MAINTENANCE & INSPECTION SCHEDULE OF PACKING HOUSE

Weekly Routine
Packer Machine Bag Aplicator Palletizer BOCEDI Silo Cement & Bulk
Week RoutineMaintenance Additonal Trouble Shooting Catatan
(Maint) Clean and Tightening Spout Panel, (Insp) Check & Function test Safety Door, (Insp) heck & Function test Safety (Insp) Check- Clean-Function test of machine
(Insp) Function Test : Gate, Aeration, Machine Sensor. Then, Running Door/Barrier, Check- Clean-Function test sensor. Then, running simmulation.
Januari impeller,bag clamp, bag evacuation, seat Simulation. of machine sensor. Then, running
1 adjustment, Safety Microswitch, Safety simmulation.
PM1
2 Door Switch, Mainenace Switch, Level
3 Stick Tank, Throtle Limit Switch, Speed
Monitor Rotary Feeder, Sonar on
4 PM2 M1 Evacuation Belt, Bag reject limitswitch)
5 PM3 (Maint) Spout Calibration, Ventocheck (Insp) Check & Function test Safety Door, (Insp) heck & Function test Safety (Insp) Check- Clean-Function test of machine
Calibration (Static) Machine Sensor. Then, Running Door/Barrier, Check- Clean-Function test sensor. Then, running simmulation.
Februari (Insp) Manual Test : Gate, Aeration, Simulation. of machine sensor. Then, running
1 PM1 impeller,bag clamp, bag evacuation, seat simmulation.
PM2
2 PM2 M2 adjustment, Safety Microswitch, Safety
3 PM3 Door Switch, Mainenace Switch, Level
Stick Tank, Throtle Limit Switch, Speed
4 PM4 M4 Monitor Rotary Feeder, Sonar on
Maret (Insp) Manual Test : Gate, Aeration, (Insp) Check & Function test Safety Door, (Maint) Clean and Tightening all Panel (Maint) Clean and Tightening all Panel and
1 PM1 M3 impeller,bag clamp, bag evacuation, seat Machine Sensor. Then, Running and Junction Box Junction Box
adjustment, Safety Microswitch, Safety Simulation. (Insp) heck & Function test Safety (Insp) Check- Clean-Function test of machine
2 PM2 Door Switch, Mainenace Switch, Level Door/Barrier, Check- Clean-Function test sensor. Then, running simmulation.
PM3
3 PM3 Stick Tank, Throtle Limit Switch, Speed of machine sensor. Then, running
4 PM4 Monitor Rotary Feeder, Sonar on simmulation.
Evacuation Belt, Bag reject limitswitch)
April
1 PM1 (Insp) Manual Test : Gate, Aeration, (Insp) Check & Function test Safety Door, (Insp) heck & Function test Safety (Insp) Check- Clean-Function test of machine (Maint) Clean and Tightening all Panel
2 PM2 M1 impeller,bag clamp, bag evacuation, seat Machine Sensor. Then, Running Door/Barrier, Check- Clean-Function test sensor. Then, running simmulation. (Insp) Check & Function test BV, PG, Telescopic (Loading Spout under
adjustment, Safety Microswitch, Safety Simulation. of machine sensor. Then, running silo)
3 PM3 Door Switch, Mainenace Switch, Level simmulation.
4 PM4 M4 PM4 Stick Tank, Throtle Limit Switch, Speed
5 Monitor Rotary Feeder, Sonar on
Evacuation Belt, Bag reject limitswitch)
Mei
1 PM1 M3
2 PM2 M2 M1
3 PM3
4 PM4
Juni
1 PM1 Additional
2 PM2 M2 Item Check/Repair Durration Catatan
3 PM3 M1 Ventocheck (Body, Belt, V-Belt, Motor, Loadcell, Battery) Check and Test/ 3 bulan
4 PM4 M4 M2 Dynamic Calibration (Ventocheck) Check and Test/ 3 bulan
Juli M3 Encoder, Optical Jumpper, Check and Test/ 2 bulan
1 PM1 M3 M4 Server Database (Supervision, Ventolink), CCTV Check / 2 bulan
2 PM2 M1
3 PM3
4 PM4
5
Agustus
1 PM1
2 PM2 M2
3 PM3
4 PM4 M4
September
1 PM1 M3
2 PM2
3 PM3
4 PM4
5
Oktober
1 PM1
2 PM2 M1
3 PM3
4 PM4 M4
November
1 PM1 M3
2 PM2 M2
3 PM3
4 PM4
Desember
1 PM1
2 PM2
3 PM3
4 PM4 M4
5
 Packing Plant (Electrical/Instrument) Preventiive Maintenance Check List
Date : …………………………………………………………………
Packer Line : …………………………………………………………………
Task : (1) Visual Check; (2) Cleaning; (3) Cable Tightening; (4) Function Testing
Items 1 2 3 4 Remarks
Spout Panel
1. CPU 040
2. EWU 040
3. DICO 908D
* Cabut socket hijau (untuk sinyal) di CPU, EWU dan DICO.
Apakah ada koneksi yang longgar atau putus. Jika "Ya",
lakukan rekoneksi.

