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Introduction

This manual provides comprehensive service information for Chery vehicles, including diagnosis, removal, installation, and inspection procedures. It emphasizes safety precautions, proper use of tools, and detailed instructions for vehicle identification and circuit diagnosis. Key sections include service operation guidelines, vehicle information, and a list of symbols relevant to vehicle operation and maintenance.

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jonas
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© © All Rights Reserved
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0% found this document useful (0 votes)
16 views30 pages

Introduction

This manual provides comprehensive service information for Chery vehicles, including diagnosis, removal, installation, and inspection procedures. It emphasizes safety precautions, proper use of tools, and detailed instructions for vehicle identification and circuit diagnosis. Key sections include service operation guidelines, vehicle information, and a list of symbols relevant to vehicle operation and maintenance.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 30

INTRODUCTION

SERVICE INFORMATION 02-3 Diagnosis and Troubleshooting 02-16


How to Use This Manual 02-3 Circuit Simulation Test 02-17
Preparation 02-4 Precautions for Control Module and 
Service Operation 02-7 Electrical Components Inspection 02-19

VEHICLE INFORMATION 02-11


How to Check Connector 02-21 02
Vehicle Identification Information 02-11 CIRCUIT INFORMATION 02-22
Symbols 02-14 How to Read Circuit Diagram 02-22
Circuit Diagram Index 02-26
CIRCUIT DIAGNOSIS 
INFORMATION 02-15 ABBREVIATION TABLE 02-28
How to Use Tester 02-15 Abbreviation Table 02-28
ECM Control System 
Troubleshooting 02-15

Chery Automobile Co., Ltd. 02–1


02

02–2 Chery Automobile Co., Ltd.


02 - INTRODUCTION

SERVICE INFORMATION
INTRODUCTION

How to Use This Manual


1. General information
This manual includes all the necessary procedures for service operations.
These procedures can be divided into following three categories:
 Diagnosis 02
 Removal and installation, replacement, disassembly and assembly, inspection and adjustment
 Inspection
The following procedures are omitted from this manual. However, they must be performed.
 Use a transmission carrier or lifter to perform the operations.
 Clean all the removed parts.
 Perform a visual check.
This manual includes the following prompt information:

WARNING This indicates that injuries to you or other people may happen.
This indicates that damage to repairing components may
CAUTION
happen.
ENVIRONMENTAL PROTECTION Dispose of the waste materials according to local regulations.
Provide additional information to help you with the service
HINT
operations.

2. Service procedure
Illustrations attached with the service procedure are used to identify components, show the assembling
relevance of parts, and explain the visual check for parts. Removal and installation procedures are
explained in words.
Service procedures include:
 Detailed removal and installation instruction
 Illustration
 Torque specifications
 Specifications
Sometimes, the illustrations of similar models are used. In this case, minor details may be different from
the actual vehicle.
3. Diagnosis procedure
Diagnosis procedures are divided as below:
 Diagnostic Trouble Code (DTC)
DTC is an important hint when troubleshooting is difficult to simulate. The malfunction can be
diagnosed quickly and accurately by performing the specified DTC diagnosis and check.
 Problem symptoms table
Malfunction locations can be determined quickly by troubleshooting in accordance with the symptom
type.
4. Specifications
This manual categorizes specifications as below:
 Torque specifications
 Clearance specifications
 Capacity specifications

Chery Automobile Co., Ltd. 02–3


02 - INTRODUCTION

Preparation
1. Preparation for vehicle service

02

6 3

RT21020010

02–4 Chery Automobile Co., Ltd.


02 - INTRODUCTION

 Always wear a clean uniform.


