Manual de Bancos de Bateria
Manual de Bancos de Bateria
www.se.com
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                                                                                    With 10, 13, 16, or 17 Battery Modules
Table of Contents
                 Important Safety Instructions — SAVE THESE
                 INSTRUCTIONS .........................................................................................5
                      FCC Statement ..........................................................................................6
                      Electromagnetic Compatibility .....................................................................6
                      Safety Precautions .....................................................................................6
                      Electrical Safety .........................................................................................9
                      Battery Safety ............................................................................................9
                 Specifications ............................................................................................ 11
                      Recommended Cable Sizes ...................................................................... 11
                      Recommended Cable Lugs .......................................................................12
                      Torque Specifications................................................................................12
                      Weights and Dimensions...........................................................................12
                      Clearance ................................................................................................13
                      Environment.............................................................................................13
                 Overview of Accessory Kits .....................................................................14
                 Installation Procedure ..............................................................................16
                      Prepare for Installation ..............................................................................17
                      Install the Rear Seismic Anchoring.............................................................19
                      Position and Interconnect the Battery Cabinets ...........................................21
                      Install the Front Seismic Anchoring ............................................................23
                      Install the Battery Modules in the Battery Cabinet........................................24
                      Connect the Power Cables ........................................................................26
                      Overview of Communication Interface ........................................................30
                      Route the Signal Cables to the Switchgear, Rack BMS, and System BMS
                      Ports .......................................................................................................31
                          Overview of Signal Cables between the Battery Cabinets and the
                           Auxiliary Contacts in the UPS ..............................................................35
                           Overview of Signal Cables for Alarms and Battery Breaker Trip ..............37
                           Overview of CAN Bus Cables between the Battery Cabinets ..................38
                           Overview of EPO Signal Cables ...........................................................38
                 Operation Procedures ..............................................................................39
                      Shut Down the Battery Solution .................................................................39
                      Restart the Battery Solution.......................................................................39
                      Monitor the Battery System .......................................................................40
                 Troubleshooting ........................................................................................41
                      Status LEDs .............................................................................................41
                      PSU LEDs ...............................................................................................42
                      Alarm List.................................................................................................43
                           Protection Protocols ............................................................................43
                 Decommission or Move the Battery Cabinet to a New
                 Location ......................................................................................................51
990-91430D-001                                                                                                                     3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS                                                                       With 10, 13, 16, or 17 Battery Modules
                                                                    DANGER
                                DANGER indicates a hazardous situation which, if not avoided, will result in
                                death or serious injury.
                                Failure to follow these instructions will result in death or serious injury.
                                                                   WARNING
                                WARNING indicates a hazardous situation which, if not avoided, could result
                                in death or serious injury.
                                Failure to follow these instructions can result in death, serious injury, or
                                equipment damage.
                                                                   CAUTION
                                CAUTION indicates a hazardous situation which, if not avoided, could result in
                                minor or moderate injury.
                                Failure to follow these instructions can result in injury or equipment
                                damage.
                                                                   NOTICE
                                NOTICE is used to address practices not related to physical injury. The safety
                                alert symbol shall not be used with this type of safety message.
                                Failure to follow these instructions can result in equipment damage.
Please Note
                               Electrical equipment should only be installed, operated, serviced, and maintained
                               by qualified personnel. No responsibility is assumed by Schneider Electric for any
                               consequences arising out of the use of this material.
                               A qualified person is one who has skills and knowledge related to the construction,
                               installation, and operation of electrical equipment and has received safety training
                               to recognize and avoid the hazards involved.
990-91430D-001                                                                                                           5
                                                                             Important Safety Instructions — SAVE THESE
With 10, 13, 16, or 17 Battery Modules                                                                     INSTRUCTIONS
FCC Statement
                                         NOTE: This equipment has been tested and found to comply with the limits for
                                         a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
                                         are designed to provide reasonable protection against harmful interference
                                         when the equipment is operated in a commercial environment. This equipment
                                         generates, uses, and can radiate radio frequency energy and, if not installed
                                         and used in accordance with the instruction manual, may cause harmful
                                         interference to radio communications. Operation of this equipment in a
                                         residential area is likely to cause harmful interference in which case the user
                                         will be required to correct the interference at his own expense.
                                  Any changes or modifications not expressly approved by the party responsible for
                                  compliance could void the user’s authority to operate the equipment.
Electromagnetic Compatibility
                                                                      NOTICE
                                   RISK OF ELECTROMAGNETIC DISTURBANCE
                                   This is a product category C2 UPS product. In a residential environment, this
                                   product may cause radio inference, in which case the user may be required to
                                   take additional measures.
                                   Failure to follow these instructions can result in equipment damage.
Safety Precautions
                                                                         DANGER
                                   HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                   Read all instructions in the installation manual before installing or working on
                                   this product.
                                   Failure to follow these instructions will result in death or serious injury.
                                                                         DANGER
                                   HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                   •     Do not install the product until all construction work has been completed and
                                         the installation room has been cleaned.
                                   •     Build a clear, permanent, restricted access area around the system.
                                   Failure to follow these instructions will result in death or serious injury.
6                                                                                                       990-91430D-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS                                                                    With 10, 13, 16, or 17 Battery Modules
                                                                    DANGER
                                HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                The product must be installed according to the specifications and requirements
                                as defined by Schneider Electric. It concerns in particular the external and
                                internal protections (upstream breakers, battery breakers, cabling, etc.) and
                                environmental requirements. No responsibility is assumed by Schneider Electric
                                if these requirements are not respected.
                                Failure to follow these instructions will result in death or serious injury.
                                                                    DANGER
                                HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                The UPS system must be installed according to local and national regulations.
                                Install the UPS according to:
                                •   IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
                                    4–42 - protection against thermal effect, and 60364–4–43 - protection
                                    against overcurrent), or
                                •   NEC NFPA 70, or
                                •   Canadian Electrical Code (C22.1, Part 1)
                                depending on which one of the standards apply in your local area.
                                Failure to follow these instructions will result in death or serious injury.