Propulsor (Turbine/impeller)

4. Braker
5. Contactors
6. Power/Control Cable
Installation
*Cek, apakah ada kebocoran di belakang corong saat
"flushing material". Jika "Ya", Cek kondisi "rubber joint".

Packer Sensors
1. Encoder
2. Optical Jumper
3. Rotary Feeder Speed
Monitor

4. Proximity Butterfly Damper

5. Packer Tank Stick Level

6. Air Pressure Switch

Seat adjustment motor

7. Braker
8. Contactors
9. Power/Control Cable
Installation
10. Sensor

Gate (spout)
11. Solenoid
12. Cable control instalation
Bag Clamp
13. Solenoid
14. Cable control instalation
15. Sensor

Aeration
16. Solenoid
17. Cable control instalation

Evacuation bag
18. Solenoid
19. Cable control instalation

Packer Sensors
20 Evacuation Belt Sonar
21. Microswitch of evacuation
belt door
22. Microswitch of bag
cleanining belt door
23. Proximity of position bag
reject belt

24. Microswitch of packer door.

25. Packer safety door switch

26. Packer safety rope switch

27. Packer maintenance switch

28. Rotary Screen Speed

Monitor
29. Microswitch of Rotary
Screen Door

30. Bag Cutting Speed Monitor

Poin-poin di atas dilakukan untuk semua spout packer yang di-maintenance
 Packing Plant (Electrical/Instrument) Preventiive Maintenance Check List
Date : …………………………………………………………………
Packer Line : …………………………………………………………………
Task : (1) Visual Check; (2) Cleaning; (3) Cable Tightening; (4) Function Testing
Items 1 2 3 4 Remarks
Spout Weigher
17. Leaf Spring
18. Load Cell (+Cable)
* Adjust Mechanical Load Cell. Pastikan leaf spring kondisi
seimbang (ADC standard 25000 ). Setelah itu, lakukan
kalibrasi dengan bandul dan catat hasilnya.

Ventocheck
19. V-Belt
20. Motor (+Cable)
21. Sensors
22. Loadcell (+Cable)
* Static calibration dan dynamic calibration
 Packing Plant (Electrical/Instrument) Preventiive Maintenance Check List
Date : …………………………………………………………………
Packer Line : …………………………………………………………………
Task : (1) Visual Check; (2) Cleaning; (3) Cable Tightening; (4) Function Testing
Items 1 2 3 4 Remarks
Bag Aplicator
1. Microswitch Door 1 & 2
2. LS Pusher Position
3. LS Adjustment Bag Length
4. LS Adjustment Bag Width
5. Shoot Inhibit (Photocell)
6. Bag In ejection (Photocell)
7. Bag on support (Photocell)
8. Take Up High/Low
(Proximity)

9. Table Up/ Down (Proximity)

10. Bundle Support Fork

Forward (Proximity)

11. Position Z40/Bag Aplicator

Forward/Backward (Proximity)

