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BQT7945201-00 en Do180

The PowerLogic DO180 User Manual provides comprehensive instructions for the assembly, wiring, configuration, and maintenance of the DO180 module within the PowerLogic T500 substation controller. It includes critical safety information, technical specifications, and operational guidelines, emphasizing the need for qualified personnel to handle electrical equipment. The document also outlines the module's functionalities, including digital outputs, LED indicators, and software processing capabilities.

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José Junior
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© © All Rights Reserved
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0% found this document useful (0 votes)
24 views44 pages

BQT7945201-00 en Do180

The PowerLogic DO180 User Manual provides comprehensive instructions for the assembly, wiring, configuration, and maintenance of the DO180 module within the PowerLogic T500 substation controller. It includes critical safety information, technical specifications, and operational guidelines, emphasizing the need for qualified personnel to handle electrical equipment. The document also outlines the module's functionalities, including digital outputs, LED indicators, and software processing capabilities.

Uploaded by

José Junior
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PowerLogic T500 Substation Controller

PowerLogic DO180
User Manual

BQT7945201-00
06/2024

www.se.com
Legal Information
The information provided in this document contains general descriptions, technical
characteristics and/or recommendations related to products/solutions.
This document is not intended as a substitute for a detailed study or operational and
site-specific development or schematic plan. It is not to be used for determining
suitability or reliability of the products/solutions for specific user applications. It is the
duty of any such user to perform or have any professional expert of its choice
(integrator, specifier or the like) perform the appropriate and comprehensive risk
analysis, evaluation and testing of the products/solutions with respect to the relevant
specific application or use thereof.
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this document are the property of Schneider Electric SE or
its subsidiaries. All other brands may be trademarks of their respective owner.
This document and its content are protected under applicable copyright laws and
provided for informative use only. No part of this document may be reproduced or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), for any purpose, without the prior written permission of
Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the
document or its content, except for a non-exclusive and personal license to consult it
on an "as is" basis.
Schneider Electric reserves the right to make changes or updates with respect to or in
the content of this document or the format thereof, at any time without notice.
To the extent permitted by applicable law, no responsibility or liability is
assumed by Schneider Electric and its subsidiaries for any errors or omissions
in the informational content of this document, as well as any non-intended use
or misuse of the content thereof.
PowerLogic DO180

Table of Contents
Foreword ......................................................................................................5
Safety Information ......................................................................................5
EU Directives .............................................................................................6
Safety Instructions ......................................................................................6
About the book ...........................................................................................6
General Description of DO180 ..................................................................8
PowerLogic T500 Platform ..........................................................................8
DO180 Module ...........................................................................................9
Software Processing................................................................................. 11
LED Indicators.......................................................................................... 11
Physical Mounting and Installation .........................................................14
Installation ...............................................................................................14
Limits .................................................................................................14
Handling Modules ...............................................................................14
Module Location within the Chassis or Backplane..................................14
Power Supply Requirements................................................................15
Configuration Switches........................................................................15
Mounting Procedure............................................................................16
Wiring Recommendations for PowerLogic T500..........................................17
Wiring DO180 ..........................................................................................17
Terminal Connection (option C1) ..........................................................18
Flat Ribbon Connection (option C2)......................................................21
Configuration and Maintenance..............................................................24
Configuration of the Backplane ..................................................................24
DO180 Configuration ................................................................................27
Local Acquisition Information ...............................................................28
DO180 Signals ...................................................................................28
Local Acquisition Coordinates ..............................................................29
coreDb Information for a DO180 Module...............................................30
Maintenance of Module.............................................................................32
webApp..............................................................................................32
Using webApp ....................................................................................32
Appendix ....................................................................................................37
Technical Specifications ............................................................................37
Glossary .....................................................................................................41

BQT7945201-00 3
Foreword PowerLogic DO180

Foreword
Safety Information
Important Information
Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, service, or maintain it. The
following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.

The addition of this symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.

! DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.

! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.

NOTICE
NOTICE is used to address practices not related to physical injury.

Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.

BQT7945201-00 5
PowerLogic DO180 Foreword

EU Directives
This equipment complies with the following Directives of the European Parliament
and of the Council:
• EMC Directive 2014/30/EU
• LVD Directive 2014/35/EU
• RoHS Directive 2015/863/EU

Safety Instructions

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Electrical equipment must be installed, operated, serviced and maintained
only by qualified personnel.
• All safety instructions in the Operation Manual must be read, understood and
strictly followed, and the technical characteristics of the device must be
checked before installing or working on this equipment.
• Do not work alone.
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E, NOM-029-STPS-2011, CSA Z462,
NFC 18–510 and UTE C18–510–1.
• Turn off all power supplying this unit before working on or inside the
equipment. Consider all sources of power, including the possibility of back
feeding.
• Before working on the equipment, check for hazardous voltage between all
terminals, including the protective earth ground. Always use a proper rated
voltage sensing device to confirm that the power is off.
• Start by connecting the device to the protective earth ground and to the
functional ground.
• To open a live current transformer secondary circuit, turn off the primary side
of the transformer and short-circuit the transformer secondary circuit.
• Screw tight all terminals, even those not in use.
• Set all devices, doors, and covers before turning on power to this unit.
Failure to follow these instructions will result in death or serious injury.

About the book


Document Scope
This manual provides information for the assembly, wiring, configuration and
maintenance of the PowerLogicTM DO180 module (part number EMS742x0).

Document Revision History


Document reference- Release date Modifications
revision
BQT7945201-00 06/2024 Creation

6 BQT7945201-00
Foreword PowerLogic DO180

Conformity
The PowerLogic T500 platform and all its components have been developed in
accordance with the requirements for a quality management system, complying
with the ISO 9001:2015 standard.

