05-660
DIAGNOSTICS   -   SFI SYSTEM (3MZ-FE)                                   05EY4-05
ACIS CONTROL CIRCUIT
CIRCUIT DESCRIPTION
The ECM opens and closes the Intake Air Control (IAC) valve No. 2 in response to engine speed (RPM/NE).
This system improves intake manifold tuning for better efficiency at low and high engine rpm. When the en-
gine speed is 4,000 rpm or less and the throttle valve opening angle is 30 or more, the ECM turns the VSV
ON to operate the IAC valve.
HINT:
ACIS stands for ”Acoustic Control Induction System”.
                                                                                      Valve closed (VSV: ON)
                                                                    Opening Angle
                                                                    Throttle Valve
 IAC
 Valve
                                                                                     30°
 No. 2
                              Throttle Valve
                                                                                                   4,000 rpm
                                                                                                   Engine Speed
                                                                                                                  A87796
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
                                                                   Author:                       Date:            850
                                                                                                                          05-661
                                                     DIAGNOSTICS   -   SFI SYSTEM (3MZ-FE)
WIRING DIAGRAM
                                                                                    V2                              ECM
                     Engine Room R/B No. 2                                          VSV for IAC
                                                                                    Valve No. 2
                              EFI NO. 2                             1                                       15
                                                        B-W               B-R                       R-Y        ACIS
                         2                       2                 EB1                                      E7
                                  1    2                                        1              2
              Y
                    Engine Room J/B
      3   2D
                                                     5                           13                          8
                                                               P-L                             B               MREL
                                                     2B                         IK3                         E5
               3 EFI Relay            1
               5                      2
                                                                                                             1
               EFI NO. 1                                                                           BR
                                                                                                            E7 E1
      1   2I                  4   2F
          3                           W-B
                   F7
                   FL Block
                   Assy
          1
                                  A                                                      A
               W                           J2                                                      J7
                                           J/C                                                     J/C
                  FL                                                                     A
                  Main
                                                                                             BR
                   Battery        EH                                                      ED
                                                                                                                            A88701
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
                                                                             Author:                     Date:           851
05-662
                                                      DIAGNOSTICS     -   SFI SYSTEM (3MZ-FE)
INSPECTION PROCEDURE
Hand-held tester:
   1           PERFORM ACTIVE TEST USING HAND-HELD TESTER (OPERATE VSV FOR IAC
               VALVE NO. 2)
               VSV is ON             VSV is OFF
                                                            (a)    Disconnect the vacuum hose.
                                                            (b)    Connect the hand-held tester to the DLC3.
         Air                   Air
                                                  Air       (c)    Turn the ignition switch ON and push the hand-held tes-
                                                  Filter           ter main switch ON.
                                                            (d)    Enter the following menus: DIAGNOSIS / ENHANCED
                                                                   OBD II / ACTIVE TEST / INTAKE CTL VSV1. Operate the
                                                                   VSV.
                                                            (e)    Check the VSV operation when it is operated by the
 Port F        Port E      Port F    Port E
                                                   A67588          hand-held tester.
                                                                   OK:
                                                              Tester Operation                        Specified Condition
                                                                  VSV is ON                 Air from port E flows out through port F
                                                                  VSV is OFF             Air from port E flows out through the air filter
                                                              OK          Go to step 4
  NG
   2           CHECK VSV FOR IAC VALVE NO.2 (OPERATION)
 (a)             Air                                        (a)    Check that air flows from port E to the air filter.
                                     Air Filter
  Port E
                                                   A54315
 (b)
                                                            (b)    Apply battery positive voltage across the terminals.
           Air                                              (c)    Check that air flows from port E to port F.
                            Port E
                                        Battery
                            Port F                 A54316     NG          REPLACE VSV
  OK
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
                                                                                 Author:                      Date:                       852
                                                                                                                     05-663
                                          DIAGNOSTICS   -     SFI SYSTEM (3MZ-FE)
   3       CHECK WIRE HARNESS (VSV FOR IAC VALVE NO. 2 - ECM, VSF FOR IAC VALVE
           NO. 2 - EFI RELAY)
                                               (a)   Check the wire harness between the VSV and ECM.
Wire Harness Side
                                                     (1) Disconnect the V2 VSV connector.
            V2
                                                     (2) Disconnect the E7 ECM connector.
            VSV for IAC Valve No. 2
                                                     (3) Check the resistance of the wire harness side con-
                                                          nectors.
                                                     Standard:
                                                                    Tester Connection                     Specified Condition
                                                                   V2-2 - E7-15 (ACIS)                        Below 1 Ω
                                                            V2-2 or E7-15 (ACIS) - Body ground             10 kΩ or higher
          E7
          ECM
Y
                    ACIS
A85675
A81699                                A87763
Wire Harness Side                              (b)   Check the wire harness between the VSV and EFI relay.
            V2
                                                     (1) Disconnect the V2 VSV connector.
            VSV for IAC Valve No. 2                  (2) Remove the EFI relay from the engine room J/B.
                                                     (3) Check the resistance of the wire harness side con-
                                                          nectors.