1 Attire
 A hat and safety shoes must be worn.
Before starting work, prepare radiator grille cover, fender cover, seat
2 Vehicle Protection
cover and floor mat.
 When working with two or more persons, be sure to check safety each
other.
 When working with engine running, make sure to provide ventilation 02
for exhaust gas in workshop.
 If working on high temperature, high pressure, rotating, moving, or
3 Safety Operation
vibrating parts, be sure to wear appropriate safety equipment and take
extra care not to injure yourself or others.
 When jacking up vehicle, be sure to support the specified location with
a safety stand.
 Use appropriate safety equipment to lift vehicle.
Preparation for Tools and Before starting work, prepare a tool stand, special tools, gauge, oil and
4
Measuring Gauge replacement parts.
 Diagnose after thoroughly understanding the proper service
procedures and reported problem.
 Before removing parts, inspect the general condition of assembly to
check for any deformation or damage.
Removal and Installation,  Take notes for the complicated assembly. For example, note the total
5 Disassembly and number of electrical connections, bolts, or hoses that are removed.
Assembly Operations  Add matchmarks to ensure that each component is assembled to its
original position. Temporarily mark the hoses and their joints as
necessary.
 Clean and wash removed parts as necessary and assemble them
after a thorough inspection.
 Place the removed parts in a separate box to avoid mixing them up
with new parts or contaminating new parts.
6 Removed Parts  For non-reusable parts such as gaskets, O-rings, and self-locking
nuts, replace them with new ones as instructed in this manual.
 Retain removed parts for customer inspection, if requested.

Chery Automobile Co., Ltd. 02–5


02 - INTRODUCTION

2. Jacking up and supporting vehicle


Care must be taken when jacking up and supporting vehicle. Be sure to jack up and support vehicle at
proper locations.
a. Precautions for using a swing arm type lifter
 Follow the safety procedures described in the instruction manual.
 Keep vehicle stable when using a lifter to prevent vehicle from tilting during operation. Stabilize the
vehicle by adjusting the length of lifter arm and vehicle position.
02

Lifter Center

Front

RT21020020

02–6 Chery Automobile Co., Ltd.


02 - INTRODUCTION

b. Precautions for using a plate type lifter


 Follow the safety procedures described in the instruction manual.
 Use plate type lifter attachments (rubber lifting blocks) on the plate surface.

02

Attachment

RT21020030

Service Operation
1. How to use fasteners

WARNING

 Using incorrect fasteners may cause damage to components. Injury and death may occur without
observing the instructions below.

 The reference values of fasteners and torque specifications in this service manual use metric unit.
 Recycling all the fasteners (nuts, bolts, etc.) during maintenance and service operation is important for
assembly.
If it's impossible to recycle fasteners, be sure to use other fasteners with the same specifications.

Chery Automobile Co., Ltd. 02–7


02 - INTRODUCTION

2. Remove parts
When repairing malfunction, try to determine the cause.
Before starting work, the parts or sub-assemblies that
have to be removed and replaced should be confirmed
first. After removing parts, block all holes and ports to
prevent foreign objects from entering.

02
RT21020040

3. Disassemble components
If disassembly procedures are complicated and multiple parts need to be disassembled, make sure that
disassembly methods won't affect the performance or appearance of parts. Identify each part for assembly.
4. Check parts
After removal, check each part for deformation, damage or other problems.
5. Arrange parts
Carefully arrange all the disassembled parts to make assembly easier.
Always separately arrange the replaced parts and reusable parts, and make marks on them.
6. Clean parts
Make a thorough and careful cleaning for reusable parts.

WARNING

 Blowing out the dirt or other particles with compressed air may hurt your eyes. Be sure to wear goggles
during operation.

7. Assemble components
When assembling parts, always strictly use the standard values (tightening torque and clearance value,
etc.).
If following parts need to be replaced, replace them with
new ones.
Oil Seal Cotter Pin
 Oil seal
 Gasket
 O-ring Gasket Nylon Nut
 Lock washer
 Cotter pin
O-ring Lock Washer
 Nylon nut
RT21020050

02–8 Chery Automobile Co., Ltd.


02 - INTRODUCTION

8. Lubrication and seal


Use seal gum and gasket based on the position.
If seal gum is applied, install components before the seal gum dries to prevent leakage.
Apply lubricant to the movable area and friction area of components.
During assembly, apply permitted lubricant or grease to the specified area (such as oil seal).
9. Adjustment
Use proper meter and tester for adjustment.
10.Pre-coated parts 02
Pre-coated parts are the bolts and nuts that are coated
with seal lock adhesive in the factory.
If a pre-coated part is retightened, loosened, or moved in
any way, be sure to reapply the specified adhesive.

Seal Lock Adhesive

RT21020060

11. Rubber parts and rubber hoses


Avoid gasoline or oil dripping on the rubber parts or rubber hoses.
12.Hose clamp
Before removing hose, observe the position of clamp so
as to reinstall it to the same position. Elastic Clamp
Replace the deformed or dented clamps with new ones.
When reusing a hose, fix the clamp on the clamp track
portion of hose.
For elastic clamp, push tabs in the direction of arrow as
shown in the illustration after installation to widen the tabs
slightly.
Clamp Track
RT21020070

13.Vise
When using vise, install protective plates on the jaws of
vise to prevent parts from being damaged.

