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Tools & Machine Checklist-231101

The document contains daily check sheets for various machines and equipment including welding machines, gas cutting sets, drill machines, and more. Each check sheet lists specific items that need to be inspected for safety and operational integrity, along with spaces for supervisors and safety personnel to sign off on the checks. The checks ensure that all equipment is in good working condition and compliant with safety standards.

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shahalam43498
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© © All Rights Reserved
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0% found this document useful (0 votes)
29 views48 pages

Tools & Machine Checklist-231101

The document contains daily check sheets for various machines and equipment including welding machines, gas cutting sets, drill machines, and more. Each check sheet lists specific items that need to be inspected for safety and operational integrity, along with spaces for supervisors and safety personnel to sign off on the checks. The checks ensure that all equipment is in good working condition and compliant with safety standards.

Uploaded by

shahalam43498
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 48

Check Sheet For Welding machine

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4 D5 D6 D7
SL NO DESCRIPTION Day
MON TUE WED THU FRI SAT SUN

Welding machine should be in good and


1
working condition.

Power cable should be free from


damages and connection taken through
2
industrial plug and .

Switches should be free from defects,


3
e.g., uninsulated & damages, etc

Welding led & return led connection should be


4 tightly by means of lugs/socket.

Welding led & return led should be free


5 from damages, e.g., cuts, naked, too
many joint, etc.

Welding holder should be in good


6
condition and free from metal contact.

Earthing holder should be in good condition


7
and free from rust.

Welding machine should be grounded as per


8 IS 3043:1987.[Optional]

Keep fire extinguisher at working place.


9

Provide booth, made by fire retardant material


10 (if required).
Work carried out by competent person.
11

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Check Sheet For Gas cutting set
Doc No:HEC/HS

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4 D5
SL NO DESCRIPTION Day
MON TUE WED THU FRI

Protective valve cap firmly fixed for both


1 cylinder(Check for damage/crack in the
valve cap)
Pressure gauges two for each
2 cylinder(inlet & out)are in working
condition(both Oxygen & Acetylene gas)

Flash back arrestor (FBAs) is provided for


3
acetylene & oxygen cylinders

Non return valves (NRVs) is provided for


4
both acetylene & oxygen cylinders.

Tight Crimping of hoses with jubilee


5
clamps.

6 Hose free from damage(cut and cracks )


7 Cylinder secured by chain to the trolley.

8 Trolley tire shall be free from damages.

Availability of industrial type lighter (no


9
match box / commercial lighters).
Cutting area Should be barricaded and
10
warning boards to be displayed.
Availability of PPE (Cutting Goggles,
11
Leather gloves Etc.)
Cutting area shall be free from debris and
12 flammable materials.

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/8

D6 D7
SAT SUN
Check Sheet For AG14
Doc No:HEC/HS

4 3
1 7

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4 D5
SL NO DESCRIPTION Day
MON TUE WED THU FRI

1 Crack & Damage of the Cutting plate

2 Presence of Cutting plate guard

Presence of locking system for the plate


3
& Guard

4 Presence of job clamp and its condition

5 Presence of handel and its condition

Cable condition(Any cut,wear etc) and


6
presence of wire top plug
7 Presence cutting dust guard

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/7

D6 D7
SAT SUN
Check Sheet For Gas cutting set
Doc No:HEC/HS

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4 D5
SL NO DESCRIPTION Day
MON TUE WED THU FRI

6
7

10

11

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/8

D6 D7
SAT SUN
Check Sheet For Drill machine

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4
SL NO DESCRIPTION Day
MON TUE WED THU

Drill machine should be in good and


1
working condition
Power cable should be free from
damages and connection taken through
2
industrial plug.

A flexible cord should be provided to


3 keep cable free from damage.

Dead man switch should be in working


4
condition.

Handle should be provided for better


5
control.

Drill bit should be in good condition and


6
free from defect.
Always use designated key for removing
7 and changing drill bit.

Drill machine should be double insulated


8 otherwise grounded.

Machine operated by competent person.


9

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/11

D5 D6 D7
FRI SAT SUN
Check Sheet For Breaker

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4
SL NO DESCRIPTION Day
MON TUE WED THU

Breaker should be in good and working


1 condition.

Power cable should be free from


damages and connection taken through
2
industrial plug.

A flexible cord should be provided to


3 keep cable free from damage.

Handle should be provided for better


4 control.

Bit should be in good condition and free


5
from defect

Breaker should be double insulated


6 otherwise grounded.
7 Machine operated by competent person

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/12

D5 D6 D7
FRI SAT SUN
Check Sheet For Electrical Vibrator machine

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4
SL NO DESCRIPTION Day
MON TUE WED THU

Physical condition of body should be


1
good & sound.
Power cable should be free from
damages and connection taken through
2
industrial plug.

Junction box of motor should be free


3
from defects

On/off switch should be properly


4 insulated.

Rotating part of machine should be


5 covered by fixed guard.

Needle should be tightly connected with


6 motor.
Needle should be free from damages.
7

Machine should be grounded as per IS


8
3043:1987

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/13

D5 D6 D7
FRI SAT SUN
Check Sheet For Concrte Pump

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4
SL NO DESCRIPTION Day
MON TUE WED THU

Concrete pump should be physically in


1
good condition.
No damage in tire (Bolts, crack, cuts & air
2 pressure, etc.).