12. Bag On Bundle Mover

(Photocell)
13. Bundle Mover Rotation
Towards Noriamat/Bag Placer
(Proximity)

14. Mover Conveyor Towards

Bag Placer (Proximity)

15. Mover Conveyor Towards

Noriamat (Proximity)

16. Table Leveling (Photocell)

17. Stop Of Lifting Table

(Photocell)

18. Bags On Table (Photocell)

19. Bag Placer Start Horn &

Lamp

Bag Ejection
Motor
Solenoid for Ejection
Rollers

Throwing Belt
Motor
Belts
Solenoid for extention guide

Noriamat
Motor
Sensor of pneumatic motor
torque
Rotation Control
* Simulation Test of Machine
 Packing Plant (Electrical/Instrument) Preventiive Maintenance Check List
Date : …………………………………………………………………
Packer Line : …………………………………………………………………
Task : (1) Visual Check; (2) Cleaning; (3) Cable Tightening; (4) Function Testing
Items 1 2 3 4 Remarks
Pull Box JB 101 (Orienting Belt)

Pull Box JB 901 (Openable

Plane)
Pull Box JB 701 (Half Layer)
Pull Box JB 942 (Table Roller
Way)
Pull Box JB 2.08 (Pallets Take
Down)
Pull Box JB 1.08 (Pallets
Feeding)
Pull Box JB 2.09 (Pallets take Up
1)
Pull Box JB 2.09 (Column Pallets
take Up)
Pull Box JB 2.09 (Column Safety
Guards)
Pull Box JB 2.09 (Shifting Roller
Ways)
Pull Box JB 2.09 (Pallets take Up
2)
Pull Box JB 4.09 (Pallets take Up
2)
Pull Box JB 3.09 (Pallets
Stacking)

Microswitch Door Formation

Area and Cleaning

Microswitch Door Pallets Take

Down Area and Cleaning

Microswitch Door BOCEDI Area

1 and Cleaning
Microswitch Door BOCEDI Area
2 and Cleaning
Safety Barrier Pallets Take
Down Area and Cleaning
Safety Barrier Pallets Take Up 1
Area and Cleaning
Safety Barrier Pallets Take Up 2
Area and Cleaning
Safety Barrier Column Area
and Cleaning
Air Pressure Switch

Bag Pressing Belt

Motor
Photocell Free Rollers Way
(Fgravity Rollers) Clogging

Launching Belt
Motor
Bag Launching Belt Inlet
(Photocell)

Bag Orienting Belt

Motor
Bag Orienting Belt Inlet
(Photocell)
Bag Orienting Belt Outlet
(Photocell)

Bag Turning
Motor
Bag Turning Pin In Position
(Proximity)

Motor Adjustment Layer

Bottom Blade
Motor

Bottom Blade Layer (Proximity)

Motor Adjustment Layer Bag

Contrast Blade
Motor

Bag Contrast Blade (Proximity)

Motor Adjustment Layer Bag

Turning Roller
Motor
Bag Turning Pin (Proximity)
Bag Shifting Belt
Motor
Bag Shifting Belt-Left
(Proximity)
Bag Shifting Belt-Right
(Proximity)

Bag Translator Belt

Motor
Bag Photocell at Outlet Belt

Bag Accumulator Belt

Motor

Bag Transfer Belt

Motor Cleaning

Transfer Belt Inlet Photocell

Half Layer Roller Way

Motor
Half Layer Formation Control
(Photocell)

Half Layer Shifter

Motor

Belts Shifter Lifting

Motor

Full Layer Roller Way 1

Motor

Full Layer Roller Way 1

Motor

Full Layer Clamping

Motor
Full Layer Formation Control
(Photocell)
Full Layer Bag Shifter

Full Layer Bag Shifting Blade

Motor
Full Layer Shifter Backward
Position (Proximity) Checking
and Cleaning

Encoder Checking and Cleaning

Openable Plane 1
Motor
Openable Plane 1 Closed
(Proximity)
Openable Plane 2 Opened
(Proximity)

Openable Plane 2
Motor
Openable Plane 1 Closed
(Proximity)
Openable Plane 2 Opened
(Proximity)