Related Documents
Product Title of Reference
documentation number
Easergy Builder User Manual SE-S856-MSS

PowerLogic HU280 User Manual BQT7944901

PowerLogic T500 Platform User Manual BQT7944801

webApp Maintenance and Monitoring Tool User Manual BQT7944802

Information on Non-Inclusive or Insensitive Terminology


As a responsible, inclusive company, Schneider Electric is constantly updating its
communications and products that contain non-inclusive or insensitive
terminology. However, despite these efforts, our content may still contain terms
that are deemed inappropriate by some customers.

BQT7945201-00 7
PowerLogic DO180 General Description of DO180

General Description of DO180


PowerLogic T500 Platform
The PowerLogic T500 substation controller range addresses applications in the
energy automation domain. It is a high-technology platform which provides a
solution to the business areas of Schneider Electric.
The following figures show a PowerLogic T500 in chassis (left) and in backplane
(right).

PowerLogic T500 in chassis and backplane

The PowerLogic T500 design has been optimized to meet the most demanding
requirements of multiple sectors:
• Cost-efficiency, minimum downtime, and compliance with electrical safety,
electromagnetic compatibility and environmental standards.
• Safety and reliability requirements for power, gas, water, residual water
supply, etc.
• Centralized monitoring and control of geographically-distributed systems
which support hierarchical data acquisition and redundant networks.
• Local monitoring and control with data sharing capabilities of plant-distributed
devices.
• Quick troubleshooting by means of programmable automation execution.
• Modular design: all I/O, power supply and communication modules have an
identical format.

8 BQT7945201-00
General Description of DO180 PowerLogic DO180

PowerLogic T500 architecture


PowerLogic T500
Configuration Tool
Communication Modules

XS280

Profibus-DP
SCADA Client HU280 HU280

I/O Modules
Control Modules DI180

(1 Gbps / 100 Mbps)


LAN Ethernet
DO280
Display
DO180

IED AI160
IED
AX160
IED
PowerLogic T500
WebApp Tool/ WebUI Tool
Monitorization and Diagnostic Tool

DO180 Module
Interfaces & Functions
Internally, all modules are electrically connected to the backplane using a 48-pin
connector on the rear side. In relation to the field connection (external devices),
two connectors are located on the front side.
According to the DO180 part number, the following ordering options are available
for field connection:
• Option C1: EMS74210: 24 Vdc relays with 3.81 mm terminal blocks.
• Option C2: EMS74220: 24 Vdc relays with flat ribbon.
The DO180 module includes the following:
• 16 independent free-contact digital outputs (DO) in two independent blocks.
Each DO can be configured as:
◦ Single: pulsed (fixed time) or preset (latched).
◦ Double: pulsed or preset.
• All DOs are SPST (Single Pole Single Throw) or NO (Normally open).
• External polarization of DO for each block. DO signals are polarized using
24 Vdc.
• Polarization level is monitored for each block.
• A "Select before operate" command management system is used to control
field operation.
• Autocheck of DOs every time when the polarization is reset.
• Commands are continuously supervised to prevent execution of outputs
when an abnormal functioning mode is detected.
• Address and communication rate in the bus are set using the microswitches
located on the rear side.
• 20 LED indicators provide information about the status of the module and
each DO.
• The software in the module can be upgraded remotely, from the CPU.
• Hot-swap functionality.

BQT7945201-00 9
PowerLogic DO180 General Description of DO180

The following figure shows the functional blocks integrated in the DO180 module:

Functional block diagram

LEDs

Synchronization

(Communications with the CPU)


I/O to the bus
Controller Block

Supervision Mechanism

Insulation Insulation

8 Digital Outputs 8 Digital Outputs

• I/O to the bus: Connection to the bus in the backplane to share information
with the CPU.
• LEDs: 36 LED indicators are available on the front side of the module which
provides information about the module and the output signals.
• Synchronization: The DO180 is synchronized by a message received from
the CPU that includes information about the time. The module is
synchronized with the synchronization source accuracy used for the CPU.
• Controller block: The controller block supports the following functions:
◦ Parameter settings and control of the digital output blocks
◦ Advanced digital outputs processing
◦ Updating the Indications block with the module status information
◦ Interface with the Profibus communication bus to connect with the CPU
• Digital outputs: The DO180 has two terminal connectors labeled as J1 and
J2 which allow the 16 digital outputs to be connected to the field devices.
Each block receives eight SPST signals with the following features:
◦ Permanent output verification and automatic polarization test
◦ Independent outputs
◦ External polarization 24 Vdc
◦ Maximum current per signal: 2 A, 30 Vdc (Ohmic load)
◦ Output type: Form A. Contact rating: 5 A max, 75 W (Resistive load,
220 V), 20 W (Inductive load, 220 V, R/L: 20 ms).
◦ Maximum simultaneous current per block 8 A (max. 4 latched outputs)
◦ Galvanic isolation through optocoupler in polarization blocks and between
outputs and power: 2.2 kVrms

10 BQT7945201-00
General Description of DO180 PowerLogic DO180

The following figure shows the breaking capacity of the relay depending on the
voltage level. This figure shows the information that is only applicable for direct
current and resistive load.

Max DC load breaking capacity

Software Processing
The DO180 manages standard digital signal controlled by a direct execution
command. They can operate as latched signals or pulsing variable pulse time.
These signals can be associated to simple or double points in coreDb.
The behavior of the system depends on the type of the signal. There are the
following types of signal:
• Simple digital output
• Double digital output

Simple Digital Outputs


A single output is used to execute the command:
• Running command → Activated output
• Completed command → Deactivated output

Double Digital Output


Two outputs are used to execute the command:
• Deactivation command → DO1 is ON and DO2 is OFF
• Activation command → DO1 is OFF and DO2 is ON
Two outputs cannot be activated simultaneously.

LED Indicators
The module integrates an auto check of the digital outputs that is performed when
powering the module or after a polarization interruption. This verification system
monitors polarization voltages, the general status of the module and
communication.
This information is shown through 20 LED indicators on the front of the module.

