SAUDI ARAMCO ID/PIEU-31-Jul-2022 - REV.2022.07.
00 (Standards Cutoff - July 31,2022) Rev 81 31-Jul-22
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
In-Process Inspection of Cement Lining SAIC-H-2006 31-Jul-22 COATING-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements
During application of lining by a spinning machine, the entire quantity of
mortar required for completion of the lining of the section of pipe, is placed 01-SAMSS-005,
A1
without interruption. Sec. III (B)
(AWWA C205, Para. 4.4.4.2).
After the cement mortar has been distributed to a uniform thickness, the
01-SAMSS-005,
A2 rotation is increased to produce a dense mortar with a smooth surface.
Sec. III (B)
(AWWA C205, Para. 4.4.4.3).
for sleeved pipe there shall be no cutback, the cement mortar lining shall 01-SAMSS-005,
A3
be flush with the end of pipe. Para 4.4.2.1
For pipe that has been specifically designed for but welding the cement
01-SAMSS-005,
A4 mortar lining shall be cut back of min of 10mm to a max of 25 mm from
Para 4.4.2.2
the end of pipe
Surplus water on the applied lining is removed by air blowing or by tilting
01-SAMSS-005,
A5 of the pipe.
Sec. III (B)
(AWWA C205, Para. 4.4.4.4).
Lining thickness requirements are maintained by mechanical-end
01-SAMSS-005,
A6 retaining rings and verified by physical measurements.
Sec. III (B)
(AWWA C205, Para. 4.4.2).
The application of cement-mortar lining to miters, angles, bends,
reducers, and other special sections, is accomplished by mechanical
01-SAMSS-005,
A7 placement, pneumatic placement, or hand application and finished to
Sec. III (B)
produce a smooth, dense surface.
(AWWA C205, Para. 4.4.5.1).
A set of at least two standard test cylinders, 6" dia. (150 mm) x 12" (300
01-SAMSS-005,
A8 mm) in length, is made each day from the cement-mortar lining for each
Sec. III (B)
shift. (AWWA C205, Para. 5.1.1).
Cement-mortar test cylinders attains a minimum compressive strength of
01-SAMSS-005,
A9 4,500 psi (31 MPa) in 28 days or at the time of shipment, if less than 28
Sec. III (B)
days. (AWWA C205, Para. 5.1.5).
The avg. of any 10 consecutive strength tests of cylinders representing
each cement-mortar mix is ≥ the specified strength, and not greater than
20% of the strength tests shall have values less than the specified
01-SAMSS-005,
A10 strength.
Sec. III (B)
NOTE: No cylinder test result shall be less than 80 percent of the
specified strength.
(AWWA C205, Para. 5.1.5).
The tests shown in Table 1 are performed prior to, and during lining. This
01-SAMSS-005,
A11 table shows the properties to be tested, the test method, the frequency for
Para. 5.1
testing and the acceptance criteria.
REMARKS:
ATTACHMENTS:
REFERENCE DOCUMENTS:
1. 01-SAMSS-005, Shop Applied, Internal Cement Mortar Lining of Steel Pipe (21 January 2019)
2. AWWA C205-07, STD FOR CEMENT-MORTAR PROTECTIVE LINING & COATING FOR STEEL WATER PIPE ( 4" & MORE)-SHOP APPLIED,
(2 Aug, 2007)
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
Saudi Aramco: Company General Use
Quality Record Approved:
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
Saudi Aramco: Company General Use
