ENGINEERING MATERIAL SPECIFICATION
STEEL, SHEET, COLD ROLLED, LOW CARBON,                                                              WSS-M1A345-A1
 GENERAL FORMABILITY
STEEL, SHEET, COLD ROLLED, LOW CARBON,                                                              WSS-M1A345-A2
 IMPROVED FORMABILITY
STEEL, SHEET, COLD ROLLED, LOW CARBON,                                                              WSS-M1A345-A3
 HIGH FORMABILITY
STEEL, SHEET, COLD ROLLED, LOW CARBON,                                                              WSS-M1A345-A4
 EXTRA HIGH FORMABILITY
1.       SCOPE
         The materials defined by these specifications are cold rolled low carbon steel sheet suitable for cold
         forming (see para 4.1). Specification WSS-M1P94-A shall be used where precoating by the steel
         supplier is required.
2.       APPLICATION
         These specifications were released originally for 2003 model year automotive body parts. They also
         simplify material designation on Engineering Drawings when steels with mechanical properties suitable
         for designing and forming the part are to be specified and components could be sourced in several
         countries.
         The abbreviations heading the tables (see para 4.4) indicate the country or company of origin of the
         specification as follows:
         ISO            International Standards Organization
         BS             UK of GB & NI (British Standards Institute)
         DIN            Federal Republic of Germany (Deutsches Institute)
         EN             European Union
         ASTM           USA (American Society for Testing & Materials)
         JIS            Japan Industrial Standards
         JFS            Japan Iron and Steel Federation Standards
         MES            Mazda Engineering Standards
         Note:    Because of regional supply base variations and to make the most effective use of these
                  specifications, users should consult with Materials Engineering.
         Note:    Interstitial Free (IF) steel supplied to WSS-M1A345-A3/A4 usually contains titanium as an
                  alloying addition. Such titanium alloyed steels, if subsequently surface treated by a
                  nitrocarburising/oxidizing process, risk becoming embrittled because of the formation of an
                  ultrafine TiN precipitate. IF steels containing vanadium and niobium are also thought to be
                  prone to this effect. Accordingly, special consideration should be given for IF steel parts
                  intended to be subjected to the above noted surface treatment processes.
       Date           Action                                               Revisions
     2006 05 03     Revised       European specific re: gauge & mech props; Rev 3.2.1,
                                  3.5, 4.8, 4.14 & 4.15; Added 3.2.2 & 3.2.3                          S Buckingham
     2004 05 26     Revised       Rev para 2 (for Ford Europe only)                                        R. Lord
     2000 09 21     Activated                                               K J Thurgood (FAO), M Fukahori (Mazda)
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        Note:    Please be aware that these specifications do not yet deal with hot dipped galvanized (ie. hot
                 dipped zinc) coatings. The previous sentence does not apply to Ford Europe. For Ford
                 Europe only, the words "hot dipped galvannealed" in paragraphs 3.4 and 4.13 (Table 7) shall
                 also be interpreted to mean "hot dipped galvanized".
3.      REQUIREMENTS
        Material specification requirements are to be used for initial qualification of materials.
        3.1     STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS
                Material suppliers and part producers must conform to the Company's Standard Requirements
                For Production Materials (WSS-M99P1111-A).
        3.2     DIMENSIONS AND DIMENSIONAL TOLERANCES
                3.2.1      Thickness and Thickness Tolerances (see para 4.5)
                          The thickness specified on the Engineering Drawing or CAD (computer aided design)
                          file shall be a minimum or a nominal, depending upon the vehicle model program.
                3.2.2      Use of Engineering Specifications for Thickness (see also para 4.5)
                           This para is for FOE (Ford of Europe) and PAG (Premier Automotive Group) ONLY.
                           Parts newly designed (ie. not 'carry-over') for 2000 to 2006 model year, shall satisfy
                           the thickness and thickness tolerance requirements of ES-YC15-1N260-A(-)**.
                           Parts newly designed (ie. not 'carry-over') for 2006 model year onwards (beginning
                           with EuCD), shall satisfy the thickness and thickness tolerance requirements of
                           ES6G91-1N260-A(-)**.