RT21020080

Chery Automobile Co., Ltd. 02–9


02 - INTRODUCTION

14.Dynamometer
When testing vehicle on the dynamometer, pay attention to the followings:
 Place a fan in front of the vehicle. It's best to use a fan of which the power changes in proportion to the
vehicle speed.
 Connect an exhaust gas ventilator.

WARNING

02  Exhaust gas may cause injury and death. There is odorless, colorless Carbon Oxide (CO) in the exhaust
gas. People will faint and get poisoned after inhaling it.

 Cool the exhaust pipe with a fan.


 Keep the area around vehicle clean and tidy.
 Monitor the engine coolant thermometer.

02–10 Chery Automobile Co., Ltd.


02 - INTRODUCTION

VEHICLE INFORMATION
Vehicle Identification Information
1. Vehicle Identification Number (VIN)
VIN is located on the upper left part of instrument panel
on driver side, and can be seen from the outside through * *
windshield. LVTDBXXXXXXXXXXXX
02

RT21020090

VIN is also stamped on deck board under the front


passenger side seat. * *
LVTDBXXXXXXXXXXXX

RT21020100

Vehicle Identification Number (VIN)


The Vehicle Identification Number (VIN) consists of World Manufacturer Identifier (WMI), Vehicle
Descriptor Section (VDS) and Vehicle Indicator Section (VIS), with a total of 17-digit characters. The
detailed descriptions are as follows:

WMI VDS VIS

ƶƶƶ ƶƶƶƶƶƶ ƶƶƻƻƻƻƻƻ

1 2 3 4 5 6

RT21020110

□: represents a letter or a number (letters I, O and Q cannot be used); ○: represents a number.

Chery Automobile Co., Ltd. 02–11


02 - INTRODUCTION

No. Definition
1 World Manufacturer Identifier
2 Vehicle Features
3 Accuracy Check Digit
4 Model Year
02 5 Production Plant
6 Sequential Number

 The first three digits of VIN represent world manufacturer identifier.

No. WMI Code Vehicle Category


1 LVV Category M1 (for vehicle type number started with 7)

 The fourth digit of VIN represents vehicle type.


- Letter "D" means all vehicles in the category M1.
 The fifth digit of VIN represents vehicle body type and drive type.
- Letter "B" means 5-door 2-box 4 × 2 type.
 The sixth digit of VIN represents transmission type.
- "1" means manual transmission.
- "2" means automatic transmission.
 The seventh digit of VIN represents dynamic characteristics.
- "4" means the gasoline engine that is 2.0 L - 2.5 L (2.5 L excluded).
 The eighth digit of VIN represents restraints system.
- "B" means seat belt and airbag.
 The ninth digit of VIN represents check digit.
- It is used to check the accuracy of VIN record, and made out through computation after confirming
the other sixteen digits of VIN.
 The tenth digit of VIN represents model year.
- "E" represents 2014.
 The eleventh digit of VIN represents assembly plant code.
- "C" represents Chery Automobile Co., Ltd Dalian Branch.
 The last six digits of VIN represent production sequence number.
- The number means the real production serial number of this model.
2. Vehicle name plate
The vehicle name plate is located on the right shock
absorber holder in engine compartment.
CHERY AUTOMOBILE COMPANY Ltd.,CHINA

LVTDBXXXXXXXXXXXX
1870 kg 1- 1012 kg
2- 971 kg

RT21020120

02–12 Chery Automobile Co., Ltd.


02 - INTRODUCTION

3. Engine number
The engine number is stamped on the engine block
under the exhaust manifold.

* * *
SQR484F XXXXXXXXX

02
RT21020130

4. Transmission number
The transmission number (for MT model) is stamped on
the transmission case.

QR525MHE
XXXXXXXXX

RT21020140

The transmission number (for CVT model) is stamped on


the transmission case, close to the transmission oil
dipstick. QR019CHA
XXXXXXXXX

RT21020150

Chery Automobile Co., Ltd. 02–13


02 - INTRODUCTION

Symbols
The symbols below are instrument cluster display symbols and some international standard symbols.

