Pre-Startup Checklist Before Operation
Date Shift :
Area Shift In charge:
SN Unit Check point Criteria Observation
Hopper up condition OK/Not OK
screen condition OK/Not OK
Metal stuck Should be cleaned
Check machine surrounding for any leakage of hyd oil or
1 Hopper 1 Any damage gear Oil or grease system
Conveyor 1 condition Should be rotate Smoothly, No metal stuck
Head pully condition OK/Not OK
Tell pully condition OK/Not OK
Roller condition Should be rotate Smoothly, No metal stuck
Over All Any Abnormalty
Hopper up condition OK/Not OK
screen condition OK/Not OK
Metal stuck Should be clean
Check machine surrounding for any leakage of hyd oil or
2 Hopper 2 Any damage gear Oil or grease system
Conveyor 2 condition Should be rotate Smoothly, No metal stuck
Head pully condition OK/Not OK
Tell pully condition OK/Not OK
Roller condition Should be rotate Smoothly, No metal stuck
Over All Any Abnormality
TM rotation condition OK/Not OK
Hydraulik pressure OK/Not OK
Roller condition Should be cleaned
Check machine surrounding for any leakage of hyd oil or
3 Transit-Mixture 1 Any Leakage gear Oil or grease system
Loading/discharge rotation
condition Should be Move Up and Done Smoothly, No metal stuck
Hudraulic pump condition Check for any leakage of oil
Over All Any Abnormality
TM rotation condition OK/Not OK
Hydraulik pressure OK/Not OK
Roller condition Should be cleaned
Check machine surrounding for any leakage of hyd oil or
4 Transit-Mixture 2 Any Leakage gear Oil or grease system
Loading/discharge rotation
condition Should rotate Smoothly, No metal stuck
Hudraulic pump condition Check for any leakage of oil
Over All Any Abnormality
Damper opening Should be in Open condition before start up
ID fan Running status On before it for start process
Damper open Position should open up to 70%
5 ID Fan Running condition Sound Any abnormal sound
Running Condition vibration Any abnormal sound
Dust emission Check chimney for dust emission
Bag House Hopper Cleaning Clean hopper before start
Roller condition Any damage/abnormality
Discharging chute condition Any abnormal sound
Motor condition Any abnormal sound
6
Roller Conveyor 3 condition Any damage/abnormality
Mixture
Head pully condition OK/Not OK
Tell pully condition OK/Not OK
Roller condition Should be rotate Smoothly, No metal stuck
Over All Any Abnormality
Conveyor 4 condition Any damage/abnormality
Head pully condition OK/Not OK
Tell pully condition OK/Not OK
7
Press Roller condition Should be rotate Smoothly, No metal stuck
machine
Screw feeder condition No Abnormal sound
Press dia condition No Abnormal sound
conveyor5 condition Any damage/abnormality
Pump Running Check running of pump
Power pack condition Check for any leakage of oil
8 Hydraulic System Pressure should be 140 Bar
Oil Level More then 75-80%
Oil Temp Check the temp gauge (Should be less then 50 deg )
Running Should be on before starting process
Pressure (Loading ) 3 bar
Pressure ( Unloading ) 5 bar
9 Compressor/Dryer
Running Hrs Reading from gauge
Dryer Dew Point reading ( All marks indicator is on)
Dryer Drain should be working
Note: *Operation Shift inchager will fill this checklist
*Checking will be carryout in every shift before start any process,if process is continue from last shift, inspection will be done after that
*Any issue will reported immediately to site in charge, HOD operation, Maintenance in charge & HOD maintenance.
* Minor issues can be resolved by Operation team, after consulting site in charge or maintenance team.
Remarks
S/I sign:-