                                                                    DANGER
                                HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                •   Install the product in a temperature controlled indoor environment free of
                                    conductive contaminants and humidity.
                                •   Install the product on a non-flammable, level and solid surface (e.g.
                                    concrete) that can support the weight of the system.
                                Failure to follow these instructions will result in death or serious injury.
                                                                    DANGER
                                HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                The product is not designed for and must therefore not be installed in the
                                following unusual operating environments:
                                •   Damaging fumes
                                •   Explosive mixtures of dust or gases, corrosive gases, or conductive or
                                    radiant heat from other sources
                                •   Moisture, abrasive dust, steam or in an excessively damp environment
                                •   Fungus, insects, vermin
                                •   Salt-laden air or contaminated cooling refrigerant
                                •   Pollution degree higher than 2 according to IEC 60664-1
                                •   Exposure to abnormal vibrations, shocks, and tilting
                                •   Exposure to direct sunlight, heat sources, or strong electromagnetic fields
                                Failure to follow these instructions will result in death or serious injury.
990-91430D-001                                                                                                      7
                                                                             Important Safety Instructions — SAVE THESE
With 10, 13, 16, or 17 Battery Modules                                                                     INSTRUCTIONS
                                                                        DANGER
                                   HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                   Do not drill or cut holes for cables or conduits with the gland plates installed and
                                   do not drill or cut holes in close proximity to the product.
                                   Failure to follow these instructions will result in death or serious injury.
                                                                       WARNING
                                   HAZARD OF ARC FLASH
                                   Do not make mechanical changes to the product (including removal of cabinet
                                   parts or drilling/cutting of holes) that are not described in the installation manual.
                                   Failure to follow these instructions can result in death, serious injury, or
                                   equipment damage.
                                                                     WARNING
                                   CHEMICAL HAZARD
                                   This product can expose you to chemicals including Tetrabromobisphenol A,
                                   which is known to the State of California to cause cancer. For more information,
                                   go to www.P65Warnings.ca.gov
                                   Failure to follow these instructions can result in death, serious injury, or
                                   equipment damage.
                                                                     NOTICE
                                   RISK OF OVERHEATING
                                   Respect the space requirements around the product and do not cover the
                                   ventilation openings when the product is in operation.
                                   Failure to follow these instructions can result in equipment damage.
8                                                                                                        990-91430D-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS                                                                     With 10, 13, 16, or 17 Battery Modules
Electrical Safety
                                                                     DANGER
                                HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
                                •   Electrical equipment must be installed, operated, serviced, and maintained
                                    only by qualified personnel.
                                •   Apply appropriate personal protective equipment (PPE) and follow safe
                                    electrical work practices.
                                •   Turn off all power supplying the UPS system before working on or inside the
                                    equipment.
                                •   Before working on the UPS system, check for hazardous voltage between all
                                    terminals including the protective earth.
                                •   The battery cabinet contains an internal energy source. Hazardous voltage
                                    can be present even when the UPS system is disconnected from the utility/
                                    mains supply. Before installing or servicing the UPS system, ensure that the
                                    units are OFF and that utility/mains and batteries are disconnected.
                                •   A disconnection device (e.g. disconnection circuit breaker or switch) must be
                                    installed to enable isolation of the system from upstream power sources in
                                    accordance with local regulations. This disconnection device must be easily
                                    accessible and visible.
                                •   The battery cabinet must be properly earthed/grounded and due to a high
                                    leakage current, the earthing/grounding conductor must be connected first.
                                Failure to follow these instructions will result in death or serious injury.
Battery Safety
                                                                     DANGER
                                HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                •   Battery circuit breakers must be installed according to the specifications and
                                    requirements as defined by Schneider Electric.
                                •   Servicing of batteries must only be performed or supervised by qualified
                                    personnel knowledgeable of batteries and the required precautions. Keep
                                    unqualified personnel away from batteries.
                                •   Disconnect charging source prior to connecting or disconnecting battery
                                    terminals.
                                •   Do not dispose of batteries in a fire as they can explode.
                                •   Do not open, alter, or mutilate batteries.
                                Failure to follow these instructions will result in death or serious injury.
990-91430D-001                                                                                                       9
                                                                               Important Safety Instructions — SAVE THESE
With 10, 13, 16, or 17 Battery Modules                                                                       INSTRUCTIONS
                                                                          DANGER
                                   HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                   Batteries can present a risk of electric shock and high short-circuit current. The
                                   following precautions must be observed when working on batteries
                                   •     Remove watches, rings, or other metal objects.
                                   •     Use tools with insulated handles.
                                   •     Wear protective glasses, gloves and boots.
                                   •     Do not lay tools or metal parts on top of batteries.
                                   •     Disconnect the charging source prior to connecting or disconnecting battery
                                         terminals.
                                   •     Determine if the battery is inadvertently grounded. If inadvertently grounded,
                                         remove source from ground. Contact with any part of a grounded battery can
                                         result in electric shock. The likelihood of such shock can be reduced if such
                                         grounds are removed during installation and maintenance (applicable to
                                         equipment and remote battery supplies not having a grounded supply
                                         circuit).
                                   Failure to follow these instructions will result in death or serious injury.
                                                                          DANGER
                                   HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                   When replacing batteries, always replace with the same battery module type.
                                   Failure to follow these instructions will result in death or serious injury.
                                                                       NOTICE
                                   RISK OF EQUIPMENT DAMAGE
                                   •     Batteries should not be stored beyond 12 months from the date of
                                         production. If they are stored for longer the calendar degradation will cause
                                         the batteries to be irreversible degraded beyond what is expected – a
                                         reduced runtime will be the consequence. Performance guarantee will be
                                         measured from the time of deployment or from production date +12 months,
                                         whichever comes first. For storage beyond 12 months, contact Schneider
                                         Electric.
                                   •     If the UPS system remains de-energized for a long period, Schneider
                                         Electric recommends to shut down the battery cabinet completely.
                                   Failure to follow these instructions can result in equipment damage.