+ -

1 2 3 4 5 6

02 EPC
7 8 9 10 11 12

13 14 15 16 17 18

OFF

19 20 21 22 23 24

25 26 27 28 29 30

1 - Charging System Warning Light 2 - Daytime Running Light Indicator


3 - Front Fog Indicator 4 - Rear Fog Indicator
5 - High Beam Indicator 6 - Engine Immobilizer System Warning Light
7 - Maintenance Indicator 8 - High Coolant Temperature Indicator
9 - Position Indicator 10 - EPC Warning light
11 - Engine Malfunction Warning Light 12 - Low Engine Oil Pressure Warning Light
13 - Turn Signal Indicator 14 - SRS Warning Light
15 - Driver Seat Belt Reminder Light 16 - Brake System Warning Light
17 - ABS Warning Light 18 - Front Seat Belt Reminder Light
19 - ESP Warning Light 20 - ESP OFF Warning Light
21 - Low Fuel Level Warning Light 22 - Electronic Steering System Warning Light
23 - Cruise Indicator 24 - Transmission Malfunction Warning Light
25 - Parking Brake Indicator 26 - Hazard Flasher Warning light
27 - Horn 28 - Cigarette Lighter
29 - Hood Open 30 - Windshield Washer

02–14 Chery Automobile Co., Ltd.


02 - INTRODUCTION

CIRCUIT DIAGNOSIS INFORMATION


How to Use Tester
Connect tester cable to DLC, turn ignition switch ON and try
to use the tester. If communication malfunction appears on
the display, it indicates that the vehicle or tester is defective.

ཽ⪔⊳䖜
 If communication is normal when the tester is connected
to another vehicle, inspect the DLC on the original
02
vehicle.
 If communication is still not possible when the tester is
connected to another vehicle, the tester itself is probably
defective.
RT21020160

ECM Control System Troubleshooting


This model uses ECM control system. Most malfunction inspection procedures only involve in checking the
circuits of ECM control system one by one. An adequate understanding of the system and a basic knowledge
of electricity are enough to perform effective troubleshooting, accurate diagnosis and necessary repairs.

Chery Automobile Co., Ltd. 02–15


02 - INTRODUCTION

Diagnosis and Troubleshooting


1. Diagnosis basis and troubleshooting methods

Procedure Types Details Troubleshooting Methods


Use eliminating methods to
determine malfunctioning parts in
accordance with DTC detection
Diagnosis procedure is based on
02 Diagnosis based on DTC
stored DTC.
conditions.
Inspect relevant parts with tester
and eliminate possible
malfunctions one by one.
Use eliminating methods to
determine the malfunctioning parts
Diagnosis based on symptoms (no Diagnosis procedure is based on in accordance with symptoms.
DTCs stored) problem symptoms. Inspect relevant parts with tester
and eliminate possible
malfunctions one by one.

2. Detailed troubleshooting steps

Step Description
1 Obtain detailed information when electrical malfunction occurs.
Operate affected system, and perform a road test as necessary.
2 Confirm malfunction parameter.
If it is impossible to duplicate malfunction, refer to "Electrical Malfunction Simulation Test".
Collect proper diagnosis materials, which includes:
 Circuit Diagram
 System Schematic Diagram
3  Relevant Chapter in Service Manual
 Service Bulletin
Perform diagnosis according to the mastered system operation knowledge and customer's
feedback.
Check if there is any bonding, loose connector or damaged wire harness in the system.
4 Determine related circuits and components, and diagnose according to the circuit diagram and
wire harness layout diagram.
5 Repair circuit and replace component as necessary.
Operate system in all modes. Confirm that system can operate normally in all conditions.
6 Confirm that you have not inadvertently created new malfunctions during your diagnosis or
repair steps.

02–16 Chery Automobile Co., Ltd.


02 - INTRODUCTION

Circuit Simulation Test


The non-regular malfunctions and other malfunctions that cannot be detected through a road test can be
detected by circuit simulation test. The possible vehicle malfunction can be determined efficiently by
simulating condition/environment when the malfunction occurs.
Simulation test can be classified into the following 7 types:
 Vehicle vibration test
 Thermosensitive test
 Freezing test 02
 Leakage test
 Load test
 Cold/hot start test
 Voltage drop test
HINT:
It is extremely important to listen carefully to customer's description about the malfunction for simulating the
conditions when the symptoms occur.
1. Vehicle vibration test
When the vehicle is running on an uneven road or the engine is vibrating (A/C is on and engine is idling),
malfunctions may occur. In this case, check the conditions related to vibration. Check the following areas
on vehicle:
a. Connector and wire harness
Determine the connectors and wire harnesses that
may affect the electrical system being inspected. Slightly Vibrate

When monitoring whether the system has


malfunctions that are being simulated, vibrate or
wiggle each connector and wire harness slightly. This
test may show loose or poor electrical connections.

