Regulatory Weight On Tare In Front Panel Front Panel


Parameter Scale System Key Tare Key Zero
No “000000” Zero
Zero
Yes Clear tare Zero
No No action Zero
NTEP Negative
Yes Clear tare Zero
No Tare Zero
Positive
Yes Tare Zero
No “000000” Zero
Zero
Yes Clear tare Clear tare
No No action Zero
Canada Negative
Yes Clear tare Clear tare
No Tare Zero
Positive
Yes No action Clear tare
No “000000” Zero
Zero
Yes Clear tare Zero & Clear tare
No No action Zero
OIML Negative
Yes Clear tare Zero & Clear tare
No “000000” Zero
Positive
Yes Tare Zero & Clear Tare
No “000000” Zero
Zero
Yes Clear tare Clear tare
No No action Zero
None Negative
Yes Clear tare Clear tare
No Tare Zero
Positive
Yes Clear tare Clear tare
Table 9-5. Tare and Zero Key Functions for REGULA Parameter Settings

Note At zero weight, the push-button tare will prompt for a keyed tare when tare function is set to keyed or both.

Regulatory Mode Functions 71


9.15 ASCII Character Chart
Use the decimal values for ASCII characters listed in Tables 9-6 and 9-7 when specifying print format strings on
the 480 PFORMT menu. The actual character printed depends on the character mapping used by the output device.
The 480 can send or receive any ASCII character value (decimal 0–255), but the indicator display is limited to
numbers, upper-case, unaccented letters and a few special characters. See Section 9.16 for information about the
480 LED display.
Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex
Ctrl-@ NUL 00 00 space 32 20 @ 64 40 ` 96 60
Ctrl-A SOH 01 01 ! 33 21 A 65 41 a 97 61
Ctrl-B STX 02 02 “ 34 22 B 66 42 b 98 62
Ctrl-C ETX 03 03 # 35 23 C 67 43 c 99 63
Ctrl-D EOT 04 04 $ 36 24 D 68 44 d 100 64
Ctrl-E ENQ 05 05 % 37 25 E 69 45 e 101 65
Ctrl-F ACK 06 06 & 38 26 F 70 46 f 102 66
Ctrl-G BEL 07 07 ’ 39 27 G 71 47 g 103 67
Ctrl-H BS 08 08 ( 40 28 H 72 48 h 104 68
Ctrl-I HT 09 09 ) 41 29 I 73 49 i 105 69
Ctrl-J LF 10 0A * 42 2A J 74 4A j 106 6A
Ctrl-K VT 11 0B + 43 2B K 75 4B k 107 6B
Ctrl-L FF 12 0C , 44 2C L 76 4C l 108 6C
Ctrl-M CR 13 0D - 45 2D M 77 4D m 109 6D
Ctrl-N SO 14 0E . 46 2E N 78 4E n 110 6E
Ctrl-O SI 15 0F / 47 2F O 79 4F o 111 6F
Ctrl-P DLE 16 10 0 48 30 P 80 50 p 112 70
Ctrl-Q DC1 17 11 1 49 31 Q 81 51 q 113 71
Ctrl-R DC2 18 12 2 50 32 R 82 52 r 114 72
Ctrl-S DC3 19 13 3 51 33 S 83 53 s 115 73
Ctrl-T DC4 20 14 4 52 34 T 84 54 t 116 74
Ctrl-U NAK 21 15 5 53 35 U 85 55 u 117 75
Ctrl-V SYN 22 16 6 54 36 V 86 56 v 118 76
Ctrl-W ETB 23 17 7 55 37 W 87 57 w 119 77
Ctrl-X CAN 24 18 8 56 38 X 88 58 x 120 78
Ctrl-Y EM 25 19 9 57 39 Y 89 59 y 121 79
Ctrl-Z SUB 26 1A : 58 3A Z 90 5A z 122 7A
Ctrl-[ ESC 27 1B ; 59 3B [ 91 5B { 123 7B
Ctrl-\ FS 28 1C < 60 3C \ 92 5C | 124 7C
Ctrl-] GS 29 1D = 61 3D ] 93 5D } 125 7D
Ctrl-^ RS 30 1E > 62 3E ^ 94 5E ~ 126 7E
Ctrl-_ US 31 1F ? 63 3F _ 95 5F DEL 127 7F
Table 9-6. ASCII Character Chart (Part 1)

72 480 Legend Series


ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex
Ç 128 80 á 160 A0 192 C0  224 E0
ü 129 81 í 161 A1 193 C1 ß 225 E1
é 130 82 ó 162 A2 194 C2  226 E2
â 131 83 ú 163 A3 195 C3  227 E3
ä 132 84 ñ 164 A4 196 C4  228 E4
à 133 85 Ñ 165 A5 197 C5  229 E5
å 134 86 ª 166 A6 198 C6 μ 230 E6
ç 135 87 º 167 A7 199 C7  231 E7
ê 136 88 ¿ 168 A8 200 C8  232 E8
ë 137 89 169 A9 201 C9  233 E9
è 138 8A ¬ 170 AA 202 CA  234 EA
ï 139 8B 1/2 171 AB 203 CB  235 EB
î 140 8C 1/4 172 AC 204 CC  236 EC
ì 141 8D ¡ 173 AD 205 CD  237 ED
Ä 142 8E « 174 AE 206 CE  238 EE
Å 143 8F » 175 AF 207 CF  239 EF
É 144 90 176 B0 208 D0  240 F0
æ 145 91 177 B1 209 D1 ± 241 F1
Æ 146 92 178 B2 210 D2  242 F2
ô 147 93 179 B3 211 D3  243 F3
ö 148 94 180 B4 212 D4  244 F4
ò 149 95 181 B5 213 D5  245 F5
û 150 96 182 B6 214 D6 ÷ 246 F6
ù 151 97 183 B7 215 D7 ˘ 247 F7
ÿ 152 98 184 B8 216 D8 ° 248 F8
Ö 153 99 185 B9 217 D9 • 249 F9
Ü 154 9A 186 BA 218 DA 250 FA
¢ 155 9B 187 BB 219 DB 251 FB
£ 156 9C 188 BC 220 DC 252 FC
¥ 157 9D 189 BD 221 DD ² 253 FD
Pts 158 9E 190 BE 222 DE 254 FE
ƒ 159 9F 191 BF 223 DF 255 FF
Table 9-7. ASCII Character Chart (Part 2)

ASCII Character Chart 73


9.16 Front Panel Display Characters
Figure 9-6 shows the seven-segment LED character set used to display alphanumeric characters on the 480 front
panel.