10                                                                                                       990-91430D-001
Specifications                                                                              With 10, 13, 16, or 17 Battery Modules
Specifications
 Commercial reference         LIBSESMG10IEC/            LIBSESMG13IEC/          LIBSESMG16IEC/            LIBSESMG17IEC/
                              LIBSESMG10UL              LIBSESMG13UL            LIBSESMG16UL              LIBSESMG17UL
 Nominal battery voltage      304                       395                     486                       517
 (VDC) at 3.8 V per cell
 Short circuit rating value   2.9 (9.0)                 2.9 (9.0)               2.9 (9.0)                 2.9 (9.0)
 (kA) - Isc, RMS (Isc,
 MAX)
                                            NOTE: If the battery temperature is higher than the threshold after a full
                                            discharge at maximum continuous discharge power, the UPS may have to
                                            reduce the charge current to zero to protect the battery.
                                            NOTE: The battery temperature must return to ±3 °C / ±5 °F of the room
                                            temperature before a new discharge at maximum continuous discharge
                                            power. If not, the battery breaker may be tripped due to overtemperature
                                            protection.
                                            NOTE: The working temperature for the busbars should be no more than
                                            100 ℃.
                                                                              DANGER
                                          HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                          All wiring must comply with all applicable national and/or electrical codes. The
                                          maximum allowable cable size is 185 mm² (IEC) / 350 kcmil (UL).
                                          Failure to follow these instructions will result in death or serious injury.
NOTE: Refer to the UPS installation manual for recommended cable sizes.
990-91430D-001                                                                                                                 11
With 10, 13, 16, or 17 Battery Modules                                                             Specifications
Torque Specifications
 Bolt size                                                 Torque
M6 5 Nm (3.69 lb-ft)
M8 14 Nm (10.33 lb-ft)
12                                                                                              990-91430D-001
Specifications                                                                         With 10, 13, 16, or 17 Battery Modules
Clearance
                                      NOTE: Clearance dimensions are published for airflow and service access
                                      only. Consult with the local safety codes and standards for additional
                                      requirements in your local area.
                                                                                                 100 mm
                                                                                                (3.94 in)*
                                                                             1000 mm
                                                                             (39.37 in)
Environment
                     Operating                                            Storage
 Temperature         Recommended operating temperature: 18 to 28 °C (64   Battery cabinet: 0 °C to 40 °C (32 °F to 104 °F)
                     to 82 °F)                                            Battery modules: Recommended storage for battery
                                                                          modules is 20 °C (68 °F) or cooler (non-freezing)
990-91430D-001                                                                                                                13
With 10, 13, 16, or 17 Battery Modules                                                                Overview of Accessory Kits
 0W76926                                 Signal cable from battery module to     15         Note: Save these signal cables for the
                                         battery module – standard                          field service representative. These
                                                                                            signal cables will be installed by
 0W76936                                 Signal cable from battery module to     1          Schneider Electric during the start-up
                                         battery module – long                              service.
 TME00409                                500 A fast acting fuse                  3          Note: Save for the field service
                                                                                            representative. The fuses will be
 HUA29593                                Washer                                  6          installed by Schneider Electric during
                                                                                            the start-up service.
 HUA13751                                M12 x 16 hexagonal screw                6
14                                                                                                                990-91430D-001
Overview of Accessory Kits                                                                       With 10, 13, 16, or 17 Battery Modules
Optional Kit
 Part Number                Description                                  Quantity      Used in
 LIBSEOPT002                Galaxy LIB cabinet SMPS AC/DC                11            Note: Scan the QR code on the SMPS AC/DC
                            converter                                                  converter to find the installation manual.
 LIBSEFUSEKIT               Galaxy 10-module LIB cabinet fuse kit        1             Note: Save for the field service representative.
                                                                                       The busbars will be installed by Schneider Electric
                                                                                       during the start-up service.
1.   One AC/DC converter box can supply up to 10 battery cabinets. For 11+ battery cabinets, at least two AC/DC converter boxes are
     required.
990-91430D-001                                                                                                                           15
With 10, 13, 16, or 17 Battery Modules                                                           Installation Procedure
Installation Procedure
                                   1. Prepare for Installation, page 17.
                                   2. Install the Rear Seismic Anchoring, page 19.
                                   3. Position and Interconnect the Battery Cabinets, page 21.
                                   4. Install the Front Seismic Anchoring, page 23.
                                   5. Install the Battery Modules in the Battery Cabinet, page 24.
                                   6. Connect the Power Cables, page 26.
                                   7. Route the Signal Cables to the Switchgear, Rack BMS, and System BMS
                                      Ports, page 31.
16                                                                                                   990-91430D-001
Installation Procedure                                           With 10, 13, 16, or 17 Battery Modules
990-91430D-001                                                                                      17
With 10, 13, 16, or 17 Battery Modules                                                         Installation Procedure
                                   4. Remove the four boxes with accessory kits from the bottom of the cabinet.
                                      Refer to Overview of Accessory Kits, page 14 for more information on the
                                      accessory kits.
18                                                                                                 990-91430D-001
Installation Procedure                                                  With 10, 13, 16, or 17 Battery Modules
Rear View
                                                                                 100 mm
                         2. In systems with more battery cabinets, interconnect the seismic assemblies
                            with the interconnection plate 870-51172 from the accessory kit 0M-95331.
Rear View
Rear View
Rear View
990-91430D-001                                                                                             19
With 10, 13, 16, or 17 Battery Modules                                                              Installation Procedure
Rear View
M8 x 30 (803-8591A)
20                                                                                                      990-91430D-001
Installation Procedure                                                  With 10, 13, 16, or 17 Battery Modules
                         2. Push the right-most battery cabinet into position. For seismic anchoring,
                            ensure that the rear seismic bracket connects to the rear anchors.
Rear View
990-91430D-001                                                                                             21
With 10, 13, 16, or 17 Battery Modules                                                              Installation Procedure
                                   3. Lower the levelling feet until they connect with the floor - use a bubble-leveler
                                      to ensure that the cabinet is level.