Compacting Blade 1
Motor
Right Lateral Compacting Blade
(Proximity)

Compacting Blade 2
Motor
Left Lateral Compacting Blade
(Proximity)

Adjustment Layer Bottom

Blade
Motor
Bottom Lateral Compacting
Blade (Proximity)
Table Lifting
Motor
Fan Motor
Limitswitch Chain Counter
Balance
Table Leveling (Photocell)
Table Down (Proximity)
Limitswitch Safety Pin

Table Rollers Way Motor

Motor

Stoping Blade Down (Proximity)

Checking and Cleaning

Empty Pallet On Roller Way

(Proximity) Checking and
Cleaning

Chain Breakage Control

(Proximity) Checking and
Cleaning

Full Pallet On Roller Way

(Photocell) Checking and
Cleaning

Roller Conveyor TQ277

Motor
Pallet Presence (Proximity)
Checking and Cleaning

Stoping Blade Down (Proximity)

Checking and Cleaning

Pallet Centering
Motor

0 Centering Pallet (Proximity)

Checking and Cleaning

Position Centering Pallet

(Proximity) Checking and
Cleaning

Pallet Feeder
Motor
Pallet Lifting Feeder
Motor
Pallet take Up Down
(Proximity) Checking and
Cleaning

Pallet Forks Forward

(Proximity) Checking and
Cleaning

Pallet Forks Backward

(Proximity) Checking and
Cleaning

Empty Pallet Stacking Roller

Way
Motor

Roller Conveyor TQ240

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ202

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ270

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ320

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ325

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ326

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ328

Motor
Pallet Presence (Proximity)
Roller Conveyor TQ350
Motor
Pallet Presence (Proximity)

Roller Translation TQ350

Motor

Conveyed to Way 1 (Proximity)

Conveyed to way 2 (Proximity)

Roller Conveyor TQ360

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ361

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ362

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ365

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ366

Motor
Pallet Presence (Proximity)

Roller Conveyor TQ367

Motor
Pallet Presence On Fixed Roller
Way (Proximity)
Pallet Presence On Mobile
Roller Way (Proximity)
 Packing Plant (Electrical/Instrument) Preventiive Maintenance Check List
Date : …………………………………………………………………
Area : …………………………………………………………………
Task : (1) Visual Check; (2) Cleaning; (3) Cable Tightening; (4) Function Testing
Items 1 2 3 4 Remarks
Extract Cement Silo
N6011BV01
N6011BV02
N6011BV03
N6011BV04
N6011BV05
N6011BV06
N6011BV07
N6011BV08
N6011BV09
N6011BV10
N6011BV11
N6011BV12
N6011BV13
N6011BV14
N6011BV15
N6011BV16
N6011BV17
N6011BV18
N6011BV19
N6011BV20
N6011BV21
N6011PG01
N6011PG02
N6011PG03
N6011PG04
N6011PG05
N6011PG06
N6011PG07
N6011HO01LC01-LS01
N6011HO01LC01

N6011BF01LC01 (PS and DPS)

N6011RA01 (SM)

TELESCOPIC
N6011PG08
N6011BV24
N6011PG011
N6011LS01LC
N6011LS02LC

Cement Silo Transport (to Packing Plant)

N6011PG09
N6011BV23
N6011PG10
N6011BV22
 Packing Plant (Electrical/Instrument) Preventiive Maintenance Check List
Date : …………………………………………………………………
Area : …………………………………………………………………
Task : (1) Visual Check; (2) Cleaning; (3) Cable Tightening; (4) Function Testing
Items 1 2 3 4 Remarks
Extract Cement Silo
N6012BV01
N6012BV02
N6012BV03
N6012BV04
N6012BV05
N6012BV06
N6012BV07
N6012BV08
N6012BV09
N6012BV10
N6012BV11
N6012BV12
N6012BV13
N6012BV14
N6012BV15
N6012BV16
N6012BV17
N6012BV18
N6012BV19
N6012BV20
N6012BV21
N6012PG01
N6012PG02
N6012PG03
N6012PG04
N6012PG05
N6012PG06
N6012PG07
N6012HO01LC01-LS01
N6012HO01LC01