                           Exceptions to this (for FOE) shall be authorized by PDE Materials Engineering &
                           Testing (ME&T) via MAS (Materials Authorization
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        4.5     THICKNESS TOLERANCE (CAUTION)
                If and when choosing a minimum gauge from ES-YC15-1N260-AA, if the previous choice of
                gauge was nominal, it is important to avoid generating an inadvertent increase in the ACTUAL
                thickness of the component, and consideration should be given to specifying the next lowest
                minimum gauge e.g. for an existing 0.80 mm nominal gauge, the nearest equivalent minimum
                gauge in ES-YC15-1N260-AA is 0.75 mm.
                Additionally, it may be necessary to consult with JFS A 2001 or JFS A 1001, to select a
                Japanese nominal gauge which satisfies the intent of ES-YC15-1N260-AA.
        4.6     OTHER DIMENSIONS, TOLERANCES AND ASSOCIATED ITEMS
                .       Examples of the relevant national standards are EN 10131, ASTM A 568M, JFS A 2001.
        4.7     STEEL CLEANLINESS REFEREE METHOD
                .       Examples are JFS A 2001, MES MM 101.
        4.8     FORMABILITY
                The SMRL may refer to National or International Standards.
        4.9     SURFACE FINISH AND APPREARANCE
                4.9.1       Japanese Guidance
                            The surface finish of the steel sheet shall be specified by the mean surface roughness
                            (Ra) and the surface waviness (Wca). Identification symbols shall be used as follows:
                            .   Class 1 (known as 'W' in MES MM 101) surface shall be specified for those parts
                                of outer panels that require distinctness of image: Ra 0.5 - 1.2, Wca 0.6 max.
                                (see para 3.7).
                            .   Class 2 (No-Symbol in MES MM 101) surface shall be specified for those parts of
                                outer panels that do not require distinctness of image. Such surfaces are
                                sometimes referred to as 'Ordinary' or 'Non-Visually Critical': Ra 0.5 - 1.5. An
                                example of this type of surface is a 'B' pillar (see para 3.7).
                            .   Class 3 (known as 'N' in MES MM 101) surface shall be specified for those parts
                                of inner panels that are concealed during normal use: Ra 0.5 - 2.0. (see
                                para 3.7).
                4.9.2       European Guidance
                            Where the surface appearance is specified, the mean surface roughness Ra (to SEP
                            1940 (intended to be replaced by EN 10049)) (2.5 mm cut-off length; 1 micrometer
                            (+/- 0.5 micrometer) band width; 12.5 mm min effective traverse length; flat skid type)
                            is defined thus:
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                                                                                                                       WSS-M1A345-A1/A4
                             .       Class 1 (also known as 'B' (EN 10130) or full finish (FF)); Ra 1.1 - 1.6 (2.5 mm
                                     cut-off).
                                     Peak Density 50 ppcm (peak valley pairs per centimeter) min (at 2.5 mm cut-off).
                             .       Class 2 (also known as 'A' (EN 10130) or General Purpose (GP)): Ra 1.1 - 1.7
                                     (2.5 mm cut-off)
                                     Peak Density not defined.
                             .       Class 3
                                     Ra and Peak Density not defined.
                4.9.3        North American Guidance
                            Refer to the Advanced Technology and Material Engineering (AT&ME) Department in
                            the Dearborn PDC (Product Development Center).
        4.10    PAINTABILITY
                .      Examples are MES MN 606, ESB-M2P130-A                                       (Class     1        surface    applications),
                       ESB-M2P129-B (Class 2 and 3 surface applications)
        4.11    CHARACTERISTICS OF COLD ROLLED MATERIALS (WSS-M1A345-A1/A2)
                                      TABLE 1: Typical Values Based On European Practice
                                          (For Uncoated and (Electrolytically Coated))
                                                                                              r                   n
   Grade            Yield Strength     Tensile Strength   % Elongation (A80)                   90                     90     r - bar     n - bar
                    (Re) (MPa)          (Rm) (MPa)            (80 mm GL)
                       1)    4)                4)                2)      4)                       3)              3)
   DC01(+ZE)          169-221             288 - 362              33 - 46                 1.47 - 2.39        0.18 - 0.22          n/a      n/a
   DC03(+ZE)          157 - 212           289 - 343              36 - 48                 1.79 - 2.33        0.19 - 0.23          n/a      n/a
   DC04(+ZE)          149 - 198           277 - 331              36 - 49                 1.90 - 2.74        0.19 - 0.23          n/a      n/a
   DC05(+ZE)          136 - 204           279 - 323              40 - 51                 1.89 - 2.82        0.19 - 0.25          n/a      n/a
    (n/a means not applicable)
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                 Notes:
                 1)    The values of yield stress are the 0.2% proof stress for products which do not present a
                       definite yield point, and the lower yield stress (Rel) for others. For thin gauges, the yield
                       stress value tends to increase. Up to 20 MPa is typical for < 0.7 mm and > 0.5 mm. Up
                       to 40 MPa is typical for < 0.5 mm.