                                   4. Push the second right-most battery cabinet into position, align with the
                                      seismic anchoring (if any), and level the battery cabinet as described in step 2
                                      and step 3.
                                   5. Install the ten interconnection screws (five in the front and five in the rear)
                                      between the two battery cabinets.
                                          NOTE: To reach the five interconnection screws in the rear of the left-
                                          most battery cabinet, the left side panel can be removed. Reinstall the left
                                          side panel on the left-most battery cabinet after interconnection.
M6x16
                             M6x16
                                                                             M6x16
M6x16
M6x16
M6x16
M6x16
                             M6x16
                                                                             M6x16
M6x16
                                   6. Push the third battery cabinet into position, align with the seismic anchoring (if
                                      any), level the battery cabinet, and interconnect with the other battery
                                      cabinets as described in step 2, step 3, and step 5. Continue until all the
                                      battery cabinets are in place, levelled, and interconnected.
22                                                                                                       990-91430D-001
Installation Procedure                                                   With 10, 13, 16, or 17 Battery Modules
M8 x 30 (803-8591A)
                         2. Anchor the front seismic bracket to the floor using appropriate hardware for
                            the floor type – the hole diameter in the front seismic bracket is ø14 mm. The
                            minimum requirement is M12 strength grade 8.8 hardware.
                                NOTE: Floor anchoring bolts are not supplied.
990-91430D-001                                                                                              23
With 10, 13, 16, or 17 Battery Modules                                                            Installation Procedure
                                                                       WARNING
                                   HAZARD OF INJURY AND ELECTRIC SHOCK
                                   •     Be careful when installing and removing the battery modules (>17 kg).
                                   Failure to follow these instructions can result in death, serious injury, or
                                   equipment damage.
Battery Configurations for Battery Cabinets with 17, 16, 13, and 10 Battery Modules
Type B
             # 17        #1                 # 16      #1              # 13      #1              # 10      #1
Type A
             # 16        #2                 # 15      #2              # 12      #2              #9        #2
Type B
             # 15        #3                 # 14      #3              # 11      #3              #8        #3
Type A
             # 14        #4                 # 13      #4              # 10      #4              #7        #4
Type B
             # 13        #5                 # 12      #5              #9        #5              #6        #5
Type A
             # 12        #6                 # 11      #6              #8        #6
Type B
             # 11        #7                 # 10      #7              #7
Type A
             # 10        #8                 #9        #8
Type B
             #9
24                                                                                                     990-91430D-001
Installation Procedure                                                    With 10, 13, 16, or 17 Battery Modules
990-91430D-001                                                                                               25
With 10, 13, 16, or 17 Battery Modules                                                              Installation Procedure
                                                                        DANGER
                                   HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                   Do not drill or punch holes with the gland plates installed and do not drill or
                                   punch holes in close proximity to the battery cabinet.
                                   Failure to follow these instructions will result in death or serious injury.
                                                              DC+
                                                                                                     DC-
                                   2. Drill or punch holes for cables/conduits in the rear gland plate according to
                                      the label on the gland plate.
                                                                          DANGER
                                         HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                         Ensure that there are no sharp edges that can damage the cables.
                                         Failure to follow these instructions will result in death or serious
                                         injury.
26                                                                                                       990-91430D-001
Installation Procedure                                                   With 10, 13, 16, or 17 Battery Modules
                         4. Route the power cables through the gland plate and connect to the terminals:
                               a. Connect the PE cable to the PE terminal/Connect the EGC cable to the
                                  grounding terminal.
                               b. For installations with two hole cable lugs only, temporarily remove the
                                  protection cover.
                                       NOTE: The protection cover must be reinstalled when the DC- cable
                                       has been connected.
                               c. Connect the DC+ and DC- cables to the DC+ and DC- terminals.
                         DC-
                                   b
Top View
Front View
                                                                                              b a
                                                                 DC+                    DC-
         c
                                        c           a
                                                                        c           c
       DC+
                                         DC-
990-91430D-001                                                                                              27
With 10, 13, 16, or 17 Battery Modules                                                                 Installation Procedure
                                     5. Connect the power cables in the UPS. If more battery cabinets are part of the
                                        solution, connect all battery cabinets to the UPS according to the diagram
                                        below.
                                               NOTE: If the combined short circuit current of the battery cabinets
                                               exceeds the short circuit rating of the UPS, a pull box with fuses or an
                                               external box with a battery breaker must be installed. Please contact
                                               Schneider Electric for more information and refer to the submittal
                                               drawings for your specific UPS.
                                               NOTE: Follow the correct wiring diagram based on your system.
2-Wire Connection
DC+ DC- DC+ DC- DC+ DC- DC+ DC- DC+ DC-
3-Wire Connection
                        String 2                                      String 1
DC+ DC- DC+ DC- DC+ DC- DC+ DC- DC+ N DC-
DC +
DC -
DC N
 PE
28                                                                                                         990-91430D-001
Installation Procedure                                              With 10, 13, 16, or 17 Battery Modules
990-91430D-001                                                                                         29
With 10, 13, 16, or 17 Battery Modules                                     Installation Procedure
J K L M N O
C System BMS
     A       B     D E       F        G                H       I
 A. TCP/IP
 B. DRY CONTACT ports
 C. SMPS I/O
 D. CAN I/O
 E. RS485
 F. System BMS CAN I/O
G. DC OUT 1 and DC OUT 2
 H. Reset switch
  I. Start-up button
 J. DC IN 1 and DC IN 2
 K. Status LEDs
 L. CAN bus loop termination resistor switch
M. CAN 1 port, CAN 2 port
 N. Module
O. EPO
 P. PSU 1 LED
Q. PSU 2 LED
 R. SG IO 1
 S. SG IO 2
 T. MCCB AUX 1
 U. MCCB AUX 2
30                                                                             990-91430D-001
Installation Procedure                                                    With 10, 13, 16, or 17 Battery Modules
                                                              DANGER
                         HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                         Do not drill or punch holes with the gland plates installed and do not drill or
                         punch holes in close proximity to the battery cabinet.