Slightly Vibrate
Slightly Wiggle
RT21020170

HINT:
When connector is exposed to humid environment, a layer of corrosive film may form on its terminals.
With the connector connected, this condition may not be found by visual check.If an intermittent
malfunction occurs, it may be caused by corrosion. It is recommended that the terminals of relevant
connectors in the system should be checked and cleaned after disconnecting the connectors.
b. Sensors and relays.
Slightly vibrate the sensors and relays that you want to check in the system. The sensors or relays that
are loose or poorly installed may be found through this test.

Chery Automobile Co., Ltd. 02–17


02 - INTRODUCTION

c. Engine compartment
 There are many reasons for the electrical malfunction that occurred due to vehicle vibration, and it is
necessary to check the following conditions:
- Connectors are not installed correctly.
- Wire harness is not long enough, so it is extended when engine is vibrating or shaking.
- Wire harness hangs over the bracket or movable components.
- Ground wire is loose, dirty or corrosive.
02 - Wire harness is too close to the high temperature components.
 To inspect the components under the engine hood, first confirm that the ground connection is in
perfect condition (refer to the grounding inspection described below). First confirm that the system is
correctly grounded. Then slightly vibrate the wire harness or components as previously instructed to
check if the connection is loose. Refer to the circuit diagram to check the continuity of wire harness.
d. Backside of instrument panel
 Improper wire clamping will cause the wire harnesses to be entangled when installing accessories.
The vibration of vehicle will cause the wire harnesses near the bracket or mounting screw to wind
excessively.
 When vehicle vibrates, unclamped or loose wire harness will be stuck in the seat components (such
as slide guide). When wire harness passes through the underside of mounting area, check if it is
damaged or stuck.
2. Thermosensitive test
In hot weather or after the vehicle is parked for a short time, the user may worry about the vehicle
condition. At this time, it is necessary to perform thermosensitive test.
Perform test by heating components with a heat gun or equivalent.

CAUTION

 DO NOT heat components to a temperature higher than 60°C (140°F).


 Perform test by heating components with a heat gun or equivalent.

3. Freezing test
If malfunction disappears after warming up the vehicle in winter, it may be caused by freeze of some parts
in the wire harness/electrical system. Use the following two methods to check this condition:
Method 1: Put vehicle outdoors overnight. Make sure that the temperature is low enough to duplicate the
malfunction. Perform a quick and thorough diagnosis on the component that may be affected in the
morning.
Method 2: Put suspected part in refrigerating room and wait until it is frozen. Reinstall the component to
vehicle and check if malfunction reoccurs. If malfunction occurs, repair or replace the component.
4. Leakage test
Malfunction may occur only during high humidity or in
rainy or snowy weather. In this case, malfunction may
occur due to water entering electrical parts. Leakage can
be checked by spraying water to vehicle (similar to car
wash).

RT21020180

02–18 Chery Automobile Co., Ltd.


02 - INTRODUCTION

5. Load test
Malfunction occurs only when electrical device is turned
on. Turn on the electrical equipment (A/C, rear window
defogger, radio, fog light, etc.) one by one and determine
the relationship between electrical equipment and
malfunction. Confirm the malfunction by a load test.

02
RT21020190

6. Cold/hot start test


Some malfunctions occur in cold start and disappear when engine warms up. In this case, park vehicle
without operation for a whole night and restart it the next day. Perform test and determine the cause
quickly.
7. Voltage drop test
Generally, the voltage drop test is used to find out the possible causes that affect the normal function of
electrical components or circuits.
Check the circuit with a digital multimeter.
If resistance of single wire harness measured by a digital multimeter is very low (0 Ω or close to 0 Ω), the
wire harness or circuit is normal.
The unnecessary resistance in circuit may be caused by poor, loose grounding, corrosive switch contact
and loose wire connector or adapter.

Precautions for Control Module and Electrical Components


Inspection
 Before performing electrical operations, turn ignition
switch to LOCK and disconnect the negative battery
cable, then wait for 2 minutes until the backup power
supply of airbag module is depleted (w/ airbag system).