BQT7945201-00 11
PowerLogic DO180 General Description of DO180

LED indicators

Information given by the LED indicators:


• Acquisition and system status (Run and DIA)
• Polarization status (ST1 and ST2)
• Status for each digital output (DOx)

12 BQT7945201-00
General Description of DO180 PowerLogic DO180

/ : On : Off
/ : Blinking

LED indicators meaning

DIA RUN ST1 DOx Description Action

ST2
The module is in communication with the CPU. –
– – the configured address is incorrect.

The module is not powered, or incorrect address Check the power input to the backplane and
is configured. that the module is correctly inserted into the
backplane connector.
– – –
Check that the position of microswitches is
correct and the address is the same as the
one was assigned in the Easergy Builder tool.

DIA LED lights briefly during startup. If it remains Update the software and if the problem
– – – ON, this means an undesired event is detected remains, contact the support service.
in the firmware or during the startup process.

Incorrect configuration (invalid or incorrect Check address in microswitches and Easergy


address). The address is 0 or greater than 96, or Builder tool.
– – the type of module does not match with the
indicated module for this address in the Easergy
Builder tool.
The module is operative, without diagnostic and –
DOx is active.

The module is operative, with/without command Check the polarization input.


in progress and with missing polarization issue.

The module is not operative (incorrect address Check the polarization input.
or type) and with missing polarization issue.(*)
Check that the position of microswitches is
correct and the address is the same which
was assigned in the Easergy Builder tool.

The autocheck did not work for DOx. Check the connection to the DO.(*)
– –

(*) The verification test is done every time when the polarization is reset. If the problem is solved, the module returns to a normal state.
While the problem is present, command execution is blocked.

BQT7945201-00 13
PowerLogic DO180 Physical Mounting and Installation

Physical Mounting and Installation


Installation
Limits
The maximum number of I/O modules connected to a CPU is 96.

Handling Modules

NOTICE
HAZARD OF ELECTROSTATIC DISCHARGE
• Handle the module from the front side, as far as possible from the backplane
connectors.
• Do not touch the pins of the module connector.
• Keep the module in its antistatic bag or packaging box, when unused.
Failure to follow these instructions can result in equipment damage.

Module Location within the Chassis or Backplane

NOTICE
HAZARD OF INCORRECT EQUIPMENT OPERATION
• Do not place the CPU next to PS280 power supply module.
• Modules must be installed in vertical position.
Failure to follow these instructions can result in equipment damage.

Respect the following requirements to place the modules in the chassis or in the
backplane:
• When using the PS280 power supply module, place it in slot 1 (left-hand
side). In redundant-power supply configurations, use slots 1 and 2 for both
power supply modules.
Other modules can be located in any position (slot) within the chassis.
• Group the modules to minimize the adverse effects caused by noise and
heat.
• Place modules, and specifically CPU modules, as far as possible from the
modules which operate at alternating currents or high currents.
• If the system uses redundant CPUs, place both CPUs modules side by side in
the backplane.

14 BQT7945201-00
Physical Mounting and Installation PowerLogic DO180

Backplane positions

Power Supply Requirements

NOTICE
HAZARD OF INCORRECT WIRING OR SUPPLIED VOLTAGE
• Check that the voltage input for the backplane is 5.4 Vdc.
• Check that there is no reverse polarity.
Failure to follow these instructions can result in equipment damage.

The PS280 module supplies power to the modules connected to the backplane, as
required. When using auxiliary power supplies, you need to scale them depending
on the installed PowerLogic T500 modules.
The consumption of all modules is added plus a safety margin (between 20% and
50% of the full power). The power supply efficiency, typically, 70 - 90%, is also
considered to protect the chassis and power supply from overloading.
The maximum power requirement for each DO180 module is:
• Main power supply : Basic consumption (as indicated in the technical
specifications table at the end of the manual).
• Polarization supply: 16 x Maximum consumption per signal. Polarization
voltage and maximum current per signal are indicated in the technical
specifications table at the end of the manual.
NOTE: The data is available in the Technical Specification Table at the end of
this manual, page 37.

Configuration Switches
The module identification and Profibus communication speed can be set using the
microswitches on the module rear panel.

BQT7945201-00 15
PowerLogic DO180 Physical Mounting and Installation

Profibus microswitches for module configuration

4 Profibus address
5
6

8 Reserved
9
10 Profibus speed
11

12 Reserved

The module identification must be unique, selecting between 1 and 96 using


microswitches 1 to 7. The addresses 0 and from 97 to 127 are reserved and are
not assigned. In the case that they are assigned, messages are generated when
the system boots.
The address definition is as follows:
P1*20 + P2*21 + P3*22 + P4*23 + P5*24 + P6*25 + P7*26
Assuming Px is the value assigned to the position of microswitch x (0 is OFF and 1
is ON), for example, if switches 2, 4 and 5 are in the ON position, the Profibus
address of the module is 26.
The Profibus communication speed must be the same for all PowerLogic T500
modules. It is determined by the speed of the primary device, configured in the
Easergy Builder configuration tool.
The speed is set using microswitches 9, 10 and 11 as shown in the following table:

Position 11 Position 10 Position 9 Profibus Rate


OFF OFF OFF 19.2 kbaud
OFF OFF ON 93.75 kbaud
OFF ON OFF 187.5 kbaud
OFF ON ON 500 kbaud
ON OFF OFF 1.5 Mbaud
ON OFF ON Not available
ON ON OFF Not available
ON ON ON Not available

NOTE: For optimal system performance, set the Profibus rate to 1.5 Mbaud.
NOTE: Microswitches 8 and 12 are reserved and must be set to OFF.

