Februari
Output Activity 1-6 7-13 14-20 21-27
Master Plan Detail penentuan Master Plan
Revisi Format Checklist
Checklist
Share Plan Maintenance Pra-Panen
Log Book Pembuatan Logbook
Master Schedule per Komponen
mesin (Dryer, Tungku, Motor, Silo, Pembuatan Master Schedule
Screw, Elevator, Chain conveyor)
Usulan Rencana Perbaikan/Planned
Pembuatan Form Usulan Perbaikan
Downtime
Pembuatan usulan jadwal cleaning
(seberapa rutin dan parameter
cleaning)
Rencana jadwal Cleaning
Meeting All Team untuk penentuan
jadwal Cleaning (jadwal ditentukan
oleh HoP Unit)
Penentuan Scope dan Flowchart
Feedback Loop
Pembuatan SOP
-Design Laporan
SOP
-Design Excel Downtime
-Mekanisme meeting
Review SOP w/ Engineering
Penentuan Jadwal Diskusi penentuan jadwal planned
Planned Maintenance maintenance
Presentasi Pengajuan Dokumen All Meeting Presentasi Pengajuan
Elements of Planned Maintenance ke Elements Planned Maintenance ke
Management Management
Pra-Kick Off Penentuan PIC Koordinator Operator
Kick Off Kick Off Implementation
Sosialisasi SOP
Sosialisasi Penggunaan Checklist
Implementasi Sosialisasi Penggunaan Master
Schedule
Sosialisasi Penggunaan Log Book
Maret
28-6 Due Date PIC Status Ket.
In Freq. Checklist, content Master
4-Feb-21 Salis
Progress Schedule, Content Log Book
Tetap menggunakan format tim
engineering, hanya perlu minor revisi:
18-Feb-21 Jeri/Salis/Fadli
1. Diisi üatau X
2. Equipment digolongkan per Asset
4-Feb-21 Kukuh/Sihab Done
On
18-Feb-21 Jeri/Salis/Fadli
Progress
On
18-Feb-21 Jeri/Salis/Fadli
Progress
On
18-Feb-21 Jeri/Salis/Fadli
Progress
On Cleaning dapat dimasukkan ke dalam
18-Feb-21 Jeri/Salis/Fadli
Progress Checklist atau Master Schedule
Jadwal Cleaning ditentukan
19-Feb-21 Ajeng
berdasarkan usulan tim Engineering
Isi SOP: Include frequensi
Not
11-Feb-21 Ajeng pengecekan sesuai master schedule
Started
dari Engineering team
In
11-Feb-21 Ajeng
Progress
Not
18-Feb-21
Started
In
18-Feb-21 Ajeng
Progress
Not
18-Feb-21
Started
Not
18-Feb-21 Ajeng
Started
Penentuan detail Hari, bulan
25-Feb-21 Kukuh/Sihab berdasarkan rekomendasi tim
engineering
Kumpulkan semua elemen Planned
25-Feb-21 Ajeng Maintenance dari Engineering dan
Pex
25-Feb-21 Ajeng
TBD Ajeng
Ajeng Offsite/Onsite
Jeri/Salis/Fadli Offsite/Onsite
Jeri/Salis/Fadli Offsite/Onsite
Jeri/Salis/Fadli Offsite/Onsite
Elements
Ket.
Kategori Asset
Master Schedule Checklist Log Book Checklist
Dryer v v v Logbook
Main Tungku v v v Master schedule
HE v Dokumen Usulan perbaikan
Panel v v #Usul penyediaan HM
Motor v v v
Drum Cleaner v v v
Intake v v
Ayakan v v
Wet Silo v v
Blower v v
CW v v Pengecekan elemen2 oleh operator
Support
Jembatan Timbang v
Silo v v v
Gudang v v
Cyclone v v
Finished Bin v v
Dust Collector v v
Genset v v
Elevator v v v
Chain Conveyor v v v
Screw v v v
Transport Kett v
Timbangan duduk v
Loader v
Dump truck v
Setelah pengecekan tertentu akan
Pengecekan regular untuk setiap equipment distandardkan, didahulukan main
equipment untuk produksi
Pencatatan historis kerusakan dan perlakuan/treatment yang dilakukan,
catatan service
SOP: Jadwal penggantian / perawatan regular untuk mesin dengan lifetime
tertentu
Turunan checklist jika ada equipment yang perlu diperbaiki
Elements Elements Checklist
Perlengkapan / Master
Asset Master
Equipment Schedule Checklist Daily Weekly Monthly Log Book
Schedule
Electromotor v v v v
All Motor Gearbox v v v v v
Rantai As v v v
Intake
Sprocket v v v
Belt v v v v
Bucket v v v v
Elevator
Bearing v v v v
Sprocket v v v v
Rantai As v v v v
Teflon v v v v
Chain Sprocket v v v v
conveyor
Bearing v v v v
Chain v v v v
Transmisi v v v v
Sprocket v v v v
Rantai v v v v
v v v v
Bantalan Roda/Wheel
Drum Balancing
Cleaner
Blower v v v v
Cyclone v v v v
Airlock v v v v
Bearing v v v v
Scrapper Screen v v v v
Bearing v v v v
Hanger Bearing v v v v
All Screw
Blade Screw v v v v
Trans Loader v v v v
Slide gate v v v
Rotary paddle v v v
Wet Silo
Blower Aerasi v v v
Struktur Side Wall v v v
Fan Blower v v v v
Limit Switch v v v v
V-Belt v v v v
Pulley v v v v
Rantai As v v v v
Sprocket v v v v
Dryer
v v v v
Dryer Sensor Roll,
thermostat,
upper/lower paddle,
overflow
Bearing v v v v
Slide Discharge / v v v v
Kosrek
Moisture Control v v v v
High level sensor v v v
Finished v v v
Bin Slide gate
Body v v v
Flange bearing v v v
Bucket v v v
Tungku Blade sweeper v v v
Rantai v v v
Thermocouple v v v v
Bearing v v v
Fan Blower v v v
Silo
Electromotor v v v
Impeller blower v v v
Kontaktor v v v v
MCCB v v v v
MCB v v v v
Panel Overload Relay v v v v
Thermal Control v v v v
Push Button v v v v
Lamp Indicator v v v v
Filter v v v
Radiator v v v
Tangki bahan bakar v v v
Mesin v v v
V-Belt v v v
Pulley v v v
Genset
Aki genset v v v v
Dinamo starter v v v
Alternator v v v
Kipas v v v v
Coupling v v v v
As v v v v
HE v
v
Jembatan
Timbang
Kett v
Timbanga v
n Duduk
Loader v
Dump v
Truck