RT21020200

 Disconnecting the battery cable will delete the clock, audio and DTC records. Therefore, it is necessary to
confirm these records before disconnecting the cable.
 Never connect the electrodes of battery terminals reversely.
 Only install components that meet the vehicle specifications.
1. Inspect input and output conditions of components and their functions before replacing control module.
 When disconnecting components:
- Do not use excessive force when disconnecting connector.
- If connector is installed by tightening bolt, loosen mounting bolt and then disconnect the connector
by hand.
 When connecting components:
- Make sure that terminals are not bent or damaged, and then connect it correctly before installing
connector.

Chery Automobile Co., Ltd. 02–19


02 - INTRODUCTION

- Tighten the mounting bolt until the painted area of connector is flush with the surface when installing
connector by tightening bolt.
 Never drop or hit the control module to prevent excessive impact.
 Note that the condensation is not formed on control module due to extreme change of temperature and
keep it free from water drop or rain. If water is found on the control module, dry it thoroughly and then
install it to vehicle.
 Be careful not to allow fluid to adhere to the control module connector.
 Avoid cleaning the control module with volatile fluid.
02
 When using digital multimeter, be careful not to get
the testing probes to contact with each other to result
in a short circuit. Avoid damaging the battery due to
short circuit in power transistor inside the control
module.

RT21020210

 Use specified test adapter to check the input and output signals of control module.
2. Check fuse
 Check that fuse wire is connected.

Good Blown

RT21020220

 If fuse wire is blown, confirm that there is no short in the circuit.


 A fuse with the same rated amperage must be used for replacing.

02–20 Chery Automobile Co., Ltd.


02 - INTRODUCTION

How to Check Connector


Many electrical malfunctions are caused by electrical
Crimping Looseness
connections or wire malfunctions, and also may be caused
by the bonding of components or relays. Before determining Cord Wire
if malfunction is caused by components or wire harness
assembly, check if connection of connectors is good.

Terminal
02
Deformation
Slightly Pull
RT21020230

1. Check connector with a digital multimeter


 Damaged connectors and poor connections are caused by incorrect connector detection during the
circuit inspection.
 The probe of digital multimeter may be connected incorrectly with the socket of connector. To detect the
connector correctly, use a "T" shaped pin and follow the procedures below. To obtain optimal
connection, clamp the "T" shaped needle with a spring clamp.
a. Detect from wire harness side
- If there is a back cover for connector, remove the back cover before detecting terminal.
- Do not detect the water-proof connector from the wire harness side. Failure to do this may
damage the seal between wire harness and connector.
b. Detect from terminal side
- Female terminal:
Do not insert any object that is bigger than male terminal into the female connector.
- Male terminal:
Carefully detect the contact surfaces of each terminal with a "T" shaped needle. Do not bend the
terminal.
2. Check terminal contact spring for proper tension
 The contact spring on terminal may produce intermittent signals in the circuit.
 If intermittent open circuit occurs, follow the procedures below to check open wire harness and contact
spring on the female terminal.
- Use a male terminal matched with female terminal.
- Disconnect the suspected defective connector and secure the terminal side upward.
- When securing the wire harness of male terminal, try to insert the male terminal into female terminal.
- Move connector and check if male terminal can be inserted easily.
HINT:
If male terminal can be inserted into female terminal easily, replace the female terminal.

Chery Automobile Co., Ltd. 02–21


02 - INTRODUCTION

CIRCUIT INFORMATION
How to Read Circuit Diagram
1. Connector symbols
 Most of the connector symbols in circuit diagrams
indicate the terminal side.
02 Terminal Side

Harness Side

RT21020240

 The terminal side view in circuit diagram is shown at


the bottom of circuit diagram.
Female

Connector Symbol Connector


RT21020250

2. Option splices
Option splice is indicated by diamonds (solid line), and marked with pin number inside.

MANUAL TRANSMISSION AUTO TRANSMISSION


CONTROL CONTROL
UNIT UNIT
E-106 E-106

E-106 E-106
16 15 8 4
E-106 E-106

SENSOR SENSOR
E-106 E-106

RT21020260

02–22 Chery Automobile Co., Ltd.