3 Outrigger should be free from damages.

Dangerous or moving part should be


4
covered with fix guard

Panel/switch board should be covered


5 properly.

Emergency stop button should be


6 mushroom headed with red colour.
Conncrete hopper should be in good
7 condition.

Suitable mesh should be kept on hopper


8 to avoid getting in touch with moving
part.
Clamp should be proper for tight joint of
9 pipe.

Hook should have sufficient strength to


10
carry self-load during shifting.
In case of electrically operated, machine
11 should be grounded as per IS 3043:1987.

oncrete pump should be operated by


12 competent person.

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/14

D5 D6 D7
FRI SAT SUN
Check Sheet For chain pulley block SL No

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4 D5 D6 D7
SL NO DESCRIPTION Day
MON TUE WED THU FRI SAT SUN
Chain pulley block should be in
1 good and working condition and
certified by TPI.

Chain should be free from defects,


e.g., crack, corrosion, etc
2

Hook should be in good condition,


3 not stretched more than 15% of
its original shape.

Safety latch should be in hook.


4

Safe working load should be


marked and visible
5

Rotating part should be covered.


6

10

11

Checked by Supervisor

Checked by contractor safety in charge


Checked by Client safety(Random).
Check Sheet For LLifting Tools and Tackles

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4
SL NO DESCRIPTION Day
MON TUE WED THU

Wire sling should be free from defects,


1 e.g., corrosion, crack, cuts & oily, etc.

Use thimble for making I-shape.


2

Wire rope should be knotted with proper


3 clamp.

Web sling should be free from defects,


4 e.g., cuts, abrasion, knot, hole & oily, etc.

5 I-shape should be free from damages

D-shackle should be in good condition


and its face should not expand more
6
than 15% of its original shape.
7 Suitable I-bolt should be used

Lifting tools & tackles should be used


8 having suitable strength & capacity.

Lifting tools & tackles should be handle


9 and store in safe manner.

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/16

D5 D6 D7
FRI SAT SUN
Check Sheet For circular saw machine

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4
SL NO DESCRIPTION Day
MON TUE WED THU

Physical condition of body should be


1
good & sound

On/off switch should be in proper


2
condition

3 Fixed guard should be in good condition.

Auto adjustable guard should be


4
functional condition

Wheel should free from defect and


5
rotating capacity should be marked.
Power cable should be free from damage
6 and connection taken through industrial
plug
Machine should be double insulated or
7 grounded.

Always use designated key for changing


8
wheel

9 Machine operated by competent person.

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/17

D5 D6 D7
FRI SAT SUN
Check Sheet For DG
Doc No:HEC/HSE/18

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4 D5 D6 D7
SL NO DESCRIPTION Day
MON TUE WED THU FRI SAT SUN

Physical condition of DG should


1
be good.

Door of DG should be in good


2 condition, so that rotatory part of
machine could cover.
Display panel should be in good
3 condition.

Emergency stop button should be


mushroom headed with red
4
colour.

DG should be grounded as per IS


5 3043:1987.

Power supply panel provided with


6 ELCB/RCCB/MCB.

Spark arrestor should be installed,


if DG is operating in flammable
7
atmosphere.

Diesel tank should free from


8
leakage.

DG should be keep on
9
aggregate/gravel stone
Keep CO2, BCP fire
10 extinguisher/sand bucket near DG
Fitness and pollution certificate
11
should be taken from competent
authority.
DG operated by competent person.
12
13 Spill observant kit or drip tray
14 Insulated rubber mat available.
Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Check Sheet For Cutting machine
Doc No:HEC/HSE

6
5
2

7
3
1
4

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4 D5
SL NO DESCRIPTION Day
MON TUE WED THU FRI

1 Crack & Damage of the Cutting plate

2 Presence of Cutting plate guard

Presence of locking system for the plate


3
& Guard

4 Presence of job clamp and its condition

5 Presence of handel and its condition

Cable condition(Any cut,wear etc) and


6
presence of wire top plug
7 Presence cutting dust guard

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/09

D6 D7
SAT SUN
Check Sheet For AIR COMPRESSOR FOR BREAKER M/C

CHECK ITEMS (to be checked daily)


D1 D2 D3 D4
SL NO DESCRIPTION Day
MON TUE WED THU

Protection (canopies, screens) is


1 provided to shield operator from falling
objects.

2 Any air leakage in hose

Moving parts, shafts, sprockets, belts,


3
etc.are guarded.

4 Drilling bit is without damage

5 Handle without damage.

No Damage in Tire (Crack, cut, air


6
pressure etc).

No Leakage of oil from the vehicle and


7
vehicle oil tank.
8 Vehicle rear view mirror

Head light,Tail lamp are in working


9
condition (for night work)
Brake, accelerator, clutch are in good
10
working condition
11 Trigger switch without damage.

12 Electric wire without cuts and joints.


13 Visualization of Check sheet and
Operator details with photo in the vehicle
14 itslf.
Vehicle valid insurance
15 Operator license (LMV) & I.D card

Checked by Supervisor

Checked by contractor safety in charge

Checked by Client safety(Random).


Doc No:HEC/HSE/22

D5 D6 D7
FRI SAT SUN

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