                         Failure to follow these instructions will result in death or serious injury.
                           NOTE: Please refer to the UPS submittal drawings to get a complete overview
                           of the connections before preparing for and routing the signal cables.
                         1. Remove the gland plates for signal cables.
2. Drill or punch holes for cables/conduits and install conduits (if applicable).
                                                                DANGER
                             HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                             Ensure that there are no sharp edges that can damage the cables.
                             Failure to follow these instructions will result in death or serious
                             injury.
990-91430D-001                                                                                               31
With 10, 13, 16, or 17 Battery Modules                                                                           Installation Procedure
                                        3. The provided SELV signal cable 0W13444 and the ELV signal cables
                                           0W76929 and 0W13442 are 5 m (16.4 ft) long. You can extend the length of
                                           the three signal cables if the distance to the UPS is more than the expected 5
                                           m (16.4 ft). Follow one of the instructions below:
0W13442 2 conductors, 22 AWG, 600 V ETFE UL10086, double insulation, strand, 90°C
5 m (16.4 ft)
                                            – The provided signal cable is NOT long enough to reach between the
                                              battery cabinet and the UPS: Remove the female connector and the
                                              male adapter connector from the end of the signal cable, shorten the
                                              signal cable to 120 mm (4.7 in) length, and reattach the labels and the
                                              female connector and male adapter connector to the signal cable. Attach a
                                              signal cable2 (not provided) to the male adapter connector in the correct
                                              length to reach from the battery cabinet to the UPS. As an alternative, you
                                              can also crimp the signal cable extensions. Ensure that the crimp point is
                                              inside the battery cabinet, not in conduits or cable trays outside the battery
                                              cabinet.
                                     5 m (16.4 ft)
2. Select the extension signal cables according to the Signal cable specifications.
32                                                                                                                    990-91430D-001
Installation Procedure                                                        With 10, 13, 16, or 17 Battery Modules
                               4. Route the SELV signal cable 0W13444 and the ELV signal cables 0W76929
                                  and 0W13442 into the battery cabinet and to the switchgear ports. Do not
                                  connect the signal cables, Schneider Electric service will complete the
                                  connections during start-up.
                               5. Route the signal cable 0W76928, 0W76934, and 0W76972 through the
                                  openings in the sides of the battery cabinets and to the ports in the rack BMS
                                  and the switchgear ports. Do not connect the signal cables, Schneider
                                  Electric service will complete the connections during start-up.
                                      NOTE: All cables between rack BMS and rack BMS as well as between
                                      system BMS and rack BMS are considered Class 2/SELV.
0W76934
0W76934
                           0W76928
        0W76972
                                                            0W76928
                                                       0W76972
990-91430D-001                                                                                                   33
With 10, 13, 16, or 17 Battery Modules                                                           Installation Procedure
34                                                                                                   990-91430D-001
Installation Procedure                                                    With 10, 13, 16, or 17 Battery Modules
990-91430D-001                                                                                               35
With 10, 13, 16, or 17 Battery Modules                                                              Installation Procedure
System with One Battery Cabinet System with Two Battery Cabinets
                      1                                               Battery cabinet 1
  Battery
          Common 2                                           Battery            1
  breaker
  AUX 1          3               0W76929    To UPS           breaker    Common 2
               UPS IO 4                     AUX contact 1    AUX 1              3           0W76929     To UPS
                                                                         UPS IO 4                       AUX contact 1
  Battery     NO 1
                                  0W76930                    Battery
  breaker Common 2                                                          NO 1
  AUX 2          3                                           breaker                         0W76930
                                                                        Common 2
                                                             AUX 2
                                                                               3
Battery cabinet 2
                                                             Battery            1
                                                             breaker    Common 2
                                                             AUX 1              3           0W76929     To UPS
                                                                         UPS IO 4                       AUX contact 2
                                                             Battery        NO 1
                                                             breaker    Common 2
                                                                                             0W76930
                                                             AUX 2             3
     Battery           1                                    Battery            1
     breaker   Common 2                                     breaker    Common 2
     AUX 1             3         0W76929    To UPS          AUX 1              3          0W76929      To UPS
                UPS IO 4                    AUX contact 2               UPS IO 4                       AUX contact 1
     Battery       NO 1                                     Battery        NO 1
     breaker   Common 2                                     breaker    Common 2
     AUX 2            3                                     AUX 2             3
                       1                                                       1
     Battery                                                Battery
     breaker   Common 2                                     breaker    Common 2
     AUX 1             3                                    AUX 1              3
                UPS IO 4                                                UPS IO 4
     Battery       NO 1                                     Battery        NO 1
     breaker                      0W76930                   breaker                        0W76930
               Common 2                                                Common 2
     AUX 2            3                                     AUX 2             3
36                                                                                                      990-91430D-001
Installation Procedure                                                            With 10, 13, 16, or 17 Battery Modules
              MA+    1
              MA-    2
  SG IO 1     MI+    3                     To UPS
                              0W13444      input contacts
              MI-    4
            BB Trip 1
                                           To BB trip
                    2         0W13442
  SG IO 2                                  in UPS
              GND 3
0W76972 0W76972
990-91430D-001                                                                                                         37
With 10, 13, 16, or 17 Battery Modules                                                                Installation Procedure
38                                                                                                        990-91430D-001
Operation Procedures                                                    With 10, 13, 16, or 17 Battery Modules
Operation Procedures
Shut Down the Battery Solution
                         NOTE: This procedure is only for a short temporary shutdown of the battery
                         solution. If the battery solution should remain shut down for a longer period,
                         please contact Schneider Electric.
                                                           DANGER
                       HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
                       The battery cabinet contains an internal energy source. Hazardous voltage is
                       still present after the battery breaker has been opened.
                       Failure to follow these instructions will result in death or serious injury.
                       1. Manually set the battery breaker of each individual battery cabinet to the OFF
                          (open) position to disconnect the battery power from the UPS.
                              NOTE: The system BMS and rack BMS will still be operating.