Mounting Procedure
PowerLogic T500 modules can be installed in a 19-inch chassis (BP270) or a
backplane (BP260).
The BP260 can detect an incorrect installation of the modules. However, some
configurations can work correctly even though the modules are not mounted
correctly. This situation creates a mechanical instability and might cause serious
problems.

16 BQT7945201-00
Physical Mounting and Installation PowerLogic DO180

NOTICE
HAZARD OF INCORRECT MOUNTING OF MODULES
Ensure that configurations are working correctly and modules are mounted
correctly.
Failure to follow these instructions can result in equipment damage.

The following figure shows two modules inserted on the backplane. One of the
modules is incorrectly inserted but this does not prevent its functioning.

PowerLogic T500 module incorrectly inserted on the left (shown with the red
ellipsis) and module correctly inserted on the right

To mount the module in the chassis or backplane, follow the instructions below:
1. Switch off the power supply.
2. Mount the module at the desired position, and if you are using a backplane,
verify that the rear rails are properly mounted using the pre-drilled holes on
the backplane.
3. Firmly press the module to ensure that the connector fits in to the backplane
connector properly. Check the module is correctly mounted onto the
backplane base.
4. Fix the module using the screw located at the top.
5. Insert the terminal (mounting option C1) or flat ribbon connectors (mounting
option C2).

Wiring Recommendations for PowerLogic T500


To help avoid EMC disturbances, refer to the PowerLogic T500 Platform user
manual.

Wiring DO180
A module can be easily replaced by disconnecting the two field-connectors and
removing the module from its slot.
This section provides information about signals field connection, polarization and
commons.

BQT7945201-00 17
PowerLogic DO180 Physical Mounting and Installation

Terminal Connection (option C1)


The DO180 uses Eurostyle™ 20-way and 3.81 mm connectors, as shown in the
following figure:

The recommended torque is 0.5 Nm.


The following figure shows the pin allocation, where the connector J1 is located at
the top, behind the front window, and the connector J2 is located at the bottom,
behind the front window.

Terminal connection (option C1)

Where:
• DO xx: Digital Output xx
• NC: No connected
• Mi: Command i
• +V1 and +V2: Terminal for polarization positive
• -V1 and -V2: Terminal for polarization negative
All digital outputs in this module are SPST or NO contact.

SPST contact

18 BQT7945201-00
Physical Mounting and Installation PowerLogic DO180

Field connection schematics

DO 01

DO 01

DO 08

DO 08

+V1

-V1

- +
External
polarization

Follow the instructions below before wiring this module:


• Type of cable: Low voltage computer 20 x 0.14” (Brand: EMELEC).

Recommended cable for field connection

• To make the connection, strip between 8 and 10 cm off the cable end, and
protect it with an insulating material as shown in the following figure:

Cable prepared for field connection

• The shield at the end of each individual cable is removed for a distance of 0.5
cm, which is the part of copper to introduce in the terminal.

BQT7945201-00 19
PowerLogic DO180 Physical Mounting and Installation

Wiring a module with terminals

A empty space at the bottom allows the door to be closed.

Position of the cables when they are connected

Once the module is installed in the cabinet, to avoid jerking and the cable fall on
the terminal, due to their weight, join both cables with a plastic bracket. Then fix
them to the cabinet or the chassis.

Example of mounting cables onto the cabinet or chassis

Polarization
The digital outputs need a polarization voltage for operation.

20 BQT7945201-00
Physical Mounting and Installation PowerLogic DO180

The 16 outputs of the DO180 module are divided into two 8-input polarization
blocks. Each block can be polarized independently but both must have the same
value.
The polarization of V1 and V2 voltages is supplied externally from the module.
Even if two power supplies are available, use only one power supply by bridging
the terminals. The terminal +V1 in connector B1 must be interconnected with the
terminal +V2 in connector B2 and the terminal -V1 in B1 with the terminal -V2 in
B2.

Command Permission Outputs


The terminal 18 in connectors B1 and B2 of the DO180 module has two special
outputs labeled as M1 and M2 as shown in figure Terminal connection, page 18.
M1 is associated with the outputs 1 to 8 and M2 with the outputs 9 to 16. Internally,
these outputs are connected to the positive of each polarization voltage through
the contact of a command relay. These relays are activated automatically when
there is an active output.
The field receivers can be powered with polarization voltage (V1 and V2) through
the command outputs M1 and M2.

Flat Ribbon Connection (option C2)


This version of the product (flat ribbon connection) is only capable to drive digital
output circuits lower than 60 Vdc and connected to at least basic isolated circuits.
When the connection is established through terminal blocks, they can be simple
connecting interfaces made up by a flat ribbon and terminals. These spring-type
terminals with capacity for 2.5 mm2 gauge cables have a DIN 35 rail mounting
base. The flat ribbon cable has 20 ways, so two terminal blocks for each module
are required. The flat ribbon cables are designed to be installed inside the cabinet.
The following figure shows the pin allocation of the connectors for option C2.
The connector J1 is located at the top, behind the front window, and the connector
J2 is located at the bottom, behind the front window.

Flat ribbon pinout (option C2)

BQT7945201-00 21
PowerLogic DO180 Physical Mounting and Installation

The field connection must be done as follows:

Field connection schematics for option C2

Flat ribbon cable


J1

TB_DO16
DO01
1

DO08
16
+Vx
VP+ +Vx
-Vx
VP- -Vx

+ -
External Wiring to field
Polarization
Internal wiring

Terminal Block (option C2)


A terminal block is designed specifically to be used with the DO180/C2 module:
TB_DO16/N - Phöenix Contact - Normalized Terminal Block.
This terminal block facilitates the wiring, using wires with a bigger section for field
signals and using different terminals to the one included in option C1.
The terminal block is connected to the module using two 20-way flat-ribbon
cables. The module is polarized through the terminal block.