02 - INTRODUCTION

3. Circuit diagram example

EXAMPLE

[1] BATTERY
IGNITION SWITCH
ON OR START [14]

ENGINE
[15]
[2] EF05
30A
COMPARTMENT
FUSE AND RELAY BOX 02
E-049
D3
[3] A
A11 A13

2 3
INSTRUMENT
[4] MAIN
RF14 PANEL FUSE [16]
RELAY AND RELAY BOX
10A
1 5 I-004
RF19
15A

A4 A3 A1 A2 [13]
VR
SENSOR
I-003
MT CVT [12]
1 2

G
B
I-013
BW

[5] [6] 2 3 E-010


[17]
RW

RW

[8]
10 13 11 3 4
1 CONTROL
MODULE
I-001
MOTOR 7 8 9
[7] M E-011
GR

TO BACKLIGHT [18]
V

POWER SUPPLY
2 1 6
SWITCH
[9]
B

I-009
[11] TO CAN
[19] SYSTEM
[10]
E-014 3 5

[20]
I-006

D1 D2 D3 D4 D5
1 2 3 4 5 6 7 8 9 10 11 12 13 A16 A15 A14 A9 A8 A7
14 15 16 17 18 19 20 21 22 23 24 25 26
A6 A5 A4
A13 A12 A11 A10
A3 A2 A1
[21] D6 D7 D8 D9 D10 D11 D12

E-049
I-001 I-004 [22] W
W W

1 2 3 4 5 6 7 8 4 5 6 1 2
1 2 1 2 3
9 10 11 12 13 14 15 16

I-009 I-003
I-013
E-011 W W
W
Gr ET21020000

Chery Automobile Co., Ltd. 02–23


02 - INTRODUCTION

The following is a list of symbols defined in circuit diagram.

No. Definition Description


It indicates the power supply from battery positive to electrical
[1] Battery
equipment.
This symbol indicates a fuse; "EF05" indicates the fuse number;
[2] Fuse
"30A" indicates the rated amperage of fuse.
02 [3] Splice Point The solid circle indicates that each intersecting wire is interconnected.
This symbol indicates a relay; "MAIN RELAY" indicates the relay
[4] Relay
name; "1", "2", "3" and "5" indicate the terminal numbers of relay.
It indicates the color of this wire. The color codes are as follows:
B = Black;
W = White;
R = Red;
G = Green;
L = Blue;
Y = Yellow;
[5] Color Br = Brown;
O = Orange;
Gr = Gray;
P = Pink;
V = Violet;
Lg = Light Green.
For example: "BrR" indicates that the main color is brown in the wire
color, and the second color is red.
It indicates the junction connectors. "Λ" is the female connector, and 
"I-013" is the applicable number; "◊" is the male connector, and "E-010"
[6] Connector is the applicable number. The number "2" and "3" inside male
connector indicates the terminal number. "----" indicates different
terminals come from the same junction connectors.
[7] Motor This symbol indicates a motor.
[8] Component Name It indicates the name of component.

02–24 Chery Automobile Co., Ltd.


02 - INTRODUCTION

No. Definition Description


"E-011" indicates the connector number of this component, and the
letter "E" indicates the wire harness code in which the connector is
located. The connector codes are as follows:
E = Engine Compartment Wire Harness;
E = Engine Wire Harness;
I = Instrument Panel Wire Harness;
B = Body Wire Harness;
02
F = Front Left Door Wire Harness;
[9] Connector No. H = Front Right Door Wire Harness;
L = Rear Left Door Wire Harness;
R = Rear Right Door Wire Harness;
T = Back Door Wire Harness;
P = Battery Wire Harness;
U = Automatic Transmission Wire Harness (For CVT);
N = Ground Wire Harness.
K = A/C
[10] Ground Point It indicates the ground connection.
[11] Switch This symbol indicates a switch.
[12] Vehicle Model "CVT" indicates it is for CVT model; "MT" indicates it is for MT model.
[13] Terminal No. It indicates the terminal number in the connector of this component.
It indicates the power supply from ignition switch to electrical
[14] Ignition Switch
equipment.
It indicates that the wire harness is connected to the circuit diagram
[15] Connected to … on next page. The letter "A" is connected with "A" in circuit diagram on
the next page.
[16] Fuse and Relay Box Name It indicates the name of fuse and relay box.
[17] Twisted-pair It indicates that the two wires are twisted.
It indicates the illumination power supply output from backlight
[18] Backlight Power Supply
adjustment dial.
It is used for indicators, warning lights or illuminations in the switches
[19] LED
or instrument cluster.
It indicates CAN wire in the electrical schematics. It is connected to
[20] CAN
CAN system.
It indicates the cross section of connector and description of the
[21] Connector View
terminal number.
The letter "W" indicates the color of connector. The color codes are
[22] Connector Color
the same as above.