                                •   The PSU2 LED and the POWER LED will turn on.
                                •   The ABNORMAL and ALARM LEDs should remain off.
                                        ABNORMAL              CURRENT
POWER ALARM
990-91430D-001                                                                                             39
With 10, 13, 16, or 17 Battery Modules                                                            Operation Procedures
40                                                                                                    990-91430D-001
Troubleshooting                                           With 10, 13, 16, or 17 Battery Modules
Troubleshooting
Status LEDs
 LED                                   Battery Status   Description
                                       Normal           The battery breaker is in the OFF
          ABNORMAL           CURRENT
                                                        (open) position.
POWER ALARM
POWER ALARM
POWER ALARM
POWER ALARM
POWER ALARM
POWER ALARM
990-91430D-001                                                                               41
With 10, 13, 16, or 17 Battery Modules                                                                Troubleshooting
PSU LEDs
PSU 1
PSU 2
42                                                                                                990-91430D-001
Troubleshooting                                                                                     With 10, 13, 16, or 17 Battery Modules
Alarm List
Protection Protocols
Protection Protocol for Battery Cabinet with 17 Battery Modules
 No     Item                 Lev-     Set condition               Software      Battery      Release condition           Time    Battery
                             el                                   set time      breaker                                  (sec)   breaker
                                                                  (sec)         status3                                          status
 1      Over voltage         Major    Max cell ≥ 4.28 V           5             OFF          Max cell <4.25 V and        5       ON
        protection - cell                                                                    press the reset switch
 2      Under voltage        Major    Min cell ≤ 2.5 V            3             OFF          Min cell > 2.70 V and       3       ON
        protection - cell                                                                    press the reset switch
 3      Over voltage         Major    Cabinet voltage ≥ 582.08    5             OFF          Cabinet voltage < 578 V     5       ON
        protection -                  V                                                      and press the reset
        cabinet                                                                              switch
 4      Under voltage        Major    Cabinet voltage ≤ 340 V     3             OFF          Cabinet voltage > 367.2     3       ON
        protection -                                                                         V and press the reset
        cabinet                                                                              switch
 5      Voltage              Major    Max cell ≥ 3.80 V and       5             OFF          △Vcell 30 mV and press      5       ON
        imbalance                     △Vcell ≥ 100 mV                                        the reset switch
 6      Voltage sensing      Minor    │Cabinet V - cell sum V│    10            ON           │Cabinet V - cell sum V│    3       ON
        error (cabinet)               ≥ 40.8 V                                               < 20.4 V and press the
                                                                                             reset switch
 7      Voltage sensing      Minor    │Module V - cell sum V│     5             ON           │Module V - cell sum V│     3       ON
        error (module)                ≥ 190 mV                                               < 190 mV and press the
                                                                                             reset switch
 8      Over temperature     Major    Max temp ≥ 75 °C (167 °     3             OFF          Max temp < 65 °C (149 °     3       ON
        protection                    F)                                                     F) and press the reset
                                                                                             switch
 9      Under                Minor    Min temp ≤ 0 °C (32 °F)     3             ON           Min temp > 5 °C (41 °F)     3       ON
        temperature                                                                          and press the reset
        protection                                                                           switch
 10     Temperature          Major    Max cell T - min cell T ≥   30            OFF          Max cell T - min cell T <   3       ON
        imbalance                     40 ℃ (104 °F)                                          20 °C (68 °F) and press
                                                                                             the reset switch
 11     Over current         Major    Level2 current ≥ 250 A      2             OFF          |Current| < 10 A and        3       ON
        protection                                                                           press the reset switch
        (charge)
                             Major    Level1 current ≥ 200 A      60            OFF          |Current| < 10 A and        3       ON
                                                                                             press the reset switch
 12     Over current         Major    Level4 |current| ≥ 600 A    1             OFF          |Current| < 10 A and        3       ON
        protection                                                                           press the reset switch
        (discharge)
                             Major    Level3 |current| ≥ 540 A    10            OFF          |Current| < 10 A and        3       ON
                                                                                             press the reset switch
3. The battery breaker status will switch from ON to OFF within three seconds after the software set time.
990-91430D-001                                                                                                                             43
With 10, 13, 16, or 17 Battery Modules                                                                                      Troubleshooting
 No     Item                 Lev-     Set condition               Software      Battery      Release condition          Time     Battery
                             el                                   set time      breaker                                 (sec)    breaker
                                                                  (sec)         status4                                          status
4. The battery breaker status will switch from ON to OFF within three seconds after the software set time.
44                                                                                                                          990-91430D-001
Troubleshooting                                                                                     With 10, 13, 16, or 17 Battery Modules
 No     Item                 Level    Set condition                Software     Battery       Release condition           Time    Battery
                                                                   set time     breaker                                   (sec)   breaker
                                                                   (sec)        status5                                           status
 1      Over voltage         Major    Max cell ≥ 4.28 V            5            OFF           Max cell < 4.25 V and       5       ON
        protection - cell                                                                     press the reset switch
 2      Under voltage        Major    Min cell ≤ 2.5 V             3            OFF           Min cell > 2.70 V and       3       ON
        protection - cell                                                                     press the reset switch
 3      Over voltage         Major    Cabinet voltage ≥ 547.84     5            OFF           Cabinet voltage < 544 V     5       ON
        protection -                  V                                                       and press the reset
        cabinet                                                                               switch
 4      Under voltage        Major    Cabinet voltage ≤ 320 V      3            OFF           Cabinet voltage > 345.6     3       ON
        protection -                                                                          V and press the reset
        cabinet                                                                               switch
 5      Voltage              Major    Max cell ≥ 3.80 V and        5            OFF           △Vcell < 30 mV and          5       ON
        imbalance                     △Vcell ≥ 100 mV                                         press the reset switch
 9      Under                Minor    Min temp ≤ 0 ℃ (32 °F)       3            ON            Min temp > 5 °C (41 °F)     3       ON
        temperature                                                                           and press the reset
        protection                                                                            switch
 10     Temperature          Major    Max cell T - min cell T ≥    30           OFF           Max cell T - min cell T <   3       ON
        imbalance                     40 ℃ (104 °F)                                           20 °C (68 °F) and press
                                                                                              the reset switch
 11     Over current         Major    Level2 current ≥ 250 A       2            OFF           |Current| < 10 A and        3       ON
        protection                                                                            press the reset switch
        (charge)
                             Major    Level1 current ≥ 200 A       60           OFF           |Current| < 10 A and        3       ON
                                                                                              press the reset switch
 12     Over current         Major    Level4 |current| ≥ 600 A     1            OFF           |Current| < 10 A and        3       ON
        protection                                                                            press the reset switch
        (discharge)
                             Major    Level3 |current| ≥ 540 A     10           OFF           |Current| < 10 A and        3       ON