TB_DO16/N - TO180/P0 - Phöenix Contact - Normalized Terminal Block


TB_DO16/N - TO180/P0 Phöenix Contact Normalized terminal block

Commercial terminal block manufactured by Phoenix Contact that converts two


20-way flat tapes to terminal blocks. The type of connector used is screw fixing. It
has a sectionable terminal. It is fixed on a DIN rail
Technical Specifications of TB_DO16/N - TO180/P0 – Phöenix Contact

Specification Description

Manufacturer Phöenix Contact


Reference (code) E0625775
PowerLogic EMS78200

Assembly DIN rail

Rated voltage UN 60 Vrms/Vdc maximum

Maximum current capacity per branch 1A

Dimensions 65 x 45 x 194 mm

22 BQT7945201-00
Physical Mounting and Installation PowerLogic DO180

Technical Specifications of TB_DO16/N - TO180/P0 – Phöenix Contact


(Continued)

Specification Description

Field connectors Knife-disconnect terminals with fixing screws

Min/Max wire cross section (rigid) 0.2 / 4 mm2

Min/Max wire cross section (flexible) 0.2 / 2.5 mm2

Min/Max wire cross section AWG/kcmil 24 / 12


Module connector 2 x 20-way DIN 41651 connector

Electrical Diagram
TB_DO16/N - TO180/P0 – Electrical diagram – Phöenix Contact

BQT7945201-00 23
PowerLogic DO180 Configuration and Maintenance

Configuration and Maintenance


Configuration of the Backplane
NOTE: You should be familiar with the general use of Easergy Builder. For
more information about the tool, refer to the Easergy Builder manual.
An understanding of basic PowerLogic T500 concepts is required in order to
configure the acquisition:
• A backplane is a set of IO modules connected to a CPU and a power supply.
• Each IO module is allocated to a unique address in the backplane.
• The addressing procedure is carried out manually through the switches of
each module. In Easergy Builder tool, you need to match this address with
the one shown by the switches. For more information, refer to Configuration
Switches, page 15.

In the workspace of Easergy Builder, create a new RTU using or right-click in


an empty area of the RTU tree.

Create a new RTU

Click next to the graphic of the backplane to add, remove or change the IO
modules included on the default configuration.

Modify the IO modules

24 BQT7945201-00
Configuration and Maintenance PowerLogic DO180

From this screen, you can do the following action:

Configuring backplane

1. Using this window, add or remove a module in the backplane. Use to add
new modules and to remove a module.

Adding new IO modules

2. Change the address for each module displayed under its image using .
The address for each module must be the same that is indicated with its rear
switches.

Change address

BQT7945201-00 25
PowerLogic DO180 Configuration and Maintenance

3. Use to configure the time parameters of the polling and digital filtering.

Profibus configuration

4. To create a new configuration, use or select RTU in the tree and right-
click.

New configuration

If Create defined RTU acquisition points field is checked, all points of the
local acquisition of the acquisition blocks included in the default configuration
associated with the RTU are included in coreDb.
For example, if an HU280 is mounted in a backplane with an acquisition
module and Create defined RTU acquisition points is checked, the
following points are generated:
• Corresponding inputs, if available, in the Analog or Status table
• Corresponding outputs, if available, in the Commands table
• Supervision point for each block
At the end of the operation, the new configuration appears in the RTU tree.
Double-click it, so that the Easergy Builder tool goes into configuration mode.

PowerLogic T500 local acquisition

Within the configuration, double-click on the laq icon to change the address of
the modules.

26 BQT7945201-00
Configuration and Maintenance PowerLogic DO180

DO180 Configuration
The local acquisition device for PowerLogic T500 is named as laq and it is created
by default for each PowerLogic T500 configuration.
The first step to configure the acquisition is to ensure that the configured
backplane in the graphical interface is according to the system. Each module must
be addressed according the position of its microswitches. Refer Configuration
Switches, page 15.

Configuring local acquisition for PowerLogic T500

The laq device supports communication between inputs and the outputs managed
by the acquisition blocks and coreDb points. To configure the acquisition settings,
include all IO modules in the backplane.
NOTE: The graphical interface does not show if the modules are mounted in
one or multiple backplanes. Communication and power supplies modules are
not included in the graphical schematic.

BQT7945201-00 27
PowerLogic DO180 Configuration and Maintenance

Local Acquisition Information


The following figure shows the relationship between the field information received
by the DO180 module and the related points in coreDb:

Field signals and points in coreDb

Point Name Destination Device Destination Coodinate


D001_00000 laq 2001050000
D001_00001 laq 2001050001

D001_00014 laq 2001050014


D001_00015 laq 2001050015

coreDb

DO180
Module

Address: 1

Field
Digital Output Name Coordinate
D1 DO_SIM_1 2001050000
D2 DO_SIM_2 2001050001

D15 DO_SIM_15 2001050014


D16 DO_SIM_16 2001050015

In the example above, all signals are simple. If a signal is configured as double or
counter, its default name must be different.

DO180 Signals
The following figure shows the configuration panel when the backplane is
composed of a CPU HU280 and one DO180 module with address 6:

Output signals

Select the module on the screen. All digital outputs are displayed.

28 BQT7945201-00
Configuration and Maintenance PowerLogic DO180

The first field of each row specifies the description of the signal (DO_SIM_1 .. DO_
SIM_8). In coreDb, each signal is identified using its coordinate.
For each signal, the following parameters can be changed:
• Type of signal: there are two types of signals:
◦ Simple digital output (DO_SIM)
◦ Double digital output (DO_DOB)
• Latch: the possible values are Y or N.
◦ Y indicates that the signal is latched, that is, the associated command is
permanent over time.
◦ N indicates that the signal is temporary, that is, the command is retained
for the time indicated in ExeTim field.
• ExeTim: only available for signals that are not latched. Command timeout
(ms). After this time, the command is deactivated.
If any signal is set to a double digital signal, the next signal available is disabled
because a double signal takes two signals. The following figure shows the signal
DO_DOB_2 configured as double:

Configuring double output signal

Click Next button to display all the digital outputs of the module, that is, from 9 to
16.