                 2)    For thin gauges, the % elongation value tends to decrease. Up to 2 units is typical for <
                       0.7 mm and > 0.5 mm.
                 3)    The values of r90 and n90 only apply to products of thickness > 0.5 mm.
                 4)    Test specimens taken in the transverse (i.e., 90° to the rolling) direction.
                                TABLE 2: Typical Values Based on North American Practice
                                       (For Uncoated and Electrolytically Coated)
          Test specimens and method based on ASTM standards. Values for Yield, Tensile Strength and
          Elongation area based on specimens taken in the longitudinal direction (0 deg to rolling).
                                                                                r                n
  Grade      Yield Strength   Tensile Strength   % Elongation (A50)              90                  90     r - bar         n - bar
              (Re) (MPa)       (Rm) (MPa)           (50 mm GL)
  CS           170 - 229          285 - 350           37 - 44                   n/a              n/a      1.40 - 2.10    0.164 - 0.225
  DS           148 - 216          273 - 339           38 - 51                   n/a              n/a      1.46 - 2.15    0.182 - 0.249
  DDS          135 - 206          274 - 331           39 - 50                   n/a              n/a      1.63 - 2.32    0.190 - 0.264
    (n/a means not applicable)
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                                       TABLE 3: Typical Values Based on Japanese Practice
                                  (For Uncoated and Electrolytically Coated; Thickness 0.80 mm.)
         Test specimens and method based on JIS Z 2201 and JFS T 2001. Values for Yield, Tensile Strength
         and Elongation area based on specimens taken in the longitudinal direction (0° to rolling). The figures
         in brackets (parentheses) for Yield strength and %Elongation, indicate typical values.
                                                                                                    r              n
   Grade         Yield Strength        Tensile Strength       % Elongation (A50)                    90                 90   r - bar   n - bar
                  (Re) (MPa)             (Rm) (MPa)                 (50 mm GL)
   SPCN1/             135 - 255            270 min                     39 - 48                      n/a            n/a        n/a       n/a
                        (195)                                           (43)
   JSC270C
   SPCN2/             125 - 215            270 min                     42 - 51                      n/a            n/a      1.2 min     n/a
   JSC270D              (170)                                           (45)
    (n/a means not applicable)
      4.12       CHARACTERISTICS OF COLD ROLLED MATERIALS (WSS-M1A345-A3/A4)
                                      TABLE 4: Typical Values Based On European Practice
                                          (For Uncoated and (Electrolytically Coated))
                                                                                           r                   n
 Grade         Yield Strength      Tensile Strength   % Elongation (A80)                    90                     90       r - bar   n - bar
                (Re) (MPa)           (Rm) (MPa)            (80 mm GL)
                  1)      4)              4)                  2)      4)                       3)               3)
 DC06(+ZE)       116 - 164             275 - 307              41 - 50                 2.04 - 2.84           0.22 - 0.26       n/a       n/a
    (n/a means not applicable)
                 Notes:
                 1.      The values of yield stress are the 0.2% proof stress for products which do not present a
                         definite yield point and the lower yield stress (Rel) for others. For thin gauges, the yield
                         stress value tends to increase. Up to 20 MPa is typical for < 0.7 mm and > 0.5 mm. Up to
                         40 MPa is typical for < 0.5 mm.
                 2.      For thin gauges, the % elongation value tends to decrease. Up to 2 units is typical for <
                         0.7 mm and > 0.5 mm.