                                                                                              press the reset switch
5. The battery breaker status will switch from ON to OFF within three seconds after the software set time.
990-91430D-001                                                                                                                              45
With 10, 13, 16, or 17 Battery Modules                                                                                    Troubleshooting
 No     Item                 Level    Set condition                Software     Battery       Release condition       Time     Battery
                                                                   set time     breaker                               (sec)    breaker
                                                                   (sec)        status6                                        status
6. The battery breaker status will switch from ON to OFF within three seconds after the software set time.
46                                                                                                                        990-91430D-001
Troubleshooting                                                                                     With 10, 13, 16, or 17 Battery Modules
 No     Item                 Level    Set condition               Software     Battery       Release condition           Time    Battery
                                                                  set time     breaker                                   (sec)   breaker
                                                                  (sec)        status7                                           status
 1      Over voltage         Major    Max cell ≥ 4.28 V           5            OFF           Max cell <4.25 V and        5       ON
        protection - cell                                                                    press the reset switch
 2      Under voltage        Major    Min cell ≤ 2.5 V            3            OFF           Min cell > 2.70 V and       3       ON
        protection - cell                                                                    press the reset switch
 3      Over voltage         Major    Cabinet voltage ≥           5            OFF           Cabinet voltage < 442 V     5       ON
        protection -                  445.12 V                                               and press the reset
        cabinet                                                                              switch
 4      Under voltage        Major    Cabinet voltage ≤ 260 V     3            OFF           Cabinet voltage > 280.8     3       ON
        protection -                                                                         V and press the reset
        cabinet                                                                              switch
 5      Voltage              Major    Max cell ≥ 3.80 V and       5            OFF           △Vcell < 30 mV and          5       ON
        imbalance                     △Vcell ≥ 100 mV                                        press the reset switch
 9      Under                Minor    Min temp ≤ 0 ℃ (32 °F)      3            ON            Min temp > 5 °C (41 °F)     3       ON
        temperature                                                                          and press the reset
        protection                                                                           switch
 10     Temperature          Major    Max cell T - min cell T ≥   30           OFF           Max cell T - min cell T <   3       ON
        imbalance                     40 ℃ (104 °F)                                          20 °C (68 °F) and press
                                                                                             the reset switch
 11     Over current         Major    Level2 current ≥ 250 A      2            OFF           |Current| < 10 A and        3       ON
        protection                                                                           press the reset switch
        (charge)
                             Major    Level1 current ≥ 200 A      60           OFF           |Current| < 10 A and        3       ON
                                                                                             press the reset switch
 12     Over current         Major    Level4 |current| ≥ 600 A    1            OFF           |Current| < 10 A and        3       ON
        protection                                                                           press the reset switch
        (discharge)
                             Major    Level3 |current| ≥ 540 A    10           OFF           |Current| < 10 A and        3       ON
                                                                                             press the reset switch
7. The battery breaker status will switch from ON to OFF within three seconds after the software set time.
990-91430D-001                                                                                                                             47
With 10, 13, 16, or 17 Battery Modules                                                                                   Troubleshooting
 No     Item                 Level    Set condition               Software     Battery       Release condition       Time     Battery
                                                                  set time     breaker                               (sec)    breaker
                                                                  (sec)        status8                                        status
8. The battery breaker status will switch from ON to OFF within three seconds after the software set time.
48                                                                                                                       990-91430D-001
Troubleshooting                                                                                     With 10, 13, 16, or 17 Battery Modules
 No     Item                 Level    Set condition               Software     Battery        Release condition           Time    Battery
                                                                  set time     breaker                                    (sec)   breaker
                                                                  (sec)        status9                                            status
 1      Over voltage         Major    Max cell ≥ 4.28 V           5            OFF            Max cell <4.25 V and        5       ON
        protection - cell                                                                     press the reset switch
 2      Under voltage        Major    Min cell ≤ 2.5 V            3            OFF            Min cell > 2.70 V and       3       ON
        protection - cell                                                                     press the reset switch
 3      Over voltage         Major    Cabinet voltage ≥ 342.4     5            OFF            Cabinet voltage < 340 V     5       ON
        protection -                  V                                                       and press the reset
        cabinet                                                                               switch
 4      Under voltage        Major    Cabinet voltage ≤ 200 V     3            OFF            Cabinet voltage > 216 V     3       ON
        protection -                                                                          and press the reset
        cabinet                                                                               switch
 5      Voltage              Major    Max cell ≥ 3.80 V and       5            OFF            △Vcell 30 mV and press      5       ON
        imbalance                     △Vcell ≥ 100 mV                                         the reset switch
 6      Voltage sensing      Minor    │Cabinet V - cell sum V│    10           ON             │Cabinet V - cell sum       3       ON
        error (cabinet)               ≥ 24 V                                                  V│ < 12 V and press the
                                                                                              reset switch
 7      Voltage sensing      Minor    │Module V - cell sum V│     5            ON             │Module V - cell sum V│     3       ON
        error (module)                ≥ 190 mV                                                < 190 mV and press the
                                                                                              reset switch
 8      Over temperature     Major    Max temp ≥ 75 °C (167 °     3            OFF            Max temp < 65 °C (149 °     3       ON
        protection                    F)                                                      F) and press the reset
                                                                                              switch
 9      Under                Minor    Min temp ≤ 0 °C (32 °F)     3            ON             Min temp > 5 °C (41 °F)     3       ON
        temperature                                                                           and press the reset
        protection                                                                            switch
 10     Temperature          Major    Max cell T - min cell T ≥   30           OFF            Max cell T - min cell T <   3       ON
        imbalance                     40 ℃ (104 °F)                                           20 °C (68 °F) and press
                                                                                              the reset switch
 11     Over current         Major    Level2 current ≥ 250 A      2            OFF            |Current| < 10 A and        3       ON
        protection                                                                            press the reset switch
        (charge)
                             Major    Level1 current ≥ 200 A      60           OFF            |Current| < 10 A and        3       ON
                                                                                              press the reset switch
 12     Over current         Major    Level4 |current| ≥ 600 A    1            OFF            |Current| < 10 A and        3       ON
        protection                                                                            press the reset switch
        (discharge)
                             Major    Level3 |current| ≥ 540 A    10           OFF            |Current| < 10 A and        3       ON