- 9 E Q

. . :  F R

/ ;  G S

0 < H T

% 1 = I U

& 2 > J V

3 ? K W

( 4 @ L X

) 5 A M Y

* 6 B N Z

+ 7 C O [

, 8 D P \
Figure 9-6. 480 Display Characters

74 480 Legend Series


9.17 Specifications
Model Numbers Digital I/O (Optional)
United States 480-2A/480Plus-2A (NEMA Type 5-15) Type Fully isolated
International 480-2A/480Plus-2A (CEE 7/7) Digital Inputs 2 or 4 inputs, Opto isolated, 5 to 24
VDC input, active high
Power – AC
Digital Outputs 4 or 8 dry-contact relays
Line Voltages 90 to 264 VAC Up to 30VDC at 2A current
Frequency 50 or 60 Hz
Serial Communications
Power Consumption 70 mA @ 115 VAC (8W)
35 mA @ 230 VAC (8W) Com 1 Full duplex RS-232
Fusing 2.5 A 5 x 20 mm fuse Com 2 Full duplex RS232, or output only
Active 20mA current loop.
Analog Specifications Both Ports 1200 to 38400 bps; 7 or 8 data bits;
Full Scale Input Signal Up to 35 mV even, odd, or no parity; 1 or 2 stop bits
Excitation Voltage 5 ± 0.1VDC
Note Only Com 2 can be set to stream.
Sense Amplifier Differential amplifier with
4- and 6-wire sensing
Operator Interface
Analog Signal
Input Range Up to 7 mV/V Display 6-digit LED display. 7-segment, 0.8 in
Analog Signal (20 mm) digits
Sensitivity 0.1 V/graduation minimum LED annunciators Gross, net, center of zero, standstill, lb/
0.5 V/grad recommended primary units, kg/secondary units, T,
PT
Local Resistance 35-1140  Keypad 7-key (19 key for Plus Model) flat
Noise (ref to input) 0.5 V p-p 3 membrane panel
Internal Resolution 523,376 counts Environmental
Display Resolution 100,000 dd Operating Temperature –10 to +40°C (legal);
Measurement Rate 37 measurements/sec –10 to +50°C (industrial)
Input Sensitivity 38 nV per internal count Storage Temperature –25 to +70°C
System Linearity Within 0.01% of full scale Humidity 0–95% relative humidity
Zero Stability 13 nV/°C 4 Enclosure
Span Stability 13 ppm/°C 5 Enclosure Dimensions 9.5 in x 6 in x 2.75 in
Calibration Method Software, constants stored in EEPROM 24 cm x 15 cm x 7 cm
Common Mode Weight 6 lb
Voltage AGND + 250mV V min 6 Rating/Material 4X
Excitation - 250 mV V max Certifications and Approvals
Rejection 120 dB minimum @ 50 or 60 Hz
NA
L CO N F E
R NTEP
Normal Mode O
EN
TI
• NA

CE

CoC Number 12-123


Rejection 100 dB minimum @ 50 or 60 Hz


ON W

ES
UR

Accuracy Class III/IIIL nmax : 10 000


EI

G
S

HT A

-0.3 V to Excitation +0.3 V 7


S AND ME

Input Overload
RFI Protection Signal, excitation, and sense lines OIML R76/2006-NL1-12.48
protected by capacitor bypass and European Test Certificate TC8322
ESD suppressors European EC Type-Approval T5692
Analog Output (Optional) Accuracy Class III nmax : 10 000
Type Fully isolated, voltage or current Measurement Canada
output,16-bit resolution. Approval AM-5892
Voltage output 0 –10 VDC Accuracy Class III/IIIHD nmax : 10 000
Voltage load resistance 1K minimum
Current output 0–20 mA or 4–20 mA
Current loop resistance 1200 maximum
Digital Specifications
Microprocessor ARM Cortex M3 STM32F103ZET6
Digital Filters Adaptive Filter and Rolling Averaging
Filter; software selectable

1
Calculated based on 350 x 10 load cells, 1x I/O card, 1x Analog card, 7 segment display.
2
The indicator was tested for EMC with a 380 load cell; the maximal approved impedance is therefore 380 x 3 = 1140k
3
Measured during EMC tests per OIML R76-2006 (10v/m) without any digital filter in s/w; sampling rate was 4.7Hz.
4
Measured on an indicator with a simulator; the nominal zero stability of the ADC is 5 nV/°C.
5
Measured on an indicator with a simulator; the nominal span stability of the ADC is 1ppm/°C.
6-7
Based on the internal ADC specifications.
8
Based on the internal DAC specifications.

Specifications 75
76 480 Legend Series
© Rice Lake Weighing Systems Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
230 W. Coleman St. • Rice Lake, WI 54868 • USA
U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319

www.ricelake.com www.ricelake.mx www.ricelake.eu www.ricelake.co.in m.ricelake.com


January 14, 2016 PN 119201 Rev K

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