Local Acquisition Coordinates


Each digital output is identified in coreDb by a name, stored in the Description
field. This name is only used for information purpose.
coreDb uses the coordinate of the signal to identify a field signal.

BQT7945201-00 29
PowerLogic DO180 Configuration and Maintenance

The following figure shows digital outputs of the DO180 module in the command
table:

Digital outputs for the DO180 module in the command table

The coordinate is a unique identifier of a signal within a device. For digital outputs,
the coordinate is indicated as destination, with the following syntax:
2 BBB CC DDDD
• 2: digit that specifies coordinate for all PowerLogic T500 local acquisition
signals. It is always 2.
• BBB: three digits to indicate the point address according to the
communication protocol. In the case of Profibus-DP, the address ranges from
000 to 125.
• CC: type of signal:
◦ 00: diagnostic signals of the acquisition modules
◦ 05: simple digital output (1 bit)
◦ 15: double digital output (2 bits)
• DDDD: incremented number of the signal within each type. It does not match
the physical position. The first signal of a type is 0000, the second is 0001
and so on.
For example, if a coreDb point has associated the signal 2003050002 as
destination, then it means that this point of coreDb executes a single command
(05) on signal (0002) of the module with address 003, according to Profibus-DP
(2) protocol.

coreDb Information for a DO180 Module


The following points are included in coreDb if the Create defined RTU
acquisition points option is selected when creating a configuration for the
selected RTU (refer to figure New Configuration, page 26):
• 16 points for information from field. A coreDb point is included in the
command table for each field signal. The default name is: D00x_00000 ...
D00x_00015, where 00x is the address of the module.

30 BQT7945201-00
Configuration and Maintenance PowerLogic DO180

• The following diagnostic points are created in the status table for each D00x
module:
◦ D00x_STS_COMM: associated coordinate 200x000000 (as source). The
value indicates with status of the module. Value 1 means that the CPU
cannot communicate with the D00x module.
◦ D00x_STS_DIAG: associated coordinate 200x000001 (as source). The
value indicates the diagnostics for the module. Value 1 means that the
module indicates a problem (diagnostic). Usually this status corresponds
to a missing polarization.
◦ D001_STS_FAILBUS1: associated coordinate 200x000003 (as source).
The value indicates if a communication interruption in bus 1 has been
detected. Value 1 indicates a communication interruption in Profibus 1.
◦ D001_STS_FAILBUS2: associated coordinate 200x000004 (as source).
The value indicates if a communication interruption in bus 2 has been
detected. Value 1 indicates a communication interruption in Profibus 2.
To include a point manually, create a new point, select laq as Source Device,
click the right-button on the Source Coordinates field and select Launch Point
wizard:

Open Launch Point Wizard

Launch Point Wizard

Select the module in which you need to create these points and then select the
point to be created from the Point needed area.
NOTE: The points that are not created are shown in the Point needed list.
You can include these points directly in coreDb.
For example, if a coreDb point has assigned the signal 2003000000 as source,
the value of this point indicates the communication status of the module 003
(address).
The value of the signal 2007000004 changes to 1 when the communication with
the module 007 is lost.
For additional information regarding coreDb and operation with signals, refer to
the Easergy Builder user manual.

BQT7945201-00 31
PowerLogic DO180 Configuration and Maintenance

Maintenance of Module
webApp
The webApp is a set of remote user interfaces for consulting, monitoring and
maintenance tasks. Once the username and password have been entered, you
can access the main window and, depending on the webtool, several sections are
available.
webApp is used with the HU280 module.
NOTE: webApp has been designed to work only with the cyber security brick.
This functionality is not available in systems that do not include the cyber
security brick and does not work in systems without the external web server
either. The pages are loaded dynamically according to the users roles.
When you use webApp, the following message appears before the tool is
accessed:

Disclaimer information

Read the information and take it into account.

Using webApp
PowerLogic T500 webApp has an access control that gives access only to
authorized users. To get to the window access, enter https://< CPU IP
address> in the navigation address bar, where <CPU IP address> must be
changed for the correct IP address.

Access screen

Enter the Username and Password to access the webApp main window.
The webApp main window screen has five tabs:
• Home
• Monitoring & Control
• Diagnostic

32 BQT7945201-00
Configuration and Maintenance PowerLogic DO180

• Maintenance
• Settings

Home Tab
Home tab

The Home tab displays the following information:


• Device Information: You can add the names of the operators who have used
or configured the equipment or a specific custom note that can be viewed
each time a connection is established to this RTU. This information can be
modified using Edit option.
• Location: The GPS coordinates for the RTU location (place, latitude,
longitude, and altitude) should be entered here by the installer. The location is

not set automatically. The image must be included manually by clicking


on the map.

• Image associated with the RTU. Click on the graphic zone to include a
location map corresponding to the GPS coordinates.
• Notes. This zone allows you to include notes that are shown to other users.

Click to add notes.


• Factory information: This zone shows the manufacturer, model and the
version of the software loaded on the PowerLogic HU280 module. Click

next to the Factory Information to include an image of the particular


RTU or CPU for identification purposes.

BQT7945201-00 33
PowerLogic DO180 Configuration and Maintenance

Monitoring and Control Tab


Monitoring and Control view - System information

The Monitoring & control > Data window allows you to monitor the information of
each coreDb table:
• Status page: for viewing the status of the digital data.
• Command page: for sending the change of state commands based on the
digital data.
• Analog page: for viewing measurement values.
• Setpoint page: for forcing parameter values.

Accessing the Command Points


To access the command points, in webApp main menu, go to Monitoring and
control > Data > Command and you can see the point mapped with Easergy
Builder window allows you to monitor the information of each coreDb table:

Command information

Use button in the Value column to execute a command or use button in


the Quality column to change the associated quality values.