Chery Automobile Co., Ltd. 02–25


02 - INTRODUCTION

Circuit Diagram Index


Use the table below to find the location of components or vehicle systems in the circuit diagram. It is easy to
find the circuit diagrams throughout the service manual based on components or vehicle systems.
It has been marked under "If There Is Any Circuit Diagram" column to tell you that if there is any circuit
diagram in the components or vehicle systems.

Service Manual Chapter If There Is Any Circuit Diagram


02 Foreword -
Introduction -
Preparation -
Service Specifications -
Maintenance -
SQR484F Engine Management System Yes
SQR484F Engine Mechanical -
SQR484F Fuel Supply System Yes
SQR484F Emission Control System Yes
SQR484F Intake System Yes
SQR484F Exhaust System -
SQR484F Cooling System Yes
SQR484F Lubrication System -
SQR484F Ignition System Yes
SQR484F Starting System Yes
SQR484F Charging System Yes
QR525MHE Transmission -
QR019CHA Transmission Yes
Clutch -
Drive Shaft -
Differential -
Axle -
Suspension -
Tire and Wheel -
Brake Control System Yes
Brake Yes
Parking Brake Yes
Steering Column Yes
Hydraulic Assist Steering -
Electronic Assist Steering Yes
Air Conditioning Yes
Supplemental Restraints System Yes
Seat Belt Yes

02–26 Chery Automobile Co., Ltd.


02 - INTRODUCTION

Service Manual Chapter If There Is Any Circuit Diagram


Engine Immobilizer Yes
Lighting System Yes
Wiper and Washer Yes
Door Lock Yes
Instrument Cluster Yes
02
Audio System Yes
Reversing Radar System Yes
Horn Yes
Other System Yes
Windshield/Window Glass Yes
Rear View Mirror Yes
Instrument Panel -
Seat Yes
Engine Hood/Door -
Exterior -
Interior -
Body Dimensions -
Wire Harness Yes

Chery Automobile Co., Ltd. 02–27


02 - INTRODUCTION

ABBREVIATION TABLE
Abbreviation Table
Term Abbreviation
Anti-lock Brake System ABS
02 Acceleration Sensor AES
Accelerator Pedal Position Sensor APS
Automatic Temperature Control ATC
Automatic Transmission Fluid ATF
Body Control Module BCM
Brake Pressure Sensor BPS
Camshaft Position Sensor CMPS
Clutch Pedal Position Switch CPP Switch
Crankshaft Position Sensor CKPS
Data Link Connector DLC
Diagnostic Trouble Code DTC
Engine Control Module ECM
Engine Coolant Temperature ECT
Engine Speed RPM
Evaporative Emission EVAP
Evaporative Emission Canister EVAP Canister
Evaporative Emission System EVAP System
Exhaust Gas Recirculation Valve EGR Valve
Front Left Wheel Speed Sensor FLS
Front Right Wheel Speed Sensor FRS
Rear Left Wheel Speed Sensor RLS
Rear Right Wheel Speed Sensor RRS
Ground GND
Heated Oxygen Sensor O2S
Idle Air Control IAC
Intake Temperature IAT
Ignition IGN
Ignition Control IC
Immobilizer Control Module ICM
Injector INJ
Input Shaft Speed Sensor ISS Sensor
Knock Sensor KS
Manifold Absolute Pressure MAP

02–28 Chery Automobile Co., Ltd.


02 - INTRODUCTION

Term Abbreviation
Mass Air Flow MAF
Malfunction Indicator Light MIL
Oil Pressure Switch OPS
Output Shaft Speed Sensor OSS Sensor
Positive Crankcase Ventilation Valve PCV Valve
02
Power Supply PWR
Supplemental Restraints System SRS
Throttle Position Sensor TPS
Transmission Control Module TCM
Turbine Speed Sensor TSS
Vehicle Identification Number VIN
Vehicle Speed Sensor VSS

Chery Automobile Co., Ltd. 02–29


- MEMO -

02–30 Chery Automobile Co., Ltd.

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