                                                     Standard:
                                                                    Tester Connection                     Specified Condition
                                                              V2-1 - J/B EFI relay terminal 3                 Below 1 Ω
                Engine Room J/B
                 EFI Relay
 A85448
 A90291                               A92391     NG          REPAIR OR               REPLACE          HARNESS         AND
                                                             CONNECTOR
  OK
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
                                                                      Author:                   Date:                853
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                                                    DIAGNOSTICS   -   SFI SYSTEM (3MZ-FE)
      4        CHECK VACUUM HOSES (INTAKE MANIFOLD - INTAKE AIR CONTROL VALVE,
               INTAKE AIR CONTROL)
(a)         Check that the vacuum hoses are:
               Connected correctly.
               Are not loose or disconnected.
               Do not have cracks, holes or damage.
                                                            NG        REPAIR OR REPLACE VACUUM HOSES
      OK
      5        INSPECT INTAKE AIR CONTROL VALVE (See page 13-2 )
                                                            NG        REPLACE INTAKE AIR CONTROL VALVE
      OK
  REPLACE ECM (See page 10-24 )
OBD II scan tool (excluding hand-held tester):
      1        INSPECT VSV FOR IAC VALVE NO.2 (OPERATION)
  (a)                Air                                  (a)   Disconnect the VSV connector.
                                                          (b)   Check operation of the VSV when battery positive voltage
                                                                is applied to the terminals of the VSV.
                                    Air Filter
                                                                OK:
      Port E
                                                                Battery positive voltage is not applied:
                                                                Air from port E flows out through the air filter.
                                                                Battery positive voltage is applied:
                                                                Air from port E flows out through port F.
      (b)
               Air
                           Port E
                                       Battery
 Y                         Port F
 A54315
 A54316                                          A87791     NG        REPLACE VSV
      OK
 2005 HIGHLANDER REPAIR MANUAL (RM1144U)
                                                                             Author:           Date:             854
                                                                                                                            05-665
                                          DIAGNOSTICS     -   SFI SYSTEM (3MZ-FE)
  2        CHECK ECM (ACIS VOLTAGE)
                                              (a)     Start the engine.
                                 E1 (-)       (b)     Check the voltage of the ECM connectors.
                                                      Standard
                                                    Tester Connection               Condition              Specified Condition
                                                                             Engine speed is 4,000
                                               E7-15 (ACIS)                   rpm or less
                                                                                                                9 to 14 V
                                                              - E9-1 (E1)    Throttle valve opening
ACIS (+)
                                                                              angle is 30 or more
           E7             E9
           ECM            ECM       A76903
                                                 OK           Go to step 4
  NG
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
                                                                        Author:                  Date:                     855
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                                          DIAGNOSTICS    -     SFI SYSTEM (3MZ-FE)
   3       CHECK WIRE HARNESS (VSV FOR IAC VALVE NO. 2 - ECM, VSV FOR IAC VALVE
           NO.2 - EFI RELAY)
                                               (a)   Check the wire harness between the VSV and ECM.
Wire Harness Side
                                                     (1) Disconnect the V2 VSV connector.
            V2
                                                     (2) Disconnect the E7 ECM connector.
            VSV for IAC Valve No. 2
                                                     (3) Check the resistance of the wire harness side con-
                                                          nectors.
                                                     Standard:
                                                                     Tester Connection                     Specified Condition
                                                                    V2-2 - E7-15 (ACIS)                        Below 1 Ω
                                                             V2-2 or E7-15 (ACIS) - Body ground             10 kΩ or higher
          E7
          ECM
Y
                    ACIS
A85675
A81699                                A87763
 Wire Harness Side                             (b)   Check the wire harness between the VSV and EFI relay.
            V2
                                                     (1) Disconnect the V2 VSV connector.
            VSV for IAC Valve No. 2                  (2) Remove the EFI relay from the engine room J/B.
                                                     (3) Check the resistance OF the wire harness side con-
                                                          nectors.
                                                     Standard:
                                                                     Tester Connection                     Specified Condition
                                                      V2-1 (VSV for ACIS) - J/B EFI relay terminal 3           Below 1 Ω
                Engine Room J/B
                 EFI Relay
 A85448
 A90291                               A92391     NG           REPAIR OR              REPLACE           HARNESS         AND
                                                              CONNECTOR
  OK
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
                                                                        Author:                  Date:                   856
                                                                                                05-667
                                           DIAGNOSTICS   -   SFI SYSTEM (3MZ-FE)
      4      CHECK VACUUM HOSES (INTAKE MANIFOLD - INTAKE AIR CONTROL VALVE,
             INTAKE AIR CONTROL)
(a)       Check that the vacuum hoses are:
             Connected correctly.
             Are not loose or disconnected.
             Do not have cracks, holes or damage.
                                                  NG         REPAIR OR REPLACE VACUUM HOSE
      OK
      5      INSPECT INTAKE AIR CONTROL VALVE (See page 13-2 )
                                                  NG         REPLACE INTAKE AIR CONTROL VALVE
      OK
  REPLACE ECM (See page 10-24 )
 2005 HIGHLANDER REPAIR MANUAL (RM1144U)
                                                                   Author:        Date:        857