                 3.      The values of r90 and n90 only apply to products of thickness > 0.5 mm.
                 4.      Test specimens taken in the transverse (i.e., 90° to the rolling) direction.
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                                TABLE 5: Typical Values Based on North American Practice
                                       (For Uncoated and Electrolytically Coated)
        Test specimens and method based on ASTM standards. Values for Yield, Tensile Strength and
        Elongation are based on specimens taken in the longitudinal direction (0 deg to rolling).
                                                                                     r              n
   Grade      Yield Strength    Tensile Strength    % Elongation (A50)                90                90        r - bar             n - bar
               (Re) (MPa)          (Rm) (MPa)            (50 mm GL)
   EDDS          116 - 183          275 - 326               40 - 51                  n/a            n/a      1.60 - 2.41          0.209 - 0.269
        (n/a means not applicable)
                                    TABLE 6: Typical Values Based on Japanese Practice
                               (For Uncoated and Electrolytically Coated; Thickness 0.80 mm.)
        Test specimens and method based on JIS Z 2201 and JFS T 2001. Values for Yield, Tensile Strength
        and Elongation area based on specimens taken in the longitudinal direction (0 deg to rolling). The
        figures in brackets (parentheses) for Yield strength and %Elongation, indicate typical values.
                                                                                                r            n
   Grade          Yield Strength      Tensile Strength       % Elongation (A50)                  90              90         r - bar     n - bar
                   (Re) (MPa)          (Rm) (MPa)                 (50 mm GL)
   SPCN3
                    120 - 195             270 min                     44 - 52                   n/a          n/a            1.4 min       n/a
   JSC270E            (160)                                            (47)
   SPCN4
                    110 - 175             270 min                     46 - 54                   n/a          n/a            1.6 min       n/a
   JSC270F            (145)                                            (49)
    (n/a means not applicable)
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          4.13   CHARACTERISTICS OF COLD ROLLED MATERIALS (WSS-M1A345-A1/A2/A3/A4)
                                     TABLE 7: Typical Values Based On European Practice
                                               (For Hot Dipped Galvannealed)
                                                                                           r                  n
  Grade          Yield Strength      Tensile Strength   % Elongation (A80)                  90                    90        r - bar   n - bar
                  (Re) (MPa)           (Rm) (MPa)           (80 mm GL)
                      1)     4)             4)                 2)      4)                      3)              3)
  DX51D + ZF          185 - 241         306 - 366              34 - 42               1.10 - 2.30           0.17 - 0.21       n/a        n/a
  DX52D + ZF          166 - 216         279 - 327              37 - 46               1.34 - 2.40           0.19 - 0.23       n/a        n/a
  DX53D + ZF          155 - 185         287 - 311              41 - 49               1.82 - 2.46           0.20 - 0.24       n/a        n/a
  DX54D + ZF          146 - 174         287 - 313              38 - 48               1.76 - 2.42           0.20 - 0.24       n/a        n/a
  DX56D + ZF
    (n/a means not applicable)
                 Notes:
                 1)        The values of yield stress are the 0.2% proof stress for products which do not present a
                           definite yield point, and the lower yield stress (Rel) for others. For thin gauges, the yield
                           stress value tends to increase. Up to 20 MPa is typical for < 0.7 mm and > 0.5 mm. Up
                           to 40 MPa is typical for < 0.5 mm.
                 2)        For thin gauges, the % elongation value tends to decrease. Up to 2 units is typical for <
                           0.7 mm and > 0.5 mm.
                 3)        The values of r90 and n90 only apply to products of thickness > 0.5 mm.
                 4)        Test specimens taken in the transverse (i.e., 90° to the rolling) direction.
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                              TABLE 8: Typical Values Based on North American Practice
                                          (For Hot Dipped Galvannealed)
        Test specimens and method based on ASTM standards. Values for Yield, Tensile Strength and
        Elongation area based on specimens taken in the longitudinal direction (0 deg to rolling).