N6012BF01LC01 (PS and DPS)

N6012RA01 (SM)

N6012BF02LC01 (PS and DPS)

N6012RA02 (SM)

N6012BF03LC01 (PS and DPS)

N6012RA03 (SM)
 TELESCOPIC
N6012BV25
N6012PG08
N6012BV26
N6012PG09
N6012LS01LC
N6012HO02LC01-LS
N6012HO02LC01-LS
N6012LS02LC
N6012HO03LC01-LS
N6012HO03LC01-LS

N6012BV24 Tidak Dioperasikan

N6012PG10 Tidak Dioperasikan
N6012BV23 Tidak Dioperasikan
N6012PG11 Tidak Dioperasikan
N6012BV22 Tidak Dioperasikan
N6012PG12 Tidak Dioperasikan
 Packing Plant (Electrical/Instrument) Preventiive Maintenance Check List
Date : …………………………………………………………………
Area : …………………………………………………………………
Task : (1) Visual Check; (2) Cleaning; (3) Cable Tightening; (4) Function Testing
Items 1 2 3 4 Remarks
Extract Cement Silo
N6013BV01
N6013BV02
N6013BV03
N6013BV04
N6013BV05
N6013BV06
N6013BV07
N6013BV08
N6013BV09
N6013BV10
N6013BV11
N6013BV12
N6013BV13
N6013BV14
N6013BV15
N6013BV16
N6013BV17
N6013BV18
N6013BV19
N6013BV20
N6013BV21
N6013PG01
N6013PG02
N6013PG03
N6013PG04
N6013PG05
N6013PG06
N6013PG07
N6013HO01LC01-LS01
N6013HO01LC01

N6013BF01LC01 (PS and DPS)

N6013RA01 (SM)

TELESCOPIC
N6013PG10
N6013BV22
N6013LS01LC

Cement Silo Transport (to Packing Plant)

N6013PG08
N6013BV24
N6013PG09
N6013BV23
 Packing Plant (Electrical/Instrument) Preventiive Maintenance Check List
Date : …………………………………………………………………
Area : …………………………………………………………………
Task : (1) Visual Check; (2) Cleaning; (3) Cable Tightening; (4) Function Testing
Items 1 2 3 4 Remarks
Cement Silo Transport (to Hopper Packer)
N6014BF04 (PS and DPS)
N6014RA04 (SM)
N6014HO01LC01-LS
N6014HO01LC01
N6014BF01 (PS and DPS)
N6014RA01 (SM)
N6014PG01
N6014PG02
N6014BV01
N6014BV02
N6014BV03

N6014BF05 (PS and DPS)

N6014RA05 (SM)
N6014HO02LC01-LS
N6014HO02LC01
N6014BF02 (PS and DPS)
N6014RA02 (SM)
N6014PG01
N6014PG02
N6014PG03
N6014BV04
N6014BV05
N6014BV06
N6014BV07

N6014BF06 (PS and DPS)

N6014RA06 (SM)
N6014HO03LC01-LS
N6014HO03LC01
N6014BF03 (PS and DPS)
N6014RA03 (SM)
N6014PG06
N6014PG07
N6014BV08
N6014BV09
N6014BV10
Bag Weighing Group

Keterangan
1 Fexible Sleeve
2 Nozzle
3 Bush Ring
4 The Head of the Actuator
5 Flexible Element of the W

Keterangan
1 Pneumatic Actuator (Bag
2 Pneumatic Actuator (Gat
3 Magnetic Sensor
4 Protection Cashing
5 Fastening screw
Fexible Sleeve 6 Pneumatic Actuator (Bag Clamp)
7 Pneumatic Actuator (Bag Evacuator)
8 Dust Collecting Mask
The Head of the Actuator
Flexible Element of the Weighing Groups

Pneumatic Actuator (Bag Clamp) 6 Nozzle group

Pneumatic Actuator (Gate) 7 Setting Device Plate Group
Magnetic Sensor
Protection Cashing
Fastening screw