34 BQT7945201-00
Configuration and Maintenance PowerLogic DO180

Edit value

If you set the value to 1, press OK button, a command is sent to the field, latched
or pulsed depending on the configuration of the local acquisition signal.

Digital Outputs Signals Quality


Digital outputs quality control

For each signal, the quality information is shown in the table through icons in the
Quality column. In coreDb, this information is stored in hexadecimal format.
The quality information associated with a signal could include one or more of the
following messages:

Local quality bits

Values (Hexadecimal) Description

0x00000000 OK
0x00000001 There has been an overflow.
0x00000002 There has been a carry on a counter or a roll-over.

0x00000004 There has been a counter adjustment.

0x00000008 Excessive changes in a digital input.

0x00000010 Locked Point (blocked).

0x00000020 Point manually replaced (manual).

0x00000040 The point has not yet been written into the database (No
refresh).

0x00000080 Invalid value (Detected error).

0x00000100 The value of the item has exceeded Highest Limit Alarm.

0x00000200 The value of the item has exceeded High Limit Alarm.

BQT7945201-00 35
PowerLogic DO180 Configuration and Maintenance

Local quality bits (Continued)

Values (Hexadecimal) Description

0x00000400 The point value of the Low Limit Alarm has decreased.

0x00000800 The point value of the Lowest Limit Alarm has


decreased.
0x00001000 Invalid time.

Quality bits from the device

Values (Hexadecimal) Description

0x00000000 OK
0x00010000 There was an overflow.
0x00020000 There was a carry on a counter or a roll-over.

0x00040000 There was a counter adjustment.

0x00080000 Excessive changes in a digital input.

0x00100000 Locked point.

0x00200000 Point manually replaced.

0x00400000 The point is not written into the database.

0x00800000 Invalid value.


0x10000000 Invalid time.

NOTE: If more than one event is detected for a signal, the hexadecimal value
monitored for quality bits results from the sum of all. For example:
0x00000001 indicates that an overflow occurred and 0x00000002 indicates
that there was a carry on a counter or a roll-over. The value 0x00000003 is
monitored.

36 BQT7945201-00
Appendix PowerLogic DO180

Appendix
Technical Specifications
Hardware
Specifications Description

Number of outputs 16

Outputs per block 8

DO polarization (PV) 24 Vdc

Polarization range ±20 % of PV

Contact type SPST or Normally Open contacts

Imax
C1 Option: 2 A per output 30 Vdc (Resistive
load)
C2 Option: 0.5 A per output 30 Vdc (Resistive
load)

DO operating voltage C1 Option: 24 – 125 Vdc (60 W)


C2 Option: 24 – 48 Vdc (12 W)

Output switching capacity 50 W, 250 Vrms; L/R ≤1 ms

Maximum nominal current per block 8 A (4 latched outputs per block)

Isolation (polarization block) By optocoupler 2.2 kVrms

Isolation (between output and power) By optocoupler 2.2 kVrms

Output and polarization test Permanent

Transient voltage protection (outputs) Peak pulse power dissipation 600 W on 10/1000
µs waveform. Bidirectional

Field connection Terminals


Max. consumption (Electronic) 1.25 W

Max consumption for polarization 6.7 W

Max. consumption per relay 16 mA/relay for 24 Vdc

Weight 740 g

Dimensions 245 x 180 x 45 mm

Software
Specifications Description

Processing of digital outputs. Pulsed (fixed time) / Preset (latching)

Single / Double

Output timing Configurable per signal in ms (1 – 65535)

Supervision mechanism Auxiliary permission by block.

Software output verification.

Auto-check after polarization reset.

BQT7945201-00 37
PowerLogic DO180 Appendix

Standard Compliance
Directive / Test Identification Details
European and British Directives

Low Voltage (LVD) 2014/35/EU CE Mark Directive


IEC 61010-1:2010 Standard of product for electrical safety
requirements

IEC 61850-3:2013 (Clause 6.9.3) Climatic environmental tests

IEC 61850-3:2013 (Clauses 6.10.1, Mechanical performance


6.10.2, 6.10.3)

Electromagnetic Compatibility (EMC) 2014/30/EU CE Mark Directive


IEC 60255-26:2013 Standard for measuring relays and
protection equipment

IEC 61850-3:2013 Standard for communication networks and


systems for power utility automation

EN 61000-6-4: 2018 Emission standard for industrial


environments
EN 61000-6-5: 2015 Immunity for equipment used in power
station and substation environment
RoHS 2011/65/EU, including the delegated European Directive
Directive 2015/863
EN IEC 63000:2018 Technical documentation for the RoHS
assessment
WEEE 2012/19/UE European Directive

EMC - Emission tests


Radiated emission. EF measure CISPR16-2-3:2016 30 MHz to 6 GHz

CISPR 32:2015+A1:2019

EN 55022:2011
Continuous conducted emission on power EN 55032:2015 / AC:2016-07 0.15 MHz to 30 MHz
leads
CISPR 16-2-1:2014 / AMD1:2017

CISPR 32:2015+A1:2019
EMC - Immunity tests

Radiated RF Electromagnetic field immunity EN 61000-4-3:2006 / A1:2008 / A2:2010 80 – 6000 MHz, AM 1 kHz Prof: 80%, 10 V/
test m

1000 – 2700 MHz, AM 1 kHz Prof: 80%, 3 V/


m

2700 – 6000 MHz, AM 1 kHz Prof: 80%, 1 V/


m
Immunity to conducted disturbances, induced IEC 61000-4-6:2014 0.15 – 80 MHz, AM 1 kHz Prof: 80%, 10
by radiofrequency fields Vrms

Electrical fast transient / burst immunity test IEC 61000-4-4:2012 ±4 kV, 5 kHz

Surges immunity test IEC 61000-4-5:2014 ±0.5, ±1, ±2 kV (symmetrical coupling)