                                                                                             r          n
        Grade       Yield Strength     Tensile Strength     % Elongation (A50)               90             90            r - bar            n – bar
                     (Re) (MPa)         (Rm) (MPa)               (50 mm GL)
        CS             223 - 315          323 - 379                 33 - 45                 n/a         n/a           1.05 - 1.39         0.161 - 0.240
        DS             165 - 230          294 - 344                 39 - 47                  n/a        n/a           1.37 - 1.78         0.197 - 0.240
        DDS            140 - 188          289 - 330                 41 - 50                 n/a         n/a           1.68 - 2.09         0.226 - 0.265
        EDDS           124 - 176          286 - 331                 42 - 50                 n/a         n/a           1.70 - 2.31         0.223 - 0.265
        n/a means not applicable)
                                   TABLE 9: Typical Values Based on Japanese Practice
                                    (For Hot Dipped Galvannealed; Thickness 0.80 mm.)
        Test specimens and method based on JIS Z 2201 and JFS T 2001. Values for Yield, Tensile Strength
        and Elongation area based on specimens taken in the longitudinal direction (0 deg to rolling). The
        figures in brackets (parentheses) for Yield strength and % Elongation, indicate typical values. %
        Elongation values are applicable where the sum of the minimum coating mass for BOTH surfaces
        exceeds 90 g/m2.
                                                                                                 r               n
        Grade        Yield Strength     Tensile Strength     % Elongation (A50)                  90                  90        r - bar          n - bar
                      (Re) (MPa)         (Rm) (MPa)               (50 mm GL)
        SPCM1
                       175 – 295            270 min                   36 – 45                    n/a             n/a                n/a          n/a
        JAC270C          (235)                                         (40)
        SPCM2
                       125 – 215            270 min                   41 – 50                    n/a             n/a           1.2 min           n/a
        JAC270D          (170)                                         (44)
        SPCM3
                       120 – 195            270 min                   43 – 51                    n/a             n/a           1.4 min           n/a
        JAC270E          (155)                                         (46)
        SPCM4
                       110 – 175            270 min                   45 – 53                    n/a             n/a           1.6 min           n/a
        JAC270F          (145)                                         (48)
        Note: The above grades are taken from JFS A 3011 and MES MM 108.
        (n/a means not applicable)
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        4.14    REFERENCE DOCUMENTS
                The reference documents are:
        ASTM A 366M                    BS 1449                             ASTM E 8M                 WSS-M1P94-A
        EN 10049                       ASTM A 568M                         EN 10002                  ISO 3574
        ESB-M2P130-A                   ESB-M2P129-B                        ISO 6892                  DIN 1623
        JIS G 3141                     JFS A 2001                          JFS A 3011                MES MN 606
        ISO 2566/1                     JIS Z 2201                          JFS T 2001                JFS A 1001
        ASTM A 620M                    EN 10130                            ASTM A 963M               EN 10131
        SEP 1940                       ASTM A 969M                         ES MM 101                 MES MM 108
        ES-YC15-1N260-AA               ES-6H52-00001-A(-)                  WSS-M99P1111-A            V1P-03-132
        WSS-M99P9999-A1                ES6G91-1N260-A(-)
        4.15    METHOD OF SPECIFYING
                The specification on the Engineering Drawing or CAD (computer aided design) file shall
                include, if applicable, the surface quality; also the coating(s) defined by WSS-M1P94-A.
                e.g. Steel, Sheet, Cold Rolled, Low Carbon, Improved Formability, uncoated, for a non-visible
                bracket of 2 mm thickness, would be specified thus:
                .    Steel to WSS-M1A345-A2: Class 3
                e.g. Steel, Sheet, Cold Rolled, Low Carbon, High Formability, uncoated, for a visible exterior
                body panel, would be specified thus:
                .    Steel to WSS-M1A345-A3: Class 1
                e.g. Steel, Sheet, Cold Rolled, Low Carbon, Improved Formability, coated with double sided
                Electrolytic Zinc, (typical European usage), for the boot (trunk) inner panel, would be specified
                thus:
                .    Steel to WSS-M1A345-A2, coated to WSS-M1P94-A: 50G50G-EL, Class 2
                e.g. Steel, Sheet, Cold Rolled, Low Carbon, Improved Formability, differentially coated with
                double sided Electrolytic Zinc, (typical North American usage), for the bonnet (hood) outer
                panel, would be specified thus:
                .    Steel to WSS-M1A345-A2, coated to WSS-M1P94-A: 98G60G-EL, Class 1
                NOTE: This document is dedicated to the memory of the late Brian Lawrence Edwards (1939 -
                1999), whose foresight developed the first of this style of specifications in 1994.
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