                                                                                              press the reset switch
9. The battery breaker status will switch from ON to OFF within three seconds after the software set time.
990-91430D-001                                                                                                                              49
With 10, 13, 16, or 17 Battery Modules                                                                                  Troubleshooting
 No    Item                 Level    Set condition               Software     Battery       Release condition       Time     Battery
                                                                 set time     breaker                               (sec)    breaker
                                                                 (sec)        status10                                       status
10. The battery breaker status will switch from ON to OFF within three seconds after the software set time.
50                                                                                                                      990-91430D-001
Decommission or Move the Battery Cabinet to a New Location                     With 10, 13, 16, or 17 Battery Modules
                                 4. Disconnect and remove all signal cables from the battery cabinet. See Route
                                    the Signal Cables to the Switchgear, Rack BMS, and System BMS Ports,
                                    page 31 for details.
                                 5. Disconnect and remove power cables to the SMPS AC/DC converter (if
                                    applicable). Refer to the SMPS AC/DC converter installation manual for
                                    details.
                                 6. Contact Schneider Electric for removal of the battery busbars and fuse kits.
                                    The battery busbars and fuse kits must only be removed by a Schneider
                                    Electric-certified field service representative or service partner.
990-91430D-001                                                                                                     51
                                                                       Decommission or Move the Battery Cabinet to a New
With 10, 13, 16, or 17 Battery Modules                                                                          Location
                                   7. Remove the batteries from the shelves. Recycle or reuse the batteries as
                                      appropriate.
                                                                           DANGER
                                         HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                         Servicing of batteries must only be performed or supervised by qualified
                                         personnel knowledgeable of batteries and the required precautions. Keep
                                         unqualified personnel away from batteries.
                                         •   Recycle lead-acid batteries correctly. Batteries contain lead and dilute
                                             sulfuric acid.
                                         •   Dispose of the batteries in accordance with country and local
                                             regulations.
                                         Failure to follow these instructions will result in death or serious
                                         injury.
                                                                        WARNING
                                         TIPPING HAZARD
                                         •   The casters of the cabinet are exclusively for transport on flat, even,
                                             hard, and horizontal surfaces.
                                         •   The casters of the cabinet are intended for transport over short
                                             distances (i.e. inside the same building).
                                         •   Move at a slow pace and pay close attention on the floor conditions and
                                             the balance of the cabinet.
                                         Failure to follow these instructions can result in death, serious injury,
                                         or equipment damage.
52                                                                                                       990-91430D-001
Decommission or Move the Battery Cabinet to a New Location                           With 10, 13, 16, or 17 Battery Modules
                                13. For transport over longer distances or in conditions that are not
                                    suitable for the casters of the cabinet:
                                                                       WARNING
                                      TIPPING HAZARD
                                      For transport over longer distances or in conditions that are not suitable for
                                      the casters of the UPS, ensure:
                                      •   that personnel performing the transport have necessary skills and have
                                          received adequate training;
                                      •   to use appropriate tools to safely lift and transport the cabinet;
                                      •   to protect the product against damage by using appropriate protection
                                          (like wrapping or packaging).
                                      Failure to follow these instructions can result in death, serious injury,
                                      or equipment damage.
                                                                       WARNING
                                      TOP-HEAVY CABINET
                                      The battery cabinet is top-heavy. Take appropriate precautions during
                                      handling and preparation for transport/shipment.
                                      Failure to follow these instructions can result in death, serious injury,
                                      or equipment damage.
                                    Transportation requirements:
                                      •   Mount the cabinet in a vertical position in the center of a suitable pallet.
                                          The pallet must be suitable for the weight of the cabinet.
                                      •   Use appropriate means of fixation to mount the cabinet to the pallet.
                                                                        DANGER
                                      TIPPING HAZARD
                                      •   The cabinet must be appropriately fixed to the pallet immediately after
                                          being placed on the pallet.
                                      •   The fixation hardware must be strong enough to withstand vibrations
                                          and shocks during loading, transport, and unloading.
                                      Failure to follow these instructions will result in death or serious
                                      injury.
                                                                       WARNING
                                      UNEXPECTED EQUIPMENT BEHAVIOR
                                      Do not lift the cabinet with a forklift/pallet truck directly on the frame as it
                                      may bend or damage the frame.
                                      Failure to follow these instructions can result in death, serious injury,
                                      or equipment damage.
990-91430D-001                                                                                                           53
                                                                     Decommission or Move the Battery Cabinet to a New
With 10, 13, 16, or 17 Battery Modules                                                                        Location
                                  15. Only for installing the UPS in new a location: Follow the installation
                                      manual to install the battery cabinet in the new location. See Installation
                                      Procedure, page 16 for installation overview. Startup must only be performed
                                      by Schneider Electric.
                                                                         DANGER
                                         HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
                                         Startup must only be performed by Schneider Electric.
                                         Failure to follow these instructions will result in death or serious
                                         injury.
54                                                                                                    990-91430D-001
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
*990-91430d-001*