±0.5, ±1, ±2 kV, ±4 kV (asymmetrical


coupling)

Damped oscillatory wave EN 61000-4-18:2007 / A1:2011 1 kV (1 MHz) DM / 2.5 kV (1 MHz) CM

Power frequency magnetic field immunity test IEC 61000-4-8:2010 50 Hz, 100, 30, 3 A/m continuous

50 Hz, 1000 A/m for 1 s

50 Hz, 300 A/m for 3 s

Electrostatic discharge immunity test IEC 61000-4-2:2009 ±4 kV, ±6 kV (direct and indirect contact
discharge)

±2 kV; ±4 kV; ±8 kV (air discharge)

38 BQT7945201-00
Appendix PowerLogic DO180

Directive / Test Identification Details


DC Voltage dips, short interruptions and IEC 61000-4-29:2000 100 % during 100 ms. Criterion A
voltage variations
100 % during 5000 ms. Criterion C

60 % during 200 ms. Criterion C

30 % during 500 ms. Criterion C

Applies to PS280

Mains frequency voltage IEC 61000-4-16:2016 30, 10 V continuous

100, 300 V 1 s

100 V (differential), 300 V (common)

Ripple on DC input power port IEC 61000-4-17:1999 15 % Un, 100 Hz / 10 % Un, 50 Hz

Gradual shut-down / start-up (dc power 60255-26:2013 (Clause 7.2.13) Shut-down ramp, 60 s
supply)
Power-off, 5 min

Start-up ramp, 60 s

Electrical Safety

Compliant with all requirements IEC 61010-1:2010 Overvoltage category II

Pollution degree 2

Environmental tests
Cold test IEC 60068-2-1:2007 Test Ad (-40 ºC / 16 h)

Test Ab (-40 ºC / 72 h)

Dry heat test IEC 60068-2-2:2007 Test Bd (+70 ºC / 16 h)

Test Bb (+80 ºC / 72 h)

Damp heat, cyclic test IEC 60068-2-30:2005 +25 ºC / +55 ºC, 93 % RH / 96 % RH, 6
cycles (24 h)

Damp heat steady state test IEC 60068-2-78:2001 Test Cab 93% / +40 °C / 10 days

Change of temperature IEC 60068-2-14:2009 Test Nb

-40 ºC / +70 ºC / 2 ºC/min / 1 h / 10 cycles

Mechanical tests (Chassis mounting)

Vibration (sinusoidal) IEC 60068-2-6:2008 Test Fc

IEC 60255-21-1:1988 Section 1


Shock and bump IEC 60068-2-27:2011 Test Ea and guidance

IEC 60255-21-2:1988 Section 2


Seismic tests IEC 60068-2-6:2008 Section 3

IEC 60255-21-3:1988
Drop test IEC 60068-2-31 :2008 1 m (with packaging)

ISO 4180:2019

Ordering Options
Two options are available for field connection:
• Option C1: EMS74210: 24 Vdc relays with 3.81 mm terminal blocks.
• Option C2: EMS74220: 24 Vdc relays with flat ribbon.

BQT7945201-00 39
PowerLogic DO180

Glossary
A
A: ampere. Base unit of electric current in the International System of Units.

AC: Alternate Current.

AI160: PowerLogic T500 analog input module.

AI: Analog Input.

AO: Analog Output.

AWG: American Wire Gauge.

AX160: PowerLogic T500 analog input/output module.

B
BP260: PowerLogic T500 backplane.

BP270: PowerLogic T500 chassis.

Bps: bits per second.

C
CPU: Central Processing Unit.

D
DC: direct current.

DI180: PowerLogic T500 digital input module.

DI: Digital Input.

DIN: Deutsches Institut für Normung.

DO180: PowerLogic T500 digital output module with relays.

DO280: PowerLogic T500 digital output module with transistors.

DO: Digital Output.

E
EMC: Electro Magnetic Compatibility.

EPROM: Erasable Programmable Read Only Memory.

G
g: gram.

GPS: Global Positioning System.

H
HU280: PowerLogic T500 CPU module.

Hz: hertz. Frequency in cycles per second.

BQT7945201-00 41
PowerLogic DO180

I
I/O: Input/Output.

IED: Intelligent Electronic Device.

IRIG-B: mode B of the standard IRIG.

IRIG: Inter Range Instrumentation Group.

K
kB: kilobyte.

kHz: kilohertz.

L
LAN: Local Area Network.

LED: Light Emitting Diode.

LVD: Low Voltage Directive.

M
mA: milliampere.

MB: megabyte.

Mbps: megabits per second.

MHz: megahertz.

m: meter.

mm: millimeter.

ms: millisecond.

N
N/A: not applicable.

P
PC: Personal Computer.

PPS: pulses per second.

PS280: PowerLogic T500 power supply.

PWR: power.

R
RAM: Random Access Memory.

RS-232: communication standard.

RS-485: multipoint differential bus.

RTDB: Real-Time DataBase.

RTU: Remote Terminal Unit.

Rx: reception.

42 BQT7945201-00
PowerLogic DO180

S
SCADA: Supervisory Control And Data Acquisition.

SNTP: Simple Network Time Protocol.

SRAM: Static Random Access Memory.

s: second.

T
TCP or TCP/IP: Transmission Control Protocol/Internet Protocol. Set of protocols
used to transfer data on the Internet.

TU: Terminal Unit.

Tx: transmission.

V
VAC: Voltage of Alternate Current.

VDC: Voltage of Direct Current.

W
W: watts.

X
XS280: PowerLogic T500 serial communication module.

BQT7945201-00 43
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.se.com

As standards, specifications, and design change from time to time,


please ask for confirmation of the information given in this publication.

© 2024 – Schneider Electric. All rights reserved.


BQT7945201-00

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